The CP-C.1 power supplies are ABB’s highperformance and most advanced range. With
excellent efficiency, high reliability and innovative
functionality it is prepared for the most demanding
industrial applications. These power supplies have
a 50 % integrated power reserve and operate at
an efficiency of up to 94 %. They are equipped
with overheat protection and active power factor
correction. Combinded with a broad AC and DC
input range and extensive worldwide approvals
the CP-C.1 power supplies are the preferred
choice for professional DC applications.
Giving the power to control.
2CDC 271 004 V0015
Characteristics
– Rated output voltage 24 V DC
– Power reserve design delivers up to 150 % at Ta ≤ 40 °C
– Output voltage adjustable via front-face rotary
potentiometer “OUTPUT Adjust”, 22.5-28.5 V
– Input voltage range 100-240 V AC, 90-300 V DC
– High efficiency
– Low power dissipation and low heating
– Free convection cooling (no forced cooling)
– Ambient temperature range during operation -25...+70 °C
– Open-circuit, overload and short-circuit stable
– Integrated input fuse
– DC OK - signaling output "13-14" (Relay),
Power reserve signaling output "I > IR (Transistor)
– Redundancy unit CP-A RU offering true redundancy,
available as accessory
Ordering details - CP-C.1
Input voltage rangeRated output voltage / currentTyp e Order codeWeight (1 pce)
100-240 V AC, 90-300 V DC24 V DC / 20 ACP-C.1 24/20.01SVR360763R10012.83 (6.23)
Approval
SEMI F47
Marks
CE
a
kg (lb)
Related products
DescriptionRedundancy unitTyp e Order codeWeight (1 pce)
Further documentation .......................................................17
Abbreviations
MCB - Miniature circuit breaker
AC - Alternating current
DC - Direct current
LED - Light emitting diode
L - Line
N - Neutral
PE - Protective earth
PLC - Programmable logic controller
DIN - Deutsche Industrie Norm
PELV - Protective extra low voltage
TN - Terre neutre (neutral grounded)
TT - Terre terre (grounded network)
IT - Isolé terre (isolated network)
VDE - Verein Deutscher Elektrotechniker
IP20 - international protection code
AWG - American wire gauge
IEC - International electrotechnical comission
UL - Underwriters laboratories
EN - Europäische Norm
SELV - Safety extra low voltage
EMC - Electromagnetic compatibility
SEMI - Semiconductor equipment materials international
FCC - Federal communication comission
CISPR - Comité international spécial des perturbations radioélectriques
CSA - Canadian standards association
2 - Power Supply CP-C.1 24/20.0 | Data sheet
Functions
1
2
3
4
5
6
2CDC 271 004 V0015
7
8
1
13-14: Relay output to signal output OK
2
I > IR: Power reserve transistor output
3
OUTPUT L+, L-: Output terminals
4
Indication of operational states
OUTPUT OK: Green LED
POWER RESERVE I > IR: Yellow LED
5
OUTPUT Adjust: Rotary potentiometer -
Adjustment of output voltage 22.5 - 28.5 V DC
6
Circuit diagram
7
INPUT L(+), N(-), o /PE: Input terminals
8
Side mounting screw holes for DIN rail adapter / lateral mounting
Application
The primary switch mode power supply CP-C.1 has a wide AC or DC input voltage range. Furthermore the CP-C.1 is
equipped with capacitors that ensure a hold-up time of at least 40 ms. This enables worldwide usage and permits safe
operation in fluctuating networks and battery-powered applications.
The CP-C.1 has a robust metallic housing and a reliable construction which enables usage in harsh industrial environments.
The power reserve of up to 50 % enables trouble-free starting of heavy loads eliminating the need of usage of an oversized
power supply.
Power reserve
The primary switch mode power supply CP-C.1 is equipped with a power reserve functionality to handle the start-up of
particulary heavy loads (e.g. of a capacitive load or a motor). To ensure that heavy loads are started up, the CP-C.1 delivers
additionally up to 50 % of the rated output current to secure the operation of the application. This status is displayed by the
yellow LED labelled POWER RESERVE I > IR.
Signaling output
For the communication of the status of the power supply the CP-C.1 is equipped with a relay output to signal output OK as
well as a transistor output to indicate when the power reserve is active. These signals can be used for communication to a
higher level control system e.g. a PLC.
