Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the
product described. Protect yourself and others by observing all safety information. Failure to comply with instructions
could result in personal injury and/or property damage! Retain instructions for future reference.
Waterwash Hoods
Page 2
TABLE OF CONTENTS
How To Use This Manual .................................................................... 4
Receiving and Handling ..................................................................... 4
Read and save these instructions. This manual is designed to assist qualified field service, operating and
maintenance personnel with the installation, operation, and maintenance of Accurex canopy type kitchen hoods
and accessories.
Procedures described in this manual should be followed in the order they appear, with attention to all safety and
caution statements.
RECEIVING, HANDLING & STORAGE:
Upon receiving the equipment, check for both obvious and hidden damage. If damage is found, record all
necessary information on the bill of lading and file a claim with the final carrier. Check also to be sure that all
parts of the shipment, including accessories, are accounted for.
If a kitchen hood must be stored prior to installation, (or for any long period) it must be protected from dirt and
moisture. Indoor storage is recommended. For outdoor storage, cover the hood with a tarp to keep it clean, dry,
and protected from UV (Ultra Violet) radiation damage.
NOTE: The kitchen hood is shipped with a plastic film attached to the surface. The film is to protect the panels
from minor scratches during handling and shipment. This film must be removed prior to assembling the system.
When the system is operating, the film will melt and bake on to the surface. Once the film is removed caution
should be used in handling the parts.
Improper storage which results in damage to the unit will void the warranty.
WATERWASH SYSTEM FUNCTIONS:
Accurex waterwash hoods are designed for three primary functions:
1) Capture and contain the effluent produced by the cooking process.
2) Remove grease and other contaminants from the airstream with a series of extraction baffles.
3) Wash the baffles and other surfaces within the exhaust plenum to remove contaminants.
NOTE: The functions listed above require the control center to be wired to the exhaust fan and plumbed.
Normal Exhaust Operation and Contaminant Collection:
The system’s exhaust fan is manually controlled by a push-button switch (Start Fan) located on the face of the
waterwash control station. The exhaust system operates until the Stop Fan/Start Wash push-button switch is
pressed.
Optional Continuous Cold Water Mist:
The optional continuous cold water mist is controlled by the same push-button switch (Start Fan). With this
option, all hoods with this option are sprayed continuously when the fan is on. This feature acts as a spark
arrestor for solid fuel applications, as per NFPA 96, Standard for Ventilation Control and Fire Protection of
Commercial Cooking Operations. This does not have to be all hoods - can be just the solid fuel hoods.
Cleaning Cycle:
A factory programmed controller triggers the waterwash function when the exhaust fans are shut down at the
end of each day’s cooking operations. A pressurized spray of hot water and detergent cleans the hood in a
timed cycle. When the cleaning cycle is complete, the controller runs the exhaust fans briefly to remove steam
from the exhaust system. The controller then automatically resets itself. If the kitchen is closed for a day, the
wash cycle will skip as long as the start fan button has not been pushed.
For multiple hoods totalling over 20 ft. 0 in. in length, systems are designed to wash each hood or group of
hoods sequentially. (Hoods totalling up to 20 ft.0 in. in length can be washed as a single unit.)
4
4
October 2010
Page 5
Fire Mode (Optional):
The waterwash system also provides water spray for the exhaust plenum when the system is in fire mode. This
is in addition to the hood’s automatic fire suppression system. When the fire suppression system discharges,
it activates the waterwash system (without the detergent) and the optional continuous cold water mist to spray
water within the exhaust plenum and turns on the fan circuit. The system will shut off when the fire protection
system is reset. It can also be shut off manually by turning off the water flow in the waterwash control station.
Exhaust fan will be on, Supply fan off
Typical Installation:
Fig. 1
Vacuum Breaker
Detergent Line
Wiring to:
115 VAC 20 AMP service
Fire Sup. System NC Switch
Fan Control Center
Opt. Solenoid Valve
for Seq. Wash
Optional Continuous Cold
Water Mist Supply Line
Hot Water/Detergent to Hood
Detergent Check Valve
Internal components of hood
and control station are factory
piped and wired. All external
piping and wiring is by others.
Exhaust Duct Collar
Waterwash Hood
Junction Box Hood Lights
Hot Water Supply
to Control Station
October 2010
Waterwash
Control Station
Optional
Cold Water Supply
to Control Station
Drain Pipe
The system shown includes
a vacuum breaker for
backflow prevention. Some
state plumbing codes
require a reduced pressure
backflow preventer. See
page 7 for detailed control
panel layouts of each type.
5
5
Page 6
SYSTEM COMPONENTS:
Hood:
The hood is shipped from the factory prepiped and ready to install. All waterwash components within the hood
are complete and ready for connection to hot water, electrical sources, the sanitary sewer drain and optional
cold water. All piping to and from the waterwash control station and the hood is by others. Wiring from the
control panel to the hood (for lights) is by others. All plumbing and wiring must conform to plumbing and
electrical codes. See Figure 1(previous page) for typical installation and location of electrical and plumbing
components.
Duct collars are also mounted at the factory unless requested otherwise.
Waterwash Control Station:
The waterwash control station contains all of the water and electrical controls in two separate compartments.
(See Figs. 2, 3, 4, 5, 6 & 7). The electrical side includes all electrical components, connections, and on/off
switches. These switches are illuminated and are mounted on the face of the cabinet. The water side includes
hot water connections, pressure/temperature gauges, the detergent reservoir and pump, water hammer arrestor,
the water solenoid valves, and optional continuous cold water mist piping.
Vacuum Breaker (shipped loose for field installation):
The vacuum breaker is installed at the highest point in the system’s piping to prevent backflow when there is no
water pressure to the hood. It must be installed a minimum of 6 in. above the hood water supply line
(See Figs. 2, 3 & 4).
Reduced Pressure Backflow Preventer - RPBP (shipped loose for field installation):
Where building codes require a reduced pressure backflow preventer, it will be provided in lieu of a vacuum
breaker when ordered. The reduced pressure backflow preventer is installed beneath the control panel (See
Fig. 5, 6 & 7). May by ordered mounted in 48 in. tall cabinet.
Detergent Pump-Related Components (shipped loose for field installation—installed
in RPBP systems. See page 42 ):
•Detergentlinecheckvalve
•Detergenttube(1/4in.I.D.,3/8in.O.D.)
Optional Features:
24 Hour / 7 Day Timer:
This feature allows the cleaning cycle to begin at any preset time after the fans are shut down, rather than
immediately after. This allows time, for instance, for completion of dishwashing to avoid a shortage of hot water.
Fans must be turned OFF just as with the standard cleaning cycle. Maximum six start times.
Multiple Hoods Sequenced Wash:
Where more than one hood must be washed, the control station is set up to wash each hood individually in a
prescribed sequence. This ensures that there will be adequate hot water for all hoods. Individual water solenoid
valves are provided for each hood to be washed in a multiple sequence. Maximum five sequences.
(Sequence solenoid valves are shipped loose for systems with vacuum breakers or optional continuous
cold water mist. They are mounted in the control station for standard systems with reduced pressure
backflow preventers.)
Low Detergent Indicator Light:
A sensor and indicator light are available to alert the operator when the detergent tank requires filling.
Continuous Cold Water Mist:
This feature continuously sprays a fine water mist in the exhaust plenum of the hood. The continuous cold water
mist is controlled by the same push button switch as the fan.
6
6
October 2010
Page 7
Fig. 2 Std. Piping with Vacuum Breakers
To Hood
3/4 in. or 1 in.
Piping
Connection
by
Others
Optional Low
Detergent
Indicator Light
Fire Mode
Indicator Light
Hood Lights
Stop Fan/Start Wash Switch
Hot Water Inlet
Start Fan
Switch
Fig. 5 Std. Piping with Reduced Pressure
Backflow Preventer
Disconnect
Switches
Field Wiring
Terminal Strip
Fan Relay
Optional 24
Hour Timer
Fuse Block
Factory Wiring
Terminal Strip
Programmable
Piping by
Controller
others
Vacuum Breaker
Detergent
Check Valve
Union
Detergent
Pump
Water
Solenoid Valve
Water Hammer
Arrestor
Pressure and
Temperature
Gauge
6 in.
Fig. 3 Optional
Piping for
Sequence Wash
Water Solenoid
Valve(s)
To Hood
3/4 in. or 1 in. Connection
6 in.
To Hood 3/8
in. Connection
Solenoid Valve
Pressure
Gauge
Detergent
Injection Point
Pressure
Reducing Valve
and Strainer
Hand Valve
Reduced Pressure
Backflow Preventer
Fig. 6 Optional
Piping for
Water
Sequence Wash
Solenoid
Valve(s)
To Hood
3/4 in. or 1 in. Connection
Hand Valve
Detergent Tank
Fig. 4 Piping with Vacuum Breakers and
Optional Continuous Cold Water Mist
October 2010
Cold Water Inlet
Detergent
Line Strainer
Fig. 7 Piping with Reduced Pressure
Backflow Preventer and Optional
Continuous Cold Water Mist
7
7
Page 8
2. RAISE ALL HOODS INTO APPROPRIATE LOCATION AND
SUPPO
RT PER CONSTRUCTION PLAN
S.
3. FASTEN TOP ANGLES TOGETHER USING 1/4 in. BOLTS & NUTS (BY OTHERS
).
4. FASTEN HOODS TOGETHER USING U-CLIPS, 1/4 in. BOLT
S
5. CAULK ALL SEAMS AS NECESSARY
.
&CAP NUTS AS INDICATED
.
1. REMOVE SUPPORT ANGLE ON OPEN END PANEL
.
H
OOD
ACO
RN N
UT
BOL
T
U-CLIP
CAULK
H
OOD
RN N
UT
BOL
T
-CLI
P
AUL
K
Front
1
/2 in. threaded rod by
Note: If a utility distribution system (UDS) is part of the kitchen package, allow adequate room for it before
mounting hood(s) and welding ductwork. Check construction documents.
Fig. 8
INSTALLATION
NOTE: If you have a Backsupply
Plenum (BSP), this must be
installed before the hood. Please
Bottom
Pallet
Protective Material
Carefully remove the packing crate. Place some protective material on the floor next to the crate to avoid
damaging the hood as it is tipped on its side. (See Fig. 8) Tip the hood carefully onto the protective material.
If you have filler panels, install them now. Please see page 16. If you have integral filler panels, no
additional installation is needed.
Insert 1Ú2 in. diameter threaded rod (by others) into hanger brackets on hood top. (Fig. 9, Pg. 10) Check the
engineering drawings for proper hood height above finished floor. Accurex recommends that the hoods be hung
6 feet 6 inches above the finished floor. Raise and hang hood from adequate roof or ceiling supports. All hanger
brackets must be used and hood must be properly supported while lifting to prevent damage or distortion to the
hood. The hood must be hung level to or slightly pitched toward the grease drain.
Hood ModelWidth (in feet)
see Page 13.
For Wall/Single Island Style Hoods,
prior to installation, check with
local authorities having jurisdiction
on clearances to combustible
surfaces, etc.
With the hood still inside its
packing crate, position the unit
beneath its installation location.
Wall Canopy44.555.5
XWEW53 lbs/ft.56 lbs/ft.59 lbs/ft.62 lbs/ft.
XWFW60 lbs/ft.60 lbs/ft.62 lbs/ft.NA
XWAWNA60 lbs/ft.65 lbs/ft.70 lbs/ft.
XWCWNA65 lbs/ft.70 lbs/ft.75 lbs/ft.
XWSW60 lbs/ft.65 lbs/ft.70 lbs/ft.75 lbs/ft.
For double island hoods, multiply the weight by two.
Continuous Capture Plenum Hoods
Remove the support angles on the open end panels.
(See Fig. 8A) Use the installation procedure described
above, for single island hoods to install and level both
hoods. After leveling, secure the hoods together by
tack welding and/or bolting the top angles. Fasten the
hoods together using u-clips and bolts. (See Fig. 8B)
Caulk this joint with NSF approved silicone caulk (GE
SCS-1009 or its equivalent). The caulk is not provided.
Fig. 8A
Fig. 8B
8
8
October 2010
Page 9
Double Island Style Hoods
HOOD FRONT
ITEM-1B
DOUBLE ISLAND
CLIP
ITEM-1A
HOOD FRONT
ITEM-1B
DOUBLE ISLAND
ITEM-1A
Before hanging the hoods, please verify the hood marks to make sure the correct hood is
hung on the correct side.
A double island hood is created by installing two wall style hoods back to back. Use the installation procedure
described on page 8, for single island hoods to install and level both hoods. After leveling, secure the hoods
together by tack welding and/or bolting the rear mounting brackets. Caulk this joint with NSF approved silicone
caulk (GE SCS-1009 or its equivalent). The caulk is not provided.
Installing U Channel Trim Strip
1. After the hood is hung in position
and leveled, apply caulk to the inside edge of the double island clip
(see detail).
2. Position and install the clip by
tapping into position along clip (friction fit).
3. Caulk edges to seal out grease and
allow for ease of cleaning. Caulk with
NSF approved silicone caulk (GE SCS- 1009 or its equivalent). The caulk is not
provided.
