3M 800af-s User Manual

™

3M-Matic

Instructions and Parts List

800af-s Type 10500

Stainless Steel

Adjustable

Case Sealer

Important Safety

Information

BEFORE INSTALLING OR
OPERATING THIS
EQUIPMENT
Read, understand, and follow all
safety and operating instructions.

with

™

AccuGlide SST

Taping Heads

Serial No.

For reference, record machine serial number here.

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06
St. Paul, MN 55144-1000

Spare Parts

It is recommended you

immediately order the spare
parts listed in the "Spare
Parts/Service Information"
section. These parts are
expected to wear through
normal use, and should be
kept on hand to minimize
production delays.

3M-Matic, AccuGlide, and Scotch are
Trademarks of 3M, St. Paul, MN 55144-1000

Printed in U.S.A.

© 3M 2005 44-0009-2040-3 (A)

Replacement Parts and Service Information

To Our Customers:To Our Customers:

To Our Customers:

To Our Customers:To Our Customers:

®®

®

This is the 3M-Matic™/AccuGlide™/ScotchThis is the 3M-Matic™/AccuGlide™/Scotch

This is the 3M-Matic™/AccuGlide™/Scotch

This is the 3M-Matic™/AccuGlide™/ScotchThis is the 3M-Matic™/AccuGlide™/Scotch
been set up and tested in the factory with Scotchbeen set up and tested in the factory with Scotch

been set up and tested in the factory with Scotch

been set up and tested in the factory with Scotchbeen set up and tested in the factory with Scotch
assistance or replacement parts are needed, call or fax the appropriateassistance or replacement parts are needed, call or fax the appropriate

assistance or replacement parts are needed, call or fax the appropriate

assistance or replacement parts are needed, call or fax the appropriateassistance or replacement parts are needed, call or fax the appropriate
number listed below.number listed below.

number listed below.

number listed below.number listed below.

Included with each machine is an Instructions and Parts List manual.Included with each machine is an Instructions and Parts List manual.

Included with each machine is an Instructions and Parts List manual.

Included with each machine is an Instructions and Parts List manual.Included with each machine is an Instructions and Parts List manual.

Technical Assistance:Technical Assistance:

Technical Assistance:

Technical Assistance:Technical Assistance:

3M-Matic™ Helpline – 1-800/328 1390. Please provide the customer support
coordinator with the machine number, machine type/model and serial number. If
you have a technical question that does not require an immediate response, you

®®

equipment you ordered. It has equipment you ordered. It has

equipment you ordered. It has

equipment you ordered. It has equipment you ordered. It has

®®

®

®®

tapes. If technical tapes. If technical

tapes. If technical

tapes. If technical tapes. If technical

may Fax it to 651-736-7282.

Replacement Parts and Additional ManualsReplacement Parts and Additional Manuals

Replacement Parts and Additional Manuals

Replacement Parts and Additional ManualsReplacement Parts and Additional Manuals

Order parts by part number, part description and quantity required. Also, when
ordering parts and/or additional manuals, include machine name, number and
type. A parts order form is provided at the back of this manual.

3M/Tape Dispenser Parts3M/Tape Dispenser Parts

3M/Tape Dispenser Parts

3M/Tape Dispenser Parts3M/Tape Dispenser Parts
241 Venture Drive241 Venture Drive

241 Venture Drive

241 Venture Drive241 Venture Drive
Amery, WI 54001-1325Amery, WI 54001-1325

Amery, WI 54001-1325

Amery, WI 54001-1325Amery, WI 54001-1325

Minimum billing on parts orders will be $25.00. Replacement part prices available on request.Minimum billing on parts orders will be $25.00. Replacement part prices available on request.

Minimum billing on parts orders will be $25.00. Replacement part prices available on request.

Minimum billing on parts orders will be $25.00. Replacement part prices available on request.Minimum billing on parts orders will be $25.00. Replacement part prices available on request.

$10.00 restocking charge per invoice on returned parts.$10.00 restocking charge per invoice on returned parts.

$10.00 restocking charge per invoice on returned parts.

$10.00 restocking charge per invoice on returned parts.$10.00 restocking charge per invoice on returned parts.

Note: Outside the U.S., contact the local 3M subsidiary for parts ordering information.

1-800/344 98831-800/344 9883

1-800/344 9883

1-800/344 98831-800/344 9883
FAX# [phone]FAX# [phone]

FAX# [phone]

FAX# [phone]FAX# [phone]

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06
St. Paul, MN 55144-1000

3M-Matic™, AccuGlide™ and Scotch™ are Trademarks of 3M,

St. Paul, MN 55144-1000

Printed in U.S.A.

© 3M 2005 44-0009-1851-4 (F)

Replacement Parts And Service Information

To Our Customers:To Our Customers:

To Our Customers:

To Our Customers:To Our Customers:

®®

®

This is the 3M-Matic™/AccuGlide™/ScotchThis is the 3M-Matic™/AccuGlide™/Scotch

This is the 3M-Matic™/AccuGlide™/Scotch

This is the 3M-Matic™/AccuGlide™/ScotchThis is the 3M-Matic™/AccuGlide™/Scotch
been set up and tested in the factory with Scotchbeen set up and tested in the factory with Scotch

been set up and tested in the factory with Scotch

been set up and tested in the factory with Scotchbeen set up and tested in the factory with Scotch
occur when operating this equipment and you desire a service call oroccur when operating this equipment and you desire a service call or

occur when operating this equipment and you desire a service call or

occur when operating this equipment and you desire a service call oroccur when operating this equipment and you desire a service call or
phone consultation, call, write or fax the appropriate number listed below.phone consultation, call, write or fax the appropriate number listed below.

phone consultation, call, write or fax the appropriate number listed below.

phone consultation, call, write or fax the appropriate number listed below.phone consultation, call, write or fax the appropriate number listed below.

Included with each machine is an Instructions and Parts List manual.Included with each machine is an Instructions and Parts List manual.

Included with each machine is an Instructions and Parts List manual.

Included with each machine is an Instructions and Parts List manual.Included with each machine is an Instructions and Parts List manual.

SERVICE, REPLACEMENT PARTS AND ADDITIONAL MANUALSSERVICE, REPLACEMENT PARTS AND ADDITIONAL MANUALS

SERVICE, REPLACEMENT PARTS AND ADDITIONAL MANUALS

SERVICE, REPLACEMENT PARTS AND ADDITIONAL MANUALSSERVICE, REPLACEMENT PARTS AND ADDITIONAL MANUALS
AVAILABLE DIRECT FROM:AVAILABLE DIRECT FROM:

AVAILABLE DIRECT FROM:

AVAILABLE DIRECT FROM:AVAILABLE DIRECT FROM:

®®

equipment you ordered. It has equipment you ordered. It has

equipment you ordered. It has

equipment you ordered. It has equipment you ordered. It has

®®

®

®®

tapes. If any problems tapes. If any problems

tapes. If any problems

tapes. If any problems tapes. If any problems

Order parts by part number, part description and quantity required. Also, when
ordering parts and/or additional manuals, include machine name, number and type.

3M-Matic™, AccuGlide™ and Scotch™ are Trademarks of 3M,

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06
St. Paul, MN 55144-1000

St. Paul, MN 55144-1000

Printed in U.S.A.

© 3M 2005 44-0009-1852-2(E)

Instruction ManualInstruction Manual

Instruction Manual

Instruction ManualInstruction Manual

800af-s Stainless Steel Adjustable Case Sealer800af-s Stainless Steel Adjustable Case Sealer

800af-s Stainless Steel Adjustable Case Sealer

800af-s Stainless Steel Adjustable Case Sealer800af-s Stainless Steel Adjustable Case Sealer
Type 10500Type 10500

Type 10500

Type 10500Type 10500

This instruction manual is divided into two sections as follows:This instruction manual is divided into two sections as follows:

This instruction manual is divided into two sections as follows:

This instruction manual is divided into two sections as follows:This instruction manual is divided into two sections as follows:

Section ISection I

Section I Includes all information related to installation, operation and parts for the case sealer.

Section ISection I
Section IISection II

Section II Includes specific information regarding the AccuGlide™ SST 2 Inch Taping Heads.

Section IISection II

Table of ContentsTable of Contents

Table of Contents

Table of ContentsTable of Contents

Intended Use ................................................................................................................................... 1

Equipment Warranty and Limited Remedy ..................................................................................... 2

Contents – 800af-s Stainless Steel Adjustable Case Sealer ......................................................... 2

Important Safeguards ..................................................................................................................... 3 - 6

Specifications .................................................................................................................................. 7 - 11

Set-Up Procedure ........................................................................................................................... 12 - 15

Receiving and Handling ....................................................................................... 12

Machine Set-Up .................................................................................................. 12 - 15

Initial Start-Up of Case Sealer ............................................................................. 15

Operation ......................................................................................................................................... 16 - 25

Case Sealer Components ................................................................................... 16 - 18

Operation "Warnings" ......................................................................................... 19

Tape Loading/Threading ...................................................................................... 19

Box Size Set-Up ................................................................................................. 20 - 24

Box Sealing ........................................................................................................ 24

Box Jams ............................................................................................................ 25

Page Page

Page

Page Page

Maintenance .................................................................................................................................... 26 - 29

Cleaning .............................................................................................................. 26

Lubrication .......................................................................................................... 26

Drive Belt Replacement/Tension Adjustment ...................................................... 27 - 28

Air Line Filter ...................................................................................................... 29

Circuit Breaker .................................................................................................... 29

Knife Replacement, Taping Heads ...................................................................... 29

Adjustments .................................................................................................................................... 30 - 32

Gate Operation ................................................................................................... 30

Drive Belt Tension ............................................................................................... 30

Taping Head Adjustments ................................................................................... 30

Upper Taping Head Leveling ................................................................................ 31

Gate Pressure Regulator ..................................................................................... 32

Gate Stroke Setting ............................................................................................ 32

(Table of Contents continued on next page)

i

Table of Contents Table of Contents

Table of Contents (Continued)

Table of Contents Table of Contents

Special Set-Up Procedure ................................................................................................................ 34 - 37

Changing Drive Belt Height ................................................................................. 34

Changing the Tape Leg Length............................................................................ 35

Outer Column Re-Positioning .............................................................................. 36 - 37

Troubleshooting ............................................................................................................................... 38 - 39

Troubleshooting Guide ........................................................................................ 38 - 39

Pneumatic Diagram ......................................................................................................................... 40

Electrical Diagram ........................................................................................................................... 41 - 42

Spare and Miscellaneous Parts ....................................................................................................... 44

Spare Parts ........................................................................................................ 44

Label Kit ............................................................................................................. 44

Tool and Parts Kit ............................................................................................... 44

Replacement Parts Ordering Information and Service .......................................... 44

Options/Accessories ....................................................................................................................... 45

Replacement Parts Illustrations and Parts Lists ..................................................... (Yellow Section) 46 - 90

PagePage

Page

PagePage

Section Section

Section

Section Section

II II

– AccuGlide– AccuGlide

II

– AccuGlide™

II II

– AccuGlide– AccuGlide

(See Section II for Table of Contents)

SST 2 Inch Taping HeadsSST 2 Inch Taping Heads

SST 2 Inch Taping Heads

SST 2 Inch Taping HeadsSST 2 Inch Taping Heads

ii

Intended Use

The intended use of the 3M-Matic™ 800af-s Stainless Steel Adjustable Case Sealer with AccuGlide™ SST
Taping Heads is to automatically seal the top and bottom center seams of regular slotted containers without the

need for an operator. It will accept filled regular slotted containers from an existing conveyor, fold the top flaps
and apply a "C" clip of Scotch® pressure-sensitive film box sealing tape to the top and bottom center seams of
the box. An integral gate provides the proper spacing of incoming boxes. Infeed conveyor speed must not
exceed 0.3 m/s [60 F.P.M.] maximum. The machine has been designed and tested for use with Scotch
pressure-sensitive film box sealing tape.

®

3M-Matic™ 800af-s Stainless Steel Adjustable Case Sealer, Type 10500

1

Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL
OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED
WARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR
PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM OR
USAGE OF TRADE:

3M sells its 3M-Matic™ 800af-s Type 10500 with the following warranties:

1. The drive belts and the taping head knives, springs and rollers will be free from all defects for ninety (90)
days after delivery.

