Advantech ADAM-5000 User Manual

ADAM-5000 Series

I/O Module

User's Manual

This document is copyrighted, 1997, by Advantech Co., Ltd. All rights are reserved. Advantech Co., Ltd., reserves the right to make improvements to the products described in this manual at any time without notice. No part of this manual may be reproduced, copied, translated or transmitted in any form or by any means without the prior written permission of Advantech Co., Ltd. Information provided in this manual is intended to be accurate and reliable. However, Advantech Co., Ltd. assumes no responsibility for its use, nor for any infringements upon the rights of third parties, which may result from its use.

Acknowledgments

ADAM is a trademark of Advantech Co., Ltd. IBM and PC are trademarks of International Business Machines Corporation.

Second Edition

March 2005

I/O Module Introduction

Table of Contents

Chapter 1 Introduction ….……..................…..................…………. 1-1

Chapter 2 Analog Input Modules..................….................…....... 2-1

2.1 ADAM-5013 3-channel RTD input module…............................2-2

2.2 ADAM-5017 8-channel analog inpu t mo dul e …….…............... 2-5

2.3 ADAM-5017H 8-channel high speed analog input module…. 2-8

2.4 ADAM-5018 7-channel thermocouple input module ………..2-13

Chapter 3 Analog Output Modules .............................................. 3-1

3.1 ADAM-5024 4- channel analog ou tput module...…...................3-2

Chapter 4 Digital Input/Output Modules..................…....................4-1

4.1 ADAM-5050 16-channel universal digital I/O module...............4-2

4.2 ADAM-5051 series digital input module.........….......................4-5

4.2.1 ADAM-5051(D) 16-channel digital input module …….….. ....4-5

4.2.2 ADAM-5051S 16-channel Isolated Digital Input Module w/LED ..….4- 7

4.3 ADAM-5052 8-channel isolated digital input module…...........4-9

4.4 ADAM-5055S 16-channel Isolated Digital I/O Module with LED……...4-11

4.5 ADAM-5056(D) series digital output module w/ LED……........4-13

4.5.1 ADAM-5056(D) 16-channel digital output module w/LED..4-1 3

4.5.2 ADAM-5056S 16-channel Isolated Digital Output Module w/ LED.4-14

4.5.3 ADAM-5056SO 16-channel Isolated Digital Output Module wLED4- 16

4.6 Relay Output Modules ………….…..................….................…4-18

4.6.1 ADAM-5060 relay output module……………….….......…….4-18

4.6.2 ADAM-5068 relay output module……………………………..4-19

4.6.3 ADAM-5069 relay output module……………………………..4-21

4.7 Counter/Frequency Module………………………………..……4-22

4.7.1 ADAM-5080 4-channel Counter/Frequency Module………..4.22

ADAM-5000 Series I/O Module User’s Manual

I/O Module Introduction

Chapter 5 Serial Communication Module………..….................... 5-1

5.1 ADAM-5090 4-port RS-232 Communication Module................5-2

Chapter 6 Analog I/O Modules Calibration.................................. 6-1

6.1 Analog input module calibration……………………………….. 6-2

6.2 ADAM-5013 RTD Input Resistance Calibration……………….. 6-7

6.3 Analog output module calibration .......………………………… 6-9

ADAM-5000 Series I/O Module User’s Manual

Introduction 1

Introduction

This manual introduces the detail specifications functions and application wiring of each ADAM-5000 I/O modules. To organize an ADAM-5510 Series Controller, you need to select I/O modules to interface the main unit with field devices or processes that you have previously determine d. Advantec h provid es 19 types of ADAM-5000 I/O modules for vario us a pp li ca ti on s s o fa r. Following ta bl e i s th e I / O modules support list we provided for user’ s choice.

Module Name Specification Reference

ADAM-5013 3-ch. RTD input Isolated ADAM-5017 8-ch. AI Isolated

Analog I/O

Digital I/O

Relay Output

Counter/Frequency ADAM-5080 4-ch. Counter/Frequency Isolated

Serial I/O ADAM-5090 4-port RS232 Non-isolated

ADAM-5017H 8-ch. High speed AI Isolated

ADAM-5018 7-ch. Thermocouple input Isolated ADAM-5024 4-ch. AO Isolated ADAM-5050 7-ch. D I/O Non-isolated

ADAM-5051 16-ch. DI Non-isolated ADAM-5051D 16-ch. DI w/LED Non-isolated ADAM-5051S 16-ch. Isolated DI w/LED Isolated

ADAM-5052 8-ch. DI Isolated ADAM-5055S 16-ch. Isolated DI/O w/LED Isolated

ADAM-5056 16-ch. DO Non-isolated ADAM-5056D 16-ch. DO w/LED Non-isolated ADAM-5056S 16-ch. Isolated DO w/LED Isolated

ADAM-5056SO 16-ch. Iso. DO w/LED (source) Isolated

ADAM-5060 6-ch. Relay output Isolated

ADAM-5068 8-ch. Relay output Isolated

ADAM-5069 8-ch. Relay output Isolated

Table 1-1: I/O Module Support List

ADAM 5000 IO modules User’s Manual

Analog Input Modules 2

Analog Input module

Analog input modules use an A/D converter to convert sensor voltage, current, thermocouple or RTD signals into digital data. The digital data is then translated into engineering units. The analog input modules protect your equipment from ground loops and power surges by providing opto-isolation of the A/D input and transformer based isolation up to3,000 V

2.1 ADAM-5013 3-channel RTD input module

The ADAM-5013 is a 16-bit, 3-channel RTD input module that features programmable input ranges on all channels. This module is an extremely cost-effective solution for industrial measurement and monitoring applications. Its opto-isolated inputs provide 3,000 V

the analog input and the module, protecting the module and peripherals from damage due to high input line voltage.