HOOD-1A
HOOD-1B
SILICONE CAULK
(GE SCS 1009)
DOUBLE ISLAND
CLIP
Note: The installation of the canopy hoods shall be in accordance with NFPA 96 (latest edition), Removal of
Smoke and Grease-laden Vapors from Commercial Cooking Equipment.
See separate instructions for proper installation of enclosure panels, backsplash panels, and end skirts when
provided. Please see Pages 15 -19 for the installation instructions.
After the hood is installed, remove all protective plastic.
Note: Accurex does not recommend walking or standing on the hood top as damage can result. If you must walk
on the hood top, protect the hood with additional support or planks for flooring.
October 2010
9
9
Page 10
DUCTWORK
1
/2 in. threaded rod by
others
Exhaust
Fig. 9
As specified in NFPA 96, Ch. 7.5 (latest
edition), exhaust duct systems must be
constructed in the following manner:
Materials. Ducts shall be constructed
of and supported by carbon steel not
less than 1.37mm (.054 in.) (No. 16 MSG)
Fig. 2
in thickness or stainless steel not less
than 1.09mm (0.043 in.) (No. 18 MSG) in
thickness.
Front
Installation: All seams, joints, penetrations, and duct to hood collar connections shall have a liquid tight
external weld. If you have an Automatic Fire Damper please refer to that manual for installation
instructions.
Supply
Supply ductwork (where applicable) should be connected to the hood in a manner approved by the local code
authorities.
Note: For hoods with fire dampers in the exhaust and supply duct collars, an access panel for cleaning and
inspection shall be provided in the duct. This panel shall be as close to the hood as possible and not exceed 18
inches from any hood damper.
For proper installation of duct collars when they are shipped unattached, see page 20.
10
10
October 2010
Page 11
INSTALLATION INSTRUCTIONS FOR EXTERNAL SUPPLY PLENUMS
HANGER BRACKET
END VIEW
THREADED ROD
HOOD
ATTACH HANGING CLIP TOHOOD STANDING SEAM WITH THE SUPPLIED "C" CLAMPS
(OPTIONAL: DRILL AND BOLT A1/4-20 SS BOLT THROUGHTHE CLIP AND HOOD STANDING SEAM)
HANGING METHODS FOR SUPPLY PLENUMSASP, FSP AND VSP
TOP VIEWHOOD
TOP VIEWSUPPLY PLENUM
2 CLIPS ARE NEEDED
3 CLIPS ARE NEEDED
FOR PLENUMS > 96"
FOR PLENUMS <= 96"
THE THIRD CLIP IS LOCATEDIN THE CENTER OF THE PLENUM
LENGTH
THREADED ROD
OPTION #3
OPTION #1
ON THE END OF THE HOOD
HANGING CLIP COULD BE 23.5" FROM END IF THERE IS A UTILITY CABINET
HANGING CLIP COULD BE 23.5" FROM
END IF THERE IS A UTILITY CABINET
ON THE END OF THE HOOD
OPTIONAL UTILITY CABINET
11.5
23.5
OPTION #2
UNI-STRUT SUPPLIED BY OTHERS
TOP VIEW
HOOD
OPTION #1
FOR PLENUMS <= 96"
2 CLIPS ARE NEEDED
FOR PLENUMS > 96"
3 CLIPS ARE NEEDED
THE THIRD CLIP IS LOCATED
IN THE CENTER OF THE PLENUM
LENGTH
OPTION #1
ATTACH HANGING CLIP TO
HOOD STANDING SEAM WITH
THE SUPPLIED "C" CLAMPS
(OPTIONAL: DRILL AND BOLT A
1/4-20 SS BOLT THROUGH
THE CLIP AND HOOD STANDING
SEAM)
TOP VIEW
SUPPLY PLENUM
HANGER BRACKET
Using the Supply Plenum Clip
1. Bolt the hanging clip to the supply
plenum - 2 clips are needed for plenums
less than 96 in. long and 3 for plenums
greater than 96 in. The third clip is
located in the center of the plenum
length. If there is a utility cabinet, the
hanging clip should be 23.5 in. from the
end to the hood.
2. Using the C-Clamps provided, clamp the
supply plenum hanging clip to the hood
standing seam. Option: Drill and bolt a
1/4-20 SS bolt through the clip and hood
standing seam.
"C" CLAMP
HOOD FRONT
HOOD STANDING SEAM
HANGING CLIP BOLTED TO PLENUM SHELL
HANGING CLIP
SUPPLY PLENUM SHELL
OPTION #1
HANGING CLIP
October 2010
Supply Plenum Clip
Using the UNI-STRUT
1. The uni-strut (supplied by
others) that holds the hood up
cantilevers over the end of the
hood and is mounted to the
supply plenum hanger brackets.
11
11
Page 12
INSTALLATION INSTRUCTIONS FOR EXTERNAL SUPPLY PLENUMS
1. Insert 1Ú2 in. diameter threaded rod (by others) into
hanger brackets on the supply plenum top. Raise and
hang the external supply plenum from adequate roof or
ceiling supports.
2. The external supply plenum should be resting lightly
against the hood. The hood is used to position the plenum
only, it is not intended to support the plenum. All hanger
brackets must be used and the plenum must be properly
supported while lifting to prevent damage or distortion.
ASP - Air Curtain Supply Plenum
The supply plenum must be hung level to operate properly.
(Optional fastening of supply plenum to hood - see
directions below)
3. It is recommended that caulk be applied at the mating
seams and surfaces of the plenum, the hood, and the wall.
If the supply plenum is next to a wall, you will also need to
caulk around the surface next to the wall. Caulk the joints
with NSF approved silicone caulk (GE SCS-1009, or its
equivalent). The caulk is not provided.
Installing the Supply Duct Collar to the Plenum
1. Place the duct collar(s) over the opening, fastening with
tack welds at 1 in. to 2 in. intervals, or sheet metal screws
at 3 in. to 6 in. intervals.
1. Drill a 9/32 in. hole for the 1/4 in. bolt from the inside of the
supply plenum to inside the hood. Fasteners are to be located
max. 6 in. from the end of the hood with max. spacing
between bolts 36 in.
DO NOT include utility cabinets or fillers when figuring bolt
placement.
DO NOT bolt the supply plenum to a fire/utility cabinet.
2. Push bolt through hole, using the washer and nut.
3. Hand tighten, then use a wrench until fully tightened. Caulk
around bolts from inside of hood as necessary.
12
12
October 2010
Page 13
TEP
2
W (MODULE WIDTH
)
W
/2
W
/4
W
/4
TEP
1
IF MODULE > 6 ft.
)
4 in. TO 6 in
.
FASTEN WITH SCREWS,OR TACK WELDS EVER
Y
PLACE THE DUCT COLLAR OVER THE OPENING
,
TEP
2
INSTALLATION INSTRUCTIONS FOR THE BACKSUPPLY PLENUM BSP
W (MODULE WIDTH
)
W
/2
W
/2
W
/2
(MODULE WIDTH
)
W
W
/4
W
/4
TEP
1
IF MODULE > 6 ft.
)
IF MODULE < 6 ft.
)
TEP
1
4 in. TO 6 in
.
FASTEN WITH SCREWS,OR TACK WELD
S
Y
PLACE THE DUCT COLLAR OVER THE OPENING
,
TEP
2
Installing the Supply Duct Collar
1. Find the center of the Backsupply Plenum.
2. If the Backsupply Plenum is less than 9 ft. 10 in. wide, cut opening at
the suggested location, centering the opening over the center of the
backsupply Plenum. (see Fig. 10A)
3. If the Backsupply Plenum is greater than 9 ft. 10 in. wide, divide the
width of the backsupply by four. This will give you the center of each
half. Cut openings at the suggested location, centering the duct collar
over the center measurement of each half. (see Fig. 10B)
4. Place the duct collar(s) over the opening, fastening with screws or tack
welds every four to six inches. (see Fig. 11)
Fig. 10A
Fig. 10B
• The4in.highduct
collar is to be attached
to the backsupply.
Fig. 11
Hanging the Backsupply Plenum
5. Hang the Backsupply Plenum from the ceiling.
(The Backsupply Plenum needs to be mounted 31.25 in. above the floor (based upon a canopy hood that will
be hung at 6 ft. 6 in. above the finished floor. This is measured from the lowest rear edge of the Backsupply
Plenum to the finished floor. Leave 6 to 10 inches of space below the plenum for access to the air diffusers.)
6. Fasten the Backsupply to the wall, going through the lower Backsupply wall. (See Fig. 12)
• These fasteners are to help maintain the location of the Backsupply, and are not intended to hold the weight
of the Backsupply Unit.
• The fasteners should not interfere with the removable air diffusers.
• The 31.25 in. height is based upon the canopy hood hanging height of 78 in. from the finished floor to the
bottom of the hood.
October 2010
13
13
Page 14
STEP 3
Furnished by Others
0.500 in. Threaded &
0.500 in. Threaded Nuts(Furnished by Others)
Hanger Bracket Detail
1) Hang Backsupply Modules from theceiling (the example shows the modulebeing supported with threaded rod)
The backsupply is to be 31.25 in. from thefloor. This is measured from the lowestrear edge of the backsupply module to thefinished floor.
2) Fasten backsupply to wall through thelower backsupply wall. These fastenersare to help maintain location of thebacksupply, and are NOT intended to holdany weight of the unit. Fasteners shouldnot interfere with the removable air diffuser.
31.25 in.
Critical
Dimension
Fasteners holding the
backsupply to the wall
Hanging the Hood
HANG THE H
OOD
INSTRUCTIONS, THE HOOD MAY BE FASTENED TO THE BACKSUPPLY
.
5. CONNECT REMAINING DUCTWORK FOR THE BACKSUPPLY AND TH
E
HOOD. CAULK IS RECOMMENDED TO BE APPLIED AT THE MATIN
G
4. LIFT THE HOOD; POSITION IT SO THE TOP OF TH
E
HOOD IS LEVEL WITH THE TOP OF THE BACKSUPPLY; AFTE
R
THE HOOD IS HUNG FROM THE CEILING AS PER IT'S INSTALLATI
ON
1. THE HOOD IS TO BE HUNG AS PER THE HOODS INSTALLATI
ON
HOULD BE CONNECTED BEFORE THE HOOD IS HUN
G.
3. DUCTWORK FOR THE BACKSUPPLY; IF IT WILL NOT INTERFERE
,
2. BEFORE THE HOOD IS HUNG THE BACKSUPPLY MUST BE SECURE
D
INSTRUCTIONS AND THE FOLLOWIN
G.
PROPERLY, AS DESCRIBED IN "STEP 3 in
.
TEP
4
STEP 5
Air Diffusers
(A) Insert the air diffusers at an angle from the bottom.
(B) Rotate the diffusers so the forms are downward.
(C) Rest the diffuser on the internal angles.
Canopy Style Hood
Removable Air Diffusers
Before hanging the hood according to the hood
installation instructions, please check the following:
1. Make sure the Backsupply Plenum is properly
secured, as described in steps 5 and 6, page 13.
2. If the ductwork for the Backsupply will not
interfere with the hood installation, it should be
connected now.
3. Any filler panels should be attached to the hood
before the hood installation. See page 16 for
instructions.
4. For Canopy Hoods: Lift the hood, and position
it so the filler panels are resting lightly on the
top outside edges of the Backsupply. The
Backsupply is used to position the hood only,
it is not intended to hold any hood weight. (See
Fig. 13)
5. Connect the remaining ductwork for the
Backsupply and the hood. It is recommended
that caulk be applied at the mating seams and
surfaces of the Backsupply, the hood, and the
wall.
Fig. 12
Air Diffusers
The air diffusers, located at the bottom of the backsupply
(See Fig. 14), will need to be cleaned as often as the
application dictates. Inspect periodically to determine the
cleaning schedule.
1. To clean the air diffusers, unfasten the screws. Remove
the air diffusers from the Backsupply Unit, and wash in
the sink or dishwasher.
2. Insert the air diffusers at an angle from the bottom, and
rotate so the forms are downward. Rest the diffuser on
the internal angles. (See Fig. 15)
3. Refasten with the stainless steel screws.
Return to Page 8.
14
14
Fig. 13
Fig. 14
Fig. 15
October 2010
Page 15
OSURE
OP
OSURE
S
L
E
.
H
S
ENCLOSURE PANEL INSTALLATION INSTRUCTIONS
Before installing the enclosure panels, make sure the hood is hung in position with all the ductwork attached
and electrical connections completed.
FRONT ENCL
FASTENERS TO WAL
BY OTHER
3/8 IN. DIA
HOL
ND ENCL
HOOD T
PANE
5/16 IN. BOLTS WIT
NUTS AND WASHER
LAMP
Fig. 16
1. Position the end enclosure panels on the hood, and clamp into place with clamps provided or tack weld the
panels into place (see Fig 16).
2. Fasten the end enclosure panels to the wall, method depends on wall construction. (fasteners are not
provided)
If the hood is a double island, bolt the end enclosure panels together. (fasteners are not provided)
3. Position the front enclosure panel(s) on the hood, and bolt to the end enclosure panels with the 5/16 in.
bolts provided in the hardware package.
