Accurex Waterwash Hood User Manual

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Part #
Waterwash Hoods
Installation, Operation and Maintenance Manual
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.
Waterwash Hoods
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TABLE OF CONTENTS
How To Use This Manual .................................................................... 4
Receiving and Handling ..................................................................... 4
Storage .................................................................................. 4
Waterwash System Function ................................................................. 4
Waterwash Components..................................................................... 5
Typical Installation ......................................................................... 5
Continuous Capture Plenum ........................................................... 8
Double Island Style Hood ............................................................. 9
U Channel Strips..................................................................... 9
Ductwork.......................................................................... 10
Installation Instructions for the External Supply Plenums.......................................... 11
Installation Instructions for the Backsupply Plenum BSP.......................................... 13
Installing the Supply Duct Collar ....................................................... 13
Hanging the Backsupply Unit ......................................................... 13
Hanging the Hood .................................................................. 14
Air Diffusers ....................................................................... 14
Enclosure Panel Installation Instructions.......................................................15
Filler Panel Installation Instructions ........................................................... 16
End Skirt Installation Instructions............................................................. 17
Backsplash Panel Installation Instructions ..................................................... 18
Duct Collar Installation Instructions for XB, XW, XK and XX Series Hoods ............................ 20
Plumbing ................................................................................ 21
Electrical Connections ..................................................................... 23
Electrical Wiring .................................................................... 23
Startup, 24/7 Timer, Pump Settings, Detergent Operation .................................. 25
Daily Operation of Waterwash Hood....................................................27
Sequence of Operation ............................................................28-29
Balancing the Kitchen Exhaust............................................................... 31
Short Circuit Hoods ................................................................. 34
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TABLE OF CONTENTS CONT’D
Field Wiring for Ansul Snap-Action Switch ..................................................... 35
Overall Wiring Plan View .................................................................... 36
Wiring for Hood Switch Panels............................................................... 37
Circuit Diagram ........................................................................... 38
Waterwash Control Panel .................................................................39-44
Maintenance ............................................................................. 45
Troubleshooting Guide ...................................................................45-49
Replacement Parts/Kits ..................................................................50-51
Waterwash Start-up Checklist .............................................................52-53
Notes for Maintenance Checks ............................................................54-55
Warranty ................................................................................ 56
October 2010
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HOW TO USE THIS MANUAL
Read and save these instructions. This manual is designed to assist qualified field service, operating and maintenance personnel with the installation, operation, and maintenance of Accurex canopy type kitchen hoods and accessories.
Procedures described in this manual should be followed in the order they appear, with attention to all safety and caution statements.
RECEIVING, HANDLING & STORAGE:
Upon receiving the equipment, check for both obvious and hidden damage. If damage is found, record all necessary information on the bill of lading and file a claim with the final carrier. Check also to be sure that all parts of the shipment, including accessories, are accounted for.
If a kitchen hood must be stored prior to installation, (or for any long period) it must be protected from dirt and moisture. Indoor storage is recommended. For outdoor storage, cover the hood with a tarp to keep it clean, dry, and protected from UV (Ultra Violet) radiation damage.
NOTE: The kitchen hood is shipped with a plastic film attached to the surface. The film is to protect the panels from minor scratches during handling and shipment. This film must be removed prior to assembling the system. When the system is operating, the film will melt and bake on to the surface. Once the film is removed caution should be used in handling the parts.
Improper storage which results in damage to the unit will void the warranty.
WATERWASH SYSTEM FUNCTIONS:
Accurex waterwash hoods are designed for three primary functions:
1) Capture and contain the effluent produced by the cooking process.
2) Remove grease and other contaminants from the airstream with a series of extraction baffles.
3) Wash the baffles and other surfaces within the exhaust plenum to remove contaminants.
NOTE: The functions listed above require the control center to be wired to the exhaust fan and plumbed.
Normal Exhaust Operation and Contaminant Collection:
The system’s exhaust fan is manually controlled by a push-button switch (Start Fan) located on the face of the waterwash control station. The exhaust system operates until the Stop Fan/Start Wash push-button switch is pressed.
Optional Continuous Cold Water Mist:
The optional continuous cold water mist is controlled by the same push-button switch (Start Fan). With this option, all hoods with this option are sprayed continuously when the fan is on. This feature acts as a spark arrestor for solid fuel applications, as per NFPA 96, Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations. This does not have to be all hoods - can be just the solid fuel hoods.
Cleaning Cycle:
A factory programmed controller triggers the waterwash function when the exhaust fans are shut down at the end of each day’s cooking operations. A pressurized spray of hot water and detergent cleans the hood in a timed cycle. When the cleaning cycle is complete, the controller runs the exhaust fans briefly to remove steam from the exhaust system. The controller then automatically resets itself. If the kitchen is closed for a day, the wash cycle will skip as long as the start fan button has not been pushed.
For multiple hoods totalling over 20 ft. 0 in. in length, systems are designed to wash each hood or group of hoods sequentially. (Hoods totalling up to 20 ft.0 in. in length can be washed as a single unit.)
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Fire Mode (Optional):
The waterwash system also provides water spray for the exhaust plenum when the system is in fire mode. This is in addition to the hood’s automatic fire suppression system. When the fire suppression system discharges, it activates the waterwash system (without the detergent) and the optional continuous cold water mist to spray water within the exhaust plenum and turns on the fan circuit. The system will shut off when the fire protection system is reset. It can also be shut off manually by turning off the water flow in the waterwash control station. Exhaust fan will be on, Supply fan off
Typical Installation:
Fig. 1
Vacuum Breaker
Detergent Line
Wiring to:
115 VAC 20 AMP service Fire Sup. System NC Switch Fan Control Center Opt. Solenoid Valve
for Seq. Wash
Optional Continuous Cold Water Mist Supply Line
Hot Water/Detergent to Hood
Detergent Check Valve
Internal components of hood and control station are factory piped and wired. All external piping and wiring is by others.
Exhaust Duct Collar
Waterwash Hood
Junction Box ­Hood Lights
Hot Water Supply to Control Station
October 2010
Waterwash Control Station
Optional
Cold Water Supply to Control Station
Drain Pipe
The system shown includes a vacuum breaker for backflow prevention. Some state plumbing codes require a reduced pressure backflow preventer. See page 7 for detailed control panel layouts of each type.
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SYSTEM COMPONENTS:
Hood:
The hood is shipped from the factory prepiped and ready to install. All waterwash components within the hood are complete and ready for connection to hot water, electrical sources, the sanitary sewer drain and optional cold water. All piping to and from the waterwash control station and the hood is by others. Wiring from the control panel to the hood (for lights) is by others. All plumbing and wiring must conform to plumbing and electrical codes. See Figure 1(previous page) for typical installation and location of electrical and plumbing components.
Duct collars are also mounted at the factory unless requested otherwise.
Waterwash Control Station:
The waterwash control station contains all of the water and electrical controls in two separate compartments. (See Figs. 2, 3, 4, 5, 6 & 7). The electrical side includes all electrical components, connections, and on/off switches. These switches are illuminated and are mounted on the face of the cabinet. The water side includes hot water connections, pressure/temperature gauges, the detergent reservoir and pump, water hammer arrestor, the water solenoid valves, and optional continuous cold water mist piping.
Vacuum Breaker (shipped loose for field installation):
The vacuum breaker is installed at the highest point in the system’s piping to prevent backflow when there is no water pressure to the hood. It must be installed a minimum of 6 in. above the hood water supply line (See Figs. 2, 3 & 4).
Reduced Pressure Backflow Preventer - RPBP (shipped loose for field installation):
Where building codes require a reduced pressure backflow preventer, it will be provided in lieu of a vacuum breaker when ordered. The reduced pressure backflow preventer is installed beneath the control panel (See Fig. 5, 6 & 7). May by ordered mounted in 48 in. tall cabinet.
Detergent Pump-Related Components (shipped loose for field installation—installed in RPBP systems. See page 42 ):
•Detergentlinecheckvalve
•Detergenttube(1/4in.I.D.,3/8in.O.D.)
Optional Features:
24 Hour / 7 Day Timer:
This feature allows the cleaning cycle to begin at any preset time after the fans are shut down, rather than immediately after. This allows time, for instance, for completion of dishwashing to avoid a shortage of hot water. Fans must be turned OFF just as with the standard cleaning cycle. Maximum six start times.
Multiple Hoods Sequenced Wash:
Where more than one hood must be washed, the control station is set up to wash each hood individually in a prescribed sequence. This ensures that there will be adequate hot water for all hoods. Individual water solenoid valves are provided for each hood to be washed in a multiple sequence. Maximum five sequences.
(Sequence solenoid valves are shipped loose for systems with vacuum breakers or optional continuous cold water mist. They are mounted in the control station for standard systems with reduced pressure backflow preventers.)
Low Detergent Indicator Light:
A sensor and indicator light are available to alert the operator when the detergent tank requires filling.
Continuous Cold Water Mist:
This feature continuously sprays a fine water mist in the exhaust plenum of the hood. The continuous cold water mist is controlled by the same push button switch as the fan.
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Fig. 2 Std. Piping with Vacuum Breakers
To Hood 3/4 in. or 1 in.
Piping
Connection
by
Others
Optional Low Detergent Indicator Light
Fire Mode Indicator Light
Hood Lights
Stop Fan/Start Wash Switch
Hot Water Inlet
Start Fan Switch
Fig. 5 Std. Piping with Reduced Pressure
Backflow Preventer
Disconnect Switches
Field Wiring Terminal Strip
Fan Relay
Optional 24 Hour Timer
Fuse Block Factory Wiring
Terminal Strip Programmable
Piping by
Controller
others
Vacuum Breaker
Detergent
Check Valve
Union
Detergent
Pump
Water
Solenoid Valve
Water Hammer
Arrestor
Pressure and
Temperature
Gauge
6 in.
Fig. 3 Optional Piping for Sequence Wash
Water Solenoid Valve(s)
To Hood 3/4 in. or 1 in. Connection
6 in.
To Hood 3/8 in. Connection
Solenoid Valve
Pressure
Gauge
Detergent
Injection Point
Pressure
Reducing Valve
and Strainer
Hand Valve
Reduced Pressure Backflow Preventer
Fig. 6 Optional Piping for
Water
Sequence Wash
Solenoid Valve(s)
To Hood 3/4 in. or 1 in. Connection
Hand Valve
Detergent Tank
Fig. 4 Piping with Vacuum Breakers and
Optional Continuous Cold Water Mist
October 2010
Cold Water Inlet
Detergent Line Strainer
Fig. 7 Piping with Reduced Pressure
Backflow Preventer and Optional
Continuous Cold Water Mist
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2. RAISE ALL HOODS INTO APPROPRIATE LOCATION AND
SUPPO
RT PER CONSTRUCTION PLAN
S.
3. FASTEN TOP ANGLES TOGETHER USING 1/4 in. BOLTS & NUTS (BY OTHERS
).
4. FASTEN HOODS TOGETHER USING U-CLIPS, 1/4 in. BOLT
S
5. CAULK ALL SEAMS AS NECESSARY
.
& CAP NUTS AS INDICATED
.
1. REMOVE SUPPORT ANGLE ON OPEN END PANEL
.
H
OOD
ACO
RN N
UT
BOL
T
U-CLIP
CAULK
H
OOD
RN N
UT
BOL
T
-CLI
P
AUL
K
Front
1
/2 in. threaded rod by
Note: If a utility distribution system (UDS) is part of the kitchen package, allow adequate room for it before mounting hood(s) and welding ductwork. Check construction documents.
Fig. 8
INSTALLATION
NOTE: If you have a Backsupply Plenum (BSP), this must be installed before the hood. Please
Bottom
Pallet
Protective Material
Carefully remove the packing crate. Place some protective material on the floor next to the crate to avoid damaging the hood as it is tipped on its side. (See Fig. 8) Tip the hood carefully onto the protective material.
If you have filler panels, install them now. Please see page 16. If you have integral filler panels, no additional installation is needed.
Insert 1Ú2 in. diameter threaded rod (by others) into hanger brackets on hood top. (Fig. 9, Pg. 10) Check the engineering drawings for proper hood height above finished floor. Accurex recommends that the hoods be hung 6 feet 6 inches above the finished floor. Raise and hang hood from adequate roof or ceiling supports. All hanger brackets must be used and hood must be properly supported while lifting to prevent damage or distortion to the hood. The hood must be hung level to or slightly pitched toward the grease drain.
Hood Model Width (in feet)
see Page 13.
For Wall/Single Island Style Hoods, prior to installation, check with local authorities having jurisdiction on clearances to combustible surfaces, etc.
With the hood still inside its packing crate, position the unit beneath its installation location.
Wall Canopy 4 4.5 5 5.5
XWEW 53 lbs/ft. 56 lbs/ft. 59 lbs/ft. 62 lbs/ft.
XWFW 60 lbs/ft. 60 lbs/ft. 62 lbs/ft. NA
XWAW NA 60 lbs/ft. 65 lbs/ft. 70 lbs/ft.
XWCW NA 65 lbs/ft. 70 lbs/ft. 75 lbs/ft.
XWSW 60 lbs/ft. 65 lbs/ft. 70 lbs/ft. 75 lbs/ft.
For double island hoods, multiply the weight by two.
Continuous Capture Plenum Hoods
Remove the support angles on the open end panels. (See Fig. 8A) Use the installation procedure described above, for single island hoods to install and level both hoods. After leveling, secure the hoods together by tack welding and/or bolting the top angles. Fasten the hoods together using u-clips and bolts. (See Fig. 8B) Caulk this joint with NSF approved silicone caulk (GE SCS-1009 or its equivalent). The caulk is not provided.
Fig. 8A
Fig. 8B
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Double Island Style Hoods
HOOD FRONT
ITEM-1B
DOUBLE ISLAND
CLIP
ITEM-1A
HOOD FRONT
ITEM-1B
DOUBLE ISLAND
ITEM-1A
Before hanging the hoods, please verify the hood marks to make sure the correct hood is hung on the correct side.
A double island hood is created by installing two wall style hoods back to back. Use the installation procedure described on page 8, for single island hoods to install and level both hoods. After leveling, secure the hoods together by tack welding and/or bolting the rear mounting brackets. Caulk this joint with NSF approved silicone caulk (GE SCS-1009 or its equivalent). The caulk is not provided.
Installing U Channel Trim Strip
1. After the hood is hung in position
and leveled, apply caulk to the inside edge of the double island clip (see detail).
2. Position and install the clip by
tapping into position along clip (friction fit).
3. Caulk edges to seal out grease and allow for ease of cleaning. Caulk with
NSF approved silicone caulk (GE SCS- 1009 or its equivalent). The caulk is not provided.
HOOD-1A
HOOD-1B
SILICONE CAULK (GE SCS 1009)
DOUBLE ISLAND CLIP
Note: The installation of the canopy hoods shall be in accordance with NFPA 96 (latest edition), Removal of Smoke and Grease-laden Vapors from Commercial Cooking Equipment.
See separate instructions for proper installation of enclosure panels, backsplash panels, and end skirts when provided. Please see Pages 15 -19 for the installation instructions.
After the hood is installed, remove all protective plastic.
Note: Accurex does not recommend walking or standing on the hood top as damage can result. If you must walk on the hood top, protect the hood with additional support or planks for flooring.
