Abb ACS880-1007LC User Manual

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Page 1

ABB industrial drives

User's manual

ACS880-1007LC liquid cooling unit

Page 2

Page 3

User's manual

ACS880-1007LC liquid cooling unit

Table of contents

3. Mechanical installation

4. Electrical installation

6. Start-up

EFFECTIVE: 2017-12-22

Page 4

Page 5

1 Introduction to the manual

2 Operation basics and hardware description

Table of contents 5

11Contents of this chapter ...... . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . .

11Applicability .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. .

11Safety instructions . . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. .

11Target audience ... . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . .

11Categorization by option code ...... . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. .

12Use of component designations ...... . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .

12Terms and abbreviations ...... . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. .

12Related manuals . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . ..

12Related single drive manuals ...... . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .

13Contents of this chapter ...... . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . .

13Basics .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. .

14Layout drawing – ACS880-1007LC-0070 in cabinet line-up .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. .

15ACS880-1007LC-0070 component designations .... . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .

16Layout drawing – ACS880-1007LC-0195 in cabinet line-up .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. .

18ACS880-1007LC-0195 component designations ... . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. .

19Layout drawing – ACS880-1007LC-0195 stand-alone (option +C139) .. . . .. . . .. . . .. . .. . . .

20Swing out frame for electric devices in ACS880-1007LC-0070 ..... . . .. . .. . . .. . . .. . . .. . .. . .

21Swing out frame for electric devices in ACS880-1007LC-0195 ..... . . .. . .. . . .. . . .. . . .. . .. . .

22Control interfaces . . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .

22General .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .

22Control panel . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. .

22IO interface of the control unit . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. .

23IO interface of the FAIO-01 analog interface module . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . ..

23Use of the control unit expansion slots .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . ..

23PC connection . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .

24Type designation label .. . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . ..

24Type designation key .. . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .

24Basic code . . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . ..

24Option codes . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. .

3 Mechanical installation

4 Electrical installation

29What this chapter contains ...... . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. .

29Safety .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. .

29Electrical safety precautions ... . . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .

30Connecting the power cables ...... . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .

31Connection diagram – pump motors, auxiliary circuit and cubicle heater .. . . .. . . .. . .. .

31Connecting the control cables ...... . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. .

32Control cable connection procedure ...... . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .

32Grounding the outer shields of the control cables at the cabinet entry ... . . .. . . .. . .

34Routing the control cables inside the cabinet .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . ..

34Connecting control cabling ... . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. .

Page 6

6 Table of contents

5 Installation checklist

6 Start-up

7 Maintenance

39Contents of this chapter ...... . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . .

39Safety .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. .

39Before start-up . . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . .

40Adjusting air pressure of the expansion tank .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .

40About the expansion tank ...... . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .

40Pressure adjusting procedure ... . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. .

41Filling up the cooling circuit and starting the cooling unit .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . ..

42Basic settings in the control program . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . ..

43On-load settings . . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. .

45Safety .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. .

45Maintenance intervals . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. .

46Adding cooling liquid ... . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . ..

46Draining the cooling unit ...... . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. .

47Storing the cooling unit ...... . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .

47Checking the quality of the coolant . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .

47Cleaning and drying the leakage detector . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .

48ACS880-1007LC-0070 replacing the pump motor .. . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . .

51ACS880-1007LC-0070 replacing the pump ...... . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. .

53ACS880-1007LC-0195 replacing the pump motor .. . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . .

55ACS880-1007LC-0195 replacing the pump ...... . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. .

8 Program features

57What this chapter contains ...... . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. .

57Basics .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. .

57Start/stop control, and reset ...... . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . ..

57Settings and diagnostics ... . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .

58Pump control . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . ..

58Basic operation . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . .

58Settings and diagnostics ... . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . ..

58Alternation .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .

58Settings and diagnostics ... . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . ..

58Redundancy .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. .

58Settings and diagnostics ... . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . ..

59Standby .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .

59Settings and diagnostics ... . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . ..

59Delayed cooling . . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . .

59Settings and diagnostics ... . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . ..

59Pressure monitoring functions ... . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . ..

59Operation of the Pressure difference monitoring function .... . . .. . . .. . . .. . .. . . .. . . .. . . .. .

60Settings and diagnostics ... . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .

60Temperature monitoring functions ...... . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. .

60Settings and diagnostics ... . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .

60Leakage monitoring function ... . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . .

60Settings and diagnostics ... . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .

Page 7

9 Parameters

Table of contents 7

61Miscellaneous .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . .

61User lock . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .

61Settings and diagnostics ... . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . ..

63Terms and abbreviations ...... . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. .

6301 Actual values ... . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .

6404 Warnings and faults . . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . ..

6606 Control and status words .. .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. .

6707 System info ... . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .

6720 LCU control and settings .. .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .

6931 Fault functions ... . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . ..

7047 Data storage ... . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .

7049 Panel port communication ...... . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .

7150 Fieldbus adapter (FBA) ...... . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. .

7651 FBA A settings ...... . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. .

7852 FBA A data in .. .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . ..

7953 FBA A data out .. .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . .

7954 FBA B settings ...... . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. .

8155 FBA B data in .. .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . ..

8256 FBA B data out .. .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . .

8260 DDCS communication ... . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .

8461 D2D and DDCS transmit data . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. .

8562 D2D and DDCS receive data . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .

8796 System . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. .

10 Fault tracing

11 Fieldbus control through a fieldbus adapter

91What this chapter contains ...... . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. .

91Safety .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. .

91Indications .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .

91Warnings and faults ....... . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . .

92Editable messages . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. .

92Warning/fault history and analysis .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. .

92Event logs . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . ..

92Factory data logger ... . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .

92Other data loggers ... . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .

92User data logger ... . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . .

92Parameters that contain warning/fault information .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. .

92QR Code generation for mobile service application .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .

93Warnings .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . ..

96Faults .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. .

97What this chapter contains ...... . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. .

97System overview . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . ..

98Basics of the fieldbus control interface . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. .

100Control word and Status word .. .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . ..

100Debugging the network words ...... . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .

100Actual values . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. .

100Debugging the network words ...... . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .

100Setting up the cooling unit for fieldbus control ..... . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .

Page 8

8 Table of contents

12 Internal cooling circuit

101Contents of this chapter ...... . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . .

101Applicability .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. .

101Internal cooling system ... . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . .

102Connection to a cooling unit .. .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . .

102Connection to an ACS880-1007LC cooling unit . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .

103Connection to a custom cooling unit . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. .

103General requirements . . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . .

103Coolant temperature control ... . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . ..

103Filling up and bleeding the internal cooling circuit .... . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . .

103Drive line-ups with an ACS880-1007LC cooling unit .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .

103Drive line-ups with a custom cooling unit .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . ..

104Draining the internal cooling circuit .. .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. .

105Maintenance intervals . . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. .

105Technical data ... . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . ..

105Coolant specification . . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .

105Coolant type . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . .

105Temperature limits ... . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . ..

107Pressure limits . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .

107Cooling circuit materials ... . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . ..

13 Technical data

109What this chapter contains ...... . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. .

109Nominal cooling power, losses and pressure drop . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . ..

109Dimensions .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. .

110Coolant flow and quantity ...... . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . ..

110Pump and motor types, and motor ratings .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .

110Filling pump . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .

110Fill/drain/bleed hoses . . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .

110Auxiliary power supply for the control circuits .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . .

111Power supply for the cabinet heater (option +G300) ..... . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .

111Flanges for connecting the piping .. . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .

111Ambient conditions . . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. .

111Internal cooling circuit data ...... . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. .

111External cooling circuit data ...... . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . ..

111Liquid quality for standard heat exchanger and piping .... . . .. . . .. . . .. . . .. . .. . . .. . . .. . . ..

112Temperature and pressure limits .. . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . ..

112Recommended pipe size and material .. .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. .

112Materials .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. .

113Compliance with the Pressure Equipment Directive (PED) .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . .

113Disclaimers .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. .

113Generic disclaimer . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . .

113Cybersecurity disclaimer . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . .

14 Piping and instrumentation diagrams

116ACS880-1007LC-0070 .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .

117ACS880-1007LC-0070 component designations .... . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .

118ACS880-1007LC-0195 .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .

119ACS880-1007LC-0195 component designations ... . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. .

Page 9

15 Circuit diagrams

16 Dimension drawings

Further information

Table of contents 9

121What this chapter contains ...... . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. .

122ACS880-1007LC-0070 in cabinet line-up ...... . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .

129What this chapter contains ...... . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. .

129Cable entry (bottom) ... . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. .

130ACS880-1007LC-0070 in cabinet line-up (at right), external cooling circuit from right . . .

131ACS880-1007LC-0070 stand-alone cooling unit, external cooling circuit from right .. .. .

132ACS880-1007LC-0195 in cabinet line-up (at right), external cooling circuit from right . . .

133ACS880-1007LC-0195 stand-alone cooling unit, external cooling circuit from right .. .. .

Page 10

Page 11

Introduction to the manual

Introduction to the manual 11

Contents of this chapter

This chapter contains general information of the manual, a list of related manuals, and a list of terms and abbreviations.

Applicability

This manual applies to the ACS880-1007LC cooling units. The control program firmware version is 2.60.0.0 or later (parameter 07.05).

Safety instructions

WARNING!

Read the complete safety instructions before you install, commission, or use the drive. Obey the instructions. For a multidrive, see the separate safety instructions manual. For a single drive, see the appropriate drive hardware manual.

Target audience

This manual is intended for people who plan the installation, install, start up, use and service the cooling unit. Read the manual before working on the unit. You are expected to know the fundamentals of electricity, wiring, electrical components and electrical schematic symbols.

Categorization by option code

The information which only concerns certain optional selection is marked with the option code in brackets. For example (option +E205). The options included in the unit are visible

Page 12

12 Introduction to the manual

on the type designation label. The type designation key in the manual describes the meaning of the option codes.

Use of component designations

Some device names in the manual include the item designation in brackets, for example [Q20], to make it possible to identify the components in the circuit diagrams of the drive.

Terms and abbreviations

DescriptionTerm

Control board built in a housing (often rail-mountable)Control unit

Frequency converter for controlling AC motorsDrive

Physical size of the drive or power moduleFrame, frame size

Inverter module

Inverter unit

Power module

Supply module

Inverter bridge, related components and drive DC link capacitors enclosed in a metal frame or enclosure. Intended for cabinet installation.

Inverter module(s) under control of one control board, and related components. One inverter unit typically controls one motor.

Liquid cooling unitLCU

Protective earth (ground)PE

Common term for drive module, inverter module, supply module, brake chopper module etc.

Rectifier bridge and related components enclosed in a metal frame or enclosure. Intended for cabinet installation.

Supply module(s) under control of one control board, and related components.Supply unit

Type of control unitZCU

Related manuals

￭ Related single drive manuals

ACS880-07CLC: See ACS880-07CLC hardware manual (3AXD50000131457 (English)).

Page 13

Operation basics and hardware description 13

Operation basics and hardware description

Contents of this chapter

This chapter describes the operation basics and the hardware of the cooling unit.

Basics

ACS880-1007LC is a liquid cooling unit (LCU) for the ACS880 drives. The cooling unit forms a closed-loop cooling system (internal circuit) together with the piping and heat exchangers in the drive. The unit pumps the coolant through the heat exchangers in the drive, and the liquid-to-liquid heat exchanger in the LCU. The drive heat exchangers transfer the heat out of the drive cubicles. The external cooling circuit conveys the heat out of the liquid-to-liquid heat exchanger of the LCU.

The internal cooling circuit is equipped with an expansion tank which damps the pressure variations due to liquid volume changes with temperature. The expansion tank is located at the inlet of the pump to provide stable pressure for the pump.

The user must design, build and couple the external cooling circuit for the LCU. The user must also balance the cooling capacity of the LCU with the drive losses in order to sustain efficient cooling. The fine tuning is done by adjusting or controlling the flow in the external cooling circuit typically.

There are two cooling unit types available: a one-pump unit and a two-pump unit. With the two pump unit:

• only one pump is in operation at the time

• the cooling unit alternates the pump in duty automatically (reduces wear)

• the user can disconnect one pump from the system in case of a failure, and still continue the operation (reduces downtime).

Page 14

14 Operation basics and hardware description

Layout drawing – ACS880-1007LC-0070 in cabinet line-up

This figure shows the interior of the cooling unit which is attached to the right end of the drive cabinet line-up. The user connects the external cooling circuit from right.

Page 15

Operation basics and hardware description 15

￭ ACS880-1007LC-0070 component designations

The table below lists the component designations used in layout drawings, piping and instrumentation (PI) diagrams, and circuit diagrams.

Layout drawing

V0004, V0006

PI diagram

210

V0006

diagram

-TIA(C)-

DescriptionCircuit

Outlet to internal cooling circuit--1

Inlet from internal cooling circuit--2

Inlet from external cooling circuit--3

Outlet to external cooling circuit--4

Pump de-airing screw--5

Coolant pump 1-M201GA-201GA-201

Heat exchanger-EA-100EA-100

Expansion tank-PA-102PA-102

Automatic float air vent-VA-103VA-103

Pump inlet pressure transmitter with low limit alarm-T201PT-201PT-201

Pump outlet pressure transmitter-T202PT-202PT-202

Coolant pressure gauge-PT-203PT-203

Coolant temperature indicator and alarm (and control, if optional 2-way valve installed). This device is the LCU control unit.

Coolant temperature transmitter-B201TT-201TT-201

Ambient temperature transmitter-B202TT-202TT-202

Cabinet temperature transmitter(-A210)TT-210-

Shut-off valve for automatic float air vent-V0001V0001

Pressure transmitter (PT-201) shut-off valve-V0002V0002

Pressure transmitter (PT-202) shut-off valve-V0008V0008

Pressure gauge (PI-203) shut-off valve-V0009V0009

Expansion tank shut-off valve-V0003V0003

Pump shut-off valves-V0004,

Drain/fill valve (internal circuit LCU inlet)-V0010V0010

Expansion tank bleed valve-V0011V0011

Drain valve (internal circuit LCU outlet)-V0012V0012

Fill valve (Internal circuit LCU outlet)-V0014V0014

Safety relief valve (UL option only)-V0013V0013

Flow control valve-V0016V0016

Flow control valve (Optional, if 2-way valve installed)-V0018V0018

Shut off valve for the Safety relief valve-V0019V0019

Strainer (Optional, if 2-way valve installed)-SA-104-

LCU Leakage detectorS201LA-201LA-201

VAU Leakage detectorS211LA-211-

Page 16

16 Operation basics and hardware description

Layout drawing – ACS880-1007LC-0195 in cabinet line-up

These figures show the interior of the cooling unit which is attached to the right end of the drive cabinet line-up. The user connects the external cooling circuit from right. Page 1/2:

Page 17

Page 2/2

Operation basics and hardware description 17

Page 18

18 Operation basics and hardware description

￭ ACS880-1007LC-0195 component designations

The table below lists the component designations used in layout drawings, piping and instrumentation (PI) diagrams, and circuit diagrams.

Layout drawing

V0004, V0005, V0006, V0007

PI diagram

210

V0005, V0006, V0007

diagram

-TIA(C)-

DescriptionCircuit

Outlet to internal cooling circuit--1

Inlet from internal cooling circuit--2

Inlet from external cooling circuit--3

Outlet to external cooling circuit--4

Pump de-airing screw--5

Coolant pump 1-M201GA-201GA-201

Coolant pump 2-M202GA-202GA-202

Heat Exchanger-EA-100EA-100

Expansion tank-PA-102PA-102

Automatic float air vent-VA-103VA-103

Pump inlet pressure transmitter with low limit alarm-T201PT-201PT-201

Pump outlet pressure transmitter-T202PT-202PT-202

Coolant pressure gauge-PT-203PT-203

Coolant temperature indicator and alarm (and control, if optional 2-way valve installed)

Coolant temperature transmitter-B201TT-201TT-201

Ambient temperature transmitter-B202TT-202TT-202

Cabinet temperature transmitter(-A210)TT-210TT-210

Shut-off valve for automatic float air vent-V0001V0001

Pressure transmitters (PT-201) shut-off valve-V0002V0002

Pressure transmitter (PT-202) shut-off valve-V0008V0008

Pressure gauge (PI-203) shut-off valve-V0009V0009

Expansion tank shut-off valve-V0003V0003

Pump shut-off/check valves-V0004,

Drain/fill valve (internal circuit LCU inlet)-V0010V0010

Expansion tank bleed valve-V0011V0011

Drain/fill valve (internal circuit LCU outlet)-V0012V0012

Fill valve (internal circuit LCU outlet)-V0014V0014

Safety relief valve (UL option only)-V0013V0013

Flow control valve-V0016V0016

Shut off valve for extra LCU cubicle cooler (with option +C213 only)-V0015V0015

Shut off valve for extra LCU cubicle cooler (with option +C213 only)-V0017V0017

Flow control valve (Optional, if 2-way valve installed)-V0018V0018

Strainer (Optional, if 2-way valve installed)-SA-104-

Shut off valve for the Safety relief valve-V0019V0019

Leakage detectorS201LA-201LA-201

VAU Leakage detectorS211LA-211-

Page 19

Operation basics and hardware description 19

Layout drawing – ACS880-1007LC-0195 stand-alone (option +C139)

This figure shows a stand-alone cooling unit. The user connects both the internal and external cooling circuits from right.