4. Tack weld or clamp the front enclosure panel(s) to the hood. If clamps are used, they must be positioned
4 inches from the ends, and in the center of the front enclosure panel.
5. To allow for ease of cleaning, caulk the external seams with NSF Approved silicone caulk (GE SCS-1009, or
its equivalent). The caulk is not provided.
6. Installation instructions may not be applicable for concrete ceilings.
Return to Page 9.
October 2010
15
15
Page 16
OO
G
L
H
S
CK
FILLER PANEL INSTALLATION INSTRUCTIONS
1. Uncrate the hood and
lay it on the floor with
protective material
between the hood and the
floor (See Fig. 8, page 8).
2. Bolt the filler panels
together with 5/16 in. bolts
provided in the hardware
package.
3. Position the filler panels to
the hood back, and tack
weld them into place (see
Fig. 17).
4. To allow for ease of
cleaning, caulk the
external seams with NSF
approved silicone caulk
(GE SCS-1009, or its
equivalent). The caulk is
not provided.
Fig. 17
H
HOOD
HOOD
D
Return to Page 8.
HT FILLER PANE
RI
TACKWELDED TO HOOD BA
5/16 IN. X 3/4 IN. BOLTS WIT
WASHERS & NUT
16
16
October 2010
Page 17
END SKIRT INSTALLATION INSTRUCTIONS
1. After the hood is hung in position, slide the hemmed form on top of the end skirt onto the end panels of the
hood.
2. Drill a hole in the hood end panel to line up with the hole in the end skirt. Attach the end skirt with a 1/4 in.
bolt and cap nut to the inside of the hood, or tack weld the end skirt to the hood.
3. Position the end skirt against the wall and attach. The method depends on the wall construction. (fasteners
for this are not provided)
4. Caulk the internal joint formed by the end skirt and the hood end panel with NSF approved silicone caulk
(GE SCS-1009 or its equivalent). The caulk is not provided.
5. To allow for ease in cleaning, also caulk all the external seams.
Return to Page 9.
Fig. 18
October 2010
17
17
Page 18
BACKSPLASH PANEL INSTALLATION INSTRUCTIONS
HOLES SHOULD BE SPACED TO
ADEQUATELY SECURE THE PANEL
TO THE WALL STUDS (HOLE SPACING
AND FASTENERS PROVIDED BY OT HERS)
BACKSPLASH PANEL
HOOD END PANEL
HOOD FRONT PANEL
SLIDE FLANGE
BEHIND BACK
OF THE HOOD
SECTION VIEW
OF BACKSPLASH
PANEL OVERLAP
1. After the hood is
hung in position, slide
the flat flange of the
backsplash panel
behind the back of the
hood.
Note: If the backsplash
panel length is greater
than 46 in., it will be
shipped in multiple
pieces.
2. After the backsplash
panel has been
positioned, drill holes
in the panel and fasten
to the wall. (fasteners
provided by others)
Note:The holes
should be spaced to
adequately secure the
panel to the wall.
3. Caulk the joints
between the hood and
the backsplash panel
with NSF approved
silicone caulk (GE
SCS-1009, or its
equivalent). The caulk
is not provided.
Fig. 19
4. Caulk the joint
between the
backsplash panels
when multiple panels
are required, with NSF
approved silicone
caulk (GE SCS-1009,
or its equivalent). The
caulk is not provided.
Return to page 9
18
18
October 2010
Page 19
FLAT BACKSPLASH PANEL
MATERIAL GA.
(S) STAINLESS
WALL
HEIGHT
LENGTH
<=48
>48<=94
>94<=141
>141<=188
>188<=235
QTY
1
2
3
4
5
LENGTH
NOTE: PANELS UP TO 48 INCHES WIDE SHIPPED IN 1 PIECE, OVER 48 INCHES IN MULT IPLE PIECES.
1.000
INSULATED BACKSPLASH PANEL
MATERIAL GA.
(S) STAINLESS
INSULATION
1 IN.
WALL
HEIGHT
October 2010
LENGTH
<=46
>46<=91
>91<=136
>136<=181
>181<=226
QTY
1
2
3
4
5
NOTE: PANELS UP TO 46 INCHES WIDE SHIPPED IN 1 PIECE,
OVER 46 INCHES IN MULTIPLE PIECES.
LENGTH
19
19
Page 20
DUCT COLLAR INSTALLATION INSTRUCTIONS
O
NTINUOUSLIQUID TIGHT WEL
D TO HOO
D.
EXHAUST
DUCT CONNECTION ISTOB
E
CONNECTION
EXHAUST
DUC
T
1" TO 2" TACKS OR SHEET METAL SCREWS AT 3" TO
6" SPACING TO HOO
D.
S
UPPLY
DUCT CONNECTION TO BE TACK WELDED WITH
C
ONNECTIO
N
S
UPPLY
DUC
T
PPL
Y
PPL
Y
HAMBE
R
HOOD
INSULATE
D
PPLY PLEN
UM
EXHA
UST
APTURE
FOR XB, XW, XK, XX, & XG SERIES HOODS
1. The exhaust duct
connection needs to be
located within 48 in. from
the center of the hood
length to the center of
the duct connection.
(see Fig. 20A)
2. The exhaust duct
connection is to be a
continuous liquid tight
weld. Weld with a non-
ferrous filler wire,
such as silicon bronze
or stainless steel
filler wire. Protect all
stainless steel areas
from weld splatter.
3. The supply duct
connection is tack
welded at 1 in. to 2 in.
intervals, or sheet metal
screws at 3 in. to 6 in.
spacing to the hood.
(see Fig. 20B)
8.00
Top View of the Hood
Hangar Bracket
Exhaust Plenum
Supply Plenum
Hood Length
Duct Cut Out Area
Front of Hood
3.00
10.00
Hood Width
16.00
3.00
8.00
Fig. 20A
4. The deflector is centered
under the supply duct
collar. (see Fig. 20C)
5. For hoods that are
insulated, the edges of
the insulation need to
be taped after the hole
is cut, (the insulation
tape is to be provided by
others).
6. On combination hoods,
make sure the fire
damper is located over
the internal supply
chamber. (see Fig. 20D)
Return to page 9.
Fig. 20B
Fig. 20C
Note: UL listed hood
DEFLECTOR TO BE PLACED CENTERED
UNDER THE SUPPLY DUCT COLLAR
Fig. 20D
assembly to be used
only with Accurex
Fan Corp. labeled
subassembly for
exhaust hood without
exhaust damper part
Number DC.
20
20
October 2010
Page 21
Plumbing
Mounting the Control Station:
The control station can be either surface mounted or recessed mounted within the wall. For recessed mounts,
provisions must also be made for piping and electrical wiring within the wall. Holes are provided in the top and
bottom of the control station for piping and wiring. Use four holes provided in the back of the cabinet to attach it
to the wall.
A trim ring is available as an option for recessed mounting of the panels.
Plumbing:
All plumbing must be done according to all applicable national and local building codes.
1) Waterwash Engineering Specifications:
Control Panel
Size
13/4 inch0 ft. - 10 ft.2.5 gal.
21 inch10 ft 1in. - 20 ft. 0 in.2.5 gal.
Plumbing SizeHood Length
Detergent Tank
Capacity
Hot Water Requirements
Water Pressure - 40 to 60 psi
Water Temperature - 140°F to 180°F
Average Water Consumption - 1.25 GPM per lineal foot of hood (2.5 GPM for double islands).
Hot Water Flow
Hood Number Water Flow in GPM
Length of Nozzles @40psi @60 psi
4 ft. 0 in. 12 4.8 6.0
4 ft. 6 in. 14 5.6 7.0
5 ft. 6 in. 16 6.4 8.0
6 ft. 0 in. 18 7.2 9.0
7 ft. 0 in. 20 8.0 10.0
7 ft. 6 in. 22 8.8 11.0
8 ft. 6 in. 24 9.6 12.0
9 ft. 0 in. 26 10.4 13.0
10 ft. 0 in. 28 11.2 14.0
10 ft. 6 in. 30 12.0 15.0
11 ft. 6 in. 32 12.8 16.0
12 ft. 0 in. 34 13.6 17.0
13 ft. 0 in. 36 14.4 18.0
13 ft. 6 in. 38 15.2 19.0
14 ft. 6 in. 40 16.0 20.0
15 ft. 0 in. 42 16.8 21.0
16 ft. 0 in. 44 17.6 22.0
NOTES: For hood lengths not listed above, use the data for the next smaller hood length listed.
For hoods that are washed together, or for groups of sequenced hoods, determine the number of gallons
per minute required by each hood from the table above and add those values for the total gallons per minute
required for the group of hoods.
October 2010
21
21
Page 22
Plumbing & Electrical
2) Optional Continuous Cold Water Mist Engineering Specifications:
Minimum
Control Panel
Pipe Size
3/4 in.50 ft. or less1/2 in.4 gpm3/8 in.
3/4 in.100 ft. or less3/4 in.8 gpm3/8 in.
Cold Water Requirements
Water Supply 30-60 psi
Average water consumption 0.1 gpm per linear foot of hood
Set pressure reducing valve to 25 psi on the gauge in the cabinet when running.
3) Water Supply to Cabinet:
Connect hot water supply to waterwash pipe fitting at bottom of control station. Connect cold water supply
to optional continuous cold water mist pipe fitting at bottom of control station. The water requirements to the
cabinet are detailed in the Engineering Specifications.
Optional Reduced Pressure Backflow Preventer:
Water solenoid valves and detergent line are factory-mounted inside the control panel (See Fig. 5, 6 & 7, page
7). The reduced pressure backflow preventer and strainer (provided) must be field piped in the supply line before
the control panel. The backflow preventer relief valve must also be piped to a drain.
Total Hood
Length
Cabinet to
Hood Pipe Size
by others
Maximum
Water Usage
Hood
Pipe Size
4) Control Cabinet to Hood Plumbing:
The waterwash plumbing requires 3/4 in. or 1 in. pipe (by others) depending on the length of hood in each
washing sequence. The optional continuous cold water mist plumbing requires 1/2 in. to 3/4 in. pipe (by others)
depending on the total length of hood. Only reduce to 3/8 in. at the hood connection.
See the Engineer Specifications for information on the pipe size required.
For Systems with a Vacuum Breaker:
Piping from control station to hood includes a detergent line and a vacuum breaker. The vacuum breaker must
be installed at the highest point in the system (and a minimum of 6 in. above the hood water supply line). The
detergent line joins the supply line downstream from the vacuum breaker as shown in Fig. 2, 3 & 4, page 7.
Where optional solenoid valves are used in systems with multiple hood sequence washing, additional piping
must be installed downstream from the vacuum breaker. Hot water/detergent supply pipe connects to hood piping at top rear corner of hood.
5) Drain Connection:
Install hood drain pipe at bottom rear corner of hood as shown in Fig. 1. A 2 inch NPT female fitting is provided.
A grease trap is recommended in the drain to avoid clogging the sanitary sewer. If a RPBP is shipped with the
control panel, an air gap assembly may be required and will need to be plumbed to a sanitary sewer. See drawing on page 42 of the drawing diagram section of this manual.
22
22
October 2010
Page 23
Electrical
B. Electrical Wiring:
All wiring must be done according to NEC (National Electrical Code NFPA #70) and local building codes.
A terminal block is provided in the electrical compartment of the waterwash control station for all wiring
connections. (See Figs. 21 & 22 on page 24. See also separate wiring diagram.)
NOTE: The waterwash control station must be wired to the exhaust fan controls and optionally
to the hood’s fire protection system.
Wiring to waterwash control station is 115 VAC, 20 AMP separately fused service.
Wiring from waterwash control station to fan control center is configured as a normally-open dry contact.
However, it can be configured by others to provide 115 VAC, 1 AMP (max) control power to the fan control
center. If the fans are controlled by a building management system, it may be necessary to reprogram the
control panels PLC to eliminate having to push the start fan & start wash buttons to initiate a wash cycle. A
24-hour timer is then required to initiate the wash cycle.
Wire hood light switch to junction box on top of hood.
