3M 800rf, 40800 User Manual

Instructions and Parts List

Important Safety

Information

™

3M-Matic

800rf Type 40800 Random Case Sealer

with

BEFORE INSTALLING

OR OPERATING THIS

EQUIPMENT

Read, understand, and

follow all safety and

operating instructions.

Spare Parts

™

AccuGlide 3 Taping Heads

Serial No. For reference, record machine serial number here.

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06 St. Paul, MN 55144-1000

It is recommended you

immediately order the

spare parts listed in the

"Spare Parts/Service

Information" section.

These parts are expected

to wear through normal

use, and should be kept

on hand to minimize

production delays.

"3M-Matic"and "AccuGlide" are Trademarks of, 3M St. Paul, MN 55144-1000 Printed in U.S.A.

This instruction manual covers safety aspects, handling and transport, storage, unpacking, preparation, installation, operation, adjustments, maintenance, troubleshooting, repair work and servicing plus parts list of the

3M-Matic 800rf Random case sealer.

3M Industrial Adhesives and Tapes 3M Center, Building 220-5E-06 St. Paul, MN 55144-1000

Edition March 2012

The manufacturer reserves the right to change the product at any time without notice.

800rf-NA

2012 March

Replacement Parts and Service Information

To Our Customers:

This is the 3M-Matic™/AccuGlide™/Scotch

®

equipment you ordered. It has been set up and tested in the factory with Scotch® tapes. If technical assistance or replacement parts are needed, call or fax the appropriate number listed below.

Included with each machine is an Instructions and Parts List manual.

Technical Assistance / Replacement Parts and Additional Manuals:

Contact your local service provider. Provide the customer support coordinator with the model/ machine name, machine type, and serial number that are located on the identiﬁ cation plate - (For example: Model 800rf - Type 40800 - Serial Number 13282).

Replacement Parts and Additional Manuals

Order parts by part number, part description, and quantity required.

When ordering parts or additional manuals, include model/machine name,

machine type, and serial number that are located on the identiﬁ cation plate

(For example: Model 800rf - Type 40800 - Serial Number 13282).

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06 St. Paul, MN 55144-1000

Identiﬁ cation Plate

For Commercial Use Only

3M-Matic™, AccuGlide™ and Scotch™ are Trademarks of 3M St. Paul, MN 55144-1000 Printed in U.S.A.

i

THIS PAGE IS BLANK

Replacement Parts And Service Information

To Our Customers:

This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up and tested in the factory with Scotch® tapes. If any problems occur when operating this equipment and you desire a service call or phone consultation, call, write, or fax the appropriate number listed below.

Included with each machine is an Instructions and Parts List manual.

SERVICE, REPLACEMENT PARTS, AND ADDITIONAL MANUALS AVAILABLE DIRECT FROM:

Order parts by part number, part description, and quantity required. Also, when ordering parts

or additional manuals, include model/machine name, machine type, and serial number that are

located on the identiﬁ cation plate.

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06 St. Paul, MN 55144-1000

ii

3M-Matic™, AccuGlide™ and Scotch are Trademarks of 3M, St. Paul, MN 55144-1000 Printed in U.S.A.

™

THIS PAGE IS BLANK

TABLE OF CONTENTS - MANUAL 1: 800rf Random Case Sealer

(For Taping Head Information - See MANUAL 2: AccuGlide 3 Taping Heads - 2 Inch)

800rf Random Case Sealer Page

Cover Page

Replacement Parts and Service Information ........................................................................ i - ii

Table of Contents ................................................................................................................. iii - v

Acronyms and Abbreviations ................................................................................................ vi

1. Introduction

1.1 Manufacturing Speciﬁ cations / Description / Intended Use

1.2 How to Read and Use the Manual ................................................................................ 2

1.2.1 Importance of the Manual .................................................................................. 2

1.2.2 Manual Maintenance ......................................................................................... 2

1.2.3 Consulting the Manual ........................................................................................ 2

1.2.4 How to Update the Manual in Case of Modiﬁ cations ........................................... 2

2. General Information

2.1 Identiﬁ cation Data ......................................................................................................... 3

2.2 After-Sale Service ......................................................................................................... 3

2.3 Warranty / Contents ...................................................................................................... 4

3. Safety

3.1 General Safety Information ........................................................................................... 5

3.2 Signal Words Explanation ............................................................................................. 5

3.3 Table of Warnings .......................................................................................................... 6 - 7

3.4 Operator’s Qualiﬁ cations Deﬁ nition .............................................................................. 8

3.5 Number of Operators .................................................................................................... 8

3.6 Safe Use of the Machine Instructions ........................................................................... 8

3.7 Residual Hazards .......................................................................................................... 8

3.8 Prevent Other Hazards - Recommendations and Measures ........................................ 8

3.9 Personal Safety Measures ........................................................................................... 8

3.10 Incorrect / Predictable Actions Not Allowed .................................................................. 8

3.11 Operator's Required Skill Levels .................................................................................. 9

3.12 Component Locations .................................................................................................. 10

3.13 Table of Warnings and Replacement Labels ................................................................ 11

......................................... 1 - 2

4. Technical Speciﬁ cations

4.1 Power Requirements .................................................................................................... 12

4.2 Operating Rate

4.3 Operating Conditions .................................................................................................... 12

4.4 Tape .............................................................................................................................. 12

4.5 Tape Width .................................................................................................................... 12

4.6 Tape Roll Diameter ....................................................................................................... 13

4.7 Tape Application Leg Length - Standard .......................................................................13

Tape Application Leg Length - Optional

4.8 Box Board ..................................................................................................................... 13

4.9 Box Weight and Size Capacities ................................................................................... 13

4.10 Machine Noise Levels ................................................................................................... 14

4.11 Machine Dimensions / Power Requirements ................................................................. 14

4.12 Set-Up Recommendations ............................................................................................ 14

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iii

2012 March

THIS PAGE IS BLANK

8

TABLE OF CONTENTS (continued)

5. Shipment, Handling, and Storage

5.1 Packed Machine Shipment and Handling .......................................................................... 15

5.2 Overseas Shipment Packaging (Optional) ......................................................................... 15

5.3 Handling and Transportation of Uncrated Machine ............................................................ 15

5.4 Machine Storage ................................................................................................................ 15

6. Unpacking

6.1 Uncrating ............................................................................................................................ 16

6.2 Packaging Materials Disposal ............................................................................................ 16

7. Installation

7.1 Operating Conditions ......................................................................................................... 17

7.2 Space Requirements for Machine Operation and Maintenance ........................................ 17

7.3 Tool Kit / Parts Supplied with the Machine ......................................................................... 17

7.4 Machine Positioning / Bed Height ...................................................................................... 17

7.5 Plastic Ties Removal .......................................................................................................... 18

7.6 Assembly Completion / Machine Set-Up ............................................................................. 18 - 21

7.7 Preliminary Electric Inspection ............................................................................................ 22

7.8 Phases Inspection (for 3 phase).......................................................................................... 22

7.9 Completion of Taping Head ..................................................................................................23

8. Controls

8.1 Control Board .................................................................................................................... 24

9. Operation

9.1 Operation ........................................................................................................................... 25 - 27

9.2 Operation Methods .............................................................................................................. 27

9.3 Stop Methods ...................................................................................................................... 27

9.4 Alarms ................................................................................................................................ 28

10. Safety devices

10.1 Blade Guards .................................................................................................................... 29

10.2 Emergency Stop Button / Stop Switches ........................................................................... 29

10.3 Stop Switches ................................................................................................................... 29

10.4 Electric System ................................................................................................................. 29

11. Set-Up and Adjustments

11.1 Tape Loading on the Top Unit ........................................................................................... 30

11.2 Tape Loading on the Bottom Unit ...................................................................................... 31

11.3 Tope Drum Alignment ...................................................................................................... 31

11.4 Tape Drum Friction Brake Adjustment.................................................................................31

11.5 Adjustment of Taping Units According to the Type of Boxes............................................... 31

11.6 Main Pressure Regulator .................................................................................................. 32

11.7 Centering Guides Pressure .............................................................................................. 32

11.8 Side Drives Pressure Adjustment ..................................................................................... 32

11.9 Box Height Pick-up ........................................................................................................... 33

11.10 Upper Unit Descent Pressure Regulator .......................................................................... 33

11.11 Pneumatic Speed Regulators ........................................................................................... 34

11.12 Speed Regulators of the Rear Flap Folder ....................................................................... 35

11.13 Adjustment of the Upper Unit Height ................................................................................ 35

11.14 Adjustment of the Sensor that Stops the Descent of the Upper Unit ................................. 36

11.15 Adjustments of the Side Compression Rollers ................................................................. 37

11.16 Adjustment of the Magnetic Limit Switch on the Side Drives Air Cylinder.......................... 37

11.17 Use and Adjustments of the Photocells ............................................................................ 38

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2012 March

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TABLE OF CONTENTS (continued)

12. Troubleshooting

12.1 Troubleshooting .............................................................................................................. 39 - 40

13. Maintenance

13.1 Safety Measures (see section 3) .................................................................................... 41

13.2 Tools and Spare Parts Supplied with Machine ................................................................ 41

13.3 Maintenance Operations - Recommended Inspections and Frequency .......................... 41

13.4 Inspections to be Performed Before and After Every Maintenance Operation ................ 41

13.5 Safety Features (Inspection Efﬁ ciency) / Circuit Breaker.................................................. 41

13.6 Machine Cleaning ........................................................................................................... 41

13.7 Cutter Blade Cleaning ..................................................................................................... 41

13.8 Securities Check-up ......................................................................................................... 42

13.9 Machine Lubrication ........................................................................................................ 42

13.10 Lubrication Products ........................................................................................................ 42

13.11 Drive Belt Replacement .................................................................................................. 43 - 44

13.12 Box Drive Belt Tension ..................................................................................................... 45

13.13 Upper Assembly Descent Brake Adjustment ................................................................... 45

13.14 Maintenance Work Log ................................................................................................... 47

14. Additional Instructions

14.1 Machine Disposal Information ........................................................................................ 49

14.2 Fire emergency ............................................................................................................... 49

15. Enclosures and Special Information

15.1 Statement of Conformity ................................................................................................. 49

15.2 Hazardous Substances Emission ................................................................................... 49

16. Technical Documentation and Information

16.1 Electric Diagrams ............................................................................................................ 51 - 53

16.2 Pneumatic Diagrams ....................................................................................................... 54

16.3 Spare Parts / Ordering .................................................................................................... 55 - 57

Drawings and Parts Lists ....................................................................................................... 59 - End of Manual

TAPING HEAD INFORMATION -

MANUAL 2: AccuGlide™ 3 Taping Heads - 2 Inch (See MANUAL 2 for Table of Contents)

800rf-NA

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2012 March

ABBREVIA TIONS AND ACRONYMS

LIST OF ABBREVIATIONS, ACRONYMS

3M-Matic - Trademark of 3M St. Paul, MN 55144- 1000

AccuGlide - Trademark of 3M St. Paul, MN 55144-1000

Scotch - Trademark of 3M St. Paul, MN 55144-1000

Drw. - drawing

Ex. - for example

Fig. - exploded view ﬁ gure no. (spare parts)

Figure - Illustration

Max. - maximum

Min. - minimum

Nr. - number

N/A - not applicable

OFF - machine not operating

ON - machine operating

PLC - Programmable Logic Control

PP - Polypropylene

PU/PUFoam - Polyurethane Foam

PTFE - Polytetraﬂ ourethelene

PVC - Poly-vinyl chloride

W - Width

H - Height

L - Length

800rf-NA

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2012 March

1-INTRODUCTION

1.1 Manufacturing Speciﬁ cations / Description / Intended Use

The 3M-Matic™ Model 800rf Type 40800 Automatic Random Case Sealer with AccuGlide™ 3 Taping Heads is

designed to accept ﬁ lled, regular slotted containers from an existing conveyor, fold the top ﬂ aps, and apply a “C” clip of Scotch™ brand Pressure-Sensitive Film Box Sealing Tape to the top and bottom center seams. Two sidedrive belt assemblies convey the cases through the machine.

The 800rf Case Sealer is to be used with infeed and exit conveyors supplied by the customer. Do not attempt to run the case sealer without infeed and exit conveyors in place.

3M-MaticTM 800rf Random Case Sealer, Type 40800

800rf-NA

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2012 March

1-INTRODUCTION (continued)

1.1 Manufacturing Speciﬁ cations / Description / Intended Use (continued)

The 800rf Case Sealer is controlled from two operator control panels located on the front left side of the case sealer. These control panels (Electrical Control Panel and Pneumatic Control Panel) have the most-used controls within easy reach of the operator. The case sealer is microprocessor-based and ﬁ rmware con- trolled to maintain maximum and precise control over all operations within the case sealer.

The case sealer may be operated in Random, Fixed, or Bypass mode. A selector switch is located on the top of the Electrical Control Panel.

• In Random mode, the case sealer automatically adjusts itself for a wide range of case sizes, providing a tape seal on the top and bottom of the cartons. Random mode is considered the standard operating mode.

• In Fixed mode, the case sealer runs multiple cartons of the same (ﬁ xed) size, providing a tape seal on the top and bottom of the cartons.

• In Bypass mode, the case sealer passes certain containers through the machine, providing a tape seal only on the bottom of the containers. The top of these containers is not sealed.

