Advantech AMAX-5580 User Manual

User Manual
AMAX-5580
High Performance DIN-Rail PC Controller w/ 2xGbE, 1 x mPCIe, 4 x USB, VGA, HDMI
Copyright
Part No. 2003E55800 Edition 1 Printed in Taiwan April 2020
Acknowledgements
IBM, PC/AT, PS/2 and VGA are trademarks of International Business Machines Cor­poration.
Intel®, Core™ and Atom™ are the trademarks of Intel Corporation Microsoft Windows and MS-DOS are registered trademarks of Microsoft Corp. All other product names or trademarks are properties of their respective owners.
Support
For more information on this and other Advantech products, please visit our websites at: http://www.advantech.com
For technical support and service, please visit our support website at: http://support.advantech.com/
AMAX-5580 User Manual ii
Product Warranty (2 years)
Advantech warrants to you, the original purchaser, that each of its products will be free from defects in materials and workmanship for two years from the date of pur­chase.
This warranty does not apply to any products which have been repaired or altered by persons other than repair personnel authorized by Advantech, or which have been subject to misuse, abuse, accident or improper installation. Advantech assumes no liability under the terms of this warranty as a consequence of such events.
Because of Advantech’s high quality-control standards and rigorous testing, most of our customers never need to use our repair service. If an Advantech product is defec­tive, it will be repaired or replaced at no charge during the warranty period. For out­of-warranty repairs, you will be billed according to the cost of replacement materials, service time and freight. Please consult your dealer for more details.
If you think you have a defective product, follow these steps:
1. Collect all the information about the problem encountered. (For example, CPU
speed, Advantech products used, other hardware and software used, etc.) Note anything abnormal and list any onscreen messages you get when the problem occurs.
2. Call your dealer and describe the problem. Please have your manual, product,
and any helpful information readily available.
3. If your product is diagnosed as defective, obtain an RMA (return merchandize
authorization) number from your dealer. This allows us to process your return more quickly.
4. Carefully pack the defective product, a fully-completed Repair and Replacement
Order Card and a photocopy proof of purchase date (such as your sales receipt) in a shippable container. A product returned without proof of the purchase date is not eligible for warranty service.
5. Write the RMA number visibly on the outside of the package and ship it prepaid
to your dealer.
Declaration of Conformity
CE
This product has passed the CE test for environmental specifications when shielded cables are used for external wiring. We recommend the use of shielded cables. This kind of cable is available from Advantech. Please contact your local supplier for ordering information.
FCC Class A
Note: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Opera­tion of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
iii AMAX-5580 User Manual
Technical Support and Assistance
1. Visit the Advantech web site at www.advantech.com/support where you can find
the latest information about the product.
2. Contact your distributor, sales representative, or Advantech's customer service
center for technical support if you need additional assistance. Please have the following information ready before you call:
Product name and serial numberDescription of your peripheral attachmentsDescription of your software (operating system, version, application software,
etc.)
A complete description of the problemThe exact wording of any error messages
Safety Precaution - Static Electricity
Follow these simple precautions to protect yourself from harm and the products from damage.
To avoid electrical shock, always disconnect the power from your PC chassis
before you work on it. Don't touch any components on the CPU card or other cards while the PC is on.
Disconnect power before making any configuration changes. The sudden rush
of power as you connect a jumper or install a card may damage sensitive elec­tronic components.
AMAX-5580 User Manual iv
Safety Instructions
1. Read these safety instructions carefully.
2. Keep this User Manual for later reference.
3. Disconnect this equipment from any AC outlet before cleaning. Use a damp
cloth. Do not use liquid or spray detergents for cleaning.
4. For plug-in equipment, the power outlet socket must be located near the equip-
ment and must be easily accessible.
5. Keep this equipment away from humidity.
6. Put this equipment on a reliable surface during installation. Dropping it or letting
it fall may cause damage.
7. The openings on the enclosure are for air convection. Protect the equipment
from overheating. DO NOT COVER THE OPENINGS.
8. Make sure the voltage of the power source is correct before connecting the
equipment to the power outlet.
9. Position the power cord so that people cannot step on it. Do not place anything
over the power cord.
10. All cautions and warnings on the equipment should be noted.
11. If the equipment is not used for a long time, disconnect it from the power source
to avoid damage by transient overvoltage.
12. Never pour any liquid into an opening. This may cause fire or electrical shock.
13. Never open the equipment. For safety reasons, the equipment should be