Page 20

20 Operation basics and hardware description

The components are described in section Layout drawing – ACS880-1007LC-0195 in cabinet

line-up (page 16).

Swing out frame for electric devices in ACS880-1007LC-0070

Terminal block (X201)1.

Motor protective circuit breaker for pump (F201)2.

Page 21

Operation basics and hardware description 21

Circuit breakers for control voltage & cabinet heater (F210, F295)3.

Main contactor for pump (Q201)4.

Power supply for lighting (T130)5.

24 V DC power supply (for control board) (T210)6.

Buffer unit (C210)7.

ZCU control unit (A210)8.

Swing out frame for electric devices in ACS880-1007LC-0195

Terminal block (X201)1.

Motor protective circuit breaker for pump (F201, F202)2.

Circuit breakers for control voltage & cabinet heater (F210, F295)3.

Main contactor for pump (Q201, Q202)4.

24 V DC power supply (for control board) (T210)5.

Power supply for lighting (T130)6.

Buffer unit (C210)7.

ZCU control unit (A210)8.

Page 22

22 Operation basics and hardware description

Control interfaces

￭ General

The control program runs on the ZCU-14 control unit. The IO interface of the control unit is:

• the standard interface for the internal control and status signals (pump status, pressure monitoring, pump on/off, etc.)

• the default interface for the external control signals (start, reset, fault indication).

User cannot change the interface for the internal signals. For the external signals, user can use these signal interfaces also instead of the IO interface:

• a control panel (optional), or a PC with the Drive composer PC tool (optional)

• a fieldbus adapter module (optional)

• A DDCS communication adapter (optional).

User selects the external control interface by the control panel and a parameter (20.03):

• When the control panel is on the local control mode, the control panel is the control interface (despite of any parameter value).

• When the control panel is on the remote control mode, the parameter selection defines the control interface in use.

You can switch between local and remote control modes by the Loc/Rem key of the control panel.

￭ Control panel

Typically, there is a dedicated control panel in the stand-alone unit, and when the unit is in the multidrive cabinet line-up. When the unit is part of the single drive line-up, there is no dedicated panel for the cooling unit but the drive panel can also communicate with the cooling unit.

￭ IO interface of the control unit

This table shows the signals of the control unit IO interface.

tion

XDI.2DI2

DescriptionDesigna-

Status of the pump 1 motor protective circuit breaker (1 = ON)XDI.1DI1

Status of the pump 2 motor protective circuit breaker (1 = ON). Not in use in one-pump cooling unit.

Leakage detector (1 = LEAKAGE)XDI.3DI3

Reset (1 = RESET)XDI.4DI4

Not in useXDI.5DI5

Start signal (1 = START)XDI.6DI6

Not in useXDIO.1DIO1

Not in useXDIO.1DIO2

Not in useXD24.1DIIL

Pump 1 control (1 = RUN)XRO1RO1

Pump 2 control (1 = RUN). Not in use in one-pump cooling unit.XRO2RO2

Page 23

Operation basics and hardware description 23

tion

DescriptionDesigna-

Fault indication (0 = Fault)XRO3RO3

Inlet pressure sensorXAI.4-5AI1

Outlet pressure sensorXAI.6-7AI2

2-way control valve control (optional)XAO.1-2AO1

Not in useXAO.3-4AO2

Ambient temperature sensorX209

￭ IO interface of the FAIO-01 analog interface module

This table shows the signals of the FAIO-01 analog interface module. The module is attached on the control unit as standard.

tion

DescriptionDesigna-

Coolant temperature signal from the sensor (0…2 V)XA1AI1

Not in useXAI2AI2

Current source for the coolant temperature measurement sensor (0…20 mA)XAO1AO1

Not in useXAO2AO2

￭ Use of the control unit expansion slots

The control unit has three expansion slots. This table shows the possible use of the slots.

DescriptionSlot

Slot 1

Slot 2

Slot 3

FAIO-01 analog interface module (standard). Interface for the internal coolant temperature monitoring.

FENA-11 Ethernet adapter module (optional). You can connect a PC with drive PC tool via Ethernet to FENA adapter and further to the cooling unit.

Fieldbus adapter module (optional), or FDCO-01 DDCS adapter module and FDPI-02 for panel bus adapter (optional)

￭ PC connection

There is a USB connector on the front of the control panel that can be used to connect a PC to the drive. When a PC is connected to the control panel, the control panel keypad is disabled.

If the cooling unit is equipped with an Ethernet adapter module FENA-11 or -21 (option +K473 or +K475), you can connect the PC with an Ethernet cable.

Page 24

24 Operation basics and hardware description

Type designation label

Type designation key

The type designation describes the composition of the module in short. The complete designation code is divided in sub-codes:

• The first digits form the basic code. It describes the basic construction of the unit. The fields in the basic code are separated by hyphens.

• The option codes (plus codes) follow the basic code. Each code starts with an identifying letter (common for the whole product series), followed by descriptive digits. The plus codes are separated by plus signs.

￭ Basic code

The table below describes the fields of the basic code. ACS880-1007LC-0070-7 is used as an example.

DescriptionFields

Product series. ACS880: Industrial drives.ACS880

1007LC

Unit identifier. 1007LC: Cooling unit. Standard features (if not defined otherwise by the option codes): pipe connections from right, industrial water in external cooling circuit, 50 mm plinth height, door hinges on right, standard cable entry plate, manuals on USB stick, coolant Antifrogen® L 25%.

Unit size. 0070: 0070 kW, 0195: 195 kW.0070

Voltage rating. 4: 380/400 V AC, 7: 660/690 V AC.7

￭ Option codes

The table below describes the option codes (plus codes).

DescriptionCode

50 Hz supply frequencyA012

60 Hz supply frequencyA013

IP42, UL type 1B054

IP54, UL type 12B055

Marine constructionC121

UL-approvedC129

CSA-approvedC134

Page 25

Operation basics and hardware description 25

DescriptionCode

Line-up connected cooling unitC138

stand-alone cooling unitC139

Single pump cooling unitC140

Redundant pump cooling unitC141

Bottom pipe connectionC142

Pipe connection on leftC144

ANSI flangesC145

Sea waterC146

2-way valve in own cabinetC147

100 mmC164

200 mmC179

Door hinges on leftC176

Two pumps runningC213

100 kA short circuit ratingF274

Cabinet heaterG300

Cabinet lightingG301

115 VAC supply voltageG304

230 VAC supply voltageG320

External control voltage supplyG307

Halogen free wiringG330

Bottom power cable entryH352

Top power cable entryH353

Cable gland plates (Steel 3 mm, non-drilled)H358

Cable gland plates (Aluminum 3 mm, non-drilled)H364

Cable gland plates (Brass 6 mm, non-drilled)H365

Lead through, diameter 72 mmH390

Bottom control cable entryH367

Top control cable entryH368

Control panelJ400

Common control panelJ412

FDNA-01 fieldbus adapterK451

FLON-01 fieldbus adapterK452

FPBA-01 (PROFIBUS DP, DPV0/DPV1) fieldbus adapterK454

FCAN-01 fieldbus adapterK457

FSCA-01 fieldbus adapterK458

FCNA-01 fieldbus adapterK462

FECA-01 fieldbus adapterK469

FEPL-02 fieldbus adapterK470

FENA-11 (EtherNet/IP, Modbus/TCP, PROFINET) ethernet adapterK473

FENA-21 (EtherNet/IP, Modbus/TCP, PROFINET IO) Daisy chain ethernet adapterK475

Ethernet switch for PC tool and control networkK480

Ethernet switch with optical link for PC tool and control networkK483

Page 26

26 Operation basics and hardware description

DescriptionCode

Ethernet switch for PROFINETK493

Ethernet switch with optical link for PROFINETK494

FDCO-02, DDCS Communication 5/10 MBdL508

RDCO-04, DDCS CommunicationL509

Additional I/O terminal blockL504

Motor in delta connectionM633

Motor in star connectionM634

Special colorP913

Manuals in EnglishR700

R701

R702

R705

R706

R707

R708

R711

R712

R717

Manuals in German

Manuals in Italian

Manuals in Swedish

Manuals in Finnish

Manuals in French

Manuals in Spanish

Manuals in Russian

Manuals in Chinese

User´s manuals paper copy, one setR716

Paper copy of user's manual in A4, paper copy of dimensional drawings and circuit diagrams in A3

Some manuals are only available in English.

Page 27

Mechanical installation

Drive

LCU

3 3

Mechanical installation 27

The figure below shows the internal and external cooling circuit connections of the stand-alone cooling unit (option +C139).

Procedure:

1. Fasten the cooling unit to the floor. See the appropriate drive manual for the instructions. In marine installation (or other cases where the unit will be subjected to vibration), fasten the unit also from above.

2. Lead the bottom leakage hose to a sewer.

3. Stand-alone cooling unit (option +C139): Connect the drive internal cooling circuit to the cooling unit. Use only the bolt and nut types, and tightening torque specified in section Flanges for connecting the piping (page 111). Secure the pipes mechanically.

4. Connect the external cooling circuit to the cooling unit. Use only the bolt and nut types, and tightening torque specified in section Flanges for connecting the piping (page 111). Secure the pipes mechanically.

Page 28

Page 29

Electrical installation

Electrical installation 29

What this chapter contains

This chapter shows the user connections of the liquid cooling unit (LCU).

Safety

WARNING!

Read and obey the complete safety instruction of the drive. If you ignore them, injury or death, or damage to the equipment can occur. Only a qualified electrician may do the work described in this chapter.

￭ Electrical safety precautions

These electrical safety precautions are for all personnel who do work on the drive, motor cable or motor.

WARNING!

Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur. If you are not a qualified electrician, do not do installation or maintenance work. Go through these steps before you begin any installation or maintenance work.

1. Keep the cabinet doors closed when the drive is powered. With the doors open, a risk of a potentially fatal electric shock, arc flash or high-energy arc blast exists.

2. Clearly identify the work location.

3. Disconnect all possible voltage sources.

• Open the main disconnecting device of the drive.

• Open the charging switch if present.

Page 30

30 Electrical installation

• Open the auxiliary voltage switch-disconnector (if present), and all other possible disconnecting devices that isolate the drive from dangerous voltage sources.

• In the liquid cooling unit (if present), open the motor protective circuit breaker(s) of the cooling pumps.

• If you have a permanent magnet motor connected to the drive, disconnect the motor from the drive with a safety switch or by other means.

• Make sure that re-connection is not possible. Lock the disconnectors to open position and attach a warning notice to them.

• Disconnect any external power sources from the control circuits before you do work on the control cables.

• After you disconnect the drive, always wait 5 minutes to let the intermediate circuit capacitors discharge before you continue.

4. Protect any other energized parts in the work location against contact.

5. Take special precautions when close to bare conductors.

6. Measure that the installation is de-energized. If the measurement requires removal or disassembly of shrouding or other cabinet structures, obey the local laws and regulations applicable to live working (including – but not limited to – electric shock and arc protection).

• Use a multimeter with an impedance of at least 1 Mohm.

• Make sure that the voltage between the drive input power terminals and the

grounding (PE) busbar is close to 0 V.

• Make sure that the voltage between the drive DC busbars (+ and -) and the

grounding (PE) busbar is close to 0 V.

7. Install temporary grounding as required by the local regulations.

8. Ask the person in control of the electrical installation work for a permit to work.

Connecting the power cables

WARNING!

Do the steps in section Electrical safety precautions (page 29) before you start the work on drive and cooling unit. Go through the checklist together with another person.

Page 31

L2 L3

ACS880-1007LC

Q200

246

123

4) 4)

Q210

246

123

1~ 3)

Q295

246

123

Electrical installation 31

￭ Connection diagram – pump motors, auxiliary circuit and cubicle

heater

Three-phase power supply for the pump motor(s). User connects on site to a user-defined power supply. Voltage, power rating and fuses: See the type designation label, chapter Technical data (page 109) and the delivery-specific circuit diagrams.

One-phase auxiliary power supply for the control circuit.

Cooling unit in drive cabinet line-up: Connected to the drive auxiliary voltage supply at the factory. No user connection on site needed. See the delivery-specific circuit diagrams.

Stand-alone cooling unit: User connects on site to a user-defined power supply. Voltage, power rating and fuses: See the type designation label, chapter Technical data (page 109) and the delivery-specific circuit diagrams.

One-phase auxiliary power supply for the cabinet heater (option +G300).

Cooling unit in drive cabinet line-up: Connected to the drive auxiliary voltage supply at the factory. No user connection on site needed. See the delivery-specific circuit diagrams.

See the delivery-specific circuit diagrams.4

Connecting the control cables

WARNING!

Do the steps in section Electrical safety precautions (page 29) before you start the work on drive and cooling unit. Go through the checklist together with another person.

Page 32

32 Electrical installation

Cooling unit in drive cabinet line-up (option +C138): As standard, there are no control connections to be connected by the user. The supply unit of the drive controls the LCU, and the connections are done at the factory. See the delivery-specific circuit diagrams.

Stand-alone cooling unit (option +C139): Connect the external control cabling according to the delivery-specific circuit diagrams.

￭ Control cable connection procedure

Stop the drive (if running) and do the steps in section Electrical safety

precautions (page 29) before you start the work.

Run the control cables into the cabinet as described in section Grounding the outer

shields of the control cables at the cabinet entry below.

Route the control cables as described in section Routing the control cables inside the

cabinet (page 34).

Connect the control cables as described in section Connecting control cabling (page 34).

Grounding the outer shields of the control cables at the cabinet entry

Ground the outer shields of all control cables 360 degrees at the EMI conductive cushions as follows (example constructions are shown below, the actual hardware may vary):

1. Loosen the tightening screws of the EMI conductive cushions and pull the cushions apart.

2. Cut adequate holes to the rubber grommets in the entry plate and put the cables through the grommets and the cushions.

3. Strip off the cable plastic sheath above the entry plate just enough to ensure proper connection of the bare shield and the EMI conductive cushions.

4. Tighten the two tightening screws so that the EMI conductive cushions press tightly round the bare shield.

Page 33

grounding wire (if present).

uous.

A Stripped cable B Conductive surface of the shield exposed C Stripped part covered with copper foil 1 Cable shield 2 Copper foil 3 Shielded twisted pair 4 Grounding wire

A B C

2 2

3 4

Electrical installation 33

Note 1: Keep the shields continuous as close to the connection terminals as possible. Secure the cables mechanically at the entry strain relief.

Note 2: If the outer surface of the shield is non-conductive:

• Cut the shield at the midpoint of the bare part. Be careful not to cut the conductors or the grounding wire (if present).

• Turn the shield inside out to expose its conductive surface.

• Cover the turned shield and the stripped cable with copper foil to keep the shielding continuous.

Stripped cableA

Conductive surface of the shield exposedB

Stripped part covered with copper foilC

Cable shield1

Copper foil2

Shielded twisted pair3

Grounding wire4

Page 34

Electrical installation 99

nductive cushions.

34 Electrical installation

Note for top entry of cables: When each cable has its own rubber grommet, sufficient IP and EMC protection can be achieved. However, if very many control cables come to one cabinet, plan the installation beforehand as follows:

1. Make a list of the cables coming to the cabinet.

2. Sort the cables going to the left into one group and the cables going to the right into another group to avoid unnecessary crossing of cables inside the cabinet.

3. Sort the cables in each group according to size.

4. Group the cables for each grommet as follows ensuring that each cable has a proper contact to the cushions on both sides.

Max. number of cables per grommetCable diameter in mm

4≤ 13

3≤ 17

2< 25

1≥ 25

5. Arrange the bunches according to size from thickest to the thinnest between the EMI conductive cushions.

6. If more than one cable go through a grommet, seal the grommet by applying Loctite 5221 (catalogue number 25551) inside the grommet.

Routing the control cables inside the cabinet

Use the existing trunking in the cabinet wherever possible. Use sleeving if cables are laid against sharp edges. When running cables to or from a swing-out frame, leave enough slack at the hinge to allow the frame to open fully.

Connecting control cabling

Connect the conductors to the appropriate terminals. Refer to the wiring diagrams delivered with the drive.

Connect the inner twisted pair shields and all separate grounding wires to the grounding clamps closest to the terminals.

The drawing below represents the grounding of the control cabling when connecting to a terminal block inside the cabinet. The grounding is done in the same way when connecting directly to a component such as the control unit.

Notes:

• Do not ground the outer shield of the cable here since it is grounded at the lead-through.

• Keep any signal wire pairs twisted as close to the terminals as possible. Twisting the wire with its return wire reduces disturbances caused by inductive coupling.

Page 35

100 Electrical installation

Electrical installation 35

At the other end of the cable, leave the shields unconnected or ground them indirectly via a high-frequency capacitor with a few nanofarads, eg. 3.3 nF / 630 V. The shield can also be grounded directly at both ends if they are in the same ground line with no significant voltage drop between the end points.

Page 36

Page 37

Installation checklist

Installation checklist 37

Check the installation before start-up. Go through the checklist together with another person.

