Abb ACS880-1007LC User Manual

ABB industrial drives

User's manual

ACS880-1007LC liquid cooling unit

User's manual

ACS880-1007LC liquid cooling unit

Table of contents

3. Mechanical installation

4. Electrical installation

6. Start-up

© 2017 ABB Oy. All Rights Reserved. 3AXD50000129607 Rev A

EN

EFFECTIVE: 2017-12-22

Table of contents

1 Introduction to the manual

2 Operation basics and hardware description

Table of contents 5

11Contents of this chapter ...... . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . .

11Applicability .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. .

11Safety instructions . . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. .

11Target audience ... . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . .

11Categorization by option code ...... . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. .

12Use of component designations ...... . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .

12Terms and abbreviations ...... . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. .

12Related manuals . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . ..

12Related single drive manuals ...... . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .

13Contents of this chapter ...... . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . .

13Basics .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. .

14Layout drawing – ACS880-1007LC-0070 in cabinet line-up .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. .

15ACS880-1007LC-0070 component designations .... . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .

16Layout drawing – ACS880-1007LC-0195 in cabinet line-up .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. .

18ACS880-1007LC-0195 component designations ... . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. .

19Layout drawing – ACS880-1007LC-0195 stand-alone (option +C139) .. . . .. . . .. . . .. . .. . . .

20Swing out frame for electric devices in ACS880-1007LC-0070 ..... . . .. . .. . . .. . . .. . . .. . .. . .

21Swing out frame for electric devices in ACS880-1007LC-0195 ..... . . .. . .. . . .. . . .. . . .. . .. . .

22Control interfaces . . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .

22General .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .

22Control panel . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. .

22IO interface of the control unit . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. .

23IO interface of the FAIO-01 analog interface module . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . ..

23Use of the control unit expansion slots .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . ..

23PC connection . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .

24Type designation label .. . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . ..

24Type designation key .. . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .

24Basic code . . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . ..

24Option codes . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. .

3 Mechanical installation

4 Electrical installation

29What this chapter contains ...... . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. .

29Safety .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. .

29Electrical safety precautions ... . . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .

30Connecting the power cables ...... . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .

31Connection diagram – pump motors, auxiliary circuit and cubicle heater .. . . .. . . .. . .. .

31Connecting the control cables ...... . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. .

32Control cable connection procedure ...... . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .

32Grounding the outer shields of the control cables at the cabinet entry ... . . .. . . .. . .

34Routing the control cables inside the cabinet .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . ..

34Connecting control cabling ... . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. .

6 Table of contents

5 Installation checklist

6 Start-up

7 Maintenance

39Contents of this chapter ...... . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . .

39Safety .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. .

39Before start-up . . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . .

40Adjusting air pressure of the expansion tank .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .

40About the expansion tank ...... . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .

40Pressure adjusting procedure ... . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. .

41Filling up the cooling circuit and starting the cooling unit .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . ..

42Basic settings in the control program . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . ..

43On-load settings . . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. .

45Safety .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. .

45Maintenance intervals . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. .

46Adding cooling liquid ... . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . ..

46Draining the cooling unit ...... . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. .

47Storing the cooling unit ...... . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .

47Checking the quality of the coolant . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .

47Cleaning and drying the leakage detector . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .

48ACS880-1007LC-0070 replacing the pump motor .. . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . .

51ACS880-1007LC-0070 replacing the pump ...... . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. .

53ACS880-1007LC-0195 replacing the pump motor .. . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . .

55ACS880-1007LC-0195 replacing the pump ...... . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. .

8 Program features

57What this chapter contains ...... . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. .

57Basics .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. .

57Start/stop control, and reset ...... . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . ..

57Settings and diagnostics ... . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .

58Pump control . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . ..

58Basic operation . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . .

58Settings and diagnostics ... . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . ..

58Alternation .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .

58Settings and diagnostics ... . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . ..

58Redundancy .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. .

58Settings and diagnostics ... . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . ..

59Standby .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .

59Settings and diagnostics ... . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . ..

59Delayed cooling . . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . .

59Settings and diagnostics ... . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . ..

59Pressure monitoring functions ... . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . ..

59Operation of the Pressure difference monitoring function .... . . .. . . .. . . .. . .. . . .. . . .. . . .. .

60Settings and diagnostics ... . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .

60Temperature monitoring functions ...... . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. .

60Settings and diagnostics ... . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .

60Leakage monitoring function ... . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . .

60Settings and diagnostics ... . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .

9 Parameters

Table of contents 7

61Miscellaneous .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . .

61User lock . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .

61Settings and diagnostics ... . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . ..

63Terms and abbreviations ...... . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. .

6301 Actual values ... . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .

6404 Warnings and faults . . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . ..

6606 Control and status words .. .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. .

6707 System info ... . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .

6720 LCU control and settings .. .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .

6931 Fault functions ... . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . ..

7047 Data storage ... . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .

7049 Panel port communication ...... . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .

7150 Fieldbus adapter (FBA) ...... . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. .

7651 FBA A settings ...... . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. .

7852 FBA A data in .. .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . ..

7953 FBA A data out .. .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . .

7954 FBA B settings ...... . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. .

8155 FBA B data in .. .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . ..

8256 FBA B data out .. .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . .

8260 DDCS communication ... . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .

8461 D2D and DDCS transmit data . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. .

8562 D2D and DDCS receive data . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .

8796 System . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. .

10 Fault tracing

11 Fieldbus control through a fieldbus adapter

91What this chapter contains ...... . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. .

91Safety .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. .

91Indications .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .

91Warnings and faults ....... . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . .

92Editable messages . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. .

92Warning/fault history and analysis .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. .

92Event logs . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . ..

92Factory data logger ... . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .

92Other data loggers ... . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .

92User data logger ... . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . .

92Parameters that contain warning/fault information .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. .

92QR Code generation for mobile service application .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .

93Warnings .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . ..

96Faults .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. .

97What this chapter contains ...... . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. .

97System overview . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . ..

98Basics of the fieldbus control interface . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. .

100Control word and Status word .. .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . ..

100Debugging the network words ...... . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .

100Actual values . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. .

100Debugging the network words ...... . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .

100Setting up the cooling unit for fieldbus control ..... . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .

8 Table of contents

12 Internal cooling circuit

101Contents of this chapter ...... . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . .

101Applicability .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. .

101Internal cooling system ... . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . .

102Connection to a cooling unit .. .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . .

102Connection to an ACS880-1007LC cooling unit . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .

103Connection to a custom cooling unit . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. .

103General requirements . . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . .

103Coolant temperature control ... . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . ..

103Filling up and bleeding the internal cooling circuit .... . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . .

103Drive line-ups with an ACS880-1007LC cooling unit .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .

103Drive line-ups with a custom cooling unit .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . ..

104Draining the internal cooling circuit .. .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. .

105Maintenance intervals . . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. .

105Technical data ... . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . ..

105Coolant specification . . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .

105Coolant type . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . .

105Temperature limits ... . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . ..

107Pressure limits . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .

107Cooling circuit materials ... . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . ..

13 Technical data

109What this chapter contains ...... . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. .

109Nominal cooling power, losses and pressure drop . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . ..

109Dimensions .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. .

110Coolant flow and quantity ...... . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . ..

110Pump and motor types, and motor ratings .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .

110Filling pump . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .

110Fill/drain/bleed hoses . . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .

110Auxiliary power supply for the control circuits .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . .

111Power supply for the cabinet heater (option +G300) ..... . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .

111Flanges for connecting the piping .. . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .

111Ambient conditions . . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. .

111Internal cooling circuit data ...... . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. .

111External cooling circuit data ...... . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . ..

111Liquid quality for standard heat exchanger and piping .... . . .. . . .. . . .. . . .. . .. . . .. . . .. . . ..

112Temperature and pressure limits .. . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . ..

112Recommended pipe size and material .. .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. .

112Materials .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. .

113Compliance with the Pressure Equipment Directive (PED) .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . .

113Disclaimers .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. .

113Generic disclaimer . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . .

113Cybersecurity disclaimer . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . .

14 Piping and instrumentation diagrams

116ACS880-1007LC-0070 .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .

117ACS880-1007LC-0070 component designations .... . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .

118ACS880-1007LC-0195 .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .

119ACS880-1007LC-0195 component designations ... . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. .

15 Circuit diagrams

16 Dimension drawings

Further information

Table of contents 9

121What this chapter contains ...... . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. .

