ABB 6410, 6420 User Manual

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Tropos® Networks Mesh Router Outdoor Installation Guide Models 6410 and 6420

ABB 555 Del Rey A ve. Sunnyvale, CA 94085 USA

www.abb.com/tropos

408-331-6800

Part No. 200566-00 Rev A0 2014_11-06

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©2003-2014 ABB Tropos W i reless Research Center. All rights reserved. Tropos, Tropos Networks, PWRP, MetroMesh, and GridCom are registered trademarks of ABB Tropos Wireless Research Center. All other brand names, company names, product names, trademarks, and registered trademarks are the property of their respective holder(s). Information contained herein is subject to change without notice. The only warranties for Tropos products and services are set forth in the express warranty statements accompanying such products and services. Nothing herein should be construed as constituting an additional warranty. Tropos shall not be liable for technical or editorial errors or omissions contained herein.

This product includes technology protected by U.S. Patents 6,704,301; 6,965,575; 7,016,328; 7,031,293; 7,058,021; 7,362,737; 7,376,087; 7,382,778; 7,397,789; 7,450,552; 7,460,489; 7,489,932; 7,499,409; 7,505,426; 7,542,421; 7,551,562; 7,564,781; 7,564,862; 7,580,393, 7,580,705; 7,586,879; 7,649,866; 7,668,137; 7,688,808; 7,689,224; 7,697,504; 7,706,285; 7,720,499; 7,729,278; 7,769,040; 7,843,891; 7,924,749; 7,929,975; 7,957,337; 7,970,394; 7,983,225; 8,031,615; 8,036,130; 8,036,186; 8,054,784; 8,055,759; 8,064,404

FCC Notice to Users and Operators

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case the user will be required to correct the interference at his own expense. If this equipment does cause interference to radio or television reception, which can be determined b y tur ning the equ ipment off and on, the user is encouraged to correct the interference by using one of the following measures:

 Reorient or relocate the receiving antenna.  Increase separation between the equipment and receiver.  Connect the equipment to an outlet on a circuit different from that to which the receiver is connected.  Consult the dealer or an experienced radio/TV technician.

This Part 15 radio device operates on a non-interference basis with other devices operating at this frequency. Any changes or modification to said product not expressly approved by Tropos Networks could void the user's authority to operate this device.

5.8 GHz Point-to-Point and Point-to-Multipoint Systems

Operation of this device in point-to-multipoint systems is limited by federal regulation to 36 dBm EIRP. Unit conducted power in the 5.8 GHz band should be adjusted such that the sum of conducted power and antenna gain does not exceed 36 dBm EIRP.

The maximum antenna gain for point-to-point operation is 19 dBi. The effective EIRP limit for point-topoint system is 45 dBm EIRP.

Industry Canada

Notice to users and operators: This Class B digital apparatus meets all requirements of the Canadian Interference Causing Equipment Regulations.

Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

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Cet appareillage numérique de la classe B répond à toutes les exigences de l’interférence canadienne causant des réglements d’équipement. L’opération est sujette aux deux conditions suivantes : (1) cet dispositif peut ne pas causer l'interférence nocive, et (2) ce dispositif doit accepter n’importe quelle interférence reçue, y compris l'interférence qui peut causer l’opération peu désirée.

This device has been designed to operate with the antennas listed in Chapter 6, “Antenna Information.” Antennas not included in the chapter or having a gain greater than 12 dBi in the 2.4 GHz band and 19 dBi in the 5.8 GHz band are strictly prohibited for use with this device. The required antenna impedance is 50 ohms.

Operation is subject to the following two conditions:

1. This device may not cause interference, and

2. This device must accept any interference, including interference that may cause undesired operation of the device.

T o reduce potential radio interference to other users, the antenna type and its gain should be so chosen that the equivalent isotropically radiated power (EIRP) is not more than that permitted for successful communication.

European Union WEEE Notice

For EU member countries, this symbol means: Do not dispose of this equipment as unsorted municipal waste. This equipment must be collected separately.

The return and collection of this product has not been defined at this time, please contact Tropos Networks for return and/or collection.

It is important for users of this equipment to participate in reuse, recycling, and other forms of recovery. Th e potential ef fe cts on the environment and human health as a result of the presence of hazardous substances in electrical and electronic equipment are a waste of natural resources and cause pollution.

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European Community Language Versions o f Informal Stat ement for Inclusion

6410 6420

in User Information

The following statements are in accordance with Article 6.3 of Directive 1999/5/EC.

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STOP!! STOP!! STOP!! STOP!!

READ THIS FIRST!

Important Safety Instructions

The exclamation point within an equilateral triangle is intended to alert the user to the presence of important operating and maintenance (servicing) instructions in the literature accompanying the product.

The lightning flash with an arrowhead symbol within an equilateral triangle is intended to alert the user to the presence of uninsulated “dangerous voltage” within the product’s enclosure that may be of sufficient magnitude to constitute a risk of electric shock to persons.

Caution

Warning

Read these instructions.

Keep these instructions. Heed all warnings. Follow all instructions. Do not defeat the safety purpose of the grounding. Only use attachments/accessories specified by the manufacturer. Refer all servicing to qualified service personnel. Servicing is required when the

apparatus has been damage in any way, such as power-supply cord or plug is damaged, liquid has been spilled on objects have fallen into the apparatus, the apparatus has been exposed to rain or moisture, does not operate normally, or has been dropped.

Risk of personal injury or death when installing this device!

There is a risk of personal injury or death if the router antennas come near electric power lines. Carefully read and follow all instructions in this manual. By nature of the

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installation, you may be exposed to hazardous environments and high voltage. Use caution when installing the outdoor system.

This apparatus must be connected to earth ground. Do not open the unit — risk of electric shock inside. Risque d'électrocution. Ne pas ouvrir l'unité.

Caution

You are cautioned that any change or modification not expressly approved in this manual could void your authority to operate this equipment.

Les changements et modifications, non expressément approuvés dans le présent manuel, peuvent entraîner une interdiction d'utiliser cet appareil pour l'utilisateur.

Service

There are no user-serviceable parts inside. All service must be performed by qualified personnel.

Vous ne devez pas réparer les pièces se trouvant à l'intérieur de l'appareil. Les réparations doivent être effectuées uniquement par du personnel qualifié.

The Tropos 6410 and 6420 routers are installed in wet, outdoor locations. Make sure closure caps are installed and all cable connections are securely fastened and waterproofed.

Surfaces may become hot. Use caution when accessing the Tropos 6410 and 6420 routers.

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Contents

1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Tropos 6410 Router Product Summary . . . . . . . . . . . . . . . . . . . . . . 11

Tropos 6420 Router Product Summary . . . . . . . . . . . . . . . . . . . . . . 12

2 Installing the Router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Preparing for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Installation Hardware and Tools . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Site Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Location Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Site Surveys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Mounting Strategies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Proper Use of Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Pole, Tower, and Streetlight Mounting Instructions . . . . . . . . . . . . . 20

Metal Pole Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Wood Pole Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Wood Brace Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Tower Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Streetlight Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Connecting Data and Power Cables . . . . . . . . . . . . . . . . . . . . . . . . 29

Ethernet Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Serial Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Grounding the Router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Grounding the Data Protection Device . . . . . . . . . . . . . . . . . . . . . 35

Safety and Servicing Information . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

RF Exposure Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Safety Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Servicing the Router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

3 Installing Battery and Power Backup Accessories . . . . . . . . . . . . . . . . . 38

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Installing the PS079001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Installing the Battery Backup Unit . . . . . . . . . . . . . . . . . . . . . . . . . . 44

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4 Power Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

5 Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

6 Antenna Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

2.4 GHz Antennas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

5 GHz Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

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List of Figures

FIGURE 1 Tropos 6410/ 6420 Router Exploded View . . . . . . . . . . . . . . . . . . . 15

FIGURE 2 Example Mounting Location - Antennas Facing Upward . . . . . . . . . 18

FIGURE 3 Proper Use of the Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

FIGURE 4 Metal Pole Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

FIGURE 5 Placing the Router on the Mounting Assembly . . . . . . . . . . . . . . . . 23

FIGURE 6 Wood Pole Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

FIGURE 7 Wood Brace Mounting Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