1.2.1 Importance of the Manual

The manual is an important part of the machine; all information contained herein is intended to enable the equipment to be maintained in perfect condition and operated safely. Ensure that the manual is available to all operators of this equipment and is kept up to date with all subsequent amendments. Should the equipment be sold or disposed of, please ensure that the manual is passed on. Electrical and pneumatic diagrams are included in the manual. Equipment using PLC controls and/or electronic components will include relevant schematics or programs in the enclosure and in addition, the relevant documentation will be delivered separately.

1.2.2 Manual Maintenance

Keep the manual in a clean and dry place near the machine. Do not remove, tear, or rewrite parts of the manual for any reason. Use the manual without damaging it. In case the manual has been lost or damaged, ask your after sale service for a new copy.

1.2.3 Consulting the Manual

CAUTION

• Never change operating modes while a box is in the case sealer.

- Change modes only after a box exits the case sealer and before the next box enters the case sealer.

1.2 How to Read and Use the Instruction Manual

This instruction manual covers safety aspects, handling and transport, storage, unpacking, preparation, installation, operation, set-up and adjustments, technical and manufacturing speciﬁ cations, maintenance, troubleshooting, repair work and servicing, electric diagrams, warranty information, disposal (ELV), a deﬁ nition of symbols, plus a parts list of the 3M-Matic 800rf Random case sealer 3M Industrial Adhesives and Tapes Division 3M Center, Bldg. 220-5E-06 St. Paul, MN 55144-1000 (USA) Edition March 2012 Copyright 3M 2012 All rights reserved. The manufacturer reserves the right to change the product at any

time without notice Publication © 3M 2012 44-0009-

2085-8.

The manual is composed of:

- Pages which identify the document and the machine

- Index of the subjects

- Instructions and notes on the machine

- Enclosures, drawings and diagrams

- Spare parts (last section)

All pages and diagrams are numbered. The spare parts lists are identiﬁ ed by the ﬁ gure identiﬁ cation number. All the notes on safety measures or possible dangers are identiﬁ ed by the symbol:

1.2.4 How to Update the Manual in Case of Modiﬁ cations to the Machine

Modiﬁ cations to the machine are subject to manu- facturer’s internal procedures. The user receives a complete and up-to-date copy of the manual together with the machine. Afterwards the user may receive pages or parts of the manual which contain amendments or improvements made after its ﬁ rst publication. The user must use them to update this manual.

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2012 March

2-GENERAL INFORMATION

2.1 Data Identifying Manufacturer and Machine

2.2 Data for Technical Assistance and Service

For Commercial Use Only

800rf-NA

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2012 March

2-GENERAL INFORMATION (continued)

2.3 Warranty

Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM OR USAGE OF TRADE:

™

3M sells its 3M-Matic

800rf Adjustable Case Sealer, Type 40800 with the following warranties:

1. The drive belts and the taping head knives, springs and rollers will be free from all defects for ninety (90 days after delivery.

2. All other taping head parts will be free from all defects for three (3) years after delivery.

3. All other parts will be free from all defects for two (2) years after delivery.

If any part is proved to be defective within its warranty period, then the exclusive remedy and 3M’s and seller’s sole obligation shall be, at 3M’s option, to repair or replace the part, provided the defective part is returned immediately to 3M’s factory or an authorized service station designated by 3M. A part will be presumed to have become defective after its warranty period unless the part is received or 3M is notiﬁ ed of the problem no later than ﬁ ve (5) calendar days after the warranty period. If 3M is unable to repair or replace the part within a reasonable time, then 3M at its option, will replace the equipment or refund the purchase price. 3M shall have no obligation to provide or pay for the labor required to install the repaired or replacement part. 3M shall have no obligation to repair or replace (1) those parts failing due to operator misuse, carelessness, or due to any accidental cause other than equipment failure, or (2) parts failing due to non-lubrication, inadequate cleaning, improper operating environment, improper utilities or operator error.

Limitation of Liability: 3M and seller shall not be liable for direct, indirect, special, incidental or consequential

damages based upon breach of warranty, breach of contract, negligence, strict liability or any other legal theory.

The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by a written agreement signed by authorized ofﬁ cers of 3M and seller.

Contents—800rf Random Case Sealer

(1) 800rf Random Case Sealer, Type 40800 (1) Upper Tape Drum/Bracket/Hardware (1) Tool/Spare Parts Kit (1) Instruction and Parts Manual

Scotch®, AccuGlideTM, and 3M-Matic

TM

are Trademarks of 3M, St. Paul, Minnesota 55144-1000

800rf-NA

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2012 March

3-SAFETY

3.1 General Safety Information

Read all the instructions carefully before starting work with the machine; please pay particular attention to sections marked by the symbol:

Figure 3-1

E-Stop

3.2 Explanation of Signal Word and Possible Consequences

This safety alert symbol identiﬁ es important messages in this manual. READ AND UNDERSTAND THEM

BEFORE INSTALLING OR

OPERATING THIS EQUIPMENT.

CAUTION:

WARNING:

Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury and/or property damage.

Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury and/or property damage.

The machine is provided with a LATCHING EMER-

GENCY STOP BUTTON (Figure 3-1); when this

button is pressed, it stops the machine at any point in the working cycle. Maintain clear access to power cord while machine is operating. Disconnect plug

from power source before machine maintenance (Figure 3-1). Also disconnect air if the machine has

a pneumatic system. Keep this manual in a handy place near the machine. This manual contains information that will help you to maintain the machine in a good and safe working condition.

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2012 March

3-SAFETY (continued)

3.3 Table of Warnings

WARNING

• To reduce the risk associated with mechanical and electrical hazards:

− Read, understand, and follow all safety and operating instructions before operating or servicing the case sealer.

− Allow only properly trained and qualiﬁ ed personnel to operate and service this equipment.

WARNING

• To reduce the risk associated with hazardous voltage:

− Position electrical cord away from foot and vehicle trafﬁ c.

Figure 3-2

WARNING

• To reduce the risk associated with

pinches, entanglement and hazardous voltage:

− Turn electrical supply off and

disconnect before performing any adjustments, maintenance or servicing the machine or taping heads.

WARNING

• To reduce the risk associated with

pinches and entanglement hazards:

− Do not leave the machine running

while unattended.

− Turn the machine off when not in use.

− Never attempt to work on any part of

the machine, load tape, or remove jammed boxes from the machine while the machine is running.

Start

Figure 3-3

Figure 3-4

Important! Cavity in the conveyor bed. Never put your

hands inside any part of the machine while it is

working. Serious injury may occur (Figure 3-4).

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2012 March

3-SAFETY (continued)

WARNING

• To reduce the risk associated with sharp blade hazards:

− Keep hands and ﬁ ngers away from tape cutoff blades under orange blade guards. The blades are extremely sharp.

Important! Tape cutting blade. Never remove the

safety device which covers the blade on the top and bottom taping units. Blades are extremely

sharp. Any error may cause serious injuries (Figure 3-5).

Figure 3-5

WARNING

Sharp Blade

WARNING

• To reduce the risk associated with

ﬁ re and explosion hazards:

− Do not operate this equipment

in potentially ﬂ ammable/explosive environments.

WARNING

• To reduce the risk associated with muscle strain:

− Use the appropriate rigging and material handling equipment when lifting or repositioning this equipment.

− Use proper body mechanics when removing or installing taping heads that are moderately heavy or may be considered awkward to lift.

CAUTION

• To reduce the risk associated with pinches hazards:

− Keep hands clear of the upper head support assembly as boxes are transported through the machine.

− Keep hands, hair, loose clothing, and jewelry away from box compression rollers.

− Always feed boxes into the machine by pushing only from the end of the box.

− Keep hands, hair, loose clothing, jewelry away from moving belts and taping heads.

Figure 3-6

Forklift on Opposite Side

Figure 3-7

Important! Side ﬂ ap compression rollers. Never

keep hands on the box while it is driven by the belts

Important! Drive belts. Never work on the machine

with loose hair or loose garments such as scarfs, ties or sleeves. Although protected, the drive belts may be dangerous

(Figure 3-7).

800rf-NA

(Figure 3-8).

Figure 3-8

2012 March

7

3-SAFETY (continued)

3.4 Operator's Qualiﬁ cations

- Machine Operator

- Mechanical Maintenance Technician

- Electrical Maintenance Technician

- Manufacturer’s Technician/Specialist

(See Section 3.11)

3.5 Number of Operators

The operations described below have been analyzed by the manufacturer; the recommended number of operators for each operation provides the best and safest work performance.

WARNING

• To reduce the risk associated with mechanical and electrical hazards:

− Read, understand, and follow all safety and operating instructions before operating or servicing the case sealer.

− Allow only properly trained and qualiﬁ ed personnel to operate and service this equipment.

3.9 Personal Safety Measures

Note: A smaller or greater number of operators

could be unsafe.

3.6 Instructions for a Safe Use of the Machine / Deﬁ nition of Operator's Qualiﬁ cations

Only persons who have the skills described in the skill levels section should be allowed to work on the machine. It is the responsibility of the user to appoint the operators having the appropriate skill level and the appropriate training for each category of job.

3.7 Residual Hazards

The case sealer 800rf incorporates various safety protections which should never be removed or disabled. It is essential that the operator and service personnel be warned that hazards exist which can-

not be eliminated.

Safety glasses, safety gloves, safety helmet, safety shoes, air ﬁ lters, ear muffs - None is required except when recommended by the user.

3.10 Predictable Actions which are Incorrect and Not Allowed

- Never try to stop/hold the box while being driven by the belts.

- Never remove or disable the safety devices.

- Only authorized personnel should be allowed to carry out the adjustments, repairs or main tenance which require operation with reduced safety protections. During such operations, access to the machine must be restricted. When the work is ﬁ nished, the safety protec- tions must immediately be reactivated.

- The cleaning and maintenance operations must be performed after disconnecting the electric power.

- Do not modify the machine or any part of it.

3.8 Recommendations and Measures to Prevent Other Hazards which Cannot be Eliminated

- The operator must stay on the working position shown in the Operation Section. He must never touch the running driving belts or put his hands inside any cavity.

- The operator must pay attention to the blades during the tape replacement.

800rf-NA

- Clean the machine using only dry cloths or light detergents. Do not use solvents, petrols, etc.

- Install the machine following the suggested layouts and drawings.

2012 March

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3-SAFETY (continued)

3.11 Operator's Skill Levels Required to Perform the Main Operations on the Machine

The Table shows the minimum operator's skill for each machine operation.

Important: The factory manager must ensure that

the operator has been properly trained on all the machine functions before starting work.

Skill 1: Machine Operator

This operator is trained to use the machine with the machine controls, to feed cases into the machine, make adjustments for different case sizes, to change the tape and to start, stop and restart production.

Skill 2: Mechanical Maintenance Technician

This operator is trained to use the machine as the MACHINE OPERATOR and in addition is able to:

• Work with the safety protection disconnected

• Check and adjust mechanical parts

• Carry out machine maintenance operations/repairs He is not allowed to work on live electrical components

Operator's Skill Levels Required to Perform the Main Operations on Machine

Operation Machine Status

Skill 2a: Electrical Maintenance Technician

This operator is trained to use the machine as the MACHINE OPERATOR and in addition is able to:

• Work with the safety protection disconnected

• Check and adjust mechanical parts

• Carry out machine maintenance operations / repairs / adjustments / repair electrical components

He is allowed to work on live electrical panels, connector blocks, control equipment, etc.

Skill 3: Specialist from the Manufacturer

Skilled operator sent by the manufacturer or its agent to perform complex repairs or modiﬁ cations (on agreement with the customer).

WARNING

• To reduce the risk associated with mechanical and electrical hazards:

− Allow only properly trained and qualiﬁ ed personnel to operate and service this machine

Required Operator

Skill

Number of

Operators

Machine installation and setup Running with safety

protections disabled

Adjusting box size

Tape replacement

Blade replacement Electric power

Drive belt replacement Electric power

Ordinary maintenance Electric power

Extraordinary mechanical maintenance

Extraordinary electrical maintenance

Stopped by pressing the EMERGENCY STOP button

disconnected

Running with safety protections disabled

2 and 2a 2

11

21

31

2a - 3 1

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2012 March

3-SAFETY (continued)

3.12 Component Locations

Refer to Figure 3-9 below to acquaint yourself with the various components and controls of the case sealer.

Also refer to Manual 2 for taping head components.

Upper Head

Assembly

Pneumatics

Top Taping

Head

Tape Roll

Air Control Assembly

Side Flap

Folding Arm

Auto-Centering Side Belt Drive Assemblies

E-Stop Switch

Main Power Switch

Rear Flap

Folding Arm

Case-

Positioning

Fork Assembly

Case Centering Rails

Powered/ Gated Infeed Conveyor

Main Controls Panel

Figure 3-9—800rf Case Sealer Components (Left Front View)

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2012 March

Important Safeguards (continued)

78-8070-1333-5

78-8070-1317-8

78-8070-1336-8

78-8113-6882-4

on Tape Head

78-8113-8912-9

78-8113-6883-2

78-8070-1366-5

78-8070-1331-9

78-8137-0886-0

78-8113-6750-3

78-8137-1331-6

78-8070-1329-3

Figure 1-1 – Replacement Labels/3M Part Numbers

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78-8070-1339-2 3M Logo

(not shown)

78-8137-0221-0

78-8062-4266-1

78-8095-1141-9

78-8060-8481-6 Leg Height Adjustment Label

(not shown)

2012 March

4-SPECIFICATIONS

4.1 Power Requirements Electrical: 115 Volt, 60Hz, 3.8 A (440 watts)

(*Note: Electric Information may not relect machine electrical settings/requirements in your area)

The machine is equipped with a 2.4m [8 foot] standard neoprene covered power cord and a grounded plug.

