ABB ACS880-11 Installation Guide

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ABB INDUSTRIAL DRIVES

ACS880-11 drives

Quick installation guide

List of related manuals in English

ACS880-11 manuals

Drive manuals and guides Code (English)

ACS880 primary control program firmware manual 3AUA0000085967 Quick start-up guide fo r ACS880 drives with primary control program ACS880-11 hardware manual ACS880-11 quick installation guide ACX-AP-x assistant control panels user’s manual

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You can find manuals and other product documents in PDF format on the Internet. See section

Document library on the Internet

on the inside of the back cover. For manuals not

available in the Document library, contact your local ABB representative.

3AUA0000098062

3AXD50000045932 3AXD50000048138 3AUA0000085685

3AUA0000145446

3AXD50000110711

3AFE68615500 3AUA0000141650 3AFE68573360 3AUA0000068940

3AFE68573271

3BFE64059629 3AUA0000096939

The code below opens an online listing of the manuals applicable to this product.

EN – Quick installation guide 3

EN – Quick installation guide

This guide briefly describes how to install the drive. For complete information on installation, see ACS880-11 drives hardware manual (3AXD50000045932 [English]). For start-up instructions, see ACS880 drives with primary control program quick start-up guide (3AUA0000098062 [English]).

To read a manual, go to www.abb.com/drives/documents number.

and search for the document

Obey the safety instructions

WARNING! Obey these instructions. If you ignore them, injury or death, or

damage to the equipment can occur:

• Only qualified electrical professionals are allowed to install and maintain the drive.

• Never work on the drive, motor cable or motor when main power is applied. If the drive is already connected to the input power, wait for 5 minutes after disconnecting the input power.

• Never work on the control cables when power is applied to the drive or to the external control circuits.

• Do not connect the drive to a voltage higher than what is marked on the type designation label.

• Always ground the drive, the motor and adjoining equipment to the protective earth (PE) bus of the power supply.

•Frames R6 Use a lifting device for lifting. Do not tilt the drive. Manual lifting, or overturning due to the tilting, can cause physical injury. Make sure that the wall and the fixing devices can carry the weight.

• Make sure that debris from drilling, cutting and grinding does not enter the drive.

• Make sure that the floor below the drive and the wall where the drive is installed are non-flammable.

and R8: The drive module is heavy and its center of gravity is high.

Check if capacitors need to be reformed

If the drive has not been powered (either in storage or unused) for over three years, you must reform the capacitors.

You can determine the manufacturing date from the serial number, which you find on the type designation label attached to the drive. The serial number is of format MYYWWRXXXX. YY and WW tell the manufacturing year and week as follows:

4 EN – Quick installation guide

YY: 17, 18, 19, … for 2017, 2018, 2019,

…

WW: 01, 02, 03, … for week 1, week 2, week 3, …

For information on reforming the capacitors, see Converter module capacitor reforming instructions (3BFE64059629 [English]), available on the Internet at

www.abb.com/drives/documents

Data

IEC ratings

ACS880-11-

3-phase UN = 400 V (380…415 V)

09A4-3 3×1.5 170M1561 226 12A6-3 3×1.5 170M1561 329 017A-3 3×6 170M1563 395 025A-3 3×6 170M1563 579 032A-3 3×10 170M1565 625 038A-3 3×10 170M1565 751

045A-3 3×16 170M1566 912 061A-3 3×25 170M1567 1088 072A-3 3×35 170M1568 1502 087A-3 3×50 170M1569 1904 105A-3 3×50 170M3817 1877 145A-3 3×95 170M3817 2963 169A-3 3×120 170M5809 3168 206A-3 3×150 170M5810 3990

3-phase UN = 500 V (380…500 V)

07A6-5 3×1.5 170M1561 219

11A0-5 3×1.5 170M1561 278 014A-5 3×6 170M1563 321 021A-5 3×6 170M1563 473 027A-5 3×10 170M1565 625 034A-5 3×10 170M1565 711 040A-5 3×16 170M1566 807 052A-5 3×25 170M1567 960 065A-5 3×35 170M1568 1223 077A-5 3×35 170M1569 1560 101A-5 3×50 170M3816 1995 124A-5 3×95 170M3817 2800 156A-5 3×120 170M5808 3168 180A-5 3×150 170M5810 3872

Cable (mm

) aR fuse Losses (W)

3AXD00000588487

Select the power cables

See Data on page 4.

