AES 7085UE5 User Manual

HEC
7085-UE5
PLL SYNTHESIZED (EEPROM)
DATA TRANSCEIVERS
Service Manual
UHF
HERMES ELECTRONICS CO., LTD.
TABLE OF CONTENS
1. SPECIFICATION …… … … … … … … … … … … … … … … … … … … … … … … … ..
2. CONNECTIONS AND OPERATION …… … … … … … … … … … … … … … … 3
3. CIRCUIT DESCRIPTION … … … … … … … … … … … … … … … … … … … … ..4-12
4. PERFORMANCE TEST AND ALIGNMENT … … … … … … … … … … … 12
5. TEST EQUIPMENT CONFIGURATION … … … … … … … … … … … … … 13
6. TRANSMITTER PERFORMANCE TEST … … … … … . … … … … … … … … … .14-16
7. TROUBLESHOOTING … … … … … … … … … … … … … … … … … … … … … … ..17-19
9. PARTS LIST … …… … … … … … … … … … … … … … … … … … … … … … … … ..20-28
8. PROGRAMMER INSTRUCTION … … .. …… … … … … … … … … … … … … … .29-34
2
10. PRINT CIRCUIT BOARD LAYOUT … …… … … … … … … … … … … … … … … 35
11. PARTS ASSEMBLY … … …. … … … … … … … … … … … … … … … … … … … … .36-37
12. BLOCK DIAGRAM … … . … … … … … … … … … … … … … … … … … … … … … 38
13. SCHEMATICS DIAGRAM … … … … … … … … … … … … … … … … … … … … … 39
PAGE1
1. SPECIFICATION
GENERAL SPECIFICATIONS
POWER SOURCE … … … … … … … … … … … … … … … +13.8VD.C. nominal(+10.8 to +15.6V ) TEMPERATURE RANGE STORAGE … … … … … … … … … … … … … … … .80 maximum -40 min. 25 nominal OPERATING … … … … … … … … … … … … … … .70 maximum -20 min. ANTENNA IMPEDANCE … … … … … … … … … … … … ...50Ω FREQUENCY CONTROL … … … … … … … … … … … … … ...PLL SYNTHESISER FREQUENCIES OF OPERATION … … … … … … … … … ..450-470MHZ FREQUENCY TOLERANCE AND STABILITY … … … … ±1.5PPM HIGH HUMIDITY …… … … … … … … … … … … … … … … .90 CHANNEL CAPABILITY … … … … … … … … … … … … … .1 (16CH OPTION) NOMINAL DIMENSIONS … … … … … … … … … … … … … .134 (L)X60 (W)X20 (H) WEIGHT … … … … … … … … … … … … … … … … … … … … … .136g
RADIO DATA TRANSCEIVER NOMINAL PERFORMANCE
PERFORMANCE SPECIFICATIONS … … … … … … … … … ...ECC RF OUTPUT POWER … … … … … … … … … … … … … … ..5W MODULATION TYPE … … … … … … … … … … … … … … … .FM INTERMEDIATE FREQUENICES … … … … … … … … … … .21.4 MHZ 455 KHZ CHANNEL SPACING … … … … … … … … … … … … … … … .12.5KHZ TRANSMIT ATTACK TIME … … … … … … … … … … 25 mS CURRENT CONSUMPTION TRANSMIT … … … … … … … … … … … … .700mA@3W RECEIVE … … … … … … … … … … … … ..85mA
PAGE2
EXTERNAL CONNECTIONS
PIN
FUNCTION
TYPE
RANGE
DESCRIPTION
1-
50Ω BNC SOCKET
2-
9 WAY D TYPE PLUG(J501)
2. CONNECTIONS AND OPERATION
D-TYPE INTERCONNECTIONS
J501-1 DATA_IN ANALOGUE 106mV EXTERNAL MODULATION INPUT J501-2 DATA_OUT ANALOGUE 250~350mV RECEIVER AF OUTPUT J501-3 PTT INPUT 0V/+5V TRANSMIT ENABLE J501-4 GND GND 0V GND J501-5 B+ V+ +13.8V POWER SUPPLY J501-6 CDS OUTPUT OPEN/SHORT RF CARRIER DETECT J501-7 NC J501-8 J501-9 PGM_ENB INPUT 0V/5V PROGRAMMING ENABLE
PGM_DATA
INPUT 0V/NC PROGRAMMER DATA INPUT
PAGE3
3. CIRCUIT DESCRIPTION
TRANSMITTER
The transmitter is comprised of:
Audio amplifier connections from J1 pin 1
Frequency Synthesizer
Transmitter
Automatic Power Control
Audio frequency connections Processed data from the IC201 is applied to the VCO via R316
Frequency synthesizer circuit
Produces the RF carrier frequency for the transmitter during transmit and the local oscillator frequency for the receiver. The frequency synthesizer circuit is comprised of:
12.8 MHZ Tcxo
Voltage Controlled Oscillator (VCO) module
Charge Pump and Loop Filter
• PLL Frequency Synthesizer
Dual Modulus Prescaler
With data received from the EEPROM (IC5) the frequency synthesizer circuit controls and
PAGE4
PLL Synthesizer
The PLL synthesizer circuit is common to both the transmitter and receiver, The synthesizer comprises:
Data
RF Out
TCXO
IC1
PLL
TX OR RX VCO
DC Regulator
Loop Filter
Charge Pump
12.8 MHZ TCXO X1 is VCTCXO, which provide stable oscillator of 12.8 MHZ to PLL IC. Frequency adjustment is provided by VR1.
.Voltage controlled oscillator module(VCO)
The module produces carrier frequencies during transmit and local oscillator frequencies During receive.
The module contains one VCO and three outputs. One for producing carrier frequencies during Transmit and one for producing the local oscillator frequency during receive and the other Output is for PLL IC(IC1) Fin.
PAGE5
The module also has Rx and TX powerline filters.
Transistor Q301 is configured as a 5v power supply ripple filter. The filter reduces the noise on the carrier and local oscillator signals.
