Abb BSFC-02C User Manual

ABB industrial drives
Hardware manual
BSFC-02C charging controller

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Hardware manual
BSFC-02C charging controller
Table of contents
3. Installation
2017 ABB Oy. All Rights Reserved.
3AXD50000027498 Rev A
EN
EFFECTIVE: 2017-04-10
5

Table of contents

1. Introduction to the manual
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Static electricity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Intended audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Contents of the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2. Hardware description
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
BSFC unit overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
BSFC layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
BSFC connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
BSFC LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Connections of the DC supply circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Inverter power switch-on sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Details of the locking solenoid control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Inverter power switch-off sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3. Installation
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Planning the installation of the BSFC unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Placing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Wire selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Protecting against contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
List of components needed in power supply circuit . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Mounting and removing the BSFC unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Wiring the BSFC unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4. Technical data
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Optical components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5. Circuit diagrams
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Charging circuit 1xR8i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Charging circuit 2xR8i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
6. Dimension drawings
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6
BSFC-02C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Further information
Product and service inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Product training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Providing feedback on ABB Drives manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Document library on the Internet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Introduction to the manual 7
1

Introduction to the manual

Contents of this chapter

This chapter gives the basic information on the manual.

Compatibility

The manual is compatible with the BSFC-02C charging controller.

Safety instructions

Follow all safety instructions delivered with the drive equipment.
Read the complete safety instructions before you install, commission, or use the drive.
The complete safety instructions are given in ACS880 multidrive cabinets and modules safety instructions [3AUA0000102301(English)].
Note: The installation must always be designed and made according to applicable local laws and regulations. ABB does not assume any liability whatsoever for any installation that breaches the local laws and/or other regulations. Furthermore, if the recommendations given by ABB are not followed, the drive system may experience problems that the warranty does not cover.
WARNING! Perform the electrical safety precautions before starting any work on the installation. Ignoring the precautions can cause physical injury or death, or damage to the equipment. Only a qualified electrician is allowed to work on the
installation.
8 Introduction to the manual
1. Clearly identify the work location.
2. Disconnect the circuit to be worked on completely. After disconnection, always wait for 5 minutes to let the capacitors discharge.
3. Secure against re-connection. Lock the disconnectors and attach warning notices.
4. Provide protection against adjacent live parts.
5. Verify by measuring that there is no voltage present.
6. Carry out grounding and short-circuiting when necessary. Refer to local regulations and EN 50110-1:2004.
Ask for a work permit. Only the nominated person in control of the electrical installation work is allowed to issue a work permit.

Static electricity

WARNING! Circuit boards contain components sensitive to electrostatic discharge (ESD). Wear a grounding wrist band when handling the boards. Do not touch the boards unnecessarily.

Intended audience

The manual is intended for cabinet designers, and installation, commissioning and maintenance personnel of ACS800 and ACS880LC multidrive modules.
The reader is expected to know the standard electrical wiring practices, electronic components, and electrical schematic symbols.

Contents of the manual

This manual consists of the following chapters:
Hardware description describes BSFC-02C unit.
Installation guides in planning the installation of the BSFC-02C unit.
Technical data contains technical specifications.
Circuit diagrams contains connection diagrams.
Dimension drawings contains the dimensional drawings of the BSFC-02C unit.

Inquiries

Address any inquiries about the product to the local ABB representative, quoting the type code and the serial number of the unit. If the local ABB representative cannot be contacted, address inquiries to the manufacturing facility.
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