Adjustable output voltage
The CP-C range power supplies feature a continuously adjustable output voltage of 22.5 to 28.5 V DC. Thus they can be
optimally adapted to the application, e.g. compensating the voltage drop caused by a long line length.
Data sheet | Power Supply CP-C.1 24/20.0 - 3
LED and relay state table
A
CP-C.
L+
CP-C.
13
max. 30 V AC, 0.5
max. 24 V DC, 1 A
(resistive load)
1
Output OK - relay output
14
Load 20 mA
I > I
R
1
Power reserve - transistor output
L-
L+
Load
2CDC 272 013 F0015
2CDC 272 014 F0015
LEDs and signaling outputs
Output voltageOutput OK: LED greenRelay 13-14
M 92 % of U
< 90 % of U
Output currentPower reserve: LED yellowTransistor I>I
out
V
out
Z
OFFON (closed)
II
R
I>I
R
V
Closed
Open
R
OFF (open)
It is possible to use the messaging and signaling functionality with power supplies connected in parallel.
The parallel operation has no influence on the function.
4 - Power Supply CP-C.1 24/20.0 | Data sheet
Operating mode
Parallel operation
There are two main reasons for a parallel connection of power supplies:
– Increase of power
– Redundancy
Up to 5 devices of the same type can be connected in parallel. For safe and reliable operation it is important to follow the
recommendations given in the following section.
Parallel connection of power supplies for increased power
If the current required by the load is higher than a single power supply can deliver, for example after the expansion of
an existing installation, an increase of the output power can be obtained by connecting power supplies in parallel. The
following prerequisites have to be fulfilled when connecting power supplies in parallel for the purpose of increased power:
– The paralleled devices must be of the identical type.
– Repeated voltage drops on the supply lines or at the terminals would lead to unbalanced load at the common connection
point. To prevent this, you have to observe the following when connecting the power supply units:
– Identical lengths of the load supply lines.
– Identical conductor cross sections of the load supply lines.
– Terminal screws have to be fastened with the same torque to guarantee equal contact resistances.
– The output voltages of the power supplies must not differ by more than 50 mV. Otherwise, safe operation is not
possible.
load
+ -
-+-+-+-+-+-+
1. CP-C.12. CP-C.13. CP-C.1
2CDC 272 002 F0015
Correct wiring for increased power
load
-+
-+-+-+-+-+-+
2CDC 272 001 F0015
3. CP-C.12. CP-C.11. CP-C.1
2CDC 272 003 F0015
Installation for increased powerIncorrect wiring for increased power
Important:
The devices must not be connected directly to each other! This could lead to an overload of the terminals since the
terminals are dimensioned for the maximum output current of a single power supply only. Always use a common connection
point!
Data sheet| Power Supply CP-C.1 24/20.0 - 5
Parallel connection of power supplies for redundancy
PE
Several power supplies are connected in parallel in order to guarantee continuous operation of the system if one power
supply fails. CP-C.1 can be used in two different redundancy modes depending on what type of redundancy is required:
– Simple redundancy, n+1
– True redundancy
Simple redundancy, n+1 redundancy
For simple or n+1 redundancy, the power supplies are connected in parallel like for the increase of capacity. To achieve
redundancy the current required by the load must not exceed the maximum output power of one single power supply (in
case of “1+1 redundancy”) or n power supplies (where n is max. 4).
We recommend connecting the primary sides of the power supplies to different phases of the mains in order to obtain
continuous operation of the system if one phase fails.
CP-C.11.n. CP-C.1
L+L+L-L-
I
r1
Simple redundancy or n+1 setup
I
(n-1) * I
Load
I
rn
r
2CDC 272 005 F0215
True redundancy
True redundancy gives higher system availability compared to simple or n+1 redundancy.
In a true redundancy setup the power supplies are decoupled from each other with decoupling diodes. This protects the
individual power supplies from affecting each other in case of failure of one unit or short cirucit on the secondary side or in
the wiring.
For two inputs of up to 20 A and one output up to 40 A the ABB redundancy unit CP-A RU (available as an accessory) can
be used.
The inputs of these units are connected to the terminals L+ and L- of the power supplies. The loads are supplied directly
from the outputs of the redundancy unit.