WARNING!

Do the steps in section Electrical safety precautions (page 29) before you start the work on drive and cooling unit. Go through the checklist together with another person.

Task

The drive installation has been checked against the checklists in the drive manuals.

The cooling unit has been fixed properly to floor. In marine applications the unit has also been fastened from above.

The bottom leakage hose has been led to a sewer.

The power supply voltage for the pump motor(s) matches the motor nominal voltage.

The power supply cable for the pump motor(s) has been connected to appropriate terminals and the connection is tight. Pull conductors to check.

The PE (ground) conductor has been connected and the connection is tight. Pull conductor(s) to check.

Stand-alone cooling unit (option +C139): Auxiliary power supply for the control circuit has been connected to appropriate terminals and the connection is tight. Pull conductors to check.

Stand-alone cooling unit with cabinet heater (option +G300): The power supply for the cabinet heater has been connected to appropriate terminals and the connection is tight. Pull conductors to check.

The external control cabling (if any) has been connected to appropriate terminals and the connections are tight. Pull conductors to check.

There are no tools, foreign objects or dust from drilling inside the cooling unit.

Page 38

38 Installation checklist

Task

All bleed valves and drain valves are closed (drive and cooling unit).

The external cooling circuit is connected and the connections are tight.

Stand-alone cooling unit (option +C139): The internal cooling circuit is connected and the connections are tight.

Page 39

Start-up

Start-up 39

Contents of this chapter

This chapter contains a list for checking the installation.

Safety

WARNING!

Before start-up

Task

Use the required personal protective equipment. See the Safety data sheet for Antifrogen® L coolant by Clariant (www.clariant.com) for the instructions on the respiratory, hand and eye protection.

Make sure that you have enough of right type of coolant at hand. For the coolant type, see Technical

data (page 105). For the quantity of coolant in the drive cooling circuit: See the appropriate hardware

manual(s). Quantity in the cooling unit: See Technical data.

Check that the coolant temperature and the ambient temperature are within the limits. See Technical

data (page 105), and Ambient conditions (page 111).

Page 40

40 Start-up

Task

Check that you have at hand:

• tools

• air pump with a pressure gauge and standard tyre head for the air pressure adjustment of the expansion tank

• container filled with coolant

• buckets for bleeding and draining of the system

• hoses for filling, draining and bleeding. Three hoses are included as standard in the cooling unit delivery. See also Fill/drain/bleed hoses (page 110).

• pump for filling the coolant. We recommend a hand pump with max. 5 l/min capacity for slow and airfree fill up. See also Filling pump (page 110).

If the cooling unit has been stored in cold or damp environment, warm and dry it with the cabinet heater or by some other means before the start.

Adjusting air pressure of the expansion tank

￭ About the expansion tank

The expansion tank is divided into two sections: liquid and air section. The air section is the reservoir into which the liquid section expands whenever a temperature rise increase the volume of the liquid in the system. You must set the air counterpressure at the system start-up.

￭ Pressure adjusting procedure

The component designations refer to Piping and instrumentation diagrams (page 115) and

Operation basics and hardware description (page 13). Study the drawings before starting

the task and keep them at hand when performing it.

WARNING!

Do the steps in Electrical safety precautions (page 29) before you start the work on drive and cooling unit. Go through the checklist together with another person.

WARNING!

Read and obey the safety instructions of the liquid cooling system. See the complete safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur.

Use the required personal protective equipment. See the Safety data sheet for Antifrogen® L coolant by Clariant (www.clariant.com) for the instructions on the respiratory, hand and eye protection.

Avoid skin contact with coolant. If liquid splashes into skin or eyes, rinse immediately with plenty of water.

Task

Close the shut-off valve (V003) through which the expansion tank (PA-102) is coupled to the internal cooling circuit.

Connect a hose to the bleed valve (V011) of the expansion tank and lead the hose to a bucket.

Open bleed valve to release pressure - if any - of the upper (liquid) section of the expansion tank.

Remove (unscrew by hand) the protective cap that covers the air valve at the bottom of the expansion tank.

Page 41

Start-up 41

Task

Connect an air pump with a gauge to the air valve and measure the pressure in the lower section of the expansion tank. Control the pressure to 40 kPa. Replace the cap onto the air valve.

Close the bleed valve (V011) and remove the hose from the valve.

Open the shut-off valve (V003).

Filling up the cooling circuit and starting the cooling unit

WARNING!

Do the steps in Electrical safety precautions (page 29) before you start the work on drive and cooling unit. Go through the checklist together with another person.

WARNING!

Read and obey the safety instructions of the liquid cooling system. See the complete safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur.

Use the required personal protective equipment. See the Safety data sheet for Antifrogen® L coolant by Clariant (www.clariant.com) for the instructions on the respiratory, hand and eye protection.

Avoid skin contact with coolant. If liquid splashes into skin or eyes, rinse immediately with plenty of water.

Keep the pump shutt-off valves closed until you start filling the internal cooling circuit. The pumps are filled with a protective mixture at the factory. The mixture can be left in the cooling circuit.

The component designations refer to the drawings in Piping and instrumentation

diagrams (page 115) and Operation basics and hardware description (page 13). Study the

drawings before starting the task and keep them at hand when performing it.

Task

Preparing the drive and cooling unit

Check and adjust the air pressure in the expansion tank if not done yet. See Adjusting air pressure of the

expansion tank (page 40).

Check that the drain valves in all cubicles of the drive cabinet line-up are closed.

Open the valves at the inlet and outlet of the pump(s) (V0004, V0006, V00051), V00071), GA-101, GA-

1021)).

Open inlet, outlet and bleed valves in one cubicle of the drive. Keep the valves still closed in the other drive cubicles. (The cubicles will be filled one at a time.)

Connect a filling hose to the fill valve of the cooling unit (V0012 or V00141)).

Lead the bleed hose of the drive cubicle to bucket.

Open the shut-off valve (V0001) of the automatic float air vent (VA-103).

Open the fill valve of the cooling unit (V0012 or V00141)).

Filling

Fill the system by pumping coolant in through the fill valve (V0012 or V00141)). Pump slowly to keep air out.

Page 42

42 Start-up

Task

When there is sufficient amount of coolant in the piping, coolant begins to overflow from the bleed hose of the drive cubicle. Drain some coolant to get all air out of the system, then close the bleed, inlet and outlet valves in the drive cubicle.

Lead the bleed hose of the next drive cubicle to a bucket, and open the inlet, outlet and bleed valves of the cubicle. Fill and bleed the drive cubicle. Repeat the procedure for the remaining drive cubicles.

Open the inlet and outlet valves of all drive cubicles and let the remaining air come out through the automatic float air vent (VA-103) of the cooling unit. The pressure in the internal circuit starts to rise.

Monitor the pressure on the pressure gauge (PT-203). Increase the pressure up to 100…150 kPa by pumping coolant in from the fill valve (V0012 or V00141)). When the pressure has been reached, close the fill valve and stop the fill-in pump. Keep the fill hose still coupled for later use.

Open the pump bleed valves somewhat and let the air out. Check the pressure again, and add some coolant if necessary.

WARNING!

Do not fill in too much coolant. Ensure that the maximum permissible operating pressure (600 kPa, indicated by pressure gauge PT-203) is not exceeded.

Starting the cooling unit and checking the pressure

Connect power to the cooling unit.

Close the door of the cooling unit.

Start the pump for one or two minutes.

• With the control panel: Switch the control panel to the Local control mode (Loc/Rem key). Start the pump with the Start key of the panel.

• External control device: The remote start options depend on the control location selection. See parameter 20.03 and the delivery specific circuit diagrams.

Ensure that the flow control valve (V0016) is set to the design position which is shown on the label beside the valve.

Monitor inlet and outlet liquid pressures of the pump (01.01, 01.02) on the control panel (Inside the cooling unit, there is also pressure gauge PT-203).

Stop the pump by pressing the Stop key of the control panel: The pressure gauge should indicate pressure

100... 150 kPa when the pump is stopped.

Re-start the pump for couple of minutes.

Listen for a humming sound or feel the piping for vibration to find out if there is still air left. If these symptoms appear:

• Make sure that the shut-off valve for automatic float air vent (VA-103) is open.

• Stop the pump, open the pump bleed valves and let air out. If necessary, add coolant (until pressure of 150 kPa is reached). Repeat the procedure until all air is removed from the system.

Stop the pump. Check that all drain and bleed valves are closed. Remove the filling hose.

Only in the two-pump cooling unit.

Basic settings in the control program

For more information on the use of the control panel, see ACX-AP-x Assistant control panels user's manual (3AUA0000085685 (English)).

Task

Check that the number of pumps setting corresponds to actual number of pumps (20.04).

Two-pump unit ACS880-1007LC-0195: Activate and tune the delays of the automatic pump alternation function (20.01, 20.05, 20.06).

If the drive and the cooling unit will be out of use for long time periods, activate the Standby function (20.08).

Page 43

Start-up 43

Task

Start/stop settings when the LCU will be controlled through the IO

Make sure that:

•

Parameter 20.03 = Local. (That is: The control interface selection defines a digital input DI6 as the source for the start/stop signal in the remote control mode.)

• Control panel, if any, is in Remote control mode. Change with the Loc/Rem key when necessary.

Give start-command (and stop) command via digital input DI6. Verify that the cooling unit starts and stops accordingly.

Start/stop settings when the LCU will be controlled through a serial link

Make sure that:

- Parameter 20.03 = Fieldbus A. (That is: The control interface selection defines fieldbus adapter A as the source for the start/stop signal in the remote control mode.)

- Control panel, if any, is in Remote control mode. Change with the Loc/Rem key when necessary.

Give start-command and stop command from the overriding control system via Main control word bit b0. Verify that the cooling unit starts and stops accordingly. You can monitor the command status from the bits of parameter 06.01.

On-load settings

Task

Define the warning limit for the minimum pump inlet pressure (31.01). Set the warning limit 20 kPa below the pressure value during normal operation. Parameter 01.01 shows the measured actual value.

Define the warning limit for the maximum coolant temperature at internal circuit outlet (31.10). If the measured temperature during normal operation is below +36°C, decrease the default warning limit accordingly. Parameter 01.23 shows the measured actual value.

Define the warning limit for the maximum coolant pressure at the pump outlet with parameter 31.03. A rule of thumb value: 50 kPa above the value measured during normal operation. Parameter 01.02 shows the measured actual value.

Note: The higher the liquid temperature the higher the pressure.

Check the coolant temperature in the internal circuit as the load varies. Adjust/control the external cooling circuit flow when necessary.

Page 44

Page 45

Maintenance

Maintenance 45

Safety

WARNING!

Maintenance intervals

The tables below show the maintenance tasks which can be done by the end user. The complete maintenance schedule is available on the Internet (www.abb.com/drivesservices). For more information, consult your local ABB Service representative

www.abb.com/searchchannels).

Maintenance tasks, every year:

Tasks

Spare parts

ISpare parts

Inspections by user

ITightness of terminals

IDustiness, corrosion and temperature

ICooling liquid pipe connections

PCoolant antifreeze concentration

Page 46

46 Maintenance

Maintenance tasks, every 2nd year:

Maintenance tasks, every 3 to 9 years:

Coolant

Coolant pump

Aging

(Real-time clock)

clock)

Tasks

PInspection of coolant quality

Tasks and intervals (years from start-up)

21181512963

RRRCoolant draining and refill

RRRPump

RRRPump motor

RRRExpansion tank

RRRZCU/BCU control unit battery

RRControl panel battery (Real-time

Legend:

Inspection (visual inspection and maintenance action if needed)I

Performance of on/off-site work (commissioning, tests, measurements or other work)P

ReplacementR

Note:

• Maintenance and component replacement intervals are based on the assumption that the equipment is operated within the specified ratings and ambient conditions. ABB recommends annual drive inspections to ensure the highest reliability and optimum performance.

• Long term operation near the specified maximum ratings or ambient conditions may require shorter maintenance intervals for certain components. Consult your local ABB Service representative for additional maintenance recommendations.

Adding cooling liquid

See Filling up the cooling circuit and starting the cooling unit (page 41).

Draining the cooling unit

The designations refer to the drawings in Piping and instrumentation diagrams (page 115). Study the drawings before starting the task and keep them at hand when performing it.

WARNING!

Do the steps in Electrical safety precautions (page 29) before you start the work on drive and cooling unit. Go through the checklist together with another person.

Page 47

Maintenance 47

WARNING!

Read and obey the safety instructions of the liquid cooling system. See the complete safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur.

Use the required personal protective equipment. See the Safety data sheet for Antifrogen® L coolant by Clariant (www.clariant.com) for the instructions on the respiratory, hand and eye protection.

Avoid skin contact with coolant. If liquid splashes into skin or eyes, rinse immediately with plenty of water.

1. Stop the cooling unit and disconnect it from power line. Make sure by measuring that the unit is de-energized.

2. Connect hoses to the drain/fill valves (V0010, V0012) and lead them into to a bucket.

3. Open the inlet and outlet valves of all drive cubicles, and make sure that the pump shut-off valves (V004, V005, V0006, V007) are open.

4. Open the drain/fill valves (V0010, V0012) and let the liquid flow out of the system.

5. Open the expansion tank bleed valve (V0011) to let air displace the liquid.

6. Dry the piping with compressed oil free air if the system will be empty for long period. Pressure may not exceed 600 kPa.

Storing the cooling unit

Fill the cooling circuit with coolant before the storing. See the procedure in Filling up the

cooling circuit and starting the cooling unit (page 41).

Checking the quality of the coolant

The manufacturer checks the quality of coolant free of charge. Send a 250 milliliter sample to Clariant. See www.clariant.com.

Antifreeze on-site testers are available from the Antifrogen® Distributors. See

www.clariant.com.

Cleaning and drying the leakage detector

WARNING!

Do the steps in Electrical safety precautions (page 29) before you start the work on drive and cooling unit. Go through the checklist together with another person.

WARNING!

Read and obey the safety instructions of the liquid cooling system. See the complete safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur.

Use the required personal protective equipment. See the Safety data sheet for Antifrogen® L coolant by Clariant (www.clariant.com) for the instructions on the respiratory, hand and eye protection.

Page 48

48 Maintenance

Avoid skin contact with coolant. If liquid splashes into skin or eyes, rinse immediately with plenty of water.

1. Stop the cooling unit and disconnect it from power line.

2. Open the cabinet door. Make sure by measuring that the unit is de-energized.

3. If there is liquid on the bottom of the cooling unit, dry it. Dry also the leakage detector.

4. Release the fastening screw (a) of the detector assembly plate and pull the plate and the detector out of the cabinet. The wiring cannot be disconnected but there is enough slack in the wiring to do the cleaning

5. Rinse the detector with pure water and wipe the sensor dry carefully.

6. Re-install the detector.

7. Close the cabinet door, and energize the cooling unit. Reset the fault/warning.

8. If the fault/warning is repeated after the reset, the detector is faulty. Replace it.

ACS880-1007LC-0070 replacing the pump motor

WARNING!

Do the steps in Electrical safety precautions (page 29) before you start the work on drive and cooling unit. Go through the checklist together with another person.

WARNING!

Read and obey the safety instructions of the liquid cooling system. See the complete safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur.

Use the required personal protective equipment. See the Safety data sheet for Antifrogen® L coolant by Clariant (www.clariant.com) for the instructions on the respiratory, hand and eye protection.

Avoid skin contact with coolant. If liquid splashes into skin or eyes, rinse immediately with plenty of water.

1. Stop the cooling unit and disconnect it from power line.

2. Open the cabinet door. Make sure by measuring that the unit is de-energized.

3. Open the swing out frame on front of the pump:

• Remove the screws (a) that fasten the frame to the side of the cabinet frame.

• Remove the hinge locking screws (b) on top (1 pcs) and bottom (1 pcs) of the frame,

and turn the frame fully aside.

Page 49

64a5

Maintenance 49

4. Close the pump shut-off valves (c).

5. Open the motor connection box (a), disconnect the supply cable and pull it out of the box. Turn the cables out of the way.

6. Remove the plate (b) on top of the pump motor (9 screws).

7. Remove the coupling guard (a) that covers the motor shaft (4 screws), and decouple the motor and pump shafts.

8. Attach a lifting device to the pump motor to make sure that it is safe to remove the pump fastening bolts.

9. Remove the bolts (a) that fasten the motor to the frame of the pump.

10. Lift the motor somewhat. Keep constant tension on the lifting rope. Pull the pump carefully out of the cabinet.

11. Install a new motor.

Page 50

50 Maintenance

Page 51

Maintenance 51

ACS880-1007LC-0070 replacing the pump

WARNING!

Do the steps in Electrical safety precautions (page 29) before you start the work on drive and cooling unit. Go through the checklist together with another person.

WARNING!

Read and obey the safety instructions of the liquid cooling system. See the complete safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur.

Use the required personal protective equipment. See the Safety data sheet for Antifrogen® L coolant by Clariant (www.clariant.com) for the instructions on the respiratory, hand and eye protection.

Avoid skin contact with coolant. If liquid splashes into skin or eyes, rinse immediately with plenty of water.