2. All other taping head parts will be free from all defects for three (3) years after delivery.

3. All other parts will be free from all defects for two (2) years after delivery.

If any part is proved to be defective within its warranty period, then the exclusive remedy and 3M’s and seller’s
sole obligation shall be, at 3M’s option, to repair or replace the part, provided the defective part is returned
immediately to 3M’s factory or an authorized service station designated by 3M. A part will be presumed to have
become defective after its warranty period unless the part is received or 3M is notified of the problem no later
than five (5) calendar days after the warranty period. If 3M is unable to repair or replace the part within a
reasonable time, then 3M at its option, will replace the equipment or refund the purchase price. 3M shall have
no obligation to provide or pay for the labor required to install the repaired or replacement part. 3M shall have
no obligation to repair or replace (1) those parts failing due to operator misuse, carelessness, or due to any
accidental cause other than equipment failure, or (2) parts failing due to non-lubrication, inadequate cleaning,
improper operating environment, improper utilities or operator error.

Limitation of Liability: 3M and seller shall not be liable for direct, indirect, special, incidental or consequential
damages based upon breach of warranty, breach of contract, negligence, strict liability or any other legal theory.

The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by a
written agreement signed by authorized officers of 3M and seller.

Contents – 800af-s Stainless Steel Adjustable Case Sealer

(1) 800af-s Stainless Steel Adjustable Case Sealer, Type 10500
(1) Tool/Spare Parts Kit
(1) Instruction and Parts Manual

Scotch

T

®

, AccuGlideTM, and 3M-MaticTM are Trademarks of 3M, St. Paul, Minnesota 55144-1000

2

Important Safeguards

This safety alert symbol identifies

important messages in this manual.
READ AND UNDERSTAND THEM BEFORE
INSTALLING OR OPERATING THIS
EQUIPMENT.

Explanation of Signal Word Consequences

WARNING:

CAUTION:

Indicates a potentially hazardous
situation, which, if not avoided,
could result in death or serious
injury and/or property damage.

Indicates a potentially hazardous
situation, which, if not avoided,
may result in minor or moderate
injury and/or property damage.

WARNING

• To reduce the risk associated with

mechanical and electrical hazards:

− Read, understand and follow all safety and

operating instructions before operating or
servicing the case sealer

− Allow only properly trained and qualified

personnel to operate and/or service this
equipment

− Turn electrical and air supply off and

disconnect before performing any
adjustments, maintenance or servicing the
machine or taping heads

WARNING (continued)

• To reduce the risk associated with impact

hazards:

− Always use appropriate supporting means

when working under the upper drive assembly

− Turn air supply off and be sure flap kicker is

down before servicing

− Never operate this equipment with safety

interlocks or guarding removed

• To reduce the risk associated with sharp

blade hazards:

− Keep hands and fingers away from tape cutoff

blades under orange blade guards. The
blades are extremely sharp

• To reduce the risk associated with fire and

explosion hazards:

− Do not operate this equipment in potentially

flammable/explosive environments

• To reduce the risk associated with muscle

strain:

− Use the appropriate rigging and material

handling equipment when lifting or
repositioning this equipment

− Use proper body mechanics when removing

or installing taping heads that are moderately
heavy or may be considered awkward to lift

− Use proper body mechanics when removing

or clearing jammed boxes from the machine

• To reduce the risk associated with pinch,

entanglement and impact hazards:

− Do not leave the machine running while

unattended

− Turn the machine off while not in use

− Never attempt to work on any part of the

machine, load tape, or remove jammed boxes
from the machine while the machine is
running

− Keep away from moving belts and

pneumatically controlled kicker

• To reduce the risk associated with

hazadous voltage:

− Position electrical cord away from foot and/or

vehicle traffic

CAUTION

• To reduce the risk associated with pinch

and entanglement hazards:

− Keep hands clear of the upper head support

assembly as boxes are transported through
the machine

− Always feed boxes into the machine by

pushing only from the end of the box

− Keep hands, hair, loose clothing, and jewelry

away from moving belts and taping heads

• To reduce the risk associated with pinch

hazards:

− Keep away from the pneumatically controlled

upper drive assembly and box centering
guides when air and electric supplies are on

3

Important Safeguards (Continued)

This safety alert symbol identifies

important messages in this manual.
READ AND UNDERSTAND THEM BEFORE
INSTALLING OR OPERATING THIS
EQUIPMENT.

Important – In the event the following safety labels are damaged or destroyed, they must be replaced to
ensure operator safety. Replacement part numbers for individual labels are shown in Figures 1-1, or a label kit,

part number 78-8133-9619-5, is available that includes all labels used on the machine.

Figure 1-1 – Replacement Labels/3M Part Numbers

4

5

Important Safeguards (Continued)

WARNING

• To reduce the risk associated with

mechanical and electrical hazards:

− Allow only properly trained and qualified

personnel to operate and/or service this
equipment

Operator Skill Level Descriptions

Skill 1 - Machine Operator

This operator is trained to use the machine with the
machine controls, to feed cases into the machine,
make adjustments for different case sizes, to change
the tape and to start, stop and restart production.

Important – the factory manager must ensure
that the operator has been properly trained on
all the machine functions before starting work.

Skill 2 - Mechanical Maintenance Technician

This operator is trained to use the machine as the
MACHINE OPERATOR and in addition is trained to
work with the safety protection disconnected, to
check and adjust mechanical parts, to carry out
maintenance operations and repair the machine. He is
not qualified to work on live electrical components.

Skill 2a - Electrical Maintenance Technician

This operator is trained to use the machine as the
MACHINE OPERATOR and in addition is trained to
work with the safety protection disconnected, to make
adjustments, to carry out maintenance operations and
repair the electrical components of the machine. He is
qualified to work on live electrical panels, connector
blocks, control equipment, etc.

Skill 3 - Specialist From the Manufacturer

Skilled operator sent by the manufacturer or its
agent to perform complex repairs or modifications,
when agreed with the customer.

Operator's Skill Levels Required to Perform the Main Operations on Machine

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Specifications

1. Power Requirements:

Electrical – 115 VAC, 60 Hz, 3.8 Amp (440 watts)

Pneumatic – 6.5 bar gauge pressure [95 PSIG], 2.5 SCFM

75 liter/minute @ 21° C., 1.01 bar maximum at maximum cycle rate.
A pressure regulator/filter is included.

The machine is equipped with two 1/6 HP gearmotors and comes with an 2.4 m [8 foot] standard neoprene
covered power cord and a grounded plug. Contact your 3M Representative for power requirements not listed
above.

2. Operating Rate:

Note - Machine is shipped with both cams (A and B) installed. To obtain production rate shown
with dotted line (cam A only), cam B must be removed. See "Adjustments – Gate Operation".

(continued)

7

Specifications (Continued)

3. Operating Conditions:

Use in a relatively clean environments at 5o to 40o C [40o to 105o F] with clean, dry boxes.

Important – Machine should not be washed down .

WARNING

• To reduce the risk associated with fire and

explosion hazards:

−Do not operate this equipment in potentially

flammable/explosive environments

4. Tape:

Scotch® pressure-sensitive film box sealing tapes.

5. Tape Width:

36 mm [1-1/2 inch] minimum to 48 mm [2 inch] maximum

6. Tape Roll Diameter:

Up to 405 mm [16 inch] maximum on a 76.2 mm [3 inch] diameter core.
(Accommodates all system roll lengths of Scotch® film tapes.)

7. Tape Application Leg Length – Standard:

70 mm ±6 mm [2-3/4 inch ±1/4 inch]

8. Box Board:

Style – regular slotted containers – RSC
125 to 275 P.S.I. bursting test, single wall B or C flute.

IMPORTANT SAFEGUARD

IMPORTANT SAFEGUARD

(continued)

8

Specifications (Continued)

9. Box Weight and Size Capacities:

A. Box Weight, filled – contents must support flaps.

Minimum – weight must be sufficient to hold carton on the conveyor bed with bottom flaps fully closed
or 1.4 kg [3 lb.] minimum.

Maximum – 40 kg [85 lb.]

B. Box Size:

Minimum: Length – 150 mm [6 inches] Maximum: Length – 760 mm [30 inches]

Width – 120 mm [4-3/4 inches] Width – 545 mm [21-1/2 inches]
Height – 120 mm [4-3/4 inches]*

* Boxes lower than 165 mm [6-1/2 inches] and wider than 320 mm [12-1/2 inches] require removal of

compression rollers.

** With columns adjusted to upper position, maximum box height increase to 725 mm [28-1/2 inches] and

minimum box height increases to 225 mm [8-3/4 inches]. See "Special Set-Up Procedure – Outer
Column Re-Positioning".

Note – The case sealer is designed to accommodate most boxes complying with the 1976 FBA and
PMMI*** voluntary standard "Tolerances for Top Opening" regular slotted containers (RSC).

Height – 620 mm [24-1/2 inches]**

Two of the requirements of the standard are the following:

1. The box length is not more than twice the box width.

2. The box length is not more than four times the box depth.

In addition, the box score lines must be sufficient to facilitate automatic flap folding. Certain
environmental conditions, such as high humidity, can be detrimental to automatic flap folding.

***Fibre Box Association, Packaging Machinery Manufacturer's Association

DETERMINE THE BOX LIMITATIONS BY COMPLETING THIS FORMULA:

BOX LENGTH IN DIRECTION OF SEAL MUST BE GREATER THAN .6

BOX HEIGHT

If any of the above criteria are not met boxes should be test run to assure proper machine performance.

(continued)

9

Specifications (Continued)

Dimensions are listed on the following page.

10

10. Machine Dimensions:

WL1 L2 H B F

Minimum

mm 985 1920 3445 1575 - 2185 610 - 890 825
[inches] [38.75] [75.63] [135.63] [62 - 86] [24 - 35] [32.5]

Maximum

mm 985 1920 3445 1575 - 2185 610 - 890 825
[inches] [38.75] [75.63] [135.63] [62 - 86] [24 - 35] [32.5]

L3 L4 C

Minimum

mm 725 800 135 (optional)
[inches] [28.5 [31.5] [5.25]

Maximum

mm 725 800 135 (optional)
[inches] [28.5] [31.5] [5.25]

Weight – 410 kg [900 lbs.] crated (approximate)

370 kg [820 lbs.] uncrated (approximate)

11. Set-Up Recommendations:

• Machine must be level.

• Customer supplied infeed and exit conveyors (if used) should provide straight and level box entry and exit.

• Exit conveyors (powered or gravity) must convey sealed boxes away from machine.

11

Installation and Set-Up

Receiving And Handling

After the machine has been uncrated, examine the case sealer for damage that might have occurred during
transit. If damage is evident, file a damage claim immediately with the transportation company and also
notify your 3M Representative.

Machine Set-Up

It is recommended that the case sealer be set-up and operated with product before placing it in the production
line. This approach will allow your thorough review and familiarization with the 800af-s before subjecting it and
operating personnel to a production situation where time for set-up, adjustments, and operator training usually
becomes limited.

The following instructions are presented in the order recommended for setting up and installing the case sealer.
Following them step by step will result in an installation in your production line that best utilizes the many features
built into the case sealer. Refer to Figure 3-1 and 3-2 to identify the various components and controls of the
machine.

For future reference, record machine serial number on front cover of this instruction manual in the space
provided.

IMPORTANT – Read "Warnings" before attempting to set up the case sealer for operation.

1. Follow "Unpacking Instructions" label attached to corrugated packing cover.

2. Use appropriate material handling equipment to remove the machine from the pallet and move it into position.

Whenever the machine is lifted with a fork truck, insure that the forks span completely across the machine
frame and do not contact any wiring or mechanism under the machine frame. In some cases the lower taping
head may need to be removed to avoid damage.