Wire waterwash control station terminals to fire suppression system microswitch in the Fire Suppression Control
Cabinet (a normally-closed dry contact switch). If this switch or jumper is not installed, the waterwash system
will operate in fire mode continuously. (This is not required but will provide added protection during a fire and
the control panel is shipped with a jumper between terminals 5 & 6 which must be removed when connecting to
the fire system micro-switch)
For optional sequence washing of multiple hoods, use one of the following:
A) Controls with vacuum breakers (See Fig. 2, 3 & 4, page 7)
B) Controls with backflow preventers with waterwash only (See Fig. 5, page 7)
C) Controls with optional continuous cold water mist and backflow preventer (See Fig. 6 & 7, page 7)
October 2010
23
23
Page 24
Electrical
TERMINAL STRIP IN GREENHECK MODEL
KSU
UPPLSUPPLYFAN CONTROL CENTER
Electrical Service
ELECTRICAL SERVICE
FOR WATER
for Waterwash
CONTROL
Control Station
120/60/1
120/60/1
L1NG
L1 N G
12 345678 9101112131514
Terminal Strip in Accurex
MUA Control Center
R
3
RG
N.C. FIRE CONTACT
N.C. Fire Contact
N.C. FIRE SYSTEM SWITCH
N.C. Fire System Contact
NEUTRA
NEUTRA
Neutral
Neutral
Fig. 21 Typical Field Wiring for
Waterwash Control Station to
Accurex MUA Control Center
SEE WATER WASH CONTROL
See Waterwash Control Station
Wiring Diagram for Exact Layout
WIRING DIAGRAM FOR EXACT LAYOUT
120/60/1 to Hood Lights
120/60/1 TO HOOD LIGHTS
SEQUENCE
Sequence
SEQUENCE
Sequence
SEQUENCE
Sequence
SEQUENCE
Sequence
SEQUENCE
Sequence
120/60/1 to Optional
Remote Solenoid
120/60/1 TO OPTIONAL
Valves for Sequence
REMOTE
Washing
VALVES FOR
WASHIN
Motor Circuit Control Voltage
MOTOR CIRCUIT CONTROL
L1 N G
N.C Fire
N.C. FIRE
CONTACT
Contact
Electrical Service
ELECTRICAL SERVICE
for Waterwash
FOR WATER
CONTROL
Control Station
120/60/1
120/60/1
L1
L1 N G
NG
Fig. 22 Typical Field Wiring
for Waterwash Control
GNL1
SUPPLY POWER FOR FAN
Supply Power for Fan Motors
Station to Field Furnished Fan
Controls
L2
L1
L3
L1L2L3
OL
T3
T1
T2
T1
T3
T2
Supply
Motor
N.C. FIRE SYSTEM SWITCH
N.C. Fire System Contact
NEUTRA
NEUTRA
Neutral
Neutral
O.L.O.L.
L2
L3
L1
L1
L2 L3
All Components and
ALL COMPONENTS
WIRING BY OTHERS
Wiring By Others
T3
T1
T2
T1OLT2
T3
Exhaust
Motor
SEE WATER WASH CONTROL
See Waterwash Control Station
WIRING DIAGRAM FOR EXACT LAYOUT
Wiring Diagram for Exact Layout
120/60/1 to Hood Lights
120/60/1 TO HOOD LIGHTS
Sequence
SEQUENCE
SEQUENCE
Sequence
SEQUENCE
Sequence
SEQUENCE
Sequence
SEQUENCE
Sequence
120/60/1 to Optional
Remote Solenoid
120/60/1 TO OPTIONAL
Valves for Sequence
REMOTE
VALVES FOR
Washing
WASHIN
24
24
12 345678910 11 12 131514
Terminal Strip in Accurex Waterwash Control Station
TERMINAL STRIP IN GREENHECK WATER WASH CONTROL PANEL
October 2010
Page 25
Instructions for programming the
Waterwash Control Panel (WWCP)
24-hour or 7-day timer
If your waterwash control panel included a timer, either 24-hour or 7-day, it will need to be
programmed prior to kitchen start-up. The timer was shipped with a 3-year battery installed
and was tested before leaving the factory.
The function of the timer is to start the hood wash sequence after all cooking and dish
washing operations have ended for the day, so that all available hot water may be used in
washing the hood baffles.
The daily sequence of operations is:
1. Press the “Start Fan” button at the beginning of the day to start the fans.
2. Press the “Stop Fan / Start Wash” button at the end of the day to stop the fans.
A. This will initiate the wash timing delay
B. To wash the hood immediately, press the “Stop Fan / Start Wash” button a second time.
3. After all wash sequences have been completed, the WWCP will reset for the next day’s operation.
Programming Instructions:
1. Remove the clear plastic cover over the 6 buttons by gently lifting out at the top.
2. Press the “MODE” button until “CLK” is displayed in the upper left corner.
3. Press the “DAY” button until the correct day is shown at the bottom of the display.
4. Press the “H+” and “M+” buttons to set the correct time. “AM” or “PM” is shown at the left side of the
display.
5. Press the “MODE” button once. “PRG” should be displayed.
A. On the right side of the screen should be a “1” and “ON”. This is the first program.
There are 6 available to use. Normally only one is used for 24-hour timing and the other 5 can be used
for 7-day timing.
B. With 24 hour timing, the wash cycle will start the same time everyday.
6. Press the “DAY” button until the correct day or days appear at the bottom of the display. Use “MO TU WE
TH FR SA SU” for 24 hour timing.
7. Press the “H+” and “M+” buttons to set the time the wash is to start.
8. Press the “ON/OFF EVENT” button once. “OFF” and “1” should be on the right of the display.
9. Set the off time to be 5 minutes after the on time for this program.
10. If using as a 7-day timer, use the “ON/OFF EVENT” button and repeat steps 6-9 to set the other programs
as needed.
11. Press the “MODE” button once. “AUTO” should be displayed.
12. Replace the clear plastic cover over the buttons.
13. The hood may also be manually washed any time the fans are off by pressing the clear plastic button
cover. “ON” should appear on the right side of the display.
October 2010
25
25
Page 26
Waterwash Timing Adjustment for PLCs:
(PU214 & CPU224)
SEQUENCE OF WASH OPERATIONS
15 SEC. COLD WATER PURGE (OPTIONAL 30 SEC.)
4 MIN. WASH (OPTIONAL 0 TO 10 MIN.)
30 SEC. DETERGENT PURGE (OPTIONAL 1 MIN.)
Fig. 23A
15 MIN. SEQUENCE DELAY (OPT. 0 TO 45 MIN.)
1 MIN. DRAIN DOWN (OPTIONAL 10 MIN.)
1 MIN. DRY (FANS ON) (OPTIONAL 10 MIN.)
SIEMENS
SIMATIC
S7-200
SF
RUN
STOP
OPTIONAL FIELD INSTALLED
JUMPERS FOR ADDITIONAL TIME
24V FROM OUTPUT 0.2
OR OTHER ALWAYS "HOT"
24V ELECTRICAL SOURCE
MAIN
FANS
SEQ. 1
SEQ. 2
FAN ON
OFF / WASH
FIRE
TIMER
2L*0.30.20.10.01L
0.4
SEQ. 3
SEQ. 5
SEQ. 4
PROGRAMMABLE
CONTROLLER
+15 SEC. COLD
+30 SEC. DET.
+9 MIN. DRIP
+9 MIN. DRY
2M
4. ADDING 120V JUMPERS WILL:
5. RECONNECT POWER.
L1N1.11.00.73L*0.60.5
OUTPUTS
CPU 224
FIRE
AC/DC/RLY
PUMP
SUPPLY
RUN
TERM
STOP
10
SEQ.
WASH
DELAY
TIME
INPUTS
L+M1.51.41.31.21.11.00.70.60.50.40.30.20.10.01M
TERM. 0.4 - ADD 15 SECONDS TO COLD WATER PURGE
TERM. 0.5 - ADD 30 SECONDS TO DETERGENT PURGE
TERM. 0.6 - ADD 9 MINUTES TO DRAIN DOWN TIME
TERM. 0.7 - ADD 9 MINUTES TO FAN ON DRY TIME
1. DISCONNECT POWER BEFORE SERVICING.
WASH TIME
4 MIN.
0
POTENTIOMETERS:
2. WITH A SMALL SCREDRIVER
AJDUST TO THE DESIRED SETTING.
DO NOT FORCE SCREW PAST ITS STOPS.
3. NEW SETTING WILL TAKE EFFECT
WHEN POWER IS REAPPLIED.
7 MIN.
10 MIN.
SEQ. DELAY
0
20 MIN.
60 MIN.
40 MIN.
DETERGENT PUMP:
For proper operation of the detergent pump and wash system, hot water pressure must be between 40 PSI
(min.) and 60 PSI (max.). The water temperature range is 140°F to 180°F.
Water pressure, water temperature, grease accumulation, wash cycle length, wash cycle frequency, and the
type and amount of detergent used can influence cleaning effectiveness. In very heavy cooking operations,
additional washes may be necessary. The wash time can also be increased to a maximum of 10 minutes; the
wash time is factory set at four minutes. Consult Fig. 23A to change the wash time. If this is not effective,
manual cleaning may be necessary (hand scrubbing, steam cleaning or pressure washing).
Adjusting Detergent Pump Output Rate
Adjustment of the detergent flow may be necessary. Pump must be OFF.
Use the following formula to determine proper pump setting: (Adjust pump setting as needed for proper
cleaning.)
0.3 oz./min. x Hood Length = Pump Setting The minimum pump setting is #2.
Pump
Setting
0123456
Oz./min.01.352.74.055.46.75 8.1
Record Original Pump Setting at Start-up for Future Reference
Pump Setting = __________________
1. Knob
6
2. Wing
Nut
5
4
3
2
1
0
5. Screw
Adjust the Detergent Injectors Output:
3. Pointer
4. Yolk
To calculate the number of washes a full detergent
tank will deliver for a specific application, use these
formulas:
1) Pump setting (oz. per min.) x Wash Length (4.0 min. std.)
= Oz. per wash
2) 320 oz. Tank Capacity = Number of Washes per Tank
Oz. per Wash
26
26
1) With the pump and detergent injector off
hold adjustment knob(1) and loosen wing nut.
2) Turn adjustment knob until the pointer
(3) indicates the desired setting. Six is
the maximum; zero is the minimum.
3) While still holding adjustment knob, tighten wing nut.
Fig. 23B
October 2010
Page 27
Detergent Requirements
The detergent brand SC-5 (by 2010 Products) is recommended by Accurex for use in the waterwash system.
For normal use in Accurex waterwash hood systems, use SC-5 full strength or as suggested by supplier. This
product is biodegradable, non-caustic, and safe for kitchen staff to use. It can also be diluted with one part SC-5
to one part water for cleaning hood exterior surfaces. To eliminate grease from drains, TDW Bio-Enzyme Grease Treatment is recommended. This product contains no harsh chemicals, removing grease, fats, and oils with
bacteria and enzymes in a detergent base. Both SC-5 and TDW are manufactured by 2010 Products, Inc., Food
Service Division, Salem, Oregon 97303. For details and ordering information, call 800-286-2010.
Preventive Maintenance
The following practices will prolong the life of the detergent pump:
The detergent pump motor has sealed bearings which do not require lubrication.
INITIAL SYSTEM START UP:
1. Check electrical power (see wiring diagram page 24, Figs. 21 & 22)
Correct supply voltage
Proper connections to fire suppression system
Proper connections to fan control center
Proper connections to optional remote solenoid valves
2. Adjust the detergent injector’s output (See page 26, Fig 23B)
3. Add detergent to the detergent tank in the cabinet (See page 7, Fig. 4)
4. Flush the piping:
Remove last nozzle from the waterwash piping and from the optional continuous cold water
mist piping in the hood. With the cabinet doors closed press the “Start Fan” button. After
sufficient time press the “Stop Fan/Start Wash” button twice. After sufficient time open the
cabinet doors and replace the nozzles. Clean all strainers in water lines.
5. Close the cabinet doors and press the “Start Fan” button
- Check exhaust and supply air volumes with a pitot traverse or equivalent method
(see page 32 for equivalent method)
- Verify optional continuous cold water mist is spraying
- Set the pressure reducing valve on the optional continuous cold water mist to 25 psi on the gauge provided.
6. Press the “Stop Fan/Start Wash” button. (Press twice if there is a 24- hour timer)
- Verify the waterwash sequence of operation (page 28, Fig. 24).
- During the wash cycle verify the flow of water. Verify the pressure and temperature on the gauge provided meets the Engineering Specifications (see page 21).
- During detergent pump cycle verify that it is pumping.
Start up checklist available in the appendix.
DAILY OPERATION OF THE WATERWASH HOOD:
Pressing the Start Fan switch will start the exhaust fans, supply fans, and optional continuous cold water mist.
This can be done at any time, including during wash cycle operations. The only exception is during fire mode.
(See Fig 24).
Pressing the Stop Fan/Start Wash switch shuts down the fans, shuts down the optional continuous cold water
mist, and starts the wash cycle. If the system has a 24 hour timer, the wash cycle will begin at the set time. To
start the wash cycle independently of the timer, press the Start Fan/Start Wash switch a second time. When the
wash is completed, the system will then automatically reset itself.
If the fans are controlled by a building management system (BMS), the steps above still apply unless a special
program is requested to by-pass having to initiate the wash cycle by pushing the stop fan/start wash button.
October 2010
27
27
Page 28
Fig. 24
YES
Do you
Want to
Bypass the
24 Hour Timer?
START
Push Start Fan Button
Exhaust Fan, Supply Fan and Optional
Continuous Cold Water Mist will start
for the normal Cooking Operation.
Start Fan Light ON
Push Stop Fans/Start Wash Button
Exhaust Fan, Supply Fan and Optional
Continuous Cold Water Mist will stop
and allow the wash cycle to initiate.
Start Fan Light OFF
Sequence of Operation
Exhaust Plenum Drip Dry (1 min.)
Allows excess water
to drain from hood.
Stop Fan/Start Wash Light OFF
Exhaust, Supply Fans and Optional
Continuous Cold Water Mist Activate
(1 min.) to exhaust heat and steam
built up in hood. Start Fan Light ON
Dry
Cycle
NO
24 Hour Timer
The Wash Cycle Will Begin at the
Preset Time.
To Bypass the 24 Hour Timer
Press the Stop Fan/Start Wash
Button a Second Time.