EN – Quick installation guide 5

Ensure cooling

See Data on page 4. No condensation or frost is allowed. The allowed operating temperature range of the drive without derating is -15 to +40 °C.

Protect the drive and input power cable

See Data on page 4.

A – Install the drive on the wall

See figure A on page 137.

B – Remove the cover

Remove the cover/s. See figures B (R3) and B (R6, R8)... on page 137.

C – Check the compatibility with IT (ungrounded) and corner-grounded delta systems

See figure C on page 137.

WARNING! If the drive will be connected on an IT (ungrounded or high-

resistance grounded) system or on a corner-grounded delta system, disconnect the EMC filter (option +E202) and ground-to-phase varistor. See the drive hardware manual.

D – Check the insulation of the power cables and the motor

Connect the motor cable at the motor end. For minimum radio frequency interference, ground the motor cable shield 360 degrees at the cable entry of the motor terminal box. See figure D on page 137.

Check the insulation of motor and motor cable. See figure D on page 137. Note: Moisture inside the motor casing will reduce the insulation resistance. If moisture is suspected, dry the motor and repeat the measurement.

Check the insulation of the input cable before connecting it to the drive. Obey the local regulations.

E – Attach the warning stickers in local languages

See figure E on page 138.

6 EN – Quick installation guide

F – Connect the power cables

Use symmetrical shielded cable for motor cabling. If the cable shield is the sole PE conductor, make sure that is has sufficient conductivity for the PE.

Note for fr power cabling. See the hardware manual for more information.

Procedure:

ame R3: Make sure that you have an additional PE conductor in the input

1. Frame R6

(R6, R8)… on page 138. Frame R8

plates.

2. Remove the rubber grommets from the bottom plate for the cables to be connected. See figure …F… on page 138.

3. Cut an adequate hole into the rubber grommets. Slide the grommets onto the cables.

4. Prepare the ends of the cables. See figure …F… on page 138. The bare shield will be grounded 360 degrees. Mark the pigtail made from the

shield as a PE conductor with yellow-and-green color. Two alternative symmetrical three-conductor cable types are shown, and one

four-conductor cable type. The four-conductor cable is only allowed for the input power cabling.

If you use aluminum cables, put grease to the peeled aluminum cable before connecting it to the drive.

5. Put the cables through the holes of the cable entry plate and attach the grommets to the holes.

6. Connect the cables (use the torques defined in the figure). See figures …F… on page 138 and 139:

• Ground the shield 360 degrees by tightening the clamp of the power cable

• Connect the twisted shield of the cable to the grounding terminal.

• Use a separate grounding PE cable (6a) or a cable with a separate PE

•Frame R3:

• Connect the phase conductors of the motor cable to the T1/U, T2/V and T3/W

and R8: Remove the shroud on the power cable terminals. See figure F

: For easier installation, remove the side

grounding shelf onto the stripped part of the cable.

conductor (6b) if the conductivity of the shield does not meet the requirements for the PE conductor. If the protective PE conductor is smaller than 10 mm you must use a second earthing conductor. See the hardware manual for more information.

Connect the additional PE conductor of the input power cabling.

terminals and the phase conductors of the input cable to the L1, L2 and L3 terminals.

EN – Quick installation guide 7

7. Frame R6 types bigger than -040A-x: Cut tabs in the shroud for the installed cables. Frame R8: shroud for the input cables. See figure …F (R6, R8)… on page 139.

8. Frames R6

…F (R6, R8)… on page 139.