WARNING

• To reduce the risk associated with muscle strain:

− Use the appropriate rigging and material handling equipment when lifting or repositioning this equipment

2. Remove and discard cable ties on upper head assembly.

3. Install the crank handle on the top of the left column, as shown in Figure 2-1A.

4. Install upper tape drum bracket on the top cross bar, as shown in Figure 2-1B.

5. Install the two infeed end guards. Attach the guards to the infeed end vertical masts, as shown in
Figure 2-1C.

6. Raise upper head assembly (turn crank handle counterclockwise). Install the machine stops (from parts bag).
Mount these stops as shown in Figure 2-1D using lowest hole position on brackets.

7. The lower tape drum bracket assembly is mounted on the lower head in the standard position. Ensure that the
bracket assembly is mounted straight down, as shown in Figure 2-2A. The tape drum bracket assembly can be
pivoted to provide clearance or for retrofit in certain cases.

Lower outboard tape roll mounting (alternate position) –

a. Remove lower taping head from machine.
b. Remove existing tape drum bracket from taping head and replace with bracket/roller assembly (shipped

loose), Figure 2-2B. Replace taping head in machine.

c. Install tape drum bracket (removed from taping head) on exit end of machine lower frame as shown in Figure

2-2B.

12

Installation and Set-Up (Continued)

Figure 2-1 – Installation and Set-Up

Figure 2-2 – Lower Tape Drum Bracket Position

13

Installation and Set-Up (Continued)

8. Install case sealer in production line. When installing the case sealer, be sure to observe the following
guidelines.
a. Case sealer must be installed level – it is not designed to convey boxes uphill.
b. Infeed conveyor must convey boxes to case sealer at a speed not to exceed 0.30 m/s [60 f/m].
c. Precautions must be taken to prevent excessive box pressure against the case sealer infeed gate.

This will help to prevent damage to the boxes and ensure proper performance.

d. Infeed and exit conveyors must provide straight entrance and exit of boxes to/from case sealer and exit

conveyor must positively convey boxes away from machine.

e. Refer to Figure 2-3 for suggested conveyor types that can be used with the case sealer.

Figure 2-3 – Conveyor Systems

9. Adjust case sealer bed height. The adjustable
legs provide different machine bed heights from
610 mm [24 inches] minimum to 890 mm
[35 inches] maximum.

Refer to Figure 2-4 and set the machine bed
height as follows:

a. Block up the machine frame to allow

adequate leg adjustment.

b. Loosen, but do not remove, two M8 x 1.25

mm socket head screws in one leg (use M6
hex key wrench). Adjust the leg length for
the desired machine bed height. Retighten
the two screws to secure the leg. Adjust all
four legs equally.

10. Tape width – the taping heads have been pre­set to accommodate 72 mm [3 inch] wide tape
rolls. To apply narrower width tapes, refer to
Section II, "Adjustments – Tape Web
Alignment".

Figure 2-4 – Conveyor Bed Height Adjustment

14

Installation and Set-Up (Continued)

11. Box size capacity (height) – at its factory
setting, the case sealer handles box sizes up to
620 mm [24-1/2 inches] maximum height. If
larger capacity is needed, the machine can be
adjusted to accommodate up to 725 mm [28-1/2
inches] high boxes. Refer to "Special Set-Up
Procedure – Outer Column
Re-Positioning", for set-up information.

12. Drive Belt Height – drive belt assemblies can be
raised 50 mm [2 inches] to provide better
conveying of tall boxes. Refer to "Special Set­Up Procedure – Changing Drive Belt Height".

13. Pneumatic connection.

depressed and that all packaging materials and
tools are removed from the machine. Do not

plug electrical cord into outlet until ready to
run machine.

– Machines outside the U.S. may be

Note

equipped with 220/240 Volt, 50 Hz systems, or
other electrical requirements compatible with
local practice.

WARNING

• To reduce the risk associated with mechanical and electrical hazards:

− Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or

servicing the machine or taping heads

The case sealer requires a 6.5 bar gauge
pressure [95 PSIG] 75 liter/min @21°C, 1.01
bar [2.5 SCFM] compressed air supply. As
shown in Figure 2-5 an on/off valve, pressure
regulator, and filter are provided to service the
air supply.

Initial Start-Up of Case Sealer

After completing the "Set-Up" procedure, continue
through ""Operation", to be sure case sealer is
properly adjusted to run product.

The main air supply line should be connected to
the on/off valve by means of the barbed fitting
and hose clamp provided on the outer side of
the on/off valve as shown in Figure 2-5. The
customer supplied air hose (5/16 inch [8 mm]
ID) should be slipped over the barbed fitting
and clamped tightly in place.

If another type of connector is desired, the
fitting can be removed and replaced with the
desired 1/4-18 NPT threaded connector.

Always turn the valve "Off" when air supply
line is being connected or disconnected.

14. Electrical connection and controls – the electrical
control box shown in Figure 3-1, contains the
"On/Off" switch with pre-set breaker and can be
located on either side of the machine frame for
operator convenience. A standard three
conductor power cord with plug is provided at the
back of the electrical control box for 115 Volt, 60
Hz, 3.8 Amp electrical service. The receptacle
providing this service shall be properly grounded.
Before the power cord is plugged into 115 Volt,
60 Hz outlet, make sure red "Off" button is

Figure 2-5 – Pneumatic Connection

15

Operation

WARNING

• To reduce the risk associated with mechanical and electrical hazards:

Š Read, understand and follow all safety and operating instructions before operating or servicing the case

sealer

Refer to Figure 3-1 and 3-2 to acquaint yourself with the various components and controls of the 800af case
sealer. Also see Figures 3-1 and 3-2 in Section II for taping head components.

Figure 3-1 – Case Sealer Components

16

Operation (Continued)

Figure 3-2 – Controls, Valves and Switches

1 Electrical "On/Off" Switch

The box drive belts are turned on and off (off
button is red) with the electrical switch on the
side of the machine guard at the infeed end.

WARNING

• To reduce the risk associated with

mechanical and electrical hazards:

− Allow only properly trained and qualified

personnel to operate and/or service this
equipment

− Turn electrical and air supply off and

disconnect before performing any
adjustments, maintenance or servicing the
machine or taping heads

Note – The case sealer has a circuit breaker located
in the electrical enclosure on the lower right side of
the machine frame. If circuit becomes overloaded
and circuit breaker trips, unplug the machine electri­cal cord and determine cause of overload. After two
minutes, remove the electrical control box cover and
reset the circuit breaker by pressing the "Reset"
button and then the "Start" button on the circuit
breaker. Replace the control box cover, plug ma­chine electrical cord into outlet and restart machine
by pressing green "On" button.

2 Main Air "On/Off" Valve/Pressure

Regulator/Filter – Figure 3-3

This set of pneumatic components controls,
regulates and filters plant air supply to the two
separate control circuits of the case sealer.

"On/Off" Valve – "On" turn to "SUP" – "Off" turn to
"EXH".

Note – Turning air supply "Off" automatically bleeds
air pressure from the case sealer air circuits.

WARNING

• To reduce the risk associated with mechanical

and electrical hazards:

− Turn electrical and air supply off and

disconnect before performing any adjustments,
maintenance or servicing the machine or
taping heads

Note – The air valve has provisions for lockout/tagout
according to plant regulations.

Pressure Regulator regulates main air pressure to the
machine to adjust pressure, pull knob up and turn –
push down to lock setting.

Filter removes dirt and moisture from plant air before it
enters the case sealer pneumatic circuits. If water
collects in bottom of bowl, lift up on the valve on the
bottom of bowl to drain.

17

Operation (Continued)

Figure 3-3 – "On/Off" Valve/Regulator/Filter

9 Gate Cams Figure 3-4

The gate cams A B control the rate of box
entry into the case sealer. Depending on box
size, gate cams can be adjusted to increase
production rate. See "Adjustments – Gate
Operation".

10 Kicker Cam Figure 3-4

The minor flap folder, controlled by the kicker
cam C , closes the trailing minor flap on the
box. The kicker cam must be adjusted
according to the length of the box being
sealed. See "Operation" Figure 3-8.

11 Pocket, Instruction Manual

A pocket is provided inside the right door for
storage of the machine instruction manual.
Keep the manual in this pocket for the
convenience of machine operators.

3 Emergency "Stop" Switch

The two emergency "Stop" switches are
mounted for operator convenience, on both
sides of the case sealer. Pushing either of
these switches will stop the drive motors/belts
and exhaust air from the flap kicker.

To restart machine, rotate emergency stop
switch (release switch latch) and then restart
machine by pressing green (On) button on side
guard.

4 Height Adjustment Crank, Upper

Taping Head

Raises and lowers upper taping head/flap
folders to accommodate box height.

5 Width Adjustment Crank

Adjusts distance between side drive belts to
accommodate box width.

6 Top Flap Compression Rollers

Rollers adjust to properly maintain box width/
top flap center seam for tape seal.

7 Indicator, Air Pressure

The optical warning indicator, located on the
upper flap folder frame, indicates "Red" when
compressed air circuit is on.

8 Box Gate Air Pressure Regulator

Adjusts lifting force of the box gate depending
on the weight of boxes being sealed.

Figure 3-4 – Gate/Kicker Cams

18

Operation (Continued)

WARNING

• To reduce the risk associated with mechanical and electrical hazards:

− Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or

servicing the machine or taping heads

• To reduce the risk associated with impact hazards:

− Turn air supply off and be sure flap kicker is down before servicing

− Never operate this equipment with safety interlocks or guarding removed

• To reduce the risk associated with sharp blade hazards:

− Keep hands and fingers away from tape cutoff blades under orange blade guards. The blades are extremely

sharp

• To reduce the risk associated with pinch and entanglement hazards:

− Do not leave the machine running while unattended

− Never attempt to work on any part of the machine, load tape, or remove jammed boxes from the machine

while the machine is running

− Keep hands, hair, loose clothing, and jewelry away from moving belts, taping heads, and flap kicker

Tape Loading/Threading – Upper Taping Head

See Section II

Tape Loading/Threading – Lower Taping Head
With Tape Drum On Taping Head

See Section II

Tape Loading/Threading – Lower Taping Head
With Alternate Outboard Tape Drum

WARNING

• To reduce the risk associated with muscle

strain:

− Use proper body mechanics when removing or

installing taping heads that are moderately
heavy or may be considered awkward to lift

1. Raise upper taping head high enough to allow
clearance for removing lower taping head.

2. Remove lower taping head from machine bed
and install threading needle as explained in
Section II.

3. Replace taping head back into machine.

4. Place tape roll on outboard tape drum with
adhesive side down on lead end of tape. (Seat
tape roll fully against back flange of tape drum.)
Thread tape through outboard tape rollers as
shown in Figure 3-5 and adhere tape lead end
to lower end of threading needle.

5. Complete tape threading as explained in
Section II.

19

Operation (Continued)

Figure 3-5 – Tape Threading With Alternate Outboard Tape Drum

Box Size Set-Up

Figure 3-6

Open the side drive belts and raise the upper head
assembly to accommodate the desired box width
and height.

Move the compression rolls as wide as possible.

Figure 3-6 – Box Size Set-Up

20

Operation (Continued)

WARNING

• To reduce the risk associated with

mechanical and electrical hazards:

− Turn electrical and air supply off and

disconnect before performing any
adjustments, maintenance or servicing the
machine or taping heads

Figure 3-7

Place a product filled box 55 to 65 mm [2-1/4 to
2-1/2 inches] into the exit end of the machine with
the top flaps folded as shown.

Crank the upper head down until is just contacts the
top of the box.

Crank the side drive belts in until the belts firmly grip
the box.

Figure 3-8

Set Kicker cam relative to length of box being
sealed. Measure the distance "X" as shown and set
the cam to the same dimension measured on the
box. (This dimension provides a good starting point
for setting the kicker cam.)

Note: 5 mm hex key wrench is supplied
with machine and should be kept in wrench
holder on side of upper frame. See Figure
3-1.

Figure 3-7 – Box Size Set-Up

Figure 3-8 – Box Size Set-Up

21

Operation (Continued)

Figure 3-9

WARNING

• To reduce the risk associated with pinch,

entanglement, and impact hazards:

− Keep away from moving belts and

pneumatically controlled kicker

Place box at infeed end of machine and push into
machine until it is taken away by drive belts.

