Accurex XRS Operator’s Manual

Document 470391
Model XRS
Roof Supply Fan
Installation, Operation and Maintenance Manual
Please read and save these instructions for future reference. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with these instructions will result in voiding of the product warranty and may result in personal injury and/or property damage.
Centrifugal Supply Fans
Fans are specifically designed for filtered roof supply applications. Fans feature permanent washable aluminum filters for years of reliable use and double­width forward-curved wheels for high efficiency and low sound. Available with straight-sided hood or architectural louvered penthouse housing.
General Safety Information
Only qualified personnel should install this fan. Personnel should have a clear understanding of these instructions and should be aware of general safety precautions. Improper installation can result in electric shock, possible injury due to coming in contact with moving parts, as well as other potential hazards. Other considerations may be required if high winds or seismic activity are present. If more information is needed, contact a licensed professional engineer before moving forward.
1. Follow all local electrical and safety codes, as well as the National Electrical Code (NEC) and the National Fire Protection Agency (NFPA), where applicable. Follow the Canadian Electric Code (CEC) in Canada.
2. The rotation of the wheel is critical. It must be free to rotate without striking or rubbing any stationary objects.
3. Motor must be securely and adequately grounded.
4. Do not spin fan wheel faster than max cataloged fan RPM. Adjustments to fan speed significantly affect motor load. If the fan RPM is changed, the motor current should be checked to make sure it is not exceeding the motor nameplate amps.
5. Do not allow the power cable to kink or come in contact with oil, grease, hot surfaces or chemicals. Replace cord immediately if damaged.
6. Verify that the power source is compatible with the equipment.
7. Never open access doors to a duct while the fan is running.
DANGER
Always disconnect, lock and tag power source before installing or servicing. Failure to disconnect power source can result in fire, shock or serious injury.
CAUTION
When servicing the fan, motor may be hot enough to cause pain or injury. Allow motor to cool before servicing.
CAUTION
Precaution should be taken in explosive atmospheres.
DANGER
Pour écarter les risques d’incendie, de choc électrique ou de blessure grave, veiller à toujours débrancher, verrouiller et étiqueter la source de courant avant l’installation ou l’entretien.
ATTENTION
Lors de toute intervention sur la soufflante, le moteur peut être suffisamment chaud pour provoquer une douleur voire une blessure. Laisser le moteur refroidir avant toute maintenance.
ATTENTION
Faire preuve de précaution dans les atmosphères explosives.
Roof Supply Fan 1
Receiving
Upon receiving the product, check to ensure all items are accounted for by referencing the delivery receipt or packing list. Inspect each crate or carton for shipping damage before accepting delivery. Alert the carrier of any damage detected. The customer will make notification of damage (or shortage of items) on the delivery receipt and all copies of the bill of lading which is countersigned by the delivering carrier. If damaged, immediately contact your Representative. Any physical damage to the unit after acceptance is not the responsibility of the manufacturer.
Unpacking
Verify that all required parts and the correct quantity of each item have been received. If any items are missing, report shortages to your local representative to arrange for obtaining missing parts. Sometimes it is not possible that all items for the unit be shipped together due to availability of transportation and truck space. Confirmation of shipment(s) must be limited to only items on the bill of lading.
Handling
Fans are to be rigged and moved by the lifting brackets provided or by the skid when a forklift is used. Location of brackets varies by model and size. Handle in such a manner as to keep from scratching or chipping the finish. Damaged finish may reduce the ability of the fan to resist corrosion.
Fans should never be lifted by the shaft, fan housing, motor, belt guard, windband or accessories.
Lifting
Lifting the fans must be done with care to avoid damaging the housing. For model Straight-housing models attach four lifting devices under the outer housing, each device beneath the vertical row of fasteners as depicted in Figure 1.
Lifting devices should be a minimum of 3 inches wide to avoid damaging the sheet metal housing.
Do not lift this model near the center of the outer housing.
For Louvered Penthouse models attach a minimum of four lifting devices under an exterior louver panel, each device near the corner of the louvered housing.
Figure 1
Lift Here
Lift Here
Storage
Fans are protected against damage during shipment. If the unit cannot be installed and operated immediately, precautions need to be taken to prevent deterioration of the unit during storage. The user assumes responsibility of the fan and accessories while in storage. The manufacturer will not be responsible for damage during storage. These suggestions are provided solely as a convenience to the user.
Indoor - The ideal environment for the storage of
fans and accessories is indoors, above grade, in a low humidity atmosphere which is sealed to prevent the entry of blowing dust, rain or snow. Temperatures should be evenly maintained between 30° to 110°F (-1° to 43°C). Wide temperature swings may cause condensation and “sweating” of metal parts. All accessories must be stored indoors in a clean, dry atmosphere.