122ACS880-1007LC-0070 in cabinet line-up ...... . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .

129What this chapter contains ...... . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. .

129Cable entry (bottom) ... . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. .

130ACS880-1007LC-0070 in cabinet line-up (at right), external cooling circuit from right . . .

131ACS880-1007LC-0070 stand-alone cooling unit, external cooling circuit from right .. .. .

132ACS880-1007LC-0195 in cabinet line-up (at right), external cooling circuit from right . . .

133ACS880-1007LC-0195 stand-alone cooling unit, external cooling circuit from right .. .. .

10

Introduction to the manual

Introduction to the manual 11

1

Contents of this chapter

This chapter contains general information of the manual, a list of related manuals, and a
list of terms and abbreviations.

Applicability

This manual applies to the ACS880-1007LC cooling units. The control program firmware
version is 2.60.0.0 or later (parameter 07.05).

Safety instructions

WARNING!

Read the complete safety instructions before you install, commission, or use the
drive. Obey the instructions. For a multidrive, see the separate safety instructions
manual. For a single drive, see the appropriate drive hardware manual.

Target audience

This manual is intended for people who plan the installation, install, start up, use and service
the cooling unit. Read the manual before working on the unit. You are expected to know
the fundamentals of electricity, wiring, electrical components and electrical schematic
symbols.

Categorization by option code

The information which only concerns certain optional selection is marked with the option
code in brackets. For example (option +E205). The options included in the unit are visible

12 Introduction to the manual

on the type designation label. The type designation key in the manual describes the meaning
of the option codes.

Use of component designations

Some device names in the manual include the item designation in brackets, for example
[Q20], to make it possible to identify the components in the circuit diagrams of the drive.

Terms and abbreviations

DescriptionTerm

Control board built in a housing (often rail-mountable)Control unit

Frequency converter for controlling AC motorsDrive

Physical size of the drive or power moduleFrame, frame size

Inverter module

Inverter unit

Power module

Supply module

Inverter bridge, related components and drive DC link capacitors enclosed in a metal
frame or enclosure. Intended for cabinet installation.

Inverter module(s) under control of one control board, and related components. One
inverter unit typically controls one motor.

Liquid cooling unitLCU

Protective earth (ground)PE

Common term for drive module, inverter module, supply module, brake chopper
module etc.

Rectifier bridge and related components enclosed in a metal frame or enclosure. In­tended for cabinet installation.

Supply module(s) under control of one control board, and related components.Supply unit

Type of control unitZCU

Related manuals

￭ Related single drive manuals

ACS880-07CLC: See ACS880-07CLC hardware manual (3AXD50000131457 (English)).

Operation basics and hardware description 13

2

Operation basics and hardware description

Contents of this chapter

This chapter describes the operation basics and the hardware of the cooling unit.

Basics

ACS880-1007LC is a liquid cooling unit (LCU) for the ACS880 drives. The cooling unit forms
a closed-loop cooling system (internal circuit) together with the piping and heat exchangers
in the drive. The unit pumps the coolant through the heat exchangers in the drive, and the
liquid-to-liquid heat exchanger in the LCU. The drive heat exchangers transfer the heat out
of the drive cubicles. The external cooling circuit conveys the heat out of the liquid-to-liquid
heat exchanger of the LCU.

The internal cooling circuit is equipped with an expansion tank which damps the pressure
variations due to liquid volume changes with temperature. The expansion tank is located
at the inlet of the pump to provide stable pressure for the pump.

The user must design, build and couple the external cooling circuit for the LCU. The user
must also balance the cooling capacity of the LCU with the drive losses in order to sustain
efficient cooling. The fine tuning is done by adjusting or controlling the flow in the external
cooling circuit typically.

There are two cooling unit types available: a one-pump unit and a two-pump unit. With the
two pump unit:

• only one pump is in operation at the time

• the cooling unit alternates the pump in duty automatically (reduces wear)

• the user can disconnect one pump from the system in case of a failure, and still continue
the operation (reduces downtime).

14 Operation basics and hardware description

Layout drawing – ACS880-1007LC-0070 in cabinet line-up

This figure shows the interior of the cooling unit which is attached to the right end of the
drive cabinet line-up. The user connects the external cooling circuit from right.

