THIS PRODUCT IS LEGAL IN CALIFORNIA FOR RACING VEHICLES ONLY
AND SHOULD NEVER BE USED ON PUBLIC HIGHWAYS.
AEM Performance Electronics
AEM Performance Electronics, 2205 126th Street Unit A, Hawthorne, CA 90250
Phone: (310) 484-2322 Fax: (310) 484-0152
http://www.aemelectronics.com
Instruction Part Number: 10-3805
Document Build 6/11/2014
AEM Infinity Harness Manuals2
1Introduction
Several universal wiring harness options are available for Infinity products. They range
in complexity from simple plug and pin kits to complete engine harness assemblies that
include power distribution centers. Custom wiring harness projects should only be
undertaken by experienced harness builders. If in doubt, please contact AEM for
recommendations.
30-3805 Universal V8 harness system for Infinity-8/10 systems
The Infinity Universal V8 Harness system consists of a universal core harness and
optional application specific extensions. It was designed with flexibility in mind. The
harness system includes many features and it can be used in many different
applications.
30-3807 Universal V8 harness system for Infinity-6/8h systems
The Infinity Universal V8 Harness system consists of a universal core harness and
optional application specific extensions. It was designed with flexibility in mind. The
harness system includes many features and it can be used in many different
applications.
30-3705 Universal Mini Harness for Infinity-6/8h systems
This harness is intended to be used as a starting point by experienced harness builders.
It saves time by including basic power distribution features that can be expanded to suit
many application requirements. It allows the harness builder to populate the ECU
connector with only the features needed by the application.
30-3702 Infinity-8/10/12 Mini-harness
This harness is intended to be used as a starting point by experienced harness builders.
It saves time by including basic power distribution features that can be expanded to suit
many application requirements. It allows the harness builder to populate the ECU
connector with only the features needed by the application. Includes 100 96" preterminated leads.
30-3703 Infinity-8/10/12 Mini-harness
This harness is intended to be used as a starting point by experienced harness builders.
It saves time by including basic power distribution features that can be expanded to suit
many application requirements. It allows the harness builder to populate the ECU
connector with only the features needed by the application.
30-3701 Infinity-8/10/12 Plug & Pin Kit
Bare necessities to begin a custom wire harness design. Includes 73 and 56 pin Molex
MX123 harness connectors, terminals and sealing plugs, main relay and relay socket.
30-3704 Infinity-6/8h Plug & Pin Kit
Bare necessities to begin a custom wire harness design. Includes 80 pin Molex MX123
harness connector, terminals and sealing plugs, main relay and relay socket.
This manual is focused primarily on the universal V8 harness system components but it
can be used as a reference for any custom harness build based on the Infinity ECU.
Please read the entire User Manual prior to beginning any installation.
2Optional Extension Harnesses for Modular Harness System
Optional extension harnesses compatible with the 3805 V8 harness system are
available.
30-3805-00 GM Injector Adapter Harness
Adapter harness that mates EV1 style injectors in standard GM cylinder order (odd
cylinders on one bank, even cylinders on other) to 30-3805 Core Harness.
30-3805-01 Ford Injector Adapter Harness
Adapter harness that mates EV1 style injectors in standard Ford cylinder order
(cylinders 1-4 on one bank, cylinders 5-8 on other) to 30-3805 Core Harness.
30-3805-02 Single Channel Ignition Adapter Harness
Adapter harness that mates AEM Single Channel Coil Driver (30-2841) to 30-3805
Core Harness. Coil driver takes 5v falling edge ignition trigger signal from Infinity and
outputs a 12v rising edge signal. 12v rising edge signal can either be used to trigger an
inductive coil directly or trigger a single channel CDI box (MSD 6A, etc).
30-3805-03 VR Crank & VR Cam Adapter Harness
Adapter harness that mates variable reluctance (VR) crank and cam sensors to 303805 Core Harness. Legs to each sensor are 48” long.
30-3805-04 VR Crank & Hall Cam Adapter Harness
Adapter harness that mates variable reluctance (VR) crank sensor and Hall Effect cam
sensor to 30-3805 Core Harness. Legs to each sensor are 48” long.