FIGURE 8 Tower Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

FIGURE 9 Streetlight Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

FIGURE 10 Routing the Data/Power Cable to the Router . . . . . . . . . . . . . . . . . 31

FIGURE 11 Data Port Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

FIGURE 12 Grounding Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

FIGURE 13 Grounding the Indoor Network Protection Unit . . . . . . . . . . . . . . . . 35

FIGURE 14 Deployment Scenarios . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

FIGURE 15 Co-Mounting the PS079001 with the Router . . . . . . . . . . . . . . . . . . 41

FIGURE 16 Mounting the PS079001 on a Metal Pole . . . . . . . . . . . . . . . . . . . . 42

FIGURE 17 Mounting the PS079001 on a Wood Pole . . . . . . . . . . . . . . . . . . . . 43

FIGURE 18 Co-Mounting the BBU with the Router . . . . . . . . . . . . . . . . . . . . . . . 45

FIGURE 19 Remote Mounting the BBU on a Metal Pole . . . . . . . . . . . . . . . . . . 46

FIGURE 20 Mounting the BBU on a Wood Pole . . . . . . . . . . . . . . . . . . . . . . . . . 47

FIGURE 21 6410 Power Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

FIGURE 22 6420 Power Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

FIGURE 23 2.4 GHz Antenna Patterns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

FIGURE 24 5 GHz Antenna Patterns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

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List of Tables

TABLE 1 6410 Router Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

TABLE 2 6420 Router Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

TABLE 3 Ethernet Port Pin Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

TABLE 4 Serial Client Scenarios . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

TABLE 5 Pin Assignments for RJ-45 MGT Port - Serial Clients . . . . . . . . . . . 33

TABLE 6 RF Exposure Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

TABLE 7 Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

TABLE 8 6410 Power Consumption (Watts) at Specified Input Voltage . . . . . 48

TABLE 9 6420 Power Consumption (Watts) at Specified Input Voltage . . . . . 49

TABLE 10 Physical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

TABLE 11 Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

TABLE 12 Power Options / Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

TABLE 13 Certifications, Other . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

TABLE 14 PS079001 - Outdoor PoE Injector, non-photocell . . . . . . . . . . . . . . 55

TABLE 15 BB063001 - External Battery Backup Unit . . . . . . . . . . . . . . . . . . . . 55

TABLE 16 Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

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1 Introduction

This guide explains how to install the Tropos® 6410 and 6420 Mesh routers safely and is intended for trained technical professionals.

This chapter covers the following topics:

 “Tropos 6410 Router Product Summary ” on page 11  “Tropos 6420 Router Product Summary ” on page 12

Tropos 6410 Router Product Summary

The Tropos 6410 router has the following characteristics:

 802.11b/g/n band, 2400-2483 MHz  Support for 802.11b/g/n clients  PoE power input: The Tropo s 6410 and 6420 routers are DC po wered. There are a number of

methods for connecting power that are described in detail later in this installation manual. Tropos 6410 and 6420 routers can be powered using:

— 802.3at compliant power applied to the 10/100/1000Base-T (LAN) port — 11-55VDC power applied to the 10/100Base-T (MGT) port

 2 Ethernet ports

— One LAN port for network backhaul communications; this port is a 10/100/1000Base-T

Ethernet port.

— One MGT port for connecting a wired client device; this is either a 10/100BaseT

Ethernet port or a serial port depending on the product. See the model nu mbers in the following table. The serial or Ethernet port is factory-installed and cannot be changed in the field.

Table 1 lists the Tropos 6410 router models.

TABLE 1 6410 Router Models

Model Description

64103000 6410: 2.4GHz; 10/100/1000Base-T + 10/100Base-T; FCC markets 64103000G 6410: 2.4GHz; 10/100/1000Base-T + 10/100Base-T; FCC markets; GPS 64103060 6410: 2.4GHz; 10/100/1000Base-T + serial; FCC markets 64103060G 6410: 2.4GHz; 10/100/1000Base-T + serial; FCC markets; GPS 64103002 6410: 2.4GHz; 10/100/1000Base-T + 10/100Base-T; ETSI markets

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Chapter 1 

TABLE 1 6410 Router Models (continued)

Model Description

64103002G 6410: 2.4GHz; 10/100/1000Base-T + 10/100Base-T; ETSI markets; GPS 64103062 6410: 2.4GHz; 10/100/1000Base-T + serial; ETSI markets 64103062G 6410: 2.4GHz; 10/100/1000Base-T + serial; ETSI markets; GPS 64103003 6410: 2.4GHz; 10/100/1000Base-T + 10/100Base-T; Global-A markets 64103003G 6410: 2.4GHz; 10/100/1000Base-T + 10/100Base-T; Global-A markets; GPS 64103063 6410: 2.4GHz; 10/100/1000Base-T + serial; Global-A markets 64103063G 6410: 2.4GHz; 10/100/1000Base-T + serial; Global-A markets; GPS 64103004 6410: 2.4GHz; 10/100/1000Base-T + 10/100Base-T; Global-B markets 64103004G 6410: 2.4GHz; 10/100/1000Base-T + 10/100Base-T; Global-B markets; GPS 64103064 6410: 2.4GHz; 10/100/1000Base-T + serial; Global-B markets 64103064G 6410: 2.4GHz; 10/100/1000Base-T + serial; Global-B markets; GPS

Tropos 6420 Router Product Summary

The Tropos 6420 router has the following characteristics:

 802.11a/b/g/n dual band, 2400-2483 MHz/5470-5850 MHz  Support for 802.11a/b/g/n clients  PoE power input: The Tropo s 6410 and 6420 routers are DC po wered. There are a number of

methods for connecting power that are described in detail later in this installation manual. Tropos 6410 and 6420 routers can be powered using:

— 802.3at compliant power applied to the 10/100/1000Base-T (LAN) port — 11-55VDC power applied to the 10/100Base-T (MGT) port

 2 Ethernet ports

— One LAN port for network backhaul communications; this port is a 10/100/1000Base-T

Ethernet port (Gigabit Ethernet).

— One MGT port for connecting a wired client device; this is either a 10/100BaseT

Ethernet port or a serial port depending on the product. See the model nu mbers in the following table. The serial or Ethernet port is factory-installed and cannot be changed in the field.

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Chapter 1 

Table 2 lists the Tropos 6420 router models.

TABLE 2 6420 Router Models

Model Description

64203000 6420: 2.4GHz + 5GHz; 10/100/1000Base-T + 10/100Base-T; FCC markets 64203000G 6420: 2.4GHz + 5GHz; 10/100/1000Base-T + 10/100Base-T; FCC markets; GPS 64203060 6420: 2.4GHz + 5GHz; 10/100/1000Base-T + serial; FCC markets 64203060G 6420: 2.4GHz + 5GHz; 10/100/1000Base-T + serial; FCC markets; GPS 64203002 6420: 2.4GHz + 5GHz; 10/100/1000Base-T + 10/100Base-T; ETSI markets 64203002G 6420: 2.4GHz + 5GHz; 10/100/1000Base-T + 10/100Base-T; ETSI markets; GPS 64203062 6420: 2.4GHz + 5GHz; 10/100/1000Base-T + serial; ETSI markets 64203062G 6420: 2.4GHz + 5GHz; 10/100/1000Base-T + serial; ETSI markets; GPS 64203003 6420: 2.4GHz + 5GHz; 10/100/1000Base-T + 10/100Base-T; Global-A markets 64203003G 6420: 2.4GHz + 5GHz; 10/100/1000Base-T + 10/100Base-T; Global-A markets;

GPS 64203063 6420: 2.4GHz + 5GHz; 10/100/1000Base-T + serial; Global-A markets 64203063G 6420: 2.4GHz + 5GHz; 10/100/1000Base-T + serial; Global-A markets; GPS 64203004 6420: 2.4GHz + 5GHz; 10/100/1000Base-T + 10/100Base-T; Global-B markets 64203004G 6420: 2.4GHz + 5GHz; 10/100/1000Base-T + 10/100Base-T; Global-B markets;

GPS 64203064 6420: 2.4GHz + 5GHz; 10/100/1000Base-T + serial; Global-B markets 64203064G 6420: 2.4GHz + 5GHz; 10/100/1000Base-T + serial; Global-B markets; GPS

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2 Installing the Router

Note

This chapter covers the following topics:

 “Preparing for Installation” on page 14  “Mounting Strategies” on page 18  “Proper Use of Clamps” on page 19  “Pole, Tower, and Streetlight Mounting Instructions” on page 20  “Connecting Data and Power Cables” on page 29  “Grounding the Router” on page 34  “Safety and Servicing Information” on page 36

Preparing for Installation

The Tropos 6410 and 6420 routers must be installed by a trained professional, value added reseller, or systems integrator who is familiar with RF planning issues and regulatory limits defined by the governing body of the country in which the unit will be installed. This section explains how to prepare the installation site.