The VCO comprises Q302, Coil L304, and varactor D301 D304 and is configured as a Colpits oscillator. D301 D304 produces a change in frequency with a change in DC voltage and is controlled by the tuning voltage signal present at the cathode. The local oscillator programmable dividers. DATA is received by IC1 at pin 10 from pin 11of IC3.
The RF signal at the collector of Q302 is applied to an amplifier/buffer Q305.The amplified Signal from Q305 passes to the prescaler ,IC1 pin8 .The RF signal at the collector of Q302 also Drives the cascode amplifier/buffer formed by Q304 .
When D201 is forward biased (TX ON) , carrier frequencies at the collector of Q304 pass to the Power amplifier and harmonic filter. When D303 is forward biased (RX) , local oscillator Frequencies at the collector of Q304 pass to the first mixer . VC1 adjusts the tuning
RX and TX power line filters
VCO
Voltage of the VCO to the correct operating point.
The reference frequency from the TCXO, at 12.8 MHZ , is connected to pin 1 of IC1(MB1504)
REFDIV divides the 12.8 MHz to produce a reference frequency (Fr) of 5 or 6. 25 kHz dependent upon channel spacing selected. VARDIV divides the prescaled VCO frequency to produce a variable frequency (Fv). Fv and Fr are fed to the phase detector.
When Fv=Fr, the phase detector output (pins 15 and 16,IC1) produces narrow negative pulses And Fv and Fr pulse widths are identical. When Fv〉Fr pin 15 (V) pulses negative with pin 16 (R) remaining high. When Fv〈Fr pin 16 (R) pulses negative with pin 15(V) remaining high. The signal at pin 15 and 16 is smoothed the loop filter and applied to the VCO.
PLL IC
Phase detector
The out-of-lock detector produces a series of logic level pulses when the loop is out of lock at pin 7 of IC1.The pulses at pin 7 of IC1 are buffered by Q6 and then integrated by R17 and C19. The product of the integrating circuit is fed to Base of Q201.
Out-of-lock detector
PAGE6
Charge Pump and Loop Filter
Transistors Q2,Q4,Q10 , and associated resistors and capacitors form the charge pump and loop Filter . The phase detector output from IC1 pins 15 and 16 are combined by the charge pump to Produce a 0 to 8V tuning voltage signal.
The signal is filtered by the loop filter (R13,C15 and C20) to remove any residual reference Frequency harmonics from the signal.. After filtering the signal is applied to the voltage controlled Oscillator module.
DC REGULATOR
The DC Regulator IC2, converts the +13.6 V to a 8V supply . This is used to provide the Tuning voltage for the VCO . A wide voltage range is required to allow for the wideband operation Of the radio .
Dual modulus prescaler
The prescaler divides the VCO frequency by 64 or 65.
Transmitter The transmitter comprises:
VCO Buffer PA Module Amp
ANTENNA
RF LPF
Automatic Power Control
SWITCH
PAGE7
Buffer When the radio is in transmit mode the diode D201 is forward biases enabling the
modulated RF signal from the VCO to pass to the buffer/pre-amplifier Q204 and associated components.
The output signal is passed from Q204 to Q205 via a matching network consisting of
Inductor L201 and C208.
PA module
The signal is then amplified for transmission by Q207, which is a power amplifier module.
Low pass filter
The amplified RF signal is passed through the stripline coupler and is fed to the
harmonic low pass filter, comprising L213 to L214 and C232-C234 and then to the antenna connector (ANT).
Antenna Switch
When transmitting, the diodes D205 are forward biased, the RF pass to the antenna. D205 is shorted to ground which makes L212 look open circuit (1/4 wave
tuned stub). This prevents the TX signal from passing to the receiver stage.
PAGE8
Receiver
The receiver comprises:
SAW FILTER& Amp
ANTENNA SWITCH
Rx VCO
First Mixer
IF Filter
IF Amp
Second Mixer
Data Out
Audio Filter
Local Oscillator
FM Limiter­Discnminator
IF Filter
PAGE9
Squelch Circuit
Antenna Switch In receive, the diode D205 are reverse biased. L212 is now in circuit, passing
the signal from the antenna to the SAW filter of F101.
SAW FILTER
The receiver signal is routed to pin 4 of the F101. It passes through the band pass filter .
The input signal is coupled to the base of Q101 which serves as an RF amplifier. The output of Q101 is then coupled to the first mixer.
First Mixer Q102, 2-pole crystal filters XF1 and coils L103 and C120 form the First Mixer
and First IF Filter.
The RF signal, from the SAW filter and amplifier Q101 is applied to the VCO local oscillator signal to make mixer.
The difference frequency of 21.4 MHz is taken from Q102 and is filtered by the crystal filters XF1. The tuned circuits L103 and C120 and associated components provide matching of the crystal filters to ensure a good pass-band response and selectivity.
The IF signal is amplified by Q104 and passed to the FM Detector IC.
Second mixer, Second IF, FM detector The output of the IF amplifier is fed into the narrowband FM IF Integrated Circuit,
IC101 (MC3361). This is a single conversion FM receiver which contains the second mixer, second IF amplifier, and FM detector.
PAGE10
Crystal X101,connected to pin 1 of IC101, determines the second local oscillator frequency. In this case the crystal has a frequency of 20.945MHz. The first IF signal is applied to the mixer and resultant frequency of 455KHz, is the difference between the IF signal and second local oscillator.
The 455KHz IF signal is output from pin 3 and is applied to a 455KHz band-pass filter CF1.
The output of CF1is passed via pin 5 to a high gain IF amplifier coupled to the adjustable quadrature detector T2.Any detected signal is produced at pin 9 of IC101 and applied to the Receiver Audio Circuit and the Mute (Squelch) Circuit.
Squelch ( MUTE ) Circuit
Any noise signal is amplified by IC101 internal noise
Signal is applied to pin10 of IC101. The squelch trigger output (pin 12,IC101) is applied to the pin 6 of J1.
When noise is present, the voltage at pin 12 of IC101 is exceeds than 0.7V. The squelch trigger
output is open, It’s make pin 6 of J1 open state.
When no noise is Is HI voltage. This make pin 6 of J1 short state.
VR101 is set to tuning squelch when 25khz channel space is present.
Carrier Detect A Carrier Detect ( MUTE DETECT ) output is available on pin 6 of J1 .