Operation basics and hardware description 15

￭ ACS880-1007LC-0070 component designations

The table below lists the component designations used in layout drawings, piping and
instrumentation (PI) diagrams, and circuit diagrams.

Layout
drawing

-

V0004,
V0006

PI dia­gram

210

V0006

diagram

-TIA(C)-

DescriptionCircuit

Outlet to internal cooling circuit--1

Inlet from internal cooling circuit--2

Inlet from external cooling circuit--3

Outlet to external cooling circuit--4

Pump de-airing screw--5

Coolant pump 1-M201GA-201GA-201

Heat exchanger-EA-100EA-100

Expansion tank-PA-102PA-102

Automatic float air vent-VA-103VA-103

Pump inlet pressure transmitter with low limit alarm-T201PT-201PT-201

Pump outlet pressure transmitter-T202PT-202PT-202

Coolant pressure gauge-PT-203PT-203

Coolant temperature indicator and alarm (and control, if optional 2-way valve
installed). This device is the LCU control unit.

Coolant temperature transmitter-B201TT-201TT-201

Ambient temperature transmitter-B202TT-202TT-202

Cabinet temperature transmitter(-A210)TT-210-

Shut-off valve for automatic float air vent-V0001V0001

Pressure transmitter (PT-201) shut-off valve-V0002V0002

Pressure transmitter (PT-202) shut-off valve-V0008V0008

Pressure gauge (PI-203) shut-off valve-V0009V0009

Expansion tank shut-off valve-V0003V0003

Pump shut-off valves-V0004,

Drain/fill valve (internal circuit LCU inlet)-V0010V0010

Expansion tank bleed valve-V0011V0011

Drain valve (internal circuit LCU outlet)-V0012V0012

Fill valve (Internal circuit LCU outlet)-V0014V0014

Safety relief valve (UL option only)-V0013V0013

Flow control valve-V0016V0016

Flow control valve (Optional, if 2-way valve installed)-V0018V0018

Shut off valve for the Safety relief valve-V0019V0019

Strainer (Optional, if 2-way valve installed)-SA-104-

LCU Leakage detectorS201LA-201LA-201

VAU Leakage detectorS211LA-211-

16 Operation basics and hardware description

Layout drawing – ACS880-1007LC-0195 in cabinet line-up

These figures show the interior of the cooling unit which is attached to the right end of the
drive cabinet line-up. The user connects the external cooling circuit from right. Page 1/2:

Page 2/2

Operation basics and hardware description 17

18 Operation basics and hardware description

￭ ACS880-1007LC-0195 component designations

The table below lists the component designations used in layout drawings, piping and
instrumentation (PI) diagrams, and circuit diagrams.

Layout
drawing

-

V0004,
V0005,
V0006,
V0007

PI dia­gram

210

V0005,
V0006,
V0007

diagram

-TIA(C)-

DescriptionCircuit

Outlet to internal cooling circuit--1

Inlet from internal cooling circuit--2

Inlet from external cooling circuit--3

Outlet to external cooling circuit--4

Pump de-airing screw--5

Coolant pump 1-M201GA-201GA-201

Coolant pump 2-M202GA-202GA-202

Heat Exchanger-EA-100EA-100

Expansion tank-PA-102PA-102

Automatic float air vent-VA-103VA-103

Pump inlet pressure transmitter with low limit alarm-T201PT-201PT-201

Pump outlet pressure transmitter-T202PT-202PT-202

Coolant pressure gauge-PT-203PT-203

Coolant temperature indicator and alarm (and control, if optional 2-way valve
installed)