opened only by qualified service personnel.
14. If one of the following situations arises, get the equipment checked by service
personnel:
The power cord or plug is damaged. Liquid has penetrated into the equipment. The equipment has been exposed to moisture. The equipment does not work well, or you cannot get it to work according to
the user's manual.
The equipment has been dropped and damaged. The equipment has obvious signs of breakage.
15. DO NOT LEAVE THIS EQUIPMENT IN AN ENVIRONMENT WHERE THE
STORAGE TEMPERATURE MAY GO BELOW -10° C (14° F) OR ABOVE 60° C (140° F). THIS COULD DAMAGE THE EQUIPMENT. THE EQUIPMENT SHOULD BE IN A CONTROLLED ENVIRONMENT.
16. CAUTION: DANGER OF EXPLOSION IF BATTERY IS INCORRECTLY
REPLACED. REPLACE ONLY WITH THE SAME OR EQUIVALENT TYPE RECOMMENDED BY THE MANUFACTURER, DISCARD USED BATTERIES ACCORDING TO THE MANUFACTURER'S INSTRUCTIONS.
17. ATTENTION: Danger d'explosion si la batterie est mal REMPLACE. REM-
PLACER UNIQUEMENT PAR LE MEME TYPE OU EQUIVALENT RECOM­MANDÉ PAR LE FABRICANT, jeter les piles usagées SELON LES INSTRUCTIONS DU FABRICANT.
18. The sound pressure level at the operator's position according to IEC 704-1:1982
is no more than 70 dB (A).
DISCLAIMER: This set of instructions is given according to IEC 704-1. Advantech disclaims all responsibility for the accuracy of any statements contained herein.
v AMAX-5580 User Manual
AMAX-5580 User Manual vi
Contents
Chapter 1 Introduction..........................................1
1.1 Introduction ............................................................................................... 2
1.2 Safety Precautions .................................................................................... 2
1.3 Accessories............................................................................................... 3
1.4 Product Specifications...............................................................................3
1.4.1 AMAX-5580 System Specifications ..............................................3
Chapter 2 AMAX-5000 System Overview ............5
Figure 2.1 Product overview of AMAX-5000 product family ........ 6
Figure 2.2 Power System of AMAX-5000 .................................... 7
2.1 Configuration of CPU Module, AMAX-5580 .............................................. 8
Figure 2.3 Front View of AMAX-5580 .......................................... 8
Table 2.1: Legend of configuration of AMAX-5580 CPU module 8 Figure 2.4 Internal configuration under the front cover of AMAX-
5580............................................................................ 9
Table 2.2: Legend of configuration inside AMAX-5580 CPU mod-
ule...............................................................................9
2.2 Module Overview .................................................................................... 10
2.2.1 AMAX-54XX PCIe Expansion Module ........................................ 10
Table 2.3: Table 3: List of AMAX-54XX series extension modules
.................................................................................. 10
2.2.2 AMAX-50XX EtherCAT I/O Modules........................................... 11
Table 2.4: List of AMAX-50XX series extension modules ......... 11
Figure 2.5 AMAX-5000 System Configuration for Motion + Vision
Application ................................................................ 12
Table 2.5: AMAX-5000 System Configuration for Motion + Vision
Application ................................................................ 12
Figure 2.6 AMAX-5000 System Configuration for Big Data Edge
Concentrator............................................................. 13
2.3 CPU Types.............................................................................................. 14
Table 2.6: AMAX-5580 Control IPC Product Offering ............... 14
Table 2.7: AMAX-5580 CODESYS Ready PAC Product Offering
.................................................................................. 14
2.4 CPU architecture..................................................................................... 15
Figure 2.7 System Architecture of AMAX-5580 ......................... 15
Chapter 3 Initial Setup ........................................17
3.1 Selecting the appropriate power supply unit ........................................... 18
Table 3.1: Pin Definition of Power Input Terminal .....................18
3.2 System Configuration and Installation..................................................... 19
3.3 Mounting ................................................................................................. 21
3.3.1 Attaching the AMAX-54XX left-hand-side module (option) ......... 21
3.3.2 Permissible installation positions ................................................ 21
Figure 3.1 Mounting position for AMAX-5580............................ 21
3.3.3 Attaching on the DIN-rail.............................................................22
3.3.4 Install the AMAX-50XX right-hand-side modules........................ 22
Figure 3.2 AMAX-5000 installed in control box.......................... 22
3.4 BIOS Setup ............................................................................................. 23
3.4.1 How to enter the BIOS? .............................................................. 23
3.4.2 BIOS configuration......................................................................24