AF Output Low Pass Filter A low pass filter formed by R108 and C110 removes any extraneous 455kHz energy
from the AF output of the FM receiver chip (pin 9 of IC101).
present, the
voltage at pin 12 of IC101 less 0.7v and pin 13 of IC101
amplifier .
The filtered signal is passed to pin 2 of J1.
Microcontroller
The PIC16C57C04 microcontroller IC controls the programmable features and frequency synthesizer Data.
PAGE11
Programming Mode
The programming mode allows the user to retrieve or program TX/RX frequencies, when pin 9 of J1 is set to ground. Programming mode will Inhibit , Serial communications can then be made in order to read/program the on- board EEPROM ( IC5 )which contains radio- specific data.
EEPROM
Relevant channel information, such as Rx/ Tx frequencies, is stored in the EEPROM( IC5) which is a 93C46. This information may be programmed and erased via the D- type socket. The EEPROM has 1024 (8x128) capacity and is written serially.
Power supply circuit
The data radio is supplied with a nominal + 13.8V dc power supply input from external equipment which is filtered using C33. This supply is converted into 8V voltage levels on the board using the regulator IC2 and associated components .
The +5V VCC is regulated by Zener diode D1 and filtered using C9 and Q9. This +5V line is fed to the CPU circuit .
4. PERFORMANCE TEST AND ALIGNMENT
The alignment and performance test procedures assume the use of the following equipment.
Discrete test equipment
Volt Meter Spectrum Analyser and notch filter(option) RF Power Meter. Coupler (20dB isolation) DC Power Supply, 0-15V 2A min Distortion Meter Oscilloscope, 20 MHz dual beam RF Frequency Counter, 100 kHz - 600 MHz AF Signal Generator 0 – 20 kHz RF Signal Generator SINAD Meter Modulation Meter
Audio Power Meter
PAGE12
5
. TEST EQUIPMENT CONFIGURATION.
RF Signal Generator Watt Meter with 20dB Attenuator
Audio Generator Modulation Meter
SINAD Meter OSCILLOSCOPE RADIO
VOLT Meter Spectrum Analyzer
DC Power Supply Frequency Counter
Test Box
123.45678
Test Equipment Configuration
PAGE13
6. TRANSMITTER PERFORMANCE TESTS
Power Output
1. Set the power supply voltage to 13.8V dc. and monitor the voltage during transmit.
2. Switch data radio TX and check and record the output power. The nominal output power is adjustable between 2 to 3W .
3. Set the PTT switch to OFF .
Peak Deviation
1. Connect the oscilloscope to the output of the modulation meter.
2. Set the AF signal generator to 1000 Hz at 106mV and connect to DATA _IN
Line ( pin 1 of J1 )
3. Switch data radio to TX and observe the oscilloscope display to check that the 1000Hz
tone is a sine wave and adjust VR201 to make deviation is about 3.5KHZ.
4. Using the AF signal generator, sweep from 100 Hz to 3 kHz and record the peak
deviation.
5. Check the peak deviation for appropriate channel spacing as follows For 12.5 kHz channel spacing, Peak deviation is not greater than 2.5 kHz. For 20 kHz channel spacing, Peak deviation is not greater than 4 kHz. For 25 kHz channel spacing, Peak deviation is not greater than 5 kHz.
Spectrum Test
It may be necessary to notch the fundamental signal during this test.
1. Connect a spectrum analyser and RF power meter to the antenna socket.
2. Switch data radio to TX. Observe the output spectrum on the spectrum analyser.
3. Adjust notch filter to minimise the carrier. All spurious and harmonics signals should be below- 36 dBm up to 1 GHz and below –30 dBm between 1 and 4 GHz.
4. Switch off the data radio transmit control.
Receiver Performance Tests
Sensitivity The SINAD performance test may be used to test the sensitivity of the receiver.
1. Connect the RF signal generator to the data radio BNC antenna connector.
2. Set the RF signal generator to the receive frequency .
3. Connect the leads of the SINAD meter between 0 V and pin 2 on J1.
4. Set the deviation to 60of the peak system deviation.
5. Set the AF generator to 1 kHz.
6. Adjust the RF signal generator level until the SINAD Meter reads 12 dB.
7. Check that the signal generator RF level is less than 0.35uV pd (-116dBm ).
PAGE14
Transmitter Alignment
Automatic Power Adjustment
Transmit periods longer than 3 minutes are to be avoided.
1. Switch to data radio to TX.
2. make the transmit power between 2 to 3W.
3. Switch the data radio to transmitter OFF.
Frequency accuracy
1. Whilst transmitting, measure the transmit frequency using the RF frequency counter.
2. Adjust VR1 so that frequency is as close as possible to the exact required transmit
frequency. Ideally it should be within 100 Hz at room temperature.
Receiver Alignment Important note:Before setting up the receiver it is important to check the frequency
accuracy alignment is correct as described in the transmitter alignment section.
RF tuning
1. Connect an RF signal generator and SINAD voltmeter.
2. Set the RF signal generator to the receive channel frequency and set to 60﹪deviation.
3. Set the AF signal to 1 kHz.
4. Set the RF level to 1 mV pd (- 47.0 dBm )
5. Adjust T2 for maximum AF output about 250mVto 350mV and lowest distortion, the distortion normally less than 5﹪.
6. Check for an RF voltage signal level of 0.35uV pd (- 116dBm)and a SINAD meter Reading greater than 12 dB.
Squelch
1. Set the RF signal generator to the receiver frequency with 60deviation. Set the AF Signal to 1 kHz
2. Set RF input level to give -112 dBm.
3. Adjust VR101 until CDS J1 pin 6 changes state from “HIGH” to “LOW ”.
Carrier Detect Adjustment
4. Reduce RF input level to –120dBm and check that CDS line goes HIGH . Switch off the RF generator and disconnect the test equipment.
PAGE15
Modulation Deviation Adjustment
1. Connect a power meter, modulation meter and oscilloscope to radio.
2. The radio should be programmed to contain a channel with a frequency in the middle the band of interest with an RF power setting of 2 W.