October 2010
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DUCTWORK
1
/2 in. threaded rod by
others
Exhaust
Fig. 9
As specified in NFPA 96, Ch. 7.5 (latest edition), exhaust duct systems must be constructed in the following manner:
Materials. Ducts shall be constructed of and supported by carbon steel not less than 1.37mm (.054 in.) (No. 16 MSG)
Fig. 2 in thickness or stainless steel not less than 1.09mm (0.043 in.) (No. 18 MSG) in thickness.
Front
Installation: All seams, joints, penetrations, and duct to hood collar connections shall have a liquid tight external weld. If you have an Automatic Fire Damper please refer to that manual for installation
instructions.
Supply
Supply ductwork (where applicable) should be connected to the hood in a manner approved by the local code authorities.
Note: For hoods with fire dampers in the exhaust and supply duct collars, an access panel for cleaning and inspection shall be provided in the duct. This panel shall be as close to the hood as possible and not exceed 18 inches from any hood damper.
For proper installation of duct collars when they are shipped unattached, see page 20.
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INSTALLATION INSTRUCTIONS FOR EXTERNAL SUPPLY PLENUMS
HANGER BRACKET
END VIEW
THREADED ROD
HOOD
ATTACH HANGING CLIP TO HOOD STANDING SEAM WITH THE SUPPLIED "C" CLAMPS
(OPTIONAL: DRILL AND BOLT A 1/4-20 SS BOLT THROUGH THE CLIP AND HOOD STANDING SEAM)
HANGING METHODS FOR SUPPLY PLENUMS ASP, FSP AND VSP
TOP VIEW HOOD
TOP VIEW SUPPLY PLENUM
2 CLIPS ARE NEEDED
3 CLIPS ARE NEEDED
FOR PLENUMS > 96"
FOR PLENUMS <= 96"
THE THIRD CLIP IS LOCATED IN THE CENTER OF THE PLENUM
LENGTH
THREADED ROD
OPTION #3
OPTION #1
ON THE END OF THE HOOD
HANGING CLIP COULD BE 23.5" FROM END IF THERE IS A UTILITY CABINET
OPTION #1
OPTION #1
THE HOOD AND IS MOUNTED TO THE ASP
HOOD UP CANTILEVERS OVER THE END OF
THE UNI-STRUT (U-CHANNEL) THAT HOLDS THE
HANGER BRACKETS
OPTION #2
OPTION #2
UNI-STRUT SUPPLIED BY OTHERS
OPTION #1 = HANGING CLIP OPTION #2 = UNI-STRUT OPTION #3 = THREADED ROD
OPTIONAL UTILITY CABINET
SUPPLIED BY OTHERS
ASP, FSP, VSP
11.5
23.5
END VIEW
THREADED ROD
HOOD
ATTACH HANGING CLIP TO HOOD STANDING SEAM WITH THE SUPPLIED "C" CLAMPS
(OPTIONAL: DRILL AND BOLT A 1/4-20 SS BOLT THROUGH THE CLIP AND HOOD STANDING SEAM)
HANGING METHODS FOR SUPPLY PLENUMS ASP, FSP AND VSP
TOP VIEW HOOD
2 CLIPS ARE NEEDED
3 CLIPS ARE NEEDED
FOR PLENUMS > 96"
FOR PLENUMS <= 96"
THE THIRD CLIP IS LOCATED IN THE CENTER OF THE PLENUM
LENGTH
THREADED ROD
OPTION #3
OPTION #1
OPTION #1
THE HOOD AND IS MOUNTED TO THE ASP
HOOD UP CANTILEVERS OVER THE END OF
THE UNI-STRUT (U-CHANNEL) THAT HOLDS THE
HANGER BRACKETS
OPTION #2
OPTION #2
UNI-STRUT SUPPLIED BY OTHERS
OPTION #1 = HANGING CLIP OPTION #2 = UNI-STRUT OPTION #3 = THREADED ROD
OPTIONAL UTILITY CABINET
SUPPLIED BY OTHERS
ASP, FSP, VSP
11.5
USING THE SUPPLY PLENUM CLIP or UNI STRUT
OPTION #1
HANGING CLIP COULD BE 23.5" FROM END IF THERE IS A UTILITY CABINET ON THE END OF THE HOOD
OPTIONAL UTILITY CABINET
11.5
23.5
OPTION #2
UNI-STRUT SUPPLIED BY OTHERS
TOP VIEW HOOD
OPTION #1
FOR PLENUMS <= 96" 2 CLIPS ARE NEEDED
FOR PLENUMS > 96" 3 CLIPS ARE NEEDED THE THIRD CLIP IS LOCATED IN THE CENTER OF THE PLENUM
LENGTH
OPTION #1
ATTACH HANGING CLIP TO HOOD STANDING SEAM WITH THE SUPPLIED "C" CLAMPS
(OPTIONAL: DRILL AND BOLT A 1/4-20 SS BOLT THROUGH THE CLIP AND HOOD STANDING SEAM)
TOP VIEW SUPPLY PLENUM
HANGER BRACKET
Using the Supply Plenum Clip
1. Bolt the hanging clip to the supply plenum - 2 clips are needed for plenums less than 96 in. long and 3 for plenums greater than 96 in. The third clip is located in the center of the plenum length. If there is a utility cabinet, the hanging clip should be 23.5 in. from the end to the hood.
2. Using the C-Clamps provided, clamp the supply plenum hanging clip to the hood standing seam. Option: Drill and bolt a 1/4-20 SS bolt through the clip and hood standing seam.
"C" CLAMP
HOOD FRONT
HOOD STANDING SEAM
HANGING CLIP BOLTED TO PLENUM SHELL
HANGING CLIP
SUPPLY PLENUM SHELL
OPTION #1 HANGING CLIP
October 2010
Supply Plenum Clip
Using the UNI-STRUT
1. The uni-strut (supplied by
others) that holds the hood up cantilevers over the end of the hood and is mounted to the supply plenum hanger brackets.
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INSTALLATION INSTRUCTIONS FOR EXTERNAL SUPPLY PLENUMS
BACKSUPPLY BACKSHELF HOODBACKSUPPLY CANOPY STYLE HOODBACKSUPPLY CANOPY STYLE HOOD
ATTACHED AIR CURTAIN CANOPY STYLE HOOD ATTACHED AIR CURTAIN CANOPY STYLE HOOD
BACKSUPPLY BACKSHELF HOODBACKSUPPLY CANOPY STYLE HOODBACKSUPPLY CANOPY STYLE HOOD
1/4 in.
SS NUT
1/4 - 20 UNC - 2A
SS BOLT
SS FLAT WASHER
HOOD
HOLE SIZE 9/32 in.
USING A THREADED ROD
Installing External Supply Plenum
1. Insert 1Ú2 in. diameter threaded rod (by others) into hanger brackets on the supply plenum top. Raise and hang the external supply plenum from adequate roof or ceiling supports.
2. The external supply plenum should be resting lightly against the hood. The hood is used to position the plenum only, it is not intended to support the plenum. All hanger brackets must be used and the plenum must be properly supported while lifting to prevent damage or distortion.
ASP - Air Curtain Supply Plenum
The supply plenum must be hung level to operate properly.
(Optional fastening of supply plenum to hood - see
directions below)
3. It is recommended that caulk be applied at the mating seams and surfaces of the plenum, the hood, and the wall. If the supply plenum is next to a wall, you will also need to caulk around the surface next to the wall. Caulk the joints with NSF approved silicone caulk (GE SCS-1009, or its equivalent). The caulk is not provided.
Installing the Supply Duct Collar to the Plenum
1. Place the duct collar(s) over the opening, fastening with tack welds at 1 in. to 2 in. intervals, or sheet metal screws at 3 in. to 6 in. intervals.
VSP - Variable Supply Plenum
SUPPLY PLENUM WEIGHTS
Hood Height 24 in. 24 in. 30 in. 30 in.
Hanging Height 78 in. 84 in. 78 in. 84 in.
ASP 9.5 lbs/ft. 11.7 lbs/ft. 11.7 lbs/ft. 13.9 lbs/ft.
VSP 16.5 lbs/ft. 18.7 lbs/ft. 18.7 lbs/ft. 20.9 lbs/ft.
BSP 42 lbs/ft. 42.2 lbs/ft. 42.2 lbs/ft. 44.4 lbs/ft.
Using the UL Listed Fastener Provided
1. Drill a 9/32 in. hole for the 1/4 in. bolt from the inside of the supply plenum to inside the hood. Fasteners are to be located max. 6 in. from the end of the hood with max. spacing between bolts 36 in.
DO NOT include utility cabinets or fillers when figuring bolt
placement.
DO NOT bolt the supply plenum to a fire/utility cabinet.
2. Push bolt through hole, using the washer and nut.
3. Hand tighten, then use a wrench until fully tightened. Caulk around bolts from inside of hood as necessary.
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Page 13
TEP
2
W (MODULE WIDTH
)
W
/2
W
/4
W
/4
TEP
1
IF MODULE > 6 ft.
)
4 in. TO 6 in
.
FASTEN WITH SCREWS, OR TACK WELDS EVER
Y
PLACE THE DUCT COLLAR OVER THE OPENING
,
TEP
2
INSTALLATION INSTRUCTIONS FOR THE BACKSUPPLY PLENUM BSP
W (MODULE WIDTH
)
W
/2
W
/2
W
/2
(MODULE WIDTH
)
W
W
/4
W
/4
TEP
1
IF MODULE > 6 ft.
)
IF MODULE < 6 ft.
)
TEP
1
4 in. TO 6 in
.
FASTEN WITH SCREWS, OR TACK WELD
S
Y
PLACE THE DUCT COLLAR OVER THE OPENING
,
TEP
2
Installing the Supply Duct Collar
1. Find the center of the Backsupply Plenum.
2. If the Backsupply Plenum is less than 9 ft. 10 in. wide, cut opening at the suggested location, centering the opening over the center of the backsupply Plenum. (see Fig. 10A)
3. If the Backsupply Plenum is greater than 9 ft. 10 in. wide, divide the width of the backsupply by four. This will give you the center of each half. Cut openings at the suggested location, centering the duct collar over the center measurement of each half. (see Fig. 10B)
4. Place the duct collar(s) over the opening, fastening with screws or tack welds every four to six inches. (see Fig. 11)
Fig. 10A
Fig. 10B
• The4in.highduct 
collar is to be attached to the backsupply.
Fig. 11
Hanging the Backsupply Plenum
5. Hang the Backsupply Plenum from the ceiling.
(The Backsupply Plenum needs to be mounted 31.25 in. above the floor (based upon a canopy hood that will
be hung at 6 ft. 6 in. above the finished floor. This is measured from the lowest rear edge of the Backsupply Plenum to the finished floor. Leave 6 to 10 inches of space below the plenum for access to the air diffusers.)
6. Fasten the Backsupply to the wall, going through the lower Backsupply wall. (See Fig. 12)
These fasteners are to help maintain the location of the Backsupply, and are not intended to hold the weight
of the Backsupply Unit.
The fasteners should not interfere with the removable air diffusers.
The 31.25 in. height is based upon the canopy hood hanging height of 78 in. from the finished floor to the
bottom of the hood.
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Page 14
STEP 3
Furnished by Others
0.500 in. Threaded &
0.500 in. Threaded Nuts (Furnished by Others)
Hanger Bracket Detail
1) Hang Backsupply Modules from the ceiling (the example shows the module being supported with threaded rod)
The backsupply is to be 31.25 in. from the floor. This is measured from the lowest rear edge of the backsupply module to the finished floor.
2) Fasten backsupply to wall through the lower backsupply wall. These fasteners are to help maintain location of the backsupply, and are NOT intended to hold any weight of the unit. Fasteners should not interfere with the removable air diffuser.
31.25 in. Critical Dimension
Fasteners holding the backsupply to the wall
Hanging the Hood
HANG THE H
OOD
INSTRUCTIONS, THE HOOD MAY BE FASTENED TO THE BACKSUPPLY
.
5. CONNECT REMAINING DUCTWORK FOR THE BACKSUPPLY AND TH
E
HOOD. CAULK IS RECOMMENDED TO BE APPLIED AT THE MATIN
G
4. LIFT THE HOOD; POSITION IT SO THE TOP OF TH
E
HOOD IS LEVEL WITH THE TOP OF THE BACKSUPPLY; AFTE
R
THE HOOD IS HUNG FROM THE CEILING AS PER IT'S INSTALLATI
ON
1. THE HOOD IS TO BE HUNG AS PER THE HOODS INSTALLATI
ON
HOULD BE CONNECTED BEFORE THE HOOD IS HUN
G.
3. DUCTWORK FOR THE BACKSUPPLY; IF IT WILL NOT INTERFERE
,
2. BEFORE THE HOOD IS HUNG THE BACKSUPPLY MUST BE SECURE
D
INSTRUCTIONS AND THE FOLLOWIN
G.
PROPERLY, AS DESCRIBED IN "STEP 3 in
.
TEP
4
STEP 5
Air Diffusers
(A) Insert the air diffusers at an angle from the bottom.
(B) Rotate the diffusers so the forms are downward.
(C) Rest the diffuser on the internal angles.
Canopy Style Hood
Removable Air Diffusers
Before hanging the hood according to the hood installation instructions, please check the following:
1. Make sure the Backsupply Plenum is properly secured, as described in steps 5 and 6, page 13.
2. If the ductwork for the Backsupply will not interfere with the hood installation, it should be connected now.
3. Any filler panels should be attached to the hood before the hood installation. See page 16 for instructions.
4. For Canopy Hoods: Lift the hood, and position it so the filler panels are resting lightly on the top outside edges of the Backsupply. The Backsupply is used to position the hood only, it is not intended to hold any hood weight. (See Fig. 13)
5. Connect the remaining ductwork for the Backsupply and the hood. It is recommended that caulk be applied at the mating seams and surfaces of the Backsupply, the hood, and the wall.
Fig. 12
Air Diffusers
The air diffusers, located at the bottom of the backsupply (See Fig. 14), will need to be cleaned as often as the application dictates. Inspect periodically to determine the cleaning schedule.
1. To clean the air diffusers, unfasten the screws. Remove the air diffusers from the Backsupply Unit, and wash in the sink or dishwasher.
2. Insert the air diffusers at an angle from the bottom, and rotate so the forms are downward. Rest the diffuser on the internal angles. (See Fig. 15)
3. Refasten with the stainless steel screws.
Return to Page 8.
14
14
Fig. 13
Fig. 14
Fig. 15
Page 15
OSURE
OP
OSURE
S
L
E
.
H
S
ENCLOSURE PANEL INSTALLATION INSTRUCTIONS
Before installing the enclosure panels, make sure the hood is hung in position with all the ductwork attached and electrical connections completed.
FRONT ENCL
FASTENERS TO WAL BY OTHER
3/8 IN. DIA
HOL
ND ENCL
HOOD T
PANE
5/16 IN. BOLTS WIT
NUTS AND WASHER
LAMP
Fig. 16
1. Position the end enclosure panels on the hood, and clamp into place with clamps provided or tack weld the panels into place (see Fig 16).
2. Fasten the end enclosure panels to the wall, method depends on wall construction. (fasteners are not provided)
If the hood is a double island, bolt the end enclosure panels together. (fasteners are not provided)
3. Position the front enclosure panel(s) on the hood, and bolt to the end enclosure panels with the 5/16 in. bolts provided in the hardware package.
4. Tack weld or clamp the front enclosure panel(s) to the hood. If clamps are used, they must be positioned 4 inches from the ends, and in the center of the front enclosure panel.