L+L+L-L-
CP-C.1CP-C.1
LNPELNPE
++--
INPUT 1INPUT 2
CP-A RU
OUTPUT
+-+-
L1
L2
L3
N
True redundancy using a CP-A RU redundancy unit
6 - Power Supply CP-C.1 24/20.0 | Data sheet
Load
2CDC 272 006 F0215
Mounting
Position 5
Position 7
Position 2
Position 4
Position 3
Position 1
To mount the power supply place the upper edge of the DIN rail adapter on the upper edge of the DIN rail holding the unit
slightly tilted upwards as shown in the illustration. Then tilt the unit down until the latch snaps onto the DIN rail.
2CDC 273 002 F0015
Mounting positions
2CDC 272 001 F0016
In order to ensure a sufficient convection in mounting position 1, the minimum distance to other modules must not be less
than 25 mm in vertical direction and 25 mm in horizontal direction. Details for other mounting positions on request.
Mounting CP-C.1 in position 7
To mount the power supply in position 7
remove the DIN rail adapter that is fastened
with 4 screws and attach it on the side of the
power supply.
Deratings for other mounting positions on request.
Demounting
To release the power supply pull the latching lever downwards with a screwdriver and press the upper side of the the
latching lever down. The device can be unhinged from the DIN rail and removed.
Electrical connection
Connect the input terminals "L“ to line and "N" to neutral conductor or to + and - with DC supply "+" to "L" and "-" to
"N". The protective earth conductor PE must be connected before putting the device into operation. The installation must
be executed acc. to EN 60950. Provide a suitable disconnecting device (e. g. line protection switch, MCB or fuse) in the
supply line. The input side of the power supply is protected by an internal input fuse.
The wiring, cable choice and their protection shall comply to the local electrical standard. We recommend choosing the
conductor cross-section as large as possible in order to minimize voltage drops. Check the polarity. The device is overload,
short-circuit and open-circuit proof. The secondary side of the power supply is electrically isolated from the input and
internally not earthed (SELV) and can be earthed for PELV.
Connection diagram
L+, L-Output voltage
L, NInput voltage
o
2CDC 272 014 F0004
2CDC 273 003 F0015
Protective earth (PE)
8 - Power Supply CP-C.1 24/20.0 | Data sheet
24 and 48 V DC connection
-24 V
+24 V
48 V
+
CP-C.1
CP-C.1
+
N
N
The connection diagram below shows how to setup two power supplies for +/-24 or 48 V DC output voltage.
2CDC 272 012 F0015
Connection diagram for +/-24 or 48 V DC output voltage
Connection to TN, TT networks
The user must refer to and the installation comply with local electrical codes.
The power supply can be connected to electrical supply systems with various earthing systems according to the diagrams
below.
Earth
CP-C.1
LNPE
L
N
PE
2CDC 272 xxx xxxx
CP-C.1
LNPE
TN-S 1-phaseDC source, e.g. battery
CP-C.1
LNPE
L
PE
Earth
2CDC 272 xxx xxxx
TN-C 1-phaseTT 1-phase
L
2CDC 272 xxx xxxx
CP-C.1
LNPE
L
N
EarthEarth
2CDC 272 xxx xxxx
In AC networks the input voltage range is defined by -15...+10 % of the rated input voltage. However, in DC networks the
rated input voltage is equal to the input voltage range.
Data sheet | Power Supply CP-C.1 24/20.0 - 9
Safety instructions and warnings
In operation pay attention to:
– Do not modify the installation (primary and secondary side)! High current! Risk of electric
arcs and electric shock (danger to life)!
– Risk of burns: Depending on the operation conditions the housing can become hot.
– The device contains no user serviceable parts. In any case of device malfunction please
send the unit back to manufacturer.
The device must be installed by qualified persons only and in accordance with the specific
national regulations (e. g. VDE, etc.).
The CP-C.1 is a chassis-mounted unit. It is maintenance-free and does not contain any
integral setting elements and should therefore not be opened.
Before any installation, maintenance or modification work:
– Read the operating and installation instructions carefully and completely!
– Disconnect the system from the supply network and protect against switching on!
Before start of operation the following must be ensured:
– Connection to mains or DC supply according to the specific national regulations for class
of protection I.
– Power supply cables and unit must be sufficiently fused. A disconnecting device has to
be provided for the end product to disengage unit and supply cables from supply mains
if required.
– The protective earth conductor must be connected to the terminal PE.