Remove any accumulations of dirt, water, ice or snow and wipe dry before moving to indoor storage. To avoid “sweating” of metal parts allow cold parts to reach room temperature. To dry parts and packages use a portable electric heater to get rid of any moisture buildup. Leave coverings loose to permit air circulation and to allow for periodic inspection.
The unit should be stored at least 3½ in. (89 mm) off the floor on wooden blocks covered with moisture proof paper or polyethylene sheathing. Aisles between parts and along all walls should be provided to permit air circulation and space for inspection.
Outdoor - Fans designed for outdoor applications may
be stored outdoors, if absolutely necessary. Roads or aisles for portable cranes and hauling equipment are needed.
The fan should be placed on a level surface to prevent water from leaking into the fan. The fan should be elevated on an adequate number of wooden blocks so that it is above water and snow levels and has enough blocking to prevent it from settling into soft ground. Locate parts far enough apart to permit air circulation, sunlight and space for periodic inspection. To minimize water accumulation, place all fan parts on blocking supports so that rain water will run off.
Do not cover parts with plastic film or tarps as these cause condensation of moisture from the air passing through heating and cooling cycles.
Fan wheels should be blocked to prevent spinning caused by strong winds.
Roof Supply Fan2
Inspection & Maintenance During Storage
While in storage, inspect fans once per month. Keep a record of inspection and maintenance performed.
If moisture or dirt accumulations are found on parts, the source should be located and eliminated. At each inspection, rotate the wheel by hand ten to fifteen revolutions to distribute lubricant in motor and bearings. If paint deterioration begins, consideration should be given to touch-up or repainting. Fans with special coatings may require special techniques for touch-up or repair.
Machined parts coated with rust preventive should be restored to good condition promptly if signs of rust occur. Immediately remove the original rust preventive
Dimensional Data
coating with petroleum solvent and clean with lint-free cloths. Polish any remaining rust from surface with crocus cloth or fine emery paper and oil. Do not destroy the continuity of the surfaces. Thoroughly wipe clean
®
with Tectyl
506 (Ashland Inc.) or the equivalent. For hard to reach internal surfaces or for occasional use, consider using Tectyl
®
511M Rust Preventive, WD-40®
or the equivalent.
Removing from Storage
As fans are removed from storage to be installed in their final location, they should be protected and maintained in a similar fashion until the fan equipment goes into operation.
B SQ.
C
D
21/2 in.
SQ.
A
Fan
SizeA SQ.B SQ.
26 351⁄8 231⁄4 101⁄4 121⁄4 103⁄4 75⁄8 67⁄8 241⁄2 121⁄4 61⁄8 (4) 12x20 145
90
(660) (892) (591) (260) (311) (273) (194) (175) (662) (311) (156) (305x508) (66)
100
120
150
180
200
30 411⁄8 231⁄4 101⁄4 135⁄8 117⁄8 91⁄16 83⁄16 281⁄2 141⁄4 71⁄8 (4) 12x25 173
(762) (1045) (591) (260) (346) (302) (230) (208) (724) (362) (181) (305x635) (78.5)
34 471⁄8 271⁄4 101⁄4 161⁄8 137⁄8 101⁄16 815⁄16 321⁄2 181⁄4 71⁄8 (4) 16x25 225
(864) (1197) (692) (260) (410) (352) (256) (227) (826) (464) (181) (406x635) (102)
40 531⁄8 311⁄4 101⁄4 191⁄8 161⁄2 111⁄4 107⁄16 381⁄2 201⁄4 91⁄8 (8) 16x20 336
(1016) (1349) (794) (260) (486) (419) (286) (265) (978) (514) (232) (406x508) (152)
46 611⁄8 341⁄4 121⁄4 221⁄2 191⁄2 101⁄8 113⁄4 441⁄2 261⁄4 91⁄8
(1168) (1153) (870) (311) (571) (495) (257) (298) (1130) (667) (232) (4) 20x20 (181)
52 731⁄8 391⁄4 121⁄4 231⁄4 251⁄4 133⁄8 143⁄8 501⁄2 301⁄4 101⁄8 (8) 20x25 620
(1321) (1857) (997) (311) (591) (641) (340) (365) (1283) (768) (257) (508x635) (281)
CDFGHJ
All dimensions are in inches (millimeters). Pounds (kg).
Base of Unit
A
G
SQ.
K
SQ.L SQ.
Optional Duct Adapter
J
F
J
H
Nominal
M
Filter
(4) 16x20
(406x508)
(508x508)
Weight
400
M
L
SQ.KSQ.
M
M
Roof Supply Fan 3
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