Figure 3.3 BIOS and processor information .............................. 24
1 AMAX-5580 User Manual
3.4.3 Hardware Monitor ....................................................................... 24
Figure 3.4 Configuration list under Advanced tab in BIOS ........ 24
Figure 3.5 The Hardware Sensors Value showed in BIOS ....... 25
Figure 3.6 The CPU shutdown temperature and over temperature
configuration in BIOS ............................................... 25
Figure 3.7 EC watch dog timer configuration in BIOS .............. 26
3.4.4 Serial port configuration.............................................................. 27
Figure 3.8 Serial port configuration in BIOS .............................. 27
Figure 3.9 Enabling serial port in BIOS .................................... 27
Figure 3.10Configure serial port protocol type in BIOS.............. 28
3.4.5 Save settings and Return to default............................................ 29
Figure 3.11Hotkey to Optimized Defaults and Save & Exit Setup in
BIOS......................................................................... 29
Chapter 4 Software Tools .................................. 31
4.1 Verinfo..................................................................................................... 32
4.2 Susi IOT .................................................................................................. 33
4.3 EAPI........................................................................................................ 34
4.4 AdvWF .................................................................................................... 34
4.5 Advantech Lmsensor .............................................................................. 35
4.6 Advantech Watchdog KMDF Driver ........................................................ 36
Chapter 5 PCIe Expansion Module ................... 37
5.1 AMAX-5424V 4-port USB3.0 Vision Frame Grabber Module ................. 38
Figure 5.1 AMAX-5424V Module............................................... 38
5.1.1 AMAX-5424V Specification......................................................... 38
5.1.2 LED Indicator.............................................................................. 39
Figure 5.2 AMAX5424V Module LED Indicator ......................... 39
5.2 AMAX-5490 2-port Isolated RS-232/422/485 Communication Module...40
Figure 5.3 AMAX-5490 Module ................................................. 40
5.2.1 AMAX-5490 Specification........................................................... 40
5.2.2 LED Indicator.............................................................................. 41
Figure 5.4 AMAX-5490 Module LED Indicator .......................... 41
5.2.3 Jumper Switch ............................................................................ 42
Figure 5.5 Jumper Switch Location ........................................... 42
Figure 5.6 Figure Jumper Switch Definition............................... 42
5.3 AMAX-5410 2-port GigE Vision Frame Grabber Module........................ 43
Figure 5.7 AMAX-5410 Module ................................................. 43
5.3.1 AMAX-5410 Specification........................................................... 44
5.3.2 LED Indicator.............................................................................. 44
Figure 5.8 AMAX-5410 Module LED Indicator .......................... 44
5.4 AMAX-5410P 2-port PoE Vision Frame Grabber Module....................... 45
Figure 5.9 AMAX-5410P Module............................................... 45
5.4.1 AMAX-5410P Specification......................................................... 45
5.4.2 LED Indicator.............................................................................. 46
Figure 5.10AMAX-5410P Module LED Indicator........................ 46
Appendix A Pin Assignments............................... 49
A.1 COM1/COM2 RS-232/422/485 ............................................................... 50
Table A.1: RS-232 Serial Port Pin Assignments........................ 50
Table A.2: RS-422/485 Serial Port Pin Assignments................. 50
A.2 USB Connector ....................................................................................... 51
Table A.3: USB 3.0 Connector Pin Assignments....................... 51
A.3 HDMI Display Connector ........................................................................ 51
Table A.4: HDMI Display Connector.......................................... 51
AMAX-5580 User Manual 2
A.4 EtherCAT Connector (Between IO Modules) .......................................... 52
Table A.5: EtherCAT Connector ................................................ 52
A.5 LED Indicators......................................................................................... 53
Table A.6: PWR LED ................................................................. 53
Table A.7: SATA LED ................................................................ 53
Table A.8: RUN LED.................................................................. 53
Table A.9: ERR LED..................................................................53
Table A.10:Over Temp LED........................................................ 53
Table A.11:ERR VOL..................................................................53
Table A.12:BATT LOW ............................................................... 53
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AMAX-5580 User Manual 4
Chapter 1