Do the steps in ACS880-1007LC-0070 replacing the pump motor (page 48).

2. Attach a lifting device to the pump to make sure that it is safe to remove its fastening bolts.

3. Remove the inlet and outlet pipe couplings, and the pump fastening bolts:

• Remove the upper bracket (a) on front of the pump.

• Remove the lower bracket and its support plate (b) on front of the pump.

• Remove the upper bracket (c) on back of the pump.

• Remove the pump fastening bolts (d).

4. Move the pump sidewards.

5. Lift the pump upwards.

6. Pull the pump out of the cabinet.

7. Install a new pump.

Page 52

52 Maintenance

Page 53

Maintenance 53

ACS880-1007LC-0195 replacing the pump motor

WARNING!

Do the steps in Electrical safety precautions (page 29) before you start the work on drive and cooling unit. Go through the checklist together with another person.

WARNING!

Read and obey the safety instructions of the liquid cooling system. See the complete safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur.

Use the required personal protective equipment. See the Safety data sheet for Antifrogen® L coolant by Clariant (www.clariant.com) for the instructions on the respiratory, hand and eye protection.

Avoid skin contact with coolant. If liquid splashes into skin or eyes, rinse immediately with plenty of water.

1. Stop the cooling unit and disconnect it from power line.

2. Open the cabinet door. Make sure by measuring that the unit is de-energized.

3. Open the swing out frame on front of the pump:

• Remove the screws (a) that fasten the frame to the side of the cabinet frame.

• Remove the hinge locking screws (b) on top (1 pcs) and bottom (1 pcs) of the frame,

and turn the frame fully aside.

4. Close the pump inlet and outlet shut-off valves.

5. Open the motor connection box (a), disconnect the supply cable and pull it out of the box. Turn the cables out of the way.

6. Remove the screws (11 pcs.) that fasten the plate on top of pump to the cabinet frame. (You need to lift the plate later somewhat to get the pump out.)

7. Remove the coupling guard (a) that covers the motor shaft (4 screws), and decouple the motor and pump shafts.

8. Remove the bolts (b) that fasten the motor to the frame of the pump.

9. Attach a lifting device to the pump to make sure that it is safe to remove its fastening bolts.

10. Remove the screws (a, 2 pcs) that fasten the motor to supports on each side of the pump.

11. Turn the motor somewhat, and at the same time lift the plate on top. Keep constant tension on the lifting rope. Pull the motor carefully out of the cabinet.

12. Install a new motor.

Page 54

7a8

54 Maintenance

Page 55

Maintenance 55

ACS880-1007LC-0195 replacing the pump

WARNING!

Do the steps in Electrical safety precautions (page 29) before you start the work on drive and cooling unit. Go through the checklist together with another person.

WARNING!

Read and obey the safety instructions of the liquid cooling system. See the complete safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur.

Use the required personal protective equipment. See the Safety data sheet for Antifrogen® L coolant by Clariant (www.clariant.com) for the instructions on the respiratory, hand and eye protection.

Avoid skin contact with coolant. If liquid splashes into skin or eyes, rinse immediately with plenty of water.

Do the steps in ACS880-1007LC-0195 replacing the pump motor (page 53).

2. Attach a lifting device to the pump to make sure that it is safe to remove its fastening bolts.

3. Remove the inlet and outlet pipe couplings (a), and the pump fastening bolts (b).

4. Lift the pump upwards.

5. Pull the pump out of the cabinet.

Page 56

56 Maintenance

6. Install a new pump.

Page 57

Program features

Program features 57

What this chapter contains

This chapter describes the features of the control program.

Basics

The cooling unit (LCU) controls the circulation in the internal cooling circuit by switching the pump on and off. During the normal operation of the drive, the pump runs constantly. The control program switches the pump off only if:

• It receives a stop command.

• The pump alternation function performs the motor change in a two-pump system (stops one motor and starts the other).

• The control program detects a fault, such as:

• low pump inlet pressure

• abnormal temperature, pressure or leakage in the internal cooling circuit.

• Motor protective circuit breakers of all pumps have tripped (or opened by user).

• The XSTO circuit on the control unit is open. (Jumper wire is not connected.)

Start/stop control, and reset

See Control interfaces (page 22).

￭ Settings and diagnostics

Parameters: 20.03.

Events: -

Page 58

58 Program features

Pump control

￭ Basic operation

The control program switches pump(s) on or off via relay outputs: RO1 controls the contactor of pump 1 motor, RO2 controls the contactor of pump 2 motor (in the two-pump cooling unit version). The control program monitors the pump power supply via digital inputs: The auxiliary contacts of the motor protective circuit breakers are wired to the digital inputs: DI1 monitors pump 1, DI2 pump 2 (in two-pump version). The IO interface related to pump control and monitoring is fixed, and it cannot be adjusted by the user.

In the two-pump unit:

• One pump is operating at the time.

• Control program alternates pumps automatically at standard. The user can disable the alternation by a parameter, and force either pump 1 or pump 2 in use.

• User can disconnect one pump from the system, or the control program can do it in case of a failure. The cooling unit continues with the remaining pump only.

Settings and diagnostics

Parameters: 20.01, 20.02

Events: -

￭ Alternation

In a two-pump cooling unit, the control program alternates the pump in duty automatically. The alternation reduces the wear of an individual pump.

User activates the Alternation function by selecting the Auto control mode in use. The user also defines the run time periods for the pumps. When the cooling unit receives the start command, it first starts pump 1, and runs it for the user-defined pump 1 run time. After the time has passed, the control program stops pump 1 and starts pump 2 for the pump 2 run time, etc.

Settings and diagnostics

Parameters: 20.01, 20.0220.04, 20.05, 20.06,

Events: -

￭ Redundancy

The two-pump cooling unit is redundant. Since only one pump runs at the time, the unit can continue the operation also in case the other pump is out of use due to failure or maintenance. For example, the cooling unit detects if the motor protective circuit breaker of a pump is open: it will not try to start that pump but runs only the other pump until it is possible to return to normal two-pump operation with alternation. To enable the redundancy, you must have the Auto control mode in use.

Settings and diagnostics

Parameters: 20.01

Events: -

Page 59

Program features 59

￭ Standby

The Standby function is useful in applications where the drive and the cooling unit are stopped for long time periods. A long non-operational standby time will dry up the pump, which can damage the sealing or bearings.

When the Standby function is active, the control program runs the pump automatically in user-defined cycles. The user can activate the function and define the stop and run times with parameters. In a two-pump cooling unit, the function operates both pumps: first pump 1, then pump 2. The user-defined run time is divided to half between the pumps. Note that the control program will use the same time setting for two purposes: It is the run time for the Standby function, and also the delay time for the Delayed cooling function.

Settings and diagnostics

Parameters: 20.07, 20.08, 20.09

Events: -

￭ Delayed cooling

User activates the Delayed cooling function by defining a stop delay. When the control program receives the stop command, it keeps the pump running for the stop delay time.

Settings and diagnostics

Parameters: 20.07

Events: -

Pressure monitoring functions

The pressure monitoring functions supervise:

• the pump inlet pressure vs. user-defined minimum limit, and sensor status

• the pump outlet pressure vs. user-defined maximum limit, and sensor status

• the pump pressure difference vs. user-defined minimum limit.

If a function detects that the pump pressure is out of the range, it generates a warning, or trips the unit on a fault. The user can define the warning and fault limits. For the outlet pressure monitoring there is only a warning limit. For the pressure difference monitoring function, there is a resetting parameter: the user must reset the function after a fault trip before a pump restart is possible.

If a function detects that a sensor is faulty, or not connected, it generates a warning.

￭ Operation of the Pressure difference monitoring function

When the pressure difference goes below the warning limit, the function generates a warning (Pressure difference low). If the pressure difference keeps decreasing and goes below the fault limit, the one-pump cooling unit trips on a fault. The two-pump unit tries a pump change as follows:

The function checks if the control mode selection (20.01) allows the automatic pump alternation:

• If yes, the function changes the pump in duty automatically (ie, stops the pump in use, and starts the other pump), and continues to step 2.

•

If no, the function trips the unit on a fault (Pumps failed), and the cooling unit stops. You can start the unit only after repairing the pump, resetting the cooling unit, and resetting the pressure difference monitoring function (31.20).

Page 60

60 Program features

If the control mode selection (20.01) allowed the pump change, the function keeps monitoring the pressure difference a few seconds, and then decides on the next steps:

• If the pressure difference goes back to normal, the function considers the stopped pump to be damaged. The cooling unit continues the operation with one pump only. The Alternation function does not try to use the damaged pump, and the warning remains active. The cooling unit goes back to normal two-pump operation only after the user has repaired the damaged pump and reset the pressure difference monitoring function (31.20).

• If the pressure difference stays below the fault limit, the function trips the unit on a fault (Pumps failed), and the cooling unit stops. The user can start the unit only after repairing the pumps, resetting the cooling unit, and resetting the pressure difference monitoring function (31.20).

￭ Settings and diagnostics

Parameters: 20.01, 31.01, 31.02, 31.03, 31.04, 31.05, 31.06, 31.20.

Events: Inlet pressure, Outlet pressure, Pressure difference low, Inlet pressure, Pressure

difference, Inlet pressure sensor, Outlet pressure sensor.

Temperature monitoring functions

The temperature monitoring functions supervise:

• the coolant temperature level and sensor status

• the internal temperature level (inside the cooling unit cabinet) and sensor status

• the ambient temperature level (outside the cooling unit cabinet) and sensor status.

If a function detects a temperature that is out of the range, or a faulty or not connected sensor, it generates a warning. The user can define:

• minimum and maximum limits for the coolant temperature monitoring

• maximum limit for the internal temperature monitoring

• minimum and maximum limits for the ambient temperature monitoring.

￭ Settings and diagnostics

Parameters: 31.09, 31.10, 31.11, 31.12, 31.13

Events: Coolant temperature below limit, Coolant overtemperature, Coolant temperature

sensor, Cabinet overtemperature, Cabinet temperature sensor, Ambient temperature below limit, Ambient overtemperature, Ambient temperature sensor

Leakage monitoring function

The leakage monitoring function supervises the leakage sensor on the bottom of the cooling unit. If the sensor indicates a leakage, the function generates a warning, or trips the unit on a fault. User can define the action, and the delay time for it.

￭ Settings and diagnostics

Parameters: 31.06, 31.07

Events: Coolant leakage (warning), Coolant leakage (fault)

Page 61

Program features 61

Miscellaneous

￭ User lock

For better cybersecurity, it is highly recommended that you set a master pass code to prevent eg. the changing of parameter values and/or the loading of firmware and other files.

WARNING!

ABB will not be liable for damages or losses caused by the failure to activate the user lock using a new pass code. See Cybersecurity disclaimer.

To activate the user lock for the first time,

•

Enter the default pass code, 10000000, into 96.02. This will make parameters

96.100…96.102 visible.

• Enter a new pass code into 96.100 Change user pass code. Always use eight digits; if using Drive composer, finish with Enter.

• Confirm the new pass code in 96.101 Confirm user pass code.

WARNING!

Store the pass code in a safe place – the user lock cannot be opened even by ABB if the pass code is lost.

• In 96.102 User lock functionality, define the actions that you want to prevent (we recommend you select all the actions unless otherwise required by the application).

•

Enter an invalid (random) pass code into 96.02.

•

Activate control board boot (96.08), or cycle the power to the control unit.

• Check that parameters 96.100…96.102 are hidden. If they are not, enter another random pass code into 96.02.

To reopen the lock, enter your pass code into 96.02. This will again make parameters

96.100…96.102 visible.

Settings and diagnostics

Settings: 96.02, and 96.100…96.102

Page 62

Page 63

Parameters

Parameters 63

Terms and abbreviations

DefinitionTerm

Actual signal

Def

FbEq16

Other

Other [bit]

Type of parameter that is the result of a measurement or calculation by the control program, or contains status information. Most actual signals are read-only, but some (especially countertype actual signals) can be reset.

(In the following table, shown on the same row as the parameter name). The default value of a parameter.

(In the following table, shown on the same row as the parameter range, or for each selection) 16-bit fieldbus equivalent: The scaling between the value shown on the panel and the integer used in communication when a 16-bit value is selected for transmission to an external system. A dash (-) indicates that the parameter is not accessible in 16-bit format.

The value is taken from another parameter. Choosing "Other" displays a parameter list in which the user can specify the source parameter.

Note: The source parameter must be a 32-bit real (floating point) number. To use a 16-bit integer (for example, received from an external device in data sets) as the source, data storage parameters can be used.

The value is taken from a specific bit in another parameter. Choosing "Other" displays a parameter list in which the user can specify the source parameter and bit.

Either a user-adjustable operating instruction for the control program, or an actual signal.Parameter

Per unitp.u.

01 Actual values

Def/FbEq16DescriptionName/ValueNo.

Basic signals for monitoring the unit.01 Actual values

0.0 barShows the coolant inlet pressure for pump(s).Inlet pressure01.01

1000 = 1 barPressure0.0…10.0 bar

Page 64

64 Parameters

04 Warnings and faults

Information on warnings and faults that occurred last.04 Warnings and faults

All parameters in this group are read-only unless otherwise noted.

Tripping fault04.01

the current fault trip).

Def/FbEq16DescriptionName/ValueNo.

0.0 barShows the outlet pressure for pump(s).Outlet pressure01.02

1000 = 1 barPressure0.0…10.0 bar

0.0 barShows the pressure difference over pump inlet and outlet.Pressure difference01.03

1000 = 1 barPressure0.0…10.0 bar

0.0 ºCShows the measured cabinet temperature.Cabinet temperature01.21

100 = 1 ºCTemperature-50.0…150.0 ºC

0.0 ºCShows the cabinet ambient temperature.Ambient temperature01.22

100 = 1 ºCTemperature-40.0…120.0 ºC

0.0 ºCShows the coolant temperature in the internal cooling circuit.Coolant temperature01.23

100 = 1 ºCTemperature-10.0…60.0 ºC

Def/FbEq16DescriptionName/ValueNo.

-Shows the code of the 1st active fault (the fault that caused

1 = 11st active fault.0000h…FFFFh

-Shows the code of the 2nd active fault.Active fault 204.02

1 = 12nd active fault.0000h…FFFFh

-Shows the code of the 3rd active fault.Active fault 304.03

1 = 13rd active fault.0000h…FFFFh

-Shows the code of the 4th active fault.Active fault 404.04

1 = 14th active fault.0000h…FFFFh

-Shows the code of the 5th active fault.Active fault 504.05

1 = 15th active fault.0000h…FFFFh

-Shows the code of the 1st active warning.Active warning 104.06

1 = 11st active warning.0000h…FFFFh

-Shows the code of the 2nd active warning.Active warning 204.07

1 = 12nd active warning.0000h…FFFFh

-Shows the code of the 3rd active warning.Active warning 304.08

1 = 13rd active warning.0000h…FFFFh

-Shows the code of the 4th active warning.Active warning 404.09

1 = 14th active warning.0000h…FFFFh

-Shows the code of the 5th active warning.Active warning 504.10

1 = 15th active warning.0000h…FFFFh

-Shows the code of the 1st stored (non-active) fault.Latest fault04.11

1 = 11st stored fault.0000h…FFFFh

-Shows the code of the 2nd stored (non-active) fault.2nd latest fault04.12

1 = 12nd stored fault.0000h…FFFFh

-Shows the code of the 3rd stored (non-active) fault.3rd latest fault04.13

Page 65

Parameters 65

Def/FbEq16DescriptionName/ValueNo.

1 = 13rd stored fault.0000h…FFFFh

-Shows the code of the 4th stored (non-active) fault.4th latest fault04.14

1 = 14th stored fault.0000h…FFFFh

-Shows the code of the 5th stored (non-active) fault.5th latest fault04.15

1 = 15th stored fault.0000h…FFFFh

-Shows the code of the 1st stored (non-active) warning.Latest warning04.16

1 = 11st stored warning.0000h…FFFFh

-Shows the code of the 2nd stored (non-active) warning.2nd latest warning04.17

1 = 12nd stored warning.0000h…FFFFh

-Shows the code of the 3rd stored (non-active) warning.3rd latest warning04.18

1 = 13rd stored warning.0000h…FFFFh

-Shows the code of the 4th stored (non-active) warning.4th latest warning04.19

1 = 14th stored warning.0000h…FFFFh

-Shows the code of the 5th stored (non-active) warning.5th latest warning04.20

1 = 15th stored warning.0000h…FFFFh

Fault word04.21

only.

Pumps failedb0

Inlet pressure lowb3

XSTO openb7

Coolant leakageb10

Coolant temp lowb0

Coolant temp highb1

Inlet pressure lowb2

Outlet overpressureb3

Pressure differenceb4

Cabinet overtempb7

Ambient temp lowb8

Ambient overtempb9

Coolant leakageb13

Pressure diff lowb15

1 = See fault Pumps failed.

1 = See fault Inlet pressure.

1 = Circuit connected from terminal XSTO:OUT to XSTO:IN1 and/or XSTO:IN2 on the control unit is open.

1 = See fault Coolant leakage.

1 = The coolant temperature in the internal cooling circuit is below the defined limit. See parameter 31.09.