Contact your 3M Representative for power requirements not listed above. Pneumatic – 6 bar gauge pressure [87 PSIG] @ 21 C, 1.01 bar [3.75 SCFM] at 15 boxes per minute A pressure regulator is included

Machine requires 75 – 140 PSIG [5.2 – 9.5 BAR] 7.0 SCFM [11.89 m3/h 21oC, 101 kPa] at the regulator, maximum at maximum cycle rate. The optimum operating set point on the gauge is 95 – 100 PSIG.)

4.2 Operating Rate Box drive belt speed is approximately 0.5 m/s [100 feet per minute].

Infeed conveyor speed: 21m/min

Production = 600 boxes/hour (average)

4.3 Operating Conditions

Use in dry, relatively clean environments at 4.4o C to 48.9o C [40o F to 120o F] with clean, dry boxes.

Note: Machine should not be washed or subjected to conditions causing moisture condensation on

components.

WARNING

• To reduce the risk associated with ﬁ re

and explosion hazards:

− Do not operate this equipment in poten-

4.4 Tape Scotch® pressure-sensitive ﬁ lm box sealing tapes.

4.5 Tape Width

36mm [1 1/2 inch] minimum to 50mm [2 inch] maximum 800rf Case Sealer. This model offers 3-inch wide upper and lower AccuGlide™ 3 Taping Heads for tape widths from 2 inches [48 millimeters] to 3 inches [72 millimeters].

800rf-NA

tially ﬂ ammable or explosive environments.

2012 March

12

4-SPECIFICATIONS (continued)

4.6 Tape Roll Diameter

Up to 410mm [16 inch] maximum on a 76.2mm [3 inch] diameter core. (Accommodates all system roll lengths of Scotch

®

ﬁ lm tapes.)

4.7 Tape Application Leg Length – Standard

70mm ± 6mm [2 3/4 inch ±1/4 inch]

Tape Application Leg Length – Optional 50mm ± 6mm [2 inch ±. 1/4 inch] (See "Removing Taping Heads Procedure – Changing the Tape Leg Length")

4.8 Box Board

Style – regular slotted containers – RSC

125 to 275 P.S.I. bursting test, single wall or double wall B or C ﬂ ute. 23-44 lbs. per inch of width Edge Crush Test (ECT)

4.9 Box Weight and Size Capacities

A. Box Weight, ﬁ lled: 65 lbs. [2 kg–30 kg] ,maximum. Minimum must be sufﬁ cient to hold case on the

conveyor bed with bottom ﬂ aps ﬂ at.

B. Box Size: Minimum Maximum

Length – 200mm [8.0 inch] 600mm [23.5 inch]

Width – 160mm [6.3 inch]* 500mm [20 inch]

Height – 140mm [5.5 inch] 500mm [20 inch]

(See "Special Set-Up Procedures".)

Note: The case sealer can accommodate most boxes within the size range listed above. However, if the box

length (in direction of seal) to box height ratio is 0.6 or less, test run several boxes to ensure proper

machine performance.

DETERMINE THE BOX LIMITATIONS BY COMPLETING THIS FORMULA:

BOX LENGTH IN DIRECTION OF SEAL = SHOULD BE GREATER THAN 0.6 BOX HEIGHT

Any box ratio approaching this limitation should be test run to ensure performance.

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13

2012 March

4-SPECIFICATIONS (continued)

4.10 Machine Dimensions

Max. 2050mm

Min. 1830mm

3308mm

694mm 1520mm 1094mm

892mm

920mm

4.11 Machine Noise Level:

Acoustic pressure measured at a distance of 1m. from machine with Scotch PVC adhesive tape in operation; 78dB Acoustic radiation pressure at 1.6m. height with Scotch PVC adhesive tape in operation; 73dB Measurement taken with appropriate instrument: (Type SPYRI-MICROPHON 11).

4.12 Set-Up Recommendations:

1121mm

• Machine must be level.

• Customer supplied infeed and exit conveyors (if used) should provide straight and level box entry and exit.

• Exit conveyors (powered or gravity) must convey sealed boxes away from machine.

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2012 March

5-SHIPMENT-HANDLING-STORAGE, TRANSPORT

5.1 Shipment and Handling of Packed Machine

The machine and the infeed conveyor are shipped in 2 separate packings, ﬁ xed on a wooden pallet. They can be uplift with a normal forklift. The standard packing is suitable for surface and air transportation. Oversea packing on request.

Packing dimensions

800rf

l = length: 2880mm: w = width: 1480mm h = height: 2050mm Weight: 617kg

Packaging Overall Dimensions (Figure 5-1)

5.2 Packaging for Overseas Shipment (Optional - Figure 5-2)

The machines shipped by sea freight are covered by an aluminum/polyester/polythene bag which contains dehydrating salts.

W

L

H

W

Figure 5-1

5.3 Handling and Transportation of Uncrated Machine

The uncrated machine should not be moved except for short distances and indoors ONLY. Without the supporting pallet, the machine is exposed to damage and may cause injuries. To move the machine use belts or ropes, paying attention to place them in the points indicated using care to not interfere with the lower taping

head (Figure 5-3).

5.4 Storage of the Packed or Unpacked Machine

If the machine is not used for a long period, please take the following precautions:

- Store the machine in a dry and clean place.

- If the machine is unpacked it is necessary to protect it from dust.

- Do not stack anything over the machine.

Figure 5-2

Figure 5-3

800rf-NA

Forklift on Opposite Side

2012 March

15

6-UNPACKING

6.1 Uncrating

The envelope attached to the shipping box contains

the uncrating instructions of the machine (Figure 6-1).

Figure 6-1

Cut straps. Cut out staple positions along the bottom of the shipping box or remove staples with an

appropriate tool (Figure 6-2).

Removal of Pallet

Loosen and remove nuts and brackets using the

open end spanner supplied in the tool box (Figure 6-4).

Figure 6-4

A cardboard box is located under the machine body. Retrieve the instruction manual for additional procedures of the set up. The box also contains parts re-

moved for shipping, spare parts and tools.

Cut the stretch ﬁ lm and remove the control board, the guards panel and the accessories box.

Figure 6-2

After cutting out or removing the staples, lift the shipping box in order to clear the machine (two persons required).

Figure 6-3

Transport the machine with a fork-lift truck to the operating position. Lift the pallet at the point indicated by labels on the front, back, and right side of the machine

Figure 6-3 (weight of machine + pallet =

See Speciﬁ cations).

6.2 Disposal of Packaging Materials

The 800rf package is composed of:

- Wooden pallet

- Cardboard shipping box

- Wooden supports

- Metal ﬁ xing brackets

- PU foam protection

- PP plastic straps

- Dehydrating salts in bag

- Special bag of laminated polyester/aluminium/

- Polyethylene (sea freight package only)

- Polyethylene protective material

For the disposal of the above materials, please follow the environmental directives or the law in your country.

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2012 March

7-INSTALLATION

7.1 Operating Conditions

The machine should operate in a dry and relatively

clean environment (See Speciﬁ cations).

7.2 Space Requirements for Machine Operation and Maintenance Work

Minimum distance from wall (Figure 7-1):

A = 1000mm. B = 700mm. Minimum height = 2700mm.

B

A

7.3 Tool Kit / Parts Supplied with the Machine

Figure 7-1

WARNING

• To reduce the risk associated with muscle strain:

− Use the appropriate rigging and material handling equipment when lifting or repositioning this equipment.

− Use proper body mechanics when removing or installing taping heads that are moderately heavy or may be considered awkward to lift.

7.4 Machine Positioning / Bed Height

Lift the machine with belts or ropes paying attention

to place the belts in the points (Figure 7-2).

To set the machine bed height, do the following:

The legs on the case sealer can be adjusted to obtain different bed heights from the factory set-point. The bed height can be set from 25-7/8 inches [657mm] minimum through 32 inches [815mm] maximum. Set the bed height as follows:

A tool kit containing some tools are supplied with the machine. These tools should be adequate to set-up the machine, however, other tools supplied by the customer will be required for machine maintenance.

The crate should also contain the following:

• One warning beacon with bracket (electrically connected, but not mounted in place)

Figure 7-2

1. Block up the case sealer frame to allow adequate leg adjustment.

2. Using a 6mm hex key wrench, loosen, but do not remove, two (2) M8 x 16mm socket-head cap

screws in one leg. Refer to Figure 7-3.

3. Using the height label as a guide, adjust the leg length to the desired conveyor bed height. Retighten the two (2) screws to secure the leg.

4. Adjust the remaining legs in the same way.

M8 x 16mm

Socket Head

Screws

Adjustable

Legs

Height

Label

Forklift on Opposite Side

800rf-NA

Figure 7-3

2012 March

17

7-INSTALLATION (continued)

7.5 Safety Guards: Inside and Outside Machine Emergency Stop Push-Button

Position and assemble the inside (A) and outside (B) guard panels with the upper and bottom brackets and stiffening proﬁ le plates as shown in the pictures

(Figure 7-4).

Inside Safety Guards

Support brackets (upper and bottom); 4+4 socket

head screws each bracket (Figure 7-5).

Stiffening proﬁ le plate (upper): 2+2 socket head

screws (Figure 7-6).

Outside Safety Guards

Support brackets (upper and bottom); 4+4 socket head screws each bracket. Left hand bracket (with pre-assembled photocell); Right hand bracket (with pre-assembled reﬂ ector). Assemble the emergency push button unit as shown

(Figure 7-7 & 7-8).

Figure 7-4

Figure 7-5

Figure 7-6

Figure 7-7

B

A

Stiffening proﬁ le plate (upper): 2+2 socket head

screws (Figure 7-9).

7.6 Connection between the Infeed Conveyor 800rf

Lift the infeed conveyor placing the forks under the

points where there are the labels (Figure 7-10).

800rf-NA

Figure 7-8

Figure 7-9

Forklift on Opposite Side

Figure 7-10

2012 March

18

7-INSTALLATION (continued)

(infeed conveyor attachment continued)

Approach the infeed conveyor to the machine and ﬁ x

it using the screws previously removed (Figure 7-11).

B10, B1, B2 infeed conveyor photocells connections

(Figure 7-12).

WARNING

• To reduce the risk associated with mechanical and electrical hazards:

− Allow only properly trained and qualiﬁ ed personnel to operate and/or service this equipment

Figure 7-11

Figure 7-12

B10

B1

B2

Insert the B10, B1 photocells screw connector in the plug on the sealing machine bench as shown. Connect the cable with screw connector deriving from the machine to the relative B2 photocell on the infeed

conveyor (Figure 7-13).

WARNING

• To reduce the risk associated with

impact hazards:

− Always use appropriate supporting means when working under the upper drive assembly

Connect air tubes from the sealing machine to the conveyor centering guides cylinder connectors (1) and to conveyor belt cylinders (2). Connects the air tubes to the connectors above mentioned pay attention to

the reference numbers (Figure 7-14).

Figure 7-13

2

Figure 7-14

B2

VSA VSB

B10

B1

V11AV11B

2

1

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2012 March

7-INST ALLATION AND SET-UP (continued)

7.6 Pneumatic & Control Board Connections (continued)

- Connect an air tube to the ON/OFF valve and attach it with a strap.

Minimum inside diameter of the tube 10mm; air pressure 6 BAR.

- Give air to the machine with the ON/OFF valve

(Figure 7-15).

Position the control board near the machine. Feeder cables: Connect the cable with multipolar connectors from the machine and from conveyor to the control

board (Figure 7-16).

Figure 7-15

Front and back junction boxes connections (1, 2 -

Figure 7-17 & 7-18):

Figure 7-16

Figure 7-17

1

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2

Figure 7-18

2012 March

20

7-INST ALLATION AND SET-UP (continued)

(Pneumatic & Control Board Connections - continued)

Front junction box connector (Figure 7-20).

Figure 7-19

Rear junction box connector. (Figure 7-21).

Figure 7-20

Figure 7-21

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21

2012 March

7-INST ALLATION AND SET-UP (continued)

7.7 Preliminary Electric Check-Out

Before connecting the machine to the mains please carry out the following operations:

- Make sure that the socket is provided with a ground protection circuit and that both the mains voltage and frequency meet the indications on the name plate of the machine.

- Check that the connection of the machine to the mains meets the provisions of law and/or the safety regulations in your country.

- Installed power = 0,620 kW

- Connect the power cable (A to an electric socket c

- Standard power supply (See Speciﬁ cations).

7.8 Check-Out Phases

(For Three-Phases Only)

Procedure to be followed in order to connect correctly the position of the phases:

- Set the main switch 1 in ON (I) position

(Figure 7-23).

- Check that safety guard panels are clearly shuts;

- Release the emergency stop push buttons rotating

them clockwise (Figure 7-24).

- Push the AUXILIARIES button 3;

- Push the RESET button 4;

- Push the START button 5;

(Figure 7-25).

) of the control board

1

Figure 7-23

2

2 E-Stop

Figure 7-24

Check the rotation direction of the side drive belts. In case of wrong direction of rotation operate as follows:

- Push the STOP (O) button 6 and disconnect the

plug (Figure 7-26).

- Invert two phases on the terminals of the plug;

- Repeat the above mentioned procedure.

A

Figure 7-22

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22

Figure 7-25

3

6

5

4

Figure 7-26

2012 March

7-INST ALLATION AND SET-UP (continued)

7.9 Completion of Taping Heads

See Manual 2 for Complete Instructions:

1. Place the Upper Taping Head in a convenient working position

.2. Use Figure 7-22 and tape threading label.