Note: Owing to the conversion time required by the A/D converter, the

initialization time of each ADAM-5013 module is 5 seconds. Thus the total initialization time will be about 20 seconds if all 4 I/O slots in an ADAM-5000 main unit contain ADAM-5013 modules.

of isolation between

Figure 2-1: ADAM-5013 module front al view

ADAM 5000 IO modules User’s Manual

Application wiring

Chapter 2

Figure 2 - 2: RTD inputs

-3

Analog Input module

Technical specifications of AD AM-5013

Analog input channels

three

Input type

RTD type and temperature

range

Isolation voltage

Sampling rate

Input impedance

Bandwidth

Input connections

Accuracy

Zero drift

Span drift

CMR@50/60 Hz

Pt or Ni RTD

Pt -100 to 100°C a=0.00385

Pt 0 to 100°C a=0.00385

Pt 0 to 200°C a=0.00385

Pt 0 to 600°C a=0.00385

Pt -100 to 100°C a=0.00392

Pt 0 to 100°C a=0.00392

Pt 0 to 200°C a=0.00392

Pt 0 to 600°C a=0.00392

Ni -80 to 100°C

Ni 0 to 100°C

3000 V

10 samples/sec (total)

2 MΩ

13.1 Hz @ 50 Hz, 15.72 Hz @ 60 Hz

2, 3 or 4 wire

± 0.1% or better

± 0.015 °C/°C

± 0.01 °C/°C

150 dB

NMR@50/60 Hz

Power consumption

Table 2-1: Technical specifications of ADAM-5013

ADAM 5000 IO modules User’s Manual

100 dB

1.2 W

Chapter 2

2.2 ADAM-5017 8-channel analog input module

The ADAM-5017 is a 16-bit, 8-channel analog differential input module that provides programmable input ranges on all channels. It accepts millivolt inputs (±150mV, ±500mV), voltage inputs (±1V, ±5V and ±10V) and current input (±20 mA, requires 125 ohms resistor). The module provides data to the host computer in engineering units (mV, V or mA). This module is an extremely cost-effective solution for industrial measurement and monitoring applications. Its opto-isolated inputs provide 3,000 V

isolation between the analog input and the module, protecting the module and peripherals from damage due to high input line volt- age. Additionally, the module uses analog multiplexers with active over- voltage protection. The active protection circuitry assures that signal fidelity is maintained even under fault conditions that would destroy other multiplexers. This module can withstand an input voltage surge of 70 Vp-p with ±15 V supplies.

Figure 2-3: ADAM-50 17 m odul e fr ontal view

-5

Analog Input module

Application wiring

Figure2-4: Millivolt and volt input

Figure 2-5: Process current input

Note: To keep measurement accuracy please short the channels that

are not in use.

ADAM 5000 IO modules User’s Manual

Technical specifications of AD AM-5017

Analog Input Channels Input Type

Chapter 2

Eight differential

mV, V, mA

Input Range

Isolation Voltage Sampling Rate Analog Input Signal Limit

Max. allowable voltage difference between two connectors in a module

Input Impedance Bandwidth

Accuracy Zero Drift Span Drift CMR @ 50/60 Hz

Power Requirements Power Consumption

Table2-2: Technical specifications of ADAM-5017

± 150 mV, ± 500 mV, ± 1 V, ± 5 V, ± 10 V and ± 20 mA

3000 V

10 samples/sec (total)

15 V max.

2 Mohms

13.1 Hz @ 50 Hz, 15.72 Hz @ 60 Hz

± 0.1% or better

± 1.5 µV/°C

± 25 PPM/°C

92 dB min.

+ 10 to + 30 V

1.2 W

DC (non-regulated)

-7

Analog Input module

2.3 ADAM-5017H 8-channel high speed analog input module

The ADAM-5017H is a 12-bit plus sign bit, 8-channel analog differential input module that provides programmable input ranges on each channel. It accepts millivolt inputs (± 500 mV, 0-500 mV), voltage inputs (±1 V, 0-1V, ±2.5 V, 0-2.5 V, ±5 V, 0-5 V, ±10 V and 0-10 V) and current inputs (0-20 mA and 4-20 mA; requires a 125 ohms resistor). The module provides data to the host microprocessor in engineering units (mV, V or mA) or two’s complement format.

Its sampling rate depends on the data format received: up to 100 Hz (total). Space is reserved for 125-ohm, 0.1%, 10 ppm resistors (See Figure2-9). Each input channel has 3000 V analog input line and the module, protecting the module and peripherals from high input line voltages. Addition- ally, the module uses analog multiplexers with active over-voltage protection. The active protection circuitry assures that signal fidelity is main- tained even under fault conditions that would destroy other multiplex- ers. The analog inputs can withstand a constant 70 Vp-p input with ±15V supplies.

of optical isolation between the outside

Figure 2-6: ADAM -5017H module fr ontal view

ADAM 5000 IO modules User’s Manual

Chapter 2

Application wiring

Figure 2-7 : Millivolt a nd volt input

Figure 2- 8 : Process current input

-9

Analog Input module

Figure 2-9: Locat ions of 12 5-ohm resist ors

Note: To maintain measurement accuracy please short channels not in

use.

ADAM 5000 IO modules User’s Manual

Technical specifications of AD AM-5017H

Analog Input Channels ADC Resolution Type of ADC Isolation Voltage

Sampling Rate

8 differential

12 bits, plus sign bit

Successive approximation

3000 V 100 Hz

Chapter 2

Input Impedance

Signal Input Bandwidth

Analog Signal Range

Analog Signal Range for any two measured Pins

Power Requirements

Power Consumption

Table 2-3: Technical specifications of ADAM-5017H

20 Mohms (voltage inputs); 125 ohms (current inputs)

1000 Hz for both voltage inputs and current inputs

±15 V max.

+10 to +30 V

1.8 W

DC (non-regulated)