– Rate the output lines for the output current of the power supply and connect them with
the correct polarity.
– In order to ensure sufficient convection the distance to the other devices has to be
considered.
Attention! Improper installation/operation may impair safety of personnel and cause
operational difficulties or destruction of the unit.
Attention! Danger to life!
Disconnect the system from the supply network before executing any works at the device
and protect against switching on! The power supply contains components with high stored
energy and circuits with high voltage! Do not introduce any objects into the unit and do not
open the unit.
With some units of this range the output is capable of providing hazardous energy. Ensure
that the service personnel is protected against inadvertent contact with parts carrying
energy.
If the internal fuse is blown most probably the device is defect. In this case an examination
of the device by the manufacturer is necessary.
10 - Power Supply CP-C.1 24/20.0 | Data sheet
Technical data
Data at Ta = 25 °C, Uin = 230 V AC and rated values, typical values unless otherwise indicated
Input circuit - Supply circuit
L (+), N (-)
Rated input voltage U
in
Input voltage rangeAC 85-264 V AC
Typical input currentat 115 V AC
at 230 V AC
Typical power consumptionat 230 V AC
Rated frequencyAC
Frequency range
Inrush current limiting, cold state
Let-trough energy I2t , cold stateat 230 V AC
Discharge current towards PE
Hold-up timeat 115 V AC
at 230 V AC
Internal input fuse
Recommended backup fuse for wire protection at
2
1.5 mm
characteristic
max. rating
Power factor correction (PFC)
Transient overvoltage protection
100-240 V AC, 90-300 V DC
DC 90-300 V DC
4.6 A
2.3 A
508 W
DC, 50/60Hz
45-65 Hz
< 30 A
< 3.5 mA
min. 40 ms
min. 40 ms
T12A, not exchangeable
1 pole miniature circuit breaker ABB type S 200
B or C
16 A
yes, active
yes, varistor
User interface
Indication of operational states
Output voltageLED ‘OUTPUT OK ‘ (green)ON 92 % adjusted U
Flashing 90 % adjusted U
Power reserveLED ‘I > IR’ yellowOFF I ≤ I
ON I > I
R
R
out
out
Output circuit - Power output
L+, L-
Rated output voltage24 V DC
Tolerance of the output voltage± 1 %
Adjustment range of the output voltage22.5-28.5 V DC
Rated output power480 W
Rated output current I
Reserve output current
R
- 25 °C Ta 60 °C
- 25 °C Ta 40 °C
Short-circuit current limiting27.7 A
Derating of the output current
60 °C < Ta 70 °C
Deviation width of output voltageload change statical
10- 90 %
dynamical 0-100 % < 5%, class B acc. to IEC/EN 61204
change of input voltage
within the rated input
voltage
Control timeat rated load < 0.1 %, class A acc. to IEC/EN 61204
Starting time after applying the supply voltageat rated load < 500 ms, class C acc. to IEC/EN 61204
with 3500 µF
Rise timeat rated load < 10 ms
with 3500 µF
Fall time< 20 ms
Residual ripple and switching peaksBW = 20 MHz < 120 mVpp, class A acc. to IEC/EN 61204
Parallel connectionyes, up to 5 devices, to enable redundancy and to
Series connectionyes, max. 2 devices to increase voltage
20 A
26.0 A continuously
3.5 %/°C
< 1 %, class C acc. to IEC/EN 61204
< 5 ms, class B acc. to IEC/EN 61204
increase power, current not symmetrical
Data sheet | Power Supply CP-C.1 24/20.0 - 11
No-load, overload and short-circuit behavior
Characteristic curve of outputU/I characteristic curve with power reserve
conducted disturbances, induced by radio-frequency
fields
power frequency magnetic fieldsIEC/EN 61000-4-8 30 A/m (A)
damped oscillatory magnetic fieldsIEC/EN 61000-4-10 Level 4, 30 A/m (to be confirmed)
voltage dips, short interruptions and voltage variationsIEC/EN 61000-4-11 Class 3
ring wavesIEC/EN 61000-4-12
harmonics and interharmonicsIEC/EN 61000-4-13 Class 3 (to be confirmed)
conducted, common mode disturbances in the frequency
range 0 Hz to 150 kHz
damped oscillatory wavesIEC/EN 61000-4-18
Interference emissionIEC/EN 61000-6-4
limits for harmonic current emissionsIEC/EN 61000-3-2 Class A
limitation of voltage changes ect.IEC/EN 61000-3-3
Information technology equipment radio disturbance
characteristics limits and methods of measurement
Industrial scientific and medical (ISM) radio-frequency
equipment electromagnetic disturbance characteristics
limits and methods of measurement
Voltage sagsSEMI F47 passed
Federal Communications CommissionFCC15 compliant
IEC/EN 61000-4-6 Level 3, 10 V
IEC/EN 61000-4-16 Level 3, 10 V (to be confirmed)
IEC/CISPR 22,
EN 55022
IEC/CISPR 11,
EN 55011
IEC/EN 61204-3
Class A
Class A
14 - Power Supply CP-C.1 24/20.0 | Data sheet
Technical diagrams
Efficiency [%]
out
[A]
Power loss [W
]
I
out
[A]
Efficiency [%]
]
Power loss [W
]
]
Efficiency [%]
T
a
[°C]
Data at Ta = 25 °C, Uin = 230 V AC and rated values, typical values unless otherwise indicated
Efficiency diagrams
The efficiency and thus the power loss depends on the output current, input voltage, output voltage and ambient
temperature as illustrated in the diagrams below.