Sequence Wash Delay To Allow
Water Heater to Regenerate.
Factory set at 15 Min.
Consult page 26 to Change Delay.
Wash
Cycle
Does the
YES
system have
the 24 Hour Timer
Option?
NO
Cold Water Purge (15 sec.)
Water Solenoid Valve Opens o Allow
Cold Water to be Purged from the
Hot Water line.
Stop Fan/Start Wash Light ON.
Detergent Pump Activates
Detergent will be injected into the
Water solenoid valve remains open
pump stops to allow detergent to
water line
Detergent Pump Stops
Pump run time is factory set
at 4 Minutes. Consult page 26
to change pump run time.
Water Solenoid Valve Closes
for 30 sec. after the detergent
be purged from the line.
Exhaust, Supply Fans and Optional
Continuous Cold Water Mist shut
Fans Stop
down. Start Fan Light OFF.
END
Override
Hoods Automatic Fire Suppression System Activates
N.C. Contacts Open -One to activate waterwash system
fire mode, the other to disconnect the supply fan
Waterwash System Enters Fire Mode
Waterwash and Continuous Cold Water Mist Spray Water in
Hood Plenum. The Fan Circuit is activated. All Lights ON
Are Manual
Shut-off
valves going
to be used?
NO
Fire Mode
YES
Manually Shut-off Water
with Hand Valves
Water Flow Stops
28
28
NO
Is this a single
hood or the last
hood to wash in
a sequence wash
system?
YES
Reset Hoods Automatic Fire
Suppression System
N.C. Contacts Close
Open All Waterwash Hand
Valves
Return to Normal
Reset Hoods Automatic Fire
Suppression System
N.C. Contacts Close
October 2010
Page 29
Accurex Waterwash Sequence of Operations
Siemens PLC S7-200, CPU 214 & CPU 224
The intent of the waterwash control panel(WWCP) is to control the operation of the fans and will start the wash
cycle upon fan shutdown. If hooked up properly, the fans will be off during wash cycles. If the exhaust fan is
being controlled by something other than the WWCP, this panel will still function. To start the wash cycle, you
must still press the “Start Fan” and “Stop Fan/Start Wash” buttons. Washing will either start immediately or
when the 24 hour timer is tripped. A fan interlock should be installed by others to keep the exhaust fan(s) from
sucking water up into the duct(s).
1. Off Mode - At the beginning of a day the following PLC lights will be lit:
Run - Should always be on
I 0.2 - Signal from fire system. Loss of this signal will initiate “FIRE” mode.
I 0.3 - Signal from wash timer (only on at time set on timer). If no timer, this will always be lit.
2. Cooking Mode - Press “Start Fan” button. The following PLC lights will be lit:
Run
I 0.2
I 0.3 - Signal from wash timer (only on at time set on timer). If no timer, this will always be lit.
Q 0.0 - Fans. Combined switching. This will control both exhaust and supply fans. Fan control relay
should be energized. Fans should be on. Optional “Cold Water Spray” solenoid should be
energized and water spraying along entire length of exhaust plenum.
Q 0.7 - Supply fan, not wired from factory. Use this if separate switching is required. Supply fan will
shut down or turn off during a fire.
3. Stop Mode - Press “Stop Fan, Start Wash” button. The fans and optional cold water spray will stop. If there
is a 24 hour or 7 day timer, the wash cycle will start at the time set on the timer. If there is no timer, the wash
cycle starts immediately. To bypass the timer and start the wash cycle immediately, you can either press the
“Start Wash” button a second time or manually trip the timer. The following PLC lights will be lit if not in wash
mode:
Run
I 0.2
I 0.3 - Signal from wash timer (only on at time set on timer). If no timer, this will always be lit.
4. Wash Mode - Sequence of Operations:
15 seconds cold water purge from piping. Detergent requires hot water.
(Optional 30 seconds)
4 minutes wash with detergent. (Optional 0 – 10 minutes)
30 seconds detergent purge to remove detergent from piping.
(Optional 1 minute)
15 minutes sequence delay to allow water heater to recover.
(Optional 0 – 45 minutes) Repeat the above for each sequence until the last sequence is completed.
1 minute drain down to remove the majority of water from hood.
(Optional 10 minutes)
1 minute fans on to remove steam and moisture from hood.
(Optional 10 minutes)
PLC resets itself for the next days’ operation.
October 2010
29
29
Page 30
The “Start Fan” and “Stop Fan / Start Wash” buttons must be pushed everyday for PLC to be reset.
Each sequence can wash up to the following combined hood lengths.
10 feet with 3Ú4 in. piping, 20 feet with 1 in. piping,
30 feet with 11Ú4 in. piping and 45 feet with 11Ú2 in. piping.
The following PLC lights will be lit during wash mode:
Run
I 0.2
I 0.3 - Signal from wash timer (only on at time set on timer). If no timer, this will always be lit.
Q 0.1 - main wash solenoid valve stays on for entire wash sequence
Q 0.2 thru Q 0.6 – wash sequence solenoid valves
Q 1.0 - detergent pump on during each wash sequence
I 1.5 - last sequence indicator on during last sequence (CPU 214 only)
Q 0.0 & Q 0.7 - fans on at end of last sequence
Water requirements:
Water temperature – 140 to 180 degrees Fahrenheit
Water pressure – 40 to 60 PSI
Average water usage – 1.1 GPM per linear foot of hood (@ 40 PSI)
Detergent requirements: SC-5 from 2010 Products or X-701 from ZEP manufacturing.
5. Fire Mode. Exhaust fan should be on. Supply fan should be off. Water should be spraying in each exhaust
plenum. The following PLC lights will be lit:
Run
I 1.5 - last sequence indicator (CPU 214 only)
I 0.3 - Signal from wash timer (only on at time set on timer). If no timer, this will always be lit.
Q 0.0 - fans on
Q 0.1 - main solenoid valve on
Q 0.2 - sequence 1 solenoid valve on
Q 0.3 - sequence 2 solenoid valve on
Q 0.0 - sequence 3 solenoid valve on
Q 0.5 - sequence 4 solenoid valve on
Q 0.6 - sequence 5 solenoid valve on
Q 1.0 - detergent pump on
Q 1.1 - fire mode light on
30
30
October 2010
Page 31
BALANCING THE KITCHEN EXHAUST SYSTEM
A. To determine the proper dining room air balance:
1. Refer to engineering drawings to determine total exhaust CFM from dining areas. (Exhaust fans, heating
and air conditioning units, restrooms, etc.)
2. Determine the total CFM of make-up air supplied to dining area.
3. Subtract #1 from #2 above. If the result is a negative number, a negative pressure is present in the dining
area. In this case, kitchen exhaust odors could be drawn from the kitchen to the dining area. Therefore,
exhaust or supply air should be adjusted to provide a slight positive pressure in the dining area.
B. To determine proper kitchen air balance:
1. Refer to engineering drawings to determine total exhaust from the kitchen area. (Exhaust hoods,
dishwasher hoods, etc.)
2. Determine total CFM of make-up air supplied to kitchen area. (Make-up air hoods, heating and air
conditioning units, etc.)
3. Subtract #1 from #2 above. The result should be a negative number. If the result is a positive number, a
positive pressure is present in the kitchen area. Kitchen odors could be forced into the dining area. Also,
a positively balanced kitchen area can adversely affect the performance of the exhaust hood.
Caution: According to NFPA 96, Ch. 8-3 Replacement Air : Replacement air quantity shall be adequate to prevent
negative pressures in the commercial cooking areas from exceeding 4.98kPa (.02 in. water column).
October 2010
31
31
Page 32
Measuring Hood Exhaust Volume:
A digital 2-3/4 in. rotating vane anemometer can be used to measure exhaust CFM when the more accurate
pilot traverse is not available. Accuracy of the rotating vane anamometer has been tested at + 15%.
Measuring Velocity and Calculating Volume
1. Turn off all cooking equipment and hood supply fan (if applicable).
2. Remove the deflector panel on short circuit hoods.
3. Place the anemometer head in the hood exhaust airstream as shown in Fig. 25. It must be
placed in the slot as close to the back wall of the hood as possible and at a 90° angle to it.
4. Take measurements at 8 in. intervals along the entire length of the hood.
5. Calculate the average slot velocity.
6. Calculate the CFM per lineal foot by dividing the average velocity by a conversion factor of 3.9.
7. Calculate the hood’s exhaust volume by multiplying the CFM per lineal foot by the length of the hood.
Example:
1. Measured slot velocities in FPM for a hood 4 ft.-0 in.
920 937 924 935 927 925
Fig. 25
Exhaust
Airflow
Digital Rotating
Vane Anemometer
2. Average slot velocity = (Sum of velocity readings)
(Number of readings)
4. Hood exhaust volume = (CFM/lineal foot) x (hood length)
= 238 x 4 = 952 CFM
32
32
October 2010
Page 33
Supply (If Applicable):
Example for Perforated Face Supply
1. Hood set up
If the make-up air unit has a temperature control, it should be used to keep the supply air a the desired room
discharge air temperature.
2. Measure Velocities
Divide the perforated face panel into a grid of equal areas, each approximately 4 in. square.
Measure the velocity at the center of each grid area. A digital 2 3/4 in. rotating vane anemometer or
equivalent is suggested. The center of the anemometer should be held tight to the face of the panel, and
parallel to the filter. Both squareness and distance are important for accuracy. Calculate the average
velocity of the panel.
3. Measure the length, height, and width of the perforated face panel.
4. Calculate the perforated face panel volume in CFM by using the following formula:
All cooking equipment should be off. The hood exhaust
should also be off.
1. Measuring Velocities
• Velocitymeasurementsshouldbemadewith
a digital 2-3/4 in. rotating vane anemometer
or its equivalent.
• Onevelocitymeasurementshouldbetaken
for every 8 in. of short circuit opening length,
starting tight against one edge of the opening, and finishing tight against the other
edge. The anemometer should be placed at
the bottom edge of the opening, flush with the bottom lip as shown in Fig. 26. Both squareness and placement are important for
accuracy.
2. Calculate the average slot velocity.
3. Calculate the CFM per linear foot by dividing the
average velocity by a conversion factor of 5.52.
Fig. 26
4. Calculate the hoods exhaust volume by
multiplying the CFM per linear foot by the total
hood length.
Example: 4 ft. short circuit hood (36 in. short circuit opening).
1. Number of Readings = 36 in. / 8 in. => 6 readings
2. Average Slot Velocity = (Sum of Velocity Readings)
(Number of Readings)
= 786 + 900 + 1126 + 1048 + 1111 + 1115 = 6086 = 1014 FPM
6 6
3 . CFM per Linear Foot = Average Slot Velocity in FPM = 1014 = 184 CFM / Linear Foot
5.52 5.52
4. Hood Supply Volume = (CFM/Linear Foot) x (Total Hood Length in Feet)
= 184 x 4 = 736 CFM
34
34
October 2010
Page 35
Field Wiring for the Ansul or Amerex Snap-Action Switch
Option A
Relay Part NO. 14702
* K1a and K1b are N.O. when K1 is de-energized
Manual Reset Relay
Part NO. 14702
K1*
N.O.
K1a
K1b
N.O.
Push Button
Switch
Gas Valve
See Note 3
1
2
3
5
6
7
8
L1
110V/60HZ
Black
Red
Brown
L2
Snap-Action Switch
Part NO. 423878
Option B
Relay Part NO. 426151
Ansul Snap-Action Switch
(switch contacts shown with Ansul
Automan in the cocked position)
3. Gas Valves: "UL listed electrically-operated safety valve for natural, or LP gas
as needed of appropriate pressure and temperature rating, 110v/60 HZ" or
Ansul gas valves. Part numbers 13707, 13708, 13709, 13710, and 17643.
4. Do not use black wire on snap-action switch in normal installation.
Black wire may only be used for extraneous alarm, light circuits, etc.
Wiring Diagrams
Equipment
Alarms
Waterwash
Fans
October 2010
35
35
Page 36
FireSystemControl
Box
HOOD-1B
CONTROL CENTER
EXHAUST
FAN-1B
EXHAUST
FAN-1A
HOOD-1A
POWER
PANEL
MUAFAN
FIELD WIRING
WATER WASH CONTROL
PANEL
W/ SWITCHES
Overall Wiring Plan View
Diagram illustrates the overall plan view
when the control center is located in the
make-up air unit.
EXHAUST
FAN-1A
POWER
PANEL
HOOD-1A
FIELD WIRING
Diagram illustrates the overall plan view
when utilizing a wall mounted kitchen
EXHAUST
FAN-1B
fan control center (KFCC)
EXHAUST
FAN-1A
EXHAUST
FAN-1B
HOOD-1B
MUA FAN
MUA FAN
CONTROL CENTER
Fire
System
Control
Box
CONTROL CENTER
WATER WASH CONTROL
PANEL
W/ SWITCHES
36
36
POWER
PANEL
FIELD WIRING
HOOD-1A
HOOD-1B
Fire
System
Control
Box
WATER WASH CONTROL
PANEL
W/ SWITCHES
KFCC
October 2010
Page 37
Wiring for Hood Switch Panels
The diagrams below show a typical hood switch panel remote mounted.