-11

Analog Input module

Input

Range

0 ~ 10 V 0 ~ 11 V ±1 LSB ±2 LSB ±1 LSB ±2 LSB 17 µV/°C 50

Voltage Inputs

0 ~ 5 V 0 ~ 5.5 V ±1 LSB ±2 LSB ±1.5 LSB ±2 LSB 16 µV/°C 50

0 ~ 2.5 V 0 ~ 2.75 V ±1 LSB ±2 LSB ±1.5 LSB ±2 LSB 20 µV/°C 55

0 ~ 1 V 0 ~ 1.375 V ±1 LSB ±2.5 LSB ±2 LSB ±2.5 LSB 20 µV/°C 60

0 ~ 500 mV 0 ~ 687.5

± 10 V ±11 V ±1 LSB ±2 LSB ±1 LSB ±2 LSB 17 µV/°C 50

± 5 V ±0 ~ 5.5 V ±1 LSB ±2 LSB ±1.5 LSB ±2 LSB 17 µV/°C 50

± 2.5 V ±0 ~ 2.75 V ±1 LSB ±2 LSB ±1.5 LSB ±2 LSB 20 µV/°C 55

± 1 V ±0 ~ 1.375 V ±1 LSB ±2.5 LSB ±2 LSB ±2.5 LSB 20 µV/°C 60

± 500 mV ±0 ~ 687.5

0 ~ 20 mA 22 mA ±1 LSB ±1 LSB ±1.5 LSB ±2 LSB nA/°C ppm/°C 5.3 µΑ Current

Inputs

4 ~ 20 mA 22 mA ±1 LSB ±1 LSB ±1.5 LSB ±2 LSB nA/°C ppm/°C 5.3 µΑ

With Overranging

Offset Error @ 25°C

Offset

Gain

Error @ -

Error @

10 to

25°C

+70°C

- ±5 LSB ±3 LSB ±3.5 LSB 20 µV/°C 67

Error @ 10 to +70°C

Offset Drift

Table 2-4: ADAM-5017H input signal ranges

Gain Drift

ppm/°C

Display Resolution

2.7 mV

1.3 mV

0.67 mV

0.34 mV

0.16 mV

2.7 mV

1.3 mV

0.67 mV

0.34 mV

0.16 mV

ADAM 5000 IO modules User’s Manual

Chapter 2

2.4 ADAM-5018 7-channel thermocouple input module

The ADAM-5018 is a 16-bit, 7-channel thermocouple input module that features programmable input ranges on all channels. It accepts millivolt inputs (±15 mV, ±50 mV, ±100 mV, ±500 mV), voltage inputs (±1 V, ±2.5 V), current input (±20 mA, requires 125 ohms resistor) and thermocouple input (J, K, T, R, S, E, B).

The module forwards the data to the host computer in engineering units (mV, V, mA or temperature °C). An external CJC on the plug-in terminal is designed for accurate temperature measurement.

Figure 2-10 : A DAM -50 18 m odul e fr ont al view

-13

Analog Input module

Application wiring

Figure 2-11: Thermocouple input

ADAM 5000 IO modules User’s Manual

Technical specifications of AD AM-5018

Analog Input Channels Input Type

Seven differential

mV, V, mA, Thermocouple

Chapter 2

Input Range

T/C Type and Temperature Range

Isolation Voltage Sampling Rate Input Impedance Bandwidth

Accuracy Zero Drift Span Drift CMR @ 50/60 Hz Power Consumption

Table 2-5: Technical specifications of ADAM-5018

± 15 mV, ± 50 mV, ± 100 mV, ± 500 mV, ± 1 V, ± 2.5 V and ± 20 mA

JKTERSB 0 to 760 °C 0 to 1370 °C -100 to

3000 V

10 samples/sec (total)

2 Mohms

13.1 Hz @ 50 Hz, 15.72 Hz @ 60 Hz

± 0.1% or better

± 0.3 µV/°C

± 25 PPM/°C

92 dB min.

1.2 W

400 °C 0 to 1400 °C 500 to 1750 °C 500 to 1750 °C 500 to 1800 °C

-15

Analog Output Module 3

Analog Output Module

3.1 ADAM-5024 4-channel analog output module

The ADAM-5024 is a 4-channel analog output module. It receives its digital input through the RS-485 interface of the ADAM-5510 system module from the host computer. The format of the data is engineering units. It then uses the D/A convert er controlled by t he system module t o convert the digital data into output signals.

You can specify slew rates and start up currents through the configuration software. The analog output can also be configured as current or voltage through the software utility. The module protects your equipment from ground loops and power surges by providing opto-isolation of the D/A output and t ransfo rmer based i solati on up to 500 V

Slew rate

The slew rate is defined as the slope indicated the ascending or descending rate per second of the analog output from the present to the required.

Figure 3-1: ADAM-5024 module frontal view

ADAM 5000 IO modules User’s Manual

Application wiring

Chapter 3

Technical specifications of AD AM-5024

Analog Output Channels Output Type

Output Range Isolation Voltage Output Impedance

Accuracy

Zero Drift

Resolution Span Temperature Coefficient

Programmable Output Slope

Current Load Resistor Power Consumption

Table 3-1: Technical specifications of ADAM-5024

Figure 3-2: Analog output

Four

V, mA 0-20mA, 4-20mA, 0-10V 3000 Vdc

0.5 Ohms ±0.1% of FSR for current output ±0.2% of FSR

for voltage output Voltage output: ±30 µV/ºC Current output: ±0.2

µA/ºC ±0.015% of FSR

±25 PPM/ºC

0.125-128.0 mA/sec 0.0625-64.0 V/sec

0-500 Ohms (source)

2.5W (Max.)

3-3

Digital Input/Output Modules 4

Analog Input module

4.1 ADAM-5050 16-channel universal digital I/O module

The ADAM-5050 features sixteen digital input/output channels. Each channel can be independently configured to be an input or an output channel by the setting of its DIP switch. The digital outputs are open collector transistor switches that can be controlled from the ADAM-5000. The switches can also be used to control solid-state relays, which in turn can control heaters, pumps and power equipment. The ADAM-5000 can use the module’s digital inputs to determine the state of limit or safety switches, or to receive remote digital signals.

Warning!

A channel may be destroyed if it is subjected to an input signal while it is configured to be an output channel.

Figure 4-1: Dip switch setting for digital I/O channel

ADAM 5000 IO modules User’s Manual

Figure 4-2: ADAM-5050 module frontal view

Chapter 4

Application wiring

Figure 4-3 : Dry contact si gnal input (A DAM-5050)

Figure 4-4: Wet contact signal input (ADAM-5050)

Figure 4-5: Digital output used with SSR (ADAM-5050/5056)

4-3

Analog Input module

Technical specifications of AD AM-5050

Points

Channel Setting

Bitwise selectable by DIP switch

Digital Input

Digital Output

Power Dissipation

Power Consumption

Table 4 - 1 : Technical specifications of ADAM-5050

ADAM 5000 IO modules User’s Manual

Dry Contact Logic Level 0: close to

GND Logic Level 1: open Wet

Contact Logic Level 0: +2 V max

Logic Level 1: +4 V to 30 V

Open collector to 30 V, 100mA max

load

450 mW

0.4 W

Chapter 4

4.2 ADAM-5051 series digital input module

4.2.1 ADAM-5051(D) 16-channel digital input module

The ADAM-5051 provides sixteen digital input channels. The ADAM5510 can use the module’s digital inputs to determine the state of limit or safety switches or to receive remote digital signals.