CAUTION

• To reduce the risk associated with pinch,

entanglement, and impact hazards:

− Keep hands clear of the upper head support

assembly as boxes are transported through
the machine

− Keep hands, hair, loose clothing, and jewelry

away from moving belts and taping heads

WARNING

• To reduce the risk associated with

mechanical and electrical hazards:

−Turn electrical and air supply off and

disconnect before performing any
adjustments, maintenance or servicing the
machine or taping heads

Figure 3-10

Adjust compression rollers. Run box through
machine and stop when adjacent to compression
rollers. Move compression rollers in to press box top
flaps firmly together. Restart machine to exit box.

CAUTION

• To reduce the risk associated with pinch

hazards:

−Keep hands, hair, loose clothing, and jewelry

away from box compression rollers when box
is passing through machine

Figure 3-9 – Box Size Set-Up

Figure 3-10 – Box Size Set-Up

22

Operation (Continued)

Figure 3-11

Run several test boxes through the machine, and
observe the flap kicking action. Adjust the kicker
cam so the kicker "kicks" earlier or later as required
(refer to figure 3-8). In general, it is better to set the
kicker to "kick" early because it contacts the flap
higher above the score-line which results in more
reliable flap folding.

WARNING

• To reduce the risk associated with pinch,

entanglement, and impact hazards:

− Keep away from moving belts and pneumatically

controlled kicker

Figure 3-12

The upper side flap folding guides can be adjusted
in or out to accommodate the width of the box. For
optimum performance, the side flap folding guides
should be adjusted to the narrowest position which
allows them to catch any side flaps that may be
bent outward past vertical.

Note – Box flaps should not be bent
outward past vertical more than 15° when
entering case sealer.

Figure 3-11 – Box Size Set-Up

Figure 3-12 – Box Size Set-Up

23

Operation (Continued)

Figure 3-13

If the box is hard to move under the top head or is
crushed, raise the top head slightly.

If the box movement is jerky or stops under the top
head, move the side drive belts in slightly to add
more pressure between the box and drive belts.

Note: Upper head has unique feature for
overstuffed boxes. The head will raise up to
13 mm [1/2 inch] to compensate for this type of
condition.

IMPORTANT – If drive belts are allowed to slip on

box, excessive belt wear will occur.

Box Sealing

Figure 3-13 – Box Size Set-Up

WARNING

• To reduce the risk associated with pinch, entanglement, and impact hazards:

– Never attempt to work on any part of the machine, load tape, or remove jammed boxes from the machine

while the machine is running

– Keep hands, hair, loose clothing, and jewelry away from moving belts and taping heads

1. Connect electrical and air supplies.

2. Turn main air valve "On" and adjust air regulator if pressure does not read 5 bar gauge pressure [70 PSIG].

3. Press electrical "On" button to start drive belts.

4. Continually feed boxes to case sealer, case sealer will automatically space entrance of boxes to machine.

5. Turn electrical and air supplies "Off" when machine is not in use.

6. Reload and thread tape as necessary.

7. Be sure machine is cleaned and lubricated according to recommendations in "Maintenance" section of this
manual.

Note - Box drive motors are designed to run at a moderate temperature of 40° C [104° F]. In some cases they
may feel hot to the touch. Adjustment of the machine or taping heads are described in the "Adjustment"
section of this manual.

24

Operation (Continued)

Box Jams

If a box is improperly fabricated or filled, if the machine is mis-adjusted for the box being run, or if boxes enter
the machine incorrectly, a box jam may occur. To clear a box jam, follow these steps:

1. Determine cause of box jam so corrective action can be taken to prevent reoccurrence.

2. Turn off machine.

WARNING

• To reduce the risk associated with mechanical and electrical hazards:

– Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or

servicing the machine or taping heads

• To reduce the risk associated with pinch, entanglement, and impact hazards:

– Never attempt to work on any part of the machine, load tape, or remove jammed boxes from the machine

while the machine is running

3. Crank upper head up and/or drive belts out until box is free.

4. Carefully pull box out of machine.

WARNING

• To reduce the risk associated with sharp blade hazards:

– Keep hands and fingers away from tape cutoff blades under orange blade guards. The blades are
extremely sharp

• To reduce the risk associated with muscle strain:

– Use proper body mechanics when removing or clearing jammed boxes from the machine

5. Readjust upper head and drive belts according to "Machine Adjustment for Box Size" instructions.

6. Connect air and electrical supplies.

7. Turn machine "On" only when it is safe to do so!

25

Maintenance

The case sealer been designed for long, trouble free
service. The machine will perform best when it
receives routine maintenance and cleaning. Machine
components that fail or wear excessively should be
promptly repaired or replaced to prevent damage to
other portions of the machine or to the product.

WARNING

• To reduce the risk associated with

mechanical and electrical hazards:

− Turn electrical and air supply off and disconnect

before performing any adjustments,
maintenance, or servicing the machine or taping
heads

Cleaning

Note – Never attempt to remove dirt by blowing

it out with compressed air. This can cause the
dirt to be blown inside the motor and onto
sliding surfaces which may cause premature
equipment wear. Never wash down this
equipment. Serious equipment damage could
result.

Regular slotted containers produce a great deal of
dust and paper chips when processed or handled in
equipment. If this dust is allowed to build-up on
machine components, it can cause component
wear and overheating of drive motor. The dust
build-up can best be removed from the machine by

a shop vacuum. Depending on the number and
type of boxes sealed in the case sealer, this
cleaning should be done approximately once per
month. If the boxes sealed are dirty, or if the
environment in which the machine operates is
dusty, cleaning on a more frequent basis may be
necessary. Excessive dirt build-up that cannot be
removed by vacuuming should be wiped off with a
damp cloth.

Lubrication

Most of the machine bearings, including the drive
motor, are permanently lubricated and sealed and
do not require additional lubricant.

Figure 4-1 illustrates the areas of the case sealer
that require lubrication. Lubricate points indicated
by arrows (
points indicated by arrows (
of multi-purpose grease.

Note – Wipe off excess oil and grease. It will
attract dust and dirt which can cause premature
equipment wear and jamming. Take care that
oil and grease are not left on the surface of
rollers around which tape is threaded, as it can
contaminate the tape's adhesive.

TAPING HEAD LUBRICATION – See Section II,
""Maintenance – Lubrication".

¨¨

¨) with SAE #30 non-detergent oil and

¨¨

DD

D) with a small amount

DD

Figure 4-1 – Lubrication Points, Frame

26

Maintenance (Continued)

WARNING

• To reduce the risk associated with mechanical and electrical hazards:

– Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing

the machine or taping heads

Drive Belt Replacement/Tension Adjustment

Note – 3M recommends the replacement of drive belts in pairs, especially if belts are unevenly worn.

REPLACEMENT – STEPS 1-11
TENSION ADJUSTMENT – STEPS 1, 2, 4-6, 10 & 11

Figure 4-2

1. Raise upper taping head to its fully raised position.

2. Disconnect motor plug (A).

3. Remove and retain the six screws (B) and side cover (C).

4. Remove and retain screws (D), cap washers (E) and spacers (F) from the front and rear arm assembly
pivots.

5. Lift belt assembly (G) up and off arm assembly pivots.

Note – Keep motor in vertical position to prevent gear oil from leaking out of motor.

Figure 4-2 – Drive Belt Replacement

Figure 4-3

6. Loosen, but do not remove lock nuts (H) on both the upper and lower belt tension assemblies.

7. Turn belt adjustment screws (J) clockwise to end of adjustment on both upper and lower tension assemblies.

8. Locate belt lacing (joint) by turning belt manually. Remove splicing with pliers. Remove and discard belt.

27

Maintenance (Continued)

WARNING

• To reduce the risk associated with mechanical and electrical hazards:

– Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing

the machine or taping heads

Figure 4-3 – Drive Belt Replacement/Tension Adjustment

9. Important – Before installing new drive belt, check belt inside surface for drive direction arrows and install
belt accordingly. If no arrows are shown, belt may be installed either way.

Install new belt around drive rollers and insert splicing pin. Pin must not extend beyond edge of belt.

10. Set drive belt tension – turn adjustment screws (J) equally on both upper and lower tension assemblies.
Turn screws clockwise to reduce belt tension, counterclockwise to increase tension.

Use force gauge to pull belt outward one inch [25 mm] at midspan, as shown in Figure 4-4, with a moderate
pulling force of 7 lbs. [3.5 kg]. Tighten lock nuts (H) on both tension assemblies to secure tension setting.

11. Assembly is reverse of disassembly.

Figure 4-4 – Drive Belt Tension Adjustment (Top View)

28

Maintenance (Continued)

WARNING

• To reduce the risk associated with mechanical and electrical hazards:

– Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing

the machine or taping heads

Air Line Filter – Figure 4-5

Periodically check the air line filter to drain water and
clean as necessary. Do not allow water to go above
the filter element.

Circuit Breaker

The case sealer is equipped with a circuit breaker
which trips if the motors are overloaded. Located
inside the electrical control box on the side of the
machine, the circuit breaker has been pre-set at

2.2 Amps and requires no further maintenance.

WARNING

• To reduce the risk associated with

mechanical and electrical hazards:

– Allow only properly trained and qualified

personnel to operate and/or service this
equipment

If circuit is overloaded and circuit breaker trips,
unplug machine from electrical power:

1. Determine cause of overload and correct.

2. Remove electrical enclosure cover.

3. Press the red "Reset" button and then the
green "Start" button.

4. Replace cover.

5. Plug in machine. Wait two minutes.

6. Press machine "On" button, on the side
guard, to resume case sealing.

Knife Replacement, Taping Head

See Section II, "Maintenance – Blade (Knife)
Replacement".

Figure 4-5 – Air Line Filter

29

WARNING

• To reduce the risk associated with mechanical and electrical hazards:

– Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing

the machine or taping heads

Gate Operation

Figure 5-1

A – Permanent gate cam
B – Removable gate cam
C – Kicker cam

The 800af is shipped with both gate cams A and B
installed. With both cams the entire range of box
lengths can be run (150-760 mm [6-30 inches]).
However if only boxes longer than 305 mm [12
inches] will be run, cam B can be removed to
increase the production rate. Refer to the box rate
chart in specification section.

Drive Belt Tension

Belt tension must be adequate to positively move
boxes through the machine and belts should run
fully on the surface of the pulleys at each end of the
frame. The idler pulleys on the infeed end are
positioned by tension adjustment screws. To
adjust tension, see "Maintenance – Drive Belt
Replacement/Tension Adjustment".

Taping Head Adjustments – Refer to Section II

TAPE WEB ALIGNMENT – Section II

TAPE DRUM FRICTION BRAKE – Section II

APPLYING MECHANISM SPRING – Section II

ONE-WAY TENSION ROLLER – Section II

Figure 5-1 – Gate Cams

30

Adjustments (Continued)

WARNING

• To reduce the risk associated with mechanical and electrical hazards:

– Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing

the machine or taping heads

Upper Taping Head Leveling

If the upper taping head is not horizontal, it can be leveled by adjusting the self-locking nut.

1. Loosen the five bolts on each side of crossbar shown in Figure 5-2A.

2. Remove access cover as shown in Figure 5-2B and (using M13 hex key wrench) tighten or loosen M8
self-locking nut until upper head is level.

3. Take measurement from exit end of upper head assembly and front of flap folding ski to machine bed, as
shown in Figure 5-2. Upper assembly must be level ±1.5 mm [±1/16 inch].

4. Retighten five bolts on each side of crossbar to secure adjustment.

Figure 5-2 – Upper Taping Head Leveling

31

Adjustments (Continued)

WARNING

• To reduce the risk associated with

mechanical and electrical hazards:

– Turn electrical and air supply off and

disconnect before performing any
adjustments, maintenance or servicing the
machine or taping heads

Gate Pressure Regulator

Figure 5-3

The gate air pressure is controlled by a regulator
mounted under the machine frame. This provides
adjustment of the gate lifting force. When light weight
boxes are being run the gate pressure can be
reduced to minimize lifting of the box.

Gate Stroke Setting

Figure 5-4

The machine is initially set at the maximum gate lift
of 25 mm [1 inch]. However this can be reduced if
needed for special situations. To do this, remove
the center roller section and turn the stop nuts
clockwise until the desired lift is achieved.