All switches are provided in the waterwash control panel.
The diagram below shows how to wire the exhaust and supply fans with a control panel to a fire suppression
contact (FSC1). When wired properly, the supply fan will be turned off if the fire system is activated and allow the
exhaust fan to continue to operate.
JUNCTION BOX
ON TOP OF HOOD
HOOD
LIGHTS
CONTROL
VOLTGE
H
N
120/60/1
CONTROL
H
N
OPTIONAL
LIMIT SWITCH(ES)
IN AUTMATIC DAMPER
89 2134 56
HOOD
LIGHTS
R1
START
I0.1
L+
I0.0
PLC
Q0.0
Q0.1
OL
EXH
FANFAN
STRSTR
SUPPRESSION
CONTACTS
SUP
FIRE
STOP
HEAT
(OPTIONAL)
OL
N7
SUP
HTR
CTRL
WIRING BY OTHERS
FACTORY WIRING
October 2010
REMOTE MOUNTED WATERWASH CONTROL PANEL
37
37
Page 38
Circuit Diagram
Single Throw
Double Throw
Center Off
Double Throw
Single Pole
OFF
ON
ON (NC)ON (NC)
ON (NO)
ON
OFF
ON
OFF
ON
ON (NO)
Double Pole
OFF
ON
OFF
ONON
ON (NC)ON (NC)
ON (NO)
ON (NC)
ON (NO)
ON
OFF
ON
ON
OFF
ON
OFF
ON
OFF
ON (NO)
ON (NC)
ON (NO)
Off if both are not activated
Off if either are not activated
On if both are activated
Normally Open Contacts
On if both are not activated
Off if either are not activated
Off if both are activated
Normally Closed Contacts
Series Circuit
Parallel Circuit
Off if both are not activated
On if either is activated
On if both are activated
HOOD LENGTH > 20' MUST USE THE SEQUENCE
WASH OPTION. PIPE SIZE WILL DEPEND ON THE
LONGEST LENGTH OF HOOD WASHED AT ONE TIME
LENGTH OF LONGEST HOOD
OR SEQUENCE OF HOOD
4' - 10'
>10' - 20'
OPTIONAL:
LOW DETERGENT INDICATOR
SEQUENCED HOODS
TIMER
24 HOUR
7 DAY
WATER REQUIREMENTS
WATER TEMPERATURE 140° F. TO 180° F
WATER PRESSURE = 40 PSI TO 60 PSI
AVE. WATER USAGE = 1.1 GPM PER LN. FT. OF HOOD
(@ 40 PSI)
12.56
3.50
3.50
PIPE CONNECTION
(1.75 DIA. HOLE)
18.91
HINGED
DOOR
OPTIONAL
VACUUM BREAKER
FIELD INSTALLED
PIPE BY OTHERS
DETERGENT LINE
8.37
ELECTRICAL
CONNECTIONS
(.88 DIA. HLS)
6.0
TO HOOD(S)
CHECK VALV E
FIELD INSTALLED
6.37
4.37
9.53
HINGED
DOOR
SEQUENCE OF OPERATIONS
15 SEC. COLD WATER PURGE (OPTIONAL 30 SEC.)
4 MIN. WASH (OPTIONAL 0 TO 10 MIN.)
30 SEC. DETERGENT PURGE (OPTIONAL 1 MIN.)
15 MIN. SEQUENCE DELAY (OPT. 0 TO 45 MIN.)
1 MIN. DRAIN DOWN (OPTIONAL 10 MIN.)
1 MIN. DRY (FANS ON) (OPTIONAL 10 MIN.)
2.37
2.00
30"
30"
9"
WATER TEMPERATURE
& PRESSURE GAUGE
DETERGENT PUMP
SOLENOID VALV E
SHOCK ARRESTOR
PIPE BY OTHERS
October 2010
UNION
GATE VALVE
UNION
1"
WATER INLET
DETERGENT TANK
2.5 GAL. CAPACITY
DETAIL OF LABEL & SWITCHES
OPTIONAL SEQUENCING VALVES
FIELD INSTALLED
WATER WASH HOOD CONTROL PANEL
HOOD LIGHTS
LIGHTEDLIGHTED
PUSHBUTTON
SWITCH
1. PUSH THE START FAN SWITCH BEFORE TURNING ON THE COOKING EQUIPMENT.
2. WHEN THE COOKING EQUIPMENT HAS BEEN SHUT DOWN AND ALLOWED TO
COOL PROPERLY, PUSH THE STOP FAN / START WASH SWITCH. THIS WILL
TURN OFF THE FANS AND START THE WASH CYCLE. IF THE SYSTEM HAS
THE 24 HOUR TIMER OPTION THE WASH CYCLE WILL BEGIN AT THE SET
TIME. AFTER THE WASH CYCLE THE SYSTEM WILL RESET FOR THE NEXT
OPERATION.
FIRE MODE IS INITIATED BY AN EXTERNAL SIGNAL FROM A FIRE
SUPPRESSION SYSTEM. IN FIRE MODE THE WATER WASH SYSTEM WILL TURN
ON THE EXHAUST FAN AND CONTINUOUSLY SPRAY WATER INTO THE HOOD.
SEE THE INSTALLATION AND OPERATION MANUAL FOR MORE INFORMATION.
HOOD LENGTH > 20' MUST USE THE SEQUENCE
WASH OPTION. PIPE SIZE WILL DEPEND ON THE
LONGEST LENGTH OF HOOD WASHED AT ONE TIME
LENGTH OF LONGEST HOOD
OR SEQUENCE OF HOOD
4' - 10'
>10' - 20'
OPTIONAL:
LOW DETERGENT INDICATOR
SEQUENCED HOODS
TIMER
24 HOUR
7 DAY
WATER REQUIREMENTS
WATER TEMPERATURE 140° F. TO 180° F
WATER PRESSURE = 40 PSI TO 60 PSI
AVE. WATER USAGE = 1.1 GPM PER LN. FT. OF HOOD
(@ 40 PSI)
14.38
10.75
7.13
3.50
3.50
1st
2nd
PIPE CONNECTIONS
FOR SEQUENCED WASHES
(1.75 DIA. HOLES)
4th3rd
18.91
HINGED
DOOR
TO HOOD(S)
PIPE BY OTHERS
OPTIONAL SEQUENCING VALVES
ELECTRICAL
CONNECTIONS
(.88 DIA. HLS)
8.37
9.53
HINGED
DOOR
SEQUENCE OF OPERATIONS
15 SEC. COLD WATER PURGE (OPTIONAL 30 SEC.)
4 MIN. WASH (OPTIONAL 0 TO 10 MIN.)
30 SEC. DETERGENT PURGE (OPTIONAL 1 MIN.)
15 MIN. SEQUENCE DELAY (OPT. 0 TO 45 MIN.)
1 MIN. DRAIN DOWN (OPTIONAL 10 MIN.)
1 MIN. DRY (FANS ON) (OPTIONAL 10 MIN.)
6.37
4.37
2.37
2.00
30"
30"
9"
40
40
UNION
WATER TEMPERATURE
& PRESSURE GAUGE
SOLENOID VALV E
DETERGENT PUMP
CHECK VALV E
SHOCK ARRESTOR
GATE VALVE
UNION
PIPE BY OTHERS
REDUCED PRESSURE
BACKFLOW PREVENTER
FIELD INSTALLED
1"
OPTIONAL
DETERGENT TANK
2.5 GAL. CAPACITY
WATER INLET
DETAIL OF LABEL & SWITCHES
KITCHEN VENTILATION SYSTEMS
WATER WASH HOOD CONTROL PANEL
STOP FAN /
START WASH
PUSHBUTTON
SWITCH
FIRE MODE
FIRE MODE
INDICATOR
LIGHT
LOW DETERGENT
OPTIONAL
INDICATOR
LIGHT
HOOD LIGHTS
LIGHTEDLIGHTED
PUSHBUTTON
SWITCH
1. PUSH THE START FAN SWITCH BEFORE TURNING ON THE COOKING EQUIPMENT.
2. WHEN THE COOKING EQUIPMENT HAS BEEN SHUT DOWN AND ALLOWED TO
COOL PROPERLY, PUSH THE STOP FAN / START WASH SWITCH. THIS WILL
TURN OFF THE FANS AND START THE WASH CYCLE. IF THE SYSTEM HAS
THE 24 HOUR TIMER OPTION THE WASH CYCLE WILL BEGIN AT THE SET
TIME. AFTER THE WASH CYCLE THE SYSTEM WILL RESET FOR THE NEXT
OPERATION.
SUPPRESSION SYSTEM. IN FIRE MODE THE WATER WASH SYSTEM WILL TURN
ON THE EXHAUST FAN AND CONTINUOUSLY SPRAY WATER INTO THE HOOD.
OPERATING INSTRUCTIONS
FIRE MODE IS INITIATED BY AN EXTERNAL SIGNAL FROM A FIRE
SEE THE INSTALLATION AND OPERATION MANUAL FOR MORE INFORMATION.
HOOD LENGTH > 20' MUST USE THE SEQUENCE
WASH OPTION. PIPE SIZE WILL DEPEND ON THE
LONGEST LENGTH OF HOOD WASHED AT ONE TIME
LENGTH OF LONGEST HOOD
OR SEQUENCE OF HOOD
4' - 10'
>10' - 20'
OPTIONAL:
LOW DETERGENT INDICATOR
SEQUENCED HOODS
CONTINUOUS COLD WATER SPRAY
TIMER
24 HOUR
7 DAY
WATER REQUIREMENTS
HOT WATER TEMPERATURE 140° F. TO 180° F
HOT WATER PRESSURE = 40 PSI TO 60 PSI
AVE. HOT WATER USAGE = 1.1 GPM PER LN. FT. OF HOOD
COLD WATER PRESSURE = 30 PSI TO 60 PSI
AVE. COLD WATER USAGE = 0.076 GPM PER LN. FT. OF HOOD
(@ 40 PSI)
(@ 25 PSI)
16.78
12.56
3.50
3.50
DETERGENT LINE
3/4" OR 1" PIPE
CONNECTION
18.91
HINGED
DOOR
OPTIONAL
VACUUM BREAKER
FIELD INSTALLED
PIPE BY OTHERS
CHECK VALV E
FIELD INSTALLED
ELECTRICAL
CONNECTIONS
(.88 DIA. HLS)
3/4" PIPE
CONNECTION
6.0
TO HOOD(S)
8.44
6.44
4.44
9.53
HINGED
DOOR
SEQUENCE OF OPERATIONS
15 SEC. COLD WATER PURGE (OPTIONAL 30 SEC.)
4 MIN. WASH (OPTIONAL 0 TO 10 MIN.)
30 SEC. DETERGENT PURGE (OPTIONAL 1 MIN.)
15 MIN. SEQUENCE DELAY (OPT. 0 TO 45 MIN.)
1 MIN. DRAIN DOWN (OPTIONAL 10 MIN.)
1 MIN. DRY (FANS ON) (OPTIONAL 10 MIN.)
ELECTRICAL REQUIREMENTS
115 VA C, 20 AMP
SEPARATELY FUSED SERVICE
2.44
2.06
30"
30"
9"
WATER TEMPERATURE
& PRESSURE GAUGE
SOLENOID VALV E
DETERGENT PUMP
SHOCK ARRESTOR
PIPES BY OTHERS
October 2010
UNION
GATE VALVES
UNIONS
3/4"
3/4"
1" or
WATER INLETS
TO HOOD(S)
UNION
WATER TEMPERATURE
& PRESSURE GAUGE
SOLENOID VALV E
PRESSURE
REGULATOR
DETERGENT TANK
2.5 GAL. CAPACITY
DETAIL OF LABEL & SWITCHES
OPTIONAL SEQUENCING VALVES
FIELD INSTALLED
WATER WASH HOOD CONTROL PANEL
HOOD LIGHTS
LIGHTEDLIGHTED
PUSHBUTTON
SWITCH
1. PUSH THE START FAN SWITCH BEFORE TURNING ON THE COOKING EQUIPMENT.
2. WHEN THE COOKING EQUIPMENT HAS BEEN SHUT DOWN AND ALLOWED TO
COOL PROPERLY, PUSH THE STOP FAN / START WASH SWITCH. THIS WILL
TURN OFF THE FANS AND START THE WASH CYCLE. IF THE SYSTEM HAS
THE 24 HOUR TIMER OPTION THE WASH CYCLE WILL BEGIN AT THE SET
TIME. AFTER THE WASH CYCLE THE SYSTEM WILL RESET FOR THE NEXT
OPERATION.
FIRE MODE IS INITIATED BY AN EXTERNAL SIGNAL FROM A FIRE
SUPPRESSION SYSTEM. IN FIRE MODE THE WATER WASH SYSTEM WILL TURN
ON THE EXHAUST FAN AND CONTINUOUSLY SPRAY WATER INTO THE HOOD.
SEE THE INSTALLATION AND OPERATION MANUAL FOR MORE INFORMATION.