Figure 4-6: ADAM-5051/5051D modul e frontal view

Application wiring

Figure 4-7: TTL input (ADAM-5051/5051D)

4-5

Analog Input module

Figure 4-8: Contact closure input (ADAM-5051/5051D)

Technical specifications of ADAM-5051/5051D

Points

Digital input

Power consumption indicator

Table 4-2: Technical specifications of ADAM-5051

Logic level 0: + 1 V max Logic level 1: + 3.5 to 30 V Pull up

current: 0.5 mA 10 kΩresistor to + 5 V

0.3 W

ADAM-5051 D only

ADAM 5000 IO modules User’s Manual

Chapter 4

4.2.2 ADAM-5051S 16-channel Isolated Digital Input Module

with LED

The ADAM-5051S provides 16 isolated digital input channels for critical environments need individual channel isolating protection. Different from other ADAM-5000 I/O modules, ADAM-5051S designed with 21 pins plug terminal.

Figure 4-9 : ADAM-50 51S module front view

Application Wiring

Figure 4-10: ADAM-5051S module wiring diagram

4-7

Analog Input module

Technical specification of AD AM-5051S

Point Digital Input Optical Isolation

Opto-isolator response time

16(4-channel/group)

Logic Level 0: + 3 V max Logic Level 1: + 10 to 50 V

2500 V

25 µs

Over-voltage Protection Power Consumption LED Indicator I/O Connector Type

Table 4-3: Technical specification of ADAM-5051S

ADAM 5000 IO modules User’s Manual

70 V

0.8 W

On when active

21-pin plug-terminal

Chapter 4

4.3 ADAM-5052 8-channel isolated digital input module

The ADAM-5052 provides eight fully independent isolated channels.

All have 5000 V damage from power surges on the input lines.

isolation to prevent ground loop effects and to pre- vent

RMS

Application wiring

Figure 4-12: Isolation digital input (ADAM-5052)

Figure 4-11: ADAM-5052 module frontal view

4-9

Analog Input module

Technical specifications of AD AM-5052

Points

Digital input

8 Differential

Logic level 0: + 1 V max Logic level 1: + 3.5 to 30 V Isolation voltage: 5000 V Resistance: 3 kΩ/ 0.5 W

RMS

Power consumption

Table 4-4: Technical specifications of ADAM-5052

0.4 W

ADAM 5000 IO modules User’s Manual

Chapter 4

4.4 ADAM-5055S 16-channel Isolated Digital I/O Module

with LED

The ADAM-5056S provides 8 isolated digital input and 8 isolated output channels for critical environments need individual channel isolating protection. Different from other ADAM-5000 I/O modules, ADAM-5051S designed with 21 pins plug terminal.

Figure4-13: ADAM-5055S module front view

Application Wiring

Figure 4-14: ADAM-5055S module wiring diagram

4-11

Analog Input module

Tec hnical specification of ADAM-5055S

Points Digital Output

8 (8-channel/group)

Open collector to 40 V Optical Isolation Opto-isolator response time Supply Voltage

Digital Input

Dry Contact & Wet contact Optical Isolation Opto-isolator response time Over-voltage Protect Power Consumption LED Indicator I/O Connector Type

Table 4-5: Technical specification of ADAM-5055S

ADAM 5000 IO modules User’s Manual

200 mA max load per channel

2500 V

25 µs

5 ~ 40 V

8(4-channel/group) Dry Contact

Logic Level 0: close to GND Logic

Level 1: open Wet Contact Logic

Level 0: + 3 V max Logic Level 1: + 10 to 50 V

Selectable

2500 V

25 µs

70 V

0.68 W

On when active

21-pin plug-terminal

Chapter 4

4.5 ADAM-5056(D) series digital output module w/L ED

4.5.1 ADAM-5056(D) 16-channel digital output module w/ LED

The ADAM-5056 features sixteen digital output channels. The digital outputs are open-collector transistor switches that you can control from the ADAM-5000 main unit. You also can use the switches to control solidstate relays.

Figure 4-15: ADAM-5056 module frontal view

Application wiring

Figure 4-16: Digital output used with SSR (ADAM-5050/5056)

4-13

Analog Input module

Technical specifications of AD AM-5056

There are 16-point digital input and 16-point digital output modules in the ADAM-5000 series. The addition of these solid state digital I/O devices allows these modules to control or monitor the interfaces between high power DC or AC lines and TTL logic signals. A command from the host converts these signals into logic levels suitable for the solid-state I/O devices.

Points Digital output

Open collector to 30 V 100 mA max load

Power dissipation Power consumption

450 mW

0.25 W

Table 4-6: Technical specifications of ADAM-5056

4.5.2 ADAM-5056S 16-channel Isolated Digital Output Module with LED

The ADAM-5056S provides 16 isolated digital output channels for critical environments need individual channel isolating protection. Different from other ADAM-5000 I/O modules, ADAM-5056S designed with 21 pins plug terminal.

Figure 4-1 7 : ADAM-50 56S module front view

ADAM 5000 IO modules User’s Manual

Chapter 4

Application wiring

Figure 4-18: ADAM-5056S module wiring diagram

Points Digital Output Optical Isolation

Opto-isolator response time Supply Voltage Power consumption LED Indicator I/O Connector Type

Table 4-7: Technical specification of ADAM-5055S

16(8-channel/group)

Open collector to 40 V 200 mA max load per channel

2500 V

25 µs

5 ~ 40 V

0.6 W

On when active

21-pin plug-terminal

4-15

Analog Input module

4.5.3 ADAM-5056SO 16-channel Isolated Digital Output Module

The ADAM-5056SO provides 16 channels source type isolated digital output for critical environments need individual channel isolating protection. Addition to the source output wiring, all of the specification and command sets are the same with ADAM-5056S.

with LED

Figure 4-1 9 : ADAM-5056SO module front view

Application wiring

Figure 4-20: ADAM-5056SO module wiring diagram

ADAM 5000 IO modules User’s Manual

Technical Specification of ADAM-5056SO

Points Digital Output Optical Isolation

Opto-isolator response time

Supply Voltage Power consumption LED Indicator I/O Connector Type

Chapter 4

16(8-channel/group)

Open collector to 40 V 200 mA max load per channel

2500 VDC

25 us

5 ~ 40 VDC

0.6 W

On when active

21-pin plug-terminal

Table 4-8: Technical specification of ADAM-5056SO

4-17

Analog Input module

4.6 Relay Output Modules

4.6.1 ADAM-5060 relay output module

The ADAM-5060 relay output module is a low-cost alternative to SSR

modules. It provides 6 relay channels, two of Form A and four of Form C.

