Adler 367 Operating Instruction

367

Spezialnähmaschine

Bedienanleitung

Operating Instructions

Instructions de maniement

Postfach 17 03 51, D-33703 Bielefeld • Potsdamer Straße 190, D-33719 Bielefeld Telefon +49 (0) 5 21/ 9 25-00 • Telefax +49 (0) 5 21/ 9 25 24 35 • www.duerkopp-adler.com

Ausg./Edition: 12/04 Printed in Federal Republic of Germany Teile-/Part-No.: 0791 367741

Content page:

Preface and general safety instructions

Part 1: Operating Instructions Class 367

1. Product description ............................................ 5

2. Designated use ............................................... 5

3 Subclasses .................................................. 6

4 Optional equipment ............................................ 6

5 Technical data ................................................ 7

6. Operation

6.1 Threading the needle thread ........................................ 9

6.2 Adjusting the needle-thread tension ................................... 11

6.3 Opening the needle-thread tensioner ................................... 11

6.4 Adjusting the thread regulator ....................................... 12

6.5 Winding on the looper thread ........................................ 13

6.6 Changing the looper-thread bobbin .................................... 14

6.7 Setting the looper-thread tension ..................................... 15

6.8 Changing the needle ............................................. 16

6.9 Liftingthesewingfoot............................................ 17

6.10 Lockingthesewingfeetintheupposition................................ 18

6.11 Settingthesewing-footpressure ..................................... 18

6.12 Settingthesewing-footstroke....................................... 19

6.13 Setting the stitch length ........................................... 20

6.14 Machine-arm keypad (subclass-170115; -170315; -180115; -180315) ............... 21

7. Direct-current positioning actuator

7.1 General ..................................................... 22

7.2 V810 operating panel ............................................ 22

7.2.1 Operating and display elements on the V810 operating panel .................... 22

7.2.2 Key functions on the V810 operating panel ............................... 23

7.2.3 Meaning of symbols on the V810 operating panel ........................... 23

7.2.4 Changing operator-level parameter values ............................... 24

7.2.5 Reducing the maximum rotation speed .................................. 24

7.2.6 Enteringthetechnician-levelcode .................................... 24

7.3 V820 operating panel ............................................ 25

7.3.1 Operating and display elements on the V820 operating panel .................... 25

7.3.2 Key functions on the V820 operating panel ............................... 25

7.3.3 Meaning of symbols on the V820 operating panel ........................... 27

Content page:

7.3.4 Changing operator-level parameter values ............................... 27

7.3.5 Reducing the maximum rotation speed .................................. 28

7.3.6 Fastinformationdisplayandsettingsentry(HIT)............................ 28

7.3.7 Enteringthetechnician-levelcodenumber ............................... 28

7.3.8 Seam programming with the V820 operating panel........................... 28

7.4 EFKAcontrolsparameterlist........................................ 29

7.5 Status and error messages on the V810 and V820 operating panels ................ 30

8. Coupling-positioning actuator

8.1 General ..................................................... 31

8.2 Operationofthe6F82FAsewing-drivecontrol ............................. 32

8.2.1 Operatingelementsinthe6F82FAsewing-drivecontrol ....................... 32

8.2.2 Keyfunctionsinthe6F82FAsewing-drivecontrol ........................... 32

8.2.3 Changing operator-level parameter values ............................... 32

8.2.4 Reducing the maximum rotation speed .................................. 33

8.2.5 Enteringthetechnician-levelcodenumber ............................... 33

8.3 6F82FA control operator-level parameter list .............................. 33

8.4 Status and error messages on the V810 and V820 operating panels ................ 33

9. Operation

9.1 Subclass 367-170010; -180010 ...................................... 34

9.2 Subclass -170115; -170315; -180115; -180315 ............................. 35

10. Maintenance

10.1 Cleaning and testing ............................................. 37

10.2 Lubrication ................................................... 39

1. Product description

2. Designated use

The Dürkopp Adler 367 is a special sewing machine for first-class single-needle decorative seams in light to medium-heavy material.

It is a single-needle flatbed double-backstitch machine with lower

conveyor, needle transport and alternating upper foot conveyor.

A safety coupling prevents the shuttle from being displaced or

damaged if the thread jams in the shuttle track.

Large horizontal shuttle (bobbin as classes 767, 291, 8967).

Automatic wick lubrication with sight-glasses for the oil level.

Integral bobbin winder.

The 367 is a sewing machine designed for sewing light to medium-heavy material. Such material is generally made of textile fibres, but it may also be leather. It is used in the clothing industry and for domestic and motor-vehicle upholstery.