1 = The coolant temperature in the internal cooling circuit exceeds the defined limit. See parameter 31.10.

1 = Pump inlet pressure is below the defined limit. See parameter 31.01.

1 = Pump outlet pressure exceeds the defined limit. See parameter 31.03.

1 = Pressure difference over pump(s) is below the defined limit. See parameter 31.04.

1 = Cabinet temperature exceeds the defined limit. See parameter 31.11.

1 = Ambient temperature is below the minimum limit. See parameter 31.12.

1 = Ambient temperature exceeds the defined limit. See parameter 31.13.

1 = Coolant leakage in internal/external cooling circuit or condensation detected.

1 = Pump 1 or 2 motor protective circuit breaker is open.Pump MCBb14

1 = The difference between the pump inlet and outlet pressure is below the defined limit. See parameter 31.04.

-Shows the cooling unit fault word 1. This parameter is read-

1 = 1See below for the bit assignments of the word.0000h…FFFFh

-Shows the warning word 1. This parameter is read-only.Warning word 104.31

1 = 1See below for the bit assignments of the word.0000h…FFFFh

Page 66

66 Parameters

1 = Inlet coolant pressure sensor failureInlet pressure sensorb0

sensor

1 = Outlet coolant pressure sensor failureOutlet pressure

1 = Coolant temperature sensor failureCoolant temp sensorb2

1 = Cabinet temperature sensor failureCabinet temp sensorb3

1 = Ambient temperature sensor failureAmbient temp sensorb4

06 Control and status words

Control and status words.06 Control and status words

All parameters in this group are read-only unless otherwise noted.

1 = StartStart/Stopb0

1 = ResetResetb7

1 = Pump 1 is active.Pump 1b0

1 = Pump 2 is active.Pump 2b1

06.23

Auto modeb2

Panelb9

Inlet pressure raw value

1 = Auto mode is selected. See parameter 20.01.

1 = Fault is active.Faultb4

1 = Warning is active.Warningb7

1 = The control panel is in local control mode (and the control interface for the cooling unit).

Shows the status for digital inputs.DI status06.20

1 = Digital input DIx is on.DI1…DI6b0…b5

1 = Digital input DIIL is on.DIILb15

Shows the status of the digital input/output signals.DIO status06.21

1 = Digital IO DIO1 is active.DIO1b0

1 = Digital IO DIO2 is active.DIO2b1

Shows the status of the relay output signals.RO status06.22

1 = Relay output RO1 is energized.RO1b0

1 = Relay output RO2 is energized.RO2b1

1 = Relay output RO3 is energized.RO3b2

Shows the inlet pressure signal in milliamperes (mA) (value received from the sensor).

mA signal-22.000…22.000 mA

Def/FbEq16DescriptionName/ValueNo.

-Shows the warning word 2. This parameter is read-only.Warning word 204.32

1 = 1See below for the bit assignments of the word.0000h…FFFFh

Def/FbEq16DescriptionName/ValueNo.

-Shows the cooling unit control word.Control word06.01

1 = 1See below for the bit assignments of the word.0000h…FFFFh

-Shows the cooling unit status word.Status word06.11

1 = 1See below for the bit assignments of the data word.0000h…FFFFh

Page 67

Parameters 67

Def/FbEq16DescriptionName/ValueNo.

06.24

06.25

06.26

06.27

Outlet pressure raw value

Cabinet temp raw value

Ambient temp raw value

Coolant temp raw value

07 System info

…

Firmware version07.05

…

07.06

07.07

Loading package name

…

Loading package version

…

Shows the outlet pressure signal in milliamperes (mA) (value received from the sensor).

mA signal-22.000…22.000 mA

Shows the cabinet temperature signal in milliamperes (mA) (value received from the sensor).

mA signal-22.000…22.000 V

Shows the ambient temperature signal in milliamperes (mA) (value received from the sensor).

mA signal-22.000…22.000 V

Shows the coolant temperature signal in milliamperes (mA) (value received from the sensor).

mA signal-22.000…22.000 V

Def/FbEq16DescriptionName/ValueNo.

Information on firmware.07 System info

All parameters in this group are read-only.

-Shows the firmware identifier.Firmware name07.04

-Shows the firmware version number. The format is A.BB.C.D, where A = major version, B = minor version, C = patch (ie. firmware variant code), D = 0.

-Shows the name of the firmware loading package. The format is ALCLX, where X denotes the control unit type (2 = BCUx2, 6 = ZCU-12/14).

-Shows the version number of the firmware loading package. Format: See parameter 07.05.

-Shows the version number of the firmware bootloader.Bootloader version07.08

-Shows the microprocessor load in percent.Cpu usage07.11

1 = 1%Microprocessor load.0…100%

20 LCU control and settings

Cooling unit control and settings.20 LCU control and settings

Manual

into use by parameter 20.02.

Auto

Auto control mode. The cooling unit control logic selects pump 1 or pump 2 into use automatically. See Alterna-

tion (page 58).

Def/FbEq16DescriptionName/ValueNo.

1Selects the control mode of the cooling unit.Control mode20.01

0Manual control mode. User forces either pump 1 or pump 2

Page 68

68 Parameters

Def/FbEq16DescriptionName/ValueNo.

Pump selection20.02

Control location20.03

DDCS controller

Fieldbus A

1 pump

2 pumps

Run time period P120.05

Run time period P220.06

Stop delay20.07

If parameter 20.01 has value Manual, this parameter defines the pump in use (pump 1 or pump 2).

the start/stop signal.

Note: This selection is only effective when the control location selection from the control panel is Remote. If it is Local, the control panel is the sole source for the start/stop.

the control unit is equipped with the FDCO adapter module (option +L508).

Fieldbus adapter A. Applicable only when the control unit is equipped with a fieldbus adapter module (option +K4xx). See

Fieldbus control through a fieldbus adapter (page 97).

If you select it for a two-pump unit, the control program will disable pump 2 and the automatic pump alternation feature, and operates only pump 1.

standard.

Defines run time period for pump 1 in a two-pump cooling unit when the automatic alternation is in use. See section

Alternation (page 58).

Defines run time period for pump 2 in a two-pump cooling unit when the automatic alternation is in use. See Alterna-

tion (page 58).

Tune this value on site if a delayed cooling period after the stop is needed.

1 = 1Pump 1, pump 21…2

1Selects the interface through which the cooling unit reads

1Digital input DI6. 1 = start, 0 = stop.Local control

2Serial DDCS channel (fibre optic link). Applicable only when

2Defines the number of pumps in operation.Number of pumps20.04

11 pump. Use this value value for the one-pump cooling unit.

22 pumps. Use this value for a two-pump cooling unit as

3 d

1 = 1 dTime1…7 d

3 d

1 = 1 dTime1…7 d

10 minDefines the running time of pump(s) after the stop command.

Standby enable20.08

Standby delay20.09

Edge

Note: This parameter also defines the time for the Standby function (20.08).

Enables the Standby function. See Standby (page 59).

Defines the delay time for the Standby function (20.08).

Selects the trigger type for the start/stop signal.Start trigger type20.11

edge of the signal (1 -> 0).

1 = 1 minTime10…60 min

1 = 1Enable (1), disable (0)Off (0)…on (1)

7 d

1 = 1 dTime in days1…21 d

0Start at the rising edge of the signal (0-> 1), stop at the falling

1Start signal on (1) = start, start signal off (0) = stop.Level

Page 69

31 Fault functions

Parameters 69

Def/FbEq16DescriptionName/ValueNo.

31 Fault functions

31.01

31.02

31.03

31.09

31.10

31.11

31.12

31.13

31.20

Inlet pressure min warning

Inlet pressure min fault

Outlet pressure max warning

Pressure diff warning31.04

Pressure diff fault31.05

Leakage action31.06

Warning

Fault

Leakage delay31.07

Coolant min temperature

Coolant max temperature

Cabinet max temperature

Ambient min temperature

Ambient max temperature

Pressure difference reset

Done

Configuration of external events; selection of behavior of the unit upon fault situations.

(Inlet pressure).

Defines minimum inlet pressure for the fault (Inlet pressure).

Defines maximum outlet pressure for warning (Outlet pres-

sure).

Defines the minimum pressure difference for warning (Pres-

sure difference low).

(Pressure difference).

leakage.

Warning (Coolant leakage).

Fault (Coolant leakage).

Defines the delay for the leakage function (31.06.

in the internal cooling circuit (Coolant temperature below

limit).

in the internal cooling circuit (Coolant overtemperature).

(Cabinet overtemperature).

(Ambient temperature below limit).

ure (Ambient overtemperature).

after fixing the cause for the pressure difference fault/warning.

reset)

1.0 barDefines the minimum pump inlet pressure for the warning

10 = 1 barPressure value0.0…10.0 bar

0.5 bar

10 = 1 barPressure value0.0…10.0 bar

6.0 bar

10 = 1 barPressure value0.0…10.0 bar

2.0 bar

10 = 1 barPressure value0.0…10.0 bar

1.5 barDefines the minimum pressure difference limit for fault

10 = 1 barPressure value0.0…10.0 bar

FaultSelects the action in case the control program detects a

0 min

1 = 1 sDelay0…500 min

5.0 ºCDefines the warning limit of the minimum liquid temperature

100 = 1 ºCTemperature0.0…40.0 ºC

45.0 ºCDefines the warning limit of the maximum liquid temperature

100 = 1 ºCTemperature0.0…70.0 ºC

55.0 ºCDefines the warning limit of the maximum cabinet temperature

100 = 1 ºCTemperature-10.0…70.0 ºC

5.0 ºCDefines the warning limit of the minimum ambient temperature

100 = 1 ºCTemperature-10.0…60.0 ºC

55.0 ºCDefines the warning limit of the maximum ambient temperat-

100 = 1 ºCTemperature-10.0…60.0 ºC

1Resets the pressure difference monitoring function. Reset

0Done (control program restores automatically this value after

1ResetReset

Page 70

70 Parameters

47 Data storage

Def/FbEq16DescriptionName/ValueNo.

47 Data storage

2147473.264

2147483647

Data storage parameters that can be written to and read from using other parameters’ source and target settings. Note that there are different storage parameters for different data types. Integer-type storage parameters cannot be used as the source of other parameters.

0.000Shows the real-type data storage parameter 1.Data storage 1 real3247.01

Parameters 47.01…47.08 are real 32-bit numbers that can be used as source values of other parameters.

32-bit real (floating point) number.2147483.264 …

…………

0.000Shows the real-type data storage parameter 8.Data storage 8 real3247.08

32-bit real (floating point) number.2147483.264 …

0Shows the 32-bit integer-type data storage parameter 1.Data storage 1 int3247.11

-32-bit integer.-2147483648 …

…………

0Shows the 32-bit integer-type data storage parameter 8.Data storage 8 int3247.18

-32-bit integer.-2147483648 …

0Shows the 16-bit integer-type data storage parameter 1.Data storage 1 int1647.21

1 = 116-bit integer-32768…32767

…………

0Shows the 16-bit integer-type data storage parameter 8.Data storage 8 int1647.28

1 = 116-bit integer.-32768…32767

49 Panel port communication

Communication settings for the control panel port.49 Panel port communication

Node ID number49.01

network must have a unique node ID.

Note: For networked drives/units, it is advisable to reserve ID 1 for spare or replacement drive/unit.

Def/FbEq16DescriptionName/ValueNo.

1Defines the node ID of the unit. All devices connected to the

1 = 1Node ID.1…32

230.4 kbpsDefines the transfer rate of the linkBaud rate49.03

138.4 kbit/s38.4 kbps

257.6 kbit/s57.6 kbps

386.4 kbit/s86.4 kbps

4115.2 kbis/s115.2 kbps

5230.4 kbit/s230.4 kbps

Page 71

Parameters 71

Def/FbEq16DescriptionName/ValueNo.

49.04

49.05

Communication loss time

Communication loss action

Fault

Warning

Refresh settings49.06

If a communication break lasts longer than the timeout, the action specified by parameter 49.05 Communication loss action is taken

communication break. Changes to this parameter take effect after the control unit is rebooted or the new settings validated by parameter 49.06 Refresh settings.

Unit trips (Control panel loss). This only occurs if control is expected from the control panel (it is selected as source of start/stop in the currently active control location).

Control program generates a warning (Control panel loss). This only occurs if control is expected from the control panel (it is selected as source of start/stop in the currently active control location).

WARNING!

Make sure that it is safe to continue operation in case of a communication break.

Applies to parameters 49.01…49.05.

10.0 sSets a timeout for control panel (or PC tool) communication.

10 = 1 sPanel/PC tool communication timeout.0.3…3000.0s

FaultSelects how the unit reacts to a control panel (or PC tool)

0No action takenNo action

2Not in use.Last speed

3Not in use.Speed ref safe

Done

Note: Refreshing may cause a communication break, so reconnecting the unit may be required.

Refresh

Refresh parameters 49.01…49.05. The value reverts automatically to Done.

50 Fieldbus adapter (FBA)

Fieldbus communication configuration.50 Fieldbus adapter (FBA)

FBA A enable50.01

fieldbus adapter A, and specifies the slot the adapter is installed into.

Option slot 1

The adapter is in slot 1.

Option slot 2

The adapter is in slot 2.

Option slot 3

The adapter is in slot 3.

50.02

FBA A comm loss func

Fault

break. A time delay for the action can be defined by parameter 50.03. See also parameter 50.26.

Unit trips (FBA A communication). This only occurs if control is expected from the FBA A interface (FBA A selected as source of start/stop), or if supervision is forced using parameter 50.26.

0Refresh done or not requested.Done

Def/FbEq16DescriptionName/ValueNo.

DisableEnables/disables communication between the unit and

0Communication between unit and fieldbus adapter A disabled.Disable

1Communication between unit and fieldbus adapter A enabled.

2Communication between unit and fieldbus adapter A enabled.

3Communication between unit and fieldbus adapter A enabled.

No actionSelects how the unit reacts upon a fieldbus communication

0No action taken.No action

Page 72

72 Parameters

Fault always

Warning

50.03

FBA A comm loss t out

Unit trips (FBA A communication). This occurs even though no control is expected from the FBA A interface.

Unit generates a warning (FBA A communication). This only occurs if control is expected from the FBA A interface, or if supervision is forced using parameter 50.26.

WARNING!

Make sure that it is safe to continue operation in case of a communication break.

50.02 is taken. Time count starts when the communication

link fails to update the message.

As a rule of thumb, this parameter should be set to at least 3 times the transmit interval of the master.

Note: There is a 60-second boot-up delay immediately after power-up. During the delay, the communication break monitoring is disabled (but communication itself can be active).

Def/FbEq16DescriptionName/ValueNo.

2Not in use.Last speed

3Not in use.Speed ref safe

0.3 sDefines the time delay before the action defined by parameter

50.09

FBA A actual 1 type50.07

Transparent

General

FBA A actual 2 type50.08

…

FBA A SW transparent source

Other

Time delay.0.3…6553.5 s

transmitted to the fieldbus network through fieldbus adapter A.

Note: Fieldbus-specific communication profiles may use different scalings. For more information, see the manual of the fieldbus adapter.

The value selected by parameter 50.10 is sent as actual value act1. No scaling is applied (the 16-bit scaling is 1 = 1 unit).

The value selected by parameter 50.10 is sent as actual value act1 with a 16-bit scaling of 100 = 1 unit (ie. integer and two decimals).

Note in use.Torque

Note in use.Speed

Note in use.Frequency

transmitted to the fieldbus network through fieldbus adapter A.

See parameter 50.07 .

when the fieldbus adapter A is set to a transparent communication profile eg. by its configuration parameters (group 51 FBA A settings).

Other source. See Terms and abbreviations (page 63).

AutoNot in use.FBA A ref1 type50.04

0Not in use.…

AutoSelects the type/source and scaling of actual value act1

0Note in use.Auto

AutoSelects the type/source and scaling of actual value act2

0Note in use.Auto

6Note in use.Frequency

Not selectedSelects the source of the fieldbus adapter A status word (SW)

0No source selected.Not selected

Page 73

Parameters 73

Def/FbEq16DescriptionName/ValueNo.

50.10

50.11

FBA A act1 transparent source

Other

FBA A act2 transparent source

Other

FBA A debug mode50.12

FBA A control word50.13

FFFFFFFFh

FBA A status word50.16

FFFFFFFFh

FBA A actual value 150.17

2147483648

FBA A actual value 250.18

2147483648

When parameter 50.07 is set to Transparent or General, this parameter selects the source of actual value act1 transmitted to the fieldbus network through fieldbus adapter A.

Other source. See Terms and abbreviations (page 63).

When parameter 50.08 is set to Transparent or General, this parameter selects the source of actual value act2 transmitted to the fieldbus network through fieldbus adapter A.

Other source. See Terms and abbreviations (page 63).

and sent to fieldbus adapter A in parameters 50.13…50.18. This functionality should only be used for debugging.

master (PLC) to fieldbus adapter A if debugging is enabled by parameter 50.12.

This parameter is read-only.

Control word sent by master to fieldbus adapter A.00000000h …

adapter A to the master (PLC) if debugging is enabled by parameter 50.12.

This parameter is read-only.