Figure 4-21: ADAM-5060 module frontal view

Application wiring

Figure 4-22: Relay output

ADAM 5000 IO modules User’s Manual

Technical specifications of AD AM-5060

Points

Contact rating

Breakdown voltage Relay on time (typical) Relay off time (typical)

Chapter 4

6, two Form A and four Form C

AC: 125 V @ 0.6A; 250 V @ 0.3 A DC: 30 V @ 2 A; 110 V @ 0.6 A

500 V

AC(50/60 Hz)

3 ms

1 ms

Total switching time

Insulation resistance

Power consumption

1000 MΩ min. @ 500 V

10 ms

0.7 W

Table 4-9: Technical specifications of ADAM-5060

4.6.2 ADAM-5068 relay output module

The ADAM-5068 relay output module provides 8 relay channels of Form A.

Switches can be used to control the solid-state relays.

Figure 4-23: ADAM-5068 module frontal view

4-19

Analog Input module

Application wiring

Figure 4-24: Relay output

Technical specifications of AD AM-5068

Points

Contact Rating

Breakdown Voltage Relay On Time (typical) Relay Off Time (typical) Total Switching Time Power Consumption

Table 4-10: Technical specifications of ADAM-5068

ADAM 5000 IO modules User’s Manual

AC: 120 V @ 0.5 A DC: 30 V @ 1 A

8 Form A

500 V

7 msec.

3 msec.

10 msec.

AC(50/60 Hz)

2.0 W

Chapter 4

4.6.3 ADAM-5069 power relay output module

The ADAM-5069 power relay output module provides 8 relay channels of Form A. Switches can be used to control the relays. Considered to user friendly, the ADAM-5069 also built with LED indicator for status reading easily. And it also provides a choice to clear or keep output status when reset by adjusting a jumper.

Specification

z Number of Output Channel:

z Contact Rating: AC:250V@5A

DC:30V@5A

z Breakdown Voltage : 750 V z Insulation Resistance: 1000MΩ@500V z LED Indicator: On: Active

Off: Non-active

z Power Consumption: 0.25W(typical) 2.2W(Max) z Isolation Resistance: 4000 V z Relay response Time: ON :5 ms

z Clear or Keep Relay Status when reset (selectable by jumper)

8 Form A

(50/60 Hz)

RMS

Off: 5.6 ms

Figure 4-25: the wiring of ADAM-5069 module frontal view

4-21

Analog Input module

4.7 Counter/Frequency Module

Overview

Compatible ADAM-5000 Series Main Units

ADAM-5080 is a 4-channel counter/frequency module designed to be implemented within the following Advantech ADAM-5000 series main units: ADAM-5000/485 ADAM-5510 ADAM-5511 ADAM-5510M ADAM-5510E ADAM-5510/TCP ADAM-5510E/TCP

Please make sure that the ADAM-5080 counter/frequency module is properly inserted into the compatible main units.

4.7.1 ADAM-5080 4-channel Counter/Frequency Module

With ADAM-5080 4-Channel Counter/Frequency Module, users can select either counter or frequency mode for data output. ADAM-5080 offers users a variety of very flexible and versatile applications such as below:

Counter Mode or Frequency Mode

If you want to measure the number of input signals for totalizer function, you may use counter mode to measure quantities such as movement and flow quantity. Alternatively, you can also select frequency mode to calculate the instantaneous differential of quantities such as rotating speed, frequency or flow rate, and present them in specific engineering formats.

Up/Down or Bi-direction Function

When operating in counter mode, you can choose either the Up/Down function or the Bi-direction function for different application purposes. The counter will count up or down according to your applications. This counting function helps users obtain the most accurate data.

ADAM 5000 IO modules User’s Manual

Chapter 4

Alarm Setting Function

While in counter mode, you can set alarm status--Disable and Latch. If you want to disable it, you can select Disable. If Latch status is selected, it means the Alarm status will be "latched" whenever the alarm being triggered. Once the alarm status being "latched," it will thereafter stay in that triggered state. Users will have to issue a "Clear Alarm Status" command to return the "latched" alarm status back to normal. Users can designate the high-limit value and low-limit value to regulate your alarm behavior through the utility program.

Digital Output Mapping

Users can either run the utility program or issue a "Set Alarm Connection" command to designate a specific digital output module for the alarm signal to be sent through.

Figure 4-26 : ADAM-5080 Mod ule

4-23

Analog Input module

ADAM-5080 Application Wiring

Figure 4-27: Isolated Input Level

Figure 4-28: TTL Input Level

ADAM 5000 IO modules User’s Manual

ADAM-5080 Counter/Frequency Mode Selection

Users can select Bi-direction, Up/Down Counter or Frequency option as shown in Figure 44.

Chapter 4

Figure 4-29: Counter / Frequency Mode

Note: All four channels of ADAM-5080 will operate simultaneously

in the mode you have selected. i.e. If you switch the ADAM5080 to Counter Mode, all four channels will operate in Counter Mode.

Features -- Counter Mode

Up/Down Counting

The Up/Down Counter Function offers two types of counting:

Up Couting (increasingly) and Down Counting (decreasingly).

Up Counting : when C0A+ and C0A- sense any input signals, the

counter counts up.

Down Counting : when C0B+ and C0B- sense any input signals, the

counter counts down. On receiving Up and Down signal

simultaneously, the counter will not perform each specific counting

accordingly, but will remain at the previous counting value, since

these simultaneous signals won't have any effect on counting

values.