Position the tape supply roll so the adhesive side of tape is facing the front of the taping head as it is pulled from the supply roll.

3. Attach the threading needle to the end of the roll. Guide the threading needle around the wrap

roller (Position 1) then back around the oneway tension roller (Position 2).

4. Continue pulling the threading needle down and guide it between the two (2) rollers on the apply

arm (Position 3).

5. Pull the threading needle down until the tape travels between the apply plate and the ears of

the apply arm (Position 4) until it extends past

the applying roller. When properly threaded the adhesive side of the tape should be facing the knurled rollers at position 2 and also position 3.

6. Cut away any excess tape and repeat steps for

Lower Taping Head.

#2

Figure 7-27

#3

#4

#1

One Way Tension Roller

Tension Wrap Roller

Knurled Roller

Wrap Roller

Applying Roller

Threading Needle

Important – Do not cut against the apply roller -

roller damage could occur.

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2012 March

8-CONTROLS

8.1 Controls Board

1. Main switch (Figure 8-1).

2. Emergency stop push button (lockable)

3. Auxiliaries push button (control board electrical components habilitation)

4. Reset push button (new work cycle predisposition )

5. Start push button

6. Stop push button

7. Voltage warning light

8. Thermal switch warning light

9. Warning (ﬂ ashing light + buzzer on top guard- not shown)

10. Operating mode panel (Figure 8-2).

a) Selector switch

1) Operating mode: ‘unchanging box size’

2) Operating mode: automatic’

3) Operating mode:‘transit only’

11. Warning lights panel a) Cycle time out b) Minimum gap between side belts c) Emergency (emergency push button pressed or safety guard opened) d) Full sealing line e) Low air pressure f) Tape end/breakage

Figure 8-1

Figure 8-2

2

7

8

11

3

6

5

4

10

1

11

f) e) c) b) a) d)

10

ON

OFF

2

3

1

2. Lockable emergency stop push button on

Control Panel (Figure 8-3).

Front Junction Box Controls (Figure 8-4).

1. Centering guide pressure regulator

2. Side belts (motorizations) pressure regulator

3. Box height pick-up pressure regulator

4. Upper unit pressure regulator

800rf-NA

24

2

Figure 8-3

Figure 8-4

E-Stop

4

3

2

1

2012 March

9-OPERATION

9.1 Operation

- Give air to the machine by the ON/OFF valve, set the main switch to ON (I) position;

- Close the safety guards; release the E-stops;

- Press AUXILIARIES button,

- Press RESET button; press START button.

The box, after passed the infeed conveyor belt,

obscures the ﬁ rst photocell (Figure 9-1)

When the second photocell is obscured the infeed conveyor belt goes down in order to stop the next

box. The side guides A align the box.

The next box obscuring the ﬁ rst photocell cause the

infeed conveyor belt stoppage (Figure 9-2).

Figure 9-1

A

Figure 9-2

The side guides open and the box obscures the third

photocell. The side drive belts B go against the box

and, if the box is longer than 500mm, the rear ﬂ ap

folder is controlled (Figure 9-3).

When the 4th photocell is obscured, the side drive belts stop. The gate between the rollers, positions the box correctly

(Figure 9-4).

B

Figure 9-3

Figure 9-4

The upper group then comes down on the box after folded the front ﬂ ap, the height pick-up device stops

the upper group descent (Figure 9-5).

Figure 9-5

2012 March800rf-NA

25

9-OPERATION (continued)

Simultaneously the rear ﬂ ap is folded the fork goes

down and the side belts restart to run (Figure 9-6).

The side ﬂ aps are folded (Figure 9-7).

Figure 9-6

C

The two taping heads seal the box with adhesive

tape (Figure 9-8).

When the box has passed the ﬁ fth photocell, the upper group goes up, the side drive belts open and the infeed conveyor belt (on which awaits

the next box) comes up and restarts (Figure 9-9).

The sealing machine begins again with a new cycle.

Figure 9-7

Figure 9-8

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26

Figure 9-9

2012 March

9-OPERATION (continued)

Important! If, for any reason, the box should

stop inside the machine, the machine will stop operating after 10 seconds. To remove the box and restart, operate as follows:

- press the E-stop,

- open the safety guard,

- remove the box,

- close the safety guard an release the E-stops,

- press the AUXILIARIES push-button;

- press the RESET push-button,

- press the START (I) button to start the cycle

9.2 Operation Methods

The 800rf works only in automatic:

- Safety guard closed,

- E-stop released,

- START (I) button pressed, air circuit open.

Automatic Operating Modes

- Unchanging box size (selector switch 10 on 1 pos.): the machine acknowledges the size of the ﬁ rst box. The upper unit maintains its position along whole production. Introducing a box of a different size with consequent machine jam the same stop after 10 seconds with activation of the ’‘cycle time out’‘ warning light on the control board.

- Automatic (selector switch 10 on 2 pos.): the machine acknowledges the box size whenever a new box is placed on the infeed conveyor belt.

- Transit only (selector switch 10 on 3 pos): upper taping unit out of operation; the box is sealed only on the bottom side. Removing the bottom taping unit the boxes can be simply moved inside-outside; a useful condition when the sealing machine is placed in an automatic packaging line.

9.3. Stop Methods

Figure 9-10

2

Figure 9-11

3 5 4

6

453

E-Stop

Normal Stop: STOP (O) push button 6 on control board panel: the push-button must be pressed at the working cycle end.

To restart press RESET 4 then START 5.

EMERGENCY STOP: Lockable E-stops pressed or safety guard open. They stop the machine at any point of the cycle; also pneumatic circuit are disconnected. To restart release the E-stops and close the safety guards as necessary and then:

- Press AUXILIARIES 3 push-button

- Press RESET 4 push-button,

- Press START 5 push-button (Figure 9-11).

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27

2012 March

9-OPERATION (continued)

9.4 Alarms

Warning light a: Thermal switch activation

(motor overload)

- The machine cannot be started; machine stops if it is running

- To restart press 3, after 4, then 5 push-buttons.

Warning light b: Time out cycle (the machine will

stop when the cycle taping boxes is not done just in time as preselected; 10 seconds approximately).

- machine stop.

- to restart press 4, 5 push-buttons; if necessary, open a safety guard to eliminate a jam, press 3, 4, 5 push-buttons.

Warning light c: Minimum gap between side belts

(box size below allowed minimum dimensions or no box)

a) b)c)d) e)f)g)

- machine stop.

- to restart press 4, 5 push-buttons; if necessary, open a safety guard to eliminate a jam, press 3, 4, 5 push-buttons.

Warning light d: Emergency (emergency push button pressed or safety

guard opened).

- machine stop, pneumatic circuit disconnected.

- to restart press 3, 4, 5 push-buttons.

Warning light e: Full taping line

- Temporary stop of the machine, the outside line photocell is obscured; the cycle restart just when the box is removed and so the above mentioned photocell is reactivated.

Warning light f: Low air pressure (min. 6 bar or no air)

- the machine cannot be started, machine stops if it is running;

- to restart press 4, 5 push-buttons

3 5 4

Figure 9-12

Warning light g: Tape end/breakage

- the machine cannot be started, machine stops if it is running;

- to restart press 3, 4, 5 push-buttons

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2012 March

10-SAFETY DEVICES OF THE MACHINE

10.1 Blade and Safety Guards

Both the top and bottom taping units have a blade

guard (See Manual 2: AccuGlide™ 3 Taping

Heads - 2 Inch).

WARNING

• To reduce the risk associated with sharp blade hazards:

− Keep hands and ﬁ ngers away from tape cutoff blades under orange blade guards. The blades are extremely sharp.

2050mm

1830mm

3308mm

Rear E-Stop

E-Stop

Power

Start

Stop

Figure 10-2

Safety Guard

It limits the access to the machine, protecting the

operator from the moving parts (Figure 10-1).

Figure 10-1

WARNING

• To reduce the risk associated with

hazardous voltage:

− Position electrical cord away from foot

and vehicle trafﬁ c.

10.2 Emergency Stop Button

The box drive belts are turned on and off with the electrical switch on the side of the machine frame.

The machine electrical supply can be turned off by pressing the latching emergency stop switch. To restart machine, rotate the emergency stop switch clockwise to release the switch latch. Restart machine by turning the On/Off switch to the Off (O) position and then to the On (I) position

(Figure 10-1).

WARNING

• To reduce the risk associated with mechanical and electrical hazards:

− Allow only properly trained and qualiﬁ ed personnel to operate and service this equipment.

10.3 Stop Switches

The Model 800rf Type 40800 Case Sealer is equipped

with three STOP switches. Their locations are shown

in Figure 10-2. Pressing either of the red E-Stop

switches stops the machine, removing electrical power and air pressure from the case sealer. To restart the machine, you must turn and release the E-Stop switch and then press the RESET button and the START (I) button on the Electrical Control Panel. Pressing the STOP (O) button on the Electrical Control Panel stops the machine and does not remove power from the controller. To restart the machine, you must press the RESET button and then the START (I) button.

10.4 Electric System

The electric system is protected by a ground wire whose continuity has been tested during the ﬁ nal inspection. The system is also subject to insulation and dielectric strength tests.

Note: The case sealer has a circuit breaker

located in the electrical enclosure on the machine frame. If circuit becomes overloaded and circuit breaker trips, unplug the machine electrical cord and determine cause of overload. After two minutes, reset the circuit breaker. Plug machine electrical cord into outlet and restart machine by pushing the On/Off switch to the On (I) position.

Important: The use of an extension cord is not

recommended.

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29

2012 March

11 - SET UP AND ADJUSTMENTS

11.1 Tape Loading on the Top Unit

Insert a tape roll on the drum and push it fully forward. Attach the tape leg to the threading tool (supplied with

the tools kit) Figure 11-1.

Insert the plastic threading leader through the taping unit. Take care to keep hands away from the tape

cutting blades (Figure 11-2 and 11-3).

Figure 11-1

Figure 11-2

Figure 11-3

Follow the path through the unit as shown on picture

(Figure 11-4) and make sure that the adhesive side is

placed on the correct side.

Pull and cut off the excess tape using a pair of

scissors as shown (Figure 11-5 and 11-6).

Figure 11-6

Figure 11-4

Adhesive Adhesive

Figure 11-5

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2012 March

11 - SET UP AND ADJUSTMENTS (continued)

11.2 Tape Loading on the Bottom Unit

Remove the bottom taping unit from its housing and

put it on a working bench (Figure 11-7).

- Put a tape roll on the drum and thread the tape through the unit as shown on the label in the

same manner as for the top unit (Figure 11-8).

- Put the bottom unit back into its housing.

11.3 Tape Drum Alignment

Check the centering of the tape on the rollers of the taping unit. If necessary unscrew the nut 1 and

adjust the screw (2) (Figure 11-9).

11.4 Tape Drum Friction Brake Adjustment

Check the tape tension:-with PVC the tape drum must be free-with OPP the tape drum must be slightly frictioned

11.5 Adjustment of Taping Units According to the Type of Boxes

Adjust the main spring:-decrease the spring load for light boxes;-increase the spring load for heavy

boxes (Figure 11-10).

CAUTION

Figure 11-7

Figure 11-8

#2

#3

#4

#1

One Way Tension Roller

Tension Wrap Roller

Knurled Roller

Wrap Roller

Applying Roller

Threading Needle

1

• To reduce the risk associated with pinches hazards:

− Keep hands clear of the upper head support assembly as boxes are transported through the machine.

− Keep hands, hair, loose clothing, and jewelry away from box compression rollers.

− Always feed boxes into the machine by pushing only from the end of the box.

− Keep hands, hair, loose clothing, and jewelry away from moving belts and taping heads.

Important – If drive belts are allowed to slip on

box, excessive belt wear will occur.

Note - For belt replacement and tension speciﬁ cations - refer to Section 13 /

Maintenance and Repairs).

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31

Figure 11-9

Figure 11-10

2

_

2012 March

+

11 - SET UP AND ADJUSTMENTS (continued)

11.6 Main Pressure Regulator

A) it adjusts the entry working pressure B) gauge to read the entry air pressure

Optimal working pressure: 6 BAR Feeding tube diameter: 10mm

Note: in case the working pressure is below 6 BAR or

the feeding tube has a small diameter, some malfunctions can happen! (ex: the upper group comes down, the rear ﬂ ap folder works but the machine stops)

11.7 Centering Guides Pressure

1) Pressure regulator with built-in pressure gauge. The pressure regulator 1 located on the front junction box adjusts the pressure of the centering guides of the infeed conveyor.

Working pressure: 2,5÷3,5 bar (entry pressure: 6 bar).

Figure 11-11

A

B

Figure 11-12

11.8 Side Drives Pressure Adjustment

2) Pressure regulator with built-in pressure gauge. The pressure regulator 2 located on the front junction box adjusts the pressure of the side drives against the box.

- Increase for strong or heavy boxes.

- Decrease for light boxes. Working pressure: 2,5÷3,5 bar

CAUTION

• To reduce the risk associated with pinches hazards:

− Keep hands clear of the upper head support assembly as boxes are transported through the machine.

− Keep hands, hair, loose clothing, and jewelry away from box compression rollers.

− Always feed boxes into the machine by pushing only from the end of the box.

− Keep hands, hair, loose clothing, and jewelry away from moving belts and

taping heads.

