ABC Medela 4100 Service manual
Service Manual
ABC Syringe Infusion Pump Model 4100
Atlanta BioMedical Corporation
305 Shawnee North Drive
Suite 250
Suwanee, GA 30024
(770) 904-3766
A
lways Best Care
©
Copyright by Atlanta BioMedical Corporation. All rights reserved. Contents of this
publication may not be reproduced in any form without the written permission of
Atlanta BioMedical Corporation. Printed in the USA.
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ABC Model 4100 Service Manual Table of Contents
Section 1: Introduction / Warnings / Cautions……………….. 3
Section 2: Functional Testing………………………………… 5
Section 3: Programming …………………………………….. 11
Section 4: Spare Parts and Tool Equipment List…………….. 19
Section 5: Calibration………………………………………… 22
Section 6: Alarm / Error Codes/Troubleshooting…………….. 26
Section 7: Service / Repair…………………………………… 29
Section 8: Theory of Operation………………………………. 64
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Section 1: ABC Model 4100 Service Manual
Introduction / Warnings / Cautions
This manual contains the technical service information for the ABC Model 4100 Syringe Infusion
Pump. The purpose of this manual is to provide the necessary technical information for
servicing, troubleshooting and repair of the Model 4100. Testing including all calibration checks
shold be performed at least yearly or whenever a pump has been dropped or damaged.
This manual is intended for use by trained biomedical technicians, who are authorized by their
medical facility to perform service and repair of medical devices.
Do not modify the Model 4100, perform any repairs not contained in this manual, or install
substitute parts. Unauthorized modifications or repairs will void the warranty.
All information contained in this service manual is current as of the effective dated listed and is
subject to change without notice. Contact ABC regarding any technical or repair service and
access to repair training videos. Service schools are conducted periodically.
To obtain technical assistance or repair service, contact:
Atlanta BioMedical Corporation
305 Shawnee North Drive, Suite 250
Suwanee, GA 30024
770-904-3766
WARNING ! Do not operate the Model 4100 if it has been dropped or any
physical damage is noticed.
WARNING ! Attempts to repair or service the Model 4100 by technicians
without the proper qualifications or training may create a
hazard which could result in serious injury to the user or
patient.
WARNING ! Use only the approved parts and procedures as listed for the
repair and servicing of the Model 4100. Failure to follow this
service manual may create a hazard which could result in
serious injury to the user or patient.
CAUTION: Always disconnect the AC power to the Model 4100 and
remove the battery when performing service or repair. Use
only the line cord as supplied by Atlanta BioMedical
Corporation.
CAUTION: When the Model 4100 is opened for service, you must work at
an electrostatic controlled workstation.
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ABC 4100 Service Manual:
CLEANING CAUTIONS: Always clean the Model 4100 prior to service or
repair.
The Model 4100 may be cleaned externally with the following:
Isopropyl Alcohol
Clorox Cleaner with Bleach
Sporicidin® Solution
ASP® Cidex OPA Solution
Soap/water
PDI® Super Sani Cloth
Metrex® Cavi Wipes
s BioMed LLC Steriplex SD wipes
AHP® Virox Accel TB Wipes
PDI Sani-Cloth AF3
Diversey Virex II 256
Diversey Ovivir Tb Wipes
Insure that the battery pack is installed in the Model 4100 prior to cleaning.
Tighten battery thumbscrew by hand. DO NOT overtighten.
Clean by pouring or spraying the cleaner onto a soft cloth, not directly onto the Model 4100,
then wipe the unit clean.
Do not use strong detergents, organic solvents or solutions containing ammonium chloride to
clean any portion of the Model 4100.
Do not immerse the Model 4100.
Avoid spills and inadvertent fluid entry into the Model 4100 housings.
Do not autoclave or gas sterilize the Model 4100.
BATTERY/DISPOSAL INSTRUCTIONS
The battery pack is user replaceable, and should be disposed by the user in an
environmentally correct manner in accordance with local and governmental regulations.