5. To allow for ease of cleaning, caulk the external seams with NSF Approved silicone caulk (GE SCS-1009, or its equivalent). The caulk is not provided.
6. Installation instructions may not be applicable for concrete ceilings.
Return to Page 9.
October 2010
15
15
Page 16
OO
G
L
H
S
CK
FILLER PANEL INSTALLATION INSTRUCTIONS
1. Uncrate the hood and lay it on the floor with protective material between the hood and the floor (See Fig. 8, page 8).
2. Bolt the filler panels together with 5/16 in. bolts provided in the hardware package.
3. Position the filler panels to the hood back, and tack weld them into place (see Fig. 17).
4. To allow for ease of cleaning, caulk the external seams with NSF approved silicone caulk (GE SCS-1009, or its equivalent). The caulk is not provided.
Fig. 17
H
HOOD
HOOD
D
Return to Page 8.
HT FILLER PANE
RI
TACKWELDED TO HOOD BA
5/16 IN. X 3/4 IN. BOLTS WIT WASHERS & NUT
16
16
Page 17
END SKIRT INSTALLATION INSTRUCTIONS
1. After the hood is hung in position, slide the hemmed form on top of the end skirt onto the end panels of the hood.
2. Drill a hole in the hood end panel to line up with the hole in the end skirt. Attach the end skirt with a 1/4 in. bolt and cap nut to the inside of the hood, or tack weld the end skirt to the hood.
3. Position the end skirt against the wall and attach. The method depends on the wall construction. (fasteners for this are not provided)
4. Caulk the internal joint formed by the end skirt and the hood end panel with NSF approved silicone caulk (GE SCS-1009 or its equivalent). The caulk is not provided.
5. To allow for ease in cleaning, also caulk all the external seams.
Return to Page 9.
Fig. 18
October 2010
17
17
Page 18
BACKSPLASH PANEL INSTALLATION INSTRUCTIONS
HOLES SHOULD BE SPACED TO
ADEQUATELY SECURE THE PANEL
TO THE WALL STUDS (HOLE SPACING
AND FASTENERS PROVIDED BY OT HERS)
BACKSPLASH PANEL
HOOD END PANEL
HOOD FRONT PANEL
SLIDE FLANGE BEHIND BACK OF THE HOOD
SECTION VIEW OF BACKSPLASH PANEL OVERLAP
1. After the hood is hung in position, slide the flat flange of the backsplash panel behind the back of the hood.
Note: If the backsplash
panel length is greater than 46 in., it will be shipped in multiple pieces.
2. After the backsplash panel has been positioned, drill holes in the panel and fasten to the wall. (fasteners provided by others)
Note: The holes
should be spaced to adequately secure the panel to the wall.
3. Caulk the joints between the hood and the backsplash panel with NSF approved silicone caulk (GE SCS-1009, or its equivalent). The caulk is not provided.
Fig. 19
4. Caulk the joint between the backsplash panels when multiple panels are required, with NSF approved silicone caulk (GE SCS-1009, or its equivalent). The caulk is not provided.
Return to page 9
18
18
Page 19
FLAT BACKSPLASH PANEL
MATERIAL GA.
(S) STAINLESS
WALL
HEIGHT
LENGTH
<=48 >48<=94 >94<=141
>141<=188
>188<=235
QTY 1 2 3 4 5
LENGTH
NOTE: PANELS UP TO 48 INCHES WIDE SHIPPED IN 1 PIECE, OVER 48 INCHES IN MULT IPLE PIECES.
1.000
INSULATED BACKSPLASH PANEL
MATERIAL GA.
(S) STAINLESS
INSULATION
1 IN.
WALL
HEIGHT
October 2010
LENGTH
<=46
>46<=91
>91<=136
>136<=181
>181<=226
QTY 1 2 3 4 5
NOTE: PANELS UP TO 46 INCHES WIDE SHIPPED IN 1 PIECE, OVER 46 INCHES IN MULTIPLE PIECES.
LENGTH
19
19
Page 20
DUCT COLLAR INSTALLATION INSTRUCTIONS
O
NTINUOUS LIQUID TIGHT WEL
D TO HOO
D.
EXHAUST
DUCT CONNECTION IS TO B
E
CONNECTION
EXHAUST
DUC
T
1" TO 2" TACKS OR SHEET METAL SCREWS AT 3" TO 6" SPACING TO HOO
D.
S
UPPLY
DUCT CONNECTION TO BE TACK WELDED WITH
C
ONNECTIO
N
S
UPPLY
DUC
T
PPL
Y
PPL
Y
HAMBE
R
HOOD
INSULATE
D
PPLY PLEN
UM
EXHA
UST
APTURE
FOR XB, XW, XK, XX, & XG SERIES HOODS
1. The exhaust duct connection needs to be located within 48 in. from the center of the hood length to the center of the duct connection. (see Fig. 20A)
2. The exhaust duct connection is to be a continuous liquid tight weld. Weld with a non-
ferrous filler wire, such as silicon bronze or stainless steel filler wire. Protect all stainless steel areas from weld splatter.
3. The supply duct connection is tack welded at 1 in. to 2 in. intervals, or sheet metal screws at 3 in. to 6 in. spacing to the hood. (see Fig. 20B)
8.00
Top View of the Hood
Hangar Bracket
Exhaust Plenum
Supply Plenum
Hood Length
Duct Cut Out Area
Front of Hood
3.00
10.00
Hood Width
16.00
3.00
8.00
Fig. 20A
4. The deflector is centered under the supply duct collar. (see Fig. 20C)
5. For hoods that are insulated, the edges of the insulation need to be taped after the hole is cut, (the insulation tape is to be provided by others).
6. On combination hoods, make sure the fire damper is located over the internal supply chamber. (see Fig. 20D)
Return to page 9.
Fig. 20B
Fig. 20C
Note: UL listed hood
DEFLECTOR TO BE PLACED CENTERED
UNDER THE SUPPLY DUCT COLLAR
Fig. 20D
assembly to be used only with Accurex Fan Corp. labeled subassembly for exhaust hood without exhaust damper part Number DC.
20
20
Page 21
Plumbing
Mounting the Control Station:
The control station can be either surface mounted or recessed mounted within the wall. For recessed mounts, provisions must also be made for piping and electrical wiring within the wall. Holes are provided in the top and bottom of the control station for piping and wiring. Use four holes provided in the back of the cabinet to attach it to the wall.
A trim ring is available as an option for recessed mounting of the panels.
Plumbing:
All plumbing must be done according to all applicable national and local building codes.
1) Waterwash Engineering Specifications:
Control Panel
Size
1 3/4 inch 0 ft. - 10 ft. 2.5 gal.
2 1 inch 10 ft 1in. - 20 ft. 0 in. 2.5 gal.
Plumbing Size Hood Length
Detergent Tank
Capacity
Hot Water Requirements
Water Pressure - 40 to 60 psi Water Temperature - 140°F to 180°F Average Water Consumption - 1.25 GPM per lineal foot of hood (2.5 GPM for double islands).
Hot Water Flow
Hood Number Water Flow in GPM
Length of Nozzles @40psi @60 psi
4 ft. 0 in. 12 4.8 6.0 4 ft. 6 in. 14 5.6 7.0 5 ft. 6 in. 16 6.4 8.0 6 ft. 0 in. 18 7.2 9.0 7 ft. 0 in. 20 8.0 10.0 7 ft. 6 in. 22 8.8 11.0 8 ft. 6 in. 24 9.6 12.0 9 ft. 0 in. 26 10.4 13.0 10 ft. 0 in. 28 11.2 14.0 10 ft. 6 in. 30 12.0 15.0 11 ft. 6 in. 32 12.8 16.0 12 ft. 0 in. 34 13.6 17.0 13 ft. 0 in. 36 14.4 18.0 13 ft. 6 in. 38 15.2 19.0 14 ft. 6 in. 40 16.0 20.0 15 ft. 0 in. 42 16.8 21.0 16 ft. 0 in. 44 17.6 22.0
NOTES: For hood lengths not listed above, use the data for the next smaller hood length listed.
For hoods that are washed together, or for groups of sequenced hoods, determine the number of gallons per minute required by each hood from the table above and add those values for the total gallons per minute required for the group of hoods.
October 2010
21
21
Page 22
Plumbing & Electrical
2) Optional Continuous Cold Water Mist Engineering Specifications:
Minimum
Control Panel
Pipe Size
3/4 in. 50 ft. or less 1/2 in. 4 gpm 3/8 in. 3/4 in. 100 ft. or less 3/4 in. 8 gpm 3/8 in.
Cold Water Requirements Water Supply 30-60 psi Average water consumption 0.1 gpm per linear foot of hood Set pressure reducing valve to 25 psi on the gauge in the cabinet when running.
3) Water Supply to Cabinet:
Connect hot water supply to waterwash pipe fitting at bottom of control station. Connect cold water supply to optional continuous cold water mist pipe fitting at bottom of control station. The water requirements to the cabinet are detailed in the Engineering Specifications.
Optional Reduced Pressure Backflow Preventer:
Water solenoid valves and detergent line are factory-mounted inside the control panel (See Fig. 5, 6 & 7, page
7). The reduced pressure backflow preventer and strainer (provided) must be field piped in the supply line before
the control panel. The backflow preventer relief valve must also be piped to a drain.
Total Hood
Length
Cabinet to
Hood Pipe Size
by others
Maximum
Water Usage
Hood
Pipe Size
4) Control Cabinet to Hood Plumbing:
The waterwash plumbing requires 3/4 in. or 1 in. pipe (by others) depending on the length of hood in each washing sequence. The optional continuous cold water mist plumbing requires 1/2 in. to 3/4 in. pipe (by others) depending on the total length of hood. Only reduce to 3/8 in. at the hood connection.
See the Engineer Specifications for information on the pipe size required.
For Systems with a Vacuum Breaker:
Piping from control station to hood includes a detergent line and a vacuum breaker. The vacuum breaker must be installed at the highest point in the system (and a minimum of 6 in. above the hood water supply line). The detergent line joins the supply line downstream from the vacuum breaker as shown in Fig. 2, 3 & 4, page 7. Where optional solenoid valves are used in systems with multiple hood sequence washing, additional piping must be installed downstream from the vacuum breaker. Hot water/detergent supply pipe connects to hood pip­ing at top rear corner of hood.
5) Drain Connection:
Install hood drain pipe at bottom rear corner of hood as shown in Fig. 1. A 2 inch NPT female fitting is provided. A grease trap is recommended in the drain to avoid clogging the sanitary sewer. If a RPBP is shipped with the control panel, an air gap assembly may be required and will need to be plumbed to a sanitary sewer. See draw­ing on page 42 of the drawing diagram section of this manual.
22
22
Page 23
Electrical
B. Electrical Wiring:
All wiring must be done according to NEC (National Electrical Code NFPA #70) and local building codes. A terminal block is provided in the electrical compartment of the waterwash control station for all wiring connections. (See Figs. 21 & 22 on page 24. See also separate wiring diagram.)
NOTE: The waterwash control station must be wired to the exhaust fan controls and optionally
to the hood’s fire protection system.
Wiring to waterwash control station is 115 VAC, 20 AMP separately fused service.
Wiring from waterwash control station to fan control center is configured as a normally-open dry contact. However, it can be configured by others to provide 115 VAC, 1 AMP (max) control power to the fan control center. If the fans are controlled by a building management system, it may be necessary to reprogram the control panels PLC to eliminate having to push the start fan & start wash buttons to initiate a wash cycle. A 24-hour timer is then required to initiate the wash cycle.
Wire hood light switch to junction box on top of hood.
Wire waterwash control station terminals to fire suppression system microswitch in the Fire Suppression Control Cabinet (a normally-closed dry contact switch). If this switch or jumper is not installed, the waterwash system will operate in fire mode continuously. (This is not required but will provide added protection during a fire and the control panel is shipped with a jumper between terminals 5 & 6 which must be removed when connecting to the fire system micro-switch)
For optional sequence washing of multiple hoods, use one of the following: A) Controls with vacuum breakers (See Fig. 2, 3 & 4, page 7) B) Controls with backflow preventers with waterwash only (See Fig. 5, page 7) C) Controls with optional continuous cold water mist and backflow preventer (See Fig. 6 & 7, page 7)
October 2010
23
23
Page 24
Electrical
TERMINAL STRIP IN GREENHECK MODEL
KSU
UPPLSUPPLYFAN CONTROL CENTER
Electrical Service
ELECTRICAL SER VICE
FOR WA TER
for Waterwash
CONTROL
Control Station
120/60/1
120/60/1
L1 NG
L1 N G
12 345678 9101112131514
Terminal Strip in Accurex
MUA Control Center
R
3
RG
N.C. FIRE CONT AC T
N.C. Fire Contact
N.C. FIRE SYSTEM SWITC H
N.C. Fire System Contact
NEUTRA
NEUTRA
Neutral
Neutral
Fig. 21 Typical Field Wiring for Waterwash Control Station to Accurex MUA Control Center
SEE WATER W ASH CONTROL
See Waterwash Control Station Wiring Diagram for Exact Layout
WIRING DIAGRAM FOR EXACT LAYOUT
120/60/1 to Hood Lights
120/60/1 TO HOOD LIGHTS
SEQUENCE
Sequence
SEQUENCE
Sequence
SEQUENCE
Sequence
SEQUENCE
Sequence
SEQUENCE
Sequence
120/60/1 to Optional Remote Solenoid
120/60/1 TO OPTIONAL
Valves for Sequence
REMOTE
Washing
VA LV ES FO R
WA SHIN
Motor Circuit Control Voltage
MOTOR CIRCUIT CONTROL
L1 N G
N.C Fire
N.C. FIRE
CONTACT
Contact
Electrical Service
ELECTRICAL SERVICE
for Waterwash
FOR WATER
CONTROL
Control Station
120/60/1
120/60/1
L1
L1 N G
NG
Fig. 22 Typical Field Wiring for Waterwash Control
GNL1
SUPPLY POWER FOR FAN
Supply Power for Fan Motors
Station to Field Furnished Fan Controls
L2
L1
L3
L1L2L3
OL
T3
T1
T2
T1
T3
T2
Supply
Motor
N.C. FIRE SYSTEM SWITCH
N.C. Fire System Contact
NEUTRA
NEUTRA
Neutral
Neutral
O.L.O.L.
L2
L3
L1
L1
L2 L3
All Components and
ALL COMPONENTS
WIRING BY OTHERS
Wiring By Others
T3
T1
T2
T1OLT2
T3
Exhaust
Motor
SEE WATER WASH CONTROL
See Waterwash Control Station
WIRING DIAGRAM FOR EXACT LAYOUT
Wiring Diagram for Exact Layout
120/60/1 to Hood Lights
120/60/1 TO HOOD LIGHTS
Sequence
SEQUENCE
SEQUENCE
Sequence
SEQUENCE
Sequence
SEQUENCE
Sequence
SEQUENCE
Sequence
120/60/1 to Optional Remote Solenoid
120/60/1 TO OPTIONAL
Valves for Sequence
REMOTE
VALVES FOR
Washing
WASHIN
24
24
12 345678910 11 12 13 1514
Terminal Strip in Accurex Waterwash Control Station
TERMINAL STRIP IN GREENHECK WATER WASH CONTROL PANEL
Page 25
Instructions for programming the Waterwash Control Panel (WWCP) 24-hour or 7-day timer
If your waterwash control panel included a timer, either 24-hour or 7-day, it will need to be programmed prior to kitchen start-up. The timer was shipped with a 3-year battery installed and was tested before leaving the factory.