Figure 11-13

Figure 11-14

2

Figure 11-15

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2012 March

11 - SET UP AND ADJUSTMENTS (continued)

11.9 Box Height Pick-up

3) Pressure regulator with built-in pressure gauge. The pressure regulator 3 adjusts the pressure according to the board strength.

- Decrease in case of light boxes.

- Increase in case of strong boxes.

- Minimum pressure must be adjusted so that the paddle returns automatically in position once the box is passed.

Figure 11-16

Working pressure: 0,5÷1,0 bar (entry pressure: 6 bar).

11.10 Upper Unit Descent Pressure Regulator

4) Pressure regulator with built-in pressure gauge. The pressure regulator 4 adjusts the pressure according to the board strength.

- Decrease in case of light boxes.

- Increase in case of strong boxes.

Working pressure: 2÷3 bar (entry pressure: 6 bar)

2

3

Figure 11-17

800rf-NA

33

Figure 11-18

2

3

Figure 11-19

2012 March

11 - SET UP AND ADJUSTMENTS (continued)

11.11 Pneumatic Speed Regulators

A) Upper unit ascent-descent speed regulators B) Centering guides (infeed conveyor) speed regulators C) Side belts opening-closing speed regulators

Side belts opening-closing speed regulators.

These are not common operations. They have to be made only when it has been necessary to work on the pneumatic cylinder.

To change the speed, do as follows:

1) Unscrew the locking nut 1

2) Turn the knob 2 clockwise to reduce the belts closing speed; counter-clockwise to increase the belts closing speed.

3) unscrew the locking nut 3

4) turn the knob 4 clockwise to reduce the belts opening speed, counter-clockwise to increase the belts opening speed.

Figure 11-20

A

B C

Centering guides opening-closing speed regulators

These are not common operations. They have to be made only when it has been necessary to work on the pneumatic cylinder.

To change the speed, do as follows:

1) unscrew the locking nut 1

2) turn the knob 2 clockwise to reduce opening speed; counter-clockwise to increase opening speed.

3) unscrew the locking nut 3

4) turn the knob 4 clockwise to reduce closing speed, counter-clockwise to increase closing speed.

Upper unit ascent-descent speed regulators

These are not common operations. They have to be made only when it has been necessary to work on the pneumatic cylinder.

To change the speed, do as follows:

1) unscrew the locking nut 1

2) turn the knob 2 clockwise to reduce the descent speed; counter-clockwise to in-crease the descent speed.

3) unscrew the locking nut 3

4) turn the knob 4 clockwise to reduce the ascent

speed, counter-clockwise to increase the ascent speed.

A

1

2

DESCENT

B

1

2

OPENING

C

1

2

CLOSING OPENING

Figure 11-21

3

4

ASCENT

Figure 11-22

3

4

CLOSING

Figure 11-23

3

4

800rf-NA

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2012 March

11 - SET UP AND ADJUSTMENTS (continued)

11.12 Speed Regulators of the Rear Flap Folder

These are not common operations. They have to be made only when it has been necessary to work on the pneumatic cylinder

To change the speed, do as follows: The speed of the rear ﬂ ap folder unit can be adjusted by the ﬂ ow regulators mounted on the pneumatic cylinders.

.

2

1

Figure 11-24

It is necessary to introduce a screw driver into the hole corresponding to the regulator:

1) to adjust the descent speed of the arm.

2) to adjust the ascent speed of the arm.

3) to adjust the descent speed of the ﬂ ap folder.

4) to adjust the ascent speed of the ﬂ ap folder.

11.13 Adjustment of the Upper Unit Height

In case the height of the box to be sealed is not higher then 300mm, it is possible to stop the ascent of the upper group so to reduce the time of the sealing cycle.

To limit the upper group ascent move down the magnetic sensor 2 located on the air cylinder 1, machine side operator, after have removed the guard. Turn the cam screw 3 to reposition the sensor.

Figure 11-25

1

3

4

Position the sensor so that the upper unit stops at 100mm above the box height.

800rf-NA

Figure 11-26

35

2

3

2012 March

11 - SET UP AND ADJUSTMENTS (continued)

11.14 Adjustment of the Sensor that Stops the Descent of the Upper Unit

The descent of the upper group is stopped when the sensor 1 is activated (yellow led up). The sensor is mounted on the cylinder 2 by the support 3.

o change the intervention time of the sensor do as

T follows:

1) Loosen, the screw 4 of the support;

2) Move the support with the sensor along the cylinder;

B

A

3 2

1

4

Figure 11-27

T owards A

Towards A to delay the braking.

Towards B to anticipate the braking.

Figure 11-28

T owards A

Figure 11-29

Towards B

Figure 11-30

Towards B

Before

After

Before

800rf-NA

Figure 11-31

36

After

2012 March

11 - SET UP AND ADJUSTMENTS (continued)

11.15 Adjustments of the Side Compression Rollers

To increase or decrease the pressure of the side rollers on the box, do as follows:

- loosen the nuts;

- change the position of the rollers;

- lock the nuts.

- increase the pressure when the upper ﬂ aps are not well closed after the sealing.

Figure 11-32

+

-

- decrease the pressure when the upper ﬂ aps are one upon the other.

11.16 Adjustment of the Magnetic Limit Switch on the Side Drives Air Cylinder

Limit switch 2 on the air cylinder body - check maximum closure of the side drives avoiding that the compression rollers hit the upper unit. Some little adjustments are possible by moving the limit switch longitudinally on the cylinder body; to do this, loosen the cam screw 3.

Before

Figure 11-33

Before

Figure 11-34

After

1

800rf-NA

Figure 11-35

37

3

2

2012 March

11 - SET UP AND ADJUSTMENTS (continued)

6 5 4 3 2 1

SD

Figure 11-36

11.17 Use and Adjustments of the Photocells

Photocell 1

The photocell does not operate at the ﬁ rst machine starting ; when it is obscured by the next box the motorized plane of the infeed conveyor stops. No adjustment is necessary

Photocell 2

When is obscured by the box the motorized plane goes down and the side guides center the box. No adjustment is necessary.

Photocell 3

It controls the closure of the side drives and and the descent of the rear ﬂ ap folder. The position can be changed according to box lengthy; move the photocell towards D for long boxes, towards S for short boxes.

Photocell 4

It stops the side drives and control the upper unit descent. No adjustment is necessary.

Photocell 5

When the box is passed it controls the machine reset for a new working cycle. No adjustment is necessary.

Photocell 6

When is obscured stops the machine and activates the ‘full line’ warning light on the control board. It's a temporary stop; he machine restarts just when the box is removed an so the photocell is rearmed. No adjustment is necessary.

.

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2012 March

12-TROUBLE-SHOOTING

The Troubleshooting Guide lists some possible machine problems, causes and corrections. Also see Manual 2 "Troubleshooting" for taping head problems.

12.1 Troubleshooting Guide

Problem

Tape is not centered on the box.

The length of the front tape leg on the box is not constant.

The blade does not cut properly.

Cause

The side belts are not correctly positioned.

The box ﬂ aps are not centered.

Tape is not positioned in the center of the taping head.

Tape path through the heads is not correct.

Type unwind tension too loose.

Knurled roller friction too loose.

Taping head idler rollers

Blade dirty of adhesive.

Tape tension not enough.

Springs on cutting lever not strong enough.

Correction

Check the position.

Check the ﬂ aps dimensions; the ﬂ aps must be equals.

Adjust the tape position.

Check.

Adjust the tension.

Adjust

Clean and lubricate the rollers

Clean.

Increase the friction on the coreholder.

Replace.

The tape is not well applied on the rear of the box.

The head comes down and crash the box.

800rf-NA

Blade damaged (broken teeth).

Blade does not cut properly.

Main spring is not tensioned.

Adhesive residues on the head rollers.

The box does not stop properly against the gate (stop device) on the machine rollers.

The box height pick-up is not correctly positioned.

The magnetic limit switch on the the box height pick-up cylinder is not correctly positioned or is not working.

39

Replace the blade

Replace/Clean.

Adjust the spring tension.

Clean and lubricate the rollers.

Check the photocell position

Check the pressure value Check for jams (inside frictions)

Check position of the magnetic limit switch. Check magnetic limit switch ope-ration.

(continued on next page)

2012 March

12-TROUBLE-SHOOTING

Troubleshooting Guide

(continued)

Problem

The box is not dragged under the head.

Cause

The box is too full load; box side ﬂ aps are opened.

Driving pulley rings on motorizing side units are worn out.

Motorizing side units low pressure.

The head is not correctly positioned; it is too down. Defective head power valve

Correction

Check.

Replace as necessary. Replace valve

Check pressure value (working pressure)

Check the magnetic limit switch position on the box height pick-up cylinder.

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2012 March

13-MAINTENANCE AND REPAIRS

13.1 Safety Measures (see section 3)

Carrying out maintenance and repairs may imply the necessity to work in dangerous situations.

13.3 Recommended Frequency of Inspection and Maintenance Operations

Operation Frequency Qualiﬁ cation Sections

Inspection safety features daily 1 13.4 Cleaning of machine weekly 1 13.5 Cleaning of cutter blade weekly 2 13.6 Oiling of felt pad weekly 2 13.7 Lubrication monthly 2 13.7-13.8 Blade replacement when worn 2 See Manual 2 Drive belt replacement when worn 2 13.10

13.4 Inspections to be Performed Before and After Every Maintenance Operation

Before every maintenance operation, turn the main switch OFF (O) and disconnect. During the maintenance operation, only properly trained and qualiﬁ ed personnel must work on the machine. At the end of every maintenance operation check the safety devices.

13.2 Tools and Spare Parts Supplied with the Machine

See Spare Parts Order Section.

13.7 Cleaning of Cutter Blade Qualiﬁ cation 2

Should tape adhesive build-up occur, carefully wipe clean with oily cloth or brush vents the build-up of tape adhesive.

(See manual 2.)

(Figure 13-1). Oil pre-

13.5 Check Efﬁ ciency of Safety Features

1. Blade guard assembly upper taping head

2. Blade guard assembly lower taping head

3. Latching Emergency stop button with mechanical lock (interrupt supply of electrical power)

4. Turn the main switch STOP/OFF (O)

5. Safety guards top drive belts

13.6 Cleaning of Machine Qualiﬁ cation 1

A weekly cleaning with dry rags or diluted detergents is necessary. Cardboard boxes produce a signiﬁ cant quantity of dust and paper chips when processed or handled in case sealing equipment. If this dust is allowed to build up on machine components, it can cause component wear and over-heating of drive motors. The dust build up is best removed from the machine with a vacuum cleaner. Depending on the number of cartons processed, this cleaning should be done weekly. Excessive build-up that cannot be removed by vacuuming should be removed with a damp cloth.

WARNING

• To reduce the risk associated with mechanical and electrical hazards:

− Read, understand, and follow all safety

and operating instructions before operating or servicing the case sealer.

− Allow only properly trained and qualiﬁ ed

personnel to operate and service this equipment.

• To reduce the risk associated with

pinches, entanglement and hazardous voltage:

− Turn electrical and air supply off and

disconnect before performing any adjust ments, maintenance or servicing the machine or taping heads.

800rf-NA

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2012 March

13-MAINTENANCE AND REPAIRS (continued)

13.8 Securities Check-up

ape units blade guards;

1) T

2) Lockable emergency stop push-buttons;

3) Rigid protection plate mounted on the side drives;

4) Safety guards;

13.9 Machine Lubrication

Lubricate quarterly with grease/Metal/metal

1) Slide cross bar ball guides for side drives (grease nipples on the blocks) ;

2) Columns-upper unit cross bar ball guides (grease nipples on the blocks);

Figure 13-1

1

2

3) Side compression rollers ball guides (grease nipples on the blocks).

13.10 Suggested Products for Lubrication

Grease Type: Synthetic spray lubricant.

Figure 13-2

3

Figure 13-3

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2012 March

Maintenance (continued)

WARNING

• To reduce the risk associated with mechanical and electrical hazards:

− Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads

• To reduce the risk associated with

impact hazards:

− Always use appropriate supporting means when working under the upper drive assembly

13.11 Side Drive Belts Replacement

Operator - Skill Level 2.

Note: in order to convey the case correctly, it is nec-

essary that both belts have the same level of wear.

Remove the plug from the mains and turn the air off Disconnect the plug from the socket.

Off

Figure 13-4

Figure 13-5

Loosen and remove the bolts that ﬁ x the connecting rod to the side ﬂ ap folder.

Remove the side drives locking screws.

Remove the side drive and place it on a working table.

Figure 13-6

Figure 13-7

800rf-NA

43

Figure 13-8

2012 March

13-MAINTENANCE AND REPAIRS (continued)

Remove the locking screws and the protection covers.

Loosen the tensioning screws.

Figure 13-9

Figure 13-10

Release the nut of the tensioning plate.

Remove and replace the drive belt.

Important Before setting the new belt, check the

wear of the orange plastic rings on the drive pulleys: replace them if they are worn out.

WARNING

• To reduce the risk associated with mechanical and electrical hazards:

− Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads

Figure 13-11

Figure 13-12

Figure 13-13

800rf-NA

44

2012 March

Adjustments (continued)

13.12 Box Drive Belt Tension

The two (2) continuously moving drive belts convey boxes through the tape applying mechanism. The box drive belts are powered by an electric gear motor.

Tension adjustment of these belts may be required during normal operation. Belt tension must be adequate to positively move the box through the machine and the belts should run fully on the surface of the pulleys at each end of the frame. The idler pulleys on the infeed end are adjusted in or out to provide proper belt tension. Each belt is adjusted separately.

