ABB C1900R Operating Manual

ABB MEASUREMENT & ANALYTICS | OPERATING GUIDE | IM/C1900-OGR REV. L
C1900
Circular chart recorder
Measurement made easy
C190 0 circular chart recorder
For more information
Further publications are available for free download from:
or by scanning this code:
Data Sheet
C1900
Circular chart recorder
Quick Reference Guide
C1900
Circular chart recorder
Installation Guide
C1900
Circular chart recorder and recorder / controller
Programming Guide
C1900
Circular chart recorder
Operating Instructions
C1900
Circular chart recorder and recorder/controller
User Guide
C1900
Circular chart recorder and recorder/controller
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DS/C1900R-EN
IM/C1900 -QR
IM/C1900-INS
IM/C1900 -P GR
IM/C1900-MOD
IM/C190 0- ADV
Use of instructions
Health and safety
Warning – an instruction that draws attention to the risk of
injury or death.
Caution – an instruction that draws attention to the risk of damage to the product, process or surroundings.
Note – clarification of an instruction or additional information. Information.
Information – further reference for more detailed information or technical details.
It must be understood that operation of damaged equipment could, under certain operational conditions, result in degraded process system performance leading to personal injury or death. Therefore, comply fully with all Warning and Caution notices.
Information in this manual is intended only to assist our customers in the efficient operation of our equipment. Use of this manual for any other purpose is specifically prohibited and its contents are not to be reproduced in full or part without prior approval of the Technical Publications Department.
To ensure that our products are safe and without risk to health, the following points must be noted:
• The relevant sections of these instructions must be read carefully before proceeding.
• Warning labels on containers and packages must be observed.
• Installation, operation, maintenance and servicing must only be carried out by suitably trained personnel and in accordance with the information given.
• Normal safety precautions must be taken to avoid the possibility of an accident occurring when operating in conditions of high pressure and/or temperature.
• Chemicals must be stored away from heat, protected from temperature extremes and powders kept dry. Normal safe handling procedures must be used.
• When disposing of chemicals ensure that no two chemicals are mixed.
Safety advice concerning the use of the equipment described in this manual or any relevant hazard data sheets (where applicable) may be obtained from the Company address on the back cover, together with servicing and spares information.
Part No.
IM/C1900–INS
INSTALLATION
Product Identification
Siting
Mounting
Electrical Connections
Installation Record
OPERATION
Setting Up
Error Messages
Operating Level
Simple Fault Finding
PROGRAMMING DATA SHEET
Full Specification
Part No.
IM/C1900–OGR
Displays & Controls
Part No.
IM/C1900–PGR
Part No.
SS C1900
Flow Totalization
Ramp/Soak Profile
Math Functions
Timer Functions
MODBUS (RTU)
Serial Adaptors
Serial Connections
Programming Pages
ASCII Tables
Part No.
IM/C1900–ADV
Part No.
IM/C1900–MOD
ADVANCED SOFTWARE
OPTIONS
A – Standard Manuals
B – Supplementary Manuals
General Programming
Basic Config. Level
Advanced Config. Level
Connections and Links
CONTENTS 1 INTRODUCTION
Section Page
1 INTRODUCTION ........................................................... 1
2 SETTING UP ................................................................. 2
2.1 Instrument Power-up .......................................... 2
2.1.1 Power-up Error Codes .......................... 3
2.2 Fitting the Chart ..................................................4
2.3 Fitting the Pen Capsule(s) ................................... 4
3 DISPLAYS & CONTROLS............................................. 5
3.1 Displays and LED Indicators ............................... 5
3.2 Use of Controls ................................................... 6
4 OPERATION.................................................................. 7
4.1 Input Error Messages .......................................... 8
4.2 Operating Page Displays ..................................... 9
4.3 Alarm Acknowledge Page ................................. 10
4.3.1 Alarm Indications ................................. 10
4.3.2 Acknowledging Alarms ........................ 10
4.3.3 Using the Alarm
Acknowledge Page ............................. 10
4.4 Totals Page Displays ......................................... 11
4.5 Access to Configuration Levels .........................12
5 SIMPLE FAULT FINDING ........................................... 13
The documentation for the C1900 series of circular chart recorders is shown in Fig. 1.1. The
Standard Manuals, including
the data sheet, are supplied with all instruments. The
Supplementary Manuals supplied depend on the specification of
the instrument.