The function of the timer is to start the hood wash sequence after all cooking and dish washing operations have ended for the day, so that all available hot water may be used in washing the hood baffles.
The daily sequence of operations is:
1. Press the “Start Fan” button at the beginning of the day to start the fans.
2. Press the “Stop Fan / Start Wash” button at the end of the day to stop the fans. A. This will initiate the wash timing delay B. To wash the hood immediately, press the “Stop Fan / Start Wash” button a second time.
3. After all wash sequences have been completed, the WWCP will reset for the next day’s operation.
Programming Instructions:
1. Remove the clear plastic cover over the 6 buttons by gently lifting out at the top.
2. Press the “MODE” button until “CLK” is displayed in the upper left corner.
3. Press the “DAY” button until the correct day is shown at the bottom of the display.
4. Press the “H+” and “M+” buttons to set the correct time. “AM” or “PM” is shown at the left side of the display.
5. Press the “MODE” button once. “PRG” should be displayed.
A. On the right side of the screen should be a “1” and “ON”. This is the first program. There are 6 available to use. Normally only one is used for 24-hour timing and the other 5 can be used
for 7-day timing.
B. With 24 hour timing, the wash cycle will start the same time everyday.
6. Press the “DAY” button until the correct day or days appear at the bottom of the display. Use “MO TU WE TH FR SA SU” for 24 hour timing.
7. Press the “H+” and “M+” buttons to set the time the wash is to start.
8. Press the “ON/OFF EVENT” button once. “OFF” and “1” should be on the right of the display.
9. Set the off time to be 5 minutes after the on time for this program.
10. If using as a 7-day timer, use the “ON/OFF EVENT” button and repeat steps 6-9 to set the other programs as needed.
11. Press the “MODE” button once. “AUTO” should be displayed.
12. Replace the clear plastic cover over the buttons.
13. The hood may also be manually washed any time the fans are off by pressing the clear plastic button cover. “ON” should appear on the right side of the display.
October 2010
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25
Page 26
Waterwash Timing Adjustment for PLCs: (PU214 & CPU224)
SEQUENCE OF WASH OPERATIONS
15 SEC. COLD WATER PURGE (OPTIONAL 30 SEC.) 4 MIN. WASH (OPTIONAL 0 TO 10 MIN.) 30 SEC. DETERGENT PURGE (OPTIONAL 1 MIN.)
Fig. 23A
15 MIN. SEQUENCE DELAY (OPT. 0 TO 45 MIN.) 1 MIN. DRAIN DOWN (OPTIONAL 10 MIN.) 1 MIN. DRY (FANS ON) (OPTIONAL 10 MIN.)
SIEMENS
SIMATIC S7-200
SF
RUN
STOP
OPTIONAL FIELD INSTALLED JUMPERS FOR ADDITIONAL TIME 24V FROM OUTPUT 0.2 OR OTHER ALWAYS "HOT" 24V ELECTRICAL SOURCE
MAIN
FANS
SEQ. 1
SEQ. 2
FAN ON
OFF / WASH
FIRE
TIMER
2L*0.30.20.10.01L
0.4
SEQ. 3
SEQ. 5
SEQ. 4
PROGRAMMABLE
CONTROLLER
+15 SEC. COLD
+30 SEC. DET.
+9 MIN. DRIP
+9 MIN. DRY
2M
4. ADDING 120V JUMPERS WILL:
5. RECONNECT POWER.
L1N1.11.00.73L*0.60.5
OUTPUTS
CPU 224
FIRE
AC/DC/RLY
PUMP
SUPPLY
RUN
TERM
STOP
10
SEQ.
WASH
DELAY
TIME
INPUTS
L+M1.51.41.31.21.11.00.70.60.50.40.30.20.10.01M
TERM. 0.4 - ADD 15 SECONDS TO COLD WATER PURGE TERM. 0.5 - ADD 30 SECONDS TO DETERGENT PURGE TERM. 0.6 - ADD 9 MINUTES TO DRAIN DOWN TIME TERM. 0.7 - ADD 9 MINUTES TO FAN ON DRY TIME
1. DISCONNECT POWER BEFORE SERVICING.
WASH TIME
4 MIN.
0
POTENTIOMETERS:
2. WITH A SMALL SCREDRIVER AJDUST TO THE DESIRED SETTING. DO NOT FORCE SCREW PAST ITS STOPS.
3. NEW SETTING WILL TAKE EFFECT WHEN POWER IS REAPPLIED.
7 MIN.
10 MIN.
SEQ. DELAY
0
20 MIN.
60 MIN.
40 MIN.
DETERGENT PUMP:
For proper operation of the detergent pump and wash system, hot water pressure must be between 40 PSI (min.) and 60 PSI (max.). The water temperature range is 140°F to 180°F.
Water pressure, water temperature, grease accumulation, wash cycle length, wash cycle frequency, and the type and amount of detergent used can influence cleaning effectiveness. In very heavy cooking operations, additional washes may be necessary. The wash time can also be increased to a maximum of 10 minutes; the wash time is factory set at four minutes. Consult Fig. 23A to change the wash time. If this is not effective, manual cleaning may be necessary (hand scrubbing, steam cleaning or pressure washing).
Adjusting Detergent Pump Output Rate
Adjustment of the detergent flow may be necessary. Pump must be OFF. Use the following formula to determine proper pump setting: (Adjust pump setting as needed for proper cleaning.)
0.3 oz./min. x Hood Length = Pump Setting The minimum pump setting is #2.
Pump
Setting
0 1 2 3 4 5 6
Oz./min. 0 1.35 2.7 4.05 5.4 6.75 8.1
Record Original Pump Setting at Start-up for Future Reference
Pump Setting = __________________
1. Knob
6
2. Wing Nut
5
4
3
2
1
0
5. Screw
Adjust the Detergent Injectors Output:
3. Pointer
4. Yolk
To calculate the number of washes a full detergent tank will deliver for a specific application, use these formulas:
1) Pump setting (oz. per min.) x Wash Length (4.0 min. std.) = Oz. per wash
2) 320 oz. Tank Capacity = Number of Washes per Tank Oz. per Wash
26
26
1) With the pump and detergent injector off hold adjustment knob(1) and loosen wing nut.
2) Turn adjustment knob until the pointer (3) indicates the desired setting. Six is the maximum; zero is the minimum.
3) While still holding adjustment knob, tighten wing nut.
Fig. 23B
Page 27
Detergent Requirements
The detergent brand SC-5 (by 2010 Products) is recommended by Accurex for use in the waterwash system. For normal use in Accurex waterwash hood systems, use SC-5 full strength or as suggested by supplier. This product is biodegradable, non-caustic, and safe for kitchen staff to use. It can also be diluted with one part SC-5 to one part water for cleaning hood exterior surfaces. To eliminate grease from drains, TDW Bio-Enzyme Grease Treatment is recommended. This product contains no harsh chemicals, removing grease, fats, and oils with bacteria and enzymes in a detergent base. Both SC-5 and TDW are manufactured by 2010 Products, Inc., Food Service Division, Salem, Oregon 97303. For details and ordering information, call 800-286-2010.
Preventive Maintenance
The following practices will prolong the life of the detergent pump:
•Avoidspillingdetergentontheexteriorofthepump.  •Cleanthedetergenttankatleasteverysixmonths.  •Cleanthedetergentlinestraineratleasteverysixmonths.  •Checktightnessofallfittingsperiodically.  •Keepdetergenttankfilled.
The detergent pump motor has sealed bearings which do not require lubrication.
INITIAL SYSTEM START UP:
1. Check electrical power (see wiring diagram page 24, Figs. 21 & 22)
Correct supply voltage Proper connections to fire suppression system Proper connections to fan control center Proper connections to optional remote solenoid valves
2. Adjust the detergent injector’s output (See page 26, Fig 23B)
3. Add detergent to the detergent tank in the cabinet (See page 7, Fig. 4)
4. Flush the piping:
Remove last nozzle from the waterwash piping and from the optional continuous cold water mist piping in the hood. With the cabinet doors closed press the “Start Fan” button. After sufficient time press the “Stop Fan/Start Wash” button twice. After sufficient time open the cabinet doors and replace the nozzles. Clean all strainers in water lines.
5. Close the cabinet doors and press the “Start Fan” button
- Check exhaust and supply air volumes with a pitot traverse or equivalent method (see page 32 for equivalent method)
- Verify optional continuous cold water mist is spraying
- Set the pressure reducing valve on the optional continuous cold water mist to 25 psi on the gauge provided.
6. Press the “Stop Fan/Start Wash” button. (Press twice if there is a 24- hour timer)
- Verify the waterwash sequence of operation (page 28, Fig. 24).
- During the wash cycle verify the flow of water. Verify the pressure and temperature on the gauge provided meets the Engineering Specifications (see page 21).
- During detergent pump cycle verify that it is pumping.
Start up checklist available in the appendix.
DAILY OPERATION OF THE WATERWASH HOOD:
Pressing the Start Fan switch will start the exhaust fans, supply fans, and optional continuous cold water mist. This can be done at any time, including during wash cycle operations. The only exception is during fire mode.
(See Fig 24). Pressing the Stop Fan/Start Wash switch shuts down the fans, shuts down the optional continuous cold water
mist, and starts the wash cycle. If the system has a 24 hour timer, the wash cycle will begin at the set time. To start the wash cycle independently of the timer, press the Start Fan/Start Wash switch a second time. When the wash is completed, the system will then automatically reset itself.
If the fans are controlled by a building management system (BMS), the steps above still apply unless a special program is requested to by-pass having to initiate the wash cycle by pushing the stop fan/start wash button.
October 2010
27
27
Page 28
Fig. 24
YES
Do you
Want to
Bypass the
24 Hour Timer?
START
Push Start Fan Button
Exhaust Fan, Supply Fan and Optional
Continuous Cold Water Mist will start
for the normal Cooking Operation.
Start Fan Light ON
Push Stop Fans/Start Wash Button
Exhaust Fan, Supply Fan and Optional
Continuous Cold Water Mist will stop
and allow the wash cycle to initiate.
Start Fan Light OFF
Sequence of Operation
Exhaust Plenum Drip Dry (1 min.)
Allows excess water
to drain from hood.
Stop Fan/Start Wash Light OFF
Exhaust, Supply Fans and Optional
Continuous Cold Water Mist Activate
(1 min.) to exhaust heat and steam
built up in hood. Start Fan Light ON
Dry
Cycle
NO
24 Hour Timer
The Wash Cycle Will Begin at the
Preset Time.
To Bypass the 24 Hour Timer
Press the Stop Fan/Start Wash
Button a Second Time.
Sequence Wash Delay To Allow
Water Heater to Regenerate.
Factory set at 15 Min.
Consult page 26 to Change Delay.
Wash
Cycle
Does the
YES
system have
the 24 Hour Timer
Option?
NO
Cold Water Purge (15 sec.)
Water Solenoid Valve Opens o Allow
Cold Water to be Purged from the
Hot Water line.
Stop Fan/Start Wash Light ON.
Detergent Pump Activates
Detergent will be injected into the
Water solenoid valve remains open
pump stops to allow detergent to
water line
Detergent Pump Stops
Pump run time is factory set
at 4 Minutes. Consult page 26
to change pump run time.
Water Solenoid Valve Closes
for 30 sec. after the detergent
be purged from the line.
Exhaust, Supply Fans and Optional
Continuous Cold Water Mist shut
Fans Stop
down. Start Fan Light OFF.
END
Override
Hoods Automatic Fire Suppression System Activates
N.C. Contacts Open -One to activate waterwash system
fire mode, the other to disconnect the supply fan
Waterwash System Enters Fire Mode
Waterwash and Continuous Cold Water Mist Spray Water in
Hood Plenum. The Fan Circuit is activated. All Lights ON
Are Manual
Shut-off
valves going
to be used?
NO
Fire Mode
YES
Manually Shut-off Water
with Hand Valves
Water Flow Stops
28
28
NO
Is this a single hood or the last hood to wash in
a sequence wash
system?
YES
Reset Hoods Automatic Fire
Suppression System
N.C. Contacts Close
Open All Waterwash Hand
Valves
Return to Normal
Reset Hoods Automatic Fire
Suppression System
N.C. Contacts Close
Page 29
Accurex Waterwash Sequence of Operations
Siemens PLC S7-200, CPU 214 & CPU 224
The intent of the waterwash control panel(WWCP) is to control the operation of the fans and will start the wash cycle upon fan shutdown. If hooked up properly, the fans will be off during wash cycles. If the exhaust fan is being controlled by something other than the WWCP, this panel will still function. To start the wash cycle, you must still press the “Start Fan” and “Stop Fan/Start Wash” buttons. Washing will either start immediately or when the 24 hour timer is tripped. A fan interlock should be installed by others to keep the exhaust fan(s) from sucking water up into the duct(s).
1. Off Mode - At the beginning of a day the following PLC lights will be lit: Run - Should always be on I 0.2 - Signal from fire system. Loss of this signal will initiate “FIRE” mode. I 0.3 - Signal from wash timer (only on at time set on timer). If no timer, this will always be lit.
2. Cooking Mode - Press “Start Fan” button. The following PLC lights will be lit: Run I 0.2 I 0.3 - Signal from wash timer (only on at time set on timer). If no timer, this will always be lit. Q 0.0 - Fans. Combined switching. This will control both exhaust and supply fans. Fan control relay
should be energized. Fans should be on. Optional “Cold Water Spray” solenoid should be energized and water spraying along entire length of exhaust plenum.
Q 0.7 - Supply fan, not wired from factory. Use this if separate switching is required. Supply fan will
shut down or turn off during a fire.
3. Stop Mode - Press “Stop Fan, Start Wash” button. The fans and optional cold water spray will stop. If there is a 24 hour or 7 day timer, the wash cycle will start at the time set on the timer. If there is no timer, the wash cycle starts immediately. To bypass the timer and start the wash cycle immediately, you can either press the “Start Wash” button a second time or manually trip the timer. The following PLC lights will be lit if not in wash mode: Run I 0.2 I 0.3 - Signal from wash timer (only on at time set on timer). If no timer, this will always be lit.
4. Wash Mode - Sequence of Operations: 15 seconds cold water purge from piping. Detergent requires hot water. (Optional 30 seconds) 4 minutes wash with detergent. (Optional 0 – 10 minutes)
30 seconds detergent purge to remove detergent from piping. (Optional 1 minute)
15 minutes sequence delay to allow water heater to recover. (Optional 0 – 45 minutes) Repeat the above for each sequence until the last sequence is completed. 1 minute drain down to remove the majority of water from hood. (Optional 10 minutes) 1 minute fans on to remove steam and moisture from hood. (Optional 10 minutes) PLC resets itself for the next days’ operation.
October 2010
29
29
Page 30
The “Start Fan” and “Stop Fan / Start Wash” buttons must be pushed everyday for PLC to be reset.
Each sequence can wash up to the following combined hood lengths. 10 feet with 3Ú4 in. piping, 20 feet with 1 in. piping, 30 feet with 11Ú4 in. piping and 45 feet with 11Ú2 in. piping.