3. Switch the data radio ON.
4. Inject a 106mVrms SINE wave signal at a frequency of 1000Hz into pin 1 of J1, Set the data radio to TX Observe the oscilloscope display to check that the 1000Hz tone is a sine wave by tuning VR201and set deviation is 3.5KHZ.
5. Using the AF signal generator, sweep from 100 Hz to 3 kHz and record the peak
deviation.
Check the peak deviation for appropriate channel spacing as follows
12.5 kHz channel spacing<= 2.5 kHz dev 20 kHz channel spacing<= 4 kHz dev 25 kHz channel spacing<= 5 kHz dev
6. Switch to RX.
PAGE16
7. TROUBLESHOOTING
The section includes voltage which should assist the engineer to isolate and repair the fault. Voltage measurements should be made using a high-impedance voltmeter and the values given are with respect to ground.
Careful alignment, using suitable test equipment, and quality interface cables should ensure that the radio meet their specified performance.
Voltage Charts Measurement Condition: 465MHZ,13.8V supply, RX Carrier Present. Transistors .
Ref. No.
Q1 4.31 4.98 4.99 4.31 4.98 4.99 Q2 8.1 2.33 8.1 7.8 5.5 7.8 Q4 0 2.33 0 0 5.5 0 Q6 4.91 0 4.93 4.9 0 4.92 Q7 0 8.1 0 4.93 0.02 0 Q9 5.64 8.1 4.99 5.63 7.8 4.96 Q10 4.16 8.1 3.76 4.15 7.8 3.75 Q11 5.62 8.1 4.92 5.62 7.8 4.92 Q14 8.1 0.2 8.1 7.08 7.63 7.8 Q15 7.56 8.1 6.84 0.62 7.8 0 Q101 0.74 3.93 0 0 0 0 Q102 0.57 6.67 0 0 0 0 Q103 5.21 0 0 0 11.9 0 Q104 0.68 5.13 0 0 0 0 Q201 0 0.34 0 0 0.72 0 Q202 0.34 0.31 0 0.73 0 0 Q203 0.31 0 0.3 0 7.36 7.62 Q204 0 0 0 0.75 7.35 0 Q205 0 0 0 0.7 7.36 0.25 Q206 0 12.36 0 0.56 6.28 0 Q207 0 13.6 0 0 13.6 0 Q301 4.87 4.92 4.2 4.87 4.92 4.2 Q302 1.63 3.99 0.92 1.63 3.99 0.92 Q304 0.74 2.77 0 0.74 2.77 0 Q305 2.32 4.93 1.69 2.32 4.93 1.69
RX TX B C E B C E
PAGE17
Integrated Circuits
RECEIVER Pin IC1 IC2 IC3 IC4 IC5 IC101 IC201 1 2.35 13.6 0 5 0 5.59 0 2 2.39 8.1 5 5
0 5.05 0 3 1.63 8.1 0 0 5 5.28 0 4 4.93 6.86 0 5 0 5.63 0 5 0 0 0 5 0 4.43 0 6 0 8.1 5 4.08 4.43 0 7 4.92 8.1 4.96 0 4.43 0 8 3.52 0 0 5 5.63 0 9 0 0 2.15 10 0 0 0.78 11 0 0 1.59 12 4.9 0 0.58 13 0 0 5.21 14 0 0 0 15 3.76 0 0 16 0 0 1.71 17 5 18 0 19 5 20 5 21 0 22 0 23 5 24 5 25 5 26 2.07 27 2.59 28 5
Integrated Circuit Voltages (Receive)
PAGE18
Integrated Circuits
TRANSMIT
PIN 1 2.35 13.6 0 0.58 0 0 1.16 2 2.39 8.1 5 0.58 0 0 0 3 1.65 8.1 0 0 5 0 0 4 4.93 6.86 0 0.34 0 0 0 5 0 0 0 5 0 0 2.43
6 0 8.1 0.34 4.08 0 5.03 7 4.92 8.1 4.92 0 0 2.48 8 3.52 0 0 5 0 1.17 9 0 0 0 10 0 0 0 11 0 0 0 12 4.91 0 0 13 0 0 0 14 0 0 0 15 3.76 0 0
IC1 IC2 IC3 IC4 IC5 IC101 IC201
16 0 0 0 17 4.98 18 4.95 19 4.98 20 0 21 0 22 0 23 4.98 24 4.98 25 4.98 26 2.07 27 2.59 28 5
Integrated Circuit Voltages (Transmit)
PAGE19
9.PARTS LIST
52-7085UE4 Revised: November 28, 2008 Revision: Bill Of Materials November 28, 2008 17:09:53
Item Quantity Reference Part _____________________________________________________________
1 22 C1,C3,C40,C47,C48,C49, 470P C51,C52,C106,C201,C216, C217,C218,C221,C225,C227, C235,C237,C238,C239,C244, C250
2 11 C2,C108,C249,C317,C550, 1U/Y5V 0805 C552,C553,C554,C555,C556, C558
3 5 C4,C127,C224,C232,C234 5P
4 16 C5,C7,C8,C12,C44,C103, 102P C107,C121,C126,C203,C207, C236,C245,C307,C312,C322
5 1 C9 475P/0805
6 1 C11 105P 25V/1206
7 16 C13,C19,C29,C36,C37,C41, 104P C42,C46,C53,C67,C102, C111,C112,C117,C251,C546
8 1 C15 0.33U/T
9 2 C16,C17 103P/X7R
10 1 C18 106P/1206
11 1 C20 473P/X7R 0805
PAGE 20
52-7085UE4 Revised: November 28, 2008 Revision: Bill Of Materials November 28, 2008 17:09:53
Item Quantity Reference Part _____________________________________________________________
12 1 C21 103P
13 7 C30,C31,C32,C115,C122, 100P C308,C524
14 1 C33 47U/16V/EC/SMT
15 1 C34 100U/16V/EC/SMT
16 1 C35 4.7U/1206
17 4 C43,C50,C120,C223 22P
18 3 C45,C116,C523 47P
19 1 C101 1P
20 2 C104,C252 1U/1206
21 1 C105 104P/X7R
22 2 C110,C247 223P/X7R 0603
23 2 C118,C241 10U/1206
24 3 C123,C214,C323 15P
25 5 C124,C125,C212,C220,C311 2P
26 2 C202,C242 10U/T
27 1 C204 18P
28 1 C205 335P/1206