30-3805-05 Hall Crank & VR Cam Adapter Harness
Adapter harness that mates Hall Effect crank sensor and variable reluctance (VR) cam
sensor to 30-3805 Core Harness. Legs to each sensor are 48” long.
30-3805-06 Hall Crank & Hall Cam Adapter Harness
Adapter harness that mates Hall Effect crank and cam sensors to 30-3805 Core
Harness. Legs to each sensor are 48” long.
30-3805-07 GM Stepper Idle Control Adapter Harness
Adapter harness that mates GM stepper idle control valve to 30-3805 Core Harness.
IAC connector is flat and meant for use with later model style control valves.
30-3805-08 Universal PWM Idle Control Adapter Harness
Flying lead to mate universal PWM idle control valve to 30-3805 Core Harness.
Connector to connect to control valve must be provided by end user.
Extension harness to connect AEM UEGO Wideband O2 sensor to 6 pin Deutsch DTM
in Infinity Mini Harnesses (30-3702/3703).
30-3601 IP67 Comms Cable
USB Mini-B comms cable; 39” long with right angled connector and bayonet style lock.
30-3602 IP67 Logging Cable
USB A-to-A extension cable: 39” long with right angled connector and bayonet style
lock.
33805 Kit Contents
Universal V8 Core Harness
User Instructions
DTM 8 Way Receptacle Assembly with 8 contacts
DTM 8 Way Plug Assembly with 8 contacts
4ECU Connectors
The Infinity-6/8h/8/10 ECUs use the MX123 Sealed Connection System from Molex.
AEM strongly recommends that users become familiar with the proper tools and
procedures before attempting any modifications or additions to these connector
Included in the harness is a Power Distribution Center (PDC), pre-populated with the required relays and
fuses for correct operation of accessory loads. The PDC comes with a bundle of flying leads that need to
be properly wired as part of the installation. Flying leads include switched ignition, an optional fused
+12V relay power output for auxiliary loads, and optional fused +12V relay outputs for a Fuel Pump and
Coolant Fan.
Some wire harness assemblies come pre-wired with all connectors, fuses, and relays
needed to operate an engine. Harnesses that include a PDC generally require
extension/termination of the flying leads to their appropriate devices, and additional
sensors and other devices can be wired into the harness as needed for the specific
application. The following guidelines should be adhered to while completing the required
wiring.
A proper wiring job includes proper termination of the wire at the sensor. The wire
terminal end must be moisture tight where it plugs into the sensor and it must have
strong, electrically sound terminals. The preferred method of securing a wire to a
terminal is to use a crimp terminal with NO solder. It is important to use the proper
crimping tool for sound terminal construction. Plastic terminal plugs must have moisture
tight seals. Inspect each plug to make sure the seals are in place. Di-electric grease can
be added in the terminal slots to further aid in corrosion resistance.
If a splice into a wire must be made and no solder-less terminals are available, then you
must properly solder the splice.
Noise can be a serious problem and can cause intermittent misfiring of the engine.
Every precaution should be taken to prevent interference to the ECU’s operation.
Resistive plug leads are REQUIRED.
To eliminate or reduce the chance of EMI, wires that carry high current must run in
twisted pairs. An example of this would be the power leads from a multiple spark ignition
system. These ignition systems can carry up to 100 amps for a couple milliseconds at
the time of discharge, which induces a strong magnetic field in close proximity of the
wires.
The routing of the wire loom is critical to EFI system performance and safety. The
following safety considerations should be made when installing the wire loom:
Heat protection: the loom should be placed away from or insulated from sources
of heat. The obvious item(s) that should be avoided are the exhaust manifolds,
EGR delivery tubes, and turbochargers. If it is absolutely necessary to route a
wire in close proximity to any of these items, then a suitable insulator must be
used.
Noise suppression: do not route wires near the HT leads. For coil-on-plug ignition
systems this is not as critical.
Moving component protection: route wires away from moving components such
as fans, the blower belt, or the throttle linkage. Also, make sure the wires are not
under any strain when the engine is at full deflection on the motor mounts.
Never have the wires in exposed bundles throughout the engine compartment.