An exploded view of the router assembly is shown in Figure 1.

Operating the unit with non-qualified antennas is a violation of U.S. FCC Rules Part 15.203(c), Code of Federal Regulations, Title 47.

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FIGURE 1 Tropos 6410/ 6420 Router Exploded View

2.4 GHz Tx/Rx

2.4 GHz Tx/Rx 5 GHz Tx/Rx

5 GHz

Clamps

Pole

Mounting bracket

Tx/Rx

bracket

Router

Chapter 2 

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Installation Hardware and Tools

Note

The following installation accessories are included in the shipping package:

 One pole bracket  Two 4-inch diameter clamps  Two 6-inch diameter clamps  Five 5/16-inch #10-32 stainless steel hex head machine screws

You must supply the following tools:

 Level  5/16-inch nut driver  1/4-inch flat blade screwdriver  Tower mounting only: stainless or galvanized steel pipe and 1/2-inch or

5/8-inch nuts, bolts, and washers to connect to the tower arm.

 Wood pole mounting only: one 1/4-inch diameter, 3 1/2-inch long lag bolt

Site Planning

To ensure safe and durable wiring, router installation must follow appropriate electrical and building codes. Follow all local codes and regulations. For example in the U.S., follow the National Electrical Code (NEC) requirements, unless local codes in your area take precedence over the NEC code.

Chapter 2 

The maximum length of Cat 5 cable for 10BaseT, 10/100BaseT , and 10/100/1000BaseT Ethernet connections is 300 feet (90 meters).

The Ethernet duplex and speed setting is configurable.

The U.S. National Electrical Codes (NEC) Article 800 requires the use of Agency Listed (UL/CSA/TUV) Building Entrance Protector for all power and data communications cables entering a building. The NEC intends by Article 800 to protect the building and occupants from fires caused by transient voltage and current surges.

Ethernet data cable installations having lengths greater th an 140 fee t in the outdo or environment mu st use a UL497 approved (UL/CSA/TUV Listed) primary protection device at the building entrance. Ethernet data cable installations having lengths less than 140 feet in the outdoor environment may use a UL497A (UL/ CSA/TUV Listed) secondary protection device at the building entrance. Tropos Data Protection Device and Network Protection Units are UL497A secondary protection devices.

Tropos Routers Installation Guide, Models 6410 and 6420 16

Page 17

Location Guidelines

Tropos routers are radio devices and therefore susceptible to interference that can reduce throughput and range. Follow these guidelines to ensure the best performance:

 Install the unit in an area where trees, buildings, and large steel structures do not obstruct

radio signals to and from the antenna. Direct line-of-sight operation is best.

 Install the unit away from possible sources of 2.4 GHz and 5 GHz interference, such as

cordless phones, wireless cameras, frequency hopping (FHSS) and DSSS LAN transceivers (non-802.11), electronic news gathering video links, radars, amateur radios, land mobile radio services, local government sites (such as law enforcement), fixed microwave services, local TV transmission, and private fixed point transmitters.

Site Surveys

Due to variations in component configuration, placement, and physical environment, each installation is unique. Before installing routers, perform a site survey to determine the optimum placement of units for maximum range, coverage, and network performance. Consider the following factors when performing a site survey:

 Data rates—Sensitivity and range are inversely proportional to data bit rates. The maximum

radio range is achieved at the lowest workable data rate. A decrease in receiver threshold sensitivity occurs as radio data rate increases.

 Antenna orientation—Proper antenna orientation is a critical factor in maximizing radio

range. As a general rule, range increases in proportion to gain and antenna height measured from the ground. The Tropos 6410 and 6420 routers have integrated antennas; therefore, antenna location and orientation depend on the location of the unit.

 Physical environment—Clear or open areas provide better radio range than closed or filled

areas. The less cluttered the operating environment, the greater the range.

 Obstructions—A physical obstruction, such as a building or tree, can block or hinder

communication. A void locating antennas in a location where there is an obstruction between sending and receiving devices.

 Building materials—Radio penetration is influenced by the building material used in

construction. For example, drywall construction permits greater range than concrete blocks.

Chapter 2 

Safety

Installing the routers can pose a serious hazard. Be sure to take precautions to avoid the following:

 Exposure to high voltage lines during installation  Falls when working at heights or with ladders  Injuries from dropping tools and equipment  Contact with AC power wiring

Tropos Routers Installation Guide, Models 6410 and 6420 17

Page 18

Mounting Strategies

Note

When choosing mounting locations, consider the available mounting structures and antenna clearance. The router should always be mounted with the top of the unit horizontal and level and with the antennas facing upward.

It is usually best to attach ground and data cables to the router prior to mounting. Before mounting the router, review the wiring instructions in “Grounding the Router” on page 34 and

“Connecting Data and Power Cables” on page 29 to determine the best strategy for the selected

location.

To eliminate potential interference from the mounting structure, the router should be mounted with at least 4 feet of clearance around the antennas.

Acceptable options for mounting on a streetlight are shown in Figure 2. In each case the router is mounted to assure clearance for the antennas above the height of the streetlight.

FIGURE 2 Example Mounting Location - Antennas Facing Upward

Chapter 2 

Antennas clear of obstruction

Antennas clear

of obstruction

Tropos Routers Installation Guide, Models 6410 and 6420 18

Page 19

Proper Use of Clamps

Band goes behind inner tabs

Clamps

Pole

Mounting bracket

bracket

The mounting assembly contains two clamps to secure the router to the mounting structure.

Figure 3 illustrates the proper use of the clamps. The clamps must be routed through slots in the

pole bracket as shown in the figure, and then attached to the pole and tightened. The pole bracket should be leveled before it is secured to the pole.

FIGURE 3 Proper Use of the Clamps

Chapter 2 

Tropos Routers Installation Guide, Models 6410 and 6420 19

Page 20

Pole, Tower, and Streetlight Mounting Instructions

Note

This section explains how to mount the router on a pole, tower, or streetlight. It is best to mount the router to aluminum or galvanized steel structures. The mounting brackets are designed to pierce any oxidation layers that are on the outside of the pole, thereby assuring good quality connection to the grounded structure.

Due to potential antenna obstruction issues, the router is not designed to be directly mounted on a building wall. If it is necessary to mount the router on a wall, follow the instructions for mounting on a wooden pole (“Wood Pole Mounting” on page 24), and attempt to mount the router with maximum possible clearance around the antennas.

The router should always be mounted with the top of the router horizontal and level and with the antennas facing upward.

It is best to attach ground and data cables to the router before sliding the ro ut er in to the mo un tin g bracket, as explained in this section. Before mounting the router, review the wiring instructions in “Grounding the

Router” on page 34 and “Connecting Data and Power Cables” on page 29 to determine the best strategy

for the selected location.

Chapter 2 

Mounting to wood, concrete, or painted poles may require primary grounding for the unit. Check the national electrical codes in your area for specific rules.

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Page 21

Metal Pole Mounting

Note

Clamps

Pole bracket

Router

Figure 4 illustrates proper mounting for an outdoor metal pole.

Antennas must be clear of obstruction.

FIGURE 4 Metal Pole Mounting

Chapter 2 

Tropos Routers Installation Guide, Models 6410 and 6420 21

Page 22

Chapter 2 

Mount the router on a metal pole

1. Select a mounting location. You can attach the router to any pipe or pole with diameter

between 1 inch and 10 inches.

2. Slip the flat portion of each clamp under the inner slot of the pole bracket.

3. Use the clamps to attach the pole bracket to the pole, making sure that they are level.

Depending upon the diameter of the pole, you may need to use small clamps, large clamps, or pairs of large clamps joined together to reach around the pole.