At the end of useful life, the ABC 4100 device has several components which require
environmentally correct disposal, e.g. the circuit boards and battery pack. The user should
follow local and governmental regulations upon disposal of the device.
The battery pack has an estimated useful life of at least 500 cycles under normal conditions.
The battery should be recharged if the pump is not used for 3-4 months to preserve its
estimated useful life.
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Section 2: ABC Model 4100 Service Manual
Functional Testing
1. Install the battery.
2. Press the Power ON key and the unit will proceed through a power on sequence
displaying the software version/date and the S/N, the LEDs should flash and then
the display should indicate MAIN MENU PAGE 1 of 3.
3. The battery LED should be flashing yellow.
4. Connect the line cord and check that the unit battery LED is flashing green or
steady green if battery fully charged. Disconnect the line cord and check battery
LED is flashing yellow. .
5. Press the Menu key twice to get to MAIN MENU PAGE 3 of 3, select/enter <9>
SYSTEM CHECK. The display should indicate reading for POS, SIZE, BATT,
FORCE and PLUNGER DETECTED.
6. Completely squeeze the clutch lever and move the track all the way in, the POS
reading inches should be less than .100 IN. Move the track all the way out and
the reading should be greater than 5.570 IN.
7. The SIZE readings will change when the syringe clamp is moved up and down.
Check the size by loading a syringe that the unit is set for and simply check that
the size is recognized by the unit when setting up an infusion as in step 14
8. The BATTERY voltage will indicate the voltage charge of the battery.
9. The FORCE is a reading of the force sensor, with no syringe loaded (no force)
the reading should be close to 0 LB. Apply some finger pressure to the
transducer plate and the force reading should increase.
10. The PLUNGER DETECTED with no syringe loaded should be NO. Load a
syringe and the PLUNGER DETECTED should be YES. Remove the syringe
and it should change back to NO.
11. TEST LED/ALARM. Press the Select key and the LEDs should flash and the
audio alarm should sound. Note that the System Malfunction LED and audio
alarm should be activated for a very short interval at the end of the test.
Check/note the battery voltage during this test, if the voltage is less than 4.8V the
battery may need to be charged.
12. Press the Stop key to exit the SYSTEM CHECK and go back to MAIN MENU
PAGE 3 of 3, then press the Menu key to get to MAIN MENU PAGE 1 of 3.
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13. Select/Enter ML/HR mode, then Select/Enter a syringe, ie BD, MONO, NEOM
as the syringe MANUFACTURER.
14. Load a BD,, MONO or NEOM 60 syringe, the MFR of the syringe loaded must
match what the unit is set to, confirm that the unit recognizes the size. Enter 0
for DELIVER LIMIT (if option set to yes) and 0 for BOLUS (if option set to
yes), enter the max rate, should be 1500 for BD or NEOM 60 and1497 for
MONO 60 as default values. Then press and hold the Prime key to prime, the
priming should only be approximately 5 seconds and the audio alarm should then
turn on and the display should indicate RELEASE prime KEY. Then press the
Deliver key to run the unit at the max rate for a full delivery. The Near Empty
alarm should be on since delivering at max rate. Check that the unit runs to
SYRINGE EMPTY with audio alarm. The syringe should be empty .
If any other alarms or errors occurred, refer to the alarm/error chart.
This functional testing tested all the basic functions of the unit. The next section
lists more detailed testing.
1. Power on the unit.
2. Syringe size recognition test.
Program the unit for BD syringe, then load a BD 10 mL syringe and check
for syringe recognition. Press the Go Back key, remove the 10 mL
syringe. Then incorrectly load a BD 5 mL syringe by loading on top of the
syringe finger tab. Check that the unit does not recognize the syringe and
indicated invalid size. Load the 5 mL syringe correctly and check syringe
recognition. Remove the 5 mL syringe. Correctly load other syringes and
check size recognition. Press the Go Back key 3 times to get to MAIN
MENU PAGE 1 of 3. If there are any problems with syringe recognition,
then perform SIZE calibration. Alternatively, test size recognition with
the syringes that your facility uses.
