AEC Single Conveying Units User Manual

Operating Instructions

Single Conveying Units

(Compressed Air Venturi Type)

ASV-05, ASV-05R, & ASV-052R

Bulletin No.: CV6-600

Part No.:

882.00191.00

ffective: 12/12

E

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Please note that our address and phone information has changed.
Please reference this page for updated contact information.

These manuals are obsolete and are provided only for their technical information, data and capacities.
Portions of these manuals detailing procedures or precautions in the operation, inspection, maintenance
and repair of the products may be inadequate, inaccurate, and/or incomplete and shouldn’t be relied
upon. Please contact the ACS Group for more current information about these manuals and their
warnings and precautions.

Parts and Service Department

The ACS Customer Service Group will provide your company with genuine OEM quality parts manufactured to engineering
design specifications, which will maximize your equipment’s performance and efficiency. To assist in expediting your phone
or fax order, please have the model and serial number of your unit when you contact us. A customer replacement parts list
is included in this manual for your convenience. ACS welcomes inquiries on all your parts needs and is dedicated to
providing excellent customer service.

For immediate assistance, please contact:

• North, Central and South America, 8am – 5pm CST [phone] for drying, conveying, heating and cooling
and automation. For size reduction: [phone].
North America, emergencies after 5pm CST [phone]

North America email: [e-mail]

• Mexico, Central & South America
Email: [e-mail]

• Europe, Middle East & Africa [phone]

Email: [e-mail]

• India [phone]

Email: [e-mail]

• Asia/Australia [phone]

Email: [e-mail]

Sales and Contracting Department

Our products are sold by a worldwide network of independent sales representatives. Contact our Sales Department for the
name of the sales representative nearest you.

Let us install your system. The Contract Department offers any or all of these services: project planning; system packages
including drawings; equipment, labor, and construction materials; and union or non-union installations.

For assistance with your sales or system contracting needs please Call:

North, Central and South America [phone] or [phone] Monday–Friday, 8am–5pm CST

Europe/Middle East/Africa [phone]
India [phone]
Asia/Australia [phone]

Facilities:

ACS offers facilities around the world to service you no matter where you are located. For more information, please visit us at
www.acscorporate.com

United States:

ACS Schaumburg – Corporate Offices

1100 E. Woodfield Road
Suite 588
Schaumburg, IL 60173
Phone: + 1 847 273 7700
Fax: + 1 847 273 7804

ACS New Berlin – Manufacturing Facility

2900 S. 160th Street
New Berlin, WI 53151
Phone : [phone]
Fax: + 1 262 641 8653

Asia/Australia:

ACS Suzhou

109 Xingpu Road SIP
Suzhou, China 215126
Phone: + 86 8717 1919
Fax: [phone]

Europe/Middle East/Africa:

ACS Warsaw

Ul. Działkowa 115
02-234 Warszawa
Phone: + 48 22 390 9720
Fax: [phone]

India

ACS India

Gat No. 191/1, Sandbhor Complex
Mhalunge, Chakan, Tal Khed,
Dist. Pune 410501, India
Phone: [phone]
Fax: + 91 20 40147576

The manufacturer retains all rights to change the information in these operating instructions at
any time without notice.

We assume no liability for any errors or direct or indirect damage resulting in context with these
operating instructions.

Copying, translation or publication in any form except for personal use of purchaser requires
approval from the manufacturer.

All rights reserved.