40
95.0
90.0
85.0
80.0
5
Typical efficiency over output current
94.5
94.0
93.5
93.0
92.5
92.0
91.5
85
110 130 150 170 190
Typical efficiency over AC input voltage
25201510
230 250210
I
Uin [VAC
30
20
10
0
0
2CDC 272 003 F0216
481216
Typical power loss over output current
40
35
30
25
85
110 130 150 170 190
2CDC 272 006 F0216
Typical power loss over AC input voltage
2024
230
250210
Uin [VAC
2CDC 272 005 F0216
2CDC 272 007 F0216
at 100% load
94.5
at 150% load
94.0
93.5
93.0
92.5
92.0
-25 -15 -55
25 3545 5565
15
Typical efficiency over ambient temperature
2CDC 272 008 F0216
Data sheet| Power Supply CP-C.1 24/20.0 - 15
Characteristic curve of output
at 24 V at 22.5 V at 28.5 V
23
Output voltage [V]
Ambient temperature [°C]
Output current [A]
30
25
20
15
10
5
0
04812162024283
Output current [A]
Characteristic curve of output at Ta = 25 °C
Characteristic curve of temperature
32
28
24
20
I
R
16
12
8
4
0
-25-100
Characteristic curve of temperature at U
Power reserve
10 203040 506070
= 24 V
out
4
2CDC 272 019 F0015
2CDC 272 022 F0015
The switch mode power supply CP-C.1 is able to supply at 24 V DC output voltage and at an ambient temperature of
– ≤ 40 °C a continuous output current of typ. ≤ 26 A
– ≤ 60 °C the rated current of 20 A
At ambient temperatures of > +60 °C the output power has to be reduced by 3.5 % per Celcius degree temperature
increase.
At thermal overload the device will switch-off as soon as the internal temperature exceeds the acceptable level. The exact
ambient temperature threshold depends on the mounting position and load of the power supply.
If the switch mode power supply is loaded with an output current > 26 A, the operating point is passing through the U/I
characteristic curve shown.
The device is equipped with an overtemperature protection function. It will switch-off as soon as the internal
overtemperature protection function is activated.
16 - Power Supply CP-C.1 24/20.0 | Data sheet
Dimensions
144,8 [5.70”]
]8
in mm and inch
137,3 [5.41”]
129,8 [5.11”]
126,8 [4.99”]
40,0 [1.57”]
60,0 [2.36”
2,00 [3.23”]
136,0 [5.35”]
129,4 [5.09”]
CP-C.1 24/5.0CP-C.1 24/10.0CP-C.1 24/20.0
129,4 [5.09”]
129,4 [5.09”]
2DCDC 272 028 F0015
Further documentation
Document titleDocument typeDocument number
Electronic products and relaysTechnical catalogue2CDC 110 004 C02xx
CP-C.1Instruction manual1SVC 360 560 M0000
CAD system files
You can find the CAD files for CAD systems at
http://abb-control-products.partcommunity.com/portal/portal/abb-control-products
-> Low Voltage Products & Systems -> Control Products -> Power Supplies.
Data sheet | Power Supply CP-C.1 24/20.0 - 17
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