Coolant temperature transmitter-B201TT-201TT-201

Ambient temperature transmitter-B202TT-202TT-202

Cabinet temperature transmitter(-A210)TT-210TT-210

Shut-off valve for automatic float air vent-V0001V0001

Pressure transmitters (PT-201) shut-off valve-V0002V0002

Pressure transmitter (PT-202) shut-off valve-V0008V0008

Pressure gauge (PI-203) shut-off valve-V0009V0009

Expansion tank shut-off valve-V0003V0003

Pump shut-off/check valves-V0004,

Drain/fill valve (internal circuit LCU inlet)-V0010V0010

Expansion tank bleed valve-V0011V0011

Drain/fill valve (internal circuit LCU outlet)-V0012V0012

Fill valve (internal circuit LCU outlet)-V0014V0014

Safety relief valve (UL option only)-V0013V0013

Flow control valve-V0016V0016

Shut off valve for extra LCU cubicle cooler (with option +C213 only)-V0015V0015

Shut off valve for extra LCU cubicle cooler (with option +C213 only)-V0017V0017

Flow control valve (Optional, if 2-way valve installed)-V0018V0018

Strainer (Optional, if 2-way valve installed)-SA-104-

Shut off valve for the Safety relief valve-V0019V0019

Leakage detectorS201LA-201LA-201

VAU Leakage detectorS211LA-211-

Operation basics and hardware description 19

Layout drawing – ACS880-1007LC-0195 stand-alone (option +C139)

This figure shows a stand-alone cooling unit. The user connects both the internal and external
cooling circuits from right.

20 Operation basics and hardware description

The components are described in section Layout drawing – ACS880-1007LC-0195 in cabinet

line-up (page 16).

Swing out frame for electric devices in ACS880-1007LC-0070

Terminal block (X201)1.

Motor protective circuit breaker for pump (F201)2.

Operation basics and hardware description 21

Circuit breakers for control voltage & cabinet heater (F210, F295)3.

Main contactor for pump (Q201)4.

Power supply for lighting (T130)5.

24 V DC power supply (for control board) (T210)6.

Buffer unit (C210)7.

ZCU control unit (A210)8.

Swing out frame for electric devices in ACS880-1007LC-0195

Terminal block (X201)1.

Motor protective circuit breaker for pump (F201, F202)2.

Circuit breakers for control voltage & cabinet heater (F210, F295)3.

Main contactor for pump (Q201, Q202)4.

24 V DC power supply (for control board) (T210)5.

Power supply for lighting (T130)6.

Buffer unit (C210)7.

ZCU control unit (A210)8.

22 Operation basics and hardware description

Control interfaces

￭ General

The control program runs on the ZCU-14 control unit. The IO interface of the control unit is:

• the standard interface for the internal control and status signals (pump status, pressure
monitoring, pump on/off, etc.)

• the default interface for the external control signals (start, reset, fault indication).

User cannot change the interface for the internal signals. For the external signals, user can
use these signal interfaces also instead of the IO interface:

• a control panel (optional), or a PC with the Drive composer PC tool (optional)

• a fieldbus adapter module (optional)

• A DDCS communication adapter (optional).

User selects the external control interface by the control panel and a parameter (20.03):

• When the control panel is on the local control mode, the control panel is the control
interface (despite of any parameter value).

• When the control panel is on the remote control mode, the parameter selection defines
the control interface in use.

You can switch between local and remote control modes by the Loc/Rem key of the control
panel.

￭ Control panel

Typically, there is a dedicated control panel in the stand-alone unit, and when the unit is in
the multidrive cabinet line-up. When the unit is part of the single drive line-up, there is no
dedicated panel for the cooling unit but the drive panel can also communicate with the
cooling unit.

￭ IO interface of the control unit

This table shows the signals of the control unit IO interface.

IO

tion

XDI.2DI2

DescriptionDesigna-

Status of the pump 1 motor protective circuit breaker (1 = ON)XDI.1DI1

Status of the pump 2 motor protective circuit breaker (1 = ON). Not in use in one-pump
cooling unit.

Leakage detector (1 = LEAKAGE)XDI.3DI3

Reset (1 = RESET)XDI.4DI4

Not in useXDI.5DI5

Start signal (1 = START)XDI.6DI6

Not in useXDIO.1DIO1

Not in useXDIO.1DIO2

Not in useXD24.1DIIL

Pump 1 control (1 = RUN)XRO1RO1

Pump 2 control (1 = RUN). Not in use in one-pump cooling unit.XRO2RO2

Operation basics and hardware description 23

IO

tion

DescriptionDesigna-

Fault indication (0 = Fault)XRO3RO3

Inlet pressure sensorXAI.4-5AI1

Outlet pressure sensorXAI.6-7AI2

2-way control valve control (optional)XAO.1-2AO1

Not in useXAO.3-4AO2

Ambient temperature sensorX209

￭ IO interface of the FAIO-01 analog interface module

This table shows the signals of the FAIO-01 analog interface module. The module is attached
on the control unit as standard.