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Table of Contents

CHAPTER 1: SAFETY INSTRUCTIONS.. . . . . . . . . . . . . . . . . . 4

1.1. Warnings and Symbols ................................................................................................. 5

1.2. Explanations and Information ........................................................................................6

1.3. For Your Safety ..............................................................................................................7

How to Use this Manual……….………………………………………………………..7
Warnings and Precautions……………………………………………………………..7

Maintenance Responsibility……………………………………………………………8

1.4. For the Safety of the Units .............................................................................................. 9

CHAPTER 2: INSTALLATION INSTRUCTIONS……………….11

2.1. General Information ...................................................................................................... 11

2.2. Installing the Convey or Hopper.................................................................................... 12

2.3. Installing the Control and Maintenance Unit ................................................................. 13

2.4. Connecting the Compressed Air Supply ....................................................................... 14

2.5. Electrical Connection ................................................................................................... 15

CHAPTER 3: FUNCTIONAL DESCRIPTION . . . . . . . . . . . . . . 16

3.1. Method of Functioning ..................................................................................................16

3.2. Control and Maintenance Unit .....................................................................................17

CHAPTER 4: SET-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

4.1. Preparations..................................................................................................................18

4.2. Setting the Mixing Ratio of the Components................................................................. 18

4.3. Basic Setting of the Filling Level in the Conveyor or Hopper........................................ 19

Fine Adjustment of the Filling Level in the Convey or Hopper…………………... 20

CHAPTER 5: MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . 21

5.1. Maintenance Intervals...................................................................................................22

5.2. Cleaning/Replacing the Filter Cartridge ........................................................................ 23

Disassembly……………………………………………………………………………24
Assembly..……………………………………………………………………………...24

5.3. Adjusting the Level Probe ............................................................................................ 24

5.4. Troubleshooting ............................................................................................................ 25

CHAPTER 6: TECHNICAL DATA. . . . . . . . . . . . . . . . . . . . . . . 27

6.1. Dimension Sheet ......................................................................................................... 28

6.2. Spare Parts Lists ......................................................................................................... 31

6.3 Quick Start Guide –XSV Loader………………………………...…………………………..34

6.4 Technical Assistance…………………………………………………………………………36

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Chapter 1: Safety Instructions

These safety instructions apply to anyone near the equipment operation.

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Please inform everyone near the operating equipment about the direct and
indirect hazards associated with the equipment.

These operating instructions are to be used by everyone who is assigned
activities connected with the equipment.

Knowledge of the English language is required.

Make sure that all operating personnel are familiar with the operating
instructions and the function of the equipment.

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1-1 Warnings and Symbols

The following warnings and symbols are used in these operating instructions.

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This symbol indicates DANGER! Death or serious injury is possible if the
corresponding instructions, regulations or warnings are not observed.

This symbol indicates that serious injury is possible if the corresponding
instructions, regulations or warnings are not observed.

This symbol indicates that extensive damage to equipment is possible if
the corresponding instructions, regulations or warnings are not observed.

This symbol indicates information that is necessary for becoming familiar
with the equipment, i.e. technical correlations.

This symbol indicates that a technical term is explained at this point.

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1-2 Explanations and Information

Various terms and designations are used frequently in these operating
instructions to ensure clarity. Therefore, please note that the terms used in the
text are defined as follows:

• Equipment

Equipment can mean an individual unit, a machine, or an installation.

• Operating Personnel

Operating personnel are individuals who are responsible for operating the
equipment. All personnel engaged in the use of the machine should
become familiar with its operation as described in the manual. Each
individual must take responsibility for understanding and following all
safety rules. Operating personnel should be at least 16 years old.

• Operator

The operator of the equipment (production manager, foreman, etc.) is the
person responsible for all production sequences. The operator instructs
the operating personnel on what should be done.

• Operating Instructions

The plant operating instructions describe the interaction of the equipment,
production sequences or methods. The plant operating instructions must
be compiled by the operator of the equipment.

• Equipment Foreman

When several operating personnel work on one machine, the equipment
foreman arranges the order. The equipment foreman must be appointed
by the operator.

• Trained Personnel

Trained personnel are persons who, due to their training, are authorized
to perform the required work.

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1-3 For Your Safety

How to Use This Manual

• Please read this manual carefully before initial operation. Understanding the
instructions and equipment will help to avoid injuries as well as damage to
equipment. If you have questions, contact the manufacturer.

• The operators of this unit must be at least 16 years old.

• Store this manual near the site of the machine so that it is readily available to

the operators. Faulty operation may lead to accidents!