1 Introduction

1.1 Introduction

The AMAX-5580 is an embedded Application Ready Platform (ARP) that can shorte­nyour development time and offers a wide array of networking interfaces to fulfill the­extensive needs of different projects. AMAX-5580 includes Intel’s Core i7/i5/Celeron technology and provides rich interface including 2 x serial port, 2 x GbE LAN, 4 x USB ports. AMAX-5580 supports dual display VGA and HDMI for various high reso­lution requirements.
The AMAX-5580 can operate in wide temperature ranges from -10 to 60 °C. The AMAX-5580 leverage Intel Skylake series Core i CPU structure and support dual bank DDR4 which can support up to maximum 32GB RAM capability.In the AMAX­5580 CPU Unit, it provides expansion including 1 x Mini-PCIe and 1 internal USB port.
With multiple OS and driver support, such as Windows 7/10, WES7, users can inte­grate applications easily in an ARP that provides versatile functions for diverse requirements.

1.2 Safety Precautions

The following sections tell how to make each connection. In most cases, you will sim­ply need to connect to a standard cable.
Warning! Always disconnect the power cord from your chassis whenever you are
working on it. Do not connect while the power is on. A sudden rush of power can damage sensitive electronic components. Only experienced electronics personnel should open the chassis.
Warning! Toujours à la terre pour éliminer toute charge d'électricité statique avant
toucher AMAX-5580. Appareils électroniques modernes sont très sensi­bles à charges d'électricité statique. Utilisez un bracelet antistatique à tout moment. Placez tous composants électroniques sur une surface antistatique ou dans un statique-sac blindé.
Caution! Always ground yourself to remove any static electric charge before
touching AMAX-5580. Modern electronic devices are very sensitive to static electric charges. Use a grounding wrist strap at all times. Place all electronic components on a static-dissipative surface or in a static­shielded bag.
Caution! Toujours débrancher le cordon d'alimentation de votre boîtier lorsque
vous êtes travailler. Ne branchez pas lorsque l'appareil est allumé. Un afflux soudain de puissance peut endommager les composants électro­niques sensibles. Seulement connu personnel de l'électronique devraient ouvrir le châssis.
AMAX-5580 User Manual 2

1.3 Accessories

Please refer below for the accessory list:
Power Connector (Advantech P/N: 1652008020-01)
If anything is missing or damaged, contact your distributor or sales representative immediately.