4-25

Analog Input module

Figure 4- 3 0 : Wiring for Up/Down Cou nting

Note: If you need only one type of counting, connect C0A+ and C0A-

for Up Counting only; or connect C0B+ and C0B- for Down

Counting only.

Bi-direction Counting

For implementing Bi-direction Counting, you need to connect C0B+/D+ and C0B-/D- to implement the control function for Up/Down

Counting. Up Counting : when the input signal is within logic level "1",

the counter value increases.

Figure4-31 : Wiring for Bi-direction Counting

Down Counting : when the input signal is within logic level "0",

the counter value decreases.

Note: If users select TTL mode and don't connect C0B+ C0B-,

the counter value will increase. If users select Isolated mode and don't connect C0B+ C0B-, the counter value will decrease.

ADAM 5000 IO modules User’s Manual

Features -- Frequency Mode

If users want to select frequency mode, they can only utilize Up Counting type, and can only connect to C0A+ and C0A-.

Chapter 4

Figure 4-3 2 : Wiring for Frequency M ode

Features -- Alarm Setting

According to your application purposes, you can run the utility program

to set different limit values for High/Low Alarm.

Figure 4-33: Setting Alarm Limit

4-27

Analog Input module

Setting Initial Counter Value

In order to utilize the alarm function, users have to set a high-alarm limit

value and/or a low alarm limit value, and a initial value to fulfill the

requirements for a basic alarm setting.

Figure 4-34: Sending Alarm Signal (recommended settings)

Figure 4-35: Sending Alarm Signal (settings not recommended)

Overflow Value

Overflow value is the number of times the counter value exceeds the

Max/Min values you specified. When the counter value exceeds Maxi-

mum value, the overflow value increases; when the counter value goes

under Minimum value, the overflow value decreases. Besides, when the

counter value runs beyond the range of Max/Min value, it will continue

counting from the initial value. Furthermore, if users want to check the

counter value to see if it is higher or lower than the Max/Min value, they

can use the "ReadOverflowFlag" library to gain a readout of the over-

flow value.

ADAM 5000 IO modules User’s Manual

Chapter 4

Getting the Totalizer Value

If users want to get the actual counter value, a formula such as follows

can facilitate an easy calculation from the initial counter value, overflow

value and current counter value:

Vtol = {|Vini - Vmin (or Vmax) |+ 1} x |Vvf| + |Vini - Vcur|

Vtol : totalizer value

Vini : initial counter value

Vmin : min. couner value = 0 (fixed value)

Vmax : max. counter value = 2

= 4,294,967,295 (fixed value)

Vvf : overflow value

Vcur : current counter value

Example:

If the initial value =10, overflow value =4, min. value = 0, current

counter value = 3, the totalizer value could be calculated as

Totalizer value = {|10 - 0| + 1} x| 4 |+ |10 -3| = 51

4-29

Analog Input module

Features--Digital Output Mapping

If users want to use Digital Output function, ADAM utility is available for setting specifically which module, channel or slot to receive the alarm signals.

1: High Alarm State--Set Alarm state to "Latch" or "Disable". 2: High Alarm Limit--Set Alarm limit from 0 to 4,294,967,295. 3: High Alarm Output Mode--Enable or Disable D.O. Mapping. 4: High Alarm Output Slot--Users can select D.O Modules such

as ADAM-5050, ADAM-5055, ADAM-5056, ADAM-5060, ADAM5068 for the alarm signal to be sent through.

5: High Alarm Output Channel--Select Alarm Output Channel 6: Clear Latch Alarm--Users can select "Enable" or "Disable"

option. When selecting "Enable", the latch will be relieved and the alarm state will return to normal. Once the alarm state returns to

normal, the Clear Latch Alarm will return to "Disable".

Figure 4-36 : Dig ital Output Mapp ing

ADAM 5000 IO modules User’s Manual

Chapter 4

TTL/Isolated Input Level

According to your need, you can select either TTL or Isolated Input

Level by setting the configuration for the jumpers. Select the proper

jumper settings for either TTL or Isolated Input according to Figure 53.

Please note that you must configure all six jumpers to the correct con-

figuration for proper function.

Figure 4-3 7: Jumper Location on the A DAM -5080 M odul e

Figure 4-38: TTL/Isolated Input Level Selecting

4-31

Analog Input module

ADAM-5080 T echnical Specifications

Channel 4

Input Frequency

Input Level Isolated or TTL level

Minimum Pulse Width

Minimum Input Current 2mA (Isolated)

Isolated Input Level

TTL Input Level

Isolated Voltage 1000 VRMS

Mode

Programmable Digital Noise Filter

Table 4 - 1 1: ADAM-5080 technical specifications

0.3 ~ 1000 Hz max. (Frequency mode) 5000 Hz max. (Counter mode)

500 µ sec. (Frequency mode) 100 µ sec. (Counter mode)

Logic Level 0 : +1 V Logic Level 1 : + 3.5 V to 30 V

Logic Level 0 : 0 V to 0.8 V Logic Level 1 : 2.3 to 5 V

Counter (Up/Down, Bi-direction) Frequency

8 ~ 65000 µ sec

MAX

ADAM 5000 IO modules User’s Manual

Serial Communication Module 5

Serial Communication Module

Overview Compatible ADAM-5000 Series Main Units

The ADAM-5090 is a 4-port RS-232 communication module to be implemented with the following Advantech ADAM-5000 series main units: ADAM-5510 (with library Version V1.10 or above)

ADAM-5511 (with library Version V1.10 or above)

5.1 ADAM-5090 4-port RS-232 Communication Module

Bi-direction Communication

The ADAM-5090 is equipped with four RS-232 ports, which makes it especially suitable for bi-direction communication. It can simultaneously read data from other third-party devices such as Bar Code and PLC as long as these devices are equipped with a RS-232 interface. Furthermore, the ADAM5090 can issue commands to control other devices. It is fully integrated with t he ADAM-5000, ADAM-5500 and ADAM-4000 series, and tra nsmits data to each other through the RS-232 port. The whole integrated system is an intelligent stand-alone system and can connect and issue commands to control devices such as printers and PLCs in remote factory location.

The ADAM-5090 transmits and receives data by polling communication, and each port can receive up to 128 bytes in the FIFO. For continuous data longer than 128 bytes, please refer to Table 20 for Baud Rate setting to avoid data loss.