• Note that, for reasons of brevity, not every possible case of operation or
maintenance can be mentioned in this manual.

• Be aware of all safety instructions and danger signs on the unit. This will
avoid injuries and damage to material.

• Prepare precise instructions of the unit using this manual. Faulty operation
can lead to accidents!

Warnings and Precautions

• Only PROPERLY TRAINED individuals familiar with the information in this
manual should use this equipment.

• Proper clothing should be worn at all times in order to avoid injuries.

• Compare the connected loads to those of the main supply to avoid electrical

shock.

• When using lifting gear, pay close attention to the corresponding instructions
to avoid accidents.

• Operate this equipment within the local regulations and requirements of the
plant.

• NEVER modify or alter the unit without the manufacturer’s permission.

• If the unit has been switched off for safety reasons, it must be protected from

unauthorized use.

• The unit is exclusively intended for conveying plastic granules and regrind.
Any other usage is not permitted.

• This unit is not suitable for processing foods.

•

Attachments that are not delivered by the manufacturer must be constructed
according to the safety standard EN 294.

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• Check all lines, hoses, and coupling pieces regularly for leakage and

damage. Any errors must be eliminated immediately.

• The unit may only be used if all corresponding components have been

properly connected and are in accordance with relevant regulations.

• Observe the safety instructions for the connected units.

Maintenance Responsibility

• Before beginning maintenance work:

 Assign a supervisor.
 Inform all other responsible operating personnel.
 Turn off the main power supply.
 Set all compressed air lines on the unit at zero pressure.

 Repair work should ONLY be done by qualified personnel.

• ALWAYS turn off the main supply for all electrical work to avoid risk of death
or injury.

• NEVER operate on a unit that is partially disassembled. This can cause
serious injuries including amputation and electric shock.

• In case of functional disturbances, switch the unit off IMMEDIATELY. Any
errors must be eliminated to avoid accidents.

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1-4 Unit Safety

• The unit may ONLY be used for conveying cylindrical plastic granules and
regrind on injection molding machines.

• NEVER change the settings unless you are able to foresee the
consequences.

• Use ONLY original manufacturer parts.

• Follow a regular maintenance schedule.

• Keep records of all maintenance and repair work.

• Be aware that electronic subassemblies may be damaged by static

discharge.

• Before initial operation and at regular intervals, check all electrical
connections for proper fit.

• NEVER modify sensors without knowing their precise functions.

• Make sure all plugs are connected properly.

• Note the carrying capacity of the machine flange.

• Read the operating manuals of the connected units.

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Chapter 2: Installation

These installation instructions are intended for people with skills in
electrical and mechanical areas due to their training, experience and

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received instructions.

Personnel using these installation instructions must be educated about
regulations for accident prevention, operating conditions and safety
regulations. Make sure all personnel are informed accordingly. The
installation instructions provided in the corresponding operating
instructions apply for all connected equipment.

Follow safety regulations with regard to lifting gear handling.

All installation work must be carried out with the electrical power and
compressed air supply OFF.

For installation work taking place at heights of over approx. 6 feet, use
only ladders or similar equipment and working platforms intended for this
purpose. At greater heights, the proper equipment for protection against
falling must be worn.

Use only suitable lifting gear, which is in proper working order and load
suspension devices with sufficient carrying capacity. Do not stand or
work under suspended loads!

Use suitable workshop equipment.

Install the equipment such that all parts are easily accessible; this
facilitates maintenance and repair work.

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2-1 General Information

Unpack all parts of the single conveyor unit and make sure that every thing is
available:

• conveyor hopper with level sensor (1)

• control and maintenance unit (2)

• one venturi assembly (3)

• one section of vinyl flexible hose (4) with two hose clamps





• compressed-air hose

• operating instructions

 The XSV-05/2R comes with two venturi assemblies.

 The XSV-05/2R comes with two sets of vinyl flexible hose and four

hose clamps.

Figure 1: XSV-05 Parts

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