4. Attach the mounting bracket of the router to the pole bracket with two 5/16-inch machine

screws (refer to Figure 4 for the correct orientation): — Insert one screw through the hole at the top of the mounting bracket to the hole at the top

of the pole bracket.

— Insert the other screw through the curved slot track in the mounting bracket to the hole in

the middle of the pole bracket just above the clamp slots.

5. Level the mounting bracket by rotating the unit along the curved slot tracks. Tighten the

screws.

6. Place the upright router onto the top of the mounting bracket, as shown in Figure 5. Secure

the mounting bracket to the router by attaching two 5/16-inch machine screws through the holes in the mounting bracket tabs to corresponding holes on the bottom of the router.

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Page 23

FIGURE 5 Placing the Router on the Mounting Assembly

Chapter 2 

To continue installing the router, see “Connecting Data and Power Cables” on page 29.

Tropos Routers Installation Guide, Models 6410 and 6420 23

Page 24

Wood Pole Mounting

Note

Pole bracket

Router

Figure 6 illustrates proper mounting for an outdoor wood pole.

Antennas must be clear of obstruction.

FIGURE 6 Wood Pole Mounting

Chapter 2 

Tropos Routers Installation Guide, Models 6410 and 6420 24

Page 25

Chapter 2 

Mount the router on a wood pole

1. Select a mounting location. You can attach the router to any outdoor wood pole of diameter

at least 1 inch.

2. Attach the pole bracket to the pole by threading a 1/4-inch bolt through the hole in the lower

clamp slot to the pole. The bolt should be at least 3 1/2 inches in length. Make sure that the bracket is level.

3. Attach the mounting bracket of the router to the pole bracket with two 5/16-inch machine

screws (refer to Figure 4 for the correct orientation): — Insert one screw through the hole at the top of the mounting bracket to the hole at the top

of the pole bracket.

— Insert the other screw through the curved slot track in the mounting bracket to the hole in

the middle of the pole bracket just above the clamp slot.

4. Level the mounting bracket by rotating the unit along the curved slot tracks. Tighten the

screws.

5. Place the upright router onto the top of the mounting bracket, as shown in Figure 5 on page

23. Secure the mounting bracket to the router by attaching two 5/16-inch machine screws through the holes in the mounting bracket tabs to corresponding holes on the bottom of the router.

To continue installing the router, see “Connecting Data and Power Cables” on page 29.

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Page 26

Wood Brace Mounting

Wood brace

1/4” lag bolt 3-1/2” minimum

You can mount the pole bracket directly on a wood brace without using clamps, as shown in

Figure 7.

FIGURE 7 Wood Brace Mounting Option

Chapter 2 

Mount the router on a wood pole

1. Select a mounting location. You can attach the router to any wood brace.

2. Attach the pole bracket to the wood brace with two 1/4-inch lag bolts that are at least 3 1/2

inches in length, making sure that the wood brace is level.

3. Attach the mounting bracket of the router to the pole bracket with two 5/16-inch machine

screws (refer to Figure 4 for the correct orientation): — Insert one screw through the hole at the top of the mounting bracket to the hole at the top

of the pole bracket.

— Insert the other screw through the curved slot track in the mounting bracket to the hole in

the middle of the pole bracket just above the clamp slot.

4. Level the mounting bracket by rotating the unit along the curved slot tracks. Tighten the

screws.

Tropos Routers Installation Guide, Models 6410 and 6420 26

Page 27

5. Place the upright router onto the top of the mounting bracket, as shown in Figure 5 on page

Note

Brackets not included

1 1/2'' minimum diameter pipe

To continue installing the router, see “Connecting Data and Power Cables” on page 29.

Tower Mounting

You can mount the router on an outdoor tower.

At the antenna level, the router must be free from metal obstruction within a 4-foo t radius (Figure 8).

FIGURE 8 Tower Mounting

Chapter 2 

23. Secure the mounting bracket to the router by attaching two 5/16-inch machine screws through the holes in the mounting bracket tabs to corresponding holes on the bottom of the router.

Mount the Tropos router on a tower

1. Remove the pole bracket from the mounting bracket, if they are attached.

2. Make a tower bracket by attaching the mounting bracket directly to any stainless steel or

galvanized steel pipe.

3. Attach the mounting bracket to the tower arm so that the top of the shield is horizontal and

level.

4. Tighten the mounting bolts.

5. Place the upright router onto the top of the mounting bracket, as shown in Figure 5 on page

23. Secure the mounting bracket to the router by attaching two 5/16-inch machine screws through the holes in the mounting bracket tabs to corresponding holes on the bottom of the router.

To continue installing the router, see “Connecting Data and Power Cables” on page 29.

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Page 28

Streetlight Mounting

Pole bracket

Router

You can mount the router on the horizontal or angled arm of a streetlight. Figure 9 shows a typical streetlight mounting installation.

FIGURE 9 Streetlight Mounting

Chapter 2 

Mount the router on a streetlight

1. Select a mounting location. You can attach the router to any streetlight arm with diameter 1”

to 10”.

2. Slip the flat portion of each clamp under the inner slot of the pole bracket.

3. Use the clamps to attach the pole bracket to the arm, making sure that they are level.

Depending upon the diameter of the arm, you may need to use small clamps, large clamps, or pairs of large clamps joined together.

Tropos Routers Installation Guide, Models 6410 and 6420 28

Page 29

4. Attach the mounting bracket of the router to the pole bracket with two 5/16-inch machine

Note

screws (refer to Figure 4 for the correct orientation): — Insert one screw through the hole at the top of the mounting bracket to the hole at the top

of the pole bracket.

— Insert the other screw through the curved slot track in the mounting bracket to the hole in

the middle of the pole bracket just above the clamp slot.

5. Level the mounting bracket by rotating the unit along the curved slot tracks. Tighten the

screws.

6. Place the upright router onto the top of the mounting bracket, as shown in Figure 5 on page

23. Secure the mounting bracket to the router by attaching two 5/16-inch machine screws through the holes in the mounting bracket tabs to corresponding holes on the bottom of the router.

To continue installing the router, see the next section, “Connecting Data and Power Cables.”

Connecting Data and Power Cables

The router is equipped with two RJ45 ports.

 LAN. The port labeled LAN is a 10/100/1000Base-T Ethernet port normally used for a

network backhaul connection. The router can be powered over this port using industrystandard 802.3at PoE (Power over Ethernet) power (do not use any other form of PoE power on this port). This port can also be used to configure the router.

 MGT. The port labeled MGT is one of two types, depending on the specific Tropos 6410 or

6420 model. See the model number descriptions in “Tropos 6410 Router Product Summary” on page 11 and “Tropos 6420 Router Product Summary” on page 12. If you h ave any questions about models or configuration, contact Tropos Customer Support (tropos.support@nam.abb.com).

— On some models the MGT port is a 10/100/1000Base-T Ethernet port used for

configuration and for connecting a wired Ethernet client to the router.

— On some models the MGT port is a serial port that is capable of supporting RS-232 or

RS-485 serial clients.

Chapter 2 

The router can be powered over the MGT port using DC power in the range 11 -55VDC (see pin assignments on the RJ-45 connector in Table 3).

This section describes how to connect the Ethernet cables.

The router is shipped pre-configured. For post-installation ch ange s in conf ig uration, you can communicat e with the router by way of its wireless connection. For more information, see the Tropos Networks User Guide.

Tropos Routers Installation Guide, Models 6410 and 6420 29

Page 30

Chapter 2 

Note

Warning

Attention

Note

Only use shielded Cat5, Cat5e, or Cat6 cable rated for outdoor use. For protection against risk of fire, electrical hazard and to ensure the reliable operation of this equipment, the shields of the Cat5 cable must be properly terminated and bonded to the unit and to the protective earth (PE) at the building entrance.

National Electrical Codes (NEC) Article 800 requires the use of Agency Listed (UL/CSA) Building Ent rance Protector for all power and communications cables entering a building. The NEC intends by Article 800 to protect the building and occupants from fires caused by transient voltage and current surges.

DC voltage may be present on RJ45 pins 4,5 (+) and 7,8 (-).

Une tension continue peut être présente sur les broches RJ45 4, 5 (+) et 7, 8 (-).

This is not a mid-span powered device. Never attempt to daisy-chain Power Over Ethernet devices.