IO

tion

DescriptionDesigna-

Coolant temperature signal from the sensor (0…2 V)XA1AI1

Not in useXAI2AI2

Current source for the coolant temperature measurement sensor (0…20 mA)XAO1AO1

Not in useXAO2AO2

￭ Use of the control unit expansion slots

The control unit has three expansion slots. This table shows the possible use of the slots.

DescriptionSlot

Slot 1

Slot 2

Slot 3

FAIO-01 analog interface module (standard). Interface for the internal coolant temperature monit­oring.

FENA-11 Ethernet adapter module (optional). You can connect a PC with drive PC tool via Ethernet
to FENA adapter and further to the cooling unit.

Fieldbus adapter module (optional), or FDCO-01 DDCS adapter module and FDPI-02 for panel
bus adapter (optional)

￭ PC connection

There is a USB connector on the front of the control panel that can be used to connect a
PC to the drive. When a PC is connected to the control panel, the control panel keypad is
disabled.

If the cooling unit is equipped with an Ethernet adapter module FENA-11 or -21 (option
+K473 or +K475), you can connect the PC with an Ethernet cable.

24 Operation basics and hardware description

Type designation label

Type designation key

The type designation describes the composition of the module in short. The complete
designation code is divided in sub-codes:

• The first digits form the basic code. It describes the basic construction of the unit. The
fields in the basic code are separated by hyphens.

• The option codes (plus codes) follow the basic code. Each code starts with an identifying
letter (common for the whole product series), followed by descriptive digits. The plus
codes are separated by plus signs.

￭ Basic code

The table below describes the fields of the basic code. ACS880-1007LC-0070-7 is used as
an example.

DescriptionFields

Product series. ACS880: Industrial drives.ACS880

1007LC

Unit identifier. 1007LC: Cooling unit. Standard features (if not defined otherwise by the option
codes): pipe connections from right, industrial water in external cooling circuit, 50 mm plinth
height, door hinges on right, standard cable entry plate, manuals on USB stick, coolant Anti­frogen® L 25%.

Unit size. 0070: 0070 kW, 0195: 195 kW.0070

Voltage rating. 4: 380/400 V AC, 7: 660/690 V AC.7

￭ Option codes

The table below describes the option codes (plus codes).