1.4 Product Specifications

1.4.1 AMAX-5580 System Specifications

General
Certification: CE, FCC, ULDimensions (W x H x D): 139 x 100 x 80 mmForm Factor: Passive Cooling and Front AccessibleEnclosure: Aluminum housingMounting: DIN-railWeight (Net): 1.3 kgPower Requirement: 24 VDC ± 20%Power Consumption: 15 W (Typical), 42 W (Max)OS Support: Microsoft. Windows 7 32/64 bit, Windows 10 32/64 bit
System Hardware
BIOS AMI EFI 128Mbit Flash BIOSWatchdog Timer: Programmable 256 levels timer interval, from 1 to 255 secProcessor :
Intel. Core. i7-6600U 2.6GHz Skylake Dual Core, 4MB L2 Intel. Core. i5-6300U 2.4GHz Skylake Dual Core, 3MB L2
Intel. Celeron 3955U 2.0GHz Skylake Dual Core, 2MB L2
System Chip: Integrated PCH-LPMemory: Windows 10 32/64 bitBuild in 4G for Celeron and 8G for Core i5/i7Graphics Engine: Windows 10 32/64 bitIntel. Gen 9 LP GT2Ethernet: Intel. i210-IT GbE, 802.1Qav, IEEE1588/802.1AS, 802.3azLED Indicators: LEDs for Power, Storage, Program and Abnormal statusStorage:1 x SATA M.2 SSD, 2280 M-KeyExpansion:
1x Full-size mPCIe Slot, for wireless module or NVRAM module
AMAX-5400 function modules expansion from left side (max. 4)
AMAX-5000 EtherCAT Slice IO from right side
I/O Interfaces
Serial Ports: 2 x RS-232/422/485, DB9, 50 ~ 115.2kbpsLAN Ports: 2 x RJ45, 10/100/1000 Mbps IEEE 802.3u 1000BASE-T Fast
Ethernet
USB Ports:
4 x USB ports (4 x USB 3.0 compliant )
1 x internal USB
Display:
1 x VGA, support up to 1920 x 1200 @ 60Hz 24bpp
1 x HDMI, support up to 4096 x 2160 @ 24Hz 24bpp
Power Connector: Dual power input with alarm outputGrounding Protection: Chassis grounding
Chapter 1 Introduction
3 AMAX-5580 User Manual
Environment
Operating Temperature: -10 ~ 60°C (-4 ~ 140°F) @ 5 ~ 85% RH with 0.7m/s
airflow
Storage Temperature: -40 ~ 85°C (-40 ~ 185°F)Relative Humidity: 10 ~ 95% RH @ 40°C, non-condensingShock Protection: Operating, IEC 60068-2-27, 10G, half sine, 11 msVibration Protection: Operating, IEC 60068-2-64, 1 Grms, random, 5 ~ 500
Hz, 1hr/axis (M.2)
AMAX-5580 User Manual 4
Chapter 2
2 AMAX-5000 System
Overview
AMAX-5000 product family consist of CPU and each function modules, which can be
Extension Modules (max. 4)
CPU Module
EtherCAT Slice IO Modules
PCIe x1
PCIe x4
PCIe x1
PCIe x1
EtherCAT
constructed to fulfill different application requirement. The AMAX-5000 product family includes:
1. AMAX-5580 series: Basic CPU module
2. AMAX-54XX series: Left hand side extension modules, PCIe backbone.
3. AMAX-50XX series: Right hand side, slice IO modules, EtherCAT backbone.

Figure 2.1 Product overview of AMAX-5000 product family

Basic CPU module
The AMAX-5580 Basic CPU module is a fully functional Embedded IPC without fan and internal cable, and includes:
Two independent GbE interfaces Four USB 3.0 interfaces VGA and HDMI dual display Two serial COM port (RS-232/RS-485/RS-422)
The AMAX-5580 Basic CPU module equips with 4 PCIe lanes for left hand side func­tion extension, first attached module can use the PCIe x4 resource and the other 3 use PCIe x1 resource. The supported functions include USB 3.0, PoE, GbE, RS-232/ 422/485, Flash Disk and Wireless Interface.
Operation system is installed on the reliable industrial grade M.2 SSD. And the OS is suitable to be Microsoft Windows Embedded 7 32/64 bit and Microsoft Windows 10 Enterprise LTSB (Long Term Support Branch). These two OS could be pre-installed in factory before shipment.
The 2MB MRAM (NVRAM, Non-Volatile) is an option to the AMAX-5580 Basic CPU module. It can be installed in the internal PCIe-mini card slot. In the event of a power failure, the data in the MRAM will be kept and available again after CPU restart.
AMAX-5580 User Manual 6
Power System
24VDC
MainPo werInput
BackupPowerInput
BackupPowerInput
MainPo werInput
24VDC
AMAX-5000 Series support 24VDC power input. Please use external adapter if the power source in the control cabinet is not 24VDC.