This special sewing machine can also be used to produce so-called technical seams. In this case, however, the operator must assess the possible dangers which may arise (with which DÜRKOPP ADLER AG would be happy to assist), since such applications are on the one hand relatively unusual and, on the other, so varied that no single set of criteria can cover them all. The outcome of this assessment may require appropriate safety measures to be taken.

Generally only dry material may be sewn with this machine. The material may be no thicker than 10 mm when compressed by the lowered sewing feet. The material may not contain any hard objects, since if it does the machine may not be operated without an eye-protection device. No such device is currently available.

The seam is generally produced with textile-fibre sewing thread of gauge up to 15/3 NeB (cotton), 20/3 Nm (synthetic) or 25/4 Nm (covering yarn). Before using any other thread the possible dangers arising must be assessed and appropriate safety measures taken if necessary.

This special sewing machine may be set up and operated only in dry, well-maintained premises. If the sewing machine is used in premises which are not dry and well-maintained it may be necessary to take further precautions (which should be agreed in advance - see EN 60204-31:1999).

As manufacturers of industrial sewing machines we proceed on the assumption that personnel who w ork on our products will have received training at least s ufficient to acquaint them with all normal operations and with any hazards that these may involve.

3. Subclasses

367-170010: single-needle flatbed-double-backstitch machine

with lower conveyor, needle transport and alternating upper foot conveyor. Needle thickness 100-150.

367-170115: like class 367-170010, but with

electromagnetic thread cutter, electro-pneumatic bar-tacking and sewing-foot lift. Needle thickness 100-150.

367-170315: like class 367-170115, but with electro-pneumatic

quick stroke adjustment, 2nd stitch-length and 2nd thread tension. Pneumatic residual-thread reduction to approx. 8 mm after thread trimming. Needle thickness 100-150.

367-180010: single-needle flatbed-double-backstitch machine

with lower conveyor, needle transport and alternating upper foot conveyor. Needle thickness 130-180.

367-180115: like class 367-180010, but with

electromagnetic thread cutter, electro-pneumatic bar-tacking and sewing-foot lift. Needle thickness 130-180.

367-180315: like class 367-180115, but with electro-pneumatic

quick stroke adjustment, 2nd stitch-length and 2nd thread tension. Pneumatic residual-thread reduction to approx. 8 mm after thread trimming. Needle thickness 130-180.

4. Optional equipment

Item no. Optional equipment

9780 000108 WE-8 maintenance unit

For pneumatic optional equipment

9822 510001 Sewing lamp (halogen) with 12V/20W bulb, fits on the upper part

of the machine

0907 487519 Sewing-lamp attachment set for 9822 510001

0798 500088 Sewing-light transformer

For 230V, with mains cable, without switch, for sewing lamps 9822 510001 and 9822 510129

0797 003031 Pneumatic connection pack

9400 367001 Service set

9880 002001 Knee switch for automatic bartacking (Cl. 367-170115; 367-180115)

5. Technical data

Noise Workplace-related emission value in accordance with DIN 45635-48-A-1-KL2

Class 367-170010; -180010 LC = 82 dB (A)

367-170115; -180115 367-170315; -180315 Stitch length: 6,4 mm

Altern. sewing feet stroke.: 1,5 mm

Stitch rate: 2.800 rpm

Material: G1 DIN 23328 4-ply

Class 367-170010; -180010 LC = 82 dB (A)

367-170115; -180115 367-170315; -180315 Stitch length: 6,4 mm

Altern. sewing feet stroke.: 5,6 mm

Stitch rate: 2.800 rpm

Material: 2-ply Skai 1,6 mm 900g/m

DIN 53352

Stitch type

Needle system:

Class 367 Subclass

Needle thickness (depending on E no.:) max. [Nm]

Max. sewing-thread thicknesses: [Nm]

Max. sewing-foot stroke: Stitch length range

1-3mm 3-5mm 5-6,5mm 0-6mm 6,5-8mm *) 9 mm

1-6,5mm 6,5-8mm 6-8mm *) 9 mm

Max. clearance under sewing feet:

- sewing [mm]

- raised [mm]

double-backstitch

134-35

-170010 -180010

-170115 -180115

-170315 -180315

150 180

15/3 10/3

Max. Stitch rate: [min-1]

-170010 -170115 -170315

-180010 -180115 -180315

2800 3000 3000 2300 2300 2300 2000 2000 2000 1800 1800 1800

- - 1800

2000 2000 2000 1800 1800 1800

- - 1800

10 20

Operating pressure: [bar]

Air consumption per working cycle: ca. [Nl]

Rated voltage:

Dimensions (H x W x D) [mm]

Working height (Factory settings): [mm]

0.7

depends on the drive fitted

630 x 220 x 420

790

Notes:

6. Operation

6.1 Threading the needle thread

Caution: danger of injury

Turn off the main switch. The needle thread may only be threaded with the sewing machine switched off.