Status word sent by fieldbus adapter A to master.00000000h …

adapter A to the master (PLC) if debugging is enabled by parameter 50.12.

This parameter is read-only.

Raw ACT1 sent by fieldbus adapter A to master.-2147483648 …

adapter A to the master (PLC) if debugging is enabled by parameter 50.12.

This parameter is read-only.

Raw ACT2 sent by fieldbus adapter A to master.-2147483648 …

Not selected

0No source selected.Not selected

Not selected

0No source selected.Not selected

DisableEnables the display of raw (unmodified) data received from

0Display of raw data from fieldbus adapter A disabled.Disable

1Display of raw data from fieldbus adapter A enabled.Fast

00.00.00.00Displays the raw (unmodified) control word sent by the

0Not in use.FBA A reference 150.14

0Not in use.FBA A reference 250.15

00.00.00.00Displays the raw (unmodified) status word sent by fieldbus

0Displays raw (unmodified) actual value act1 sent by fieldbus

0Displays raw (unmodified) actual value act2 sent by fieldbus

Page 74

74 Parameters

Def/FbEq16DescriptionName/ValueNo.

50.26

50.32

50.33

FBA A timelevel sel50.21

Monitoring

sion force

FBA B enable50.31

Option slot 1

Option slot 2

Option slot 3

func

timeout

FBA B actual 1 type50.37

FBA B actual 2 type50.38

NormalSelects the communication time levels for fieldbus adapter A. In general, lower time levels of read/write services reduce CPU load. The table below shows the time levels of the read/write services for cyclic high and cyclic low data with each parameter setting.

Cyclic low **Cyclic high *Selection

2 ms10 msMonitoring

10 ms2 msNormal

2 ms500 usFast

2 ms250 usVery fast

* Cyclic high data consists of fieldbus Status word, Act1 and Act2.

** Cyclic low data consists of the parameter data mapped to parameter groups 52 and 53, and acyclic data.

Control word, Ref1 and Ref2 are handled as interrupts generated on receipt of cyclic high messages.

0Normal speed.Normal

1Fast speed.Fast

2Very fast speed.Very fast

3Low speed. Optimized for PC tool communication and monitoring usage.

0000bNot in use.FBA A comm supervi-

……

DisableEnables/disables communication between the unit and fieldbus adapter B, and specifies the slot the adapter is installed into.

0Communication between unit and fieldbus adapter B disabled.Disable

1Communication between unit and fieldbus adapter B enabled. The adapter is in slot 1.

2Communication between unit and fieldbus adapter B enabled. The adapter is in slot 2.

3Communication between unit and fieldbus adapter B enabled. The adapter is in slot 3.

No actionNot in use.FBA B comm loss

0……

0.3 sNot in use.FBA B comm loss

AutoSelects the type/source and scaling of actual value act1 transmitted to the fieldbus network through fieldbus adapter B. See parameter 50.07.

……

AutoSelects the type/source and scaling of actual value act2 transmitted to the fieldbus network through fieldbus adapter B. See parameter 50.07.

……

Page 75

Parameters 75

Def/FbEq16DescriptionName/ValueNo.

50.39

50.40

50.41

FBA B SW transparent source

Other

FBA B act1 transparent source

Other

FBA B act2 transparent source

Other

FBA B debug mode50.42

FBA B control word50.43

FFFFFFFFh

FBA B reference 150.44

2147483648

FBA B reference 250.45

2147483648

FBA B status word50.46

FFFFFFFFh

FBA B actual value 150.47

2147483648

when the fieldbus adapter B is set to a transparent communication profile eg. by its configuration parameters (group

54).

Other source. See Terms and abbreviations (page 63).

When parameter 50.37 is set to Transparent or General, this parameter selects the source of actual value act1 transmitted to the fieldbus network through fieldbus adapter B.

Other source. See Terms and abbreviations (page 63).

When parameter 50.38 is set to Transparent or General, this parameter selects the source of actual value act2 transmitted to the fieldbus network through fieldbus adapter B.

No source selected.Not selected

Other source. See Terms and abbreviations (page 63).

and sent to fieldbus adapter B in parameters 50.43…50.48. This functionality should only be used for debugging.

by the master (PLC) to fieldbus adapter B if debugging is enabled by parameter 50.42.

This parameter is read-only.

(PLC) to fieldbus adapter B if debugging is enabled by parameter 50.42.

This parameter is read-only.

Raw REF1 sent by master to fieldbus adapter B.-2147483648 …

(PLC) to fieldbus adapter B if debugging is enabled by parameter 50.42.

This parameter is read-only.

Raw REF2 sent by master to fieldbus adapter B.-2147483648 …

adapter B to the master (PLC) if debugging is enabled by parameter 50.42.

This parameter is read-only.

Status word sent by fieldbus adapter B to master.00000000h …

adapter B to the master (PLC) if debugging is enabled by parameter 50.42.

This parameter is read-only.

Raw ACT1 sent by fieldbus adapter B to master.-2147483648 …

Not selectedSelects the source of the fieldbus adapter B status word

0No source selected.Not selected

Not selected

0No source selected.Not selected

Not selected

DisableEnables the display of raw (unmodified) data received from

0Display of raw data from fieldbus adapter B disabled.Disable

1Display of raw data from fieldbus adapter B enabled.Fast

00.00.00.00Not in use. Displays the raw (unmodified) control word sent

-Control word sent by master to fieldbus adapter B.00000000h …

0Displays raw (unmodified) reference REF1 sent by the master

0Displays raw (unmodified) reference REF2 sent by the master

00.00.00.00Displays the raw (unmodified) status word sent by fieldbus

0Displays raw (unmodified) actual value act1 sent by fieldbus

Page 76

76 Parameters

Def/FbEq16DescriptionName/ValueNo.

50.56

FBA B actual value 250.48

2147483648

Monitoring

sion force

0Displays raw (unmodified) actual value act2 sent by fieldbus adapter B to the master (PLC) if debugging is enabled by parameter 50.42.

This parameter is read-only.

Raw ACT2 sent by fieldbus adapter B to master.-2147483648 …

NormalSelects the communication time levels.FBA B timelevel sel50.51

In general, lower time levels of read/write services reduce CPU load. The table below shows the time levels of the read/write services for cyclic high and cyclic low data with each parameter setting.

Cyclic low **Cyclic high *Selection

2 ms10 msMonitoring

10 ms2 msNormal

2 ms500 usFast

2 ms250 usVery fast

* Cyclic high data consists of fieldbus Status word, Act1 and Act2.

** Cyclic low data consists of the parameter data mapped to parameter groups 55 and 56, and acyclic data.

Control word, Ref1 and Ref2 are handled as interrupts generated on receipt of cyclic high messages.

0Normal speed.Normal

1Fast speed.Fast

2Very fast speed.Very fast

3Low speed. Optimized for PC tool communication and monitoring usage.

0000bNot in use.FBA B comm supervi-

Activates fieldbus communication monitoring separately for each control location. The parameter is primarily intended for monitoring the communication with FBA B when it is connected to the application program and not selected as a control source by parameters.

……

51 FBA A settings

Def/FbEq16DescriptionName/ValueNo.

Fieldbus adapter A configuration.51 FBA A settings

-Displays the type of the connected fieldbus adapter module.FBA A type51.01

0 = Module is not found or is not properly connected, or is disabled by parameter 50.01 FBA A enable; 1 = PROFIBUSDP; 32 = CANopen; 37 = DeviceNet; 128 = Ethernet; 132 = PROFInet IO; 135 = EtherCAT; 136 = ETH Pwrlink; 485 = RS-485; 62944 = SERCOS; 101 = ControlNet; 47808 = BACnet/IP; 2222 = Ethernet/IP; 502 = Modbus/TCP

This parameter is read-only.

Page 77

51.29

51.30

51.31

FBA A Par2651.26

FBA A par refresh51.27

FBA A par table ver51.28

FBA A drive type code

FBA A mapping file ver

D2FBA A comm status

Time out

Configuration error

On-line

FBA A comm SW ver51.32

Parameters 51.02…51.26 are adapter module specific. For more information, see the documentation of the fieldbus adapter module. Note that not all of these parameters are necessarily in use.

See parameter 51.02.

settings (adapter A). After refreshing, the value reverts automatically to Done.

Note: This parameter cannot be changed while the unit is running.

module mapping file (stored in the memory of the unit).

In format axyz, where ax = major table revision number; yz = minor table revision number.

This parameter is read-only.

mapping file (stored in the memory of the unit).

This parameter is read-only.

stored in the memory of the unit in decimal format.

This parameter is read-only.

nication.

adapter and the unit.

system of the unit, or mapping file upload has failed more than three times.

been configured not to detect a communication break. For more information, see the documentation of the fieldbus adapter.

Displays the patch and build versions of the adapter module firmware in format xxyy, where xx = patch version number, yy = build version number.

Example: C802 = 200.02 (patch version 200, build version

2).

Parameters 77

Def/FbEq16DescriptionName/ValueNo.

0Displays fieldbus adapter A parameter 2.FBA A Par251.02

1 = 1Fieldbus adapter configuration parameter.0…65535

………

1 = 1Fieldbus adapter configuration parameter.0…65535

DoneValidates any changed fieldbus adapter module configuration

0Refreshing done.Done

1Refreshing.Refresh

0 hexDisplays the parameter table revision of the fieldbus adapter

-Parameter table revision of adapter module.

0Displays the unit type code in the fieldbus adapter module

1 = 1Unit type code stored in the mapping file.0…65535

0Displays the fieldbus adapter module mapping file revision

1 = 1Mapping file revision.0…65535

-Displays the status of the fieldbus adapter module commu-

0Adapter is not configured.Not configured

1Adapter is initializing.Initializing

2A timeout has occurred in the communication between the

3Adapter configuration error: mapping file not found in the file

4Fieldbus communication is off-line.Off-line

5Fieldbus communication is on-line, or fieldbus adapter has

6Adapter is performing a hardware reset.Reset

Page 78

78 Parameters

FBA A appl SW ver51.33

52 FBA A data in

Def/FbEq16DescriptionName/ValueNo.

-Patch and build versions of adapter module firmware.

Displays the major and minor versions of the adapter module firmware in format xyy, where x = major revision number, yy = minor revision number.

Example: 300 = 3.00 (major version 3, minor version 00).

-Major and minor versions of adapter module firmware.

Def/FbEq16DescriptionName/ValueNo.

52 FBA A data in

FBA A data in152.01

Other

FBA A data in252.02

FBA A data in1252.12

Selection of data to be transferred from the cooling unit to fieldbus controller through fieldbus adapter A.

Note: 32-bit values require two consecutive parameters. Whenever a 32-bit value is selected in a data parameter, the next parameter is automatically reserved.

Parameters 52.01…52.12 select data to be transferred from the unit to the fieldbus controller through fieldbus adapter A.

Note: The cooling unit writes its status word (SW) to the fieldbus adapter status word as standard despite of parameter values in this parameter group.

Other source. See Terms and abbreviations (page 63).

See parameter 52.01.

None

0None.None

1Control Word (16 bits)CW 16bit

2Reference REF1 (16 bits)Ref1 16bit

3Reference REF2 (16 bits)Ref2 16bit

4Status Word (16 bits)SW 16bit

5Actual value act1 (16 bits)Act1 16bit

6Actual value act2 (16 bits)Act2 16bit

11Control Word (32 bits)CW 32bit

12Reference REF1 (32 bits)Ref1 32bit

13Reference REF2 (32 bits)Ref2 32bit

14Status Word (32 bits)SW 32bit

15Actual value act1 (32 bits)Act1 32bit

16Actual value act2 (32 bits)Act2 32bit

24Status Word 2 (16 bits)SW2 16bit

None

…………

None

…………

Page 79

53 FBA A data out

Parameters 79

Def/FbEq16DescriptionName/ValueNo.

53 FBA A data out

FBA A data out153.01

Other

FBA A data out253.02

FBA A data out1253.12

Selection of data to be transferred from fieldbus controller to cooling unit through fieldbus adapter A.

Note: 32-bit values require two consecutive parameters. Whenever a 32-bit value is selected in a data parameter, the next parameter is automatically reserved.

Note: The fieldbus control is only possible by the fieldbus adapter A control word. When you select fieldbus adapter A as the control location (20.03), and activate the fieldbus adapter A communication (50.01), the cooling unit writers the fieldbus control word to the cooling unit control word automatically. No other parameters setting is required, or can change this sole fieldbus control principle.

Parameters 53.01…53.12 select data to be transferred from the fieldbus controller to the unit through fieldbus adapter A.

Other source. See Terms and abbreviations (page 63).

See parameter 53.01.

………

None

0None.None

1Control Word (16 bits)CW 16bit

2Reference REF1 (16 bits)Ref1 16bit

3Reference REF2 (16 bits)Ref2 16bit

11Control Word (32 bits)CW 32bit

12Reference REF1 (32 bits)Ref1 32bit

13Reference REF2 (32 bits)Ref2 32bit

21Control Word 2 (16 bits)CW2 16bit

None

…………

None

54 FBA B settings

FBB A type54.01

FBA B Par254.02

Fieldbus adapter B configuration.54 FBA B settings

Note: You can use Fieldbus adapter B only for monitoring purposes, not as the control location/interface.

0 = Module is not found or is not properly connected, or is disabled by parameter 50.31; 1 = PROFIBUS-DP; 32 = CANopen; 37 = DeviceNet; 128 = Ethernet; 132 = PROFInet IO; 135 = EtherCAT; 136 = ETH Pwrlink; 485 = RS-485;

62944 = SERCOS; 101 = ControlNet; 47808 = BACnet/IP; 2222 = Ethernet/IP; 502 = Modbus/TCP.

This parameter is read-only.

Parameters 54.02…54.26 are adapter module-specific. For more information, see the documentation of the fieldbus adapter module. Note that not all of these parameters are necessarily in use.

Def/FbEq16DescriptionName/ValueNo.

NoneDisplays the type of the connected fieldbus adapter module.

Page 80

80 Parameters

FBA B Par2654.26

FBA B par refresh54.27

FBA B par table ver54.28

54.29

54.30

54.31

FBA B drive type code

FBA B mapping file ver

status

Time out

Configuration error

On-line

FBA B comm SW ver54.32

See parameter 54.02.

settings. After refreshing, the value reverts automatically to Done.

Note: This parameter cannot be changed while the unit is running.

module mapping file (stored in the memory of the unit).

In format axyz, where ax = major table revision number; yz = minor table revision number.

This parameter is read-only.

mapping file (stored in the memory of the unit).

This parameter is read-only.

stored in the memory of the unit in decimal format.

This parameter is read-only.

Mapping file revision.0…65535

communication.

adapter and the unit.

system of the unit, or mapping file upload has failed more than three times.

been configured not to detect a communication break. For more information, see the documentation of the fieldbus adapter.

firmware in format xxyy, where xx = patch version number, yy = build version number.

Example: C802 = 200.02 (patch version 200, build version

2).

Patch and build versions of adapter module firmware.

Def/FbEq16DescriptionName/ValueNo.

1 = 1Fieldbus adapter configuration parameter.0…65535

………

1 = 1Fieldbus adapter configuration parameter.0…65535

DoneValidates any changed fieldbus adapter module configuration

0Refreshing done.Done

1Refreshing.Refresh

0 hexDisplays the parameter table revision of the fieldbus adapter

-Parameter table revision of adapter module.

0Displays the unit type code in the fieldbus adapter module

1 = 1Unit type code stored in the mapping file.0…65535

0Displays the fieldbus adapter module mapping file revision

-Displays the status of the fieldbus adapter moduleD2FBA B comm

0Adapter is not configured.Not configured

1Adapter is initializing.Initializing

2A timeout has occurred in the communication between the

3Adapter configuration error: mapping file not found in the file

4Fieldbus communication is off-line.Off-line

5Fieldbus communication is on-line, or fieldbus adapter has

6Adapter is performing a hardware reset.Reset

0 hexDisplays the patch and build versions of the adapter module

Page 81

Parameters 81

Def/FbEq16DescriptionName/ValueNo.

FBA B appl SW ver54.33

55 FBA B data in

FBA B data in155.01

Other

FBA B data in2255.02

FBA B data in1255.12

firmware in format xyy, where x = major revision number, yy = minor revision number.

Example: 300 = 3.00 (major version 3, minor version 00).

Major and minor versions of adapter module firmware.

Selection of data to be transferred from cooling unit to fieldbus controller through fieldbus adapter B.

Note: The cooling unit writes its status word (SW) directly to the fieldbus status word despite of parameter settings in this group.

Parameters 55.01…55.12 select data to be transferred from the unit to the fieldbus controller through fieldbus adapter B.

Other source. See Terms and abbreviations (page 63).

See parameter 55.01.

0 hexDisplays the major and minor versions of the adapter module

Def/FbEq16DescriptionName/ValueNo.

