Adler 367 Installation Instruction

367

Spezialnähmaschine

Aufstellanleitung

Installation Instructions

Instructions de montage

Postfach 17 03 51, D-33703 Bielefeld • Potsdamer Straße 190, D-33719 Bielefeld Telefon +49 (0) 5 21/ 9 25-00 • Telefax +49 (0) 5 21/ 9 25 24 35 • www.duerkopp-adler.com

Ausg./Edition: 12/04 Printed in Federal Republic of Germany Teile-/Part-No.: 0791 367741

Contents page:

Part 2: Installation Instructions Class 367

1. Scope of Delivery ............................................ 5

2. General and transport packing .................................... 5

3. Assembling the stand

3.1 Assembling the stand components ................................... 7

3.2 Assemblingthetableplateandattachingittothestand...................... 7

3.3 Settingtheworkingheight........................................ 9

4. Sewing drives

4.1 Typesanduses............................................... 9

4.2 Fittingthesewingdrive.......................................... 9

4.3 Drive-pack components .......................................... 10

5. Assembling the machine head

5.1 Fitting the machine head ......................................... 12

5.2 FittingandtensioningtheV-belt..................................... 12

5.3 Fitting the pedal .............................................. 14

5.4 Attachingthekneelever......................................... 14

5.5 Fitting the operating panel ........................................ 16

5.6 Fitting the sewing lamp (optional equipment) ............................. 16

6. Electrical connection

6.1 General ................................................... 18

6.2 Checkingthemainsvoltage....................................... 18

6.3 Connecting the sewing drive ....................................... 18

6.3.1 Connecting the clutch motor ....................................... 18

6.3.2 Connecting the coupling-positioning actuator ............................ 18

6.3.3 Connecting the direct-current positioning actuator ......................... 19

6.4 Earthing................................................... 19

6.5 Connecting the sewing drive to the mains ............................... 20

6.6 Drive-control connection sockets .................................... 20

6.7 Fitting the proximity switch (class 367-170115; -170315; -180115; -180315 only) ....... 21

6.8 Connecting the machine head (class 367-170115; -170315; -180115; -180315 only) ..... 21

6.9 Directionofrotationofsewingdrive .................................. 22

6.9.1 Checkingthedirectionofrotationoftheclutchmotors....................... 22

6.9.2 Changing the direction of rotation of the clutch motors ....................... 22

6.9.3 Checkingthedirectionofrotationofthecoupling-positioningactuator ............. 23

6.9.4 Changing the direction of rotation of the coupling-positioning actuator ............. 23

6.9.5 Checkingthedirectionofrotationofthedirect-currentpositioningactuator .......... 23

6.9.6 Changing the direction of rotation of the direct-current positioning actuator .......... 23

Content page:

6.10 Positioning (367-170115; -170315; -180115; -180315) ....................... 24

6.10.1 Definingthepositions........................................... 24

6.10.2 Adjusting the positions with the DC1600/DA82GA direct-current positioning actuator .... 24

6.10.2.1 General .................................................... 24

6.10.2.2 Adjusting the positions with the V810 operating panel ....................... 25

6.10.2.3 Adjusting the positions with the V820 operating panel ....................... 26

6.10.3 AdjustingthepositionswiththeVD552KV/6F82FAcoupling-positioningactuator....... 27

6.10.4 Checkingpositioning ........................................... 28

6.11 Settingmachine-specificparameters.................................. 28

6.11.1 General ................................................... 28

6.11.2 Autoselect.................................................. 28

6.11.3 Tableofmachine-specificparametersoftheDA82GAand6F82FAcontrols .......... 29

6.11.4 Setting parameter values with the V810 operating panel ...................... 30

6.11.5 Setting parameter values with the V820 operating panel ...................... 31

6.11.6 Tableofmachine-specificparametersofthe6F82FAcontrol ................... 32

6.11.7 Settingparametersonthe6F82FAcontrol .............................. 33

6.12 Masterreset ................................................ 34

6.13 Connecting the sewing-lamp transformer (optional equipment) .................. 35

7. Pneumatic connection ......................................... 36

8. Lubrication ................................................. 38

9. Sewing test ................................................ 39

For your notes

1. Scope of Delivery

What items are supplied depends on your order . Prior to setting up, please check that all the required parts are present.

Equipment (depending on the subclass): 1 Sewing lamp 2 Machine head 3 Table plate 4Drawer 5 Stand 6 Yarn stand 7 Proximity switch 8 Belt guard 9 Operating panel 10 Main switch 11 Knee lever 12 Sewing drive 13 Maintenance unit 14 Pedal linkage 15 Pedal 16 Belt pulley and V-belt 17 Small parts in the accessory pack

2. General and transport packing

Caution:

The special sewing machine must be set up by trained specialist personnel.

If the special sewing machine you have bought is already set up, the following transport packing must be removed:

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Safety straps and battens on the machine head, table and stand

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Safety block and straps on the sewing drive

Observe the punch-marks of the table plate!

3. Assembling the stand

3.1 Assembling the stand components

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Assemble the individual stand components as shown in the illustration.

3.2 Assembling the table plate and attaching it to the stand

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Insert the upper-part support 1 in the hole in the table plate.

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Insert the hinge bases 3 for the machine head into the recess in the table plate 4 and screw in place.

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Insert the r ubber corner 8.

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Screw the drawer 5 with its mountings under the table plate on the left-hand side.

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Screw the main switch 12 under the table plate on the right-hand side.

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Screw the cable conduit 10 under the table plate behind the main switch 12.

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Screw the holder 9 for the mains-lead cleat under the table plate behind the cable conduit 10.