Baud Rate (bps) Polling interval (ms)

115200 57600 38400 19200 9600 4800 2400

11.11 22.22 33.33 66.66 133.33 266.66 533.33

Ta ble 5- 1 : Baud Rate setting reference tab le

ADAM 5000 IO modules User’s Manual

Chapter 5

Communication Backup Function

With the ADAM-5090 you can implement dual communication channels between your PC and the ADAM system. Even when one of the two communication channels is down, your system can still function through the alternative communication channel. This dual communication channels can be implemented by applicatio n software.

Figure 5-1: ADAM-509 0 Module

5-3

Figure 5-2: ADAM-5090 Application Wiring

Serial Communication Module

PIN Mapping

PIN Name RJ-48 DB9

/DCD 1 1

RX 2 2 TX 3 3

/DTR 4 4

GND 5 5

/DSR 6 6

/RTS 7 7 /CTS 8 8

RI or +5V 9 9

GND 10 X

Table 5 - 2 : Pin Mapping

ADAM-5090 T echnical Specification

Provides communication ports for the ADAM-5510 to

Function

integrate other devices with communication function into

your system Electrical Interface 4 ports (RS-232) Communication Rates 4800, 9600, 19200, 38400, 115200bps FIFO 128 bytes/per UART (Tx/Rx) Indicator Tx (Orange), Rx (Green)

Power Required 100mA @ 5VDC Default in RI mode (*)

Table 5-3 : ADAM-5090 technical specifications

z User can defin e the communicat ion ports with 5 VDC output

by switching the jumper, and the maximum current output is 400mA.

ADAM 5000 IO modules User’s Manual

Chapter 5

I/O Slots and I/O Ports Numbering

The ADAM-5090 module provides four RS-232 ports for communication with target devices. The ports are numbered 1 through 4. For programming, the definition of port number depends on the slot number and port number. For example, the second port on the ADAM-5090 in slot 1 is defined to port 12 .

Jumper Settings

This section tells you how to set the jumpers to configure your ADAM5090 module. There are four jumpers on the PC Board. User can choose RI signal or 5V output for each port by setting these jumpers (system default is RI signal).

The following figure shows the location of the jumpers:

Figure 5-3 : Jumper locations on the CPU card

Figure 5- 4 : Jumper Settings

5-5

Serial Communication Module

LED Status of the ADAM-5090 Module

There are two LEDs for each port on the front panel of the ADAM-5090

to display specific communication status:

a. Green LED (RX): Data Receiving Status; the LED indicator is on when

the port is receiving data.

b. Orange LED (TX): Data Transmitting Status; the LED indicator is on

when the port is transmitting data.

Configure Y our ADAM-5090 Module

This section explains how to config ure an ADAM -5090 m odule be fore

implementing it into your application.

Quick Start

Step 1: Get your host PC ready, and run the ADAM-5510 Utility

Software.

Step 2: Install the ADAM-5090 Module and power on your ADAM-

5510 main unit.

Step 3: Download the executable program to the main unit

Step 4: Monitor the ADAM-5090 Module’s current status from the PC

through the utility software.

A basic example program for the ADAM-5090

main () { //Install the port you would like to use. Here we install slot 0, port 1. port_install(1); // Here we install slot 2, port 2. port_install(22);

//Select working port. Here we select slot 0, port 1. port_select(1); //Set port data format. //Here we set the data format of port 1 as lengh:8; parity:0;stop_bit:1. (N81)

port_set_format(1,8,0,1);

//Set port speed. Here we set comm unication speed of port 1 as 11520 0 bps. //(L is necessary)

ADAM 5000 IO modules User’s Manual

port_set_speed(1,115200L);

//Enable Port FIFO. Here we enable 128 byte FIFO for port1. port_enable_fifo(1);

//After these above settings are enabled, you can apply any other function library to implement your program. }

—A receive-and-transmit example program for the ADAM-5090

main() { int err_value, char character port_installed(1) : : port_enable_fifo(1);

//check whether error has been received or not err_value=port_rx_error(1);

//if error detected, print out the message if(err_value) { printf(“\n Rx Error , The LSR Value=%02X”, Err_value)”; } //check whether FIFO receives data or not; if data received, rea d a character if(port_rx_ready(1))

{ character=port_rx(1); }

//check whether FIFO is empty or not, if empty, send a character if(port_tx_empty(1)); { port_tx(1, character) } }

Chapter 5

5-7

Analog I/O Modules Calibration 6

Analog I/O Modules Calibration

Analog input/output modules are calibrated when you receive them. However, calibration is sometimes required. No screwdriver is necessary because calibration is done in software with calibration parameters stored in the ADAM-5000 analog I/O module‘s onboard EEPROM.

The ADAM-5000 system comes with the ADAM utility software that supports calibration of analog input and analog output. Besides the calibration that is carried out through software, the modules incorporate automatic Zero Calibration and automatic Span Calibration at boot up or reset.

6.1 Analog input module calibration

Modules: ADAM-5017, 5017H, 5018

1. Apply powe r to t he A DAM -50 00 system that the analog input module is plugged into and let it warm up for about 30 minutes

2. Assure that t he module is correctly installed and is p roperly configured for the input range you want to calibrate. Y ou can do this by using the ADAM utility software.

3. Use a precision voltage source to apply a span calibration voltage to the module‘s V0+ and V0- terminals. (See Tables 5-2 and 5-3 for reference voltages for each range.)

Figure 6-1: Applying calibration voltage

4. Execute the Zero Calibration command (also called the Offset Calibration command).

ADAM 5000 IO modules User’s Manual

Figure 6- 2 : Zero calibratio n

5 . Execute the Span Calibration command. This can be do ne with the

ADAM utility software.

Chapter 6

Figure 6-3 : Sp an calibration

6-3

Analog I/O Modules Calibration

6. CJC Calibration (only for T/C input module)

Figure 6- 4 : Cold junction calibra tion

* Note: Zero calibration and span calibration must be completed

before CJC calibration. To calibrate CJC, the thermocouple attached to ADAM-5018 and a standard thermometer should be used to measure a standard known temperature, such as the freezing point of pure water. The amount of offset between the ADAM-5018 and the standard thermometer is then used in the ADAM utility to complete CJC calibration.