3. Plunger force test.
With force gage.
Press the Menu key twice to get to MAIN MENU PAGE 3 of 3,
select/enter <9> SYSTEM CHECK. The display should indicate
SYSTEM CHECK with FORCE listed.
Move the track all the way out and load the spacer onto the plunger
retainer. Then load the force gage onto the unit. Turn on the force gage
and zero the reading. With no force on the plunger the unit should read 0
+/- 0.30 Lbs. Slowly turn the knob on the force fixture to apply force to
the plunger until 5 Lbs is indicated on the force gage, then check the
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reading on the unit, the reading should be 5 +/- 0.50 Lbs. Then check the
reading at 10 Lbs, unit should read 10 +/- 0.75 Lbs and then 15 Lbs, unit
should read 15 +/- 0.75 Lbs. If there are any problems with the force
readings, then perform FORCE calibration.
With syringe.
Reference appendix III Occlusion Force chart in the Operations Manual.
Prepare a syringe, half filled with water and load onto the unit.
Set up program the unit for the syringe being used. Deliver/start the
infusion at maximum rate and then occlude the syringe.
The unit will run to an occlusion condition. Note the reading in lbs in the
lower right corner of the LCD, this is the occlusion point.
Note: the unit may be set up and tested for any of the occlusion forces
listed in the table (LOW, NORM, MID or HIGH). Reference section 8.2.4 in the
Operations Manual for temporary adjusting the occlusion plunger force.
4. Plunger driver test:
Load a BD 60 syringe, set a delivery limit of 50 mL and a rate of 1500
ml/hr. Prime the syringe to approximately the 55 mL mark on the
syringe. Measure with a caliper the distance between the right edge of the
clear syringe clamp and the transducer plate, record this reading.
Start the delivery and allow the unit to deliver until the DELIVERY LIMIT alarm
occurs. Measure the same distance between the syringe clamp and the transducer
plate. Subtract this reading from the first reading, this difference should be 3.473
to 3.615 inches.
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e.g. 4.495 minus 0.945 equals 3.550
Flow rate accuracy with displacement measurement: use this chart for any of the
other syringes and flow rates
B-D
Size 1 3 5 10 20 30 60
VINC 0.44049 1.47036 2.86731 4.15229 7.23958 9.29884 14.10862
MONO
Size 1 3 6 12 20 35 60 140
VINC 0.43574 1.56762 3.16632 4.86790 8.09352 11.08376 14.08168 28.72713
TERU
Size 1 3 5 10 20 30 60
VINC 0.44086 1.59779 3.37154 4.97965 8.09982 10.6451 16.8932
BDMF
Size 1 3 5 10
VINC 0.46512 1.59575 2.73973 4.28266
ABC
Size 140
VINC 28.72713
NEOM
Size 1 3 6 12 20 35 60 100
VINC 0.440676 1.615878 3.167121 4.854816 8.22083 11.0169 14.11519 23.04796
ACAC / Medela
Size 5 10 30 60
VINC 2.87746 4.21167 9.23006 14.0093
Unit for VINC is ml/inch.
VL (ml, Volume to be delivered) = Rate(ml/HR) x Time(HR)
Displacement (inch) = VL(ml) / VINC(ml/inch)
Procedure to determine expected displacement:
(1) Find VINC with given Syringe Manufacturer/Size.
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(2) Determine Volume to be delivered (using Volume Limit) by multiplying Rate with Time.
(3) Find the expected Displacement by dividing VL with VINC.
Testing:
(1) Load syringe and set up rate and volume limit.
(2) Prime the syringe.
(3) Measure the initial track position.
(4) Start Stopwatch and Delivery.
(5) Check Stopwatch reading when delivery is stopped to verify the Delivery Time.
(6) Measure the track position and calculate the displacement the by the difference between the beginning
and ending track position readings. Confirm that the displacement is within specification +/-3% of the
displacement, ie BD 60 syringe, VL=50mL. 50/14.10862=3.544. +/-3% 3.438 to 3.650.