Connecting the Ethernet cable through the watertight gland

Use the following procedure to connect an Ethernet cable and RJ-45 connector to either the LAN or MGT port. Use the pin assignments in Table 3.

1. Have the Ethernet data cable, nut, rubber boots, and c able gland available.

2. Remove the cable gland from the bottom of the router. Determine the port to use (see

Figure 11).

3. Press the tab on the RJ45 connector down as you push the cable through the nut. Make sure

that the orientation is consistent with Figure 10.

4. Separate the rubber boot as needed and slide the connector through the boot. Use the boot

with the smaller diameter opening, unless the cable is too wide to permit the boot to close completely.

5. Slide the cable through the cable gland, as shown in Figure 10.

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Page 31

FIGURE 10 Routing the Data/Power Cable to the Router

Cable gland

Rubber boot

Nut

Chapter 2 

6. Plug the cable into the appropriate port on the router.

7. Screw the cable gland onto the bottom of the router, and then slide the nut over the rubber

boot and screw both tightly to the cable gland. Tighten the nut to ensure a positive water seal. Figure 11 shows how the cable assembly is attached to the bottom of the router.

FIGURE 11 Data Port Connection

Shield termination

Cable gland (watertight)

MGT port

LAN port (includes power)

Shielded outdoor

cat5 cable

drip loop

Access area

Tighten two screws to fasten cable gland

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Page 32

Ethernet Ports

Note

The pin assignments on the Ethernet ports (the LAN port on all models and the MGT port on models where the MGT port is an Ethernet port) are industry-standard. They are shown in the following table.

TABLE 3 Ethernet Port Pin Assignments

Chapter 2 

Serial Ports

Pin LAN Port

10/100/1000Base-T

1 TxRx_A+ Tx + 2 TxRx_A- Tx 3 TxRx_B+ Rx + 4 TxRx_C+ Power + 5 TxRx_C- Power + 6 TxRx_B- Rx 7 TxRx_D+ Power 8 TxRx_D- Power -

Use Cat6 cable for Gigabit Ethernet.

Tropos 6410 and 6420 routers that are equipped with serial ports can support serial clients on RS-232 or RS-485 interfaces. The serial port can also be used to power the router.

MGT Port 10/100Base-T

The router can support the following serial client scenarios. Before installation determine the installation scenario and the appropriate powering option for that scenario.

TABLE 4 Serial Client Scenarios

Wired Serial Client Scenario

one RS-232 serial client • Connect the wired client to the MGT port on the router

Tropos Routers Installation Guide, Models 6410 and 6420 32

Recommended Wiring

according to the pin assignments in Table 5.

• Provide power to the router on the MGT port according to the pin assignments in Table 5.

Page 33

TABLE 4 Serial Client Scenarios (continued)

Chapter 2 

Wired Serial Client Scenario

Recommended Wiring

two RS-232 serial clients • Connect the RS-232 serial clients to the MGT port on the

router according to the pin assignments in Table 5.

• Provide power to the 1410 on the LAN port (note: in th is scenario the power applied to the LAN port must be from a standard 802.3at power supply)

one RS-485 client • Connect the RS-485 client to the MGT port on the router

according to the pin assignments in Table 5.

one RS-232 serial client one RS-485 serial client

• Connect the RS-232 and RS-485 clients to the MGT port on the router according to the pin assignments in Table 5.

• Provide power to the 1410 on the LAN port (note: in th is scenario the power applied to the LAN port must be from a standard 802.3at power supply)

The following are the pin assignments for the RJ-45 MGT port when used for serial clients.

TABLE 5 Pin Assignments for RJ-45 MGT Port - Serial Clients

Pin Option 1 (one serial port) Option 2 (two serial ports)

1 RS232 TX or RS485 TXRX + RS232 (port 1) TX or RS485 TXRX + 2GND GND 3 RS232 RX or RS485 TXRX - RS232 (port 1) RX or RS485 TXRX 4 Power + not used 5 Power + RS-232 (port 2) RX 6 not used RS-232 (port 2) TX 7 Power - not used 8 Power - not used

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Page 34

Grounding the Router

Caution

10 AWG wire

to ground

Grounding strap

on pipe or grounding rod

Grounding

screw

You must install an external grounding wire if the router is installed on a non-metal pole or if the metal installation structure is not properly grounded. You must also ground the outdoor data protection device to a bonded pipe or ground rod. Make sure tha t g r ounding is complete before you connect power to the router.

The grounding arrangement for the router is shown in Figure 12.

FIGURE 12 Grounding Arrangement

Chapter 2 

Ground the router

1. Insert the grounding screw into the grounding screw hole on the bottom of the router.

2. Connect a length of #10 AWG bare copper wire to the grounding screw and tighten.

3. Connect the other end of the grounding wire to a grounding strap that is at tached to a

grounded surface or other earth ground, such as a grounding rod.

Tropos Routers Installation Guide, Models 6410 and 6420 34

Page 35

Grounding the Data Protection Device

10 AWG wire

to ground

Grounding wire

to elecrtical outlet ground

or water pipe

Indoor network

protection unit

To network

Data cable enters

building wall

through conduit

Shielded RJ45 ports

The grounding arrangement for an indoor data protection device is shown in Figure 13.

Ground an indoor data protection device

1. Place the protection device as close to the building entrance as possible.

2. Connect a length of #10 AWG bare copper wire to the ground post on the data protection

device.

3. Connect the other end of the grounding wire to the ground connection of an electrical outlet

or a grounded water pipe.

FIGURE 13 Grounding the Indoor Network Protection Unit

Chapter 2 

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Page 36

Safety and Servicing Information

Warning

This section contains safety and servicing information.

RF Exposure Information

The Federal Communications Commission (FCC) with its action in ET Docket 96-8 has adopted a safety standard for human exposure to RF electromagnetic energy emitted by FCC certified equipment. The Tropos 6410 and 6420 routers meet the uncontrolled environmental limits found in OET-65 and ANSI C95.1, 1991. Proper operation of this device according to the instructions found in this manual and the hardware and software guides on the router results in user exposure that is substantially below the FCC recommended limits.

In order to meet the human RF exposure limits required by FCC and Industry Canada, the installer shall insure separation between transmitter antennas. All persons should maintain a minimum distance from the router as specified in Table 6.

TABLE 6 RF Exposure Information

Model Radios, RF Band Antennas Maximum EIRP Minimum Distance

Chapter 2 

6410 Single 2.4 GHz Internal 2.4 GHz EIRP, 34.5 dBm 20 cm (8 in) 6420 Dual 2.4 GHz/5.8

It is illegal to modify the construction of this product. Modifying the operating frequency or enhancing the transmit output power through the use of external amplifiers or other equipment is specifically disallowed by the “Telecommunications Act.”

This device is for outdoor or indoor use with conditions that no harmful interference to authorized radio stations results from the operation of this device. This device shall not influence aircraft security and/or interfere with legal communications as defined in the “Telecommunications Act.” If this device is found to cause interference, the operator of this equipment shall cease operating this device immediately until no interference is achieved.

Safety Guidelines

Follow these guidelines to ensure safe operation of the router:

 Do not touch or move the antennas while the unit is transmitting or receiving.  Do not hold any component containing a radio such that the antenna is very close to or

touching any exposed parts of the body, especially the face or eyes, while transmitting.

 Do not operate the radio or attempt to transmit data unless the antenna is connected;

otherwise, the radio may be damaged.

GHz

Internal 2.4 GHz EIRP, 34.5 dBm

5.8 GHz EIRP, 34 dBm

22 cm (9 in)

Tropos Routers Installation Guide, Models 6410 and 6420 36

Page 37

 Use in specific environments:

— Do not operate a portable transmitter near unshielded blasting caps or in an explosive

environment unless it is a type especially qualified for such use.

— The use of wireless devices in hazardous locations is limited to the constraints posed by

the safety directors of such environments.

— The use of wireless devices on airplanes is governed by the Federal Aviation

Administration (FAA).

— The use of wireless devices in hospitals is restricted to the limits set forth by each

hospital.

Servicing the Router

The router has no user serviceable parts inside. For any service-related issues, contact Tropos Customer Support (support@tropos.com).