Figure 5-3 – Gate Pressure Regulator

Figure 5-4 – Gate Stroke Setting

32

THIS PAGE IS BLANK

33

Special Set-Up Procedure

WARNING

• To reduce the risk associated with

mechanical and electrical hazards:

– Turn electrical and air supply off and

disconnect before performing any
adjustments, maintenance or servicing the
machine or taping heads

Changing Drive Belt Height

The drive belt assemblies can be raised 50 mm
[2 inches] to provide better conveying of tall boxes.

This change increase the minimum box height
that can be taped to 190 mm [7-1/4 inches].

DISASSEMBLY – Figure 6-1

1. Using the height adjustment crank, raise the
upper taping head to its fully raised position.

2. Remove and retain the M6 x 16 flat head cap
screw (A), special washer (B) and spacer (C)
from the front and rear arm assembly pivots.

3. Lift drive belt assembly (D) up off the arm
assembly pivots.

Note – Keep motor in vertical position to
prevent gear oil from leaking out of motor.

REASSEMBLY – Figure 6-2

4. Reassemble the spacer (C) onto the front and
rear arm assembly pivots first.

5. Install the belt drive assembly (D) onto the
pivots and secure with special washers (B) and
M6 x 16 flat head cap screws (A).

Note – Both drive belt assemblies must be
installed at the same operating height.

Figure 6-1 – Drive Belt Height, Disassembly

Figure 6-2 – Drive Belt Height, Reassembly

34

Special Set-Up Procedure (Continued)

Outer Column Re-Positioning (Refer to Figure 6-4)

Moving the outer columns up one set of mounting holes increases the maximum box size handled by the case
sealer from 620 mm [24-1/2 inches] to 725 mm [28-1/2 inches].

WARNING

• To reduce the risk associated with muscle strain:

– Use the appropriate rigging and material handling equipment when lifting or repositioning this equipment.

To move the outer columns up one set of mounting holes:

1. Crank side drive belts to full open position.

2. Crank upper taping head frame assembly up approximately 330 mm [13 inches] from machine bed.

3. Place solid blocks approximately 305 mm [12 inches] high beneath upper taping head frame at rear of taping
head and under front flap folding ski (Figure 6-4A).

Note – Blocks (front and rear) must be the same height in order to keep upper frame level.

4. Crank upper taping head frame down until weight of upper frame is fully on blocks.

5. Remove and retain six mounting screws in each outer column assembly (Figure 6-4B).

IMPORTANT– A second person should assist with this part of set-up to hold (steady) upper frame until
columns are re-positioned and column screws are installed and tightened.

6. Crank outer column up 100 mm [4 inches] and re-install six (6) screws in each column. Tighten screws.

7. Crank upper taping head up and remove blocks.

8. Check horizontal alignment of upper taping head frame and adjust as described in "Adjustments – Upper
Taping Head Leveling".

35

Special Set-Up Procedure (Continued)

Figure 6-4 – Column Re-Positioning

36

Troubleshooting

The Troubleshooting Guide lists some possible machine problems, causes and corrections. Also see Section II
"Troubleshooting" for taping head problems.

Note – Adjustment of the machine or taping heads are described in "Adjustments", Section I and II of this manual.

Troubleshooting Guide

Problem

Drive belts do not convey boxes

Drive belts do not turn

Drive belts break

Cause

Worn drive belts

Top taping head does not apply
enough pressure

Taping head applying spring
holder missing

Taping head applying spring set
too high

Worn or missing friction rings

Drive belt tension too low

Electrical disconnect

Circuit breaker not at correct
setting

Motor not turning

Worn belt

Correction

Replace drive belts

Adjust the box height adjustment
with the crank

Replace spring holder

Reduce spring pressure

Replace friction rings

Adjust belt tension

Check power and electrical plug

Set to correct current value

Evaluate problem and correct

Replace belt

Squeaking noise as boxes pass
through machine

Tape not centered on box seam

(Continued)

Dry compression bearings

Dry column bearings

Centering guides not centered

Box flaps not of equal length

37

Lubricate compression bearings

Lubricate column bearings

Adjust centering guides

Check box specifications

Troubleshooting (Continued)

Troubleshooting Guide

Problem

Flap kicker kicks at wrong time

Gate does not raise to stop next
box

Gate retracts too soon/kicker does
not kick

Two boxes are taped together

Cause

Kicker cam improperly set

Air cylinder flow controls out of
adjustment

Too much air pressure on gate
cylinder lifts box off of gate cam

Incoming boxes not low enough
and therefore not actuating cam

The removable portion of the gate
cam has been removed and boxes
shorter than 12 inches are being
run

Correction

Reposition kicker cam

Readjust flow controls

Reduce gate air pressure using
regulator

Reinstall removable gate cam
portion

38

Pneumatic Diagram

WARNING

• To reduce the risk associated with mechanical and electrical hazards:

– Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing

the machine or taping heads

Figure 7-1 – Pneumatic Diagram

39

Electrical Diagram

WARNING

• To reduce the risk associated with mechanical and electrical hazards:

– Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing

the machine or taping heads

Figure 7-2 – Electrical Diagram

40

41

THIS PAGE IS BLANK

42

Spare and Miscellaneous Parts

Spare Parts

The following parts are normal wear items and should be ordered and kept on hand as used.

Qty. Ref. No. Part Number Description

2 10472-66 (Sec. I) 78-8076-4865-0 Belt – Drive W/Pin

In addition, a tool/spare parts kit supplied with the 800af3 Adjustable Case Sealer contains the following spare
parts:

Qty. Ref. No. Part Number Description

1 A4-14-12 (Sec. II) 78-8060-8237-2 Spring - Upper Extension

1 A4-20-12 (Sec. II) 78-8060-8394-1 Spring - Lower Extension

2 A4-16-3 (Sec. II) 78-8060-8419-6 Knife – 65 mm/2.56 Inch

4 AY-16-14 (Sec. II) 78-8060-8340-4 Spring – Cutting

All the above listed parts can be ordered separately and when used should be ordered and kept on hand for
spares.

Label Kit

In the event that any labels are damaged or destroyed, they must be replaced to ensure operator safety. A label
kit, part number 78-8113-6876-6 is available as a stock item. It contains all the safety labels used on the 800af
Adjustable Case Sealer. Labels can also be purchased separately. See Parts Drawing/List, pages 86 and 87.

Tool and Parts Kit

A tool kit, part number 78-8054-8732-5, is available as a stock item. The kit contains the necessary open end and
hex socket wrenches for use with the metric fasteners on the case sealer. The threading tool, part number 78­8076-4726-4 contained in above kit is also available as a replacement stock item.

Replacement Parts Ordering Information and Service

Refer to first page of this manual "Replacement Parts and Service Information" for parts ordering information.

43

Options/Accessories

For additional information on the options/accessories listed below, contact your 3M Representative.

Part Number Option/Accessory

70-0064-0379-7 Caster Kit Attachment

78-8060-8156-4 AccuGlide SST 2 Inch Upper Taping Head, Type 18900

78-8060-8157-2 AccuGlide SST 2 Inch Lower Taping Head, Type 18900

44

Replacement Parts – Illustrations and Parts Lists

800af-s Stainless Steel Adjustable Case Sealer, Type 10500 (2 Inch Width Taping Heads)

Frame Assemblies

1. Refer to Frame Assemblies Figure to find all the parts illustrations identified by figure numbers.

2. Refer to the Figure or Figures to determine the individual parts required and the parts reference

number.

3. The replacement parts list, that follows each illustration, includes the part number and part description

for the parts in that illustration.

Note – The complete description has been included for standard fasteners and some
commercially available components.

4. Refer to the first page of this instruction manual “Replacement Parts and Service Information” for

replacement parts ordering information.

IMPORTANT – Not all the parts listed are normally stocked items. Some parts or assem­blies shown are available only on a special order basis. Contact 3M/Tape Dispenser Parts
to confirm item availability.

45

THIS PAGE IS BLANK

46

800af Adjustable Case Sealer

Frame Assemblies

47

800af-s Adjustable Case Sealer

Figure 10463

48

Figure 10463

Ref. No. 3M Part No. Description

10463-1 78-8134-2099-5 Column - Outer
10463-2 78-8134-1907-0 Plate - Column Mounting
10463-3 78-8060-8332-1 Screw - Soc.Hd. M8x16
10463-4 78-8060-8308-1 Washer - Flat, M8
10463-5 78-8134-2100-1 Plate - Nut Stop
10463-6 78-8134-1911-2 Screw - M5x12
10463-7 78-8134-1909-6 Stop - Height
10463-8 78-8060-8491-5 Cap - Column
10463-9 78-8134-1908-8 Screw - Self Tapping, 8Px13
10463-10 78-8060-8297-6 Washer - Flat, M4
10463-11 78-8134-2101-9 Guide - Outer Column
10463-12 78-8134-2102-7 Screw - M6x12
10463-13 78-8076-4812-2 Plug - Outer Column
10463-14 78-8134-2103-5 Column Assy - Inner
10463-15 78-8134-2104-3 Column - Inner
10463-16 78-8134-2105-0 Bearing - 6001-2RS
10463-17 78-8134-2106-8 Bearing - 6002-2RS
10463-18 78-8134-2107-6 Screw - Bearing
10463-19 78-8134-2108-4 Bushing - Eccentric
10463-20 78-8060-8331-3 Screw - Soc.Hd. M6x16
10463-21 78-8134-2109-2 Lead Screw
10463-22 78-8134-1915-3 Spring
10463-23 78-8054-8970-1 Bed Plate - Spring
10463-24 78-8091-0551-9 Nut - Lead Screw
10463-25 78-8060-8284-4 Nut - Special
10463-26 78-8060-8271-1 Collar
10463-27 78-8060-8343-8 Pin
10463-28 78-8134-1916-1 Bearing
10463-29 78-8054-8583-2 Bushing
10463-30 78-8134-1917-9 Bushing - Lead Screw
10463-31 78-8134-1918-7 Set Screw - M6x8
10463-32 78-8060-8498-0 Bushing - Inner Column
10463-33 78-8134-1919-5 Sprocket - 3/8" Z=13
10463-34 78-8060-8310-7 Screw - Soc.Hd. M4x25
10463-35 78-8134-2110-0 Chain - 3/8", 197 pitch
10463-36 78-8134-2111-8 Crossmember - Chain
10463-37 78-8060-8295-1 Idler Screw
10463-38 78-8070-1503-3 Roller - Chain Tension
10463-39 78-8060-8296-8 Washer - Triple, M6
10463-40 78-8060-8318-0 Nut - Self Locking, M6
10463-41 78-8060-8204-2 Screw - Special, M6x12
10463-42 78-8060-8312-3 Washer - Flat, M6
10463-43 78-8134-2112-6 Cover - Chain
10463-44 78-8100-0905-6 Screw - Hex.Hd, M4x10
10463-45 78-8070-1505-8 Cap - Inner Column
10463-46 78-8134-1923-7 Crank Assy
10463-47 78-8076-5422-9 Crank
10463-48 78-8134-1924-5 Shaft - Crank
10463-49 78-8060-8327-1 Screw - Flat Hd, M5x16
10463-50 78-8070-1510-8 Washer - Nylon /7x15x1
10463-51 78-8134-1925-2 Bushing
10463-52 78-8070-1512-4 Knob
10463-53 78-8076-4800-7 Washer - Crank
10463-54 78-8134-1927-8 Key - Stop
10463-55 78-8134-19260 Washer - Crank
10463-56 78-8070-1506-6 Cover - Screw
10463-57 78-8060-8335-4 Washer - Triple, M8