Alternatively: Flow accuracy testing may be performed with a balance/scale or graduated cylinder/pipet per
your facility procedures. The flow accuracy is +/- 3% excluding syringe variations.
5. Leakage current test.
Connect the unit to the leakage current tester.
Power on the unit.
Measure the leakage current to any of the exposed metal screws of the
unit, the reading should be less than 100uA in both the normal and
reversed settings.
Pole Clamp and Handle Testing
1. Test that the handle operates. The handle should pull up, rotate forward, then
pull up to the Carry position. Then push the handle down, rotate to the back
and push down to the Store position.
2. Check that the base of the handle (attached to the pump) is not damaged or
cracked. Check that the hex head screw is in place at the bottom of the base.
3. Attach the pole clamp to a pole and tighten the thumb screw to secure it on the
pole.
4. Place the handle into the Carry position. Then carry the pump to the pole
clamp. Place the locking tabs into position and gently push down on the
Handle to rock the Pump into the locked position.
5. Check that the Handle locked into both the top and bottom of the metal spring
on the clamp.
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Locked at the top, spring is locked over post.
Locked at the bottom, spring is locked over the screw head.
6. Check that the pump/clamp will rotate 360 degrees in 90 degree increments
in any direction (CW or CCW) by applying a gentle force in the desired
direction.
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Section 3: ABC Model 4100 Service Manual
Programming
From the MAIN MENU PAGE 1 OF 3, go to MAIN MENU PAGE 3 OF 3, then <7>
REAL-TIME CLOCK and Enter.
Use code 6543 and Enter
Screen will list (the current clock settings)
REAL-TIME CLOCK
YEAR (YY)=15
MONTH (MM)=06
DAY (DD)=10
0-AM, 1-PM=00
HOUR (HH)=07
MINUTE (MN)=05
ENTER: YY
Setting the Real Time Clock
3.1
PROGRAM # OR USE ▲▼
THEN PRESS <ENTER>
Change the appropriate settings as necessary.
From the MAIN MENU PAGE 1 OF 3, go to MAIN MENU PAGE 3 OF 3, then <3>
PUMP DEFAULTS and Enter. Refer to the Operations Manual for full explanation of
the options.
Use code 4321 and Enter.
There are 3 programming options pages and one page of Alarm/Alert options.
The options are:
OPTIONS: Page 1 of 3
<1> SYRINGE MFGER
<2> USE B-D 1CC LL
<3> DELIVER LIMIT
Programming the Options
3.2
15
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<4> BOLUS ENABLED
<5> STAND-BY MODE
<6> RATE ALARM
<7> PLUNGER FORCE
<8> LOCK STAND-BY
<9> LAST SETTING
<0> ID. OPTIONS
Use the Menu key to go to the next options screen
OPTIONS: Page 2 of 3
<1> KEEP TOTAL VOLUME
<2> MULT. SYRINGE
<3> USE ALL MODES
<4> DISPLAY CLOCK
<5> REVERSE MOTOR
<6> AUTO VOL@ V/T
<7> ENTERAL CHECK
<8> LOCK START-UP
<9> LOCK CRTE PROG
<0> LOCK TEMP ADJ
Use the Menu key to go to the next options screen
OPTIONS: PAGE 3 OF 3
<1> LOCK KEY PAD note: the unlock code is 8655 (UNLK)
SW 1.12 and higher
<2> TOTAL UNIT mX
<3> USE BOLUS TIME
<4> EMP=STOP ALARM
SW 1.13 and higher
<5> MANUAL BOLUS
<6> MAN.BOL DUR.LMT
Use the Menu key to go to the ALARM/ALERT OPTIONS screen
<1> ALARM VOLUME
<2> ALARM FREQ.
<3> ALARM DELAY
<4> STOP ALARM
<5> EMPTY ALARM
<6> LOW BATT ALARM
<7> NEAR-EMP ALARM
<8> NEAR-EMP DELAY
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<9> BOLUS COMPLETE
Use the number keys to select an option, then again a number key to select an item and
then the scroll keys to select and then confirm with the Enter Key. Press the Stop key to
exit back to the options page.