Chapter 2 

Tropos Routers Installation Guide, Models 6410 and 6420 37

Page 38

3 Installing Battery and Power Backup

Accessories

This chapter describes how to install battery and power backup accessories:

 “Introduction” on page 38  “Installing the PS079001” on page 40  “Installing the Battery Backup Unit” on page 44

Introduction

The Tropos 6410 and 6420 routers are designed to operate from DC power sources. If DC power is not available, Tropos offers power solutions for the 6410 and 6420 for photocell and non-photocell applications and a battery backup unit that provides backup power for the routers. The following products are available.

PS079001 - Outdoor PoE Injector, non-photocell

The PS079001 is used for all non-streetlight applications. AC power is provided to the PS079001 using a PT031006 (6 feet) or PT031030 (30 feet) Tropos power cable. For streetlight installations where a photocell can be used as the AC power source, Tropos offers the PT021004 (4 feet) and PT021020 (20 feet) power cables. These cables have a photocell tap at one end and a connector on the other end to plug into the PS079001.

The PS079001 can be mounted on the mounting bracket of the router or can be remotely mounted.

The PS079001 provides an Ethernet port that connects to the MGT port on the router, allowing the router to function as a gateway.

BB063001 - External Battery Backup Unit

The BB063001 Battery Backup Unit (BBU) provides backup pow er for a Tropos 6410 or 6420 fixed router. The BB063001 requires the use of one of the two T ropos power supplies described above.

The BB063001 can be mounted on the mounting bracket of the router (when a TLP4820 or PS079001 is used) or can be remotely mounted.

The PS079001 provides an Ethernet port that connects to the MGT port on the router allowing the router to function as a gateway.

Tropos Routers Installation Guide, Models 6410 and 6420 38

Page 39

Chapter 3 

The deployment scenarios are shown in Figure 14. When using the BB063001 BBU, it should be mounted on the mounting bracket of the 6420/6410 router. When using the PS079001 PoE injector without the BB063011, it can be mounted on the mounting bracket of the 6420/6410 router. The PS079001must be remote mounted when used with the BB063001.

FIGURE 14 Deployment Scenarios

Table 7 lists ordering information.

TABLE 7 Ordering Information

Required Components

Part Number Description

Ordered Separately

PS079001 Outdoor PoE Injector, non-photocell Power cable, one of the following:

• PT021004 power cable, 4 feet, 2-wire, photocell

• PT021020 power cable, 20 feet, 2-wire, photocell

• PT031006 power cable, 6ft, 3-wire, watertight plug

• PT031030 power cable, 30ft, 3-wire, watertight plug,

MB008003 mounting bracket kit (if required)

BB063001 External Battery Backup Unit • Outdoor rated Ethernet cables

• PS079001 power supply

MB008003 Kit, mounting bracket, PS079001/

BBU063001

Tropos Routers Installation Guide, Models 6410 and 6420 39

Page 40

Installing the PS079001

Follow the guidelines in this section when installing the PS079001:

 “Tools Required” on page 44  “Installation Procedures” on page 45

Tools Required

 Wrench, 1/2 inch or 13mm  5/16 nut driver  Wrench, 9/16 inch but only when using 3/8" lag

Chapter 3 

Tropos Routers Installation Guide, Models 6410 and 6420 40

Page 41

Chapter 3 

PS079001

Data and

AC power

MGT port

Router

plate

PS079001

input

mounting

Data in

power out (to 6420 or BB 063001)

Pole bracket (supplied with the router)

Installation Procedures

You can co-mount the PS079001 with the router or mount the PS079001 separately on a metal or wood pole. When used with the BB063001 Battery Backup Unit (BBU), the PS079001 should be mounted remotely.

Co-mount the PS079001 with the router

1. Follow the instructions in Chapter 2, “Installing the Router ,” to secure the pole bracket to the

pole.

2. Place the PS079001 mounting bracket between the pole bracket and the router mounting

bracket. Secure with two each 10-32 screws (Figure 15).

3. Mount and secure the router to the mounting bracket with two each 10-32 screws.

4. Connect the PoE + LAN output cable to the BBU LAN output port.

5. Attach the PoE input cable to the PoE input port.

FIGURE 15 Co-Mounting the PS079001 with the Router

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Page 42

Chapter 3 

Note

PS079001 mounting

plate

BBU

Data and

AC power input

Data in

power out (to 6420 or BB 063001)

Pole bracket (requires pole mount kit)

Remote mount the PS079001 on a metal pole

1. Use the hose clamp to secure the pole bracket to the pole, as shown in Figure 4 on page 21.

2. Secure the PS079001 mounting bracket to the pole bracket. Secure with two each 10-32

screws (Figure 16).

3. Connect the PoE + LAN output cable from the PS079001 LAN output port to the MGT port

on the router.

4. Attach the PoE input cable to the PoE input port.

When the PS079001 is remotely mounted, the data and power out cable supplied with the unit must be replaced with an outdoor-rated Ethernet cable of sufficient length.

FIGURE 16 Mounting the PS079001 on a Metal Pole

Tropos Routers Installation Guide, Models 6410 and 6420 42

Page 43

Chapter 3 

Note

PS079001 mounting

plate

PS079001

Data and

AC power input

Data in

power out (to 6420 or BB 063001)

Remote mount the PS079001 on a wood pole

1. Secure the PS079001 mounting plate to the pole by threading a 1/4-inch bolt through the

hole in the clamp slot to the pole. The bolt should be at least 3 1/2 inches in length. Make sure that the bracket is level (Figure 17).

2. Connect the PoE + LAN output cable from the PS079001 LAN output port to the MGT port

on the router.

3. Attach the PoE input cable to the PoE input port.

When the PS079001 is remotely mounted, the data and power out cable supplied with the unit must be replaced with an outdoor-rated Ethernet cable of sufficient length.

FIGURE 17 Mounting the PS079001 on a Wood Pole

Tropos Routers Installation Guide, Models 6410 and 6420 43

Page 44

Installing the Battery Backup Unit

Follow the guidelines in this section when installing the battery backup unit (BBU):

 “Tools Required” on page 44  “Installation Procedures” on page 45

Tools Required

 Wrench, 1/2 inch or 13mm  5/16 nut driver  Wrench, 9/16 inch but only when using 3/8" lag

Chapter 3 

Tropos Routers Installation Guide, Models 6410 and 6420 44

Page 45

Chapter 3 

BBU mounting

PoE Input

MGT port

Router

plate

BBU

from PS079001

Data and power

Data in

out (to 6420)

Pole bracket

Installation Procedures

You can co-mount the BBU with the router (preferred) or mount the BBU separately on a metal or wood pole. When using both the BBU063001 and the PS07900 1, the BBU must be comounted with the 6420 router and the PS079001 mounted on the pole or other surface.

Co-mount the BBU with the router

1. Follow the instructions in Chapter 2, “Installing the Router ,” to secure the pole bracket to the

pole.

2. Place the BBU mounting bracket between the pole bracket and the router mounting bracket.

Secure with two each 10-32 screws (Figure 18).

3. Mount and secure the router to the mounting bracket with two each 10-32 screws.

4. Connect the PoE + LAN output cable to the BBU LAN output port.

5. Attach the PoE input cable to the PoE input port.

FIGURE 18 Co-Mounting the BBU with the Router

Tropos Routers Installation Guide, Models 6410 and 6420 45

Page 46

Chapter 3 

Note

BBU mounting plate

BBU

PoE Input from

Data and power

Data in

out (to 6420)

Pole bracket

PS079001

Remote mount the BBU on a metal pole

1. Use the hose clamp to secure the pole bracket to the pole, as shown in Figure 4 on page 21.

2. Secure the BBU mounting bracket to the pole bracket. Secure with two each 10-32 screws

(Figure 19).

3. Connect the PoE + LAN output cable from the BBU LAN output port to the MGT port on

the router.

4. Attach the PoE input cable to the PoE input port.

When the PS079001 is remotely mounted, the data and power out cable supplied with the unit must be replaced with an outdoor-rated Ethernet cable of sufficient length.

FIGURE 19 Remote Mounting the BBU on a Metal Pole

Tropos Routers Installation Guide, Models 6410 and 6420 46

Page 47

Chapter 3 

Note

BBU mounting plate

BBU

PoE input from PS079001

Data and power

Data in

out (to 6420)

Mount the BBU on a wood pole

1. Secure the BBU mounting plate to the pole by threading a 1/4-inch bolt through the hole in

the clamp slot to the pole. The bolt should be at least 3 1/2 inches in length. Make sure that the bracket is level (Figure 20).