49

800af-s Adjustable Case Sealer

Figure 10464

50

Figure 10464

Ref. No. 3M Part No. Description

10464-1 78-8134-2113-4 Support - Upper Head

10464-2 78-8076-4823-9 Cover - Rear

10464-3 78-8134-2083-9 Screw - Soc.Hd, M5x20

10464-4 78-8134-2114-2 Frame - Upper, Right

10464-5 78-8134-2115-9 Frame - Upper, Left

10464-6 78-8134-2000-3 Screw - M5x10

10464-7 78-8134-2116-7 Block - Upper Head

10464-8 78-8134-2117-5 Support - Right Roller

10464-9 78-8134-2118-3 Support - Left Roller

10464-10 78-8060-8295-0 Screw - Hex.Hd, M6x16

10464-11 78-8060-8296-8 Washer - Triple, M6

10464-12 78-8052-6652-1 Cap - End

10464-13 78-8060-8307-3 Screw - Soc.Hd, M8x20

10464-14 78-8060-8308-1 Washer - Flat, M8

10464-15 78-8134-2119-1 Slide

10464-16 78-8060-8332-1 Screw - Soc.hd, M8x16

10464-17 78-8134-2120-9 Washer - Triple, M5

10464-18 78-8134-2121-7 Washer - Special

51

800af-s Adjustable Case Sealer

Figure 10465

52

Figure 10465

Ref. No. 3M Part No. Description

10465-1 78-8134-1900-5 Side Compression Roller Assy

10465-2 78-8134-1901-3 Support - Roller

10465-3 78-8076-4628-2 Roller - Compression

10465-4 78-8134-1902-1 Shaft - Roller

10465-5 78-8060-8323-0 Screw - Hex.Hd, M8x16

10465-6 78-8060-8308-1 Washer - Flat, M8

10465-7 78-8134-1903-9 Plate - Tube

10465-8 78-8134-1904-7 Screw - M10x35

10465-9 78-8134-1905-4 Cap - Support

10465-10 78-8017-9074-8 Washer - Nylon

10465-11 78-8060-8315-6 Washer - Flat, M10

10465-12 78-8070-1549-6 Knob

53

800af-s Adjustable Case Sealer

Figure 10467

54

Figure 10467

Ref. No. 3M Part No. Description

10467-1 78-8134-1928-6 Housing - Wire

10467-2 78-8076-4702-5 Grommet /28

10467-3 78-8060-8332-1 Screw - Soc.Hd, M8x16

10467-4 78-8134-2130-8 Strap - Wire

10467-5 78-8060-8300-8 Screw - Hex.Hd, M5x10

10467-6 78-8060-8303-2 Washer - Flat, M5

10467-7 78-8060-8293-5 Nut - Metric, M5

10467-8 78-8134-2131-6 Plate - Strap

10467-9 78-8060-8322-2 Screw - Soc.Hd, M5x12

10467-10 78-8060-7758-8 Fairlead /20

10467-13 78-8060-8029-3 Clamp

10467-14 78-8134-1931-0 Cover - Housing

10467-15 78-8134-2132-4 Screw - Hex.Hd, M4x8

10467-16 78-8076-4715-7 Cord Grip S5T13,5

10467-17 78-8134-1975-7 Cable 491P 3 G 1,5, 6mt

55

800af-s Adjustable Case Sealer

Figure 10473/1 of 2

56

Figure 10473 (Page 1 of 2)

Ref. No. 3M Part No. Description

10473-1 78-8091-0424-9 Filter/Regulator Assy

10473-2 26-1014-4558-8 Filter/Regulator W/Metal Bowl

10473-3 78-8060-7899-0 Nipple RA 012 1/4"-1/4"

10473-4 78-8091-0715-0 Valve - EVHS-4500-F02-X116

10473-5 78-8060-7900-6 Union RA 022 1/4"-1/4"

10473-6 26-1005-6897-6 Hose Connector

10473-7 78-8076-4670-4 Reduction 3/8"-1/8"

10473-8 26-1005-6890-1 Muffler 1/8"

10473-9 78-8054-8838-0 Gauge - Air

10473-10 78-8076-4885-8 Elbow KQL08-02S

10473-11 78-8091-0419-9 Valve - MFHE—3-1/4"

10473-12 78-8076-4886-6 Muffler 1/4"

10473-13 78-8076-4887-4 Union KQH08-02S

10473-14 78-8076-4888-2 Elbow KQL04-01S

10473-15 78-8060-7651-5 Union FR-8-1/8"

10473-16 78-8076-4889-0 Union KHQ08-03S

10473-17 78-8076-4890-8 Elbow KQL06-01S

10473-18 78-8076-4891-6 Union KQH04-01S

10473-19 78-8060-7690-3 Cap

10473-20 26-1005-6358-9 3-Way Valve

10473-21 78-8076-4892-4 Elbow KQL04-M5

10473-22 78-8091-0423-1 Gauge W/Support

10473-23 78-8060-7656-4 Valve - One Shot

10473-24 78-8076-4894-0 Pressure Regulator

10473-25 78-8076-4895-7 Elbow KQL06-02S

10473-26 78-8076-4896-5 Union KQH06-02S

10473-27 78-8076-4677-9 Valve - One Shot

57

800af-s Adjustable Case Sealer

Figure 10473/2 of 2

58

Figure 10473 (Page 2 of 2)

Ref. No. 3M Part No. Description

10473-28 78-8076-4897-3 Union KQH06-01S

10473-29 78-8076-4898-1 Union KQT06-00

10473-30 78-8076-4899-9 Union KQR04-06

10473-31 78-8076-4900-5 Flow Regulator

10473-32 78-8134-2230-6 Air Cylinder - Gate

10473-33 78-8076-4902-1 Joint - Ball

10473-34 78-8076-4903-9 Hinge - Cylinder /40-25

10473-35 78-8076-4904-7 Extension, Conical

10473-36 78-8013-9935-9 Valve - Quick Exhaust

10473-37 78-8076-4905-4 Union KQH04-00

10473-38 78-8076-4906-2 Union KQH08-00

10473-39 78-8076-4665-4 Indicator - Visual

10473-40 78-8134-2232-2 Air Cylinder - Kicker

10473-41 78-8076-4908-8 Hinge - Cylinder /40-125

10473-42 78-8057-5747-9 Mount - Cylinder

10473-43 78-8076-4909-6 Flow Regulator

10473-44 78-8076-4910-4 Valve

10473-45 78-8119-8666-6 Tube - Air, TU0425B, 5mt

10473-46 78-8119-8667-4 Tube - Air, TU0604B, 5mt

10473-47 78-8119-8668-2 Tube - Air, TU0805B, 5mt

10473-48 78-8076-5228-0 Clamp - 95x2,4

10473-49 78-8134-2231-4 Bracket

10473-50 78-8076-4672-0 Union - Straight, Female

10473-51 78-8091-0420-7 Coil - Magnetic, MSFW 110V

10473-54 78-8091-0422-3 Elbow KQW08-02S

10473-55 78-8134-2167-0 Screw - Soc.Hd, M5x70

10473-56 78-8060-8303-2 Washer - Flat, M5

10473-57 78-8134-2085-4 Nut - Self Locking, M5

59

800af-s Adjustable Case Sealer

Figure 10468

60

Figure 10468

Ref. No. 3M Part No. Description

10468-1 78-8134-2133-2 Tape Drum Bracket Assy, Top

10468-2 78-8134-1934-4 Tape Drum Bracket Assy, Bottom

10468-3 78-8134-2334-6 Bracket - Tape Drum, Upper

10468-4 78-8134-1936-9 Bracket - Tape Drum, Lower

10468-5 78-8070-1568-6 Cap - Bracket

10468-6 78-8134-1937-7 Shaft - Tape Drum

10468-7 78-8134-1938-5 Nut - M18x1

10468-8 78-8134-2335-3 Tape Drum Assy - 2" wide

10468-9 78-8134-2336-1 Tape Drum

10468-10 78-8134-2337-9 Leaf Spring

10468-11 78-8070-8337-0 Screw - Self Tapping, 7SPx8

10468-12 78-8060-8172-1 Washer - Friction

10468-13 78-8134-1939-3 Washer - Tape Drum

10468-14 78-8134-1940-1 Spring - Tape Drum

10468-15 78-8060-8201-8 Nut - Self Locking, M10x1

10468-16 78-8060-8295-0 Screw - Hex.Hd. M6x16

10468-17 78-8134-2128-2 Spacer - Bracket

10468-18 78-8060-8312-3 Washer -Flat, M6

10468-19 78-8060-8292-7 Screw - Hex.Hd, M6x12

10468-20 78-8134-1942-7 Tape Drum Assy - 2" wide

10468-21 78-8060-8315-6 Washer - Flat, M10

10468-22 78-8134-2338-7 Latch

61

800af-s Adjustable Case Sealer

Figure 10469

62

Figure 10469

Pos. Code Description

10469-1 78-8060-8156-4 AccuGlide

10469-3 78-8134-2325-4 Spacer

Note – See Section II of this manual for taping head parts.

SST,

Upper, 2 Inch – Taping Head 18900 Type 18900

63

800af Adjustable Case Sealer

Figure 10470

64

Figure 10470

Pos. Code Description

10470-1 78-8060-8157-2 AccuGlide SST, 2 Inch Upper Taping Head Type 18900

10470-3 78-8134-2324-7 Spacer

Note – See Section II of this manual for taping head parts.

65

800af-s Adjustable Case Sealer

Figure 10471/1 of 4

66

Figure 10471 (Page 1 of 4)

Ref. No. 3M Part No. Description

10471-1 78-8134-2134-0 Bed - Conveyor

10471-4 78-8060-8480-8 Pad -Foot

10471-5 78-8134-1994-8 Screw - Hex.Hd, M8x30

10471-6 78-8060-8320-6 Nut - Self Locking, M8

10471-8 78-8060-8481-6 Label - Height

10471-9 78-8060-8196-0 Clamp - Outer

10471-10 78-8060-8195-2 Clamp - Inner

10471-11 78-8060-8332-1 Screw - Soc.Hd, M8x16

10471-12 78-8134-2135-7 Center Frame - Right

10471-13 78-8134-2136-5 Center Frame - Left

10471-14 78-8060-8307-3 Screw - Soc.Hd, M8x20

10471-15 788060-8308-1 Washer - Flat, M8

10471-16 78-8134-2138-1 Spacer L=144

10471-18 78-8060-8295-0 Screw - Hex.Hd. M6x16

10471-19 78-8060-8312-3 Washer - Flat, M6

10471-20 78-8134-2138-1 Bearing Support - Gate

10471-21 78-8134-2139-9 Gate Assy

10471-22 78-8134-2140-7 Spacer - Gate

10471-23 78-8134-2141-5 Washer - Special, Gate

10471-24 78-8134-2142-3 Support - Gate Cylinder

10471-25 78-8134-2143-1 Shaft - Cylinder, Gate

10471-26 78-8134-2050-8 Ring - 8 DIN 6799

10471-27 78-8076-4757-9 Bumper

67

800af-s Adjustable Case Sealer

Figure 10471/2 of 4

68

Figure 10471 (Page 2 of 4)

Ref. No. 3M Part No. Description

10471-32 78-8134-2145-6 Plate

10471-33 78-8060-8204-2 Screw - Hex.Hd, M6x12

10471-35 78-8060-8298-4 Screw - Soc.Hd, M6x12

10471-36 78-8134-2145-6 Conveyor Assy - Rear

10471-37 78-8134-2146-4 Cover - Rear

10471-38 78-8060-7693-7 Roller /32x38

10471-39 78-8060-8266-1 Shaft - /8x128

10471-40 78-8060-8300-8 Screw - Hex.Hd, M5x10

10471-41 78-8060-8306-5 Screw - Soc.Hd, M5x10

10471-42 78-8060-8303-2 Washer - Flat, M5

10471-43 78-8134-2147-2 Conveyor Assy - Center

10471-44 78-8134-2148-0 Conveyor - Center

10471-45 78-8134-2149-8 Shaft - /8x83

10471-46 78-8134-2150-6 Shaft - /8x43

10471-47 78-8134-2151-4 Conveyor Assy - Right

10471-48 78-8134-2152-2 Conveyor Assy - Left

10471-49 78-8134-2153-0 Conveyor - Right

10471-50 78-8134-2154-8 Conveyor - Left

10471-51 78-8134-2155-5 Shaft - Roller

10471-52 78-8100-0791-0 Ring - 7 DIN 6799

10471-53 78-8134-2156-3 Screw - Flat Hd, M5x10

10471-54 78-8060-8292-7 Screw - Hex.Hd, M6x12

10471-55 78-8134-2157-1 Support Assy W/Cam - Gate

10471-56 78-8134-2158-9 Support Assy - Gate

10471-57 78-8134-2087-0 Screw - Soc.Hd, M4x35

69

800af-s Adjustable Case Sealer

Figure 10471/3 of 4

70

Figure 10471 (Page 3 of 4)