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Screw the sewing-lamp transformer 11 (optional equipment) under thetableplate.

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Attach the table plate 4 to the stand with woodscrews (B8 x 35) (see sketch for position).

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Insert the r eel stand 7 in the hole in the table plate and secure it with the nuts and washers. Fit and align the yarn-reel and unwinding holders. The yarn-reel holder and the unwinding arm must be vertically in line.

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Screw the holder for the oil-can 6 onto the left-hand stand brace.

3.3 Setting the working height

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The working height is adjustable between 750 and 900 mm (measured to the upper edge of the table plate).

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Undo screws 4 on the stand braces.

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Adjust the table plate horizontally to the required working height. To prevent tilting, pull the table plate out or push it in by the same distance on both sides.

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Tighten both screws 4.

4. Sewing drives

4.1 Drive category, type and use

The following sewing drives are available:

Drive type Clutch motor Clutch DC

positioning drive positioning drive

Type 1147-F.752.3 *

1148.552.3

Use 367-170010

367-180010

* This clutch motor incorporates an electromagnetic brake that rapidly stops the rotor when it runs on after the motor has been switched off. This prevents the sewing machine from starting up unintentionally if the pedal is operated shortly after switching off.

4.2 Fitting the sewing drive

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Attach the sewing drive 5 with its base 6 on the underside of the table plate. By screwing the three hexagonal screws 3 (M8x35) with washers 2 into the table-plate nuts 1 .

VD552KV/6F82FA DC1600/DA82GA

367-170010 367-180010

367-170010; -180010 367-170115; -180115 367-170315; -180315

4.3 Drive-pack components

The drive required is supplied as a “drive pack” containing a belt pulley, V-belt, mains cable, pedal linkage, connections and diagrams as well as the sewing drive itself.

Drive pack 9889 036701 1 9889 036701 2 9889 036701 3

Sewing drive type 1147-F.752.3 1147-F.752.3 1148.552.3 Design voltage 3 x 400V 50Hz 3 x 230V 50 Hz 3 x 230V 60Hz Connection diagram 9800 169002 B 9800 169002 B 9800 169002 B Belt pulley 100 mm 100 mm 85 mm V-belt 10 x 1165 10 x 1165 10 x 1140 Lead k; with plug and

Main switch Pedal linkage MG43 000410 MG43 000410 MG43 000410 Connections 0907 030484 0907 030484 0907 030484 Subclass 367-170010; -180010 367-170010; -180010 367-170010; -180010

Drive pack 9889 036703 8 9889 036704 8

Sewing drive type DC1600/DA82GA DC1600/DA82GA Operating panel V810 V820 Design voltage 1 x 230V 50/60Hz 1 x 230V 50/60 Hz Connection diagram 9800 139001 B 9800 139001 B Data sheet 9800 130014 DAT 9800 130014 DAT Belt pulley 63 mm 63 mm V-belt 10 x 1100 10 x 1100 Pedal linkage MG43 000401 MG43 000401 Connections 9880 001003 9880 001003 Subclass 367-170010; -180010

9870 001003 9870 001003 9870 001004

367-170010; -180010 367-170115; -180115 367-170315; -180315

367-170115; -180115

367-170315; -180315

Drive pack 9889 036705 1 9889 036705 2 9889 036705 3

Sewing drive type VD552KV/6F82FA VD552KV/6F82FA VD552KV/6F82FA Operating panel (optional) ( V810) (V810) (V810) Design voltage 3 x 400V 50Hz 3 x 230V 50 Hz 3 x 230V 60Hz Connection diagram 9800 129002 B 9800 129002 B 9800 129002 B

9800 120009 DAT 9800 120009 DAT 9800 120009 DAT

Belt pulley 100 mm 100 mm 80 mm V-belt 10 x 1165 10 x 1165 10 x 1165 Lead k; with plug and

Motor-protection switch Pedal linkage MG43 000401 MG43 000401 MG43 000401 Connections 9880 001004 9880 001004 9880 001004 Subclass 367-170010; -180010 367-170010; -180010 367-170010; -180010

9870 001009 9870 001010 9870 001010

For your notes

5. Assembling the machine head

5.1 Fitting the machine head

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Fit the machine head 1 into the opening in the table plate.

5.2 Fitting and tensioning the V-belt

Remove protective devices

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Remove the handwheel 9.

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Remove the belt guard 2 on the machine head.

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Remove the cover of the belt guard 3 on the sewing drive.

Fit the V-belt and reinstall the protective devices

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Attach the belt pulley 6 (in the accessory pack) onto the sewing-drive shaft.

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Place the V-belt 7 on the belt pulley of the machine head.

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Pass the V-belt 7 down through the opening in the table plate.

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Fold back the upper part of the sewing machine.

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Place the V-belt 7 on the belt pulley 6 of the sewing drive.

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Return the upper part of the sewing machine to its original position.

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Fit the belt guard 2 to the machine head.

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Replace the handwheel 9.

Tension the V-belt

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Undo screws 8 on the base of the sewing drive.

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Tension the V-belt 6 by swivelling the sewing drive. When the belt is correctly tensioned it must be possible to depress it by about 10 mm by gently pressing on it with a finger at its mid-point.

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Tighten screws 8.

Fit the belt guard to the sew ing drive

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Adjust the anti-throw protectors 5 (either the cams or the brackets are adjustable, depending on the drive type) of the belt guard 4 as follows: The V-belt 7 must remain on the belt pulleys when the upper part of the sewing machine is folded back. See the motor manufacturers’ operating manuals.

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Screw on the belt-guard cover.

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