ABB C1900R Installation Guide

Installation Guide

Circular Chart Recorder

IM/C1900–INS_13

and Recorder/Controller

C1900 Series

ABB

The Company

EN ISO 9001:2000

We are an established world force in the design and manufacture of instrumentation for industrial process control, flow measurement, gas and liquid analysis and environmental applications.

As a part of ABB, a world leader in process automation technology, we offer customers

Cert. No. Q 05907

application expertise, service and support worldwide.

We are committed to teamwork, high quality manufacturing, advanced technology and unrivalled

EN 29001 (ISO 9001)

service and support.

The quality, accuracy and performance of the Company’s products result from over 100 years experience, combined with a continuous program of innovative design and development to

Lenno, Italy – Cert. No. 9/90A

incorporate the latest technology.

The UKAS Calibration Laboratory No. 0255 is just one of the ten flow calibration plants operated

Stonehouse, U.K.

by the Company and is indicative of our dedication to quality and accuracy.

0255

Electrical Safety

This equipment complies with the requirements of CEI/IEC 61010-1:2001-2 'Safety Requirements for Electrical Equipment for Measurement, Control and Laboratory Use'. If the equipment is used in a manner NOT specified by the Company, the protection provided by the equipment may be impaired.

Symbols

One or more of the following symbols may appear on the equipment labelling:

Warning – Refer to the manual for instructions

Caution – Risk of electric shock

Protective earth (ground) terminal

Earth (ground) terminal

Information in this manual is intended only to assist our customers in the efficient operation of our equipment. Use of this manual for any other purpose is specifically prohibited and its contents are not to be reproduced in full or part without prior approval of the Technical Publications Department.

Health and Safety

To ensure that our products are safe and without risk to health, the following points must be noted:

1. The relevant sections of these instructions must be read carefully before proceeding.

2. Warning labels on containers and packages must be observed.

3. Installation, operation, maintenance and servicing must only be carried out by suitably trained personnel and in accordance with the information given.

4. Normal safety precautions must be taken to avoid the possibility of an accident occurring when operating in conditions of high pressure and/ or temperature.

5. Chemicals must be stored away from heat, protected from temperature extremes and powders kept dry. Normal safe handling procedures must be used.

6. When disposing of chemicals ensure that no two chemicals are mixed.

Safety advice concerning the use of the equipment described in this manual or any relevant hazard data sheets (where applicable) may be obtained from the Company address on the back cover, together with servicing and spares information.

Direct current supply only

Alternating current supply only

Both direct and alternating current supply

The equipment is protected through double insulation

CONTENTS

1 INTRODUCTION

Section Page

1 INTRODUCTION ........................................................... 1

2 PREPARATION ............................................................. 2

2.1 Accessories ........................................................2

2.2 Checking the Code Number ............................... 2

2.2.1 Non-upgradeable Version...................... 2

3 MECHANICAL INSTALLATION .................................... 3

3.1 Siting .................................................................. 3

3.2 Mounting ............................................................ 3

3.2.1 Wall-/Pipe-Mounting.............................. 4

3.2.2 Panel Mounting .....................................5

4 ELECTRICAL INSTALLATION ...................................... 6

4.1 Identifying the Input/Output Modules .................. 7

4.2 Channel Connections ......................................... 7

4.2.1 Selecting the Analog Input Type(s) ......... 8

4.2.2 Voltage and Current .............................. 9

4.2.3 2-wire Transmitter Input......................... 9

4.2.4 Thermocouple ....................................... 9

4.2.5 Resistance Thermometer (RTD) ............. 9

4.2.6 Logic Inputs .......................................... 9

4.2.7 Analog Output ....................................... 9

4.2.8 Relay Output ........................................9

4.2.9 Motorized Valve................................... 10

4.3 Module Connections ......................................... 11

4.3.1 Standard I/O or Analog + Relay

(Module Types 1, 2 and 7) ...................11

4.3.2 Four Relay Module (Module Type 3)..... 11

4.3.3 Eight Digital Inputs or Outputs

(Module Types 4 and 5 respectively) .... 11

4.4 Power Supply Connections ............................... 13

The documentation for the C1900 series of circular chart recorders is shown in Fig. 1.1. The

Standard Manuals, including

the data sheet, are supplied with all instruments. The

Supplementary Manuals supplied depend on the specification of

the instrument.

This manual includes an Installation Record which should be completed as a log of the electrical installation. The record is useful when carrying out initial instrument programming and can be retained for future reference.

INSTALLATION

Product Identification

Siting

Mounting

Electrical Connections

Installation Record

Part No.

IM/C1900–INS

Recorders and Controllers

OPERATION

Setting Up

Error Messages

Displays & Controls

Operating Level

Simple Fault Finding

Par t No.