The following PLC lights will be lit during wash mode: Run I 0.2 I 0.3 - Signal from wash timer (only on at time set on timer). If no timer, this will always be lit. Q 0.1 - main wash solenoid valve stays on for entire wash sequence Q 0.2 thru Q 0.6 – wash sequence solenoid valves Q 1.0 - detergent pump on during each wash sequence I 1.5 - last sequence indicator on during last sequence (CPU 214 only) Q 0.0 & Q 0.7 - fans on at end of last sequence
Water requirements: Water temperature – 140 to 180 degrees Fahrenheit Water pressure – 40 to 60 PSI Average water usage – 1.1 GPM per linear foot of hood (@ 40 PSI)
Detergent requirements: SC-5 from 2010 Products or X-701 from ZEP manufacturing.
5. Fire Mode. Exhaust fan should be on. Supply fan should be off. Water should be spraying in each exhaust plenum. The following PLC lights will be lit: Run I 1.5 - last sequence indicator (CPU 214 only) I 0.3 - Signal from wash timer (only on at time set on timer). If no timer, this will always be lit. Q 0.0 - fans on Q 0.1 - main solenoid valve on Q 0.2 - sequence 1 solenoid valve on Q 0.3 - sequence 2 solenoid valve on Q 0.0 - sequence 3 solenoid valve on Q 0.5 - sequence 4 solenoid valve on Q 0.6 - sequence 5 solenoid valve on Q 1.0 - detergent pump on Q 1.1 - fire mode light on
30
30
Page 31
BALANCING THE KITCHEN EXHAUST SYSTEM
A. To determine the proper dining room air balance:
1. Refer to engineering drawings to determine total exhaust CFM from dining areas. (Exhaust fans, heating and air conditioning units, restrooms, etc.)
2. Determine the total CFM of make-up air supplied to dining area.
3. Subtract #1 from #2 above. If the result is a negative number, a negative pressure is present in the dining area. In this case, kitchen exhaust odors could be drawn from the kitchen to the dining area. Therefore, exhaust or supply air should be adjusted to provide a slight positive pressure in the dining area.
B. To determine proper kitchen air balance:
1. Refer to engineering drawings to determine total exhaust from the kitchen area. (Exhaust hoods, dishwasher hoods, etc.)
2. Determine total CFM of make-up air supplied to kitchen area. (Make-up air hoods, heating and air conditioning units, etc.)
3. Subtract #1 from #2 above. The result should be a negative number. If the result is a positive number, a positive pressure is present in the kitchen area. Kitchen odors could be forced into the dining area. Also, a positively balanced kitchen area can adversely affect the performance of the exhaust hood.
Caution: According to NFPA 96, Ch. 8-3 Replacement Air : Replacement air quantity shall be adequate to prevent negative pressures in the commercial cooking areas from exceeding 4.98kPa (.02 in. water column).
October 2010
31
31
Page 32
Measuring Hood Exhaust Volume:
A digital 2-3/4 in. rotating vane anemometer can be used to measure exhaust CFM when the more accurate pilot traverse is not available. Accuracy of the rotating vane anamometer has been tested at + 15%.
Measuring Velocity and Calculating Volume
1. Turn off all cooking equipment and hood supply fan (if applicable).
2. Remove the deflector panel on short circuit hoods.
3. Place the anemometer head in the hood exhaust airstream as shown in Fig. 25. It must be placed in the slot as close to the back wall of the hood as possible and at a 90° angle to it.
4. Take measurements at 8 in. intervals along the entire length of the hood.
5. Calculate the average slot velocity.
6. Calculate the CFM per lineal foot by dividing the average velocity by a conversion factor of 3.9.
7. Calculate the hood’s exhaust volume by multiplying the CFM per lineal foot by the length of the hood.
Example:
1. Measured slot velocities in FPM for a hood 4 ft.-0 in.
920 937 924 935 927 925
Fig. 25
Exhaust Airflow
Digital Rotating Vane Anemometer
2. Average slot velocity = (Sum of velocity readings) (Number of readings)
= 920 + 937 + 924 + 935 + 927 + 925 = 5568 = 928 FPM 6 6
3. CFM per lineal foot = Average velocity in FPM
3.9
= 928 = 238 CFM/lineal foot
3.9
4. Hood exhaust volume = (CFM/lineal foot) x (hood length)
= 238 x 4 = 952 CFM
32
32
Page 33
Supply (If Applicable):
Example for Perforated Face Supply
1. Hood set up
If the make-up air unit has a temperature control, it should be used to keep the supply air a the desired room
discharge air temperature.
2. Measure Velocities
Divide the perforated face panel into a grid of equal areas, each approximately 4 in. square.
Measure the velocity at the center of each grid area. A digital 2 3/4 in. rotating vane anemometer or
equivalent is suggested. The center of the anemometer should be held tight to the face of the panel, and parallel to the filter. Both squareness and distance are important for accuracy. Calculate the average velocity of the panel.
3. Measure the length, height, and width of the perforated face panel.
4. Calculate the perforated face panel volume in CFM by using the following formula:
Volume = Avg. Velocity * Length (in.) * Height (in.) * .005
5. Calculate the system’s volume by repeating the process for the remaining panels and adding the individual panel volumes together.
Example: GWFW Hood with (3) 28 in. Perforated Panels
260 250 255 260 250 255 265
• MeasuredvelocitiesinFPMforoneperforatedpanel
• AverageVelocity= Sum of Velocity Readings
Number of Readings
= 260+250+ ... +290+295 = 270.7 FPM 28
• Measure = 28in.longperforatedpanelsx16in.high
Length and Height
• Volumefor = 0.005x(AverageVelocity) x(Length)x(Height)
one panel = 0.005 x 270.7 x 28 x 16 in. = 606.4 CFM
• TotalSystem = (Panel1Volume) +(Panel2Volume) + (Panel3Volume)
Volume = 606.4 + 614.3 + 593.8 = 1814.5 CFM
270 275 270 280 265 265 270
290 285 280 280 275 290 295
285 275 280 260 270 265 260
October 2010
33
33
Page 34
TESTING HOOD AIR VOLUME
Short Circuit Hoods
Supply
All cooking equipment should be off. The hood exhaust should also be off.
1. Measuring Velocities
• Velocitymeasurementsshouldbemadewith 
a digital 2-3/4 in. rotating vane anemometer or its equivalent.
• Onevelocitymeasurementshouldbetaken
for every 8 in. of short circuit opening length, starting tight against one edge of the opening, and finishing tight against the other edge. The anemometer should be placed at the bottom edge of the opening, flush with the bottom lip as shown in Fig. 26. Both squareness and placement are important for accuracy.
2. Calculate the average slot velocity.
3. Calculate the CFM per linear foot by dividing the average velocity by a conversion factor of 5.52.
Fig. 26
4. Calculate the hoods exhaust volume by multiplying the CFM per linear foot by the total hood length.
Example: 4 ft. short circuit hood (36 in. short circuit opening).
1. Number of Readings = 36 in. / 8 in. => 6 readings
2. Average Slot Velocity = (Sum of Velocity Readings)
(Number of Readings) = 786 + 900 + 1126 + 1048 + 1111 + 1115 = 6086 = 1014 FPM 6 6 3 . CFM per Linear Foot = Average Slot Velocity in FPM = 1014 = 184 CFM / Linear Foot
5.52 5.52
4. Hood Supply Volume = (CFM/Linear Foot) x (Total Hood Length in Feet)
= 184 x 4 = 736 CFM
34
34
Page 35
Field Wiring for the Ansul or Amerex Snap-Action Switch
Option A
Relay Part NO. 14702
* K1a and K1b are N.O. when K1 is de-energized
Manual Reset Relay Part NO. 14702
K1*
N.O.
K1a
K1b
N.O.
Push Button
Switch
Gas Valve See Note 3
1
2
3
5
6
7
8
L1
110V/60HZ
Black Red
Brown
L2
Snap-Action Switch Part NO. 423878
Option B
Relay Part NO. 426151
Ansul Snap-Action Switch (switch contacts shown with Ansul Automan in the cocked position)
Snap-Action Switch Part NO. 423878
Black Red
Brown
L2 Neutral
L1 Hot
110 VAC/60HZ
5
4
3
2
1
GND
Screw
Power Indicator
Reset
A
B
Relay Coil
Manual Reset Relay (Part NO. 426151)
Electrical Rating 1/3 HP, 10 AMP, 120 VAC 1/2 HP, 10 AMP, 240 VAC 13 AMP, 28 VDC
Gas Valve See Note 3
6 9 3
4 7
1
2 Snap-Action Switches Provided by Greenheck may be
wired as shown.
4 Typical Examples Shown
Power to cooking equipment
Shunt Trip Breaker
120 VAC
N
Input
NO
NC
Electric gas valve - If reset relay is used see option A or B at right. Mechanical gas shut off valve does not require electrical connection.
NO
NC
NO
Input
NC
Voltage Free Contacts for Building Alarm(s)
Power to Fan(s)
Fan Starter
Terminal strip in Waterwash Control Panel
NO
NC
3
4
5
6
NO
NC
120 VAC N
Input
Power to fan(s)
Fan Starter
Manual Switch
If prohibited by local codes, do not shut down exhaust fans with this method of wiring.
Note:
1. _________________________ Denotes field installation
2. - - - - - - - - - - - - - - - - - - - Denotes factory installation
3. Gas Valves: "UL listed electrically-operated safety valve for natural, or LP gas as needed of appropriate pressure and temperature rating, 110v/60 HZ" or Ansul gas valves. Part numbers 13707, 13708, 13709, 13710, and 17643.
4. Do not use black wire on snap-action switch in normal installation. Black wire may only be used for extraneous alarm, light circuits, etc.
Wiring Diagrams
Equipment
Alarms
Waterwash
Fans
October 2010
35
35
Page 36
Fire System Control
Box
HOOD-1B
CONTROL CENTER
EXHAUST
FAN-1B
EXHAUST
FAN-1A
HOOD-1A
POWER
PANEL
MUA FAN
FIELD WIRING
WATER WASH CONTROL
PANEL
W/ SWITCHES
Overall Wiring Plan View
Diagram illustrates the overall plan view when the control center is located in the make-up air unit.
EXHAUST
FAN-1A
POWER
PANEL
HOOD-1A
FIELD WIRING
Diagram illustrates the overall plan view when utilizing a wall mounted kitchen
EXHAUST
FAN-1B
fan control center (KFCC)
EXHAUST
FAN-1A
EXHAUST
FAN-1B
HOOD-1B
MUA FAN
MUA FAN
CONTROL CENTER
Fire
System
Control
Box
CONTROL CENTER
WATER WASH CONTROL
PANEL
W/ SWITCHES
36
36
POWER
PANEL
FIELD WIRING
HOOD-1A
HOOD-1B
Fire
System
Control
Box
WATER WASH CONTROL
PANEL
W/ SWITCHES
KFCC
Page 37
Wiring for Hood Switch Panels
The diagrams below show a typical hood switch panel remote mounted.
All switches are provided in the waterwash control panel.
The diagram below shows how to wire the exhaust and supply fans with a control panel to a fire suppression contact (FSC1). When wired properly, the supply fan will be turned off if the fire system is activated and allow the exhaust fan to continue to operate.
JUNCTION BOX ON TOP OF HOOD
HOOD
LIGHTS
CONTROL
VOLTGE
H
N
120/60/1
CONTROL
H
N
OPTIONAL
LIMIT SWITCH(ES)
IN AUTMATIC DAMPER
89 21 34 56
HOOD LIGHTS
R1
START
I0.1
L+
I0.0
PLC
Q0.0
Q0.1
OL
EXH FANFAN STR STR
SUPPRESSION
CONTACTS
SUP
FIRE
STOP
HEAT
(OPTIONAL)
OL
N7
SUP HTR
CTRL
WIRING BY OTHERS FACTORY WIRING
October 2010
REMOTE MOUNTED WATERWASH CONTROL PANEL
37
37
Page 38
Circuit Diagram
Single Throw
Double Throw
Center Off
Double Throw
Single Pole
OFF
ON
ON (NC) ON (NC)
ON (NO)
ON
OFF
ON
OFF
ON
ON (NO)
Double Pole
OFF
ON
OFF
ON ON
ON (NC)ON (NC)
ON (NO)
ON (NC)
ON (NO)
ON
OFF
ON
ON
OFF
ON
OFF
ON
OFF
ON (NO)
ON (NC)
ON (NO)
Off if both are not activated
Off if either are not activated
On if both are activated
Normally Open Contacts
On if both are not activated
Off if either are not activated
Off if both are activated
Normally Closed Contacts
Series Circuit
Parallel Circuit
Off if both are not activated
On if either is activated On if both are activated
On if either is activated
Off if either not activated
Off if both are activated
38
38
Page 39
MODEL DESCRIPTION
WW
--
A = 24 HOUR TIMER
B = 7 DAY TIMER
1 = 1 WASH SEQUENCE 2 = 2 WASH SEQUENCES 3 = 3 WASH SEQUENCES 4 = 4 WASH SEQUENCES 5 = 5 WASH SEQUENCES
7 = 3/4" PIPE 10 = 1" PIPE
WATER WASH CONTROL PANEL - MODEL WW
W / VACUUM BREAKER
PIPE SIZE
PIPE SIZE
3/4"
1"
HOOD LENGTH > 20' MUST USE THE SEQUENCE WASH OPTION. PIPE SIZE WILL DEPEND ON THE LONGEST LENGTH OF HOOD WASHED AT ONE TIME
LENGTH OF LONGEST HOOD
OR SEQUENCE OF HOOD
4' - 10'
>10' - 20'
OPTIONAL:
LOW DETERGENT INDICATOR
SEQUENCED HOODS
TIMER
24 HOUR
7 DAY
WATER REQUIREMENTS
WATER TEMPERATURE 140° F. TO 180° F WATER PRESSURE = 40 PSI TO 60 PSI AVE. WATER USAGE = 1.1 GPM PER LN. FT. OF HOOD
(@ 40 PSI)
12.56
3.50
3.50
PIPE CONNECTION (1.75 DIA. HOLE)
18.91
HINGED
DOOR
OPTIONAL
VACUUM BREAKER
FIELD INSTALLED
PIPE BY OTHERS
DETERGENT LINE
8.37
ELECTRICAL
CONNECTIONS
(.88 DIA. HLS)
6.0
TO HOOD(S)
CHECK VALV E FIELD INSTALLED
6.37
4.37
9.53
HINGED
DOOR
SEQUENCE OF OPERATIONS
15 SEC. COLD WATER PURGE (OPTIONAL 30 SEC.) 4 MIN. WASH (OPTIONAL 0 TO 10 MIN.) 30 SEC. DETERGENT PURGE (OPTIONAL 1 MIN.) 15 MIN. SEQUENCE DELAY (OPT. 0 TO 45 MIN.) 1 MIN. DRAIN DOWN (OPTIONAL 10 MIN.) 1 MIN. DRY (FANS ON) (OPTIONAL 10 MIN.)
2.37
2.00
30"
30"
9"
WATER TEMPERATURE
& PRESSURE GAUGE
DETERGENT PUMP
SOLENOID VALV E
SHOCK ARRESTOR
PIPE BY OTHERS
October 2010
UNION
GATE VALVE
UNION
1"
WATER INLET
DETERGENT TANK
2.5 GAL. CAPACITY
DETAIL OF LABEL & SWITCHES
OPTIONAL SEQUENCING VALVES
FIELD INSTALLED
WATER WASH HOOD CONTROL PANEL
HOOD LIGHTS
LIGHTED LIGHTED
PUSH­BUTTON SWITCH
1. PUSH THE START FAN SWITCH BEFORE TURNING ON THE COOKING EQUIPMENT.
2. WHEN THE COOKING EQUIPMENT HAS BEEN SHUT DOWN AND ALLOWED TO
COOL PROPERLY, PUSH THE STOP FAN / START WASH SWITCH. THIS WILL
TURN OFF THE FANS AND START THE WASH CYCLE. IF THE SYSTEM HAS
THE 24 HOUR TIMER OPTION THE WASH CYCLE WILL BEGIN AT THE SET
TIME. AFTER THE WASH CYCLE THE SYSTEM WILL RESET FOR THE NEXT
OPERATION.