None

0None.None

1Control Word (16 bits)CW 16bit

2Reference REF1 (16 bits)Ref1 16bit

3Reference REF2 (16 bits)Ref2 16bit

4Status Word (16 bits)SW 16bit

5Actual value act1 (16 bits)Act1 16bit

6Actual value act2 (16 bits)Act2 16bit

11Control Word (32 bits)CW 32bit

12Reference REF1 (32 bits). Not in use.Ref1 32bit

13Reference REF2 (32 bits). Not in use.Ref2 32bit

14Status Word (32 bits)SW 32bit

15Actual value act1 (32 bits)Act1 32bit

16Actual value act2 (32 bits)Act2 32bit

24Status Word 2 (16 bits)SW2 16bit

None

…………

None

Page 82

82 Parameters

56 FBA B data out

Def/FbEq16DescriptionName/ValueNo.

56 FBA B data out

FBA B data out156.01

Other

FBA B data out256.02

FBA B data out1256.12

Selection of data to be transferred from fieldbus controller to cooling unit through fieldbus adapter B.

Note: You can use Fieldbus B only for monitoring purposes, not as the control location/interface.

Parameters 56.01…56.12 select data to be transferred from the fieldbus controller to the unit through fieldbus adapter B.

Other source. See Terms and abbreviations (page 63).

See parameter 56.01.

None

0None.None

1Control Word (16 bits).CW 16bit

2Reference REF1 (16 bits).Ref1 16bit

3Reference REF2 (16 bits).Ref2 16bit

11Control Word (32 bits).CW 32bit

12Reference REF1 (32 bits).Ref1 32bit

13Reference REF2 (32 bits).Ref2 32bit

21Control Word 2 (16 bits).CW2 16bit

None

…………

None

…………

60 DDCS communication

DDCS communication configuration.60 DDCS communication

The DDCS protocol is used in the communication between

• units in a master/follower configuration,

• the unit and an external controller such as the AC 800M, or

• the units of the drive system.

All of the above utilize a fiber optic link which also requires an FDCO module (typically with ZCU control units) or an RDCO module (with BCU control units). Master/follower and external controller communication can also be implemented through shielded twisted-pair cable connected to the XD2D connector of the unit.

This group also contains parameters for drive-to-drive (D2D) communication supervision.

60.51

DDCS controller comm port

controller (such as an AC 800M).

Def/FbEq16DescriptionName/ValueNo.

Not in useSelects the DDCS channel used for connecting an external

0None (communication disabled).Not in use

Page 83

60.52

60.55

60.56

60.58

DDCS controller node address

DDCS controller HW connection

Ring

Star

DDCS controller baud rate

DDCS controller comm loss time

Parameters 83

Def/FbEq16DescriptionName/ValueNo.

1Channel A on FDCO module in slot 1.Slot 1A

2Channel A on FDCO module in slot 2.Slot 2A

3Channel A on FDCO module in slot 3.Slot 3A

4Channel B on FDCO module in slot 1.Slot 1B

5Channel B on FDCO module in slot 2.Slot 2B

6Channel B on FDCO module in slot 3.Slot 3B

1Selects the node address of the unit for communication with the external controller. No two nodes on-line may have the same address.

With an AC 800M (CI858) DriveBus connection, units must be addressed 1…24.

With an AC 80 DriveBus connection, units must be addressed 1…12.

With optical ModuleBus, the unit address is set according to the position value as follows:

1. Multiply the hundreds of the position value by 16.

2. Add the tens and ones of the position value to the result. For example, if the position value is 101, this parameter must be set to 1×16 + 1 = 17.

Node address.1..254

StarSelects the topology of the fiber optic link with an external controller.

0The devices are connected in a ring topology. Forwarding of messages is enabled.

1The devices are connected in a star topology (for example, through a branching unit). Forwarding of messages is disabled.

4 mbpsSelects the communication speed of the channel selected by parameter 60.51.

11 megabit/second.1 mbps

22 megabit/second.2 mbps

44 megabit/second.4 mbps

88 megabit/second.8 mbps

100 msSets a timeout for communication with the external controller. If a communication break lasts longer than the timeout, the control program generates a warning (DDCS controller comm

loss). This only occurs if control is expected from the external

controller.

As a rule of thumb, this parameter should be set to at least 3 times the transmit interval of the controller.

Note:

• There is a 60-second boot-up delay immediately after

power-up. During the delay, the communication break monitoring is disabled (but communication itself can be active).

• With an AC 800M controller, the controller detects a com-

munication break immediately but re-establishing the communication is done at 9-second idle intervals. Also note that the sending interval of a data set is not the same as the execution interval of the application task. On ModuleBus, the sending interval is defined by controller parameter Scan Cycle Time (by default, 100 ms).

Page 84

84 Parameters

Timeout for communication with external controller.0…60000 ms

60.64

Mailbox dataset selection

the unit/controller communication.

61 D2D and DDCS transmit data

Def/FbEq16DescriptionName/ValueNo.

Dataset 32/33Selects the pair of data sets used by the mailbox service in

0Data sets 32 and 33.Dataset 32/33

1Data sets 24 and 25.Dataset 24/25

Def/FbEq16DescriptionName/ValueNo.

61 D2D and DDCS transmit data

61.51

61.52

61.53

61.54

61.55

Data set 11 data 1 selection

SW 16bit

Fault word

Warning word 1

Warning word 2

DI status

Coolant temperature

Inlet pressure

Outlet pressure

Pressure difference

Cabinet temperature

Ambient temperature

Other

Data set 11 data 2 selection

Data set 11 data 3 selection

Data set 13 data 1 selection

Data set 13 data 2 selection

Defines the data sent to the DDCS link. See also parameter group 60.

Parameters 61.51…61.74 preselect data to be sent in data sets 11, 13, 15, 17, 19, 21, 23 and 25 to the external controller.

Parameters 61.101…61.124 display the data to be sent to the external controller. If no data has been preselected, the value to be sent can be written directly into these parameters.

For example, this parameter preselects the data for word 1 of data set 11. Parameter 61.101 displays the selected data in integer format. If no data is preselected, the value to be sent can be written directly into parameter 62.101.

Status Word (16 bits) (06.01)

Fault word (04.21)

Warning word 1 (04.31)

Warning word 2 (04.32)

DI status (06.20)

Coolant temperature (01.23)

Inlet pressure (01.01)

Outlet pressure (01.02)

Pressure difference (01.03)

Cabinet temperature (01.21)

Ambient temperature (01.22)

Other source. See Terms and abbreviations (page 63).

the external controller. See also parameter 61.102. For the selections, see parameter 61.51.

the external controller.

62 D2D and DDCS receive data

Mapping of data received through the DDCS link. See also parameter group 60 DDCS communication.

Def/FbEq16DescriptionName/ValueNo.

Page 86

86 Parameters

Def/FbEq16DescriptionName/ValueNo.

62.51

62.52

62.53

62.54

62.74

62.101

62.102

62.103

62.104

Data set 10 data 1 selection

Other

Data set 10 data 2 selection

Data set 10 data 3 selection

Data set 12 data 1 selection

Data set 24 data 3 selection

Data set 10 data 1 value

Data set 10 data 2 value

Data set 10 data 3 value

Data set 12 data 1 value

Parameters 62.51…62.74 define a target for the data received in data sets 10, 12, 14, 16, 18, 20, 22 and 24 from the external controller.

Parameters 62.101…62.124 display the data received from the external controller in integer format, and can be used as sources by other parameters.

For example, this parameter selects a target for word 1 of data set 10. Parameter 62.101 Data set 10 data 1 value displays the received data in integer format, and can also be used as a source by other parameters.

Other source. See Terms and abbreviations (page 63).

10. See also parameter 62.102. For the selections, see parameter 62.51.

10. See also parameter 62.103. For the selections, see parameter 62.51.

See parameter 62.51.

al controller as word 1 of data set 10.

A target for this data can be selected by parameter 62.51. The value can also be used as a source by another parameter.

Data received as word 1 of data set 10.0…65535

al controller as word 2 of data set 10.

A target for this data can be selected by parameter 62.52. The value can also be used as a source by another parameter.

Data received as word 2 of data set 10.0…65535

al controller as word 3 of data set 10.

A target for this data can be selected by parameter 62.53. The value can also be used as a source by another parameter.

Data received as word 3 of data set 10.0…65535

al controller as word 1 of data set 12.

A target for this data can be selected by parameter 62.54. The value can also be used as a source by another parameter.

Data received as word 1 of data set 12.0…65535

CW 16bit

0None.None

1Control Word (16 bits)CW 16bit

NoneDefines a target for the data received as word 2 of data set

NoneDefines a target for the data received as word 3 of data set

None

…………

None

0Displays (in integer format) the data received from the extern-

…………

Page 87

Parameters 87

Def/FbEq16DescriptionName/ValueNo.

62.124

Data set 24 data 3 value

96 System

Language96.01

PRC)

Displays (in integer format) the data received from the external controller as word 3 of data set 24.

A target for this data can be selected by parameter 62.74. The value can also be used as a source by another parameter.

Data received as word 3 of data set 24.0…65535

Def/FbEq16DescriptionName/ValueNo.

Language selection; access levels; macro selection; parameter save and restore; control unit reboot; user parameter sets; unit selection; data logger triggering; parameter checksum calculation; user lock.

-Selects the language of the parameter interface and other

displayed information when viewed on the control panel.

Note:

Not all languages listed below are necessarily supported.

This parameter does not affect the languages visible in the Drive composer PC tool. (Those are specified under View – Settings.)

0NoneNot selected

1033EnglishEnglish

1031GermanDeutsch

1040ItalianItaliano

3082SpanishEspañol

2070PortuguesePortugues

1043DutchNederlands

1036FrenchFrançais

1030DanishDansk

1035FinnishSuomi

1053SwedishSvenska

1049RussianRusski

1045PolishPolski

1029CzechCzech

2052Simplified ChineseChinese (Simplified,

1055TurkishTürkçe

1041JapaneseJapanese

Page 88

88 Parameters

Def/FbEq16DescriptionName/ValueNo.

96.07

Pass code96.02

Access levels active96.03

Parameter restore96.06

Restore defaults

Clear all

Reset all fieldbus settings

Parameter save manually

0Pass codes can be entered into this parameter to activate further access levels (see parameter 96.03 Access levels active) or to configure the user lock. Entering “358” toggles the parameter lock, which prevents the changing of all other parameters through the control panel or the Drive composer PC tool.

Note: You must change the default user pass code to maintain a high level of cybersecurity. Store the code in a safe place – the protection cannot be disabled even by ABB if the code is lost.

-Pass code0…99999999

0001hShows which access levels have been activated by pass codes entered into parameter 96.02 Pass code. This parameter is read-only.

-Active access levels0000h….FFFFh

DoneRestores the original settings of the control program, ie. parameter default values. This parameter cannot be changed while the unit is running.

0Restoring is completedDone

8All editable parameter values are restored to default values, except

• control panel/PC communication settings

• I/O extension module settings

• fieldbus adapter settings

62All editable parameter values are restored to default values, except control panel/PC communication settings.

PC tool communication is interrupted during the restoring

32Fieldbus adapter and embedded fieldbus interface settings (parameter groups 50…58) are restored to default values. This will also restore the default settings of the fieldbus adapter if one is connected

DoneSaves the valid parameter values to permanent memory. This parameter should be used to store values sent from a fieldbus, or when using an external power supply to the control board as the supply might have a very short hold-up time when powered off.

96.24

Control board boot96.08

Full days since 1st Jan 1980

Note: A new parameter value is saved automatically when changed from the PC tool or control panel but not when altered through a fieldbus adapter connection.

0Save completedDone

1Save in progressSave

0Reboots the control unit (without requiring a power off/on cycle). The value reverts to 0 automatically.

1 = 11 = Reboot the control unit0…1

-Shows the number of full days passed since beginning of the year 1980. This parameter, together with 96.25 and 96.26 Time in ms within one minute makes it possible to set the date and time in the unit via the parameter interface from a fieldbus or application program. This may be necessary if the fieldbus protocol does not support time synchronization.

1 = 1Days since beginning of 1980.1…59999

Page 89

Parameters 89

Def/FbEq16DescriptionName/ValueNo.

96.25

96.26

96.29

96.61

Time in minutes within 24 h

Time in ms within one minute

status

Time tick receivedb0

Aux Time tick re-

ceived

long

DDCS controllerb3

Master/Followerb4

D2Db6

Fbus Ab7

Fbus Bb8

EFBb9

Ethernetb10

Panel linkb11

Ethernet tool linkb12

Parameter settingb13

RTCb14

Drive On-Timeb15

status word

Runningb0

Triggeredb1

For example, the value 860 corresponds to 2:20 pm. See parameter 96.24.

See parameter 96.24.

priority source.

2nd priority source

controller.

ter/follower link.

ReservedReservedb5

to-drive link.

adapter A.

adapter B.

bedded fieldbus interface.

net port on type BCU control unit.

panel, or Drive composer PC tool connected to the control panel.

poser PC tool through an FENA module.

96.24…96.26.

1 = RTC time in use: Time and date have been read from the real-time clock.

on-time.

User data logger status word0000b…1111b

the post-trigger time has passed.

cleared when the logger is restarted.

0 minShows the number of full minutes passed since midnight.

1 = 1Minutes since midnight1…1439

0 msShows the number of milliseconds passed since last minute.

1 = 1Number of milliseconds since last minute.0…59999

-Shows time source status word. This parameter is read-onlyTime sync source

1 = 1See below for the bit assignments of the word.0000h…FFFFh

No Tick1 = 1st priority tick received: Tick has been received from 1st

No Tick1 = 2nd priority tick received: Tick has been received from

No1 = Yes: Tick interval too long (accuracy compromised).Tick interval is too

No Tick1 = Tick received: Tick has been received from an external

No Tick1 = Tick received: Tick has been received through the mas-

No Tick1 = Tick received: Tick has been received through the drive-

No Tick1 = Tick received: Tick has been received through fieldbus

No Tick1 = Tick received: Tick has been received through the em-

No Tick1 = Tick received: Tick has been received through the Ether-

No Tick1 = Tick received: Tick has been received from the control

No Tick1 = Tick received: Tick has been received from Drive com-

No Tick1 = Tick received: Tick has been set by parameters

RTC time in use

Not used1 = Drive on-time in use: Time and date are displaying unit

0000bProvides status information on the user data logger.User data logger

01 = The user data logger is running. The bit is cleared after

01 = The user data logger has been triggered. The bit is

Page 90

90 Parameters

Def/FbEq16DescriptionName/ValueNo.

96.63

96.65

Data availableb2

Configuredb3

User data logger trigger

Other [bit]

time level

Note that the bit is not cleared because the data is saved to the memory unit.

bit is not cleared because the configuration data is saved to the memory unit.

ger.

Other source. See Terms and abbreviations (page 63).

01 = The user data logger contains data that can be read.

01 = The user data logger has been configured. Note that the

-ReservedReservedb4…b15

OffTriggers, or selects a source that triggers, the user data log-

00Off

11 (triggers)On

OffStarts, or selects a source that starts, the user data loggerUser data logger start96.64

00Off

11On

500usSelects the sampling interval for the factory data logger.Factory data logger

500500 microseconds500us

20002 milliseconds2ms

1000010 milliseconds10ms

Page 91

Fault tracing

Fault tracing 91

What this chapter contains

The chapter lists the warning and fault messages including possible causes and corrective actions. The causes of most warnings and faults can be identified and corrected using the information in this chapter. If not, an ABB service representative should be contacted.

Warnings and faults are listed below in separate tables. Each table is sorted by warning/fault code.

Safety

WARNING!

Only qualified electricians are allowed to service the drive. Before you do any work, read:

•

Electrical safety precautions (page 29)

• the complete safety instructions. For a multidrive, see the separate safety instructions manual. For a single drive, see the appropriate drive hardware manual.

Indications

￭ Warnings and faults

Warnings and faults indicate an abnormal drive/unit status. The codes and names of active warnings/faults are displayed on the control panel as well as the Drive composer PC tool. Only the codes of warnings/faults are available over fieldbus.

Warnings do not need to be reset; they stop showing when the cause of the warning ceases. Warnings do not latch and the drive/unit will continue to operate.

Page 92

92 Fault tracing

Faults do latch inside the drive/unit and cause the drive to trip. After the cause of a fault has been removed, the fault can be reset from a selectable source such as the control panel, Drive composer PC tool, the digital inputs of the drive/unit, or fieldbus. After the fault is reset, the drive/unit can be restarted. Note that some faults require a reboot of the control unit either by switching the power off and on, or using parameter 96.08 Control board boot - this is mentioned in the fault listing whenever appropriate.

￭ Editable messages

For some warnings and faults, the message text can be edited and instructions and contact information added. To edit these messages, choose Menu - Settings - Edit texts on the control panel.

Warning/fault history and analysis

￭ Event logs

The unit has two event logs that can be accessed from the main Menu on the control panel. The logs can also be accessed (and reset) using the Drive composer PC tool.

One of the logs contains faults and fault resets. The other log lists warnings and pure events, as well as clearing entries. Both logs contain the 64 most recent events. All indications are stored in the event logs with a time stamp and other information.

Factory data logger

The unit has a data logger that samples preselected values at 500-microsecond (default; see parameter 96.65 Factory data logger time level) intervals. By default, approximately 700 samples recorded immediately before and after a fault, are saved to the memory unit. The fault data of the last five faults is accessible in the event log when viewed in the Drive composer pro PC tool. (The fault data is not accessible through the control panel.)