Figure 2.2 Power System of AMAX-5000

There are 2 independent power systems for AMAX-5000; one is from CPU module and supply left hand side extension modules. The other is for right hand side slice IO only. Both power system is 24 VDC with +/- 20% variation tolerance, also both sup­port dual power input for main and backup power input. Once main power fail, the backup power can supply power to system to work and a hardware alarm will be trig­gered to report the situation.
Software Architecture
AMAX-5000 integrates with 3S CODESYS become a powerful IEC-61131-3 Control­ler. With the EtherCAT support in CODESYS, AMAX-5000 is possible to implement very fast control processes in microsecond range. It is also possible to execute Motion Control tasks with potentially up to 256 axis. Depending on the required cycle time, different number of servo axis can be controlled. Even special functions such as flying saw, electronic gearbox and cam plate can be realized easily through the drag and drop function block diagram.
Without IEC-61131-3 Softlogic, AMAX-5000 is also a powerful embedded IPC for big data collection /analytics, or even vision inspection integration. With full function sup­port of SDK/API in C/C++ and C# .NET environment, user can implement the algo­rithm easily and communicate the data with other node or cloud service with efficiency.
Chapter 2 AMAX-5000 System Overview
7 AMAX-5580 User Manual

2.1 Configuration of CPU Module, AMAX-5580

Figure 2.3 Front View of AMAX-5580

Table 2.1: Legend of configuration of AMAX-5580 CPU module

No. Component Description
1 EtherCAT Slice Connection
2 USB Interface
3 RJ45 Ethernet Interface
4 HDMI Interface
5 VGA Interface Analogue interface for a monitor or panel
6 & 7 DB9 Interface
8 Shielding Ground Connection Screw to fix the shielding ground connection
9 Reset Button
10 Power Button Hidden button for PC power function 11 Multi-function Connection Connection for PCIe extension modules 12 Diagnostic LEDs Diagnostic LEDs for CPU module
13 Power Input Wiring Terminal
A & B Screws
Connection for EtherCAT Slice IO extension modules.
Interfaces for peripherals such as mouse, keyboard or USB memory.
For connecting to local networks, internet or EtherCAT.
Digital interface for a monitor or panel with audio output
Interface for serial communication (RS-232/ 422/485 selectable in BIOS)
Hidden button for PC hardware reset func­tion
7-pin terminal for dual 24VDC power input wiring and alarm output
Screws to open the front cover for internal configuration
AMAX-5580 User Manual 8
Chapter 2 AMAX-5000 System Overview

Figure 2.4 Internal configuration under the front cover of AMAX-5580

Table 2.2: Legend of configuration inside AMAX-5580 CPU module

No. Component Description
1 M.2 Connector (M Key)
2 RTC Battery Battery to keep RTC and BIOS settings
3 Internal USB Interface
4 PCIe-mini card slot
5Jumpers
6 DIP Switch
To install M.2 SSD for operation system installation.
Interfaces for peripherals such as USB mem­ory or USB dongle key.
Slot for PCIe-mini cards, such as NVRAM card or Embedded Wireless Module (EWM)
Jumpers for power alarm output (NO/NC) (Refer to p.20 ERR-LOGIC1)
For VGA, USB, AT power setting. (Refer to p.20 ERR-LOGIC1)
9 AMAX-5580 User Manual

2.2 Module Overview

2.2.1 AMAX-54XX PCIe Expansion Module

AMAX-5580 provide PCIe extension interface from the left-hand side, and there are following modules available:
Table 2.3: Table 3: List of AMAX-54XX series extension modules
No. Model Front View Description
Wireless Expansion Module
-PCIe-mini Card Slot (full-size) inside for
1 AMAX-5400E
2 AMAX-5424V
Advantech EWM module installation.
-With nano-SIM card slot for telecom ser­vice.
USB 3.0 Interface Module
-4x USB 3.0 with full bandwidth*
*Full USB 3.0 bandwidth only work in the first slot which is with PCIex4 resource.
3 AMAX-5490
4 AMAX-5410
5 AMAX-5410P
Serial Communication Module
-2x RS-232/422/485 with DB9 connector
-2500VDC isolation
GigE Communication Module
-2x GigE with RJ45
-Speed 10/100/1000Mbps
-With Intel i350-AM2 NIC
PoE Communication Module
-2x GigE with RJ45
-Speed 10/100/1000Mbps
-With Intel i350-AM2 NIC
-PoE power 48VDC with max 20W per module
Note! EtherCAT supports up to 65535 slave device in one network. However
more devices would need longer cycle time to have all real-time data back to master.
AMAX-5580 User Manual 10
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