Note: The last two lines of the LCD display operational instructions and status
information.
From page 1 of 3 on the options page, press <1> to select the IV syringe manufacturer,
the choices are:
<1> B-D
<2> MONOJECT
<3> TERUMO
<4> B-D GLASS
<5> ABC
Note: with SW V1.13, to program a custom syringe, a unit from ABC with the
syringe programmed must be used and then copy custom data will be used per section 3.3
Press the Menu key to select the ENTERAL SYRINGE(s), the choices are:
<1> ETBD B-D&ETIP
<2>ETMN MONO&ETIP
<3>BAXA NeoThrive
<4>NEOM NeoMed
<5>AMP Ameritus
<6>VYGO Vygon
<7>ACAC Medela If SW 1.13 MDLA Medela
<8>MEDI Medicina
Note: with SW V1.13, to program a custom enteral syringe, same as above note.
Then <4> key for NEOM, then the arrow keys or the Select to choose Yes or No
and then confirm the entry with the Enter key. Press the Stop key to exit back to the
options page. In this manner, if your facility only uses NeoMed syringes, you can
choose Yes for NEOM and No for the other syringes and then the unit will only be set for
NeoMed syringes.
On page 1 of 3 on the options page, press <2> to use BD 1cc luer lock syringe, the
choices are YES or NO, this can be chosen using the scroll keys or the Select key. Use
the Enter key to confirm your choice. If your facility uses BD 1 cc luer lock syringes
then this should be set to YES. This will avoid any size recognition errors with the BD 3
cc syringe which has an outside diameter similar to the BD 1 cc luer lock syringe.
Example: From the alarm/alert options page, press the <1> key to select alarm volume,
then the scroll keys to change between normal, low and high, then the Enter key to
confirm the entry. A brief test sound will occur after confirmation.
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The factory default options can be set with the following instructions. Go to MAIN
MENU PAGE 3 OF 3, then <5> BIO MED SERVICE, press the Enter key. Enter the
biomed access code, 9876, and press the Enter key. Then <5> FACTORY DEFAULTS.
Note that the unit will return to MAIN MENU PAGE 3 OF 3 where choice <1> is VIEW
OPTIONS.
3.3
Duplicate the options configuration and saved programs.
You will use one unit that already has the options as the teacher unit and the other units
that need the options will be the student units. Connect the communication cable P/N
001-5217 to the Comm. port on the back of each unit.
Set up a student unit as follows:
From MAIN MENU PAGE 3 OF 3, THEN <5> BIOMED SERVICE then Enter.
Used code 9876 then Enter.
Then <3> TEACHER / STUDENT
Then <3> STUDENT, the screen will list STUDENT at the top and WAITING at the
bottom.
Set up the teacher unit (unit with the options) as follows:
From MAIN MENU PAGE 3 OF 3, THEN <5> BIOMED SERVICE then Enter.
Used code 9876 then Enter.
Then <3> TEACHER / STUDENT
Then <1> TEACHER, the screen will list TEACHER at the top and SENDING DATA
at the bottom.
The STUDENT unit should now list RECEIVED DATA [CONN] at the bottom.
At the TEACHER unit, the screen will list:
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at the TEACHER unit, <1> COPY OPT. & PROT.
<3> COPY OPTIONS
<5> COPY PROTOCOLS
If SW V1.13 <7> COPY CUSTOM DATA
Then press the appropriate key to copy what is needed to be sent to the STUDENT.
Press the Stop key 3 times on the STUDENT unit to exit and get back to MAIN MENU
PAGE 3 OF 3.
You can verify the options are the same as follows.
From MAIN MENU PAGE 3 OF 3.
<1> VIEW OPTIONS then Enter.
The bottom of the screen will list a CRC code, this code should match between the
TEACHER and STUDENT units.