￭ Other data loggers

User data logger

A custom data logger can be configured using the Drive composer pro PC tool. This functionality enables the free selection of up to eight parameters to be sampled at selectable intervals. The triggering conditions and the length of the monitoring period can also be defined by the user within the limit of approximately 8000 samples. In addition to the PC tool, the status of the logger is shown by parameter 96.61 User data logger status word. The triggering sources can be selected by parameters 96.63 User data logger trigger and

96.64 User data logger start). The configuration, status and collected data is saved to the

memory unit for later analysis.

￭ Parameters that contain warning/fault information

The unit is able to store a list of the active faults actually causing the unit to trip at the present time. The faults are displayed in parameter group 04 Warnings and faults. The parameter group also displays a list of faults and warnings that have previously occurred.

QR Code generation for mobile service application

A QR Code (or a series of QR Codes) can be generated by the unit for display on the control panel. The QR Code contains unit identification data, information on the latest events, and values of status and counter parameters. The code can be read with a mobile device

Page 93

Fault tracing 93

containing the ABB service application, which then sends the data to ABB for analysis. For more information on the application, contact your local ABB service representative.

Choose Menu - Assistants - QR code on the control panel to generate a QR code.

Warnings

What to doCauseWarningCode

(hex)

A7C1

A7CA

FBA A communication

DDCS controller comm loss

Control panel lossA7EE

Inlet pressureFF90

Outlet pressureFF91

This is programmable warning (50.02). Cyclical communication between cooling unit and fieldbus adapter A or between PLC and fieldbus adapter A is lost.

DDCS (fiber optic) communication between cooling unit and external controller is lost.

Programmable warning (49.05). Control panel (or PC tool) has stopped communicating.

Too low pump inlet pressure. Possible causes:

• excessive minimum warning limit value.

• leakage in internal cooling circuit

• too low air pressure in expansion tank

• too low coolant temperature.

Excessive pump outlet pressure. Possible causes:

• too low pressure limit

• closed valve in the cooling system

• excessive temperature in internal cooling circuit

• dirty, blocked or faulty heat exchanger.

Check status of fieldbus communication.

See user documentation of fieldbus adapter module.

Check settings of fieldbus adapter A parameters (50, 51 , 52 and 53).

Check cable connections.

Check if communication master is able to communicate.

Check status of controller. See user documentation of controller.

Check DDCS communication parameter settings (60).

Check cable connections. If necessary, replace cables.

Check PC tool or control panel connection.

Check control panel connector.

Check mounting platform if being used.

Disconnect and reconnect the control panel.

Check and adjust value of fault function (31.01).

Check that all bleed and drain valves in internal cooling circuit are closed. Check and repair any leakage.

Check pressure in expansion tank and adjust when necessary. See Adjusting

air pressure of the expansion tank (page 40).

Check limit 31.03 and adjust when necessary.

Check temperature in internal cooling circuit (01.23). Make sure that there is sufficient coolant flow in external cooling circuit.

Check heat exchanger. Wash and/or clean it. Replace if it is faulty.

Page 94

94 Fault tracing

(hex)

What to doCauseWarningCode

FF94

Pressure differenceFF92

Inlet pressure sensorFF93

Outlet pressure sensor

Coolant leakageFF95

Too low pressure difference between pump outlet and inlet. Possible causes:

• too high monitoring limit

• improper pump operation

• broken pump impeller .

Inlet pressure sensor is not connected or it is broken.

Outlet pressure sensor is not connected or it is broken.

Leakage in the internal liquid circuit.

Faulty detector.

Check limit 31.04 and adjust when necessary.

Check for leakage and repair when necessary.

Check pump. If you have two-pump system, test to switch pump in duty. See parameters 20.01 and 20.02. Replace faulty pump.

Check that cooling circuit is not blocked by a closed valve.

Note: After you have corrected the root cause, reset pressure difference monitoring function (31.20).

Check that sensor is connected to right terminals. See circuit diagrams.

Replace faulty sensor.

Check that sensor is connected to right terminals. See circuit diagrams.

Replace faulty sensor.

Repair the leakage point. Dry up the detector and the bottom of the cooling unit. If necessary, remove the leakage detector, open the enclosure, dry the sensor and re-install.

Replace a faulty detector.

FF97

Pump MCBFF96

Pressure difference low

Motor protective circuit breaker of pump has tripped. Possible causes:

• user opened breaker manually

• breaker detected overload

• breaker detected short circuit.

Pump pressure difference is too low. Possible causes:

• too low limit for monitoring function

• faulty pump

• leakage.

Note: You can change indication type (fault/warning) by parameter (31.06).

Check auxiliary code to identify breaker:"1" = pump 1, "2" = pump 2.

Close breaker. Check if you can restart pump. In a two pump system you may need to define pump in operation first. See parameters 20.01 and 20.02.

Check pump and pump motor cabling.

After you have corrected the root cause, reset pressure difference monitoring function (31.20).

Check limit (31.04) and adjust when necessary.

Check for leakage and repair when necessary.

Check pump. If you have two-pump system, test to switch pump in duty. See parameters 20.01 and 20.02. Replace faulty pump.

Page 95

(hex)

Fault tracing 95

What to doCauseWarningCode

FF98

FF99

FF9A

FF9B

FF9C

FF9D

FF9E

FF9F

Cabinet overtemperature

Ambient temperature below limit

Ambient overtemperature

Coolant temperature below limit

Coolant overtemperature

Coolant temperature sensor

Cabinet temperature sensor

Ambient temperature sensor

Excessive cabinet temperature. Possible causes:

• too low limit for monitoring function

• excessive ambient temperature

• excessive coolant temperature in internal cooling circuit.

Too low ambient temperature.

Note: Too low temperature will cause condensation. If in doubt of condensation, make sure that there is cabinet heater inside cooling unit (option +G300).

Excessive ambient temperature. Possible causes:

• too low limit for monitoring function

• excessive ambient temperature.

Too low coolant temperature in internal cooling circuit. Possible causes:

• too low limit for monitoring function

• too low ambient temperature, and simultaneous low drive load.

Excessive coolant temperature in internal cooling circuit. Possible causes:

• too high limit for monitoring function

• too low circulation in external circuit

• too low cooling capacity vs. drive size and load

• dirty, blocked or faulty heat exchanger.

Coolant temperature sensor is not connected or it is broken.

Cabinet temperature sensor is not connected or it is broken.

Ambient temperature sensor is not connected or it is broken.

Check limit (31.11) and adjust when necessary.

Check ambient temperature vs. specification. See technical data.

Check liquid temperature in internal cooling circuit (01.23). If excessive, check that there are proper circulation both in internal and external cooling circuits.

Check limit (31.12) and adjust when needed.

Check the ambient temperature (01.22) vs. specification. See technical data.

Install optional cabinet heater if not yet installed.

Check limit (31.13) and adjust when needed.

Check ambient temperature (01.22) vs. specification. See technical data.

Check limit (31.09) and adjust when needed.

Check ambient temperature (01.22) vs. specification. See technical data.

Check coolant temperature (01.23) vs. specification. See technical data.

Check limit (31.10) and adjust when needed.

Check circulation in external cooling circuit.

Check cooling unit cooling capacity vs. drive size and load.

Check heat exchanger. Wash and/or clean it. Replace if it is faulty.

Check that sensor is connected to right terminals. See circuit diagrams.

Replace faulty sensor.

Check that sensor is connected to right terminals. See circuit diagrams.

Replace faulty sensor.

Check that sensor is connected to right terminals. See circuit diagrams.

Replace faulty sensor.

Page 96

96 Fault tracing

Faults

(hex)

What to doCauseFaultCode

7510

Control panel loss7081

FBA A communication

Coolant leakageFF00

Programmable warning (49.05). Control panel (or PC tool) has stopped communicating.

This is programmable warning (50.02). Cyclical communication between cooling unit and fieldbus adapter A or between PLC and fieldbus adapter A is lost.

Leakage in the internal liquid circuit.

Faulty detector.

Check PC tool or control panel connection.

Check control panel connector.

Check mounting platform if being used.

Disconnect and reconnect the control panel.

Check status of fieldbus communication.

See user documentation of fieldbus adapter module.

Check settings of fieldbus adapter A parameters (50, 51 , 52 and 53).

Check cable connections.

Check if communication master is able to communicate.

Repair the leakage point. Dry up the detector and the bottom of the cooling unit. If necessary, remove the leakage detector, open the enclosure, dry the sensor and re-install.

Replace a faulty detector.

Note: You can change indication type (fault/warning) by parameter (31.06).

Inlet pressureFF01

Pressure differenceFF02

XSTO circuit open5E03

Too low pump inlet pressure. Possible causes:

• excessive minimum limit value.

• leakage in internal cooling circuit

• too low air pressure in expansion tank

• too low coolant temperature.

Too low pressure difference between pump outlet and inlet. Possible causes:

• too high monitoring limit

• improper pump operation

• broken pump impeller

• closed valve in the cooling system.

All pumps fail to start.Pumps failedFF03

Circuit between control unit terminal XSTO:out and XSTO:IN1 (or XSTO:IN2) is open.

Check and adjust value of parameter

31.01.

Check that all bleed and drain valves in internal cooling circuit are closed. Check and repair any leakage.

Check pressure in expansion tank and adjust when necessary. See Adjusting

air pressure of the expansion tank (page 40).

After you have corrected the root cause, reset pressure difference monitoring function (31.20).

Check the parameter 31.05 and adjust when necessary.

Check for leakage and repair when necessary.

Check pump. If you have two-pump system, test to switch pump in duty. See parameters 20.01 and 20.02. Replace faulty pump.

Check that cooling circuit is not blocked by a closed valve.

See warning Pump MCB.

Check for loose or missing connection wire between OUT and IN1 or IN2 terminals. Reconnect.

Page 97

Fieldbus control through a fieldbus adapter 97

Fieldbus control through a fieldbus adapter

What this chapter contains

This chapter describes the fieldbus control and instructs how to set up the fieldbus communication.

System overview

The cooling unit can be connected to an external control system through an optional fieldbus adapter mounted onto the control unit. The control program has two independent interfaces for fieldbus connection, called “fieldbus adapter A” (FBA A) and “fieldbus adapter B” (FBA B).

Note: This chapter describe the configuration of the fieldbus adapter A (FBA A) only.

Fieldbus adapters are available for various communication systems and protocols, for example

• CANopen (FCAN-01 adapter)

• ControlNet (FCNA-01 adapter)

• DeviceNet (FDNA-01 adapter)

• EtherCAT® (FECA-01 adapter)

• EtherNet/IPTM (FENA-11 or FENA-21 adapter)

• Modbus/RTU (FSCA-01 adapter)

• Modbus/TCP (FENA-11 or FENA-21 adapter)

• POWERLINK (FEPL-02 adapter)

• PROFIBUS DP (FPBA-01 adapter)

• PROFINET IO (FENA-11 or FENA-21 adapter).

Page 98

98 Fieldbus control through a fieldbus adapter

Fieldbus controller1.

Fieldbus network2.

cooling unit with fieldbus adapter module installed on the control unit3.

Other devices4

Data flow:5.

• Cyclic: control word, status word, actual values

• Asyclic: parameter read write requests and responses

Basics of the fieldbus control interface

The cyclic communication between a fieldbus system and the cooling unit consists of 16or 32-bit input and output data words. The cooling unit is able to support a maximum of 12 data words (16 bits) in each direction.

When a user enables fieldbus adapter A (50.01), the control program:

writes the fieldbus control word (CW) directly to the cooling unit control word (06.01)

writes the cooling unit status word (06.11) directly to the fieldbus status word (SW).

The user can define the additional data transmissions between the cooling unit and the fieldbus controller by parameter groups 52 FBA A data in and 53 FBA A data out.

Page 99

SEL

DATA

OUT

…

DATA

…

FBA MAIN SW FBA ACT1 FBA ACT2 … Other

FBA CW FBA Ref1 FBA Ref2 … Other

xx.xx

SEL

Cyclic

Acyclic

2 4

01.01

01.02

…

20.03

SEL

Fieldbus control through a fieldbus adapter 99

Fieldbus network1.

Fieldbus adapter module2.

2a: Fieldbus-specific interface

2b: Profile/instance selection parameters (fieldbus module specific). For more information, see the User’s Manual of the appropriate fieldbus adapter module.

Selection of targets and sources for the data words transferred between fieldbus controller, and the

3. cooling unit:

3a: Selection of targets for data words transferred from fieldbus controller to cooling unit

3b: Selection of sources for data words transferred from cooling unit to fieldbus controller

3c: Control program writes the fieldbus control word (CW) directly to the cooling unit control word (06.01).

3d: Control program writes the cooling unit status word (06.11) directly to the fieldbus status word (SW). With DeviceNet, also the actual signals act1 and act2 are transmitted directly.

Fieldbus profile: control word (06.01), status word (06.11), etc.

Selection of cooling unit control location, and parameter table5.

5a: Selection of control location (fieldbus interface A, IO or DDCS link)

5b: Cooling unit parameter table

Page 100

100 Fieldbus control through a fieldbus adapter

￭ Control word and Status word

The Control word is the principal means for controlling the cooling unit from a fieldbus system. It is sent by the fieldbus master station to the cooling unit through the fieldbus adapter A. The cooling unit switches between its states according to the bit-coded instructions in the Control word, and returns status information to the master in the Status word.

The Control word and the Status word are detailed in group 06 Control and status

words (page 66).

Debugging the network words

You can enable a debug mode for the "fieldbus adapter A" to monitor raw (unmodified) content of the fieldbus data words. See parameters 50.12, … ,50.18.

￭ Actual values

Actual values are data words containing information on the operation of the unit. The type and source of the actual value act1 and actual value act2 for the fieldbus interface A are selected by parameters (50.07, 50.08, 50.10, 50.11).

Debugging the network words

You can enable a debug mode for the fieldbus adapter A to monitor raw (unmodified) content of the fieldbus data words. See parameters 50.12, … ,50.18.

Setting up the cooling unit for fieldbus control

1. Install the fieldbus adapter module mechanically and electrically according to the instructions given in the User’s manual of the module.

2. Power up the cooling unit.

Enable the communication between the cooling unit and the fieldbus adapter A (50.01).

4. Select how the cooling unit should react to a fieldbus interface A communication break (50.02). Note: This function monitors both the communication between the fieldbus master and the adapter module and the communication between the adapter module and the cooling unit.

Define the time between communication break detection and the selected action (50.03).

If needed, tune also the values for the rest of the parameters in group 50 Fieldbus

adapter (FBA).

Set the fieldbus adapter module A configuration parameters in groug51 FBA A settings. As a minimum, set the required node address and the control profile.

If needed, define additional data transfers to and from the cooling unit (52 FBA A data

in ,53 FBA A data out). Note: The control word and status word are transferred

automatically as standard.

9. Save the valid parameter values to permanent memory (96.07).

10.

Validate the settings made in parameter groups 51, 52 and 53 (51.27).

11. Select fieldbus adapter A as the cooling unit control location, ie the soure for the start/ stop signal. (20.03).

Abb ACS880-1007LC User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of contents

Introduction to the manual

Contents of this chapter

Applicability

Safety instructions

Target audience

Categorization by option code

Use of component designations

Terms and abbreviations

Related manuals

￭ Related single drive manuals

Operation basics and hardware description

Contents of this chapter

Basics

Layout drawing – ACS880-1007LC-0070 in cabinet line-up

￭ ACS880-1007LC-0070 component designations

Layout drawing – ACS880-1007LC-0195 in cabinet line-up

￭ ACS880-1007LC-0195 component designations

Layout drawing – ACS880-1007LC-0195 stand-alone (option +C139)

Swing out frame for electric devices in ACS880-1007LC-0070

Swing out frame for electric devices in ACS880-1007LC-0195

Control interfaces

￭ General

￭ Control panel

￭ IO interface of the control unit

￭ IO interface of the FAIO-01 analog interface module

￭ Use of the control unit expansion slots

￭ PC connection

Type designation label

Type designation key

￭ Basic code

￭ Option codes

Mechanical installation

Electrical installation

What this chapter contains

Safety

￭ Electrical safety precautions

Connecting the power cables

Connecting the control cables

￭ Control cable connection procedure

Grounding the outer shields of the control cables at the cabinet entry

Routing the control cables inside the cabinet

Connecting control cabling

Installation checklist

Start-up

Contents of this chapter

Safety

Before start-up

Adjusting air pressure of the expansion tank

￭ About the expansion tank

￭ Pressure adjusting procedure

Filling up the cooling circuit and starting the cooling unit

Basic settings in the control program

On-load settings

Maintenance

Safety

Maintenance intervals

Adding cooling liquid

Draining the cooling unit

Storing the cooling unit

Checking the quality of the coolant

Cleaning and drying the leakage detector

ACS880-1007LC-0070 replacing the pump motor

ACS880-1007LC-0070 replacing the pump

ACS880-1007LC-0195 replacing the pump motor

ACS880-1007LC-0195 replacing the pump

Program features

What this chapter contains

Basics

Start/stop control, and reset

￭ Settings and diagnostics

Pump control

￭ Basic operation

Settings and diagnostics

￭ Alternation

Settings and diagnostics