HOOD LENGTH > (MAX)' MUST USE THE SEQUENCE
WASH OPTION. PIPE SIZE WILL DEPEND ON THE
LONGEST LENGTH OF HOOD WASHED AT ONE TIME
LENGTH OF LONGEST HOOD
OR SEQUENCE OF HOOD
>4' - 10(max)'
>10' - 20(max)'
>20' - 30(max)'
>30' - 45(max)'
OPTIONAL:
LOW DETERGENT INDICATOR
SEQUENCED HOODS
TIMER
24 HOUR
7 DAY
WATER REQUIREMENTS
WATER TEMPERATURE 140° F. TO 180° F
WATER PRESSURE = 40 PSI TO 60 PSI
AVE. WATER USAGE = 1.1 GPM PER LN. FT. OF HOOD
(@ 40 PSI)
18.00
3.83
TRIM ANGLE
ALL AROUND
2.38
18.91
HINGED
DOOR
PIPE BY OTHERS
TO HOOD(S)
UNION
WATER TEMPERATURE
& PRESSURE GAUGE
ELECTRICAL
CONNECTIONS
(.88 DIA. HLS)
8.37
8.53
HINGED
DOOR
SEQUENCE OF OPERATIONS
15 SEC. COLD WATER PURGE (OPTIONAL 30 SEC.)
4 MIN. WASH (OPTIONAL 0 TO 10 MIN.)
30 SEC. DETERGENT PURGE (OPTIONAL 1 MIN.)
15 MIN. SEQUENCE DELAY (OPT. 0 TO 45 MIN.)
1 MIN. DRAIN DOWN (OPTIONAL 10 MIN.)
1 MIN. DRY (FANS ON) (OPTIONAL 10 MIN.)
6.37
4.37
2.37
2.00
48"
30"
7"
DETAIL OF LABEL & SWITCHES
REDUCED PRESSURE
BACKFLOW PREVENTER
42
42
SOLENOID VALV E
SHOCK ARRESTOR
DETERGENT PUMP
CHECK VALV E
UNION
DETERGENT TANK
4.5 GAL. CAPACITY
PIPE BY OTHERS
TO
DRAIN
WATER
INLET
TIMER
BALL VALVE
PIPE BY OTHERS
KITCHEN VENTILATION SYSTEMS
WATER WASH HOOD CONTROL PANEL
STOP FAN /
START WASH
PUSHBUTTON
SWITCH
FIRE MODE
FIRE MODE
INDICATOR
LIGHT
START FAN
LOW DETERGENT
INDICATOR
LIGHT
HOOD LIGHTS
LIGHTEDLIGHTED
PUSHBUTTON
SWITCH
1. PUSH THE START FAN SWITCH BEFORE TURNING ON THE COOKING EQUIPMENT.
2. WHEN THE COOKING EQUIPMENT HAS BEEN SHUT DOWN AND ALLOWED TO
COOL PROPERLY, PUSH THE STOP FAN / START WASH SWITCH. THIS WILL
TURN OFF THE FANS AND START THE WASH CYCLE. IF THE SYSTEM HAS
THE 24 HOUR TIMER OPTION THE WASH CYCLE WILL BEGIN AT THE SET
TIME. AFTER THE WASH CYCLE THE SYSTEM WILL RESET FOR THE NEXT
OPERATION.
SUPPRESSION SYSTEM. IN FIRE MODE THE WATER WASH SYSTEM WILL TURN
ON THE EXHAUST FAN AND CONTINUOUSLY SPRAY WATER INTO THE HOOD.
SEE THE INSTALLATION AND OPERATION MANUAL FOR MORE INFORMATION.
OPERATING INSTRUCTIONS
FIRE MODE IS INITIATED BY AN EXTERNAL SIGNAL FROM A FIRE
LIGHTED
PUSHBUTTON
SWITCH
P.N. 454034
October 2010
Page 43
WATER WASH CONTROL PANEL - MODEL WW
W / REDUCED PRESSURE BACKFLOW PREVENTER & COLD WATER SPRAY
HOOD LENGTH > 20' MUST USE THE SEQUENCE
WASH OPTION. PIPE SIZE WILL DEPEND ON THE
LONGEST LENGTH OF HOOD WASHED AT ONE TIME
1"
PIPE SIZE
LENGTH OF LONGEST HOOD
OR SEQUENCE OF HOOD
4' - 10'
>10' - 20'
OPTIONAL:
LOW DETERGENT INDICATOR
SEQUENCED HOODS
CONTINUOUS COLD WATER SPRAY
TIMER
24 HOUR
7 DAY
WATER REQUIREMENTS
HOT WATER TEMPERATURE 140° F. TO 180° F
HOT WATER PRESSURE = 40 PSI TO 60 PSI
AVE. HOT WATER USAGE = 1.1 GPM PER LN. FT. OF HOOD
COLD WATER PRESSURE = 30 PSI TO 60 PSI
AVE. COLD WATER USAGE = 0.076 GPM PER LN. FT. OF HOOD
(@ 40 PSI)
(@ 25 PSI)
16.78
12.56
3.50
3.50
DETERGENT LINE
3/4" OR 1" PIPE
CONNECTION
18.91
HINGED
DOOR
PIPE BY OTHERS
TO HOOD(S)
TO HOOD(S)
UNION
WATER TEMPERATURE
& PRESSURE GAUGE
SOLENOID VALV E
DETERGENT PUMP
CHECK VALV E
SHOCK ARRESTOR
GATE VALVES
8.44
ELECTRICAL
CONNECTIONS
(.88 DIA. HLS)
3/4" PIPE
CONNECTION
UNION
WATER TEMPERATURE
& PRESSURE GAUGE
SOLENOID VALV E
6.44
4.44
9.53
HINGED
DOOR
SEQUENCE OF OPERATIONS
15 SEC. COLD WATER PURGE (OPTIONAL 30 SEC.)
4 MIN. WASH (OPTIONAL 0 TO 10 MIN.)
30 SEC. DETERGENT PURGE (OPTIONAL 1 MIN.)
15 MIN. SEQUENCE DELAY (OPT. 0 TO 45 MIN.)
1 MIN. DRAIN DOWN (OPTIONAL 10 MIN.)
1 MIN. DRY (FANS ON) (OPTIONAL 10 MIN.)
ELECTRICAL REQUIREMENTS
115 VA C, 20 AMP
SEPARATELY FUSED SERVICE
2.44
2.06
OPTIONAL SEQUENCING VALVES
FIELD INSTALLED
9"
30"
DETAIL OF LABEL & SWITCHES
KITCHEN VENTILATION SYSTEMS
WATER WASH HOOD CONTROL PANEL
STOP FAN /
START WASH
PUSHBUTTON
SWITCH
FIRE MODE
INDICATOR
LIGHT
LOW DETERGENT
OPTIONAL
INDICATOR
LIGHT
HOOD LIGHTS
LIGHTEDLIGHTED
PUSHBUTTON
SWITCH
START FAN
LIGHTED
PUSHBUTTON
SWITCH
30"
PIPES BY OTHERS
October 2010
UNIONS
3/4"
1" or
REDUCED PRESSURE
BACKFLOW PREVENTER
OPTIONAL
FIELD INSTALLED
3/4"
COLD WATER INLET
PRESSURE
REGULATOR
DETERGENT TANK
2.5 GAL. CAPACITY
HOT WATER INLET
1. PUSH THE START FAN SWITCH BEFORE TURNING ON THE COOKING EQUIPMENT.
2. WHEN THE COOKING EQUIPMENT HAS BEEN SHUT DOWN AND ALLOWED TO
COOL PROPERLY, PUSH THE STOP FAN / START WASH SWITCH. THIS WILL
TURN OFF THE FANS AND START THE WASH CYCLE. IF THE SYSTEM HAS
THE 24 HOUR TIMER OPTION THE WASH CYCLE WILL BEGIN AT THE SET
TIME. AFTER THE WASH CYCLE THE SYSTEM WILL RESET FOR THE NEXT
OPERATION.
SUPPRESSION SYSTEM. IN FIRE MODE THE WATER WASH SYSTEM WILL TURN
ON THE EXHAUST FAN AND CONTINUOUSLY SPRAY WATER INTO THE HOOD.
SEE THE INSTALLATION AND OPERATION MANUAL FOR MORE INFORMATION.
OPERATING INSTRUCTIONS
FIRE MODE IS INITIATED BY AN EXTERNAL SIGNAL FROM A FIRE
the interior has been cleaned of all grease, dust, lint, etc. If overall cleaning appears to be inadequate, see
Troubleshooting and Detergent Pump Sections.
If there is water running through the system when the hood is not in a cleaning cycle, the sys-
tem may be in fire mode. (Fire mode indicator light will be lit.) Check to ensure that the water
wash system is wired to the fire system microswitch and that there is a jumper between
terminal s 5 & 6 on the PLC.
Hot water running continuously after wash cycle, detergent pump not running
If water is spraying, but the detergent pump is not running (and fire mode and wash indicator
lights are off) the solenoid valve may be stuck in the open position. To correct:
and stem. CAUTION: Turn off electrical power before disassembling valve.
Clean valve coil and stem, and re-install very carefully to avoid damaging the plunger.
If after checking all components, the problem continues, check the wiring circuit.
See wiring diagram.
Reduced pressure backflow preventer (RPBP) may spit small amounts of water as fixtures upstream are
used. Air gap assembly may be needed to catch drips and drain them away to a sanitary sewer.
October 2010
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Page 48
TROUBLESHOOTING
Problem: Exhaust fan is not operating or is not operating at design levels.
Items to Check Possible Solution
Is the fan receiving power? Replace fuses, reset circuit breakers, check disconnect.
Is the belt loose or broken? Replace or tighten belt.
Is the fan rotating in correctly? Have the electrician correctly wire the fan.
Is the make-up air operating? Problems with make-up air may interfere with the exhaust fan - check the manufacturers installation manual.
Does the airflow need to be Adjust or replace pulleys to increase fan RPM, install a larger
increased? motor.
Does the fan vibrate? Clean the fan wheel/blade, replace fan wheel if damaged, check for
loose bolts, check for broken or damaged components, check for rags
and other foreign objects.
Problem: Hood is full of smoke. There is smoke coming out of the edges of the hood.
Items to Check Possible Solution
Is the fan operating at design levels? See exhaust fan section.
Is the fan correctly sized? Refer to test and balance report, design specifications and fan curves;
have an electrician check the motor amperage; try removing the filter
temporarily to see if capture improves
(Make sure to replace filter to prevent risk of fire!); switch to
different filters with lower static pressure.
Are the filters in good condition? Clean filters, replace damaged filters, properly position filters.
Is there sufficient make-up air? Check make-up air unit, increase make-up air, make-up air should be
(Kitchen should be in a slight evenly distributed throughout the kitchen.
negative but not excessive-check to
see if there is a strong draft through
an open door)
Does the current cooking equipment Adjust or replace fan to match the cooking equipment load.
match the original design?
Are there multiple hoods on one fan? One hood may be over exhausting and the other hood not drawing enough - restrict second hood to help problem hood.
Are there closed dampers in the duct? Open dampers.
Is the ductwork complex or to small? Change to a higher static fan, modify the ductwork.
Is the ductwork obstructed? Clear obstruction.
Is this a short circuit hood? Turn off or reduce the amount of air supplied to short circuit.
Problem: Smoke blows away before reaching the bottom of the hood.
Items to Check Possible Solution
Are there cooling fans directed at Turn off or redirect fans.
the hood or cooking equipment?
Are there ceiling diffusers directing Move diffusers to more neutral area or replace with a diffuser that directs
air at the hood? air away from the hood.
Are there open windows or doors? Close windows and doors.
Are there cross drafts or other drafts Find source of the draft and eliminate, add side skirts to hood (test with
in the kitchen? cardboard - use stainless for permanent side skirts); increase the amount of overhang on the spillage side; add a 6 in. lip around the base
of the hood (test with cardboard - use stainless for permanent side skirts); make-up air should be spread out evenly through the kitchen.
Is the hood near a main walkway? Add side skirts to hood (test with cardboard first); increase the amount
of overhang on spillage side.
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October 2010
Page 49
Problem: Smoke blows away before reaching the bottom of the hood.
Items to Check Possible Solution
Are there pass thru windows near Adjust amount and locations of make-up air to eliminate drafts
the hood? through the pass through windows.
Is this an air curtain hood? Turn off or reduce the amount of make-up air.
Is the make-up air part of the hood Try turning off or reducing the amount of make-up air; block off portions
or an attached plenum? of the supply to direct air away from the problem area (test with
cardboard)
Problem: Pilot lights are being blown out or cooking equipment is being cooled by make-up air.
Items to Check Possible Solution
Are there drafts from make-up air? Try turning off or reducing the amount of make-up air; block off portions
of the supply to direct air away from the problem area (test with cardboard first); remove any obstructions in front of supply that directs air
toward cooking equipment.
Problem: Cold air can be felt by the cook at the hood.
Items to Check Possible Solution
Is this a short circuit hood? Turn off or reduce the amount of air supplied to short circuit.
Is this an air curtain hood? Turn off or reduce the amount of air supplied to the air curtain; heat the
supply air.
Is the make-up air part of the hood Try turning off or reducing the amount of make-up air; heat the supply air.
or an attached plenum?
Problem: The kitchen gets hot.
Items to Check Possible Solution
Is the hood capturing? Hood is not drawing enough air, see sections above on fan performance
and hood capture.