You can also see and page through the options by pressing the Menu key.
Use the Stop key to exit out of VIEW OPTIONS.
3.4
Software Update
This will allow updating the software from one master Model 4100 to another Model
4100. The master 4100 must be programmed by Atlanta BioMedical.
Connect the Communication Cable between the master 4100 and the 4100 to be updated.
Master 4100: Power ON the unit and then press the Menu key twice to get to MAIN
MENU PAGE 3 OF 3. Press key <5> BIOMED SERVICE, then the Enter key. Key in
code 7319, then Enter key. Screen should indicate:
CLONE CODE
<1> CLONE APPLICATION
<3> CLONE BASE
USE # TO SELECT ITEM
EXIT:<Stop>
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4100 to be updated: Operate in DC/Battery power. Hold down the Menu key and then
Power ON. Screen should indicate:
BASE VERSION= 01.01 (or newer version)
REV. DATE= 09/01/2011 (or newer date)
CRC=EA57 S/N=8000#### (or newer CRC) #### S/N of unit
1. UPDATE/VERIFY CODE
USE # TO SELECT ITEM
REMOVE POWER TO EXIT
Press the 1 key. Screen will indicate:
UDPATE/VERIFY/CODE
EXIT:<STOP>
Master 4100: Press the 1 key to CLONE APPLICATION.
The master 4100 will indicate SENDING DATA.
The 4100 being programmed will indicate date being received.
The programming will take approximately 2-3 minutes. When programming is complete,
the 4100 that was being programmed will sound the audio alarm briefly. Then the
middle of the screen will indicate:
#=2 CRC;COM=B001 B001
B001 7B65 7B65 7B65
The master 4100 will now indicate:
CLONE CODE
<1> CLONE APPLICATION
<3> CLONE BASE
USE # TO SELECT ITEM
EXIT:<Stop>
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Power OFF the 4100 that was just programmed. Power ON this 4100. The screen will
indicate:
ABC 4100
SYRINGE
PUMP
VERSION= ##.# (version just programmed)
MM/DD/YYYY (date of this version)
S/N=8000####
SELF-TEST
Then the unit will proceed to MAIN MENU PAGE 1 OF 3. Programming is complete.
If the unit indicates: WRONG BASE VERSION!!
THEN PRESS <Enter>
Press the Enter key on the 4100. The unit will indicate:
UPDATE/VERIFY CODE B
WAITING
EXIT:<Stop>
At the master 4100: Press the <3> key to CLONE BASE. This programming will take
approximately 15-20 seconds and when complete the unit will indicate:
UPDATE/VERIFY CODE B
CAF19200 E
BASE CRC=B001
WAITING
EXIT:<Stop>
Power OFF the 4100. Power ON the 4100 and then unit will proceed through the power
on self test and go to MAIN MENU PAGE 1 OF 3. (as described above). Programming
is complete. Disconnect the communication cable from the 4100 that was just updated.
Must complete next section 3.5 to set the configuration mode.
Configuration modes (SW 1.12 and higher)
3.5
This is used to set the unit for ABC IV only mode, ABC Enteral mode or
Medela Enteral mode.
Go to MAIN MENU PAGE 3 OF 3.
Then key in <5> BIOMED SERVICE
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Key in 7 3 1 9 then the Enter key
ABC IV only mode: Simultaneously press the Select and Go Back keys
ABC Enteral mode: Simultaneously press the Select and down arrow key
Medela Enteral mode: simultaneously press the Select and Reset keys
Must power off pump to affect the change.
Save and recall current options. (SW V 1.10 and higher)
3.6
From MAIN MENU PAGE 3 OF 3.
Press the <5> key BIOMED SERVICE then the Enter key.
Enter ACCESS LOCK 9 8 7 6 then the Enter key.
Simultaneously press the Select and Decimal point key, there should be
a single audio beep. (this saved the options)
To recall the options
From MAIN MENU PAGE 3 OF 3.
Press the <5> key BIOMED SERVICE then the Enter key.