PAGE 21
52-7085UE4 Revised: November 28, 2008 Revision: Bill Of Materials November 28, 2008 17:09:53
Item Quantity Reference Part _____________________________________________________________
29 1 C206 6P
30 4 C208,C213,C230,C314 3P
31 2 C210,C233 10P
32 3 C211,C305,C306 7P
33 1 C222 27P
34 3 L207,R215,C240 NU
35 1 C243 104P/0805
36 9 R60,R61,C248,R526,R527, 47K R532,R533,R534,R546
37 5 C300,C301,C309,C324,C325 220P
38 1 C302 12P
39 1 C303 9P
40 2 C304,C321 8P
41 1 CF1 CFU455E
42 3 D1,D5,D103 RLZ5.6B
43 4 D2,D3,D101,D202 RLS4148
44 1 D4 RLZ4.3B
45 2 D6,D507 RLZ3.0B
PAGE 22
52-7085UE4 Revised: November 28, 2008 Revision: Bill Of Materials November 28, 2008 17:09:53
Item Quantity Reference Part _____________________________________________________________
46 1 D102 1SS226
47 1 D201 1SS314
48 1 D203 PTZ5.6B
49 3 D205,D206,D303 HVU131
50 1 D209 FM4004
51 2 D301,D304 1SV229
52 1 F101 SAW FILTER
53 1 IC1 MB1504 SMT
54 1 IC2 UTC7808
55 1 IC3 PIC16C57C04 SMT
56 1 IC4 ELM7S32
57 1 IC5 93C46 SMT
58 1 IC6 RT9161-50PV
59 1 IC101 MC3361 SMT
60 1 IC201 LM386D
61 1 IC504 TL064CD SMT
62 1 J1 CONNECTOR DB9 HM
PAGE 23
52-7085UE4 Revised: November 28, 2008 Revision: Bill Of Materials November 28, 2008 17:09:53
Item Quantity Reference Part _____________________________________________________________
63 1 J101 BNC
64 1 L101 12NH
65 1 L102 56NH
66 1 L103 2.2UH/BEAD
67 3 L201,L203,L303 27NH
68 1 L202 15NH
69 1 L204 0.45*1.5*6T
70 2 L205,L206 5.6NH/0603
71 1 L208 0.4*3*9T
72 1 L210 0.65*1.1*4T
73 1 L212 0.45*1.5*5T
74 2 L213,L214 0.65*1.45*4T
75 1 L215 2.2UH
76 1 L216 125MH
77 2 L300,L301 1UH/BEAD
78 1 L304 15NH/SPRING COIL
79 2 Q1,Q6 A1037K
PAGE 24
52-7085UE4 Revised: November 28, 2008 Revision: Bill Of Materials November 28, 2008 17:09:53
Item Quantity Reference Part _____________________________________________________________
80 2 Q2,Q14 BCW68G
81 8 Q4,Q9,Q10,Q11,Q15,Q201, BC847B Q202,Q301
82 2 Q7,Q103 DTC114EK
83 1 Q101 2SC4226
84 6 Q102,Q204,Q205,Q302,Q304, 2SC5226 Q305
85 1 Q104 MMBTH10
86 1 Q203 DTA123JK
87 1 Q206 BFG35
88 1 Q207 2SK2595
89 10 R1,R17,R50,R201,R205, 10K R219,R308,R518,R521,R524
90 8 R3,R47,R118,R516,R523, 100K R525,R528,R531
91 2 R4,R517 0R
92 2 R5,R11 910R
93 6 R8,R20,R30,R103,R221, 2K2 R318
94 3 R9,R22,R224 820R
PAGE 25
52-7085UE4 Revised: November 28, 2008 Revision: Bill Of Materials November 28, 2008 17:09:53
Item Quantity Reference Part _____________________________________________________________
95 6 R10,R19,R101,R222,R315, 100R R316
96 1 R13 3K
97 2 R14,R15 6K8
98 2 R16,R111 33K
99 2 R23,R304 150R
100 5 R24,R41,R45,R107,R307 4K7
101 1 R29 12K
102 7 R40,R46,R51,R52,R202, 1K R223,R317
103 5 R48,R49,R117,R204,R216 470R
104 2 R53,R102 1M
105 1 R104 220K
106 3 R105,R208,R220 22K
107 1 R106 1.5M
108 3 R108,R212,R311 2K7
109 3 R110,R112,R113 560R
110 2 R114,R314 1K2
PAGE 26
52-7085UE4 Revised: November 28, 2008 Revision: Bill Of Materials November 28, 2008 17:09:53
Item Quantity Reference Part _____________________________________________________________
111 2 R115,R217 470K
112 3 R116,R211,R213 22R
113 1 R203 27K
114 1 R206 1.5K
115 1 R207 220R
116 1 R210 3K3
117 1 R214 22R/0805
118 1 R218 62K
119 2 R226,R313 56R
120 1 R230 0.1R/0.5W/SMT
121 1 R301 10R
122 1 R302 5K6
123 1 R303 3K9
124 1 R306 33R
125 1 R309 330R
126 1 R312 270K
127 1 R545 680R
PAGE 27
52-7085UE4 Revised: November 28, 2008 Revision: Bill Of Materials November 28, 2008 17:09:53
Item Quantity Reference Part _____________________________________________________________
128 1 RP1 10K*4
129 2 RV501,RV502 10KB SMT
130 1 SW1 CH SW
131 1 T2 0766
132 1 VC1 20PVC
133 1 VC2 10PVC
134 1 VR1 100KB SMT
135 1 VR101 47KB/SMT
136 1 X1 12.8MHZ TCXO/SMT
137 1 X2 3.58MHZ 3X9
138 1 X101 20.945MHZ UM1
139 1 XF1 21M08B
139 2 SCREW M2X4 F.E.G NI
140 4 SCREW M2X3 BH NI
141 4 SCREW M3X3 BH NI
142 1 CABLE RG178-50
143 1 SHIELD VCO
PAGE28
Welcome to PC Programmer. Please Read this file, before you first use the software.
