High Performance DIN-Rail PC
Controller w/ 2xGbE, 1 x mPCIe,
4 x USB, VGA, HDMI
Copyright
Part No. 2003E55800Edition 1
Printed in TaiwanApril 2020
The documentation and the software included with this product are copyrighted 2020
by Advantech Co., Ltd. All rights are reserved. Advantech Co., Ltd. reserves the right
to make improvements in the products described in this manual at any time without
notice. No part of this manual may be reproduced, copied, translated or transmitted
in any form or by any means without the prior written permission of Advantech Co.,
Ltd. Information provided in this manual is intended to be accurate and reliable. However, Advantech Co., Ltd. assumes no responsibility for its use, nor for any infringements of the rights of third parties, which may result from its use.
Acknowledgements
IBM, PC/AT, PS/2 and VGA are trademarks of International Business Machines Corporation.
Intel®, Core™ and Atom™ are the trademarks of Intel Corporation
Microsoft Windows and MS-DOS are registered trademarks of Microsoft Corp.
All other product names or trademarks are properties of their respective owners.
Support
For more information on this and other Advantech products, please visit our websites
at: http://www.advantech.com
For technical support and service, please visit our support website at:
http://support.advantech.com/
AMAX-5580 User Manualii
Product Warranty (2 years)
Advantech warrants to you, the original purchaser, that each of its products will be
free from defects in materials and workmanship for two years from the date of purchase.
This warranty does not apply to any products which have been repaired or altered by
persons other than repair personnel authorized by Advantech, or which have been
subject to misuse, abuse, accident or improper installation. Advantech assumes no
liability under the terms of this warranty as a consequence of such events.
Because of Advantech’s high quality-control standards and rigorous testing, most of
our customers never need to use our repair service. If an Advantech product is defective, it will be repaired or replaced at no charge during the warranty period. For outof-warranty repairs, you will be billed according to the cost of replacement materials,
service time and freight. Please consult your dealer for more details.
If you think you have a defective product, follow these steps:
1.Collect all the information about the problem encountered. (For example, CPU
speed, Advantech products used, other hardware and software used, etc.) Note
anything abnormal and list any onscreen messages you get when the problem
occurs.
2.Call your dealer and describe the problem. Please have your manual, product,
and any helpful information readily available.
3.If your product is diagnosed as defective, obtain an RMA (return merchandize
authorization) number from your dealer. This allows us to process your return
more quickly.
4.Carefully pack the defective product, a fully-completed Repair and Replacement
Order Card and a photocopy proof of purchase date (such as your sales receipt)
in a shippable container. A product returned without proof of the purchase date
is not eligible for warranty service.
5.Write the RMA number visibly on the outside of the package and ship it prepaid
to your dealer.
Declaration of Conformity
CE
This product has passed the CE test for environmental specifications when shielded
cables are used for external wiring. We recommend the use of shielded cables. This
kind of cable is available from Advantech. Please contact your local supplier for
ordering information.
FCC Class A
Note: This equipment has been tested and found to comply with the limits for a Class
A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference when the equipment is
operated in a commercial environment. This equipment generates, uses, and can
radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in
which case the user will be required to correct the interference at his own expense.
iiiAMAX-5580 User Manual
Technical Support and Assistance
1.Visit the Advantech web site at www.advantech.com/support where you can find
the latest information about the product.
2.Contact your distributor, sales representative, or Advantech's customer service
center for technical support if you need additional assistance. Please have the
following information ready before you call:
– Product name and serial number
– Description of your peripheral attachments
– Description of your software (operating system, version, application software,
etc.)
– A complete description of the problem
– The exact wording of any error messages
Safety Precaution - Static Electricity
Follow these simple precautions to protect yourself from harm and the products from
damage.
To avoid electrical shock, always disconnect the power from your PC chassis
before you work on it. Don't touch any components on the CPU card or other
cards while the PC is on.
Disconnect power before making any configuration changes. The sudden rush
of power as you connect a jumper or install a card may damage sensitive electronic components.
AMAX-5580 User Manualiv
Safety Instructions
1.Read these safety instructions carefully.
2.Keep this User Manual for later reference.
3.Disconnect this equipment from any AC outlet before cleaning. Use a damp
cloth. Do not use liquid or spray detergents for cleaning.
4.For plug-in equipment, the power outlet socket must be located near the equip-
ment and must be easily accessible.
5.Keep this equipment away from humidity.
6.Put this equipment on a reliable surface during installation. Dropping it or letting
it fall may cause damage.
7.The openings on the enclosure are for air convection. Protect the equipment
from overheating. DO NOT COVER THE OPENINGS.
8.Make sure the voltage of the power source is correct before connecting the
equipment to the power outlet.
9.Position the power cord so that people cannot step on it. Do not place anything
over the power cord.
10. All cautions and warnings on the equipment should be noted.
11.If the equipment is not used for a long time, disconnect it from the power source
to avoid damage by transient overvoltage.
12. Never pour any liquid into an opening. This may cause fire or electrical shock.
13. Never open the equipment. For safety reasons, the equipment should be
opened only by qualified service personnel.
14. If one of the following situations arises, get the equipment checked by service
personnel:
The power cord or plug is damaged.
Liquid has penetrated into the equipment.
The equipment has been exposed to moisture.
The equipment does not work well, or you cannot get it to work according to
the user's manual.
The equipment has been dropped and damaged.
The equipment has obvious signs of breakage.
15. DO NOT LEAVE THIS EQUIPMENT IN AN ENVIRONMENT WHERE THE
STORAGE TEMPERATURE MAY GO BELOW -10° C (14° F) OR ABOVE 60° C
(140° F). THIS COULD DAMAGE THE EQUIPMENT. THE EQUIPMENT
SHOULD BE IN A CONTROLLED ENVIRONMENT.
16. CAUTION: DANGER OF EXPLOSION IF BATTERY IS INCORRECTLY
REPLACED. REPLACE ONLY WITH THE SAME OR EQUIVALENT TYPE
RECOMMENDED BY THE MANUFACTURER, DISCARD USED BATTERIES
ACCORDING TO THE MANUFACTURER'S INSTRUCTIONS.
17. ATTENTION: Danger d'explosion si la batterie est mal REMPLACE. REM-
PLACER UNIQUEMENT PAR LE MEME TYPE OU EQUIVALENT RECOMMANDÉ PAR LE FABRICANT, jeter les piles usagées SELON LES
INSTRUCTIONS DU FABRICANT.
18. The sound pressure level at the operator's position according to IEC 704-1:1982
is no more than 70 dB (A).
DISCLAIMER: This set of instructions is given according to IEC 704-1. Advantech
disclaims all responsibility for the accuracy of any statements contained herein.
The AMAX-5580 is an embedded Application Ready Platform (ARP) that can shortenyour development time and offers a wide array of networking interfaces to fulfill theextensive needs of different projects. AMAX-5580 includes Intel’s Core i7/i5/Celeron
technology and provides rich interface including 2 x serial port, 2 x GbE LAN, 4 x
USB ports. AMAX-5580 supports dual display VGA and HDMI for various high resolution requirements.
The AMAX-5580 can operate in wide temperature ranges from -10 to 60 °C. The
AMAX-5580 leverage Intel Skylake series Core i CPU structure and support dual
bank DDR4 which can support up to maximum 32GB RAM capability.In the AMAX5580 CPU Unit, it provides expansion including 1 x Mini-PCIe and 1 internal USB
port.
With multiple OS and driver support, such as Windows 7/10, WES7, users can integrate applications easily in an ARP that provides versatile functions for diverse
requirements.
1.2Safety Precautions
The following sections tell how to make each connection. In most cases, you will simply need to connect to a standard cable.
Warning! Always disconnect the power cord from your chassis whenever you are
working on it. Do not connect while the power is on. A sudden rush of
power can damage sensitive electronic components. Only experienced
electronics personnel should open the chassis.
Warning! Toujours à la terre pour éliminer toute charge d'électricité statique avant
toucher AMAX-5580. Appareils électroniques modernes sont très sensibles à charges d'électricité statique. Utilisez un bracelet antistatique à
tout moment. Placez tous composants électroniques sur une surface
antistatique ou dans un statique-sac blindé.
Caution! Always ground yourself to remove any static electric charge before
touching AMAX-5580. Modern electronic devices are very sensitive to
static electric charges. Use a grounding wrist strap at all times. Place all
electronic components on a static-dissipative surface or in a staticshielded bag.
Caution! Toujours débrancher le cordon d'alimentation de votre boîtier lorsque
vous êtes travailler. Ne branchez pas lorsque l'appareil est allumé. Un
afflux soudain de puissance peut endommager les composants électroniques sensibles. Seulement connu personnel de l'électronique
devraient ouvrir le châssis.
AMAX-5580 User Manual2
1.3Accessories
Please refer below for the accessory list:
Power Connector (Advantech P/N: 1652008020-01)
If anything is missing or damaged, contact your distributor or sales representative
immediately.
1.4Product Specifications
1.4.1AMAX-5580 System Specifications
General
– Certification: CE, FCC, UL
– Dimensions (W x H x D): 139 x 100 x 80 mm
– Form Factor: Passive Cooling and Front Accessible
– Enclosure: Aluminum housing
– Mounting: DIN-rail
– Weight (Net): 1.3 kg
– Power Requirement: 24 VDC ± 20%
– Power Consumption: 15 W (Typical), 42 W (Max)
– OS Support: Microsoft. Windows 7 32/64 bit, Windows 10 32/64 bit
System Hardware
– BIOS AMI EFI 128Mbit Flash BIOS
– Watchdog Timer: Programmable 256 levels timer interval, from 1 to 255 sec
– Processor :
– System Chip: Integrated PCH-LP
– Memory: Windows 10 32/64 bitBuild in 4G for Celeron and 8G for Core i5/i7
– Graphics Engine: Windows 10 32/64 bitIntel. Gen 9 LP GT2
– Ethernet: Intel. i210-IT GbE, 802.1Qav, IEEE1588/802.1AS, 802.3az
– LED Indicators: LEDs for Power, Storage, Program and Abnormal status
– Storage:1 x SATA M.2 SSD, 2280 M-Key
– Expansion:
1x Full-size mPCIe Slot, for wireless module or NVRAM module
AMAX-5400 function modules expansion from left side (max. 4)
AMAX-5000 EtherCAT Slice IO from right side
I/O Interfaces
– Serial Ports: 2 x RS-232/422/485, DB9, 50 ~ 115.2kbps
– LAN Ports: 2 x RJ45, 10/100/1000 Mbps IEEE 802.3u 1000BASE-T Fast
Ethernet
– USB Ports:
4 x USB ports (4 x USB 3.0 compliant )
1 x internal USB
– Display:
1 x VGA, support up to 1920 x 1200 @ 60Hz 24bpp
1 x HDMI, support up to 4096 x 2160 @ 24Hz 24bpp
– Power Connector: Dual power input with alarm output
– Grounding Protection: Chassis grounding
AMAX-5000 product family consist of CPU and each function modules, which can be
Extension Modules (max. 4)
CPU Module
EtherCAT Slice IO Modules
PCIe x1
PCIe x4
PCIe x1
PCIe x1
EtherCAT
constructed to fulfill different application requirement.
The AMAX-5000 product family includes:
1.AMAX-5580 series: Basic CPU module
2.AMAX-54XX series: Left hand side extension modules, PCIe backbone.
3.AMAX-50XX series: Right hand side, slice IO modules, EtherCAT backbone.
Figure 2.1 Product overview of AMAX-5000 product family
Basic CPU module
The AMAX-5580 Basic CPU module is a fully functional Embedded IPC without fan
and internal cable, and includes:
Two independent GbE interfaces
Four USB 3.0 interfaces
VGA and HDMI dual display
Two serial COM port (RS-232/RS-485/RS-422)
The AMAX-5580 Basic CPU module equips with 4 PCIe lanes for left hand side function extension, first attached module can use the PCIe x4 resource and the other 3
use PCIe x1 resource. The supported functions include USB 3.0, PoE, GbE, RS-232/
422/485, Flash Disk and Wireless Interface.
The Right hand side is the EtherCAT slice IO extension, which can be centralized
and distributed through EtherCAT network topology. The supported IO function
included Digital Input/Output, Voltage/Current Analogue Input and Output, Thermal
couple, RTD, Counter/Encoder.
Operation system is installed on the reliable industrial grade M.2 SSD. And the OS is
suitable to be Microsoft Windows Embedded 7 32/64 bit and Microsoft Windows 10
Enterprise LTSB (Long Term Support Branch). These two OS could be pre-installed
in factory before shipment.
The 2MB MRAM (NVRAM, Non-Volatile) is an option to the AMAX-5580 Basic CPU
module. It can be installed in the internal PCIe-mini card slot. In the event of a power
failure, the data in the MRAM will be kept and available again after CPU restart.
AMAX-5580 User Manual6
Power System
24VDC
MainPo werInput
BackupPowerInput
BackupPowerInput
MainPo werInput
24VDC
AMAX-5000 Series support 24VDC power input. Please use external adapter if the
power source in the control cabinet is not 24VDC.