Enter ACCESS LOCK 9 8 7 6 then the Enter key.
Simultaneously press the Select and 0 keys, there should be a
single audio beep. (this recalled the options)
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Section 4: ABC Model 4100 Service Manual
Spare parts list:
Part No
Notes
Spare Parts and Tool Equipment List
Spare Part List
AC Inlet Assembly 001-5209
Battery Pack p/n 001-5104
Bottom Housing
p/n 001-5101
Assembly
Bottom with Saddle p/n 001-5222
Box (shipping) p/n 001-9202
Clutch Lever p/n 001-0408
Cover, Transducer
p/n 001-6062
Housing
Enteral Label Left
p/n 001-0123
(Purple)
Enteral Label Right
p/n 001-0124
(Orange)
Enteral Label Right
p/n 001-0122
(Purple)
Enteral Label, Left
p/n 001-0125
(Orange)
Force Sensor Assembly p/n 001-5114
Fuse .080A (240V unit) p/n 203-0105
Fuse .125A (120V unit) p/n 203-0104
Ground Ring p/n 001-0432
Handle Assembly p/n 001-5991
Inserts Set (shipping) p/n 001-9200, 001-9201
Keypad p/n 001-0117
Lens p/n 001-0116
LCD p/n 001-5117
Line Cord (220V) p/n 200-0062
Line Cord 6 ft (US Hosp
p/n 200-0061
Grade)
Line Cord 8 ft (US Hosp
p/n 200-0063
Grade)
Line Cord locking 10 ft
p/n 200-0064
(US Hosp Grade)
Main PCB Assembly p/n 001-5110
Motor Assembly p/n 001-5116
Opto Sensor/ Motor p/n 221-0401
Overlay (Orange ABC) p/n 001-0190
Overlay (Orange Medela) p/n 001-0192
Overlay (Purple ABC) p/n 001-0191
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Overlay (White ABC) p/n 001-0118
Plunger – Retainer
p/n 001-5218
Assembly
Pole Clamp Rotational p/n 001-5990
Potentiometer Assembly p/n 001-5202
Programming Cable
p/n 001-5217
(Cloning
Pump Handle p/n 001-5991
Retainer Cluster Gear p/n 001-0040
Rotating Pole Clamp p/n 001-5990
Rubber Foot p/n 001-0431
Screw Battery Case p/n 001-0142
Seal/ Battery Case p/n 111-0700
Seal/ Battery Thumb
p/n 111-0701
Screw
Seal/ Case p/n 001-0050
Seal/ Cup p/n 001-0044
Seal/ Transducer p/n 001-0413
Seal/ Transducer Housing p/n 001-0022
Seal/Cover AC Inlet p/n 001-0113
Seal/Plug Comm. Port p/n 111-0750
Speaker Assembly p/n 001-5211
Spring Pole Clamp p/n 001-0318
Syringe Flange Retainer p/n 001-6010
Top Cable Assembly p/n 001-5206
Top Housing Assembly p/n 001-5900
Top PCB Assembly p/n 001-5111
Track with Clutch p/n 001-5219
Track/Transducer
p/n 001-5112
Assembly
Contact Atlanta BioMedical Corporation at 770-904-3766 for pricing.
Page 20 of 75 ABC Syringe Infusion Pump Model 4100 Service Manual
P/N 6-011-0002-8
BD 1 Slip Tip
Tool Equipment List
Too Description Note
Phillips #0, #1 and #2 screwdrivers
¼ inch open end wrench and nut driver
3/16, 1/4 nut driver
5/16 open end wrench
9mm open end wrench
19mm open end wrench
5/64, 1/8, 3/32, 5/32 hex driver
T10, T15 Torx driver
Caliper 6 inch
Steel rule 6 inch, with graduations in 1/10 inches
Syringes:
For position calibration
For size calibration
For force calibration along with
force fixture holder (below)
Contact Atlanta BioMedical Corporation at 770-904-3766 for pricing on force fixture.
