3M Zeta Plus User Manual

3M Separation and Purication Sciences
3M
Zeta Plus
Depth Filters
High Performance, Scalable, Single-Use System
3M™ Zeta Plus™ Encapsulated System
The System of Choice for Single-Use Depth Filtration
High Performance Filter Media
The 3M™ Zeta Plus™ Encapsulated System utilizes the high performing Zeta Plus depth lter series media, including the single and dual layer.
Positive charge is capable of
reducing negatively charged DNA, endotoxins and other host cell proteins
The 3M
media enhances the contaminant
holding capacity of the lter media.
This allows for larger particles to be trapped in the upstream zone
of the more open lter media and
smaller particles to be trapped in the downstream zone, reducing premature plugging and helping extend service life of the media.
Can be used for post fermentation
cell culture clarication or
downstream impurity removal
Can be employed independently or
in conjunction with centrifugation or
tangential ow ltration (TFF)
Zeta Plus™ dual layer
3M™ Zeta Plus™ Depth Filter Quick Start Guide
Application Stage / Product
First Stage Second Stage
Two Stage Operations
Single Stage Operations
Post Centrifuge Operations
05SP01 10SP02
60SP02
90ZB08 90SP08 60ZB05 60SP05
90ZB08 90SP08 60ZB05 60SP05
Media Series
SP Media LA Media ZB Media
Widest Range Cleanest Highly Charged
SP has the widest nominal pore size range relative to other 3M Zeta Plus media
oerings, including a
greater number of grades as well as grades with larger nominal pore sizes than LA or ZB media.
LA is the cleanest 3M Zeta Plus media family offered. 3M
series low aluminum (LA)
filter media are designed to provide low levels of extractables, especially aluminum.
Zeta Plus™ LA
ZB media offers a higher charge level than SP or LA media, and offers single layer and dual layer grades with a smaller nominal pore size than either the SP media family or the LA media family.
Activated carbon and lipid removal
media also available
2 | 3M™ Zeta Plus™ Single-Use Depth Filtration Product Portfolio
Sizing Guide
Pore Size Options: 3M™ Zeta Plus™ SP, LA and ZB Media
Media Family
Grades SP ZB LA Application
5 X
10 X
30 X X X
50 X
60 X X X
90 X X X
120 X
For reference only. Retention ratings may vary depending on application.
Primary
Secondary
Centrate
Features & Benets
Capsule/Manifold Design
Translucent plastic shell
(standard capsules, polycarbonate shells)
Fully encapsulated shell around solid core
Self guiding locking mechanism
Lenticular style capsule design
3M™ Zeta Plus™ Capsules:
Encapsulated Standard Capsule
with Polycarbonate Shells
Easy detection of the liquid
level inside, providing real time monitoring of the filtration process.
Eliminates the need for a
stainless steel housing and the cleaning step after filtration.
Fast and reliable capsule-to-
capsule connectivity.
Consistency between
single-use and conventional depth filtration.
3M™ Zeta Plus™ Capsules: Encapsulated
Capsule with Alkaline Resistant*
Polyphenylene Oxide/Polystyrene
3M™ Zeta Plus™ Filter Media
Model# 16EZB
Both single and dual layer Zeta Plus filter
media are available.
Excellent performance in throughput and
filtration efficiency with proper media selection and sizing.
3M™ Zeta Plus™ Capsule Family
* Based on testing with 1M NaOH and 5% NaClO (Bleach).
The 3M
a single use depth filtration system
The complete system is comprised of a
holder, two manifolds and the desired number of capsules
The polycarbonate capsules feature a
translucent shell that allows for easy fluid level observation
A self-guiding locking mechanism ensures fast
and reliable connections between capsules
Self Guiding Locking Mechanism Enables Fast and Reliable Capsule-To-Capsule Connection
Zeta Plus™ Encapsulated System is
3M™ Zeta Plus™ Single-Use Depth Filtration Product Portfolio | 3
3M™ Zeta Plus™ Encapsulated System
The System of Choice for Single-Use Depth Filtration
Ergonomically Designed Large Filter Holders
Traditional depth ltration systems utilize lenticular style cartridge lters and a vertical ltration ow path to allow easy access to process liquids and ecient utilization of lter media. However, stacking cartridges from bottom
to top can be cumbersome, and dismantling the spent cartridges is often labor intensive.
Features & Benets
Ergonomically Designed Holder System
3M™ Encapsulated System
Holder, Large (Model #16EZB): holder is pivoted
between horizontal and vertical positions
Vertical flow path
Enables loading and unloading at
waist height.
Central inlets and outlets minimize
fluid spills during post use handing.
Holder and capsule design
allows the combination of multiple 3M Zeta Plus media types or even multiple 3M filtration products in a single holder.
Reduced footprint during operation.
4 | 3M™ Zeta Plus™ Single-Use Depth Filtration Product Portfolio
Recognizing the need for a depth ltration system that is fast, easy and clean, 3M designed lter holders (Model# 16EZB) that can be pivoted between the horizontal position for loading and unloading the capsules and manifolds, and the vertical position for ltration. Allowing loading and unloading at waist height eliminates the need for operators to lift capsules above their heads and reduces the risk of uid spills when handling spent capsules. The use of the vertical ow path allows for full media utilization and a small system footprint during ltration.
3M™ Encapsulated System Holders, Small (Model# 16EZA)
The small holder is available for laboratory and pilot scale-up
studies, in addition to low volume production ltration. The
1-high holder can accommodate from one to four 0.23 m²
capsules, or one 1.6 m² (dual layer) or 2.5 m² (single layer)
capsule. The 2-high holder can accommodate up to two 1.6 m²
(dual layer) or 2.5 m² (single layer) capsules. The 3 high holder can accommodate up to three 1.6 m² (dual layer) or 2.5 m² (single layer) capsules. Either single stage or two-stage depth ltration can be performed within the same holder. The 1-high
small holder has a built-in torque limiter that will signal the operator when the holder assembly is properly sealed. All small holders have been designed to be fully autoclavable for applications where that may be required.
3M™ Encapsulated System Holders, Large (Model# 16EZB)
The large holder can accommodate up seven 1.6 m² (dual layer) or 2.5 m² (single layer) capsules. This holder is best suited for use in small to large production scale purication processes.
However, this holder can also accommodate a single 1.6 m²
(dual layer) or 2.5 m² (single layer) capsule should choose to use
it for scale up studies.
Two Stage Operations
For two stage purication operations a
second pair of manifolds is required between each stage of multistage operations. Manifold and capsule materials should always be the same.
Figure 1. 3M™ Zeta Plus™ Encapsulated System
3M™ Zeta Plus™ Single-Use Depth Filtration Product Portfolio | 5
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