FIRE MODE IS INITIATED BY AN EXTERNAL SIGNAL FROM A FIRE
SUPPRESSION SYSTEM. IN FIRE MODE THE WATER WASH SYSTEM WILL TURN
ON THE EXHAUST FAN AND CONTINUOUSLY SPRAY WATER INTO THE HOOD.
SEE THE INSTALLATION AND OPERATION MANUAL FOR MORE INFORMATION.
KITCHEN VENTILATION SYSTEMS
LOW DETERGENT
OPTIONAL INDICATOR
LIGHT
STOP FAN / START WASH
OPERATING INSTRUCTIONS
PUSH­BUTTON SWITCH
FIRE MODE
FIRE MODE
INDICATOR
LIGHT
START FAN
LIGHTED
PUSH­BUTTON SWITCH
P.N. 454034
39
39
Page 40
MODEL DESCRIPTION
WW
--
A = 24 HOUR TIMER
B = 7 DAY TIMER
1 = 1 WASH SEQUENCE 2 = 2 WASH SEQUENCES 3 = 3 WASH SEQUENCES 4 = 4 WASH SEQUENCES 5 = 5 WASH SEQUENCES
7 = 3/4" PIPE 10 = 1" PIPE
WATER WASH CONTROL PANEL - MODEL WW
W / REDUCED PRESSURE BACKFLOW PREVENTER
PIPE SIZE
PIPE SIZE
3/4"
1"
HOOD LENGTH > 20' MUST USE THE SEQUENCE WASH OPTION. PIPE SIZE WILL DEPEND ON THE LONGEST LENGTH OF HOOD WASHED AT ONE TIME
LENGTH OF LONGEST HOOD
OR SEQUENCE OF HOOD
4' - 10'
>10' - 20'
OPTIONAL:
LOW DETERGENT INDICATOR
SEQUENCED HOODS
TIMER
24 HOUR
7 DAY
WATER REQUIREMENTS
WATER TEMPERATURE 140° F. TO 180° F WATER PRESSURE = 40 PSI TO 60 PSI AVE. WATER USAGE = 1.1 GPM PER LN. FT. OF HOOD
(@ 40 PSI)
14.38
10.75
7.13
3.50
3.50
1st
2nd
PIPE CONNECTIONS
FOR SEQUENCED WASHES
(1.75 DIA. HOLES)
4th3rd
18.91
HINGED
DOOR
TO HOOD(S)
PIPE BY OTHERS
OPTIONAL SEQUENCING VALVES
ELECTRICAL
CONNECTIONS
(.88 DIA. HLS)
8.37
9.53
HINGED
DOOR
SEQUENCE OF OPERATIONS
15 SEC. COLD WATER PURGE (OPTIONAL 30 SEC.) 4 MIN. WASH (OPTIONAL 0 TO 10 MIN.) 30 SEC. DETERGENT PURGE (OPTIONAL 1 MIN.) 15 MIN. SEQUENCE DELAY (OPT. 0 TO 45 MIN.) 1 MIN. DRAIN DOWN (OPTIONAL 10 MIN.) 1 MIN. DRY (FANS ON) (OPTIONAL 10 MIN.)
6.37
4.37
2.37
2.00
30"
30"
9"
40
40
UNION
WATER TEMPERATURE
& PRESSURE GAUGE
SOLENOID VALV E
DETERGENT PUMP
CHECK VALV E
SHOCK ARRESTOR
GATE VALVE
UNION
PIPE BY OTHERS
REDUCED PRESSURE
BACKFLOW PREVENTER
FIELD INSTALLED
1"
OPTIONAL
DETERGENT TANK
2.5 GAL. CAPACITY
WATER INLET
DETAIL OF LABEL & SWITCHES
KITCHEN VENTILATION SYSTEMS
WATER WASH HOOD CONTROL PANEL
STOP FAN / START WASH
PUSH­BUTTON SWITCH
FIRE MODE
FIRE MODE
INDICATOR
LIGHT
LOW DETERGENT
OPTIONAL
INDICATOR
LIGHT
HOOD LIGHTS
LIGHTED LIGHTED
PUSH­BUTTON SWITCH
1. PUSH THE START FAN SWITCH BEFORE TURNING ON THE COOKING EQUIPMENT.
2. WHEN THE COOKING EQUIPMENT HAS BEEN SHUT DOWN AND ALLOWED TO
COOL PROPERLY, PUSH THE STOP FAN / START WASH SWITCH. THIS WILL
TURN OFF THE FANS AND START THE WASH CYCLE. IF THE SYSTEM HAS
THE 24 HOUR TIMER OPTION THE WASH CYCLE WILL BEGIN AT THE SET
TIME. AFTER THE WASH CYCLE THE SYSTEM WILL RESET FOR THE NEXT
OPERATION.
SUPPRESSION SYSTEM. IN FIRE MODE THE WATER WASH SYSTEM WILL TURN
ON THE EXHAUST FAN AND CONTINUOUSLY SPRAY WATER INTO THE HOOD.
OPERATING INSTRUCTIONS
FIRE MODE IS INITIATED BY AN EXTERNAL SIGNAL FROM A FIRE
SEE THE INSTALLATION AND OPERATION MANUAL FOR MORE INFORMATION.
START FAN
LIGHTED
PUSH­BUTTON SWITCH
P.N. 454034
Page 41
MODEL DESCRIPTION
WW
--
A = 24 HOUR TIMER
B = 7 DAY TIMER
1 = 1 WASH SEQUENCE 2 = 2 WASH SEQUENCES 3 = 3 WASH SEQUENCES 4 = 4 WASH SEQUENCES 5 = 5 WASH SEQUENCES
7 = 3/4" PIPE 10 = 1" PIPE
WATER WASH CONTROL PANEL - MODEL WW
W / VACUUM BREAKER & COLD WATER SPRAY
PIPE SIZE
PIPE SIZE
3/4"
1"
HOOD LENGTH > 20' MUST USE THE SEQUENCE WASH OPTION. PIPE SIZE WILL DEPEND ON THE LONGEST LENGTH OF HOOD WASHED AT ONE TIME
LENGTH OF LONGEST HOOD
OR SEQUENCE OF HOOD
4' - 10'
>10' - 20'
OPTIONAL:
LOW DETERGENT INDICATOR
SEQUENCED HOODS
CONTINUOUS COLD WATER SPRAY
TIMER
24 HOUR
7 DAY
WATER REQUIREMENTS
HOT WATER TEMPERATURE 140° F. TO 180° F HOT WATER PRESSURE = 40 PSI TO 60 PSI AVE. HOT WATER USAGE = 1.1 GPM PER LN. FT. OF HOOD
COLD WATER PRESSURE = 30 PSI TO 60 PSI AVE. COLD WATER USAGE = 0.076 GPM PER LN. FT. OF HOOD
(@ 40 PSI)
(@ 25 PSI)
16.78
12.56
3.50
3.50
DETERGENT LINE
3/4" OR 1" PIPE
CONNECTION
18.91
HINGED
DOOR
OPTIONAL
VACUUM BREAKER
FIELD INSTALLED
PIPE BY OTHERS
CHECK VALV E FIELD INSTALLED
ELECTRICAL
CONNECTIONS
(.88 DIA. HLS)
3/4" PIPE
CONNECTION
6.0
TO HOOD(S)
8.44
6.44
4.44
9.53
HINGED
DOOR
SEQUENCE OF OPERATIONS
15 SEC. COLD WATER PURGE (OPTIONAL 30 SEC.) 4 MIN. WASH (OPTIONAL 0 TO 10 MIN.) 30 SEC. DETERGENT PURGE (OPTIONAL 1 MIN.) 15 MIN. SEQUENCE DELAY (OPT. 0 TO 45 MIN.) 1 MIN. DRAIN DOWN (OPTIONAL 10 MIN.) 1 MIN. DRY (FANS ON) (OPTIONAL 10 MIN.)
ELECTRICAL REQUIREMENTS
115 VA C, 20 AMP SEPARATELY FUSED SERVICE
2.44
2.06
30"
30"
9"
WATER TEMPERATURE
& PRESSURE GAUGE
SOLENOID VALV E
DETERGENT PUMP
SHOCK ARRESTOR
PIPES BY OTHERS
October 2010
UNION
GATE VALVES
UNIONS
3/4"
3/4"
1" or
WATER INLETS
TO HOOD(S)
UNION
WATER TEMPERATURE & PRESSURE GAUGE
SOLENOID VALV E
PRESSURE REGULATOR
DETERGENT TANK
2.5 GAL. CAPACITY
DETAIL OF LABEL & SWITCHES
OPTIONAL SEQUENCING VALVES
FIELD INSTALLED
WATER WASH HOOD CONTROL PANEL
HOOD LIGHTS
LIGHTED LIGHTED
PUSH­BUTTON SWITCH
1. PUSH THE START FAN SWITCH BEFORE TURNING ON THE COOKING EQUIPMENT.
2. WHEN THE COOKING EQUIPMENT HAS BEEN SHUT DOWN AND ALLOWED TO
COOL PROPERLY, PUSH THE STOP FAN / START WASH SWITCH. THIS WILL
TURN OFF THE FANS AND START THE WASH CYCLE. IF THE SYSTEM HAS
THE 24 HOUR TIMER OPTION THE WASH CYCLE WILL BEGIN AT THE SET
TIME. AFTER THE WASH CYCLE THE SYSTEM WILL RESET FOR THE NEXT
OPERATION.
FIRE MODE IS INITIATED BY AN EXTERNAL SIGNAL FROM A FIRE
SUPPRESSION SYSTEM. IN FIRE MODE THE WATER WASH SYSTEM WILL TURN
ON THE EXHAUST FAN AND CONTINUOUSLY SPRAY WATER INTO THE HOOD.
SEE THE INSTALLATION AND OPERATION MANUAL FOR MORE INFORMATION.
KITCHEN VENTILATION SYSTEMS
LOW DETERGENT
OPTIONAL
INDICATOR
LIGHT
STOP FAN / START WASH
PUSH­BUTTON SWITCH
OPERATING INSTRUCTIONS
FIRE MODE
FIRE MODE
INDICATOR
LIGHT
START FAN
LIGHTED
PUSH­BUTTON SWITCH
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MODEL DESCRIPTION
WW
--
A = 24 HOUR TIMER
B = 7 DAY TIMER
1 = 1 WASH SEQUENCE 2 = 2 WASH SEQUENCES 3 = 3 WASH SEQUENCES
4 = 4 WASH SEQUENCES 7 = 3/4" PIPE 10 = 1" PIPE
12 = 1 1/4" PIPE - MAX. 2 SEQ> 15 = 1 1/2" PIPE - MAX. 2 SEQ>
WATER WASH CONTROL PANEL - MODEL WW
W / REDUCED PRESSURE BACKFLOW PREVENTER
PIPE SIZE
PIPE SIZE
3/4"
1" 1 1/4" 1 1/2"
HOOD LENGTH > (MAX)' MUST USE THE SEQUENCE WASH OPTION. PIPE SIZE WILL DEPEND ON THE LONGEST LENGTH OF HOOD WASHED AT ONE TIME
LENGTH OF LONGEST HOOD
OR SEQUENCE OF HOOD
>4' - 10(max)'
>10' - 20(max)' >20' - 30(max)' >30' - 45(max)'
OPTIONAL:
LOW DETERGENT INDICATOR
SEQUENCED HOODS
TIMER
24 HOUR
7 DAY
WATER REQUIREMENTS
WATER TEMPERATURE 140° F. TO 180° F WATER PRESSURE = 40 PSI TO 60 PSI AVE. WATER USAGE = 1.1 GPM PER LN. FT. OF HOOD
(@ 40 PSI)
18.00
3.83
TRIM ANGLE
ALL AROUND
2.38
18.91
HINGED
DOOR
PIPE BY OTHERS
TO HOOD(S)
UNION
WATER TEMPERATURE
& PRESSURE GAUGE
ELECTRICAL
CONNECTIONS
(.88 DIA. HLS)
8.37
8.53
HINGED
DOOR
SEQUENCE OF OPERATIONS
15 SEC. COLD WATER PURGE (OPTIONAL 30 SEC.) 4 MIN. WASH (OPTIONAL 0 TO 10 MIN.) 30 SEC. DETERGENT PURGE (OPTIONAL 1 MIN.) 15 MIN. SEQUENCE DELAY (OPT. 0 TO 45 MIN.) 1 MIN. DRAIN DOWN (OPTIONAL 10 MIN.) 1 MIN. DRY (FANS ON) (OPTIONAL 10 MIN.)
6.37
4.37
2.37
2.00
48"
30"
7"
DETAIL OF LABEL & SWITCHES
REDUCED PRESSURE
BACKFLOW PREVENTER
42
42
SOLENOID VALV E
SHOCK ARRESTOR
DETERGENT PUMP
CHECK VALV E
UNION
DETERGENT TANK
4.5 GAL. CAPACITY
PIPE BY OTHERS
TO DRAIN
WATER INLET
TIMER
BALL VALVE
PIPE BY OTHERS
KITCHEN VENTILATION SYSTEMS
WATER WASH HOOD CONTROL PANEL
STOP FAN / START WASH
PUSH­BUTTON SWITCH
FIRE MODE
FIRE MODE
INDICATOR
LIGHT
START FAN
LOW DETERGENT
INDICATOR
LIGHT
HOOD LIGHTS
LIGHTED LIGHTED
PUSH­BUTTON SWITCH
1. PUSH THE START FAN SWITCH BEFORE TURNING ON THE COOKING EQUIPMENT.
2. WHEN THE COOKING EQUIPMENT HAS BEEN SHUT DOWN AND ALLOWED TO
COOL PROPERLY, PUSH THE STOP FAN / START WASH SWITCH. THIS WILL
TURN OFF THE FANS AND START THE WASH CYCLE. IF THE SYSTEM HAS
THE 24 HOUR TIMER OPTION THE WASH CYCLE WILL BEGIN AT THE SET
TIME. AFTER THE WASH CYCLE THE SYSTEM WILL RESET FOR THE NEXT
OPERATION.
SUPPRESSION SYSTEM. IN FIRE MODE THE WATER WASH SYSTEM WILL TURN
ON THE EXHAUST FAN AND CONTINUOUSLY SPRAY WATER INTO THE HOOD.
SEE THE INSTALLATION AND OPERATION MANUAL FOR MORE INFORMATION.