–

Place the yarn reels on the reel stand and pass the needle and looper threads through the unwinding arms. Unwinding arm 1 must be vertically above the yarn reels.

Thread the needle thread as shown in the following illustration.

1 43

Fig. A: Correct thread loop in the centre of the

material

Fig. B: Needle-thread tension too low

Looper-thread tension too high

Fig. C: Needle-thread tension too high

Looper-thread tension too low

6.2 Adjusting the needle-thread tension

Pre-tensioner

When the main tensioner 4 and supplementary tensioner 5 are open (e.g. when the sewing feet are raised) the needle thread must be under slight residual tension. This residual tension is produced by the pre-tensioner 2.

The pre-tensioner 2 simultaneously affects the length of the end of the severed needle thread (the starting thread for the next seam).

–

Basic setting: Turn knurled nut 2 until its front is flush with the bolt 1.

–

To shorten the starting thread:

Turn knurled nut 2 clockwise.

–

To lengthen the starting thread:

Turn knurled nut 2 anticlockwise.

Main tensioner

The main tensioner 4 should be set to the minimum possible tension.

The looping of the threads must be in the centre of the material.

With thin material excessive thread tension can cause unwanted gathering and thread breakage.

–

Adjust the main tensioner 4 so that the stitches are uniform. To increase tension - turn the knurled nut clockwise To decrease tension - turn the knurled nut anti-clockwise

Supplementary tensioner

The supplementary tensioner 5 can be switched in to effect a rapid change in needle-thread tension during operation (e.g. with thickened seams).

–

Set the supplementary tensioner 5 lower than the main tensioner 4.

–

The supplementary tensioner 5 is switched on and off with the lever 3. Lever 3 turned to the left = supplementary tensioner is switched off. Lever 3 turned to the right = supplementary tensioner is switched on.

6.3 Opening the needle-thread tensioner

Subclass -170010; -180010

When the sewing feet are raised the main and supplementary tensioners are also opened automatically.

Subclass -170115; -180115

The needle-thread tensioner is automatically opened when the thread is severed.

Hint !

(subclass -170115; -180115 only)

The time when the thread-tensioner is opened can be set with parameters F-191 and F-192 (technician level).

6.4 Adjusting the thread regulator

Caution: danger of injury

Turn off the main switch. The thread regulator may only be adjusted with the sewing machine switched off.

The thread regulator 3 controls the quantity of needle thread required for stitch formation. The thread regulator must be precisely adjusted for an optimum result.

The thread-regulator setting depends on the following factors: –

Stitch length

–

Material thickness

–

Characteristics of the sewing yarn in use.

At the correct setting the needle-thread loop must slide at low tension over the thickest point of the s huttle.

–

Undo screws 1 and 2.

–

Adjust the thread regulator 3.

–

Tighten screws 1 and 2.

Adjustment hint:

If the maximum quantity of thread is required the thread-tensioning spring 4 must be pulled upwards about 0.5 mm from its lower limit position. This is the case when the needle-thread loop passes the maximum shuttle diameter.

Adjusting the thread regulator

–

Undo screws 1 and 2.

–

Move the thread regulator 3:

to the left for more thread, to the left for less thread.

–

Tighten screws 1 and 2.

6.5 Winding on the looper thread

4321

–

Pull the thread through the guide 3 and the tensioner 4.

–

Place the thread behind the blade 5 and sever it.

–

Fit the bobbin 1 onto the bobbin winder.

Hint

There is no need to wind the thread onto the bobbin by hand.

–

Press the bobbin-winder lever 2 into the bobbin.

–

Sewing The bobbin-winder lever terminates the process as soon as the bobbin is full. The bobbin winder always stops in such a position that the blade 5 is in the insertion position (see right-hand illustration).

–

Remove the full bobbin 1, place the thread behind the blade 5 and sever it.

–

Fit empty bobbin onto the bobbin winder for the next winding process and press the bobbin-winder lever 2 into the bobbin.

CAUTION !

If the thread is not to be wound on during sewing, it is essential for the sewing foot to be locked in the raised position and the sewing-foot stroke set to the smallest value.

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