ADTRAN OPTI-3 CPE User Manual

®
Total Access OPTI-3 CPE Wallmount Cabinet
Installation and Maintenance Practice
CONTENTS
2. Installation............................................................... 3
3. System Power Turn-Up........................................... 6
4. Maintenance ............................................................ 7
5. Specifications .......................................................... 7
6. Warranty and Customer Service ............................. 7
FIGURES
Figure 1. Wallmount Cabinet...................................... 1
Figure 2. Wallmount Cabinet Rear View.................... 2
Figure 3. Cabinet Mounting Holes.............................. 3
Figure 4. Wiring Block Diagram................................. 4
Figure 5. Circuit Connections ..................................... 5
TABL ES
Table 1. Associated Documentation............................ 2
Table 2. Specifications ................................................ 7
Section 64150WALO3L7-5A
Issue 1, June 2004
T
T
T
T S
N
KCU
W
NTWK MON
CUST MON
LBK SEL:
NTWK: 1X & HOLD
CUST: 2X & HOLD
DUAL: 3X & HOLD
STATUS
LOS = RED
AIS = AMBER
C-BIT = GRN
IDLE = AMBER
M13 = GRN
IDLE = AMBER
LBK
FUSE ALARM
LOS = RED
AIS = AMBER
C-BIT
M13
LBK
1212075
NIU3
TESTAPS ACO
ACO
DS3-3
DS3-1
DS3-2
ENABLE
OPTICS
STATUS
T
S
N
KCU
W
NTWK MON
CUST MON
LBK SEL:
NTWK: 1X & HOLD
CUST: 2X & HOLD
DUAL: 3X & HOLD
STATUS
LOS = RED
AIS = AMBER
C-BIT = GRN
IDLE = AMBER
M13 = GRN
IDLE = AMBER
LBK
FUSE ALARM
LOS = RED
AIS = AMBER
C-BIT
M13
LBK
1212075
NIU3
OPTI-3
1184002L1
DS3-1
DS3-2
DS3-3
OPTICS
STATUS
T
S
N
KCU
W
NTWK MON
CUST MON
LBK SEL:
NTWK: 1X & HOLD
CUST: 2X & HOLD
DUAL: 3X & HOLD
STATUS
LOS = RED
AIS = AMBER
C-BIT = GRN
IDLE = AMBER
M13 = GRN
IDLE = AMBER
LBK
FUSE ALARM
LOS = RED
AIS = AMBER
C-BIT
M13
LBK
1212075
NIU3
OPTI-3
1184002L1
TESTAPS ACO
ACO
ENABLE
1 RMU Fiber Management Shelf
Battery Backup
Figure 1. Wallmount Cabinet

1. GENERAL

This practice provides installation, wiring, and power turn-up instructions for the ADTRAN
®
Total Access® OPTI-3 CPE Wallmount Cabinet (Wallmount Cabinet). The OPTI-3 deploys fiber-fed DS3s from an OC-3 feed. The MX2800 converts one of the DS3s into 28 T1s. The Wallmount Cabinet is intended for indoor use at the customer premises. Figure 1 illustrates the Wallmount Cabinet (P/N 4150WALO3L7).

Document Review

This document contains important pre-installation information. Craft personnel should review the entire document as part of installation planning.

Revision History

This is the initial release of this document. Future revisions will be explained in this paragraph.

Description

The Wallmount Cabinet installation includes the following components:
• Dual hinged 10U wallmount cabinet
• Mounting brackets
• Fiber management shelf
• Fiber splice tray
• six-port fiber connector module
• OPTI-3 rackmount chassis
• MX2800 rackmount chassis
• Two OPTI-3 controllers or lightwave controllers
• SC type optical connectors
• Coax cables and optical jumpers
• NIU3 3-slot shelf
• Three DS3 NIU3 MTC (MPOP) modules
• Two 1.9 amp power supply/battery chargers
• 10x10 fuse and alarm panel
• 7Ah battery backup

Cabinet Arrangement

All Wallmount Cabinet components are factory mounted and wired for power, ground, and alarms. Power wiring is complete with the exception of connecting the keyed plug from the backup battery to the power supply/battery charger (PS/BC). This wiring is identified and labeled ready for craft connection after the unit is securely mounted. Coaxial cables between the OPTI-3, NIU3, and MX2800 are factory connected. Optical jumper cables (3 meter) are provided for customer connection described later in this document.
The Wallmount Cabinet has 10U of vertical rack space and externally measures approximately 14-1/2-inches high by 24-inches wide by 17-1/4-inches deep, and weighs about 140 pounds equipped.
64150WALO3L7-5A PRELIMINARY 1
Trademarks: Any brand names and product names included in this document are
trademarks, registered trademarks, or trade names of their respective holders.
The cabinet equipment access door has a full-view safety-glass window. The swing out equipment housing section has vent louvers on the top. The wallmount support frame has cable access openings on the bottom. A ground bus bar is mounted to the bottom inside of the cabinet. Vertical equipment racks are sized for 19-inch chassis components.
See Figure 2 for a rear view of cabinet arrangement.
1 RMU Fiber Management Shelf
The Trimm 10x10 fuse and alarm (F&A) panel is mounted topmost in the cabinet. It receives primary and secondary (redundant) power from the two PS/BCs. The F&A panel has terminals and fuse protection capability for primary and secondary power for a fully populated cabinet plus spare capability for customer use.

Features

The Wallmount Cabinet supports the following features and functions:
• 19-inch rackmount design
• Key lock security access
• Redundant power capability
• Independent frame ground connections
• Compact configuration
• Convenient access to front and back of chassis
• Factory wired for quick installation and turn-up
• FCC and UL compliant
• Meets NEBS Level 3 (all GR-63-CORE and GR-1089-CORE requirements)
Figure 2. Wallmount Cabinet Rear View
The cabinet is configured with the two PS/BCs mounted to a panel installed bottommost in the cabinet. Viewed from the front, the left side PS/BC is the primary A-unit and the right side is the redundant B-unit.
Mounted above the power supplies is the fiber management shelf. It has a swing out door that gives access to the 6-position fiber termination panel. It is designed to accommodate fiber cable management for two OPTI-3 controller modules.
The OPTI-3 chassis is mounted above the fiber management shelf. It has slots for two OPTI-3 circuit boards: the in-service unit and an optional redundant unit if installed. Each OPTI-3 can feed three DS3 NIU3 circuit cards. The design is intended for 1-to-1 protection.
The DS3 NIU3 3-Slot chassis is mounted next above the OPTI-3. The NIU3 chassis has slots for three NIU3 circuit cards. Three test cards are provided for this installation: the DS3 Monitor and Test Card (DS3 MTC), P/N 1212071L1.

Associated Unit Documentation

Individual unit documentation with detailed infor­mation exists for each element of the Wallmount Cabinet solution (see Tabl e 1 ).
Table 1. Associated Documentation
Document ADTRAN P/N
OPTI-3 Rackmount Chassis
61184003L1-22
Job Aid
Total Access OPTI-3
61184002L1-5
Controller Module Installation and Maintenance Practice
AC/DC Power Supply and
61175043L3-22
Battery Charger Job Aid
DS3 NIU3 3-Slot Shelf Unit
61212073L1-22
Job Aid
DS3 Monitor and Test Card
61212071L1-22
Job Aid
MX2800 Chassis Job Aid
Fiber splice tray Vendor provided
F&A panel guide Vendor provided
61200290L1-22
The MX2800 is mounted above the NIU shelf. It converts one DS3 into 28 DSX-1s.
2 PRELIMINARY Issue 1, June 2004 64150WALO3L7-5A

2. INSTALLATION

The Wallmount Cabinet installs at the customer premises in a limited access controlled environment location.

Inspection

After unpacking the Wallmount Cabinet inspect for damage or missing components. If damage or missing components are noted, file a claim with the carrier, then notify ADTRAN. Refer to Warranty and Customer
Service section for more information.

Shipping Protection

Foam material may be installed to protect cabinet components from shifting during transportation. Ensure cabling is not damaged during foam removal.

Preparation

The system is shipped as an assembled and wired unit with the exception of connecting the PS/BC to the backup battery keyed plugs. Installation includes these main steps:
I. Mounting the cabinet
II. Making wiring connections

Minimum Front Clearance

The Wallmount Cabinet extends 18 inches from the mounting surface and requires 40 inches front clearance from the mounting surface to fully open the door, and 28 inches to fully open the main housing.
NOTE
Craft should double check all dimensions in this practice to actual dimensions on the cabinet mounting area.
CAUTION
The cabinet with installed equipment weighs 140 pounds and will require two personnel to safely lift and hang the cabinet.
The Wallmount Cabinet is designed to mount to a minimum 3/4-inch plywood surface that is securely fastened to support frames, studs, wall, or an arrangement of equivalent strength. The Wallmount Cabinet installs with standard hand tools; special tools are not required.
The double hinged cabinet is comprised of three main elements:
• Front door with full-size transparent window.
• Swing open main housing with heavy-duty hinges and 19-inch equipment rack.
• Wallmount support frame with mounting brackets, ground bus bar, and cable entry openings.

Mounting Features and Dimensions

The Wallmount Cabinet occupies a nominal area 24 inches wide by 20.25 inches high and requires an additional 9 inches on the hinge side so the cabinet main housing can swing fully open, and 6 inches below for wire access.
Figure 3. Cabinet Mounting Holes

Pilot Hole Location

The Wallmount Cabinet mounts to the wall using eight 1-1/2 by 1/4-inch lag screws with washers. Pilot holes must be drilled into the mounting surface at the eight lag screw positions. Locate and mark pilot holes per the following directions:
Within the designated area for Wallmount Cabinet mounting, mark a point for the upper left mounting lag screw.
1. Exactly 16 inches horizontally to the right from that point mark the spot for the upper right mounting lag screw. Ensure a level measurement.
2. The Wallmount Cabinet can be mounted and then the rest of the mounting screw locations can be drilled from within the cabinet. Refer to I.
Mounting the Cabinet on page 4.
64150WALO3L7-5A Issue 1, June 2004 PRELIMINARY 3
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