OPERATING INSTRUCTIONS
FIRE MODE IS INITIATED BY AN EXTERNAL SIGNAL FROM A FIRE
LIGHTED
PUSH­BUTTON SWITCH
P.N. 454034
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WATER WASH CONTROL PANEL - MODEL WW
W / REDUCED PRESSURE BACKFLOW PREVENTER & COLD WATER SPRAY
MODEL DESCRIPTION
WW
--
A = 24 HOUR TIMER
B = 7 DAY TIMER
1 = 1 WASH SEQUENCE 2 = 2 WASH SEQUENCES 3 = 3 WASH SEQUENCES 4 = 4 WASH SEQUENCES 5 = 5 WASH SEQUENCES
7 = 3/4" PIPE 10 = 1" PIPE
PIPE SIZE
3/4"
HOOD LENGTH > 20' MUST USE THE SEQUENCE WASH OPTION. PIPE SIZE WILL DEPEND ON THE LONGEST LENGTH OF HOOD WASHED AT ONE TIME
1"
PIPE SIZE
LENGTH OF LONGEST HOOD
OR SEQUENCE OF HOOD
4' - 10'
>10' - 20'
OPTIONAL:
LOW DETERGENT INDICATOR
SEQUENCED HOODS
CONTINUOUS COLD WATER SPRAY
TIMER
24 HOUR
7 DAY
WATER REQUIREMENTS
HOT WATER TEMPERATURE 140° F. TO 180° F HOT WATER PRESSURE = 40 PSI TO 60 PSI AVE. HOT WATER USAGE = 1.1 GPM PER LN. FT. OF HOOD
COLD WATER PRESSURE = 30 PSI TO 60 PSI AVE. COLD WATER USAGE = 0.076 GPM PER LN. FT. OF HOOD
(@ 40 PSI)
(@ 25 PSI)
16.78
12.56
3.50
3.50
DETERGENT LINE
3/4" OR 1" PIPE
CONNECTION
18.91
HINGED
DOOR
PIPE BY OTHERS
TO HOOD(S)
TO HOOD(S)
UNION
WATER TEMPERATURE
& PRESSURE GAUGE
SOLENOID VALV E
DETERGENT PUMP
CHECK VALV E
SHOCK ARRESTOR
GATE VALVES
8.44
ELECTRICAL
CONNECTIONS
(.88 DIA. HLS)
3/4" PIPE
CONNECTION
UNION
WATER TEMPERATURE & PRESSURE GAUGE
SOLENOID VALV E
6.44
4.44
9.53
HINGED
DOOR
SEQUENCE OF OPERATIONS
15 SEC. COLD WATER PURGE (OPTIONAL 30 SEC.) 4 MIN. WASH (OPTIONAL 0 TO 10 MIN.) 30 SEC. DETERGENT PURGE (OPTIONAL 1 MIN.) 15 MIN. SEQUENCE DELAY (OPT. 0 TO 45 MIN.) 1 MIN. DRAIN DOWN (OPTIONAL 10 MIN.) 1 MIN. DRY (FANS ON) (OPTIONAL 10 MIN.)
ELECTRICAL REQUIREMENTS
115 VA C, 20 AMP SEPARATELY FUSED SERVICE
2.44
2.06
OPTIONAL SEQUENCING VALVES
FIELD INSTALLED
9"
30"
DETAIL OF LABEL & SWITCHES
KITCHEN VENTILATION SYSTEMS
WATER WASH HOOD CONTROL PANEL
STOP FAN / START WASH
PUSH­BUTTON SWITCH
FIRE MODE
INDICATOR
LIGHT
LOW DETERGENT
OPTIONAL
INDICATOR
LIGHT
HOOD LIGHTS
LIGHTED LIGHTED
PUSH­BUTTON SWITCH
START FAN
LIGHTED
PUSH­BUTTON SWITCH
30"
PIPES BY OTHERS
October 2010
UNIONS
3/4"
1" or
REDUCED PRESSURE
BACKFLOW PREVENTER
OPTIONAL
FIELD INSTALLED
3/4"
COLD WATER INLET
PRESSURE REGULATOR
DETERGENT TANK
2.5 GAL. CAPACITY
HOT WATER INLET
1. PUSH THE START FAN SWITCH BEFORE TURNING ON THE COOKING EQUIPMENT.
2. WHEN THE COOKING EQUIPMENT HAS BEEN SHUT DOWN AND ALLOWED TO
COOL PROPERLY, PUSH THE STOP FAN / START WASH SWITCH. THIS WILL
TURN OFF THE FANS AND START THE WASH CYCLE. IF THE SYSTEM HAS
THE 24 HOUR TIMER OPTION THE WASH CYCLE WILL BEGIN AT THE SET
TIME. AFTER THE WASH CYCLE THE SYSTEM WILL RESET FOR THE NEXT
OPERATION.
SUPPRESSION SYSTEM. IN FIRE MODE THE WATER WASH SYSTEM WILL TURN
ON THE EXHAUST FAN AND CONTINUOUSLY SPRAY WATER INTO THE HOOD.
SEE THE INSTALLATION AND OPERATION MANUAL FOR MORE INFORMATION.
OPERATING INSTRUCTIONS
FIRE MODE IS INITIATED BY AN EXTERNAL SIGNAL FROM A FIRE
FIRE MODE
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120/60/1
LADDER DIAGRAM FOR WATER WASH CONTROL PANEL
VOLTAGE
FROM SUPPLY FAN
NG
START FAN
STOP FAN / START WASH
F.S. SWITCH
15 SEC. ADDITIONAL COLD PURGE
30 SEC. ADDITIONAL DET. PURGE
OPTIONAL TIMER
9 MIN. ADDTIONAL DRIP DOWN
9 MIN. ADDITIONAL DRY TIME
FUSE
17
17
16
16
3
L
H
N
7
21
OPTIONAL HEATER SWITCH
HEATER
R2
L
98
L
L
HOOD LIGHTS
L
R2
LIGHTS
R1
SIEMENS
SIMATIC
S7-200
SF
RUN
STOP
FAN ON
65
OFF / WASH
FIRE
TIMER
+15 SEC. COLD
+30 SEC. DET.
+9 MIN. DRIP
+9 MIN. DRY
2M
INPUTS
L+M1.51.41.31.21.11.00.70.60.50.40.30.20.10.01M
WASH
TIME
DELAY
SEQ.
10
FANS
MAIN
SEQ. 1
SEQ. 2
PROGRAMMABLE
CONTROLLER
2L*0.30.20.10.01L
0.4
SEQ. 3
SEQ. 4
SEQ. 5
SUPPLY
PUMP
STOP
TERM
RUN
FIRE
OUTPUTS
AC/DC/RLY
CPU 224
L1N1.11.00.73L*0.60.5
12/19
14/21
11/18
S2
13/20
S4
15/22
R3
FS1FAN STARTER 1
FS2
4
CWS
PL
MV
S1
10/24
S3
10/23
S5
FS3
FS4
D
PL
FAN STARTER 2
COLD WATER SPRAY (OPTIONAL)
2527
IND. LIGHT FAN
PL
IND. LIGHT WASH
MAIN VALVE SEQ. HOODS
2418
REMOTE SOLENOID VALV E SEQ. #1
10/24
REMOTE SOLENOID VALV E SEQ. #2
REMOTE SOLENOID VALV E SEQ. #3
10/24
REMOTE SOLENOID VALV E SEQ. #4
REMOTE SOLENOID VALV E SEQ. #5
10/23
SUPPLY FAN STARTER 1
SUPPLY FAN STARTER 2
DETERGENT PUMP
2526
IND. LIGHT FIRE MODE
OPTIONAL
44
44
WIRING SCHEMATIC
FACTORY WIRED FIELD WIRED
PL
OPTIONAL LOW DETERGENT INDICATOR
Page 45
MAINTENANCE:
Daily
• Hoodexteriorsurfacesshouldbewipedclean.UseSC-5brandcleaningsolutionasrecommendindetergent
pump section.
Weekly
• Detergenttankshouldbecheckedandrefilledatleastonceperweek.
• Checknozzles.Cleanorreplaceallcloggednozzles.
• Checkdrainforclogging.
Monthly
• Detergentsystemfittingsshouldbechecked.Thisisanairtightsystemandfittingsmustbetight.
• Afterawashcyclehasbeencompleted,openhoodinspectionpanels(SeeFig.27.)andchecktoensurethat
the interior has been cleaned of all grease, dust, lint, etc. If overall cleaning appears to be inadequate, see Troubleshooting and Detergent Pump Sections.
• Checkthemaingreasegutterofthehoodforanyforeignmaterialsandremove.
Every Six Months
• Checkexhaustfansforbelttightness,beltalignment,andlubricationofmovingparts.
• Checkforproperairvolumes.
Fig. 27
The access panel is removed by lifting it upward to release the bottom edge bracket and side clips. The panel can then be lifted clear of the hood.
Access panel
Exhaust plenum
Access panel
Exhaust plenum
TROUBLESHOOTING:
Before calling your manufacturers representative to report a problem have the following information available:
1. Review / summary of troubleshooting section in installation operation manual.
2. Hood model and serial number.
3. Current cooking equipment line-up.
4. Size of hood (length, width and height).
5. Island or wall configuration.
6. Multiple hoods on one fan.
7. Nature of spillage (one end; all around the edges).
8. Does the smoke make it to the hood?
9. Height hood is mounted above finished floor.
10. How make-up air is brought into the kitchen (hood, ceiling diffusers, separate plenum).
11. Is exhaust system controlled by a variable volume system or building management system?
12. Is the fan noisy.
October 2010
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Waterwash System
Hood not clean enough If the hood does not seem to be adequately cleaned, look for the following:
• Watersupply—Isitturnedon?  • Nozzles—Areanyofthemclogged?Ifso,theycanberemovedandclearedusinga 
small wire.
• Detergenttank—Isitempty,orfilledwiththewrongdetergent?  • Waterpressure—Isitabovetheminimum40PSI?  • Watertemperature—Isitabovethe140°Fminimum?  • Detergentpump—Isthemixratiotoolowforthetypeofaccumulationsonthehood?  • LengthofWashCyclecanbeincreased.(ConsultFactory).
Hot water running, system not in wash cycle
If there is water running through the system when the hood is not in a cleaning cycle, the sys- tem may be in fire mode. (Fire mode indicator light will be lit.) Check to ensure that the water wash system is wired to the fire system microswitch and that there is a jumper between terminal s 5 & 6 on the PLC.
Hot water running continuously after wash cycle, detergent pump not running
If water is spraying, but the detergent pump is not running (and fire mode and wash indicator lights are off) the solenoid valve may be stuck in the open position. To correct:
• Gentlytapthevalvehousingtoreleaseanyforeignmaterialtrappedinthevalve.  • Ifthisdoesnotcorrecttheproblem,itisnecessarytoremovethevalvecoilandstem.
CAUTION: Turn off electrical power before disassembling valve. Clean valve coil and stem, and re-install very carefully to avoid damaging the plunger.
• Checkvalvediaphragmforfailure.Ifithasfailed,rebuildit.Kitsofvarioussizesare
available. See the Waterwash Start-up Checklist on page 52.
• Ifsolenoidsticksregularly,foreignmaterialgettingpastthebuilding’slinestraineristhe
most likely cause. Remove and clean the strainer, or install an additional strainer in line before the waterwash cabinet.
Wash indicator light on, no hot water running
If the Wash Cycle indicator light is lit, but water is not spraying, look for the following:
• Shutoffvalve—Thisvalve,locatedinsidethecontrolstation,mustbeintheopen
position.
• WaterSolenoidvalve
- Check to be sure that water solenoid valve is getting power at the terminal strip.
- Check electrical continuity to determine if coil has burned out.
- Gently tap the valve housing to release any foreign material trapped in the valve.
• Iftheabovestepsdonotcorrecttheproblem,itisnecessarytoremovethevalvecoil
and stem. CAUTION: Turn off electrical power before disassembling valve. Clean valve coil and stem, and re-install very carefully to avoid damaging the plunger.
If after checking all components, the problem continues, check the wiring circuit. See wiring diagram.
Water leaks
• Checkallpipefittings.  • Ductworkmaynotbeliquidtightasrequired.  • Aretheaccesspanelsfittingsnuglytogether?Fingersandclipsmayneedtobeadjusted.  • Arethefansrunningduringthewashcycle?Fanshouldbeoffduringwash.Ensurethatpower
to the fan is running through terminals 3 & 4 on the waterwash control panel.
• Isthewaterpressuretoohigh?Turnthepressuredownto40psi.
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Vacuum breaker problems
If the vacuum breaker leaks or seems to snap at the beginning or end of a cycle, check the following:
• Mountingheight—Thevacuumbreakermustbemountedaminimumof6in.higherthan
the line to the hood.
• Nyloncheckvalvetravel—Removethetopcapofthevacuumbreakeranddetermineif
the nylon check valve is free to slide up and down the guide stem properly and that the stem is straight.
• Rubberwasher—Determineifthewasherontopofthecheckvalveseatsproperly 
against the machined surface and that the mating surfaces of both are smooth. Replace if necessary.
Poor drainage
If the hood does not drain properly, look for the following:
• Cloggedoutlet—Clearanyforeignmaterial(papertowels,rags,etc.)fromthehood’s
internal drain outlet.
• Cloggedgreasetraps—Wheregreasetrapsareinstalled,theymaybecomeclogged
and cause drains to back up. If so, they must be kept clear.
• Drainsizeinadequate—Drainsshouldbeaminimumof1-1/2in.dia.
Optional Continuous Cold Water Mist
If the fan runs but no cold water, check for the following:
• Shut-offvalveclosed  • Cloggedstrainerinthepressurereducingvalve.  • Watersolenoidvalve
- Check to be sure that water solenoid valve is getting power at the terminal strip.
- Check electrical continuity to determine if coil has burned out.
- Gently tap the valve housing to release any foreign material trapped in the valve.
• Nozzlesmaybeplugged.
If cold water is running after the fans shut-off, check the following:
• Solenoidmaybestuckintheopenposition.  • Isthesysteminfiremode?
If water leaks from top of the hood then:
• Checkallpipefittings  • Ductworknotliquidtightasrequired.
If little or no water spraying from the nozzles look for:
• Nozzlespluggedandneedtobecleaned.  • Verifythewaterpressureabove25psi.  • Cloggedstrainerlocatedinthepressurereducingvalve.  • Watersupplysystemnotproperlyflushed.
Reduced pressure backflow preventer (RPBP) may spit small amounts of water as fixtures upstream are used. Air gap assembly may be needed to catch drips and drain them away to a sanitary sewer.
October 2010
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TROUBLESHOOTING
Problem: Exhaust fan is not operating or is not operating at design levels.
Items to Check Possible Solution
Is the fan receiving power? Replace fuses, reset circuit breakers, check disconnect. Is the belt loose or broken? Replace or tighten belt. Is the fan rotating in correctly? Have the electrician correctly wire the fan. Is the make-up air operating? Problems with make-up air may interfere with the exhaust fan - check the manufacturers installation manual. Does the airflow need to be Adjust or replace pulleys to increase fan RPM, install a larger increased? motor. Does the fan vibrate? Clean the fan wheel/blade, replace fan wheel if damaged, check for loose bolts, check for broken or damaged components, check for rags and other foreign objects.
Problem: Hood is full of smoke. There is smoke coming out of the edges of the hood.
Items to Check Possible Solution
Is the fan operating at design levels? See exhaust fan section. Is the fan correctly sized? Refer to test and balance report, design specifications and fan curves; have an electrician check the motor amperage; try removing the filter temporarily to see if capture improves (Make sure to replace filter to prevent risk of fire!); switch to different filters with lower static pressure. Are the filters in good condition? Clean filters, replace damaged filters, properly position filters. Is there sufficient make-up air? Check make-up air unit, increase make-up air, make-up air should be (Kitchen should be in a slight evenly distributed throughout the kitchen. negative but not excessive-check to see if there is a strong draft through an open door) Does the current cooking equipment Adjust or replace fan to match the cooking equipment load. match the original design? Are there multiple hoods on one fan? One hood may be over exhausting and the other hood not drawing enough - restrict second hood to help problem hood. Are there closed dampers in the duct? Open dampers. Is the ductwork complex or to small? Change to a higher static fan, modify the ductwork. Is the ductwork obstructed? Clear obstruction. Is this a short circuit hood? Turn off or reduce the amount of air supplied to short circuit.