Belt tension is obtained by tightening the adjustment screw so that a moderate pulling force of 3.5kg [7lbs.]

applied at the mid span, as shown in Figure 13-14, will deﬂ ect the belt 25mm [1 inch]. This will assure positive

contact between the belt and the drive pulley on the discharge end of the drive assembly.

Box Drive Belt

Discharge End Infeed End

Figure 13-14 Box Drive Belt Tension Adjustment

13.13 Adjustment of the Upper Assembly Descent Brake

3.5kg (7lbs) Pull Force with 25mm (1 inch) at Mid span

The brake adjustment must be done when the upper group does not stay in position and tends to come down further.

- Loosen the screw 1

- Turn the ring nut 2 clockwise

- Tighten the screw 1

Do this operation on both cylinders.

800rf-NA

2

1

Figure 13-15

2012 March

45

THIS PAGE IS BLANK

46

13-MAINTENANCE AND REPAIRS (continued)

13.14 List of the Maintenance Operations Date: Description of Operation

________ ________________________________________________________________

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48

14-ADDITIONAL INSTRUCTIONS 15-ENCLOSURES / SPECIAL INFO.

14.1 Information for Disposal of Machine

The machine is composed of the following materials:

- Steel structure

- Nylon rollers

- Drive belts in PVC

- Nylon pulleys

For machine disposal, follow the regulations published in each country.

14.2 Emergency Procedures

In case of danger/ﬁ re: Disconnect plug of power cable from power supply.

(Figure 14-1)

IN CASE OF FIRE Use a ﬁ re extinguisher containing CO2 (Figure 14-2).

15.1 Statement of Conformity

See Section 1.

15.2 Emission of Hazardous Substances Nothing to report

15.3 List of Safety Features

List of components/assemblies with safety functions

- LATCHING EMERGENCY STOP BUTTON

- Thermal cut-out relay

- Fixed guards upper drive belts

- Blade guard assemblies on both taping heads

- Important: Install earth wire protection on

electrical installation.

All safety features/components must be explained and highlighted to all operators and to the person responsible for spare parts in order to ensure that these components are always on hand or ordered as a priority procedure.

Figure 14-1

Figure 14-2

ONLY USE ORIGINAL REPLACEMENT PARTS

15.4 Copies of Test Reports, Certiﬁ cations (etc.) Required by User

NA

800rf-NA

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2012 March

THIS PAGE IS BLANK

50

16-Electrical Technical Diagram

• To reduce the risk associated with mechanical and electrical hazards:

− Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads

WARNING

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2012 March

16-TECHNICAL DIAGRAMS

16.1 Electric Diagram - Page 2A

(see next Page 2B)

4

3B

4C

4

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2012 March

16-TECHNICAL DIAGRAMS (continued)

16.1 Electric Diagram - Page 2B

(see previous Page 2A)

3

4

3A

4A

3B

4C

4

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2012 March

16-Pneumatic Technical Diagram

Stop Box Cylinder

Close Cylinder 2Close Cylinder 1Gate CylinderGate CylinderMotor CylinderCentering Cylinder

Column CylinderBlock Pressers

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2012 March

16-TECHNICAL DOCUMENTATION AND INFORMATION (continued)

16.3 Spare Parts Order

The following parts are normal wear items and should be ordered and kept on hand as used.

Qty. Part Number Description

4 78-8054-8841-4 Belt – Drive W/Pin

Also see Manual 2 for recommended taping head spare parts.

Label Kit

In the event that any labels are damaged or destroyed, they must be replaced to ensure operator safety.

A label kit, part number 78-8098-9177-9 is available as a stock item. It contains all the safety labels used on

the 800rf Random Case Sealer.

Tool Kit

A tool kit, part number TBA, is supplied with the machine. The kit contains the necessary open end and hex socket wrenches for use with the metric fasteners on the case sealer. The threading tool, part number 78-8076-4726-4, contained in above kit is also available as a replacement stock item.

Replacement Parts Ordering Information and Service

Refer to the ﬁ rst page of this instruction manual "Replacement Parts and Service Information".

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2012 March

THIS PAGE IS BLANK

56

800rf Random Case Sealer, Type 40800 Frame Assemblies

To Order Parts:

1. Refer to ﬁ rst illustration, Frame Assemblies, for the Figure Number that identiﬁ es a speciﬁ c portion of the

machine.

2. Refer to the appropriate Figure or Figures to determine the parts required and the parts reference number.

3. The Parts List that follows each illustration, includes the Reference Number, Part Number and Part Description for the parts on that illustration.

Note – The complete description has been included for standard fasteners and some commercially

available components. This has been done to allow obtaining these standard parts locally, if desired.

4. Order parts by Part Number, Part Description and Quantity required. Also include the model/machine name, machine type, and serial number that are located on the identiﬁ cation plate.

5. Refer to the ﬁ rst page of this instruction manual “Replacement Parts and Service Information” for

replacement parts ordering information.

Important – Not all the parts listed are normally stocked items. Some parts or assemblies shown are

available only on special order. Contact 3M/Tape Dispenser Parts to conﬁ rm item availability.

Options and Accessories

For additional information on the options and accessories listed below, contact your 3M Representative.

Part Number Option/Accessory

78-8069-3983-7 Caster Kit Attachment

70-0064-4963-4 AccuGlide 3 Upper Taping Head - 2 inch, Type 10800

70-0064-4962-6 AccuGlide 3 Lower Taping Head - 2 inch, Type 10800

78-8095-4854-4 2-Inch Tape Edge Fold Attachment, Upper Head

78-8095-4855-1 2-Inch Tape Edge Fold Attachment, Lower Head

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2012 March

THIS PAGE IS BLANK

58

800rf Random Case Sealer

Figure 15077

Figure 15076

Figure 15072

Figure 10440

Figure 15071

Figure 15294

15082

All Pneumatic

Components

and Plumbing

Frame Assemblies

800rf-NA

Figure 15075

Figure 15078

Figure 15073

Figure 15096

See End of Manual for Infeed Conveyor

59

Figure 15295

Figure 15079

Illustrations and Parts Lists.

2012 0DUFK

800rf

12

19

18

13

15

17

13

11

10

8

10

14

7

5

6

9

2

7

16

3

16

4

19

18

1

Figure 15071

800rf-NA

17

2012 0DUFK

60

800rf

Figure 15071

Ref. No. 3M Part No. Description

15071-1 78-8119-8507-2 Support Assy - Guide, R/H

15071-2 78-8119-8508-0 Support - Guide, L/H

15071-3 78-8137-3606-9 Height Positioner

15071-4 78-8060-7568-1 Bearing 618/9 / 9 -17-4

15071-5 78-8076-5081-3 Fork - Cylinder

15071-6 78-8060-7566-5 Stud Fork

15071-7 78-8060-7565-7 Ring

15071-8 78-8060-7558-2 Spacer, Cylinder

15071-9 78-8076-5080-5 Guide - Box

15071-10 78-8060-7561-6 Spacer

15071-11 78-8060-7562-4 Spacer

15071-12 26-1002-5836-2 Screw Hex Hd. M6X40

15071-13 26-1003-6916-9 Nut Locking Plastic Insert M6

15071-14 78-8114-4903-8 Screw - Special, M5

15071-15 26-1005-6859-6 Nut Self Locking M-5

15071-16 78-8119-8510-6 Washer - Special

15071-17 78-8017-9170-4 Screw - Phillips FH M4X8

15071-18 26-1003-7957-2 Screw Soc. Hd. Hex Hd.. M6X16

15071-19 26-1000-0010-3 Washer - Flat M6

800rf-NA

61

2012 0DUFK

800rf

Figure 10440

800rf-NA

62

2012 0DUFK

800rf

Figure 10440

Ref. No. 3M Part No. Description

10440-1 78-8070-1564-5 Tape Roll Bracket Assembly

10440-2 78-8070-1565-2 Tape Drum Bracket Assembly

10440-3 78-8070-1566-0 Bracket – Tape Drum

10440-4 78-8070-1395-4 Bracket – Bushing Assembly

10440-5 78-8070-1568-6 Cap – Bracket

10440-6 78-8076-4519-3 Shaft – Tape Drum

10440-7 78-8017-9169-6 Nut – M18 x 1

10440-8 78-8098-8827-0 Tape Drum Sub-Assembly - 2 Inch

10440-9 78-8098-8749-6 Tape Drum

10440-10 78-8098-8817-1 Leaf Spring

10440-11 26-1002-5753-9 Screw – Self Tapping

10440-12 78-8060-8172-1 Washer – Friction

10440-13 78-8052-6271-0 Washer – Tape Drum

10440-14 78-8100-1048-4 Spring – Core Holder

10440-15 78-8017-9077-1 Nut – Self Locking, M10 x 1

10440-16 78-8032-0375-7 Screw – Hex Hd, M6 x 16

10440-17 78-8070-1215-4 Spacer – Stud

10440-18 26-1000-0010-3 Washer – Flat, M6

10440-19 78-8010-7169-3 Screw – Hex Hd, M6 x 12

10440-20 78-8060-8474-1 Tape Drum Assembly – 2 Inch Head

10440-21 26-1004-5510-9 Washer - Plain, M10

10440-22 78-8098-8816-3 Latch - Tape Drum

800rf-NA

63

20120DUFK

800rf

12

13

10

11

7

9

8

10

6

1

4

2

3

5

Figure 15072

800rf-NA

64

2012 0DUFK

800rf

Figure 15072

Ref. No. 3M Part No. Description

15072-1 78-8137-3607-7 Frame - Upper Head- R/H

15072-2 78-8137-3608-5 Frame - Upper Head- L/H

15072-3 78-8137-3609-3 Screw - M8 X 20

15072-4 78-8017-9318-9 Washer-Plain-Metric M8

15072-5 78-8017-9313-0 Nut Self Locking M8 Nick. Pl.

15072-6 78-8137-3601-1 Holder - Upper Head- R/H

15072-7 78-8137-3611-9 Holder - Upper Head- L/H

15072-8 26-1003-5820-4 Screw - Hex Hd..M-5 X 12

15072-9 78-8005-5741-1 Washer - Flat, M5

15072-10 78-8137-0902-5 Knurled Knob

15072-11 78-8094-6247-2 Spacer

15072-12 78-8010-7169-3 Screw - Metric, M6 X 12, Hex Hd..

15072-13 78-8137-3612-7 Rear Plate

800rf-NA

2012 0DUFK

65

800rf

1

5

2

4

3

4

5

6

7

3

14

9

10

9

8

12

15

13

11

Figure 15073

800rf-NA

66

2012 0DUFK

800rf

Figure 15073

Ref. No. 3M Part No. Description

15073-1 78-8137-3613-5 Frame - Bottom Head- R/H

15073-2 78-8137-3614-3 Frame - Bottom Head- L/H

15073-3 78-8054-8862-0 Spacer - 12 X 12 X 1 - M40

15073-4 78-8010-7169-3 Washer - Flat M6

15073-5 26-1000-0010-3 Screw - Metric, M6 X 12, Hex Hd..

15073-6 26-1003-7963-0 Screw - Soc. Hd. M8 X 16

15073-7 78-8017-9318-9 Washer - Plain - Metric M8

15073-8 78-8137-3615-0 Cylinder Support

15073-9 26-1003-7964-8 Screw Soc. Hd. Hex Soc. Dr., M8 X 20

15073-10 78-8017-9318-9 Washer - Plain - Metric M8

15073-11 78-8137-3616-8 Screw Soc. Hd. Hex Hd.. M6 X 60

15073-12 26-1005-6893-5 90 Degree Elbow

15073-13 78-8137-3617-6 Plate - Box-Holder

15073-14 26-1003-7957-2 Screw Soc. Hd. Hex Hd.. M6 X 16

15073-15 26-1000-0010-3 Washer - Flat M6

800rf-NA

67

2012 0DUFK

800rf

14

15

13

15

12

9

18

17

16

36

41

8

35

38

37

39

33

30

40

31

34

32

Figure 15074

800rf-NA

28

29

22

20

1

23

20

19

27

68

27

21

26

2

25

24

2012 0DUFK

3

11

10

4

6

7

4

5

800rf

Figure 15074

Ref. No. 3M Part No. Description

15074-1 78-8137-3618-4 Crossbar- Drive Assy Guides 15074-2 78-8137-3619-2 Sprocket - 3/8" Assy 15074-3 78-8137-3620-0 Sprocket - 3/8" - 35 Teeth 15074-4 78-8023-2551-0 Bearing - 6005-2RS 15074-5 78-8137-3621-8 Stop Ring 15074-6 78-8052-6709-9 Washer - Special 15074-7 78-8032-0375-7 Screw Metric M6 X 16 Hex Hd.. 15074-8 78-8137-3622-6 Rail Linear Guide 15074-9 26-1003-7966-3 Screw, Soc. Hd Hex Soc M8 X 30 15074-10 78-8017-9313-0 Nut Self Locking M8 Nick. Pl. 15074-11 78-8017-9318-9 Washer-Plain-Metric M8 15074-12 78-8137-3623-4 Slide Guide 15074-13 78-8137-3624-2 Lower Block 15074-14 78-8137-3625-9 Vertical Block 15074-15 78-8017-9303-1 Screw - Soc.Hd Hex. Hd M10 X2 0 15074-16 78-8137-3626-7 Side Plate 15074-17 78-8032-0375-7 Screw Metric M6X16 Hex Hd.. 15074-18 26-1000-0010-3 Washer - Flat M6 15074-19 78-8137-3627-5 Wishbone - L/H 15074-20 78-8137-3628-3 Wishbone - R/H 15074-21 78-8137-3629-1 Junction For Chain 15074-22 78-8054-8785-3 Rod - Threaded Right/Left 15074-23 78-8060-8488-1 Screw - Hex Hd.. M5 X 20 15074-24 26-1005-6859-6 Nut Self Locking M-5 15074-25 78-8005-5741-1 Washer - Flat, M5 15074-26 78-8046-8269-4 Connecting - LINK - 3/8" Pitch Chain 15074-27 78-8137-3630-9 Chain - P=3/8" - L=57 15074-28 26-1003-7963-0 Screw - Soc. Hd. M8 X 16 15074-29 78-8017-9318-9 Washer-Plain-Metric M8 15074-30 78-8137-3631-7 Swinging Flange 15074-31 78-8137-3632-5 Fixing Plate For Cylinder 15074-32 26-1003-5833-7 Screw Hex Hd. 6 X 30 15074-33 78-8091-0418-1 Nut - Self-Locking, M6 15074-34 26-1000-0010-3 Washer - Flat M6 15074-35 78-8091-0315-9 Elbow - 3199.08.13 15074-36 78-8057-5747-9 Mount, Cylinder Rod End 15074-37 78-8137-3633-3 Buffer For Cylinder 15074-38 78-8060-7699-4 Washer /12-45,5 X 4 15074-39 78-8042-2919-9 Washer - Triple, M6 15074-40 78-8010-7169-3 Screw-Metric, M6 X 12, Hex Hd.. 15074-41 26-1017-3313-2 Limit SwitchSME-8M-DS-24V-K-0,3-M8D