2. Connect the PoE + LAN output cable from the BBU LAN output port to the MGT port on

the router.

3. Attach the PoE input cable to the PoE input port.

When the PS079001 is remotely mounted, the data and power out cable supplied with the unit must be replaced with an outdoor-rated Ethernet cable of sufficient length.

FIGURE 20 Mounting the BBU on a Wood Pole

Tropos Routers Installation Guide, Models 6410 and 6420 47

Page 48

4 Power Consumption

The figures and tables in this chapter show router power consumption as a function of traffic load.

FIGURE 21 6410 Power Consumption

TABLE 8 6410 Power Consumption (Watts) at Specified Input Voltage

Traffic level Duty cycle 12V 24V 48V

Quiescent (beacon only) 0% 2.4 2.5 3.0 Normal 10% 2.7 2.7 3.1 Busy hour 30% 4.8 4.9 4.7 Maximum 50% 5.9 6.5 6.0

Tropos Routers Installation Guide, Models 6410 and 6420 48

Page 49

FIGURE 22 6420 Power Consumption

Chapter 4 

TABLE 9 6420 Power Consumption (Watts) at Specified Input Voltage

Traffic level Duty cycle 12V 24V 48V

Quiescent (beacon only) 0% 4.3 4.3 4.3 Normal 10% 6.1 5.7 5.7 Busy hour 30% 9.3 8.6 8.8 Maximum 50% 11.9 11.0 11.1

Tropos Routers Installation Guide, Models 6410 and 6420 49

Page 50

5 Product Specifications

The tables in this chapter contain specifications for the Tropos 6410 and 6420 routers:

 “Physical Specifications” on page 50  “Interfaces” on page 52  “Power Options / Consumption” on page 54  “Certifications, Other” on page 54  “PS079001 - Outdoor PoE Injector, non-photocell” on page 55  “BB063001 - External Battery Backup Unit” on page 55

TABLE 10 Physical Specifications

Specification Value Physical Dimensions

Inches Height: 2.5" (6.4cm) without antennas

Height: 14.25" (36.2cm) with antennas Width: 8.75" (22.2cm) Depth: 7.25" (18.4cm)

Weight

lbs - maximum kg - maximum

Mounting

Mounting Pole Diameter 1” to 10” Mounting Hole Dimensions 6 1/8” by 4”

Temperature

Operating Range Min: -40

Storage Range Min: -40

Weather

Weather Rating IP67 weathertight Wind Survivability > 165 mph

4 lbs (1.8 kg) 5 lbs (2.3 kg) with mounting brackets

Max: 55

Max: 85o C

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Page 51

TABLE 10 Physical Specifications (continued)

Specification Value

Wind Loading (165 mph) < 210 newtons Projected Area 0.7 sq. ft. (100 sq. in.) Corrosion Resistance ASTM B117 salt fog rust resistance compliant

Color

Color Unpainted metal/gray radome

Shock and Vibration

Operational: ETSI 300-19-2-4 specification T4.1E, class 4M3 Transportation: ISTA 2A

Status Lamp

Indicators Green/Red/Blue

Chapter 5 

Tropos Routers Installation Guide, Models 6410 and 6420 51

Page 52

TABLE 11 Interfaces

-97dBm @ 1 Mbps -95dBm @ 18 Mbps

-94dBm @ 5.5 Mbps -92dBm @ 24 Mbps

-92dBm @ 11 Mbps -89dBm @ 36 Mbps

-96dBm @ 6 Mbps -85dBm @ 48 Mbps

-96dBm @ 12 Mbps -84dBm @ 54 Mbps

Specification Value LAN Interface

Chapter 5 

IEEE 802.3 10/100/1000 BaseT

• Auto sensing

• Maximum Distance (ft):

330 (10BaseT Duplex Setting) 330 (100BaseT Duplex Setting) 330 (1000BaseT Duplex Setting)

•

RJ45 connector

MGT Interface

IEEE 802.3 10/100Base T

• Auto sensing

• Maximum Distance (ft):

330 (10BaseT Duplex Setting) 330 (100BaseT Duplex Setting)

• RJ45 connector

802.11b/g/n Wireless Interface

Standard IEEE 802.11b/g/n Wi-Fi Frequency Range

• 2400 to 2483 MHz ISM Band (CH 1-11) FCC Part 15

Models: 641030X0, 642030X0

• 2400 to 2500 MHz (CH 1-13) ETSI/EU

Models: 641030X2, 642030X2

Modulation 802.11g/n - OFDM (64-QAM, 16-QAM, QPSK, BPSK)

802.11b - DSSS (DBPSK, DQPSK, CCK)

Rx Sensitivity

Tx Power ETSI/EU 5dBm-20dBm (EIRP) set in 1dB units

Tropos Routers Installation Guide, Models 6410 and 6420 52

FCC/IC 20dBm-36dBm (EIRP) set in 1dB units

Page 53

TABLE 11 Interfaces (continued)

-92dBm @ 6 Mbps -84dBm @ 24 Mbps

-91dBm @ 9 Mbps -81dBm @ 36 Mbps

-90dBm @ 12 Mbps -77dBm @ 48 Mbps

-87dBm @ 18 Mbps -75dBm @ 54 Mbps

Specification Value

Chapter 5 

Rx Saturation Maximum Power at Antenna

Port

Antennas Multi-antenna system: 2 TX x 2 RX (2x2 MIMO)

802.11a/n Wireless Interface

Standard IEEE 802.11a/n Wi-Fi Frequency Range 5.725 - 5.850 GHz (FCC/IC)

Modulation OFDM (64-QAM, 16-QAM)

-5dBm (1 Mbps)

-5dBm (2 Mbps)

-5dBm (5.5 Mbps)

-5dBm (11 Mbps)

-5dBm (6 Mbps)

-5dBm (9 Mbps)

-5dBm (12 Mbps)

-10dBm (18 Mbps)

-30dBm (24 Mbps)

-35dBm (36 Mbps)

-35dBm (48 Mbps)

-35dBm (54 Mbps)

7.5dBi omnidirectional integrated antennas

5.470 - 5.725 GHz (ETSI/EU)

Rx Sensitivity

Tx Power ETSI/EU 15dBm-30dBm (EIRP) set in 1dB units

FCC/IC 19dBm-36dBm (EIRP) set in 1dB units

Rx Saturation Maximum Power at Antenna

Port

Antennas Multi-antenna system: 2 TX x 2 RX (2x2 MIMO)

-30dBm (6 Mbps)

-30dBm (9 Mbps)

-30dBm (12 Mbps)

-30dBm (18 Mbps)

-30dBm (24 Mbps)

-35dBm (36 Mbps)

-35dBm (48 Mbps)

-35dBm (54 Mbps)

8dBi omnidirectional integrated antennas

Tropos Routers Installation Guide, Models 6410 and 6420 53

Page 54

TABLE 12 Power Options / Consumption

Specification Value

Antenna Protection <= 0.5μJ for 3kA @ 8/20μS Waveform

EN61000-4-2 Level 4 ESD Immunity EN61000-4-5 Level 4 Surge Immunity

Data Port Protection EN61000-4-2 Level 4 ESD Immunity

EN61000-4-5 Level 4 Surge Immunity

Power Input 802.3at (LAN port)

1 1 -55 VDC (MGT Port)

Power Consumption 10 W typical

TABLE 13 Certifications, Other

Regulatory Domain Specification

U.S. CFR 47 FCC Part 15.C; Class B

UL579/IEC 60529 IP67 Rated for Outdoor Use ISTA 2A

Chapter 5 

Europe EN60950 cTUVus Listed I.T.E.