It is recommended that the ECU be placed in an environment that does not
expose it to temperatures above 85° Celsius (160F).
In cases where the Infinity is to be used in place of the stock ECU, the location
that the stock ECU occupied is suitable.
On applications where the ECU is to be located in a different position than stock,
the interior of the vehicle is best.
The Infinity should be located in a place that reduces the length of extension wires
from the PDC while maintaining an environmentally sound location.
The ECU location must permit the PDC to be mounted in a serviceable location.
Power Distribution Center
PDCs included in the harness assemblies generally include all relays and fuses
necessary for proper function and should be mounted in a location which permits
serviceability. Ideally the PDC should be located in the passenger compartment, or if
necessary within the engine compartment as far away from heat sources as can be
achieved. Some PDCs contain flying lead bundles which must be wired to the battery,
fuel pump and radiator fan(s), switched ignition and possibly other interfaces. Routing of
this flying lead bundle should also be taken into account when determining the mounting
location of the PDC.
grommet to separate engine compartment connections from vehicle cabin connections.
The main power and ground feeds (R1-R4) are designed with a long branch that can be
used to route to a trunk mounted battery. They include a heavy duty, serrated ring
terminal and should only be modified if absolutely necessary.
The kit includes 2 optional connector kits that mate with connectors labeled Aux1 and
Aux2 on the main harness trunk. See the 3805 Core Harness Pinout section for details
on available functions. All default functions are listed in parentheses. Many are reassignable through the setup wizard interface.
Lowside switch, 4A max, NO
internal flyback diode.
Normally used as A/C Relay Control output.
C1-2
LowsideSwitch_5
Lowside switch, 4A max with
internal flyback diode. Inductive
load should NOT have full time
power.
See Setup Wizard Page "LowSide Assignment
Tables" for output assignment and 2D table
"LS5_Duty [%]" for activation.
C1-3
LowsideSwitch_6
Lowside switch, 4A max with
internal flyback diode. Inductive
load should NOT have full time
power.
See Setup Wizard Page "LowSide Assignment
Tables" for output assignment and 2D table
"LS6_Duty [%]" for activation.
C1-4
UEGO 1 Heat
Bosch UEGO controller
Lowside switch for UEGO heater control. Connect
to pin 4 of Bosch UEGO sensor. NOTE that pin 3 of
the Sensor is heater (+) and must be power by a
fused/switched 12V supply.
C1-5
UEGO 1 IA
Trim Current signal. Connect to pin 2 of Bosch
UEGO sensor
C1-6
UEGO 1 IP
Pumping Current signal. Connect to pin 6 of Bosch
UEGO sensor
C1-7
UEGO 1 UN
Nernst Voltage signal. Connect to pin 1 of Bosch
UEGO sensor
C1-8
UEGO 1 VM
Virtual Ground signal. Connect to pin 5 of Bosch
UEGO sensor.
C1-9
Flash_Enable
10K pulldown
Not usually needed for automatic firmware
updates through Infinity Tuner. If connection
errors occur during update, connect 12 volts to
this pin before proceeding with upgrade.
Disconnect the 12 volts signal after the update.
C1-10
+12V_R8C_CPU
Dedicated power management CPU
Full time battery power. MUST be powered before
the ignition switch input is triggered (See C1-65).
C1-11
Coil 4
25 mA max source current
0-5V Falling edge fire. DO NOT connect directly to
coil primary. Must use an ignitor OR CDI that
accepts a FALLING edge fire signal.
C1-12
Coil 3
25 mA max source current
0-5V Falling edge fire. DO NOT connect directly to
coil primary. Must use an ignitor OR CDI that
accepts a FALLING edge fire signal.
93805 Core Harness Schematic
A schematic for the universal core harness is included HERE
10K pullup to 12V. Will work with
ground or floating switches.
See channel FlexDigitalIn [Hz] for raw frequency
input data.
C1-27
Knock Sensor 1
Dedicated knock signal processor
See Setup Wizard page Knock Setup for options.
C1-28
Knock Sensor 2
Dedicated knock signal processor
See Setup Wizard page Knock Setup for options.
C1-29
+12V_Relay_Control
0.7A max ground sink for external
relay control
Will activate at key on and at key off according to
the configuration settings.
C1-30
Power Ground
Power Ground
Connect directly to battery ground
C1-31
CANL_Aout
Dedicated High Speed CAN
Transceiver
Recommend twisted pair (one twist per 2") with
terminating resistor. Contact AEM for additional
information.
C1-32
CANH_Aout
Dedicated High Speed CAN
Transceiver
Recommend twisted pair (one twist per 2") with
terminating resistor. Contact AEM for additional
information.
C1-33
LowsideSwitch_1
Lowside switch, 4A max with
internal flyback diode. Inductive
load should NOT have full time
power.
See Setup Wizard page Boost Control for options.
Monitor BoostControl [%] channel for output
state.
C1-34
LowsideSwitch_0
Lowside switch, 4A max, NO
internal flyback diode.
Switched ground. Will prime for 2 seconds at key
on and activate if RPM > 0.
C1-35
Analog_In_7
12 bit A/D, 100K pullup to 5V
0-5V analog signal. Use +5V Out pins as power
supply and Sensor Ground pins as the low
reference. Do not connect signals referenced to
+12V as this can permanently damage the ECU.
See the Setup Wizard Set Throttle Range page for
automatic min/max calibration.
C1-36
Analog_In_8
12 bit A/D, 100K pullup to 5V
0-5V analog signal. Use +5V Out pins as power
supply and Sensor Ground pins as the low
reference. Do not connect signals referenced to
+12V as this can permanently damage the ECU.
See the Setup Wizard Set Manifold Pressure page
for setup and calibration.
0-5V analog signal. Use +5V Out pins as power
supply and Sensor Ground pins as the low
reference. Do not connect signals referenced to
+12V as this can permanently damage the ECU.
See the Setup Wizard Fuel Pressure page for setup
and calibra tion.
C1-38
Analog_In_10
12 bit A/D, 100K pullup to 5V
0-5V analog signal. Use +5V Out pins as power
supply and Sensor Ground pins as the low
reference. Do not connect signals referenced to
+12V as this can permanently damage the ECU.
See the Setup Wizard Barometric Pressure page
for setup and calibration.
C1-39
Analog_In_11
12 bit A/D, 100K pullup to 5V
0-5V analog signal. Use +5V Out pins as power
supply and Sensor Ground pins as the low
reference. Do not connect signals referenced to
+12V as this can permanently damage the ECU.
Normally used as Shift Switch input.
C1-40
Analog_In_12
12 bit A/D, 100K pullup to 5V
0-5V analog signal. Use +5V Out pins as power
supply and Sensor Ground pins as the low
reference. Do not connect signals referenced to
+12V as this can permanently damage the ECU.
Normally used as Mode Switch input.
C1-41
+5V_Out_1
Regulated, fused +5V supply for
sensor power
Analog sensor power
C1-42
+5V_Out_1
Regulated, fused +5V supply for
sensor power
Analog sensor power
C1-43
HighsideSwitch_1
0.7A max, High Side Solid State
Relay
See Setup Wizard page 'HighSide Assigment
Tables' for configuration options.
C1-44
HighsideSwitch_0
0.7A max, High Side Solid State
Relay
See Setup Wizard page 'HighSide Assigment
Tables' for configuration options.
C1-45
Crankshaft Position
Sensor VR+
Differential Variable Reluctance
Zero Cross Detection
See Setup Wizard page Cam/Crank for options.
C1-46
Crankshaft Position
Sensor VR-
See Setup Wizard page Cam/Crank for options.
C1-47
Camsha ft Position
Sensor 1 VR-
Differential Variable Reluctance
Zero Cross Detection
0-5V analog signal. Use +5V Out pins as power
supply and Sensor Ground pins as the low
reference. Do not connect signals referenced to
+12V as this can permanently damage the ECU.
Normally used as A/C Analog Request input.
C2-13
Analog_In_18
12 bit A/D, 100K pullup to 5V
0-5V analog signal. Use +5V Out pins as power
supply and Sensor Ground pins as the low
reference. Do not connect signals referenced to
+12V as this can permanently damage the ECU.
Normally used as DBW APP1.
C2-14
Analog_In_19
12 bit A/D, 100K pullup to 5V
0-5V analog signal. Use +5V Out pins as power
supply and Sensor Ground pins as the low
reference. Do not connect signals referenced to
+12V as this can permanently damage the ECU.
Normally used as DBW APP2.
C2-15
Analog_In_Temp_4
12 bit A/D, 2.49K pullup to 5V
Normally used as Charge Out Temperature input.
C2-16
Analog_In_Temp_5
12 bit A/D, 2.49K pullup to 5V
Normally used as Airbox Temperature input.
C2-17
Analog_In_Temp_6
12 bit A/D, 2.49K pullup to 5V
Normally used as Fuel Temperature input.
C2-18
Analog_In_13
12 bit A/D, 100K pullup to 5V
0-5V analog signal. Use +5V Out pins as power
supply and Sensor Ground pins as the low
reference. Do not connect signals referenced to
+12V as this can permanently damage the ECU.
See Setup Wizard Oil Pressure page for setup
options. See OilPressure [psig] for channel data.
C2-19
Analog_In_14
12 bit A/D, 100K pullup to 5V
0-5V analog signal. Use +5V Out pins as power
supply and Sensor Ground pins as the low
reference. Do not connect signals referenced to
+12V as this can permanently damage the ECU.
0-5V analog signal. Use +5V Out pins as power
supply and Sensor Ground pins as the low
reference. Do not connect signals referenced to
+12V as this can permanently damage the ECU.
Normally used as Exhaust Back Pressure input.
C2-21
Analog_In_16
12 bit A/D, 100K pullup to 5V
0-5V analog signal. Use +5V Out pins as power
supply and Sensor Ground pins as the low
reference. Do not connect signals referenced to
+12V as this can permanently damage the ECU.
Normally used as DBW1_TPSB input.
C2-22
+5V_Out_2
Regulated, fused +5V supply for
sensor power
Analog sensor power
C2-23
+5V_Out_2
Regulated, fused +5V supply for
sensor power
Analog sensor power
C2-24
+5V_Out_2
Regulated, fused +5V supply for
sensor power
Analog sensor power
C2-25
VR+_In_5
Differential Variable Reluctance
Zero Cross Detection
See Driven Wheel Speed Calibration in the Setup
Wizard Vehicle Speed page.
C2-26
VR-_In_5
C2-27
VR-_In_4
Differential Variable Reluctance
Zero Cross Detection
See Non Driven Wheel Speed Calibration in the
Setup Wizard Vehicle Speed page.
C2-28
V R+_In_4
C2-29
LowsideSwitch_9
Lowside switch, 4A max with
internal flyback diode, 2.2K 12V
pullup. Inductive load should NOT
have full time power.
See Setup Wizard page Tacho for configuration
options.
0-5V analog signal. Use +5V Out pins as power
supply and Sensor Ground pins as the low
reference. Do not connect signals referenced to
+12V as this can permanently damage the ECU.
C2-34
Analog_In_21
12 bit A/D, 100K pullup to 5V
0-5V analog signal. Use +5V Out pins as power
supply and Sensor Ground pins as the low
reference. Do not connect signals referenced to
+12V as this can permanently damage the ECU.
Normally used as 3 Step Enable Switch input.
C2-35
Analog_In_22
12 bit A/D, 100K pullup to 5V
0-5V analog signal. Use +5V Out pins as power
supply and Sensor Ground pins as the low
reference. Do not connect signals referenced to
+12V as this can permanently damage the ECU.
Normally used as USB Logging Request input.
C2-36
Analog_In_23
12 bit A/D, 100K pullup to 5V
0-5V analog signal. Use +5V Out pins as power
supply and Sensor Ground pins as the low
reference. Do not connect signals referenced to
+12V as this can permanently damage the ECU.
Normally used as Charge Out Pressure input.
C2-37
Digital_In_6
No pullup. Will work with TTL
signals.
Input can be assigned to different pins. See Setup
Wizard page Input Function Assignments for input
mapping options.
C2-38
Digital_In_7
No pullup. Will work with TTL
signals.
See ClutchSwitch 1-axis table for setup options.
Input can be assigned to different pins. See Setup
Wizard page Input Function Assignments for input
mapping options.
Lowside switch, 4A max with
internal flyback diode. Inductive
load should NOT have full time
power.
Activates if any of the following flags are true:
OilPressProtectOut, LeanProtectOut,
CoolantProtect. Output can be assigned to other
functions. See Setup Wizard page LowSide
Assignment Tables for additional options.
C2-44
LowsideSwitch_7
Lowside switch, 4A max with
internal flyback diode. Inductive
load should NOT have full time
power.
Normally used as Spare GPO1 output.
C2-45
UEGO 2 VM
Bosch UEGO Controller
Virtual Ground signal. Connect to pin 5 of Bosch
UEGO sensor.
C2-46
UEGO 2 UN
Nernst Voltage signal. Connect to pin 1 of Bosch
UEGO sensor
C2-47
UEGO 2 IP
Pumping Current signal. Connect to pin 6 of Bosch
UEGO sensor
C2-48
UEGO 2 IA
Trim Current signal. Connect to pin 2 of Bosch
UEGO sensor
C2-49
UEGO 2 HEAT
Lowside switch for UEGO heater control. Connect
to pin 4 of Bosch UEGO sensor. NOTE that pin 3 of
the Sensor is heater (+) and must be power by a
fused/switched 12V supply.
C2-50
+12V_R8C_CPU
Dedicated power management CPU
Optional full time battery power. MUST be
powered before the ignition switch input is
triggered (See C1-65).
C2-51
Coil 7
25 mA max source current
0-5V Falling edge fire. DO NOT connect directly to
coil primary. Must use an ignitor OR CDI that
accepts a FALLING edge fire signal.
C2-52
Coil 8
25 mA max source current
0-5V Falling edge fire. DO NOT connect directly to
coil primary. Must use an ignitor OR CDI that
accepts a FALLING edge fire signal.
C2-53
Coil 9
25 mA max source current
0-5V Falling edge fire. DO NOT connect directly to
coil primary. Must use an ignitor OR CDI that
accepts a FALLING edge fire signal.
C2-54
Coil 10
25 mA max source current
0-5V Falling edge fire. DO NOT connect directly to
coil primary. Must use an ignitor OR CDI that
accepts a FALLING edge fire signal.
Advanced Engine Management Inc. warrants to the consumer that all AEM High
Performance products will be free from defects in material and workmanship for a
period of twelve (12) months from date of the original purchase. Products that fail within
this 12-month warranty period will be repaired or replaced at AEM’s option, when
determined by AEM that the product failed due to defects in material or workmanship.
This warranty is limited to the repair or replacement of the AEM part. In no event shall
this warranty exceed the original purchase price of the AEM part nor shall AEM be
responsible for special, incidental or consequential damages or cost incurred due to the
failure of this product. Warranty claims to AEM must be transportation prepaid and
accompanied with dated proof of purchase. This warranty applies only to the original
purchaser of product and is non-transferable. All implied warranties shall be limited in
duration to the said 12-month warranty period. Improper use or installation, accident,
abuse, unauthorized repairs or alterations voids this warranty. AEM disclaims any
liability for consequential damages due to breach of any written or implied warranty on
all products manufactured by AEM. Warranty returns will only be accepted by AEM when
accompanied by a valid Return Merchandise Authorization (RMA) number. Product
must be received by AEM within 30 days of the date the RMA is issued.
Please note that before AEM can issue an RMA for any electronic product, it is first
necessary for the installer or end user to contact the EMS tech line at 1-800-423-0046 to
discuss the problem. Most issues can be resolved over the phone. Under no
circumstances should a system be returned or a RMA requested before the above
process transpires.
AEM will not be responsible for electronic products that are installed incorrectly, installed
in a non-approved application, misused, or tampered with.
Any AEM electronics product can be returned for repair if it is out of the warranty period.
There is a minimum charge of $50.00 for inspection and diagnosis of AEM electronic
parts. Parts used in the repair of AEM electronic components will be extra. AEM will
provide an estimate of repairs and receive written or electronic authorization before
repairs are made to the product.