DescriptionCode

50 Hz supply frequencyA012

60 Hz supply frequencyA013

IP42, UL type 1B054

IP54, UL type 12B055

Marine constructionC121

UL-approvedC129

CSA-approvedC134

Operation basics and hardware description 25

DescriptionCode

Line-up connected cooling unitC138

stand-alone cooling unitC139

Single pump cooling unitC140

Redundant pump cooling unitC141

Bottom pipe connectionC142

Pipe connection on leftC144

ANSI flangesC145

Sea waterC146

2-way valve in own cabinetC147

100 mmC164

200 mmC179

Door hinges on leftC176

Two pumps runningC213

100 kA short circuit ratingF274

Cabinet heaterG300

Cabinet lightingG301

115 VAC supply voltageG304

230 VAC supply voltageG320

External control voltage supplyG307

Halogen free wiringG330

Bottom power cable entryH352

Top power cable entryH353

Cable gland plates (Steel 3 mm, non-drilled)H358

Cable gland plates (Aluminum 3 mm, non-drilled)H364

Cable gland plates (Brass 6 mm, non-drilled)H365

Lead through, diameter 72 mmH390

Bottom control cable entryH367

Top control cable entryH368

Control panelJ400

Common control panelJ412

FDNA-01 fieldbus adapterK451

FLON-01 fieldbus adapterK452

FPBA-01 (PROFIBUS DP, DPV0/DPV1) fieldbus adapterK454

FCAN-01 fieldbus adapterK457

FSCA-01 fieldbus adapterK458

FCNA-01 fieldbus adapterK462

FECA-01 fieldbus adapterK469

FEPL-02 fieldbus adapterK470

FENA-11 (EtherNet/IP, Modbus/TCP, PROFINET) ethernet adapterK473

FENA-21 (EtherNet/IP, Modbus/TCP, PROFINET IO) Daisy chain ethernet adapterK475

Ethernet switch for PC tool and control networkK480

Ethernet switch with optical link for PC tool and control networkK483

26 Operation basics and hardware description

DescriptionCode

Ethernet switch for PROFINETK493

Ethernet switch with optical link for PROFINETK494

FDCO-02, DDCS Communication 5/10 MBdL508

RDCO-04, DDCS CommunicationL509

Additional I/O terminal blockL504

Motor in delta connectionM633

Motor in star connectionM634

Special colorP913

Manuals in EnglishR700

R701

R702

R705

R706

R707

R708

R711

R712

R717

Manuals in German

Manuals in Italian

Manuals in Swedish

Manuals in Finnish

Manuals in French

Manuals in Spanish

Manuals in Russian

Manuals in Chinese

User´s manuals paper copy, one setR716

Paper copy of user's manual in A4, paper copy of dimensional drawings and circuit diagrams
in A3

1)

1)

1)

1)

1)

1)

1)

1)

1)

Some manuals are only available in English.

Mechanical installation

Drive

2

LCU

4

3 3

Mechanical installation 27

3

The figure below shows the internal and external cooling circuit connections of the
stand-alone cooling unit (option +C139).

Procedure:

1. Fasten the cooling unit to the floor. See the appropriate drive manual for the instructions.
In marine installation (or other cases where the unit will be subjected to vibration), fasten
the unit also from above.

2. Lead the bottom leakage hose to a sewer.

3. Stand-alone cooling unit (option +C139): Connect the drive internal cooling circuit to
the cooling unit. Use only the bolt and nut types, and tightening torque specified in
section Flanges for connecting the piping (page 111). Secure the pipes mechanically.

4. Connect the external cooling circuit to the cooling unit. Use only the bolt and nut types,
and tightening torque specified in section Flanges for connecting the piping (page 111).
Secure the pipes mechanically.

28

Electrical installation

Electrical installation 29

4

What this chapter contains

This chapter shows the user connections of the liquid cooling unit (LCU).

Safety

WARNING!

Read and obey the complete safety instruction of the drive. If you ignore them,
injury or death, or damage to the equipment can occur. Only a qualified electrician
may do the work described in this chapter.

￭ Electrical safety precautions

These electrical safety precautions are for all personnel who do work on the drive, motor
cable or motor.

WARNING!

Obey these instructions. If you ignore them, injury or death, or damage to the
equipment can occur. If you are not a qualified electrician, do not do installation
or maintenance work. Go through these steps before you begin any installation or
maintenance work.

1. Keep the cabinet doors closed when the drive is powered. With the doors open, a risk
of a potentially fatal electric shock, arc flash or high-energy arc blast exists.

2. Clearly identify the work location.

3. Disconnect all possible voltage sources.

• Open the main disconnecting device of the drive.

• Open the charging switch if present.

30 Electrical installation

• Open the auxiliary voltage switch-disconnector (if present), and all other possible
disconnecting devices that isolate the drive from dangerous voltage sources.

• In the liquid cooling unit (if present), open the motor protective circuit breaker(s) of
the cooling pumps.

• If you have a permanent magnet motor connected to the drive, disconnect the motor
from the drive with a safety switch or by other means.

• Make sure that re-connection is not possible. Lock the disconnectors to open position
and attach a warning notice to them.

• Disconnect any external power sources from the control circuits before you do work
on the control cables.

• After you disconnect the drive, always wait 5 minutes to let the intermediate circuit
capacitors discharge before you continue.

4. Protect any other energized parts in the work location against contact.

5. Take special precautions when close to bare conductors.

6. Measure that the installation is de-energized. If the measurement requires removal or
disassembly of shrouding or other cabinet structures, obey the local laws and regulations
applicable to live working (including – but not limited to – electric shock and arc
protection).

• Use a multimeter with an impedance of at least 1 Mohm.

• Make sure that the voltage between the drive input power terminals and the

grounding (PE) busbar is close to 0 V.

• Make sure that the voltage between the drive DC busbars (+ and -) and the

grounding (PE) busbar is close to 0 V.

7. Install temporary grounding as required by the local regulations.

8. Ask the person in control of the electrical installation work for a permit to work.

Connecting the power cables

WARNING!

Read and obey the complete safety instruction of the drive. If you ignore them,
injury or death, or damage to the equipment can occur. Only a qualified electrician
may do the work described in this chapter.

WARNING!

Do the steps in section Electrical safety precautions (page 29) before you start
the work on drive and cooling unit. Go through the checklist together with another
person.