IM/C1900–OGR

Recorders Only

DATA SHEET

Full Specification

Par t No.

SS C1900

PROGRAMMING

General Programming

Basic Config. Level

Advanced Config. Level

Connections & Links

Par t No.

IM/C1900–PGR

5 INSTALLATION RECORD ...........................................13

OPERATION

Setting Up

Error Messages

Displays & Controls

Operating Level

Simple Fault Finding

Par t No.

IM/C1900–OGC

Controllers Only

A – Standard Manuals

ADVANCED SOFTWARE

OPTIONS

Flow Totalization

Ramp/Soak Profile

Math Functions

Timer Functions

Par t No.

IM/C1900–ADV

B – Supplementary Manuals

Fig. 1.1 C1900 Documentation

PROGRAMMING

General Programming

Basic Config. Level

Control Config. Level

Advanced Config. Level

Connections & Links

Par t No.

IM/C1900–PGC

MODBUS (RTU)

Serial Adaptors

Serial Connections

Programming Pages

ASCII Tables

Par t No.

IM/C1900–MOD

2 PREPARATION

2.1 Accessories – Fig. 2.1 2.2 Checking the Code Number – Fig. 2.2

2.2.1 Non-upgradeable Version

Note. The 1901J is a basic, non-upgradeable single

pen recorder. This version is not fitted with an analog output, relay, transmitter power supply unit or digital

Pen Capsule

1 to 4

(depending on

no. of channels)

Charts

(Pack of 3)

Keys

(door lock versions only)

A – Standard Accessories

(kit contains 2 sets

of items shown)

inputs and no additional modules can be fitted. The full identification code is shown below.

1901J A 0 0 1 1 00000 STD

C1900 single pen recorder

Electrical code – standard

Option module – none

Options – none

Door lock – not fitted

Power supply – 115V AC

Modules fitted in module positions 2 to 6 – none

Special Settings – company standard

Case-to-Panel Gasket

C1900/0149

(see

Note below)

B – Optional Accessories

Pipe-mounting Kit

C1900/1713

Wall-mounting Kit

C1900/1712

(kit contains 4 sets

of items shown)

release handle

Pull handle

to release

door...

Push to

Check code number against the Data Sheet – SS/C1900R or SS/C1900RC

Loosen captive screw

Note. If panel-mounting to NEMA 4X standard is required, a continuous bead of suitable silicon sealant must be applied between the case flange and the panel. Do not use the optional gasket.

Fig. 2.1 Accessories

Swing chart plate forward

...and open door

Fig. 2.2 Checking the Code Number

12.63 (320.8)

12.63

( 320.8)

0.32 (8.3)

2.23

(56.8)

1.18 (30.1)

Dimensions in inches (mm)

2.60 (66)

1.38 (35.1)

0.94 (22.4)

7.22

(183.4)

1.44 (36.6) – Typical Space Between

Adjacent Knockout Centers

1.30 (33)

15.23

(386.8)

15.04 (382)

3 MECHANICAL INSTALLATION

3.1 Siting – Figs 3.1 and 3.2 3.2 Mounting – Figs. 3.3 to 3.5

Minimum

A – Close to Sensor

B – At Eye-level Location

C – Avoid Vibration

Fig. 3.1 General Requirements

Sensor

A – Within Temperature Limits

B – Within Humidity Limits

Caution. Select a location away from strong electrical

and magnetic fields. If this is not possible, particularly in applications where mobile communications equipment is expected to be used, screened cables within earthed (grounded) metal conduit must be used.

0°C

(32°F)

Min.

0 to 95% RH

0 to 80% RH

55°C

(131°F)

Max.

C – Use Screened Cables

Fig. 3.2 Environmental Requirements Fig. 3.3 Overall Dimensions

…3 MECHANICAL INSTALLATION

3.2.1 Wall-/Pipe-Mounting – Fig. 3.4

Secure mounting brackets (4) to case

14.81 (376.3)

Secure instrument to

wall using suitable fixings

Mark fixing centers on wall (4)

11.06 (281.0)

Drill suitable holes (4)

A – Wall-mounting (Optional)

Position mounting

brackets to suit horizontal pipe-mounting or vertical pipe-mounting as required

Secure mounting

brackets to case using bolts and washers

B – Pipe-Mounting (Optional)

Fig. 3.4 Wall-/Pipe Mounting

Secure using two nuts and washers

/8 in. (60mm) OD

horizontal or vertical pipe

Fit 'U' bolts

into brackets

+ 14 hidden pages

ABB C1900R Installation Guide

Specifications and Main Features

Frequently Asked Questions

User Manual

1 INTRODUCTION

2 PREPARATION

2.2.1 Non-upgradeable Version

3 MECHANICAL INSTALLATION