Page 21 of 75 ABC Syringe Infusion Pump Model 4100 Service Manual
P/N 6-011-0002-8
Section 5: ABC Model 4100 Service Manual
Calibration
This section is used to calibrate the syringe pump force, size and position.
Force calibration
From the main menu screen, page 1 of 3, press the menu key twice to get to MAIN
MENU PAGE 3 OF 3. Press the <5> key (BIOMED SERVICE), then the Enter key.
Enter the biomed access code, 9876, and press the Enter key. Then key <1> (SENSOR
CALIBRATION). Next press key <3> to enter force calibration.
Screen should be at force calibration, displaying 0 LB and hex numbers, e.g., 0075 to
009F. If necessary adjust the DIP switch settings for 0075 to 009F.(see pix on p. 55)
Place the spacer onto the transducer plate. Manually squeeze the spacer onto the plate a
few times and check that the hex numbers increase. Then with NO force applied, press
the Enter key. Screen should now list 30 LB and hex numbers as above, e.g., 0098.
Place the track to the full outside position, keep the spacer in place. Turn the force gage
on by pressing it’s ON/ZERO key. Place the force gage onto the track and check that
the force gage is reading 0 lbs. Then turn the knob on the gage clockwise to apply force
to the transducer plate, turn until the gage reads 30 lbs. Then press the Enter key. Turn
the knob counterclockwise and then remove the force gage and spacer from the unit.
Press the Stop key to exit force calibration. Press the Stop key a second time to exit the
sensor calibration mode.
Screen views are samples only
Force preset 75 to 9F hex: 75 76 77 78 79 7A 7B 7C 7D 7E 7F 80 81 82 83
.
84 85 86 87 88 89 8A 8B 8C 8D 8E 8F 90 91 92 93 94 95 96 97 98 99 9A 9B 9C 9D 9E 9F
Force test:
Go to MAIN MENU PAGE 3 of 3, then <9> SYSTEM CHECK. Force readings will be
displayed. Check the force sensor by setting 5 lbs on the gage and then check that the
displayed reading is 5 +/- 0.50 Lbs. Repeat for 10 and 15 lbs. The displayed readings
should be within 0.75 lbs. If not, repeat the force calibration above. Press the Stop key
to get to MAIN MENU PAGE 3 of 3.
Page 22 of 75 ABC Syringe Infusion Pump Model 4100 Service Manual
P/N 6-011-0002-8
Size calibration
From MAIN MENU PAGE 3 of 3, Press the <5> key (BIOMED SERVICE), then the
Enter key. Enter the biomed access code, 9876, and press the Enter key. Then key <1>
(SENSOR CALIBRATION). Press the <1> key for SIZE calibration. Unit will be
displaying B-D 1 and hex numbers e.g. 0000. Properly load the BD 1 ml Slip Tip
syringe onto the unit. Exercise the syringe clamp a few times and then place the clamp
down on the syringe. The hex reading should be between 25-50, if not see page 33 step 3
Press the Enter key. Warning: Make sure to use the BD 1 Slip Tip, NOT the BD 1 Luer
Lock. The barrel sizes are different and will result in incorrect size calibration.
Load the BD 5 ml syringe and repeat above, followed by the BD 20 ml, BD 60 cc and
lastly the Mono 140 cc syringe. Press the Stop key to exit SIZE calibration. Press the
Stop key a second time to exit the SENSOR CALIBRATION mode.
BD 1mL slip tip screen view is sample only
Size preset: 25 26 27 28 29 2A 2B 2C 2D 2E 2F 30 31 32 33 34 35 36 37 38 39 3A 3B 3C 3D 3E 3F 40 41
42 43 44 45 46 47 48 49 4A 4B 4C 4D 4E 4F 50.
Size test:
Go to MAIN MENU PAGE 1 of 3. Select any appropriate syringe manufacturer. Load
each syringe size and check that the size is recognized. If not, repeat the size calibration
procedure above.
Page 23 of 75 ABC Syringe Infusion Pump Model 4100 Service Manual
P/N 6-011-0002-8
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