Ref. No. 3M Part No. Description

10471-58 78-8134-2088-8 Spacer - Valve Holder

10471-59 78-8134-2089-6 Plate

10471-60 78-8134-2084-7 Pin - Spring Holder

10471-61 78-8134-2085-4 Nut - Self Locking, M5

10471-62 78-8134-2086-2 Spring

10471-63 78-8055-0746-0 Link - Front Actuator

10471-64 78-8055-0747-8 Link - Rear Actuator

10471-65 78-8134-2090-4 Screw - Self Tapping, 8Px13

10471-66 78-8134-2159-7 Spacer - /8x26,5

10471-67 78-8134-2160-5 Support Assy - Cam

10471-68 78-8076-4776-9 Cam - Long

10471-69 78-8076-4777-7 Cam - Short

10471-70 78-8134-1985-6 Screw - Soc.Hd, M5x30

10471-71 78-8060-8290-1 Screw - Soc.Hd, M6x25

10471-72 78-8134-1979-9 Screw - Soc.Hd, M5x16

10471-73 78-8134-2161-3 Actuator Assy

10471-74 78-8134-2162-1 Support - Actuator

10471-75 78-8060-8321-4 Nut - Self Locking, M4

10471-76 78-8060-8297-6 Washer - Flat, M4

10471-77 78-8134-2163-9 Guide - Right, Actuator

10471-78 78-8134-2164-7 Guide - Left, Actuator

10471-79 78-8076-4782-7 Actuator - Flap Folder

10471-80 78-8134-2165-4 Plate - Actuator

10471-81 78-8134-2166-2 Screw - Soc.Hd, M6x35

10471-82 78-8134-2167-0 Screw - Soc.Hd, M5x70

10471-83 78-8134-2168-8 Screw - Soc.Hd, M5x35

10471-85 78-8076-4702-5 Grommet - Heyco SB1093-12

10471-86 78-8134-1999-7 Cover - Switch

71

800af-s Adjustable Case Sealer

Figure 10471/4 of 4

72

Figure 10471 (Page 4 of 4)

Ref. No. 3M Part No. Description

10471-87 78-8134-2000-3 Screw - M5x10

10471-88 78-8060-8293-5 Nut - M5

10471-89 78-8060-7876-8 Cover - Plug, Lateral

10471-90 78-8134-2169-6 Screw - Self Tapping, 6Px9,5

10471-91 78-8060-7873-5 Plug - Female

10471-92 78-8060-7877-6 Plug - Housing, Vertical

10471-93 78-8060-7591-3 Plug - Male

10471-94 78-8076-4532-6 Cord Grip

10471-95 78-8134-1974-0 Screw - Hex.Hd, M5x20

10471-96 78-8060-8401-4 Washer - Special, Gate

10471-97 78-8134-2170-4 Screw - Self Tapping, 6Px30

10471-98 78-8060-7758-8 Fairlead /20

10471-99 78-8134-2171-2 Caster Assy /100

10471-100 78-8134-2172-0 Caster /100

10471-101 78-8060-8405-5 Spacer - Caster

10471-102 78-8060-8406-3 Washer - Special, Gate

10471-103 78-8060-8304-0 Washer - Flat, M12

10471-104 78-8060-8407-1 Nut - Self Locking, M12

10471-105 78-8134-2173-8 Support Assy - Tape Roll

10471-106 78-8134-2174-6 Support - Tape Roll Bracket

10471-107 78-8134-2175-3 Shaft - Roller

10471-109 78-8076-5030-0 Roller - Knurled, L=114 mm

10471-110 78-8134-2176-1 Shaft - Roller

10471-111 78-8076-5032-6 Roller - Knurled L=110,5 mm

10471-112 78-8134-2177-9 Bracket Assy

10471-113 78-8134-2178-7 Bracket

10471-114 78-8114-4718-0 Shaft

10471-115 78-8114-4719-8 Roller

10471-116 78-8060-8203-4 Ring - Retaining 10 DIN 6799

10471-117 78-8060-7592-1 Socket

10471-118 78-8134-1992-2 Leg Assy - Inner

10471-119 78-8134-1993-0 Leg - Inner

10471-120 78-8134-1995-5 Stop - Leg

10471-121 78-8134-2009-4 Screw - Special, M5x16

10471-122 78-8134-2179-5 Spacer

10471-123 78-8134-2180-3 Plate - L/H

10471-124 78-8134-2014-4 Shaft - Valve

10471-125 78-8060-8296-8 Washer - Triple, M6

10471-126 78-8060-8318-0 Nut - Self Locking, M6

10471-127 78-8076-4536-7 Cap

10471-128 78-8060-7875-0 Plug - Male

73

800af-s Adjustable Case Sealer

Figure 10474

74

Figure 10474

Ref. No. 3M Part No. Description

10474-1 78-8134-2233-0 Arm Assy - Front, R/H
10474-2 78-8134-2234-8 Arm Assy - Front, L/H
10474-3 78-8134-2235-5 Arm Assy - Rear, R/H
10474-4 78-8134-2236-3 Arm Assy - Rear, L/H
10474-5 78-8076-4791-8 Bushing
10474-6 78-8060-7534-3 Washer - Nylon
10474-7 78-8134-2237-1 Ring - Lock
10474-8 78-8134-2238-9 Bar - Coupling
10474-9 78-8134-2239-7 Nut - Right, M10
10474-10 78-8134-2240-5 Nut - Left, M10
10474-11 78-8134-2241-3 Joint - Ball, KA-10-D
10474-12 78-8134-2242-1 Joint - Ball, KAL-10-D
10474-13 78-8134-2243-9 Spacer
10474-14 78-8060-8315-6 Washer - Flat, M10
10474-15 78-8134-2244-7 Screw - Soc.Hd, M10x80
10474-16 78-8060-8328-9 Nut - Self Locking, M10
10474-17 78-8134-2245-4 Chain, 3/8", 59 pitch
10474-18 78-8134-2246-2 Chain - 3/8", 47 pitch
10474-19 78-8134-2053-2 Link - Chain
10474-20 78-8134-2058-1 Washer - Special, /3-10x3
10474-21 78-8134-2057-3 Screw - Special, M3x25
10474-22 78-8134-2012-8 Nut - Self Locking, M3
10474-23 78-8134-2059-9 Block - Chain
10474-24 78-8134-2060-7 E-Ring
10474-25 78-8134-2061-5 Rod - Chain
10474-26 78-8060-8288-5 Nut - M6
10474-27 78-8134-2055-7 Connector - Chain, L/H
10474-28 78-8134-2054-0 Connector - Chain, R/H
10474-29 78-8134-2056-5 Screw - Special, M3x20
10474-30 78-8134-2247-0 Nut - Arm
10474-31 78-8134-2030-0 Screw - Special, Hex.Hd, M6x16
10474-32 78-8134-2248-8 Washer - Special, Gate
10474-33 78-8134-2249-6 Screw - Centering
10474-34 78-8134-2250-4 Bushing - Dowel
10474-35 78-8060-8343-8 Pin
10474-36 78-8134-2251-2 Washer - Belleville
10474-37 78-8134-2252-0 Washer - Special
10474-38 78-8060-8036-8 Washer - Nylon
10474-39 78-8060-8436-0 Nut - Plastic
10474-40 78-8134-2253-8 Ring - Nut
10474-41 78-8134-2254-6 Set Screw - M5x8
10474-42 78-8134-2255-3 Bushing - Threaded
10474-43 78-8134-2256-1 Plate W/Bushing
10474-44 78-8134-2257-9 Plate
10474-45 78-8060-8312-3 Washer -Flat, M6
10474-46 78-81341923-7 Crank Assy
10474-47 78-8076-5422-9 Crank
10474-48 78-8134-1924-5 Shaft - Crank
10474-49 78-8060-8327-1 Screw - Flat Hd, M5x16
10474-50 78-8070-1510-8 Washer - Nylon
10474-51 78-8134-1925-2 Bushing
10474-52 78-8060-8297-6 Washer - Flat, M4
10474-53 78-8100-0905-6 Screw - Hex.Hd, M4x10
10474-54 78-8070-1512-4 Knob

10474-55 78-8070-1548-8 Washer - Nylon
10474-56 78-8060-8295-0 Screw - Hex.Hd, M6x16
10474-57 78-8134-1926-0 Washer - Crank
10474-58 78-8134-2258-7 Washer

75

800af-s Adjust able Case Sealer

Figure 10472/1of 2

76

Figure 10472 (Page 1 of 2)

Ref. No. 3M Part No. Description

10472-1 78-8134-2181-1 Drive Assy - Right, W/O Motor
10472-2 78-8134-2182-9 Drive Assy - Left, W/O Motor
10472-3 78-8134-2183-7 Guide - Lower, Right
10472-4 78-8134-2184-5 Guide - Lower, Left
10472-5 78-8134-2185-2 Guide - Upper, Right
10472-6 78-8134-2186-0 Guide - Upper, Left
10472-7 78-8134-2187-8 Pin - Roller
10472-8 78-8060-7996-4 Roller
10472-9 78-8134-2188-6 Plate - Rear, Right
10472-10 78-8134-2189-4 Plate - Rear, Left
10472-11 78-8134-2190-2 Plate - Right
10472-12 78-8134-2191-0 Plate - Left
10472-13 78-8134-2192-8 Plate - Right, Straight
10472-14 78-8134-2193-6 Plate - Left, Straight
10472-15 78-8134-2194-4 Screw - Pan Hd, M4x12
10472-16 78-8060-8297-6 Washer - Flat, M4
10472-17 78-8134-2195-1 Spacer - Hexagonal
10472-18 78-8060-8204-2 Screw - Special, M6x12
10472-19 78-8060-8312-3 Washer - Flat, M6
10472-20 78-8134-2196-9 Screw - Special, M6
10472-21 78-8134-2197-7 Drive Pulley Assy
10472-22 78-8060-8371-9 Pulley Assy - Drive
10472-23 78-8052-6713-1 Ring - Pulley
10472-24 78-8134-2198-5 Shaft - Pulley
10472-25 78-8060-8244-8 Washer - /20,5
10472-26 78-8134-2199-3 Nut - Special, M18x1
10472-27 78-8134-2200-9 Flange Assy
10472-28 78-8060-8313-1 Key - 5x5x30
10472-29 78-8060-8269-5 Washer - 5,5/20x4
10472-30 78-8060-8330-5 Screw - Flat Hd, M5x12
10472-31 78-8134-2201-7 Key - 5x5x12
10472-32 78-8134-2202-5 Drive Pulley Assy - Keyed
10472-33 78-8134-2203-3 Pulley - Keyed
10472-34 78-8134-2204-1 Support -. Pulley, Keyed
10472-35 26-1000-6036-2 Bearing - 6003-2RS
10472-36 78-8134-2206-6 Spacer
10472-37 78-8060-8336-2 Key - 4x4x10
10472-38 78-8134-2207-4 Sprocket - 3/8", 11 teeth
10472-39 78-8060-8296-8 Washer - Triple, M6
10472-40 78-8134-2208-2 Jockey Pulley Assy
10472-41 78-8134-2209-0 Pulley - Jockey
10472-42 78-8134-2210-8 Pin - Jockey Pulley
10472-43 78-8060-8008-7 Bearing - 6004-2RS
10472-44 78-8060-8010-3 Ring - Shaft, 42 DIN 472
10472-45 78-8017-9061-5 Ring - Shaft, 20 DIN 471

77

800af-s Adjustable Case Sealer

Figure 10472/2 of 2

78

Figure 10472 (Page 2 of 2)