ADAM 5000 IO modules User’s Manual

Calibration voltage (ADAM-5017/5018)

Module

5018

5017

Input Range Code (Hex)

00h ±15 mV +15 mV 01h ±50 mV +50 mV 02h ±100 mV +100 mV 03h ±500 mV +500 mV 04h ±1 mV +1 V 05h ±2.5 V +2.5 V 06h ±20 mV +20 mA (1)

0Eh

0Fh

10h

11h

12h

13h

14h

07h Not used 08h 09h ±5 V +5 V 0Ah ±1 V +1 V 0Bh ±500 mV +500 mV 0Ch ±150 mV +150 mV 0Dh ±20 mA +20 mV (1)

Input Range

J thermocouple 0 to 1370°C

K thermocouple 0 to 1370°C

T thermocouple -100 to 400°C

E thermocouple 0 to 1000°C

R thermocouple 500 to 1750°C

S thermocouple 500 to 1800°C

B thermocouple 500 to 1800°C

ºC±10 V

Table 6- 1 : Calibra tion voltage of ADAM-5017/5018

Chapter 6

Span Calibration Voltage

+50 mV

+22 mV

+80 mV

+22 mV

+152 mV

+10 V

6-5

Analog I/O Modules Calibration

Calibration voltage (ADAM-5017H)

Module

5017H

Input Range Code (Hex)

00h ±10 V +10 V 01h 0 ~ 10 V +10 V 02h ±5 V +5 V 03h 0 ~ 5 V +5 V 04h ±2.5 V +2.5 V 05h 0 ~ 2.5 V +2.5 V 06h ±1 V +1 V 07h 0 ~ 1 V +1 V 08h ±500 mV +500 mV 09h 0 ~ 500 mV +500 mV 0ah 4 ~ 20 mA *(1) 0bh 0 ~ 20 mA *(1)

Input Range Span Calibration Voltage

Note: You can substitute 2 .5 V for 20 mA if you remove the current conversion

resistor for that channel. However, the calibration accuracy will be limited to 0.1% due to the resistor's tolerance.

Table 6-2 : Calibration voltage of ADAM-5017H

ADAM 5000 IO modules User’s Manual

6.2 ADAM-5013 RTD Input Resistance Calibration

1 . Apply power to the module and let it warm up for about 30 minutes.

2. Make sure that the module is correctly installed and is properly con- figured for the input range you want to calibrate. You can use the ADAM utility software to help in this.

3. Connect the correct reference self resistance between the screw terminals of the ADAM-5013 as shown in the following wiring diagram. Table 2 below shows the correct values of the span and zero calibration resistances to be connected. Reference resistances used can be from a precision resistance decade box or from discrete resistors with the values 60, 140, 200 and 440 ohms.

Chapter 6

Figure 6-5 : Applying calibration resistance

4 . First, with the correct zero (offset) calibration resistance connected

as shown above, issue a Zero Cali bration com mand to the m odule using the Calibrate option in the ADAM utility software.

5. Second, with the correct span resistance connected as shown above, issue a Span Calibration command to the module using the Calibrate option in the ADAM utility software. Note that the module zero calibration must be completed prior to the span calibration.

Note: If the above procedure is ineffective, the user must first issue an

RTD Self Calibration comm and $aaSi2 to the module and then complete steps 4 and 5 after self calibration is complete.

6-7

Analog I/O Modules Calibration

Calibration resistances (ADAM-5013)

Input Range Code (Hex)

Input Range Span

Calibration Resistance

Zero Calibration Resistance

28 Ni, -80 to 100° C 200 Ohms 60 Ohms 29 Ni, 0 to 100°C 200 Ohms 60 Ohms

Pt, -100 to 100°C A =

0.00385 Pt, 0 to 100°C A =

0.00385 Pt, 0 to 200°C A =

0.00385 Pt, 0 to 600°C A =

0.00385 Pt, -100 to 100°C A =

0.00392 Pt, 0 to 100°C A =

0.00392 Pt, 0 to 200°C A =

0.00392 Pt, 0 to 600°C A =

0.00392

140 Ohms 60 Ohms

200 Ohms 60 Ohms

440 Ohms 60 Ohms

140 Ohms 60 Ohms

200 Ohms 60 Ohms

440 Ohms 60 Ohms

Table 6 -3: Calibration resistances of ADAM-5013

ADAM 5000 IO modules User’s Manual

Chapter 6

6.3 Analog output module calibration

The output current of analog output modules can be calibrated by using a low calibration value and a high calibration value. The analog output modules can be configured for one of two ranges: 0-20 m A and 4-20 mA. Since the low limit of the 0-20 mA range (0 mA) is internally an absolute reference (no power or immeasurably small power), just two levels are needed for calibration: 4 mA and 20 mA.

1 . Apply power to the ADAM-5000 system including the analog output

module for about 30 minutes.

2. Assure that the module is correctly installed and that its configuration is according to your specifications and that it matches the output range you want to calibrate. You can do this by using the ADAM utility software.

3 . Co nnect either a 5-digit mA m eter or volt met er with a shunt resist or

(250 ohms, .01 % and 10 ppm) to the screw terminals of the module.

Figure 6-6: Output module calibration

6-9

Analog I/O Modules Calibration

4. Issue the Analog Data Out command to the module with an output value of 4 m A.

5. Check the actual output value at the modules terminals. If this does not equal 4 mA, use the "Trim" option in t he "Calibrate" submenu to change the actual output. Trim the module until the mA meter indicates exactly 4 mA, or in case of a voltage meter with shunt resistor, the meter indicates exactly 1 V. (When calibrating for 20 mA using a voltage meter and shunt resistor, the correct voltage should be 5 V.)

6. Issue the 4 mA Calibration command to indicate that the ou tput is calibrated and to store the calibration parameters in the module's EEPROM.

7. Execute an Analog Da ta Out command with an output value

of 20 mA. The module's output will be approximately 20 mA.

8 . Execute the Trim Calibration command as often as necessary until

the output current is equal to exactly 20 mA.

9. Execute the 20 mA Calibration command to indicate that the present output is exactly 20 mA. The analog output module will store its calibrat ion param eters in t he unit's EE PROM.

ADAM 5000 IO modules User’s Manual

Advantech ADAM-5000 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual