Advantech ADAM-5000 User Manual

ADAM-5000 Series

I/O Module

User's Manual

This document is copyrighted, 1997, by Advantech Co., Ltd. All rights are reserved. Advantech Co., Ltd., reserves the right to make improvements to the products described in this manual at any time without notice. No part of this manual may be reproduced, copied, translated or transmitted in any form or by any means without the prior written permission of Advantech Co., Ltd. Information provided in this manual is intended to be accurate and reliable. However, Advantech Co., Ltd. assumes no responsibility for its use, nor for any infringements upon the rights of third parties, which may result from its use.

Acknowledgments

ADAM is a trademark of Advantech Co., Ltd. IBM and PC are trademarks of International Business Machines Corporation.

Second Edition

March 2005

I/O Module Introduction

Table of Contents

Chapter 1 Introduction ….……..................…..................…………. 1-1

Chapter 2 Analog Input Modules..................….................…....... 2-1

2.1 ADAM-5013 3-channel RTD input module…............................2-2

2.2 ADAM-5017 8-channel analog inpu t mo dul e …….…............... 2-5

2.3 ADAM-5017H 8-channel high speed analog input module…. 2-8

2.4 ADAM-5018 7-channel thermocouple input module ………..2-13

Chapter 3 Analog Output Modules .............................................. 3-1

3.1 ADAM-5024 4- channel analog ou tput module...…...................3-2

Chapter 4 Digital Input/Output Modules..................…....................4-1

4.1 ADAM-5050 16-channel universal digital I/O module...............4-2

4.2 ADAM-5051 series digital input module.........….......................4-5

4.2.1 ADAM-5051(D) 16-channel digital input module …….….. ....4-5

4.2.2 ADAM-5051S 16-channel Isolated Digital Input Module w/LED ..….4- 7

4.3 ADAM-5052 8-channel isolated digital input module…...........4-9

4.4 ADAM-5055S 16-channel Isolated Digital I/O Module with LED……...4-11

4.5 ADAM-5056(D) series digital output module w/ LED……........4-13

4.5.1 ADAM-5056(D) 16-channel digital output module w/LED..4-1 3

4.5.2 ADAM-5056S 16-channel Isolated Digital Output Module w/ LED.4-14

4.5.3 ADAM-5056SO 16-channel Isolated Digital Output Module wLED4- 16

4.6 Relay Output Modules ………….…..................….................…4-18

4.6.1 ADAM-5060 relay output module……………….….......…….4-18

4.6.2 ADAM-5068 relay output module……………………………..4-19

4.6.3 ADAM-5069 relay output module……………………………..4-21

4.7 Counter/Frequency Module………………………………..……4-22

4.7.1 ADAM-5080 4-channel Counter/Frequency Module………..4.22

ADAM-5000 Series I/O Module User’s Manual

I/O Module Introduction

Chapter 5 Serial Communication Module………..….................... 5-1

5.1 ADAM-5090 4-port RS-232 Communication Module................5-2

Chapter 6 Analog I/O Modules Calibration.................................. 6-1

6.1 Analog input module calibration……………………………….. 6-2

6.2 ADAM-5013 RTD Input Resistance Calibration……………….. 6-7

6.3 Analog output module calibration .......………………………… 6-9

ADAM-5000 Series I/O Module User’s Manual

Introduction 1

Introduction

This manual introduces the detail specifications functions and application wiring of each ADAM-5000 I/O modules. To organize an ADAM-5510 Series Controller, you need to select I/O modules to interface the main unit with field devices or processes that you have previously determine d. Advantec h provid es 19 types of ADAM-5000 I/O modules for vario us a pp li ca ti on s s o fa r. Following ta bl e i s th e I / O modules support list we provided for user’ s choice.

Module Name Specification Reference

ADAM-5013 3-ch. RTD input Isolated ADAM-5017 8-ch. AI Isolated

Analog I/O

Digital I/O

Relay Output

Counter/Frequency ADAM-5080 4-ch. Counter/Frequency Isolated

Serial I/O ADAM-5090 4-port RS232 Non-isolated

ADAM-5017H 8-ch. High speed AI Isolated

ADAM-5018 7-ch. Thermocouple input Isolated ADAM-5024 4-ch. AO Isolated ADAM-5050 7-ch. D I/O Non-isolated

ADAM-5051 16-ch. DI Non-isolated ADAM-5051D 16-ch. DI w/LED Non-isolated ADAM-5051S 16-ch. Isolated DI w/LED Isolated

ADAM-5052 8-ch. DI Isolated ADAM-5055S 16-ch. Isolated DI/O w/LED Isolated

ADAM-5056 16-ch. DO Non-isolated ADAM-5056D 16-ch. DO w/LED Non-isolated ADAM-5056S 16-ch. Isolated DO w/LED Isolated

ADAM-5056SO 16-ch. Iso. DO w/LED (source) Isolated

ADAM-5060 6-ch. Relay output Isolated

ADAM-5068 8-ch. Relay output Isolated

ADAM-5069 8-ch. Relay output Isolated

Table 1-1: I/O Module Support List

ADAM 5000 IO modules User’s Manual

Analog Input Modules 2

Analog Input module

Analog input modules use an A/D converter to convert sensor voltage, current, thermocouple or RTD signals into digital data. The digital data is then translated into engineering units. The analog input modules protect your equipment from ground loops and power surges by providing opto-isolation of the A/D input and transformer based isolation up to3,000 V

2.1 ADAM-5013 3-channel RTD input module

The ADAM-5013 is a 16-bit, 3-channel RTD input module that features programmable input ranges on all channels. This module is an extremely cost-effective solution for industrial measurement and monitoring applications. Its opto-isolated inputs provide 3,000 V

the analog input and the module, protecting the module and peripherals from damage due to high input line voltage.

Note: Owing to the conversion time required by the A/D converter, the

initialization time of each ADAM-5013 module is 5 seconds. Thus the total initialization time will be about 20 seconds if all 4 I/O slots in an ADAM-5000 main unit contain ADAM-5013 modules.

of isolation between

Figure 2-1: ADAM-5013 module front al view

ADAM 5000 IO modules User’s Manual

Application wiring

Chapter 2

Figure 2 - 2: RTD inputs

-3

Analog Input module

Technical specifications of AD AM-5013

Analog input channels

three

Input type

RTD type and temperature

range

Isolation voltage

Sampling rate

Input impedance

Bandwidth

Input connections

Accuracy

Zero drift

Span drift

CMR@50/60 Hz

Pt or Ni RTD

Pt -100 to 100°C a=0.00385

Pt 0 to 100°C a=0.00385

Pt 0 to 200°C a=0.00385

Pt 0 to 600°C a=0.00385

Pt -100 to 100°C a=0.00392

Pt 0 to 100°C a=0.00392

Pt 0 to 200°C a=0.00392

Pt 0 to 600°C a=0.00392

Ni -80 to 100°C

Ni 0 to 100°C

3000 V

10 samples/sec (total)

2 MΩ

13.1 Hz @ 50 Hz, 15.72 Hz @ 60 Hz

2, 3 or 4 wire

± 0.1% or better

± 0.015 °C/°C

± 0.01 °C/°C

150 dB

NMR@50/60 Hz

Power consumption

Table 2-1: Technical specifications of ADAM-5013

ADAM 5000 IO modules User’s Manual

100 dB

1.2 W

Chapter 2

2.2 ADAM-5017 8-channel analog input module

The ADAM-5017 is a 16-bit, 8-channel analog differential input module that provides programmable input ranges on all channels. It accepts millivolt inputs (±150mV, ±500mV), voltage inputs (±1V, ±5V and ±10V) and current input (±20 mA, requires 125 ohms resistor). The module provides data to the host computer in engineering units (mV, V or mA). This module is an extremely cost-effective solution for industrial measurement and monitoring applications. Its opto-isolated inputs provide 3,000 V

isolation between the analog input and the module, protecting the module and peripherals from damage due to high input line volt- age. Additionally, the module uses analog multiplexers with active over- voltage protection. The active protection circuitry assures that signal fidelity is maintained even under fault conditions that would destroy other multiplexers. This module can withstand an input voltage surge of 70 Vp-p with ±15 V supplies.

Figure 2-3: ADAM-50 17 m odul e fr ontal view

-5

Analog Input module

Application wiring

Figure2-4: Millivolt and volt input

Figure 2-5: Process current input

Note: To keep measurement accuracy please short the channels that

are not in use.

ADAM 5000 IO modules User’s Manual

Technical specifications of AD AM-5017

Analog Input Channels Input Type

Chapter 2

Eight differential

mV, V, mA

Input Range

Isolation Voltage Sampling Rate Analog Input Signal Limit

Max. allowable voltage difference between two connectors in a module

Input Impedance Bandwidth

Accuracy Zero Drift Span Drift CMR @ 50/60 Hz

Power Requirements Power Consumption

Table2-2: Technical specifications of ADAM-5017

± 150 mV, ± 500 mV, ± 1 V, ± 5 V, ± 10 V and ± 20 mA

3000 V

10 samples/sec (total)

15 V max.

2 Mohms

13.1 Hz @ 50 Hz, 15.72 Hz @ 60 Hz

± 0.1% or better

± 1.5 µV/°C

± 25 PPM/°C

92 dB min.

+ 10 to + 30 V

1.2 W

DC (non-regulated)

-7

Analog Input module

2.3 ADAM-5017H 8-channel high speed analog input module

The ADAM-5017H is a 12-bit plus sign bit, 8-channel analog differential input module that provides programmable input ranges on each channel. It accepts millivolt inputs (± 500 mV, 0-500 mV), voltage inputs (±1 V, 0-1V, ±2.5 V, 0-2.5 V, ±5 V, 0-5 V, ±10 V and 0-10 V) and current inputs (0-20 mA and 4-20 mA; requires a 125 ohms resistor). The module provides data to the host microprocessor in engineering units (mV, V or mA) or two’s complement format.

Its sampling rate depends on the data format received: up to 100 Hz (total). Space is reserved for 125-ohm, 0.1%, 10 ppm resistors (See Figure2-9). Each input channel has 3000 V analog input line and the module, protecting the module and peripherals from high input line voltages. Addition- ally, the module uses analog multiplexers with active over-voltage protection. The active protection circuitry assures that signal fidelity is main- tained even under fault conditions that would destroy other multiplex- ers. The analog inputs can withstand a constant 70 Vp-p input with ±15V supplies.

of optical isolation between the outside

Figure 2-6: ADAM -5017H module fr ontal view

ADAM 5000 IO modules User’s Manual

Chapter 2

Application wiring

Figure 2-7 : Millivolt a nd volt input

Figure 2- 8 : Process current input

-9

Analog Input module

Figure 2-9: Locat ions of 12 5-ohm resist ors

Note: To maintain measurement accuracy please short channels not in

use.

ADAM 5000 IO modules User’s Manual

Technical specifications of AD AM-5017H

Analog Input Channels ADC Resolution Type of ADC Isolation Voltage

Sampling Rate

8 differential

12 bits, plus sign bit

Successive approximation

3000 V 100 Hz

Chapter 2

Input Impedance

Signal Input Bandwidth

Analog Signal Range

Analog Signal Range for any two measured Pins

Power Requirements

Power Consumption

Table 2-3: Technical specifications of ADAM-5017H

20 Mohms (voltage inputs); 125 ohms (current inputs)

1000 Hz for both voltage inputs and current inputs

±15 V max.

+10 to +30 V

1.8 W

DC (non-regulated)

-11

Analog Input module

Input

Range

0 ~ 10 V 0 ~ 11 V ±1 LSB ±2 LSB ±1 LSB ±2 LSB 17 µV/°C 50

Voltage Inputs

0 ~ 5 V 0 ~ 5.5 V ±1 LSB ±2 LSB ±1.5 LSB ±2 LSB 16 µV/°C 50

0 ~ 2.5 V 0 ~ 2.75 V ±1 LSB ±2 LSB ±1.5 LSB ±2 LSB 20 µV/°C 55

0 ~ 1 V 0 ~ 1.375 V ±1 LSB ±2.5 LSB ±2 LSB ±2.5 LSB 20 µV/°C 60

0 ~ 500 mV 0 ~ 687.5

± 10 V ±11 V ±1 LSB ±2 LSB ±1 LSB ±2 LSB 17 µV/°C 50

± 5 V ±0 ~ 5.5 V ±1 LSB ±2 LSB ±1.5 LSB ±2 LSB 17 µV/°C 50

± 2.5 V ±0 ~ 2.75 V ±1 LSB ±2 LSB ±1.5 LSB ±2 LSB 20 µV/°C 55

± 1 V ±0 ~ 1.375 V ±1 LSB ±2.5 LSB ±2 LSB ±2.5 LSB 20 µV/°C 60

± 500 mV ±0 ~ 687.5

0 ~ 20 mA 22 mA ±1 LSB ±1 LSB ±1.5 LSB ±2 LSB nA/°C ppm/°C 5.3 µΑ Current

Inputs

4 ~ 20 mA 22 mA ±1 LSB ±1 LSB ±1.5 LSB ±2 LSB nA/°C ppm/°C 5.3 µΑ

With Overranging

Offset Error @ 25°C

Offset

Gain

Error @ -

Error @

10 to

25°C

+70°C

- ±5 LSB ±3 LSB ±3.5 LSB 20 µV/°C 67

Error @ 10 to +70°C

Offset Drift

Table 2-4: ADAM-5017H input signal ranges

Gain Drift

ppm/°C

Display Resolution

2.7 mV

1.3 mV

0.67 mV

0.34 mV

0.16 mV

2.7 mV

1.3 mV

0.67 mV

0.34 mV

0.16 mV

ADAM 5000 IO modules User’s Manual

Chapter 2

2.4 ADAM-5018 7-channel thermocouple input module

The ADAM-5018 is a 16-bit, 7-channel thermocouple input module that features programmable input ranges on all channels. It accepts millivolt inputs (±15 mV, ±50 mV, ±100 mV, ±500 mV), voltage inputs (±1 V, ±2.5 V), current input (±20 mA, requires 125 ohms resistor) and thermocouple input (J, K, T, R, S, E, B).

The module forwards the data to the host computer in engineering units (mV, V, mA or temperature °C). An external CJC on the plug-in terminal is designed for accurate temperature measurement.

Figure 2-10 : A DAM -50 18 m odul e fr ont al view

-13

Analog Input module

Application wiring

Figure 2-11: Thermocouple input

ADAM 5000 IO modules User’s Manual

Technical specifications of AD AM-5018

Analog Input Channels Input Type

Seven differential

mV, V, mA, Thermocouple

Chapter 2

Input Range

T/C Type and Temperature Range

Isolation Voltage Sampling Rate Input Impedance Bandwidth

Accuracy Zero Drift Span Drift CMR @ 50/60 Hz Power Consumption

Table 2-5: Technical specifications of ADAM-5018

± 15 mV, ± 50 mV, ± 100 mV, ± 500 mV, ± 1 V, ± 2.5 V and ± 20 mA

JKTERSB 0 to 760 °C 0 to 1370 °C -100 to

3000 V

10 samples/sec (total)

2 Mohms

13.1 Hz @ 50 Hz, 15.72 Hz @ 60 Hz

± 0.1% or better

± 0.3 µV/°C

± 25 PPM/°C

92 dB min.

1.2 W

400 °C 0 to 1400 °C 500 to 1750 °C 500 to 1750 °C 500 to 1800 °C

-15

Analog Output Module 3

Analog Output Module

3.1 ADAM-5024 4-channel analog output module

The ADAM-5024 is a 4-channel analog output module. It receives its digital input through the RS-485 interface of the ADAM-5510 system module from the host computer. The format of the data is engineering units. It then uses the D/A convert er controlled by t he system module t o convert the digital data into output signals.

You can specify slew rates and start up currents through the configuration software. The analog output can also be configured as current or voltage through the software utility. The module protects your equipment from ground loops and power surges by providing opto-isolation of the D/A output and t ransfo rmer based i solati on up to 500 V

Slew rate

The slew rate is defined as the slope indicated the ascending or descending rate per second of the analog output from the present to the required.

Figure 3-1: ADAM-5024 module frontal view

ADAM 5000 IO modules User’s Manual

+ 50 hidden pages