Ref. No. 3M Part No. Description

10472-46 78-8060-8335-4 Washer - Triple, M8
10472-47 78-8060-8320-6 Nut - Self Locking, M8
10472-48 78-8134-2212-4 Wrap Pulley Assy
10472-49 78-8076-5106-8 Idler Pulley Assy
10472-50 78-8023-2544-5 Bearing - 6203-2RS
10472-51 78-8023-2410-9 Bearing - 6000-2RS
10472-52 78-8134-2213-2 Shaft - Wrap Pulley
10472-53 78-8060-8314-9 Ring - 10 DIN 471
10472-54 78-8060-8295-0 Screw - Hex.Hd, M6x16
10472-55 78-8060-8013-7 Belt - Timing, 210L075
10472-56 78-8094-6050-0 Spacer - Motor
10472-57 78-8134-2214-0 Washer - Motor
10472-58 78-8060-8333-9 Screw - Flat Hd, M5x20
10472-59 78-8134-2215-7 Pulley - 17XL050
10472-60 78-8060-8326-3 Set Screw - M5x6
10472-61 78-8060-8016-0 Belt - Timing, 190XL050
10472-62 78-8134-2216-5 Idler Roller Assy
10472-63 78-8052-6710-7 Roller - Idler
10472-64 78-8134-2217-3 Shaft - Roller
10472-65 78-8134-2218-1 Ring - Shaft, 25 DIN 471
10472-66 78-8076-4865-0 Belt - Box Drive
10472-67 78-8134-2219-9 Tensioning - Belt
10472-68 78-8060-8308-1 Washer - Flat, M8
10472-69 78-8060-8315-6 Washer - Flat, M10
10472-70 78-8060-8328-9 Nut - Self Locking, M10
10472-71 78-8060-8289-3 Nut - M8
10472-72 78-8134-2220-7 Block - Belt
10472-73 78-8060-8311-5 Screw - Soc.Hd, M6x20
10472-74 78-8134-2221-5 Screw - Belt Adjustment
10472-75 78-8134-2222-3 Cover - Drive, Right
10472-76 78-8134-2223-1 Cover - Drive, Left
10472-77 78-8060-8337-0 Screw - Self Tapping, 7SPx8
10472-80 78-8134-2090-4 Screw - Self Tapping, 8Px13
10472-81 78-8134-2224-9 Sprocket - 3/8", 28 teeth
10472-82 78-8134-2225-6 Tab Washer
10472-83 78-8134-2226-4 Washer - Centering
10472-84 78-8134-2227-2 Chain - 3/8" Pitch L=50
10472-85 78-8076-5258-7 Cover - Chain
10472-86 78-8060-8306-5 Screw - Soc.Hd, M5x10
10472-87 78-8134-2228-0 Spacer - Drive
10472-88 78-8060-8299-2 Screw - Flat Hd, M6x16
10472-89 78-8060-8243-0 Washer - Special
10472-90 78-8134-2229-8 Guard - Belt

79

800af-s Adjustable Case Sealer

Figure 10476

80

Figure 10476

Ref. No. Code Description

10476-1 78806076317 Connector 3/8"

10476-2 78807652595 Sleeving - /12, 650mm

10476-3 78806076267 Connector PG11

10476-4 78806078776 Housing - plug, vertical

10476-5 78806078750 Plug - male

10476-7 78809104330 Cable 3x1,5 - 5mt, 1ph

10476-10 78813422611 Motor - 100/115V, 50/60Hz, 1ph, L/H

10476-12 78813422637 Fan - motor

10476-16 78811449178 Housing - capacitor

10476-17 78811449202 Capacitor - 25mF, 250V

10476-19 78813423288 Motor - 100/115V, 50/60Hz, 1ph, R/H

81

800af Adjustable Case Sealer

Figure 10475

82

Figure 10475 (Page 1 of 2)

Ref. No. 3M Part No. Description

10475-1 78-8134-2296-7 Panel Assembly - Infeed

10475-2 78-8134-2297-5 Panel Assembly - Outfeed

10475-3 78-8134-2298-5 Panel Assembly - Front

10475-4 78-8134-2299-1 Panel Assembly – Rear

10475-5 78-8134-2300-7 Jamb - Left

10475-6 78-8134-2301-5 Jamb – Right

10475-7 78-8134-2302-3 Support - E Stop

10475-8 78-8134-2303-1 Cover

10475-9 78-8134-2304-9 Cover

10475-10 78-8134-2305-6 Bracket

10475-11 78-8134-2306-4 Stop - Door

10475-12 78-8134-2083-9 Screw - Soc.hd, M5x20

10475-13 78-8134-2307-2 Bracket - Rear

10475-14 78-8134-2308-0 Bracket - Front

10475-15 26-8134-2309-8 Bracket - Rear Panel

10475-16 26-8134-2310-6 Cross Bar

10475-17 78-8134-2311-4 Jamb

10475-18 78-8134-2312-2 Guard

10475-19 78-8134-2313-0 Bracket - Guard

10475-20 78-8134-2314-8 Bracket - Switch

10475-21 26-8076-4929-4 Security Switch

10475-22 78-8134-2315-5 Hinge

10475-23 78-8076-4512-8 Cap - Left

10475-24 78-8134-2316-3 Handle

83

Figure 10475 (Page 2 of 2)

Ref. No. 3M Part No. Description

10475-25 78-8060-8298-4 Screw - Soc.Hd, M6x12

10475-26 78-8060-8312-3 Washer - Flat, M6

10475-27 78-8060-8330-5 Screw - Flat Hd, M5x12

10475-28 78-8134-2085-4 Nut - Self Locking, M5

10475-29 78-8060-8303-2 Washer - Plain, M5

10475-30 78-8076-4511-0 Cap - Right

10475-31 78-8060-8319-8 Screw - Hex.Hd, M8x20

10475-32 78-8060-8311-5 Screw - Soc.Hd, M6x20

10475-33 78-8060-8322-2 Screw - Soc.Hd, M5x12

10475-34 78-8134-2317-1 Screw - Soc.Hd, M4x15

10475-35 78-8134-2318-9 Washer - Triple, M4

10475-36 78-8060-8318-0 Nut - Self Locking, M6

10475-37 78-8060-8296-8 Washer - Triple, M6

10475-38 78-8060-8325-5 Screw - Hex.Hd, M5x12

10475-39 78-8060-8308-1 Washer - Flat, M8

10475-40 78-8060-8331-3 Screw - Soc.Hd, M6x16

10475-41 78-8134-2319-7 Screw - Soc.Hd, M4x10

10475-42 78-8017-9474-8 Washer - Nylon, 15 mm

10475-43 78-8060-8335-4 Washer - Triple, M8

10475-44 78-8076-4532-6 Cord Grip

10475-45 78-8134-2320-5 Panel - Front Door

10475-46 78-8134-2321-3 Panel - Rear Door

10475-47 78-8134-2322-1 Panel - Infeed

10475-48 78-8134-2323-9 Panel - Outfeed

84

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800af-s Adjustable Case Sealer

Figure 10478

86

Figure 10478

Ref. No. 3M Part No. Description

10478-1 78-8134-2001-1 Support - Electric Box
10478-2 78-8113-6759-4 Electric Box
10478-3 78-8134-2291-8 Screw - Soc.Hd, M4x20
10478-4 78-8060-8297-6 Washer - Flat, M4
10478-5 78-8060-8321-4 Nut - M4
10478-6 78-8076-4715-7 Cord Grip
10478-7 78-8076-5211-6 Set Nut
10478-10 78-8094-6382-7 Guide - Mounting
10478-11 78-8028-8208-0 Screw - Self Tapping, 6Px9,5
10478-12 78-8017-9018-5 Washer - Triple, M4
10478-14 78-8094-6383-5 Contactor - Allen Bradley 10E 110V 60Hz
10478-16 78-8076-5378-3 Switch - 1.6-2.5 A.
10478-19 78-8114-4890-7 Clamp
10478-21 78-8091-0433-0 Cable - 3x1.5, 1ph, 5mt
10478-23 78-8076-5176-1 Cable - 3x0.75, 5mt
10478-24 78-8076-5273-6 Cable - 3x1, 5mt
10478-25 78-8076-4602-7 Terminal
10478-26 78-8060-8331-3 Screw - Soc.Hd, M6x16
10478-27 78-8060-8312-3 Washer - Flat, M6
10478-28 78-8076-4881-7 Pull Box
10478-29 78-8134-2000-3 Screw - M5x10
10478-30 78-8076-4532-6 Cord Grip
10478-31 78-8076-4645-6 Lock Nut
10478-32 78-8076-4968-2 Terminal
10478-33 78-8134-2292-6 Screw - Self Tapping, 4.2x19
10478-34 78-8134-2293-4 Support - ON/OFF
10478-35 78-8094-6386-8 Switch - ON/OFF
10478-36 78-8100-0907-2 Screw - Pan, M4x16
10478-37 78-8134-2293-4 Support - E-Stop
10478-38 26-1014-5845-8 E-stop - /40 W/Latch+Contact
10478-39 78-8060-8327-1 Screw - Flat Hd, M5x16
10478-40 78-8060-8401-4 Washer - Special, M5
10478-41 78-8060-8303-2 Washer - Flat, M5
10478-42 78-8060-8293-5 Nut - M5
10478-44 78-8076-5275-1 Pull Box Assy - 1ph
10478-45 78-8100-0832-2 Wire - 3x1, 5mt
10478-46 78-8060-8029-3 Clamp
10478-47 78-8134-2340-3 Cover - On/off switch
10478-48 78-8028-7909-4 Power Cord – U.S.A.

87

800af-s Adjustable Case Sealer

Figure 10477

88

Figure 10477

Ref. No. 3M Part No. Description

10477-1 78-8134-2266-0 Support - Front Flap Folder
10477-2 78-8060-8302-4 Screw - Hex.Hd, M8x25
10477-3 78-8060-8308-1 Washer - Flat, M8
10477-4 78-8134-2267-8 Plate - Box Guide
10477-5 78-8060-8311-5 Screw - Soc.Hd, M6x20
10477-6 78-8060-8312-3 Washer - Fat, M6
10477-7 78-8134-2268-6 Strap
10477-8 78-8134-2269-4 Flap Folder - Front
10477-9 78-8060-8295-0 Screw - Hex.Hd, M6x16
10477-10 78-8060-8318-0 Nut - Self Locking, M6
10477-11 78-8134-2270-2 Flap Folder Assy - Rear
10477-12 78-8134-2271-0 Flap Folder - Rear
10477-13 78-8134-2272-8 Support - Bearing
10477-14 78-8134-2273-6 Washer - Support
10477-16 78-8134-2274-4 Shaft - Support
10477-17 78-8134-2106-8 Bearing - 6002-2S
10477-18 78-8134-2275-1 Spacer - Bearing
10477-19 78-8134-2276-9 Spacer - Cylinder
10477-20 78-8134-2277-7 Screw - Hex.Hd, M8x60
10477-21 78-8060-8320-6 Nut - Self Locking, M8
10477-22 78-8060-8307-3 Screw - Soc.Hd, M8x20
10477-23 78-8134-2278-5 Pin - Air Cylinder
10477-24 78-8134-2279-3 Ring - 8 DIN 6799
10477-25 78-8134-2280-1 Holder
10477-26 78-8134-2000-3 Screw - M5x10
10477-27 78-8134-2087-0 Screw - Soc. Hd, M4x35
10477-28 78-8060-8297-6 Washer - Flat, M4
10477-29 78-8060-8321-4 Nut - Self Locking, M4
10477-30 78-8060-7785-1 Fairlead /22
10477-31 78-8060-8335-4 Washer - Triple, M8
10477-32 78-8134-2281-9 Cover - Fap Folder Support
10477-33 78-8134-2282-7 Cover
10477-34 78-8134-2283-5 Flap Folder Assy - Side
10477-35 78-8134-2284-3 Block - Side Flap Folder
10477-36 78-8134-2285-0 Side Flap Folder - R/H
10477-37 78-8134-2286-8 Side Flap Folder - L/H
10477-38 78-8134-2287-6 Plate - Side Flap Folder
10477-39 78-8134-2288-4 Screw - Soc.Hd, M8x35
10477-40 78-8060-8298-4 Screw - Soc.Hd, M6x12
10477-41 78-8060-8296-8 Washer - Triple, M6
10477-42 78-8134-2289-2 Screw - Soc.Hd, M8x25
10477-43 78-8134-2290-0 Set Screw - M6x20
10477-44 78-8060-7862-8 Knob Assy
10477-45 78-8060-8304-0 Washer - Flat, M12

89

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