Figure 2.2 Power System of AMAX-5000
There are 2 independent power systems for AMAX-5000; one is from CPU module
and supply left hand side extension modules. The other is for right hand side slice IO
only. Both power system is 24 VDC with +/- 20% variation tolerance, also both support dual power input for main and backup power input. Once main power fail, the
backup power can supply power to system to work and a hardware alarm will be triggered to report the situation.
Software Architecture
AMAX-5000 integrates with 3S CODESYS become a powerful IEC-61131-3 Controller. With the EtherCAT support in CODESYS, AMAX-5000 is possible to implement
very fast control processes in microsecond range. It is also possible to execute
Motion Control tasks with potentially up to 256 axis. Depending on the required cycle
time, different number of servo axis can be controlled. Even special functions such as
flying saw, electronic gearbox and cam plate can be realized easily through the drag
and drop function block diagram.
Without IEC-61131-3 Softlogic, AMAX-5000 is also a powerful embedded IPC for big
data collection /analytics, or even vision inspection integration. With full function support of SDK/API in C/C++ and C# .NET environment, user can implement the algorithm easily and communicate the data with other node or cloud service with
efficiency.
Chapter 2AMAX-5000 System Overview
7AMAX-5580 User Manual
2.1Configuration of CPU Module, AMAX-5580
Figure 2.3 Front View of AMAX-5580
Table 2.1: Legend of configuration of AMAX-5580 CPU module
No.ComponentDescription
1EtherCAT Slice Connection
2USB Interface
3RJ45 Ethernet Interface
4HDMI Interface
5VGA InterfaceAnalogue interface for a monitor or panel
6 & 7DB9 Interface
8Shielding Ground ConnectionScrew to fix the shielding ground connection
9Reset Button
10Power ButtonHidden button for PC power function
11Multi-function ConnectionConnection for PCIe extension modules
12Diagnostic LEDsDiagnostic LEDs for CPU module
13Power Input Wiring Terminal
A & BScrews
Connection for EtherCAT Slice IO extension
modules.
Interfaces for peripherals such as mouse,
keyboard or USB memory.
For connecting to local networks, internet or
EtherCAT.
Digital interface for a monitor or panel with
audio output
Interface for serial communication (RS-232/
422/485 selectable in BIOS)
Hidden button for PC hardware reset function
7-pin terminal for dual 24VDC power input
wiring and alarm output
Screws to open the front cover for internal
configuration
AMAX-5580 User Manual8
Chapter 2AMAX-5000 System Overview
Figure 2.4 Internal configuration under the front cover of AMAX-5580
Table 2.2: Legend of configuration inside AMAX-5580 CPU module
No.ComponentDescription
1M.2 Connector (M Key)
2RTC BatteryBattery to keep RTC and BIOS settings
3Internal USB Interface
4PCIe-mini card slot
5Jumpers
6DIP Switch
To install M.2 SSD for operation system
installation.
Interfaces for peripherals such as USB memory or USB dongle key.
Slot for PCIe-mini cards, such as NVRAM
card or Embedded Wireless Module (EWM)
Jumpers for power alarm output (NO/NC)
(Refer to p.20 ERR-LOGIC1)
For VGA, USB, AT power setting. (Refer to
p.20 ERR-LOGIC1)
9AMAX-5580 User Manual
2.2Module Overview
2.2.1AMAX-54XX PCIe Expansion Module
AMAX-5580 provide PCIe extension interface from the left-hand side, and there are
following modules available:
Table 2.3: Table 3: List of AMAX-54XX series extension modules
No.ModelFront ViewDescription
Wireless Expansion Module
-PCIe-mini Card Slot (full-size) inside for
1AMAX-5400E
2AMAX-5424V
Advantech EWM module installation.
-With nano-SIM card slot for telecom service.
USB 3.0 Interface Module
-4x USB 3.0 with full bandwidth*
*Full USB 3.0 bandwidth only work in the
first slot which is with PCIex4 resource.
3AMAX-5490
4AMAX-5410
5AMAX-5410P
Serial Communication Module
-2x RS-232/422/485 with DB9 connector
-2500VDC isolation
GigE Communication Module
-2x GigE with RJ45
-Speed 10/100/1000Mbps
-With Intel i350-AM2 NIC
PoE Communication Module
-2x GigE with RJ45
-Speed 10/100/1000Mbps
-With Intel i350-AM2 NIC
-PoE power 48VDC with max 20W per
module
Note!EtherCAT supports up to 65535 slave device in one network. However
more devices would need longer cycle time to have all real-time data
back to master.
AMAX-5580 User Manual10
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