9. Secure the cables outside the drive mechanically.

Install the side plates if removed. Knock out holes in the

and R8: Install the shroud on the power cable terminals. See figure

G – Connect the control cables

Procedure:

1. Remove the front cover(s) if not already removed.

2. Frame R3

3. Cut an adequate hole into the rubber grommet and slide the grommet onto the cable. Slide the cable through a hole in the bottom plate and attach the grommet to the hole.

4. Route the cables. Frame R3: Frame R6: on page 140.

5. Ground the outer shield of the cable 360 degrees under the grounding clamp. Keep the cable unstripped as close to the terminals of the control board as possible.

6. Secure the cables inside the drive mechanically.

7. Frame R3 drive end, and ground them at the other cable end. Cut any unconnected wires at the drive end. Frame R6 wire under the clamp below the control unit.

8. Connect the conductors to the appropriate terminals of the control unit. See

Default IO connection diagram on page 8.

9. Wire the optional modules if included in the delivery. See the option module user's manual or installation guide.

10. Secure the cables outside the drive mechanically.

Note:

• Leave the other ends of the control cable shields unconnected.

• Keep any signal wire pairs twisted as close to the terminals as possible.

: Lift the control panel holder up. See figure G (R3)… on page 139.

See figure …G (R3)… on page 139.

See figure …G (R6)… on page 139. Frame R8: See figure …G (R8)…

: Leave the pair cable shields and grounding wires unconnected at the

and R8: Ground the pair-cable shields and grounding

H – Reinstall cover(s)

See figures H (R3, R6, R8)... on page 140.

8 EN – Quick installation guide

Fault

XPOW External power input

1 +24VI

24 V DC, 2 A

2 GND

XAI Reference voltage and analog inputs

1 +VREF 10 V DC, RL 1…10 kohm 2 -VREF -10 V DC, RL 1…10 kohm 3 AGND Ground 4 AI1+ Speed reference 0(2)…10 V, Rin >

200 kohm

5 AI1- 6 AI2+ By default not in use. 0(4)…20 mA, Rin =

100 ohm

7 AI2-

J1 J1 AI1 current/voltage selection jumper J2 J2 AI2 current/voltage selection jumper

XAO Analog outputs

1 AO1 Motor spee d rpm 0…20 mA, RL <

500 ohm

2 AGND 3 AO2

Motor current 0…20 mA, R

< 500 ohm

4 AGND

XD2D Drive-to-drive link

1 B

Drive-to-drive link

2 A 3 BGND

J3 J3 Drive-to-drive link termination switch

XRO1, XRO2, XRO3 Relay outputs

11 NC

Ready

250 V AC / 30 V DC 2 A

12 COM 13 NO 21 NC

Running

250 V AC / 30 V DC 2 A

22 COM 23 NO 31 NC

Faulted(-1)

250 V AC / 30 V DC 2 A

32 COM 33 NO

XD24 Digital interlock

1 DIIL Run enable 2 +24VD +24 V DC 200 mA 3 DICOM Digital input ground 4 +24VD +24 V DC 200 mA 5 DIOGND Digital input/output ground

J6 Ground selection switch

XDIO Digital input/outputs

1 DIO1 Output: Ready 2 DIO2 Output: Running

XDI Digital inputs

1 DI1 Stop (0) / Start (1) 2 DI2 Forward (0) / Reverse (1) 3 DI3 Reset 4 DI4 Acceleration & deceleration select 5 DI5 Constant speed 1 (1 = On) 6 DI6 By default not in use.

XSTO Safe torque off

1 OUT1

Safe torque off. Both circuits must be closed for the drive to start.

2 SGND 3 IN1

4 IN2 X12 Safety functions module connection X13 Control panel connection

X205 Memory unit connection

Wire sizes:

0.5 … 2.5 mm

(24…14 AWG) Tightening torques: 0.5 N·m (0.4 lbf·ft) for both stranded and solid wiring.

 Default IO connection diagram

Declaration of Conformity (EU)

EN – Quick installation guide 9

10 EN – Quick installation guide

EN – USA quick installation guide 11

EN – USA quick installation guide

To read a manual, go to

abb.com/drives/documents

and search for the document number.