TABLE OF CONTENTS
1. Brief introduction
2. Before Installing
3. Install PC Programmer
4. INSTRUCTIONS
5. UnInstall PC Programmer
1. Brief introduction Welcome to PC Programmer. This program is designed to be used with the Interface Adapter. The following equipment will be needed to program the Device: A. A computer to install this program with at least 2 MB available space in hard disk and a 9-pin male RS-232 serial port. B. Win 95,Win 98,Win ME or Win 2000 Operation System. C. Part of the Programming Kit
1) An interface Adapter.
2) A CD disk with the program, PC Programmer files
2. Before Installing Before You Run Setup, make sure that your computer meets the minimum requirements mentioned above, and read the Readme file(this file). NOTE: If you firstly install PC Programmer in you system, the setup may update some system files on your computer , so you may run the setup again after your system be updated. Please follow the installation instruction on the screen.
3. Install TO install PC Programmer on your computer
1)Insert the CD.
2)Run Setup.exe
3)Follow the installation instruction on the screen.
Important: You cannot simply copy files from the CD to your hard disk and run PC Programmer . You must use the Setup program, which decompresses and installs the files in the appropriate directories.
PAGE 29
4. INSTRUCTIONS
4.1 Connection
4.2 Start up PC Programmer
4.3 Edit Configuration
4.3.1 Open/Recall/Upload Configuration file
4.3.2 Edit Channel data
4.3.3 Set Option item
4.3.4 (Block)Cut/Copy/Delete/Paste
4.3.5 Auto-Frequency edit
4.3.6 Save a Configuration to disk
4.3.7 Download Configuration to device
4.3.8 Print a Configuration
4.4 Exit PC Programmer
4.1 Connection
1.Connect one side of Interface Adapter to the computer's serial port. Never care the port number, the PC Programmer will locate it automatically.
2.Connect the other side of Interface Adapter to the Device's 9-pin male RS-232 port.
3.Connect power supply to device and LED will be light. The device will into PC_programming mode automatically, please see the picture of below.
PAGE30
4.2 Start up PC Programmer
1.Select 'Start', choose 'Programs', click on the '*** Serial PC Programmer' program.
2.When HD Serial PC Programmer is started, a main form will be shown after a greeting form.
3.There has a menu bar at the top of the main form, and a message box
at the bottom.
PAGE31
NOTE:The program is menu driven for all pertinent commands. All the commands can be accessed by either key board or the left mouse button. Access keys mainly used are:
'Tab' or 'Arrow' to move focus(or cursor)
'Enter' to active a focused command
4.3 Edit Configuration
4.3.1 Open/Upload Configuration file
To edit the configuration, please either
1)Recall an Existing Configuration by click on the 'Open' item in the File Menu, select the configuration file by click on or input its name then press 'Enter' key. OR 2)Upload configuration data from a device by click on 'Upload' item in the Device menu. to a Configuration window .
Different Model's device Configuration can be opened and edited. There are two fields in each Configuration window: system data and Channel data. OR 3)Open an existing Configuration by click on the 'OPEN' item in the File Menu. A pop up window will be shown, select a file by arrow key or mouse then click 'OK'.
4.3.2 Edit Channel data
1)Set focus to the Channel data field by move the mouse pointer.
2)Select a particular channel number to be edited by either the
arrow key or click on it.
3)Pop up input window by either press 'Enter' key or double click
on the selected channel number.
4)Use computer's cursor keys, Tab key, Enter key, arrow key or
mouse to renew the channel data.
5)Click 'OK' button on the input window to accept the change or
'Cancel' to not change, and return back to Configuration Window.
4.3.3 Edit Option item
1)To Edit Channel Option, Select a particular channel number in
the Option View Window by either the arrow key or click on it,
then Pop up the input window for Channel Option, 'Enter' key or
double click on the selected channel number.
PAGE32
2)To Edit System Option, Pop up input window for System Option,
click "SYSTEM" in the 'OPTION' menu.
3)To Edit Advanced Option, Pop up input window for Advanced Option, click "ADVANCED OPTION" in the 'OPTION' menu.
4Use computer's cursor keys, Tab key, Enter key, arrow key or mouse to renew the Option Item.
5)Click 'OK' button on the input window to accept the change or
'CANCEL' to not change, and return back to Configuration Window.
4.3.4 (Block)Cut/Copy/Delete/Paste
To select a block of channel data as source by either
1)Select start channel by arrow key, then while press 'Shift' key
select end channel number by arrow key.
2)Click on start channel, then while press 'Shift' key click on
end channel number
3)Press the left mouse button on start channel then move the mouse
until reach the end channel number, release left mouse button.
A)To Cut selected (block) Channel(s) either press 'Ctrl'+'X'or
click 'CUT' item in Edit menu.
B)To Copy selected (block) Channel(s) either press 'Ctrl'+'C'or
click 'COPY' item in Edit menu.
C)To Delete selected (block) Channel(s) either press 'Del(Delete)'
key or click on 'DELETE' item in Edit menu.
After Cut or Copy, the data can be pasted to where you want.
D)To Paste , select a channel as the start number of target , then
either press 'Ctrl'+'V' or click on 'PASTE' item in Edit menu. NOTE: Paste operation allows you to export data to any Configuration
window opened.
4.3.5 Auto-Frequency edit
This feature provide you with a quick Frequency set function. To use this command after either
1)Click 'EDIT' Menu
2)Click on 'AUTOFREQ' item in 'EDIT' menu to pop up a input window.
3)Use computer's cursor keys, Tab key, Enter key, arrow key or mouse
to set data.
4)Click 'OK' button on the input window to accept the change or
'CANCEL' to not change, and return back to Configuration Window.
PAGE33
4.3.6 Save a Configuration to disk
1)Different configuration can be saved to disk.
2)Click on 'SAVE' item in 'FILE' Menu will overwrite an existing
configuration file on your disk by current configuration.
3)Select 'SAVE AS' from 'FILE' Menu will save the current
configuration by a name as you prefer.
4.3.7 Download to device
To Download current Configuration to device, select 'DOWNLOAD' from sub menu under 'DEVICE' menu.