6 SPARES LIST ............................................................. 14
Fig. 1.1 C1900 Documentation
1
2 SETTING UP
2.1 Instrument Power-up – Fig. 2.1 and 2.2
Caution. Ensure that all connections, especially to the
earth stud, are made correctly.
a) Check that the input sensors are installed correctly.
b) Check that the pen(s) are installed correctly – see Fig. 2.1.
c) Switch on the supply to the instrument, any power-operated
control circuits and the input signals. Wait for the pens to settle.
Note. On power-up, the pens are moved to an off-
chart position for automatic referencing. Pen chatter may occur on those pens nearest the reference position. This is a normal function of the instrument.
d) The start-up sequence shown in Fig. 2.2 is displayed on
faceplate 1 when the supply is first switched on.
Blue Pen
(Channel 3)
Red Pen
(Channel 1)
Green Pen
(Channel 2)
Black Pen
(Channel 4)
Note
– see
Chart Time Line
0.35 (8.8)
0.175 (4.4)
0.175 (4.4)
Dimensions in inches (mm)
1914 J
tESt
Instrument Test identifies the instrument type, e.g. 1914J – see Table 2.1 in the
CPU
PASS
CPU Test carries out check of processor circuitry – see
Error Codes
below.
CONFIG
PASS
Configuration Test carries out check of non-volatile memories containing the instrument configuration, then indicates pass or fail – see
CAL
PASS
Calibration Test carries out check of non-volatile memories containing the calibration data for each analog input and output, then indicates pass or fail – see
below.
Codes
Installation Manual.
CPU
or
FAIL
CONFIG
or
FAIL
Error Codes
CAL
or
FAIL
below.
Error
Note. If the true time line event option is fitted, the
violet event pen records on the same time line as the red pen, but on the outer edge of the chart.
Fig. 2.1 Checking the Pen(s) Installation
2
bb rAM
PASS
Battery Back RAM Test carries out check of battery­backed RAM, then indicates pass or fail – see
below.
Codes
or
!00.3
200.3
AL
AT
RMT
MAN
Normal Display
Not applicable on single channel instruments
Fig. 2.2 Instrument Displays at Start-up
or
bb rAM
FAIL
Error
A––––F
–2–4––
Error Codes are displayed in the event of a fault – see Section
2.1.1.
2 SETTING UP…
2.1.1 Power-up Error Codes
If any of the power-up tests fail (see Fig. 2.2), error codes are displayed to identify the fault. Refer to Fig. 2.3 for error code interpretations.
A––––F
–2–4––
Code Error Action
No error
1 Main board
2 Module in position 2
3 Module in position 3
4 Module in position 4
5 Module in position 5
6 Module in position 6
Code Error Action
No error None
A
Configuration and battery-backed RAM errors
Calibration errors
Analog input and/or analog output calibration is corrupt
Main program data stored in non-volatile memory on main board is corrupt
None
Power down and then up again.
If fault remains, contact the local Service Organisation.
Check and correct program data
C
d
F
Acknowledging Error Codes
Note. Acknowledging the Error Code clears the error state but does not rectify the fault.
After acknowledging the error, carry out the relevant action detailed in the above tables.
Timer set up stored in battery backed RAM is corrupt
Maths set up stored in battery back RAM is corrupt
Totalizer set up in battery backed RAM has been corrupt
ACKNLG
or
ErrOrS
Fig. 2.3 Power-up Error Codes
Check and correct data in
Check and correct data in
Check and correct data in
* Refer to the
Advanced Software Manual
100.3
200.5
Set Up Timer Page*
Set Up Maths Page*
Set Up Totals Page*
3
…2 SETTING UP
2.2 Fitting the Chart – Fig. 2.4 2.3 Fitting the Pen Capsule(s) – Fig. 2.5
Raise pens
75.0
dEG F
T
A
T
M
R
L
A
Raise pens
1
N
A
M
Lift the chart clamp
2
and remove the chart
75.0
dEG F
T
A
T
M
R
L
A
N
A
M
1
Gently pull the arm off
2
the bracket – see
Note
Fit new chart ensuring
3
that it is beneath the pen lifter bars
4
Rotate chart to align the
5
time line with the red pen (see also Fig. 2.1)
Lower the chart clamp
6
Fig. 2.4 Fitting the Chart
Locate chart under guides
Lifter bars
3
Remove spent capsule
Note. Take care not to bend the arms during removal and refitting, as pen clashing may result.
Fit new pen capsule
4
ensuring that the arm locates in the pen capsule slot
Remove cap
5
Slide pen assembly onto
7
the appropriate bracket until it clips into place –
Note
see
6
Ensure that the arm is positioned above its lifter bar
Fig. 2.5 Fitting the Pen Capsules
4
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