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Figure 15075

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Figure 15075

Ref. No. 3M Part No. Description

15075-1 78-8137-3634-1 Bottom Plate For Side Roller R/H

78-8137-3635-8 Bottom Plate For Side Roller L/H

15075-2 78-8137-3636-6 Top Plate For Side Roller

15075-3 78-8137-3637-4 Block For Union Plates

15075-4 26-1001-9843-6 Screw Flat Soc. Hd.M6 X 16

15075-5 26-1005-5316-8 Screw, Flat Hd. Hex Dr. M5 X 16

15075-6 78-8010-7417-6 Nut - Metric, Hex Stl. M5

15075-7 78-8005-5741-1 Washer - Flat, M5.

15075-8 78-8137-3638-2 Junction

15075-9 78-8114-4977-2 Roller - Compression

15075-10 78-8076-4629-0 Shaft - Roller

15075-11 78-8052-6703-2 Washer - Special

15075-12 26-1003-5842-8 Screw Hex Hd.. M8 X 20

15075-13 26-1004-5507-5 Washer M8

15075-14 78-8076-4664-7 Union - Female

15075-15 78-8137-3609-3 Screw M8 X 20

15075-16 78-8137-3640-8 Rod w/Bearing

15075-17 78-8137-3641-6 Rod - Assy

15075-18 78-8137-3642-4 Rubber Grommet

15075-19 78-8060-7752-1 Bearing - Linear LBCR, O.D. M32

15075-20 78-8137-3643-2 Bushing

15075-21 78-8137-3639-0 Screw - Flat HD, Soc. Dr. M8 X 30

15075-22 26-1004-5507-5 Washer M8

15075-23 78-8017-9313-0 Nut Self Locking M8 Nick. Pl.

15075-24 78-8137-3644-0 Rod - Guide For Side Roller

15075-25 78-8137-3645-7 Slide Guide

15075-26 78-8137-3646-5 Fixing Plate

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Figure 15076

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Figure 15076

Ref. No. 3M Part No. Description

15076-1 78-8137-3647-3 Outer Column Assy - R/H 78-8137-3648-1 Outer Column Assy - L/H 15076-2 26-1003-7964-8 Screw Soc. Hd. Hex Soc. Dr., M8 X 20 15076-3 78-8137-3649-9 Rail - Linear Guide 15076-4 78-8076-5477-3 Washer - Special / 6.5 X 20 X 4 15076-5 78-8060-7918-8 Screw Flat Soc. Hd. M6X25 15076-6 78-8010-7418-4 Nut - Metric, Hex, Stl., M6 15076-7 78-8137-3645-7 Slide Guide 15076-8 78-8137-3651-5 Fixing Block, Crossbar 15076-9 26-1003-7965-5 Screw - Soc. Hd. Hx. Soc. M8 X 25 15076-10 78-8137-3652-3 Lockwasher for M8 Screw 15076-11 78-8137-3653-1 Crossbar, Flap Folder 15076-12 78-8137-3654-9 Rail Linear Guide 15076-13 78-8023-2334-1 Screw-Soc. Hd., Hex. Soc.M6 X 25 15076-14 78-8137-3655-6 Stud - Cylinder 15076-15 78-8094-6339-7 Washer - Flat, M16 15076-16 78-8094-6338-9 Nut - Self Locking, M16 15076-17 26-1003-7963-0 Screw - Soc. Hd. M8 X 16 15076-18 78-8017-9318-9 Washer-Plain-Metric M8 15076-20 26-1017-3315-7 Swinging Flange 15076-21 78-8094-6335-5 Stud - Cylinder 15076-22 78-8056-3965-1 Ring - 8 DIN 6799 15076-23 78-8091-0315-9 Elbow - 3199.08.13 15076-24 26-1005-6893-5 90 Degree Elbow 15076-25 26-1017-3313-2 Limit Switch SME-8M-DS-24V 15076-26 78-8057-5747-9 Mount, Cylinder Rod End 15076-27 78-8137-3656-4 Spacer - Cylinder 15076-28 78-8091-0775-4 Nut - M12 X 1.25 15076-29 78-8137-3657-2 Cover - Cylinder, R/H 78-8137-3658-0 Cover - Cylinder, L/H 15076-30 78-8129-6103-1 Screw - Special, M4 X 10 15076-31 78-8137-3659-8 Crossbar, Column 15076-32 26-1003-5829-5 Screw Hex Hd..M6 X 12 15076-33 26-1000-0010-3 Washer - Flat M6 15076-34 78-8137-3660-6 Quick Exhaust 15076-35 78-8060-7532-7 Nut M12 Self-Locking 15076-36 78-8017-9059-9 Washer-Flat For M12 Screw 15076-37 78-8060-7818-0 Screw, Hex Hd.. M4 X 12 15076-38 78-8005-5740-3 Washer Plain - Metric M4 Nick.

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Figure 15077

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Figure 15077

Ref. No. 3M Part No. Description

15077-1 78-8137-3661-4 Support - Side Flap Folder 15077-2 78-8137-3662-2 Arm - Rear Flap Folder 15077-3 78-8137-3663-0 Support NSK 15077-4 78-8137-3664-8 Spacer - Flap Folder 15077-5 78-8119-8809-2 Rear Flap Folder Assy 15077-6 78-8119-8811-8 Flap Folder Assy - Rear 15077-7 78-8091-0554-3 Shaft - Flap Folder 15077-8 78-8023-2410-9 Bearing - 6000-2RS O.D. M26 15077-9 78-8091-0389-4 Spacer - Bearing 15077-10 78-8054-8944-6 Shaft - 12 X M51 15077-11 78-8057-5747-9 Mount, Cylinder Rod End 15077-12 78-8137-3665-5 Spacer 15077-13 78-8137-3666-3 Spacer For Cylinder 15077-14 78-8054-8946-1 Shaft - 5/8 X M51 15077-15 78-8119-8810-0 Pivot - Rear Flap Folder 15077-16 78-8137-3667-1 Spacer - Rear Flap Folder 15077-17 78-8137-3668-9 Screw, Soc. Hd. Hex Soc M5 X 65 15077-18 26-1003-5829-5 Screw Hex Hd.. M6 X 12 15077-19 78-8094-6166-4 Washer - Star, M6 15077-20 78-8005-5741-1 Washer - Flat, M5 15077-21 26-1005-6859-6 Nut Self Locking M-5 15077-22 26-1003-5829-5 Screw Hex Hd.. M6 X 12 15077-23 78-8010-7169-3 Screw - Metric, M6 X 12, Hex Hd.. 15077-24 78-8057-5748-7 Mount, Cylinder Rod End 15077-25 78-8137-3669-7 Bracket 15077-26 78-8076-5076-3 Extension Flap Folder 15077-27 78-8010-7169-3 Screw-Metric, M6 X 12, Hex Hd. 15077-28 78-8017-9066-4 Screw - Metric, M5 X 12 15077-29 78-8137-3670-5 Cover - Rear 15077-30 78-8114-4627-3 Side Flap Folder Assy 15077-31 78-8100-1079-9 Side Flap Folder 15077-32 78-8100-1077-3 Block 15077-33 78-8100-1080-7 Plate - Side Flap Folder 15077-34 78-8017-9318-9 Washer - Plain - Metric M8 15077-35 26-1003-7966-3 Screw, Soc. Hd Hex Soc M8 X 30 15077-36 78-8010-7209-7 Screw, Soc. Hd.M6 X 12 15077-37 78-8042-2919-9 Washer - Triple, M6 15077-38 78-8060-7863-6 Threaded Rod M6 X 20 15077-39 78-8076-4546-6 Knob 15077-40 78-8114-4633-1 Screw - Soc. Hd. Hex Hd. M8 X 100 15077-41 78-8017-9318-9 Washer - Plain - Metric M8 15077-42 78-8017-9313-0 Nut Self Locking M8 Nick. Pl. 15077-43 26-1000-0010-3 Washer - Flat M6. 15077-44 78-8017-9079-7 Ring - Snap For M15 Shaft 15077-45 78-8114-4633-1 Screw - Soc. Hd. Hex Hd.. M8 X 100 15077-46 26-1004-5507-5 Washer M8 15077-47 78-8017-9313-0 Nut Self Locking M8 Nick. Pl. 15077-48 26-1003-5842-8 Screw Hex Hd..M8 X 20 15077-49 78-8100-0833-0 Washer - M8 15077-50 78-8017-9318-9 Washer - Plain - Metric M8 15077-51 26-1003-7964-8 Screw Soc. Hd. Hex Soc. Dr., M8 X 20 15077-52 78-8017-9318-9 Washer - Plain - Metric M8 15077-53 78-8005-5736-1 Lock Washer - For M8 Screw 15077-54 78-8129-6468-8 Union - Straight, BVND-M207 15077-55 78-8129-6469-6 Nut 15077-56 26-1002-5820-6 Screw - Hex Hd. M5 X 16 15077-57 78-8005-5741-2 Washer - Flat, M5 15077-58 78-8137-3671-3 Cover - Upper 15077-59 78-8054-8937-0 Shaft - 12 X M100 15077-60 78-8017-9059-9 Washer-Flat for M12 Screw 15077-61 78-8056-3965-1 Ring - 8 DIN 6799

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Figure 15078

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Figure 15078

Ref. No. 3M Part No. Description

15078-1 78-8137-3672-1 Fixing Bracket, Box

15078-2 26-1004-5507-5 Washer M8

15078-3 26-1003-5842-8 Screw Hex Hd.. M8 X 20

15078-4 78-8137-3673-9 Fixing Spacer, Box

15078-5 78-8091-0656-6 Screw - Hex. Soc. Hd. M8 X 12

15078-6 78-8017-9318-9 Washer - Plain - Metric M8

15078-7 78-8137-3674-7 Pneumatic Box W/INS

15078-8 78-8137-3675-4 Pneumatic Box Gate W/INS

15078-9 78-8119-8549-4 Lock "Southco"