4.3.8 Print a Configuration
Click on 'PRINT' item in 'FILE' Menu will send current Configuration to printer.
4.4 Exit PC Programmer
To Exit PC Programmer,click on 'EXIT' item in 'FILE' Menu.
5. UnInstall PC Programmer To uninstall PC Programmer from your hard disk, select 'Start' , choose 'Settings', click on the 'Control Panel', then find 'Add/Remove Programs' icon from the pop up window then double click on it, then find '*** Serial PC Programmer' from application list and click on it, then click on 'Add/Remove' button under application list, then follow the instructions on your screen.
PAGE34
TOP LAYER PCB LAYOUT
BOTTOM LAYER PCB LAYOUT
PAGE35
CAM350 V 5.0 : Fri Nov 28 18:13:48 2008 - (Untitled)
CAM350 V 5.0 : Fri Nov 28 18:14:13 2008 - (Untitled)
8
12.8MHZ
TCXO SMT
X1
D D
TCXO MOD.
PLL CONTROL
OSC
3V
REG
IC1
7
R
V
FIN
LD
Q2,Q4
2 1
21
Q201
3
Q6
6
LOOP FILTER
VCO
TXB+5V
Q202
2
3
3
2
1
1
Q203
1SV229
VCO
D301
5
VCO
RF OUT
1
D304
1SV229
2SC3356
Q305
Q304 2SC3356
2
3
2
3
1
D303
4
TX SW
D201
CASCODE DRIVER
Q204,Q205,Q206
3
PA TRANSISTOR
Q207
+13.6V
TX/RX SW
2
L212
D205
L.P.F
ANT BNC
1
8V
VP
1 6 2 7 3 8 4 9 5
POWER SUPPLY
CDS AF OUT
5V
PGM ENABLE
PGM DATA
PTT
IC4
RESET
Q1
TX+5V
IC201
PLL DATA BUS
IC3
PIC16C57C04
TXEN1
VR201
Q7
21
+13.8V
C C
J1
B B
MOD INPUT
TXEN1
XF1
1ST IF FILTER
RX SW
Q15
TXEN1
2 1
Q102
1ST
MIXER
Q104
1ST IF AMP
TXEN1
RX +5V
TX SW
Q14
20.945MHZ
X101
OSC MIX
RX+5V
Q101
RF AMP
CF1
IC101
2ND IF I/P
SAW FILTER
QUADRATURE
DETECTOR COIL
T2
CDS
SCAN CONT
SQ INAF OUT FIL IN FIL OUT
Q7
D102
CS DAT CLK
AF OUT
A A
EEPROM
IC5
8
7
6
5
4
NOISE FILTER
3
VR101
SQUECLH
2
HERMES ELECTRONICS CO., LTD
Title
52-7085-UE2
Size Document Number Rev
Custom
Date: Sheet of
0 0Wednesday, August 20, 2008
1
8
Q301
C307
C300
220P
R315
100R
D D
D301
1SV229
1UH/BEAD
L301
C301
220P
R316
C308
102P
100P
L300 1UH/BEAD
15NH/SPRING COIL
L304
D304
1SV229
VC1
20PVC
C302 12P
220P
C304
9P
C309
C303
BC847B
R306 33R
C317
Q302
2SC5226
C306
7P
1U/Y5V 0805
R304 150R
R302 5K6
8P
C305
7P
R303
3K9
100R
R301
10R
R311
7
270K
Q305
2SC5226
L303
R307
R312
27NH R308
4K7
R309 330R
C322
102P
RFTX
C314
10K
3P
Q304 2SC5226
D303 HVU131
R317 1K
RFRX
5V
R318
RXB+
2K2
C325 220P
R314 1K2
C323
15P
C324 220P
R313
56R
C312
2K7
102P
C311
2P
C321 8P
RFPR
6
R201
10K
C201 470P
Q201
BC847B
1SS314
D201
C203
C202 10U/T
R202 1K
102P
R203
5
Q202
BC847B
27K
Q203
470R
R204
335P/1206
C204
18P
C205
C206
R207 C207 102P
220R
R205
10K
R206
1.5K
6P
DTA123JK
L201 27NH
Q204 2SC5226
C208
3P
4
R212 C216 470P
27NH
2K7
C217
470P
L203
R210
R208 22K
L202 15NH
Q205
2SC5226
3K3
R211 22R
C210
C212
C211
D202
RLS4148
10P
2P
C213 3P
7P
R213 22R
C214 15P
C218 470P
0.45*1.5*6T
3
1 2
L204
5.6NH/0603 Q206
BFG35
22R/0805
D203 PTZ5.6B
L205
C220 2P
R214
C221 470P
C223
27P
22P
C222
C235 470P
5.6NH/0603
L206
C224 5P
R230
0.1R/0.5W/SMT
0.4*3*9T
470P
L207
NU
2
C225
470P
L208
0.65*1.1*4TC239
Q207 2SK2595
C227
470P
R216 470R
C237
470P
L215
L210
VC2
C230
3P
C240
2.2UH
D206
0.65*1.45*4T
HVU131
NU
0.65*1.45*4T
L213
L214
C232
C233
5P
10P
C234 5P
1
J101
R217 470K
10PVC
R218
R219 10K
62K
C238 470P
L212
0.45*1.5*5T
R215
NU
R226
56R
C121
C122
102PC120
C123
15P
C41
104P
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15
SW1
CH SW
3
D507 RLZ3.0B
R116
22R
100P
C125
2P L102 56NH
C124 2P
C53
104P
R50 10K
IC3
RTCC VCC NC1 VSS NC2 RA0 RA1 RA2 RA3 RB0 RB1 RB2 RB3 RB4 RB5
PIC16C57C04 SMT
TX5V
C241
+
10U/1206
MCLR OSC1 OSC2
A1037K
RC7 RC6 RC5 RC4 RC3 RC2 RC1 RC0 RB7 RB6
R220
22K
Q1
R117
470R
3
2SC4226
Q101
3.58MHZ 3X9
28 27 26 25 24 23 22 21 20 19 18 17 16
C252
1U/1206
R118 100K
L101
12NH
R51 1K
R52
X2
4 2
1 HI/LO CHSPC RXEN
8
+
10U/T
1K
R222
100R
C242
22P
R114
1K2
R45
4K7
IC4
ELM7S32
1 2 3 4
C40 470P
D3
RLS4148
7
C554
C524
100P
4
2.2UH/BEAD
L103
R115
470K
Q102 2SC5226
VCC
5
VCC
R46