Problem: Smoke blows away before reaching the bottom of the hood.
Items to Check Possible Solution
Are there cooling fans directed at Turn off or redirect fans. the hood or cooking equipment? Are there ceiling diffusers directing Move diffusers to more neutral area or replace with a diffuser that directs air at the hood? air away from the hood. Are there open windows or doors? Close windows and doors. Are there cross drafts or other drafts Find source of the draft and eliminate, add side skirts to hood (test with in the kitchen? cardboard - use stainless for permanent side skirts); increase the amount of overhang on the spillage side; add a 6 in. lip around the base of the hood (test with cardboard - use stainless for permanent side skirts); make-up air should be spread out evenly through the kitchen. Is the hood near a main walkway? Add side skirts to hood (test with cardboard first); increase the amount of overhang on spillage side.
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Problem: Smoke blows away before reaching the bottom of the hood.
Items to Check Possible Solution
Are there pass thru windows near Adjust amount and locations of make-up air to eliminate drafts the hood? through the pass through windows. Is this an air curtain hood? Turn off or reduce the amount of make-up air. Is the make-up air part of the hood Try turning off or reducing the amount of make-up air; block off portions or an attached plenum? of the supply to direct air away from the problem area (test with cardboard)
Problem: Pilot lights are being blown out or cooking equipment is being cooled by make-up air.
Items to Check Possible Solution
Are there drafts from make-up air? Try turning off or reducing the amount of make-up air; block off portions of the supply to direct air away from the problem area (test with cardboard first); remove any obstructions in front of supply that directs air toward cooking equipment.
Problem: Cold air can be felt by the cook at the hood.
Items to Check Possible Solution
Is this a short circuit hood? Turn off or reduce the amount of air supplied to short circuit. Is this an air curtain hood? Turn off or reduce the amount of air supplied to the air curtain; heat the supply air. Is the make-up air part of the hood Try turning off or reducing the amount of make-up air; heat the supply air. or an attached plenum?
Problem: The kitchen gets hot.
Items to Check Possible Solution
Is the hood capturing? Hood is not drawing enough air, see sections above on fan performance and hood capture. Is this an air curtain hood? Turn off or reduce the amount of air supplied to the air curtain. Is the make-up air part of the hood Try turning off or reducing the amount of make-up air; cool the supply air. or an attached plenum?
Problem: Cooking odors in the dining area.
Items to Check Possible Solution
Is the hood capturing? Hood is not drawing enough air, see sections above on fan performance and hood capture. Is there a draft through doors Decrease make-up air in the kitchen; increase exhaust air through hood. between the kitchen and dining area?
Problem: Grease is running off the hood.
Items to Check Possible Solution
Is there grease on top of the hood? Exhaust duct is not correctly welded. Is the caulk missing or damaged? Clean problem area and recaulk. Is the grease cup inserted properly? Put grease cup back in place.
Problem: Hood is noisy.
Items to Check Possible Solution
Is the fan running in the correct See fan section. direction? Are the filters in place? Replace missing filters. Is the hood over exhausting? Slow down fan (see fan section)
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Approved Waterwash Detergent - Not provided by Accurex
SC5 from 2010 Products call 800-286-2010
X-701 from ZEP Manufacturing call 877-428-9937
Replacement Parts:
When Ordering Parts: please be prepared to provide us with your cabinet and hood system model
number and serial number from labels on the hood and cabinet. See the diagram and chart below as well as the drawing on the following page to identify the replacement parts needed.
Accurex Part Number Waterwash Nozzles 453675 Continuous Cold Water Mist Nozzles 456767
General Replacement Parts
Part Number Description
451131 Grease Cup (GH, GK and GX Hoods)
453498 Glass Globes for hood lights (clear)
851744 GX Filter Removal Tool
851834 Baffle (GH) Filter Removal Tool
851747 GK Filter Removal Tool
Repair Kits:
Solenoid Repair Kit from Grainger Solenoid Model 1A579 - Repair Kit # K-1180 Solenoid Model 1A578 - Repair Kit # K-1172
Pump Repair from Blue-White Industries Model C-600 call 714-893-8529
Reduced Pressure Backflow Preventer from ConbraCo.
Call 1-704-841-6000 or visit www.conbraco.com
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Replacement Parts
QTY 1 REQ'D
PILOT LIGHT RED
P. N. 382802
W/120V LED
FIRE MODE
W/120V LED
LIGHT UNIT GREEN
P. N. 382567
MATCH
QTY 2 REQ'D
P. N. 382669
MOMENTARY GREEN
QTY 2 REQ'D
ILL. PUSH BUTTON
P. N. 382369
N.O. CONTACT BLOCK
QTY 2 REQ'D
FOR FURNAS &
CUTLER-HAMMER
LENS COVER
RED : 00381876
AMBER : 00381877
GREEN : 00381875
COLOR MUST
REPLACEMENT LIGHT BULBS
P.N. 454034
P. N. 456854
LATCH
COOL PROPERLY, PUSH THE STOP FAN / START WASH SWITCH. THIS WILL
2. WHEN THE COOKING EQUIPMENT HAS BEEN SHUT DOWN AND ALLOWED TO
1. PUSH THE START FAN SWITCH BEFORE TURNING ON THE COOKING EQUIPMENT.
TURN OFF THE FANS AND START THE WASH CYCLE. IF THE SYSTEM HAS
TIME. AFTER THE WASH CYCLE THE SYSTEM WILL RESET FOR THE NEXT
THE 24 HOUR TIMER OPTION THE WASH CYCLE WILL BEGIN AT THE SET
OPERATION.
FIRE MODE
FIRE MODE IS INITIATED BY AN EXTERNAL SIGNAL FROM A FIRE
VACUUM BREAKER
3/4" - P.N. 453678
1" - P.N. 453679
QTY 1 REQ'D
REDUCED PRESSURE
BACKFLOW PREVENTER
3/4" - P.N. 463842
1" - P.N. 463843
QTY 1 REQ'D
AIR GAP FOR RBPB
3/4" or 1" - P.N. 459304
SEE THE INSTALLATION AND OPERATION MANUAL FOR MORE INFORMATION.
ON THE EXHAUST FAN AND CONTINUOUSLY SPRAY WATER INTO THE HOOD.
SUPPRESSION SYSTEM. IN FIRE MODE THE WATER WASH SYSTEM WILL TURN
LIGHT UNIT
W/120V LED
P. N. 382567
QTY 1 REQ'D
QTY 1 REQ'D (optional)
KITCHEN VENTILATION SYSTEMS
WATER WASH HOOD CONTROL PANEL
LOW
OPTIONAL
DETERGENT
LOW DETERGENT
STOP FAN /
START WASH START FAN
HOOD LIGHTS
OPERATING INSTRUCTIONS
QTY 1 REQ'D
QTY 1 REQ'D
P. N. 382369
P. N. 380326
TERMINAL BLOCK
N.O. CONTACT BLOCK
QTY 1 REQ'D
P. N. 382795
QTY 1 REQ'D
P. N. 380821
RELAY BASE 8-PIN
VAR. QTY REQ'D
12378910 11 12456
P. N. 381044
RELAY DPDT
25 AMP RELAY
P. N. 382752
QTY 1 REQ'D
QTY 1 REQ'D
3
6
9
4
7
1
6435
7281
123456
P. L.C. CPU
B
A
SF
SIMATIC
S7-200
SIEMENS
FUSE BLOCK
L1N1.11.00.73L*0.60.5
L+M1.51.41.31.21.11.00.70.60.50.40.30.20.10.01M
CPU 224
AC/DC/RLY
INPUTS
OUTPUTS
10
SEQ.
DELAY
FIRE
RUN
TERM
STOP
PUMP
TIME
WASH
SUPPLY
SEQ. 5
2M
+9 MIN. DRY
SEQ. 4
+9 MIN. DRIP
SEQ. 3
0.4
+30 SEC. DET.
CONTROLLER
2L*0.30.20.10.01L
+15 SEC. COLD
PROGRAMMABLE
TIMER
SEQ. 2
FIRE
SEQ. 1
OFF / WASH
MAIN
FAN ON
FANS
RUN
STOP
ILL. PUSHBUTTON, MAINT. GREEN
QTY 1 REQ'D
P. N. 380565
FUSE
H25030-1PR
380814
CLOCK
MOTOR
QTY 1 REQ'D
P. N. 382566
FUSE, LABEL
P. N. 380391
QTY 1 REQ'D
455622
30A 250V
FUSE BLOCK
MAXIMUM FUSE
FUSIBLE MAXIMUM
__ AMPS___VOLTS
PARTS SHIPPED LOOSE
SOLENIOD VALV E
3/4" - P.N. 381050
P. N. 455622
QTY 1 REQ'D
TIMER, 24 HOUR
1" - P.N. 381051
VAR. QTY REQ'D
TIMER, 7 DAY
QTY 1 REQ'D
P. N. 457586
or
ANTI-SIPHON VALV E
SOLENIOD COIL
P. N. 381049
VAR. QTY REQ'D
OPTIONAL
P. N. 457586
QTY 1 REQ'D
ONLY REQ'D W/
P. N. 454188
QTY 1 REQ'D
TIMER OPTIONS
FOR SERVICE PARTS CALL: 715-355-2349 or 355-2543
October 2010
GROUND LUG
PRESSURE GUAGE
P.N. 456765
QTY 1 REQ'D
SOLENOID VALV E
P.N. 381050
QTY 1 REQ'D
SOLENOID COIL
P.N. 381049
QTY 1 REQ'D
OPTIONAL
ONLY REQ'D W/
COLD WATER MIST
FOR TECHNICAL INFORMATION CALL: 715-355-2381 or 355-2447
P. N. 381197
DETERGENT PUMP
P. N. 453961
QTY 1 REQ'D
QTY 1 REQ'D
QTY 1 REQ'D
P. N. 381104
SWITCH LIQUID LEVEL
TUBING
DET. TANK
WEIGHT
CLEAR
TUBING
WHITE
OPTIONAL
ONLY REQ'D W/
LOW DETERGENT
STRAINER
PRESSURE
REDUCING
GATE VALVE
ANTI-SIPHON
VALV E
P. N. 454188
QTY 1 REQ'D
WATER SHOCK
ARRESTOR
P. N. 453682
QTY 1 REQ'D
GATE VALVE
3/4" - P. N. 453671
3/4" - P. N. 381050
1" - P.N. 381051
VAR. QTY REQ'D
SOLENIOD VALV E
TEMP/PRESSURE GUAGE
P. N. 457585
QTY 1 REQ'D
SOLENIOD COIL
P. N. 381049
VAR. QTY REQ'D
1" - P.N. 453672
3/4" - P. N. 453671
QTY 1 REQ'D
VALV E
QTY 1 REQ'D
REPLACEMENT HOOD NOZZLES
INDICATOR LIGHT
P. N. 456766
QTY 1 REQ'D
WATER WASH - 453675
COLD WATER MIST - 456767
OPTIONAL
ONLY REQ'D W/
COLD WATER MIST
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Waterwash Start-up Checklist
Check boxes when this has been verified and gone over with customer.
HOOK-UP
r Plumbing Connected
Hot water supply Piping to hoods(s) Drain if RPBP is installed in cabinet Shut-off valve(s) open
r Electrical Connected
120V/1 20A to terminals 1 & 2 Fans to terminals 3 & 4 Fire system microswitch to terminals 5 & 6 (sends signal to PLC input terminal I0.2) Hood lights to terminals 8 & 9 Remote solenoid valves to terminals 10 thru 15 (only with vacuum breaker)
r Detergent
Suction tubing & strainer to bottom of detergent tank Low detergent sensor in bottom of detergent tank (optional) Detergent tank filled with proper detergent (SC-5)
r Timer, 24 hour / 7 day (optional)
Programmed - see instruction on page 25 Manually operate to send signal to PLC input terminal I0.3
r OFF MODE - see Sequence of Operations on page 29
PLC lights: Run, I0.2, I0.3 (I0.3 may be on or off during all modes)
START-UP
r COOKING MODE - see Sequence of Operations on page 29
Hood lights on - Activate “Hood Lights” switch or pushbutton Hood light switch or button should be lit Fans on - Press “Start Fan” button Fan pushbutton should be lit If Continuous Cold Water Spray installed, it will operate with the fans Appliances on (gas & electric) PLC lights: Run, I0.2, I0.3, Q0.0, Q0.7
r STOP MODE - see Sequence of Operations on page 29
Fans off - Press “Stop Fan / Start Wash” button PLC lights: Run, I0.2, I0.3
r WASH MODE - see Sequence of Operations on page 29 & 30
Length of wash (detergent) and delay between sequences may be reduced to a minimum - see instruction on page 7. RESET when done testing. Turn PLC mode switch to “Off” and then to “On” to activate new time settings.
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Manually activate timer or press “Stop Fan / Start Wash” button Stop Fan / Start Wash button should be lit Water should start running immediately Run pump until bubbles are removed from the suction line (pump may need priming) PLC lights: Run, I0.2, I0.3 (I0.3 will be on at the start of wash mode), Q0.1 Intermittent PLC lights: Q0.2 thru Q0.6, Q1.0, Q0.0, Q0.7 Record Water Pressure (should be 40-60 psi) Record Water Temperature (should be 140-180 degrees F)
r STOP MODE - see Sequence of Operations on page 29
At end of wash cycle(s), system returns to stop mode Hood lights off - De-Activate “Hood Lights” switch or pushbutton All lights on face of cabinet should be off PLC lights: Run, I0.2, I0.3
r FIRE MODE - see Sequence of Operations on page 30
Trip fire system or remove power from terminal #6 (topside of terminal 5) All hoods should have water spraying inside Fire Mode light should be on PLC lights: Run, I0.3, Q0.0, Q0.1, Q0.2, Q0.3, Q0.4, Q0.5, Q0.6, Q1.0, Q1.1
r LOW DETERGENT MODE - (optional)
Lift suction valve at the end of the low detergent sensor out of detergent tank Low Detergent light should be on Replace suction valve and light should go off
MISCELLANEOUS
r Hood Access
Panels should fit tightly to prevent water spraying out Adjust fingers on backside of panel for best fit
r Reduced Pressure Backflow Preventers (RPBP)
Reduced Pressure Backflow Preventers (RPBP) will spit small amounts of water when water is used upstream of the RPBP
rCleaning
Is the hood being properly cleaned? See page 46 - Troubleshooting.
TROUBLESHOOTING
r See IOM Pages 45 - 49
One IOM is provided with every Waterwash hood and each control panel. It is also available on the Internet at www.Accurex.com in the Kitchen Ventilation Systems section.
October 2010
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Date Notes
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Date Notes
October 2010
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Warranty
Accurex warrants this equipment to be free from defects in material and workmanship for a period of one year from the purchase date. Any units or parts which prove defective during the warranty period will be replaced at our option when returned to our factory, transportation prepaid.
As a result of our commitment to continuous research, Accurex reserves the right to change specifications without notice.
Copyright © 2005 Accurex Fan Corp.
IOM Waterwash FS
Rev. 2 October 2010
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