IEEE/ANSI C62.41 Category C AC Surge Immunity EN61000-4-5 Level 4 AC Surge Immunity EN61000-4-2 Level 4 ESD Immunity EN61000-4-4 Level 4 EFT Burst Immunity EN61000-4-3 EMC Field Immunity ETSI EN 301 489-17 ETSI EN 300 328 EN 60950-1, IEC 60950-1 CISPR 22 Class B

Canada Industry Canada RSS210

Tropos Routers Installation Guide, Models 6410 and 6420 54

Page 55

TABLE 14 PS079001 - Outdoor PoE Injector, non-photocell

Chapter 5 

Specification

Input voltage Output voltage Data input / output Connector Dimensions

Weight

Operating temperature

Storage temperature

Weather rating Wind loading Wind survivability

Value

120-240VAC 50/60Hz 48VDC 10/100Base-T 3 x RJ45 height: 4.92" / 125mm

width: 6.77" / 172mm depth: 2.36" / 60mm

2.5 lbs. / 1.1 kg

F to +158oF /

-40

C to +70oC

-40oF to +185oF /

-40

C to +85oC

IP54 / NEMA4x <300 Newtons @ 165MPH / 264kmph 165MPH / 264kmph

TABLE 15

Specification

BB063001 - External Battery Backup Unit

Value

Input voltage 48VDC Output voltage 24VDC Data input / output 10/100Base-T Connector 3 x RJ45 Dimensions height: 4.92" / 125mm

width: 6.77" / 172mm depth: 2.36" / 60mm

Weight 2.5 lbs. / 1.1 kg

Battery type

Lithium ion Battery voltage 24VDC Battery capacity 62.4 Watt-hours (2.6A-hour)

Tropos Routers Installation Guide, Models 6410 and 6420 55

Page 56

TABLE 15 BB063001 - External Battery Backup Unit (continued)

Chapter 5 

Specification

6410/6420 operation on

Value

4 to 6 hours at 20

battery backup Operating temperature

Storage temperature Charging temperature

-40

F to +140oF / -40oC to +60oC

-40

F to +185oF / -40oC to +85oC

-40

F to +113oF / -40oC to +45oC Weather loading IP54 / NEMA4x Wind loading <300 Newtons @ 165MPH / 264kmph Wind survivability 165MPH / 264kmph

Tropos Routers Installation Guide, Models 6410 and 6420 56

Page 57

6 Antenna Information

This chapter provides information on the integrated Tropos antennas:

 “2.4 GHz Antennas” on page 58  “5 GHz Antenna” on page 59

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Page 58

2.4 GHz Antennas

Specifications for the 2.4 GHz antennas:

 Integrated omni antenna  Length: 11.5” (29.2 cm)  Average gain azimuth: 5.2dBi  Gain: 7.5 dBi  Maximum efficiency: 79%

Antenna Patterns are shown in Figure 23.

FIGURE 23 2.4 GHz Antenna Patterns

Chapter 6 

Tropos Routers Installation Guide, Models 6410 and 6420 58

Page 59

5 GHz Antenna

Specifications for the 5 GHz antenna:

 Integrated omni antenna  Length: 10” (25.4 cm)  Gain: 8.0 dBi  Maximum efficiency: 73%

Antenna Patterns are shown in Figure 24.

FIGURE 24 5 GHz Antenna Patterns

Chapter 6 

Tropos Routers Installation Guide, Models 6410 and 6420 59

Page 60

Abbreviations

The following abbreviations are used in this document.

TABLE 16 Abbreviations

2P T wo-Phase or Split Phase 2W Two-Wire 3W Three-Wire AASHTO American Association of State Highway and Transportation Officials AC Alternating Current ANSI American National Standards Institute AWG American Wire Gauge BBU Battery Backup Unit C Celsius CAT Category CCK Complementary Code Keying CE Conformite Europeene CFR Code of Federal Regulations CISPR International Special Committee on Radio Interference CSA Canadian Standard Association dB Decibels dBi Decibels Relative to an Isotropic Radiator dBm Decibels Referred to 1 Milliwatt DBPSK Differential-Binary Phase-Shift Keying

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Page 61

TABLE 16 Abbreviations (continued)

DC Direct Current DGT Directorate General of Telecommunications (Taiwan) DQPSK Differential-Quadrature Phase-Shift Keying DSSS Direct-Sequence Spread Spectrum EFT Electrically Fast Transients EIRP Effective Isotropic Radiated Power EMC Electromagnetic Compatibility EN IEC standard ESD Electrostatic Discharge ETSI European Telecommunications Standards Institute EU European Union FCC Federal Communications Commission FHSS Frequency Hopping Spread Spectrum HFC Hybrid Fiber Coax Hz Hertz IEC Intern ational Electrotechnical Commission IEEE Institute of Electrical and Electronics Engineers IP67 Ingress Protection Standard ISM Instrumentation, Scientific, and Medical band ISTA International Safe Transit Association LAN Local Area Network Mbps Megabits Per Second MHz Megahertz MIL-STD Military Standard MPHPT Ministry of Public Management, Home Affairs, Posts and Telecommunications (Japan) MSO Multiple Service Operator MTBF Mean Time Between Failure

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Page 62

TABLE 16 Abbreviations (continued)

N Neutral NEC National Electrical Codes NEMA National Electrical Manufacturers Association OFDM Orthogonal Frequency Division Multiplexing P Phase PE Protective Earth PoE Power over Ethernet RJ45 Registered Jack 45 RSS Received Signal Strength Rx Receive RXD Receive Data TUV Technical Inspection Association Tx Transmit TXD Transmit Data UL Underwriters Laboratories UPS Uninterruptible Power Supply VAC Voltage (Alternating Current) VCCI Voluntary Control Council for Interference (Japan) VDC Voltage (Direct Current) VSWR Voltage Standing Wave Ratio WWatts

Tropos Routers Installation Guide, Models 6410 and 6420 62

Page 63

Index

Numerics

2.4 GHz antenna 58

2.4 GHz antennas 58 5 GHz antenna 59 6410 router 11 6420 router 12

wiring diagrams 44

antennas

2.4 GHz 58 5 GHz 59 general information and restrictions 3 patterns 58, 59 type and placement 17

battery backup unit (BBU) 38 building materials 17

cable gland 30 cautions 6 clamps 19 clearance for mounting 18 concrete pole mounting 20 connecting a data port 29

data cables

attaching before mounting 18

data port

connecting 29 data protection device 35 data rate considerations 17 distance limits 16

external battery backup Unit BB063001 38

grounding

connecting 35 data protection device 35 router 34

installation hardware and tools 16 installation, site surveys 17 installing Tropos router 11, 14 interfaces 52

location guidelines 17

metal pole mounting 21 models 11 mounting

clearance 18 instructions 20 large diameter poles 19 metal pole 21 orientation 18 strategies 18 streetlight 28 streetlight options 18 to wood, concrete, painted poles 20 tower 27 wood brace 26 wood pole 24

obstructions 17 Outdoor PoE Injector, non-photocell PS079001 38

physical environment 17 PoE injector

non-photocell (PS079001) 38 pole mounting 21 power

consumption 48

specifications 54 preparing for installation 14 product specifications

interfaces 52

physical 50

power 54

FCC antenna rules 14

regulatory notices 2 router

diagram 15

Tropos Routers Installation Guide, Models 6410 and 6420 63

Page 64

exploded view 15 router models 11 rubber boot 30

safety

general considerations 17

information 36 site planning 16 site surveys 17 specifications

interfaces 52

physical 50

power 54 streetlight

mounting instructions 28

mounting options 18

tools for installation 16 tower mounting 27

warnings, general 5 wood brace mounting 26 wood pole mounting 24

Tropos Routers Installation Guide, Models 6410 and 6420 64

ABB 6410, 6420 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

1 Introduction

Tropos 6410 Router Product Summary

Tropos 6420 Router Product Summary

2 Installing the Router

Preparing for Installation

Installation Hardware and Tools

Site Planning

Location Guidelines

Site Surveys

Safety

Mounting Strategies

Proper Use of Clamps

Pole, Tower, and Streetlight Mounting Instructions

Metal Pole Mounting

Wood Pole Mounting

Wood Brace Mounting

Tower Mounting

Streetlight Mounting

Connecting Data and Power Cables

Ethernet Ports

Serial Ports

Grounding the Router

Grounding the Data Protection Device

Safety and Servicing Information

RF Exposure Information

Safety Guidelines

Servicing the Router

Introduction

Installing the PS079001

Installing the Battery Backup Unit

4 Power Consumption

5 Product Specifications

6 Antenna Information

2.4 GHz Antennas

5 GHz Antenna

Abbreviations

Index

Numerics