R47 100K
1K
PTT_EN DATA_OUT PGM_EN CDS
PLL_LE PLL_DATA TXEN1 PLL_CLK PGM_DATA
R48
470R
R49
470R
IC6 RT9161-50PV
1
123
2
C251 104P
TX5V
R545
+2.5V
680R
C546
104P
C249
1U/Y5V 0805
1 2
C101
R104
C104
RLS4148
C103
102P
X101
1 2
1P
XF1
R105
22K
D101
MIX/I
OS/I
1234567
C116
47P
C115
100P
D103 RLZ5.6B
GND
OSC/O
MUTE
MIX/O
SCAN
VCC
CFU455E
SQ/I
LMT/I
CF1
D102 1SS226
1
C105 104P/X7R
470P
1.5M
FIL/O
DCOUP
C106
R106
10111213141516
FIL/I
DCOUP
C112
104P
MC3361 SMT
QUAD AF
8 9
3 2
1U/Y5V 0805
C107
102P
223P/X7R 0603
IC101
C111
104P
R113
560R
VR101
47KB/SMT
C108
R110
560R
R107 4K7
R108
2K7
C110
C7
102P
C9
475P/0805
T2
1
R111
2
33K
0766
820R
R9
Q9 BC847B
RLZ5.6B
Q103
DTC114EK
D1
1 2
R1 10K
C1
C C
470P
VR1
100KB SMT
C3 470P
C2
R23 150R
D6 R60 47K
RLZ3.0B
1 2
R61
47K
1U/Y5V 0805
C4 R29 12K
5P
Q10
C29
104P
R20 2K2
106P/1206
100K
A1037K
Q6
C19
R17
104P
B B
10K
C21 103P
102P
R16
33K
C8
C18
R3
4.7U/1206
BC847B
R30
2K2
1
OSI
%R
2
OSO
%P
3
VP
FP
4
VCC
FR
5
DO
FC
6
GND
LE
7
LD
DATA
8 9
FIN CLK
Q11
R22
BC847B
820R
D5
RLZ5.6B
C35
1 2
16 15 14 13 12 11 10
R4
0R
BC847B
R8
2K2
IC1
MB1504 SMT
104P
C37 104P
4
VCC
VC
1
C36
104P
GND OUT
2 3
X1
12.8MHZ TCXO/SMT
102P
C5
R112
21M08B
560R
220K
1U/1206
C102
R101
100R
C118
R102
1M
104P
Q104
MMBTH10
C117 104P
R103
2K2
20.945MHZ UM1
Q2 BCW68G
473P/X7R 0805
VCO
R19
100R
C30
100P
BCW68G
R40
1K
BC847B
R41 4K7
C44
102P
R10
100R
R14
C20
6K8
R13
3K
C15
0.33U/T
C31
C32
100P
100P
Q14
C42
104P
R24
4K7
Q15
D2
RLS4148
R5
910R
Q4
R11
910R
C13
C11
105P 25V/1206
R15
6K8
C16
103P/X7R
C67
104P
102P
C17
103P/X7R
C12
10U/1206
100U/16V/EC/SMT
C34
B+
C33
47U/16V/EC/SMT
A A
8
1
IC2 UTC7808
123
2
3
C46
104P
7
8V
IC504B
+2.5V
C523
47P
R518
10K
C550
1U/Y5V 0805
R516
100K
10
+
9
-
R517
6
IC504C
TL064CD SMT
8
0R
DEVIATION
C558
1U/Y5V 0805
C552
1U/Y5V 0805
RV501
10KB SMT
R546
+2.5V
C556
C555
R525
R532
47K
100K
R526
47K
R527
47K
C553
R524
47K
R521
10K
R523 100K
10K
-
13
+
12
TL064CD SMT
IC504D
1U/Y5V 0805
14
+2.5V
RV502
1U/Y5V 0805
10KB SMT
+2.5V
1U/Y5V 0805
5
R531
100K
3 2
TL064CD SMT
TX5V
411
+
-
5
+
6
-
R533
47K
IC504A TL064CD SMT
1
R528
100K
R534
47K
1U/Y5V 0805
C126 102P
D4
RLZ4.3B
C50 22P
R53 1M
C43
22P
1 7 2 3 4
123
R221
2K2
F101
SAW FILTER
123
12
CS PRE SK DI DO
C243
104P/0805
678
4 5
C250 470P
C127 5P
PE
4
C245
102P
IC201 LM386D
IC5
93C46 SMT
6
R223 1K
C244 470P
C248
47K
RP1 10K*4
DTC114EK
L216
125MH
Q7
C247 223P/X7R 0603
R224
820R
C236
102P
HVU131
D205
D209
FM4004
C51 470P
C45
47P
C52
470P
C47
470P
B+
PGM_EN
GND
PGM_DATA
PTT
DATA_IN
C48
470P
B+
CONNECTOR DB9 HM
5
J1
9 4 8 3 7 2 6 1
C49
470P
HERMES
Title
52-7085UE4
Size Document Number Rev
Custom
2
Date: Sheet of
0 0Friday, November 28, 2008
1
Federal Communication Commission Interference
FCC Radiation Exposure Statement: This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment. This equipment should be installed and operated with minimum distance 50cm between the radiator & your body.
Statement
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one of the following measures:
l Reorient or relocate the receiving antenna. l Increase the separation between the equipment and receiver. l Connect the equipment into an outlet on a circuit different from that to
which the receiver is connected.
l Consult the dealer or an experienced radio/TV technician for help.
FCC Caution: Any changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate this equipment.
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
Changes or modifications not expressly approved by the party responsible forcompliance could void the user's authority to operate the equipment. The antenna(s) used for this transmitter must not be co-located or operating
inconjunction with any other antenna or transmitter
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