Is this an air curtain hood? Turn off or reduce the amount of air supplied to the air curtain.
Is the make-up air part of the hood Try turning off or reducing the amount of make-up air; cool the supply air.
or an attached plenum?
Problem: Cooking odors in the dining area.
Items to Check Possible Solution
Is the hood capturing? Hood is not drawing enough air, see sections above on fan performance
and hood capture.
Is there a draft through doors Decrease make-up air in the kitchen; increase exhaust air through hood.
between the kitchen and dining area?
Problem: Grease is running off the hood.
Items to Check Possible Solution
Is there grease on top of the hood? Exhaust duct is not correctly welded.
Is the caulk missing or damaged? Clean problem area and recaulk.
Is the grease cup inserted properly? Put grease cup back in place.
Problem: Hood is noisy.
Items to Check Possible Solution
Is the fan running in the correct See fan section.
direction?
Are the filters in place? Replace missing filters.
Is the hood over exhausting? Slow down fan (see fan section)
October 2010
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Page 50
Approved Waterwash Detergent - Not provided by Accurex
SC5 from 2010 Products call 800-286-2010
X-701 from ZEP Manufacturing call 877-428-9937
Replacement Parts:
When Ordering Parts: please be prepared to provide us with your cabinet and hood system model
number and serial number from labels on the hood and cabinet. See the diagram and chart below as well as the
drawing on the following page to identify the replacement parts needed.
Accurex Part Number
Waterwash Nozzles 453675
Continuous Cold Water Mist Nozzles 456767
General Replacement Parts
Part NumberDescription
451131Grease Cup (GH, GK and GX Hoods)
453498Glass Globes for hood lights (clear)
851744GX Filter Removal Tool
851834Baffle (GH) Filter Removal Tool
851747GK Filter Removal Tool
Repair Kits:
Solenoid Repair Kit from GraingerSolenoid Model 1A579 - Repair Kit # K-1180
Solenoid Model 1A578 - Repair Kit # K-1172
Pump Repair from Blue-White IndustriesModel C-600 call 714-893-8529
Reduced Pressure Backflow Preventer from ConbraCo.
Call 1-704-841-6000 or visit www.conbraco.com
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50
October 2010
Page 51
Replacement Parts
QTY 1 REQ'D
PILOT LIGHT RED
P. N. 382802
W/120V LED
FIRE MODE
W/120V LED
LIGHT UNIT GREEN
P. N. 382567
MATCH
QTY 2 REQ'D
P. N. 382669
MOMENTARY GREEN
QTY 2 REQ'D
ILL. PUSH BUTTON
P. N. 382369
N.O. CONTACT BLOCK
QTY 2 REQ'D
FOR FURNAS &
CUTLER-HAMMER
LENS COVER
RED : 00381876
AMBER : 00381877
GREEN : 00381875
COLOR MUST
REPLACEMENT LIGHT BULBS
P.N. 454034
P. N. 456854
LATCH
COOL PROPERLY, PUSH THE STOP FAN / START WASH SWITCH. THIS WILL
2. WHEN THE COOKING EQUIPMENT HAS BEEN SHUT DOWN AND ALLOWED TO
1. PUSH THE START FAN SWITCH BEFORE TURNING ON THE COOKING EQUIPMENT.
TURN OFF THE FANS AND START THE WASH CYCLE. IF THE SYSTEM HAS
TIME. AFTER THE WASH CYCLE THE SYSTEM WILL RESET FOR THE NEXT
THE 24 HOUR TIMER OPTION THE WASH CYCLE WILL BEGIN AT THE SET
OPERATION.
FIRE MODE
FIRE MODE IS INITIATED BY AN EXTERNAL SIGNAL FROM A FIRE
VACUUM BREAKER
3/4" - P.N. 453678
1" - P.N. 453679
QTY 1 REQ'D
REDUCED PRESSURE
BACKFLOW PREVENTER
3/4" - P.N. 463842
1" - P.N. 463843
QTY 1 REQ'D
AIR GAP FOR RBPB
3/4" or 1" - P.N. 459304
SEE THE INSTALLATION AND OPERATION MANUAL FOR MORE INFORMATION.
ON THE EXHAUST FAN AND CONTINUOUSLY SPRAY WATER INTO THE HOOD.
SUPPRESSION SYSTEM. IN FIRE MODE THE WATER WASH SYSTEM WILL TURN
LIGHT UNIT
W/120V LED
P. N. 382567
QTY 1 REQ'D
QTY 1 REQ'D (optional)
KITCHEN VENTILATION SYSTEMS
WATER WASH HOOD CONTROL PANEL
LOW
OPTIONAL
DETERGENT
LOW DETERGENT
STOP FAN /
START WASHSTART FAN
HOOD LIGHTS
OPERATING INSTRUCTIONS
QTY 1 REQ'D
QTY 1 REQ'D
P. N. 382369
P. N. 380326
TERMINAL BLOCK
N.O. CONTACT BLOCK
QTY 1 REQ'D
P. N. 382795
QTY 1 REQ'D
P. N. 380821
RELAY BASE 8-PIN
VAR. QTY REQ'D
12378910 11 12456
P. N. 381044
RELAY DPDT
25 AMP RELAY
P. N. 382752
QTY 1 REQ'D
QTY 1 REQ'D
3
6
9
4
7
1
6435
7281
123456
P. L.C. CPU
B
A
SF
SIMATIC
S7-200
SIEMENS
FUSE BLOCK
L1N1.11.00.73L*0.60.5
L+M1.51.41.31.21.11.00.70.60.50.40.30.20.10.01M
CPU 224
AC/DC/RLY
INPUTS
OUTPUTS
10
SEQ.
DELAY
FIRE
RUN
TERM
STOP
PUMP
TIME
WASH
SUPPLY
SEQ. 5
2M
+9 MIN. DRY
SEQ. 4
+9 MIN. DRIP
SEQ. 3
0.4
+30 SEC. DET.
CONTROLLER
2L*0.30.20.10.01L
+15 SEC. COLD
PROGRAMMABLE
TIMER
SEQ. 2
FIRE
SEQ. 1
OFF / WASH
MAIN
FAN ON
FANS
RUN
STOP
ILL. PUSHBUTTON, MAINT. GREEN
QTY 1 REQ'D
P. N. 380565
FUSE
H25030-1PR
380814
CLOCK
MOTOR
QTY 1 REQ'D
P. N. 382566
FUSE, LABEL
P. N. 380391
QTY 1 REQ'D
455622
30A
250V
FUSE BLOCK
MAXIMUM FUSE
FUSIBLE MAXIMUM
__ AMPS___VOLTS
PARTS SHIPPED LOOSE
SOLENIOD VALV E
3/4" - P.N. 381050
P. N. 455622
QTY 1 REQ'D
TIMER, 24 HOUR
1" - P.N. 381051
VAR. QTY REQ'D
TIMER, 7 DAY
QTY 1 REQ'D
P. N. 457586
or
ANTI-SIPHON VALV E
SOLENIOD COIL
P. N. 381049
VAR. QTY REQ'D
OPTIONAL
P. N. 457586
QTY 1 REQ'D
ONLY REQ'D W/
P. N. 454188
QTY 1 REQ'D
TIMER OPTIONS
FOR SERVICE PARTS CALL: 715-355-2349 or 355-2543
October 2010
GROUND LUG
PRESSURE GUAGE
P.N. 456765
QTY 1 REQ'D
SOLENOID VALV E
P.N. 381050
QTY 1 REQ'D
SOLENOID COIL
P.N. 381049
QTY 1 REQ'D
OPTIONAL
ONLY REQ'D W/
COLD WATER MIST
FOR TECHNICAL INFORMATION CALL: 715-355-2381 or 355-2447
P. N. 381197
DETERGENT PUMP
P. N. 453961
QTY 1 REQ'D
QTY 1 REQ'D
QTY 1 REQ'D
P. N. 381104
SWITCH LIQUID LEVEL
TUBING
DET. TANK
WEIGHT
CLEAR
TUBING
WHITE
OPTIONAL
ONLY REQ'D W/
LOW DETERGENT
STRAINER
PRESSURE
REDUCING
GATE VALVE
ANTI-SIPHON
VALV E
P. N. 454188
QTY 1 REQ'D
WATER SHOCK
ARRESTOR
P. N. 453682
QTY 1 REQ'D
GATE VALVE
3/4" - P. N. 453671
3/4" - P. N. 381050
1" - P.N. 381051
VAR. QTY REQ'D
SOLENIOD VALV E
TEMP/PRESSURE GUAGE
P. N. 457585
QTY 1 REQ'D
SOLENIOD COIL
P. N. 381049
VAR. QTY REQ'D
1" - P.N. 453672
3/4" - P. N. 453671
QTY 1 REQ'D
VALV E
QTY 1 REQ'D
REPLACEMENT HOOD NOZZLES
INDICATOR LIGHT
P. N. 456766
QTY 1 REQ'D
WATER WASH - 453675
COLD WATER MIST - 456767
OPTIONAL
ONLY REQ'D W/
COLD WATER MIST
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Page 52
Waterwash Start-up Checklist
Check boxes when this has been verified and gone over with customer.
HOOK-UP
r Plumbing Connected
Hot water supply
Piping to hoods(s)
Drain if RPBP is installed in cabinet
Shut-off valve(s) open
r Electrical Connected
120V/1 20A to terminals 1 & 2
Fans to terminals 3 & 4
Fire system microswitch to terminals 5 & 6 (sends signal to PLC input terminal I0.2)
Hood lights to terminals 8 & 9
Remote solenoid valves to terminals 10 thru 15 (only with vacuum breaker)
r Detergent
Suction tubing & strainer to bottom of detergent tank
Low detergent sensor in bottom of detergent tank (optional)
Detergent tank filled with proper detergent (SC-5)
r Timer, 24 hour / 7 day (optional)
Programmed - see instruction on page 25
Manually operate to send signal to PLC input terminal I0.3
rOFF MODE - see Sequence of Operations on page 29
PLC lights: Run, I0.2, I0.3 (I0.3 may be on or off during all modes)
START-UP
r COOKING MODE - see Sequence of Operations on page 29
Hood lights on - Activate “Hood Lights” switch or pushbutton
Hood light switch or button should be lit
Fans on - Press “Start Fan” button
Fan pushbutton should be lit
If Continuous Cold Water Spray installed, it will operate with the fans
Appliances on (gas & electric)
PLC lights: Run, I0.2, I0.3, Q0.0, Q0.7
r STOP MODE- see Sequence of Operations on page 29
Fans off - Press “Stop Fan / Start Wash” button
PLC lights: Run, I0.2, I0.3
r WASH MODE - see Sequence of Operations on page 29 & 30
Length of wash (detergent) and delay between sequences may be reduced to a
minimum - see instruction on page 7. RESET when done testing. Turn PLC mode switch to “Off” and then to “On” to activate new time settings.
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October 2010
Page 53
Manually activate timer or press “Stop Fan / Start Wash” button
Stop Fan / Start Wash button should be lit
Water should start running immediately
Run pump until bubbles are removed from the suction line (pump may need priming)
PLC lights: Run, I0.2, I0.3 (I0.3 will be on at the start of wash mode), Q0.1
Intermittent PLC lights: Q0.2 thru Q0.6, Q1.0, Q0.0, Q0.7
Record Water Pressure (should be 40-60 psi)
Record Water Temperature (should be 140-180 degrees F)
r STOP MODE- see Sequence of Operations on page 29
At end of wash cycle(s), system returns to stop mode
Hood lights off - De-Activate “Hood Lights” switch or pushbutton
All lights on face of cabinet should be off
PLC lights: Run, I0.2, I0.3
r FIRE MODE - see Sequence of Operations on page 30
Trip fire system or remove power from terminal #6 (topside of terminal 5)
All hoods should have water spraying inside
Fire Mode light should be on
PLC lights: Run, I0.3, Q0.0, Q0.1, Q0.2, Q0.3, Q0.4, Q0.5, Q0.6, Q1.0, Q1.1
r LOW DETERGENT MODE - (optional)
Lift suction valve at the end of the low detergent sensor out of detergent tank
Low Detergent light should be on
Replace suction valve and light should go off
MISCELLANEOUS
r Hood Access
Panels should fit tightly to prevent water spraying out
Adjust fingers on backside of panel for best fit
r Reduced Pressure Backflow Preventers (RPBP)
Reduced Pressure Backflow Preventers (RPBP) will spit small amounts of water when water is
used upstream of the RPBP
rCleaning
Is the hood being properly cleaned? See page 46 - Troubleshooting.
TROUBLESHOOTING
r See IOM Pages 45 - 49
One IOM is provided with every Waterwash hood and each control panel.
It is also available on the Internet at www.Accurex.com in the Kitchen Ventilation Systems
section.
October 2010
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Page 54
Date Notes
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October 2010
Page 55
Date Notes
October 2010
55
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Page 56
Warranty
Accurex warrants this equipment to be free from defects in material and workmanship for a period of one year from the purchase
date. Any units or parts which prove defective during the warranty period will be replaced at our option when returned to our
factory, transportation prepaid.
As a result of our commitment to continuous research, Accurex reserves the right to change specifications without notice.