15078-10 78-8119-8548-6 Foam Rubber

15078-11 78-8137-3676-2 Fixing Plate For Gate

15078-12 78-8129-6293-0 Hinge

15078-13 26-1003-7957-2 Screw Soc. Hd. Hex Hd.. M6 X 16

15078-14 78-8137-3677-0 Flow Regulator Support

15078-15 26-1003-7957-2 Screw Soc. Hd. Hex Hd.. M6 X 16

15078-16 26-1000-0010-3 Washer - Flat M6

15078-17 78-8137-3678-8 Cover For Pneumatic Box

15078-18 78-8137-3679-6 Plate - Pneumatic Box

15078-19 78-8017-9066-4 Screw - Metric, M5 X 12

15078-20 78-8137-3680-4 Adhesive Label - Pneumatic Box

15078-21 78-8114-5064-8 Cap

15078-22 78-8091-0656-6 Screw - Hex. Soc. Hd. M8 X 12

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Optional

OPTIONAL

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Figure 15079 / 1

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Figure 15079 / 1

Ref. No. 3M Part No. Description

15079-1 78-8137-3681-2 Frame - Conveyor 15079-2 78-8129-6370-6 Leg Assy 15079-3 78-8137-3682-0 Leg Assy L=600 15079-4 78-8129-6096-7 Leg 15079-5 78-8129-6371-4 Label - Leg 15079-6 78-8137-0641-9 Pad - Foot 15079-7 78-8137-3683-8 Leg - Inner 15079-8 78-8137-3684-6 Label - Leg 15079-9 78-8137-0635-1 Clamp - Leg 15079-10 78-8129-6100-7 Bracket 15079-11 26-1003-7963-0 Screw - Soc. Hd. M8 X 16 15079-12 78-8017-9318-9 Washer - Plain - Metric M8 15079-13 78-8137-3685-3 Proﬁ le 15079-14 26-1003-7949-9 Screw Soc. Hd. Hex Soc. M5 X 12 15079-15 78-8137-3686-1 Cover - Front, R/H 15079-16 78-8137-3687-9 Cover - Front, L/H 15079-17 78-8137-3688-7 Cover - Rear R/H 15079-18 78-8137-3689-5 Cover - Short 15079-19 78-8017-9066-4 Screw - Metric, M5 X 12 15079-20 78-8137-3690-3 Housing - Wire 15079-21 78-8137-3691-1 Cover - Bottom 15079-22 26-1003-7957-2 Screw Soc. Hd. Hex Hd.. M6 X 16 15079-23 26-1000-0010-3 Washer - Flat M6 15079-24 78-8137-3692-9 Plate - Cover 15079-25 78-8017-9066-4 Screw - Metric, M5 X 12 15079-26 78-8137-3693-7 Bracket for Bulkhead 15079-27 26-1003-7957-2 Screw Soc. Hd. Hex Hd.. M6 X 16 15079-28 78-8042-2919-9 Washer - Triple, M6 15079-29 78-8137-3694-5 Proﬁ le - Cover 15079-30 26-1003-7957-2 Screw Soc. Hd. Hex Hd.. M6 X 16 15079-31 26-1000-0010-3 Washer - Flat M6 15079-32 78-8137-3695-2 Housing - Wire 15079-33 26-1003-7957-2 Screw Soc. Hd. Hex Hd.. M6 X 16 15079-34 26-1000-0010-3 Washer - Flat M6 15079-35 78-8137-3696-0 Cover for Housing - Wire 15079-36 78-8032-0382-3 Screw-Soc.Hex Hd..M5 X 16 Zinc.Pl 15079-37 78-8005-5741-1 Washer - Flat, M5 15079-38 78-8137-3697-8 Bracket For Housing - Wire 15079-39 26-1003-7957-2 Screw Soc. Hd. Hex Hd.. M6 X 16 15079-40 26-1000-0010-3 Washer - Flat M6 15079-41 78-8137-3698-6 Housing - Wire 15079-42 26-1003-7957-2 Screw Soc. Hd. Hex Hd.. M6 X 16 15079-43 26-1000-0010-3 Washer - Flat M6 15079-44 78-8137-3699-4 Cover For Housing - Wire 15079-45 78-8017-9066-4 Screw - Metric, M5 X 12 15079-46 78-8137-3700-0 Block - Support 15079-47 26-1003-7964-8 Screw Soc. Hd. Hex Soc. Dr., M8 X 20 15079-48 78-8094-6227-4 Washer - Special, /8 15079-49 78-8137-3701-8 Proﬁ le, Support - Drive 15079-50 78-8017-9066-4 Screw - Metric, M5 X 12 15079-51 78-8098-9076-3 Caster 15079-52 78-8060-8124-2 Spacer - Caster 15079-53 78-8129-6105-6 Bracket - Wheel 15079-54 78-8017-9059-9 Washer-Flat For M12 Screw 15079-55 78-8060-7532-7 Nut M12 Self-Locking 15079-56 78-8129-6104-9 Set Screw - M8 X 8 15079-57 78-8137-3702-6 Wheel Set- /80

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Figure 15079 / 2

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800rf

Figure 15079 / 2

Ref. No. 3M Part No. Description

15079-1 78-8137-3703-4 Support - Plate Connectors

15079-2 26-1003-7957-2 Screw Soc. Hd. Hex Hd.. M6 X 16

15079-3 26-1000-0010-3 Washer - Flat M6

15079-4 78-8137-3704-2 Carter Protection Connectors

15079-5 26-1003-5820-4 Screw - Hex Hd..M-5 X 12

15079-6 78-8005-5741-1 Washer - Flat, M5

15079-7 78-8137-3705-9 Basing Housing M12

15079-8 78-8032-0379-9 Screw - Soc. Hd. Hex Hd.. M4 X 16

15079-9 78-8005-5740-3 Washer Plain-Metric M4 Nick.

15079-10 78-8137-3706-7 Plate - Photocell/Reﬂ ector

15079-11 78-8137-3707-5 Bracket - Photocell

15079-12 26-1003-7957-2 Screw Soc. Hd. Hex Hd.. M6 X 16

15079-13 78-8042-2919-9 Washer - Triple, M6

15079-14 78-8076-4929-4 Security Switch AZ15ZVR

15079-15 78-8076-4532-6 Cord Grip

15079-16 78-8032-0382-3 Screw - Soc. Hex Hd.. M5X16 Zinc.Pl

15079-17 78-8005-5741-1 Washer - Flat, M5

15079-18 78-8137-3708-3 Roller Assy - L=650

15079-19 78-8137-3709-1 Roller - L=650

15079-20 78-8137-3710-9 Shaft - Roller

15079-21 78-8656-3972-4 E-Ring M12

15079-22 78-8137-3711-7 Roller Assy - L=220

15079-23 78-8137-3712-5 Roller - L=220

15079-24 78-8137-3713-3 Shaft - Roller

15079-25 78-8137-3714-1 Bracket - Roller

15079-26 78-8137-3715-8 Bracket - Roller

15079-27 78-8017-9066-4 Screw - Metric, M5X12

15079-28 78-8114-4824-6 PhotocelL E3F2-R2B4-P1-E

15079-29 78-8076-5057-3 Reﬂ ector E39-R1

15079-30 78-8137-3716-6 Screw - Soc. Hd. Hex Hd.. M3 X 10

15079-31 78807645383 Washer - Flat, M3

15079-32 78805955172 Nut-Self-Locking M3 Zinc. Pl.

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Figure 15082 / 1

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Figure 15082 / 1

Ref. No. 3M Part No. Description

15082-1 78-8137-3745-5 Pneumatic Unit

15082-2 78-8137-3746-3 Regulator - Air Pressure 0-6 ATM

15082-3 78-8137-3747-1 Regulator - Air Pressure 0-10 ATM

15082-4 78-8119-8618-7 Union - Multiple, 33041008

15082-5 78-8076-4664-7 Union - Female

15082-6 78-8137-3748-9 Multipolar Connector

15082-7 78-8137-3749-7 Speed Regulator Assy

15082-8 78-8137-3750-5 Regulator W/Gauge - Pressure

15082-9 78-8091-0315-9 Elbow - 3199.08.13

15082-10 78-8060-7529-3 Nut GRM 3/8"

15082-11 78-8137-3751-3 Regulator w/Gauge - Pressure

15082-12 78-8137-3752-1 Flow Regulator

15082-13 78-8119-8628-6 Union - Elbow, 31990817

15082-14 78-8137-3753-9 Cylinder For Columns

15082-15 78-8094-6277-9 Union - Tee, 31040800

15082-16 78-8137-3660-6 Quick Exhaust

15082-17 78-8057-6170-3 Tee - M6 Tubing

15082-18 78-8137-3754-7 Blocking Module

15082-19 78-8094-6079-9 Union - Y, Female

15082-20 78-8057-5735-4 Fitting - Reducer

15082-21 78-8057-6170-3 Tee - M6 Tubing

15082-22 78-8137-3755-4 Cylinder Assy - /40 Stroke 100

15082-23 78-8137-3756-2 Cylinder Assy - /25 Stroke 60

15082-24 78-8119-8652-6 Exhaust Valve Assy

15082-25 78-8137-3757-0 Cylinder Assy - /16 Stroke 50

15082-26 78-8137-3758-8 Cylinder - Barrier

15082-27 78-8137-3759-6 Cylinder Assy - /40 Stroke 200

15082-28 78-8137-3760-4 Cylinder Assy

15082-29 78-8137-3761-2 Cylinder Assy - /40 Stroke 170

15082-30 78-8119-8639-3 Union - Elbow, 31820800

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V6A

27

28

V11B

21

Cilindri fermascatole

2

21

V11A

V5B

29

Cilindro centratore

Cilindro gate

23

V10B

V9B

23

22

Cilindro chiudifalda 1

V10A

Cilindro chiudifalda 2

V9A

24

V7B V7A

V8B V8A

25

Cilindro spatola

V6B

Cilindro motorizzazioni

28

31

30

3032

32

V5A

V5BV6BV6A

V8AV8BV10AV10B V11AV11BV7B V7AV2AV1A

V9A

V9BV4BV3B

V1A

5

800rf-NA

20 20

19

19 19

19

18

Blocco pressatori

18 18

18

14

1414

V2A

17

Cilindri colonne

14

16

16 16

16

84

15

V4B

15

V3B

33

Figure 15082 / 2

2012 0DUFK

34

800rf

Figure 15082 / 2

Ref. No. 3M Part No. Description

15082-31 78-8119-8640-1 Union - Elbow, 31820600

15082-32 78-8057-5735-4 Fitting - Reducer

15082-33 78-8091-0350-6 Union - Special

15082-34 78-8076-4666-2 Elbow - Bulkhead

15082-35 78-8013-9935-9 Valve - Quick Exhaust

15082-36 26-1005-6909-9 Elbow

15082-37 78-8076-4672-0 Union - Straight, Female

15082-38 78-8137-3762-0 Locking Plate

15082-39 78-8137-3638-2 Junction

15082-40 78-8137-3763-8 Locking Module

15082-41 78-8091-0315-9 Elbow - 3199.08.13

15082-42 26-1005-6893-5 90 Degree Elbow

15082-43 78-8137-3764-6 Cylinder DNCKE /40 Stroke 450

15082-44 26-1017-3315-7 Swinging Flange

15082-45 26-1005-6893-5 90 Degree Elbow

15082-46 78-8137-3765-3 Linear Unit DFM-40-B-P-A-KF

15082-47 78-8137-3766-1 Flow Regulator

15082-48 26-1017-3315-7 Swinging Flange

15082-49 78-8076-5170-4 Cylinder DNU-40-100-PPV-A-SN

15082-50 78-8091-0315-9 Elbow - 3199.08.13

15082-51 78-8137-3767-9 Cylinder DNC-40-170-PPV-A

15082-52 26-1017-3315-7 Swinging Flange

15082-53 78-8137-3768-7 Compact Cylinder ADNP-50-15

15082-54 78-8137-3769-5 Swinging Flange SNCB-50

15082-55 78-8137-3770-3 Flow Regulator GRLA - 1/8

15082-56 78-8076-5169-6 Cylinder DSN-25-60-P

15082-57 26-1017-3313-2 Limit Switch SME-8M-DS-24V

15082-58 78-8119-8655-9 Union - 31010419

15082-59 78-8057-5732-1 Fitting - Elbow

15082-60 78-8137-3771-1 Fixing Kit SMBR-8-16

15082-61 78-8076-5171-2 Cylinder DSNU 16-50-PPV-A

15082-62 78-8091-0315-9 Elbow - 3199.08.13

15082-63 26-1017-3315-7 Swinging Flange

15082-64 78-8137-3772-9 Cylinder DNCB-40-200-PPV-A

800rf-NA

85

2012 0DUFK

800rf

14

41

41 41

44 43

23

55 55

5555

4344

25

59

57

41

24

24 18

35

37

36

42

58

42

27

26

18

45

40

6262

45

6262

46

38

3940

39

38

56

22

47 47

48 49

48

47

60

49

47

6160

61

63

29

50 50

52 51

52

28

64

51

64

53

Figure 15082 / 3

800rf-NA

86

54

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800rf

Figure 15082 / 3

Ref. No. 3M Part No. Description

15082-46 78-8137-3765-3 Linear Unit DFM-40-B-P-A-KF

15082-47 78-8137-3766-1 Flow Regulator

15082-48 26-1017-3315-7 Swinging Flange

15082-49 78-8076-5170-4 Cylinder DNU-40-100-PPV-A-SN

15082-50 78-8091-0315-9 Elbow - 3199.08.13

15082-51 78-8137-3767-9 Cylinder DNC-40-170-PPV-A

15082-52 26-1017-3315-7 Swinging Flange

15082-53 78-8137-3768-7 Compact Cylinder ADNP-50-15

15082-54 78-8137-3769-5 Swinging Flange SNCB-50

15082-55 78-8137-3770-3 Flow Regulator GRLA - 1/8

15082-56 78-8076-5169-6 Cylinder DSN-25-60-P

15082-57 26-1017-3313-2 Limit Switch SME-8M-DS-24V

15082-58 78-8119-8655-9 Union - 31010419

15082-59 78-8057-5732-1 Fitting - Elbow

15082-60 78-8137-3771-1 Fixing Kit SMBR-8-16

15082-61 78-8076-5171-2 Cylinder DSNU 16-50-PPV-A

15082-62 78-8091-0315-9 Elbow - 3199.08.13

15082-63 26-1017-3315-7 Swinging Flange

15082-64 78-8137-3772-9 Cylinder DNCB-40-200-PPV-A

800rf-NA

87

2012 0DUFK

800rf

99

98

67

66

41

8

5

5 6

6

6 5

89

6

5

64

65

86 81

86

77

78

5

6

54

54 53

53 21

7

21

7

31 30

30

31

78

17

16

22

56

58 71

58-71

5

55

52

72

72 73

73

6

39

39 38

38

6

59

4

59

15

24

63

32

40

57

107

81

5

5 6

6

4

109

108

1

111

112

51

94

75

74

96

96 97

97

94

46

110

68

61

61 62

62

104

105

70

3-70

3

47

48

50

4

103

106

69

2-69

2

49

Figure 15294 / 1

800rf-NA

78

76

76-91

91

88

100

42

102

102 101

101

41

46

74

75

2012 0DUFK

3M 800rf, 40800 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual