3M 800af-s User Manual

™

3M-Matic

Instructions and Parts List

800af-s Type 10500

Stainless Steel

Adjustable

Case Sealer

Important Safety

Information

BEFORE INSTALLING OR
OPERATING THIS
EQUIPMENT
Read, understand, and follow all
safety and operating instructions.

with

™

AccuGlide SST

Taping Heads

Serial No.

For reference, record machine serial number here.

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06
St. Paul, MN 55144-1000

Spare Parts

It is recommended you

immediately order the spare
parts listed in the "Spare
Parts/Service Information"
section. These parts are
expected to wear through
normal use, and should be
kept on hand to minimize
production delays.

3M-Matic, AccuGlide, and Scotch are
Trademarks of 3M, St. Paul, MN 55144-1000

Printed in U.S.A.

© 3M 2005 44-0009-2040-3 (A)

Replacement Parts and Service Information

To Our Customers:To Our Customers:

To Our Customers:

To Our Customers:To Our Customers:

®®

®

This is the 3M-Matic™/AccuGlide™/ScotchThis is the 3M-Matic™/AccuGlide™/Scotch

This is the 3M-Matic™/AccuGlide™/Scotch

This is the 3M-Matic™/AccuGlide™/ScotchThis is the 3M-Matic™/AccuGlide™/Scotch
been set up and tested in the factory with Scotchbeen set up and tested in the factory with Scotch

been set up and tested in the factory with Scotch

been set up and tested in the factory with Scotchbeen set up and tested in the factory with Scotch
assistance or replacement parts are needed, call or fax the appropriateassistance or replacement parts are needed, call or fax the appropriate

assistance or replacement parts are needed, call or fax the appropriate

assistance or replacement parts are needed, call or fax the appropriateassistance or replacement parts are needed, call or fax the appropriate
number listed below.number listed below.

number listed below.

number listed below.number listed below.

Included with each machine is an Instructions and Parts List manual.Included with each machine is an Instructions and Parts List manual.

Included with each machine is an Instructions and Parts List manual.

Included with each machine is an Instructions and Parts List manual.Included with each machine is an Instructions and Parts List manual.

Technical Assistance:Technical Assistance:

Technical Assistance:

Technical Assistance:Technical Assistance:

3M-Matic™ Helpline – 1-800/328 1390. Please provide the customer support
coordinator with the machine number, machine type/model and serial number. If
you have a technical question that does not require an immediate response, you

®®

equipment you ordered. It has equipment you ordered. It has

equipment you ordered. It has

equipment you ordered. It has equipment you ordered. It has

®®

®

®®

tapes. If technical tapes. If technical

tapes. If technical

tapes. If technical tapes. If technical

may Fax it to 651-736-7282.

Replacement Parts and Additional ManualsReplacement Parts and Additional Manuals

Replacement Parts and Additional Manuals

Replacement Parts and Additional ManualsReplacement Parts and Additional Manuals

Order parts by part number, part description and quantity required. Also, when
ordering parts and/or additional manuals, include machine name, number and
type. A parts order form is provided at the back of this manual.

3M/Tape Dispenser Parts3M/Tape Dispenser Parts

3M/Tape Dispenser Parts

3M/Tape Dispenser Parts3M/Tape Dispenser Parts
241 Venture Drive241 Venture Drive

241 Venture Drive

241 Venture Drive241 Venture Drive
Amery, WI 54001-1325Amery, WI 54001-1325

Amery, WI 54001-1325

Amery, WI 54001-1325Amery, WI 54001-1325

Minimum billing on parts orders will be $25.00. Replacement part prices available on request.Minimum billing on parts orders will be $25.00. Replacement part prices available on request.

Minimum billing on parts orders will be $25.00. Replacement part prices available on request.

Minimum billing on parts orders will be $25.00. Replacement part prices available on request.Minimum billing on parts orders will be $25.00. Replacement part prices available on request.

$10.00 restocking charge per invoice on returned parts.$10.00 restocking charge per invoice on returned parts.

$10.00 restocking charge per invoice on returned parts.

$10.00 restocking charge per invoice on returned parts.$10.00 restocking charge per invoice on returned parts.

Note: Outside the U.S., contact the local 3M subsidiary for parts ordering information.

1-800/344 98831-800/344 9883

1-800/344 9883

1-800/344 98831-800/344 9883
FAX# [phone]FAX# [phone]

FAX# [phone]

FAX# [phone]FAX# [phone]

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06
St. Paul, MN 55144-1000

3M-Matic™, AccuGlide™ and Scotch™ are Trademarks of 3M,

St. Paul, MN 55144-1000

Printed in U.S.A.

© 3M 2005 44-0009-1851-4 (F)

Replacement Parts And Service Information

To Our Customers:To Our Customers:

To Our Customers:

To Our Customers:To Our Customers:

®®

®

This is the 3M-Matic™/AccuGlide™/ScotchThis is the 3M-Matic™/AccuGlide™/Scotch

This is the 3M-Matic™/AccuGlide™/Scotch

This is the 3M-Matic™/AccuGlide™/ScotchThis is the 3M-Matic™/AccuGlide™/Scotch
been set up and tested in the factory with Scotchbeen set up and tested in the factory with Scotch

been set up and tested in the factory with Scotch

been set up and tested in the factory with Scotchbeen set up and tested in the factory with Scotch
occur when operating this equipment and you desire a service call oroccur when operating this equipment and you desire a service call or

occur when operating this equipment and you desire a service call or

occur when operating this equipment and you desire a service call oroccur when operating this equipment and you desire a service call or
phone consultation, call, write or fax the appropriate number listed below.phone consultation, call, write or fax the appropriate number listed below.

phone consultation, call, write or fax the appropriate number listed below.

phone consultation, call, write or fax the appropriate number listed below.phone consultation, call, write or fax the appropriate number listed below.

Included with each machine is an Instructions and Parts List manual.Included with each machine is an Instructions and Parts List manual.

Included with each machine is an Instructions and Parts List manual.

Included with each machine is an Instructions and Parts List manual.Included with each machine is an Instructions and Parts List manual.

SERVICE, REPLACEMENT PARTS AND ADDITIONAL MANUALSSERVICE, REPLACEMENT PARTS AND ADDITIONAL MANUALS

SERVICE, REPLACEMENT PARTS AND ADDITIONAL MANUALS

SERVICE, REPLACEMENT PARTS AND ADDITIONAL MANUALSSERVICE, REPLACEMENT PARTS AND ADDITIONAL MANUALS
AVAILABLE DIRECT FROM:AVAILABLE DIRECT FROM:

AVAILABLE DIRECT FROM:

AVAILABLE DIRECT FROM:AVAILABLE DIRECT FROM:

®®

equipment you ordered. It has equipment you ordered. It has

equipment you ordered. It has

equipment you ordered. It has equipment you ordered. It has

®®

®

®®

tapes. If any problems tapes. If any problems

tapes. If any problems

tapes. If any problems tapes. If any problems

Order parts by part number, part description and quantity required. Also, when
ordering parts and/or additional manuals, include machine name, number and type.

3M-Matic™, AccuGlide™ and Scotch™ are Trademarks of 3M,

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06
St. Paul, MN 55144-1000

St. Paul, MN 55144-1000

Printed in U.S.A.

© 3M 2005 44-0009-1852-2(E)

Instruction ManualInstruction Manual

Instruction Manual

Instruction ManualInstruction Manual

800af-s Stainless Steel Adjustable Case Sealer800af-s Stainless Steel Adjustable Case Sealer

800af-s Stainless Steel Adjustable Case Sealer

800af-s Stainless Steel Adjustable Case Sealer800af-s Stainless Steel Adjustable Case Sealer
Type 10500Type 10500

Type 10500

Type 10500Type 10500

This instruction manual is divided into two sections as follows:This instruction manual is divided into two sections as follows:

This instruction manual is divided into two sections as follows:

This instruction manual is divided into two sections as follows:This instruction manual is divided into two sections as follows:

Section ISection I

Section I Includes all information related to installation, operation and parts for the case sealer.

Section ISection I
Section IISection II

Section II Includes specific information regarding the AccuGlide™ SST 2 Inch Taping Heads.

Section IISection II

Table of ContentsTable of Contents

Table of Contents

Table of ContentsTable of Contents

Intended Use ................................................................................................................................... 1

Equipment Warranty and Limited Remedy ..................................................................................... 2

Contents – 800af-s Stainless Steel Adjustable Case Sealer ......................................................... 2

Important Safeguards ..................................................................................................................... 3 - 6

Specifications .................................................................................................................................. 7 - 11

Set-Up Procedure ........................................................................................................................... 12 - 15

Receiving and Handling ....................................................................................... 12

Machine Set-Up .................................................................................................. 12 - 15

Initial Start-Up of Case Sealer ............................................................................. 15

Operation ......................................................................................................................................... 16 - 25

Case Sealer Components ................................................................................... 16 - 18

Operation "Warnings" ......................................................................................... 19

Tape Loading/Threading ...................................................................................... 19

Box Size Set-Up ................................................................................................. 20 - 24

Box Sealing ........................................................................................................ 24

Box Jams ............................................................................................................ 25

Page Page

Page

Page Page

Maintenance .................................................................................................................................... 26 - 29

Cleaning .............................................................................................................. 26

Lubrication .......................................................................................................... 26

Drive Belt Replacement/Tension Adjustment ...................................................... 27 - 28

Air Line Filter ...................................................................................................... 29

Circuit Breaker .................................................................................................... 29

Knife Replacement, Taping Heads ...................................................................... 29

Adjustments .................................................................................................................................... 30 - 32

Gate Operation ................................................................................................... 30

Drive Belt Tension ............................................................................................... 30

Taping Head Adjustments ................................................................................... 30

Upper Taping Head Leveling ................................................................................ 31

Gate Pressure Regulator ..................................................................................... 32

Gate Stroke Setting ............................................................................................ 32

(Table of Contents continued on next page)

i

Table of Contents Table of Contents

Table of Contents (Continued)

Table of Contents Table of Contents

Special Set-Up Procedure ................................................................................................................ 34 - 37

Changing Drive Belt Height ................................................................................. 34

Changing the Tape Leg Length............................................................................ 35

Outer Column Re-Positioning .............................................................................. 36 - 37

Troubleshooting ............................................................................................................................... 38 - 39

Troubleshooting Guide ........................................................................................ 38 - 39

Pneumatic Diagram ......................................................................................................................... 40

Electrical Diagram ........................................................................................................................... 41 - 42

Spare and Miscellaneous Parts ....................................................................................................... 44

Spare Parts ........................................................................................................ 44

Label Kit ............................................................................................................. 44

Tool and Parts Kit ............................................................................................... 44

Replacement Parts Ordering Information and Service .......................................... 44

Options/Accessories ....................................................................................................................... 45

Replacement Parts Illustrations and Parts Lists ..................................................... (Yellow Section) 46 - 90

PagePage

Page

PagePage

Section Section

Section

Section Section

II II

– AccuGlide– AccuGlide

II

– AccuGlide™

II II

– AccuGlide– AccuGlide

(See Section II for Table of Contents)

SST 2 Inch Taping HeadsSST 2 Inch Taping Heads

SST 2 Inch Taping Heads

SST 2 Inch Taping HeadsSST 2 Inch Taping Heads

ii

Intended Use

The intended use of the 3M-Matic™ 800af-s Stainless Steel Adjustable Case Sealer with AccuGlide™ SST
Taping Heads is to automatically seal the top and bottom center seams of regular slotted containers without the

need for an operator. It will accept filled regular slotted containers from an existing conveyor, fold the top flaps
and apply a "C" clip of Scotch® pressure-sensitive film box sealing tape to the top and bottom center seams of
the box. An integral gate provides the proper spacing of incoming boxes. Infeed conveyor speed must not
exceed 0.3 m/s [60 F.P.M.] maximum. The machine has been designed and tested for use with Scotch
pressure-sensitive film box sealing tape.

®

3M-Matic™ 800af-s Stainless Steel Adjustable Case Sealer, Type 10500

1

Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL
OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED
WARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR
PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM OR
USAGE OF TRADE:

3M sells its 3M-Matic™ 800af-s Type 10500 with the following warranties:

1. The drive belts and the taping head knives, springs and rollers will be free from all defects for ninety (90)
days after delivery.

2. All other taping head parts will be free from all defects for three (3) years after delivery.

3. All other parts will be free from all defects for two (2) years after delivery.

If any part is proved to be defective within its warranty period, then the exclusive remedy and 3M’s and seller’s
sole obligation shall be, at 3M’s option, to repair or replace the part, provided the defective part is returned
immediately to 3M’s factory or an authorized service station designated by 3M. A part will be presumed to have
become defective after its warranty period unless the part is received or 3M is notified of the problem no later
than five (5) calendar days after the warranty period. If 3M is unable to repair or replace the part within a
reasonable time, then 3M at its option, will replace the equipment or refund the purchase price. 3M shall have
no obligation to provide or pay for the labor required to install the repaired or replacement part. 3M shall have
no obligation to repair or replace (1) those parts failing due to operator misuse, carelessness, or due to any
accidental cause other than equipment failure, or (2) parts failing due to non-lubrication, inadequate cleaning,
improper operating environment, improper utilities or operator error.

Limitation of Liability: 3M and seller shall not be liable for direct, indirect, special, incidental or consequential
damages based upon breach of warranty, breach of contract, negligence, strict liability or any other legal theory.

The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by a
written agreement signed by authorized officers of 3M and seller.

Contents – 800af-s Stainless Steel Adjustable Case Sealer

(1) 800af-s Stainless Steel Adjustable Case Sealer, Type 10500
(1) Tool/Spare Parts Kit
(1) Instruction and Parts Manual

Scotch

T

®

, AccuGlideTM, and 3M-MaticTM are Trademarks of 3M, St. Paul, Minnesota 55144-1000

2

Important Safeguards

This safety alert symbol identifies

important messages in this manual.
READ AND UNDERSTAND THEM BEFORE
INSTALLING OR OPERATING THIS
EQUIPMENT.

Explanation of Signal Word Consequences

WARNING:

CAUTION:

Indicates a potentially hazardous
situation, which, if not avoided,
could result in death or serious
injury and/or property damage.

Indicates a potentially hazardous
situation, which, if not avoided,
may result in minor or moderate
injury and/or property damage.

WARNING

• To reduce the risk associated with

mechanical and electrical hazards:

− Read, understand and follow all safety and

operating instructions before operating or
servicing the case sealer

− Allow only properly trained and qualified

personnel to operate and/or service this
equipment

− Turn electrical and air supply off and

disconnect before performing any
adjustments, maintenance or servicing the
machine or taping heads

WARNING (continued)

• To reduce the risk associated with impact

hazards:

− Always use appropriate supporting means

when working under the upper drive assembly

− Turn air supply off and be sure flap kicker is

down before servicing

− Never operate this equipment with safety

interlocks or guarding removed

• To reduce the risk associated with sharp

blade hazards:

− Keep hands and fingers away from tape cutoff

blades under orange blade guards. The
blades are extremely sharp

• To reduce the risk associated with fire and

explosion hazards:

− Do not operate this equipment in potentially

flammable/explosive environments

• To reduce the risk associated with muscle

strain:

− Use the appropriate rigging and material

handling equipment when lifting or
repositioning this equipment

− Use proper body mechanics when removing

or installing taping heads that are moderately
heavy or may be considered awkward to lift

− Use proper body mechanics when removing

or clearing jammed boxes from the machine

• To reduce the risk associated with pinch,

entanglement and impact hazards:

− Do not leave the machine running while

unattended

− Turn the machine off while not in use

− Never attempt to work on any part of the

machine, load tape, or remove jammed boxes
from the machine while the machine is
running

− Keep away from moving belts and

pneumatically controlled kicker

• To reduce the risk associated with

hazadous voltage:

− Position electrical cord away from foot and/or

vehicle traffic

CAUTION

• To reduce the risk associated with pinch

and entanglement hazards:

− Keep hands clear of the upper head support

assembly as boxes are transported through
the machine

− Always feed boxes into the machine by

pushing only from the end of the box

− Keep hands, hair, loose clothing, and jewelry

away from moving belts and taping heads

• To reduce the risk associated with pinch

hazards:

− Keep away from the pneumatically controlled

upper drive assembly and box centering
guides when air and electric supplies are on

3

Important Safeguards (Continued)

This safety alert symbol identifies

important messages in this manual.
READ AND UNDERSTAND THEM BEFORE
INSTALLING OR OPERATING THIS
EQUIPMENT.

Important – In the event the following safety labels are damaged or destroyed, they must be replaced to
ensure operator safety. Replacement part numbers for individual labels are shown in Figures 1-1, or a label kit,

part number 78-8133-9619-5, is available that includes all labels used on the machine.

Figure 1-1 – Replacement Labels/3M Part Numbers

4

5

Important Safeguards (Continued)

WARNING

• To reduce the risk associated with

mechanical and electrical hazards:

− Allow only properly trained and qualified

personnel to operate and/or service this
equipment

Operator Skill Level Descriptions

Skill 1 - Machine Operator

This operator is trained to use the machine with the
machine controls, to feed cases into the machine,
make adjustments for different case sizes, to change
the tape and to start, stop and restart production.

Important – the factory manager must ensure
that the operator has been properly trained on
all the machine functions before starting work.

Skill 2 - Mechanical Maintenance Technician

This operator is trained to use the machine as the
MACHINE OPERATOR and in addition is trained to
work with the safety protection disconnected, to
check and adjust mechanical parts, to carry out
maintenance operations and repair the machine. He is
not qualified to work on live electrical components.

Skill 2a - Electrical Maintenance Technician

This operator is trained to use the machine as the
MACHINE OPERATOR and in addition is trained to
work with the safety protection disconnected, to make
adjustments, to carry out maintenance operations and
repair the electrical components of the machine. He is
qualified to work on live electrical panels, connector
blocks, control equipment, etc.

Skill 3 - Specialist From the Manufacturer

Skilled operator sent by the manufacturer or its
agent to perform complex repairs or modifications,
when agreed with the customer.

Operator's Skill Levels Required to Perform the Main Operations on Machine

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Specifications

1. Power Requirements:

Electrical – 115 VAC, 60 Hz, 3.8 Amp (440 watts)

Pneumatic – 6.5 bar gauge pressure [95 PSIG], 2.5 SCFM

75 liter/minute @ 21° C., 1.01 bar maximum at maximum cycle rate.
A pressure regulator/filter is included.

The machine is equipped with two 1/6 HP gearmotors and comes with an 2.4 m [8 foot] standard neoprene
covered power cord and a grounded plug. Contact your 3M Representative for power requirements not listed
above.

2. Operating Rate:

Note - Machine is shipped with both cams (A and B) installed. To obtain production rate shown
with dotted line (cam A only), cam B must be removed. See "Adjustments – Gate Operation".

(continued)

7

Specifications (Continued)

3. Operating Conditions:

Use in a relatively clean environments at 5o to 40o C [40o to 105o F] with clean, dry boxes.

Important – Machine should not be washed down .

WARNING

• To reduce the risk associated with fire and

explosion hazards:

−Do not operate this equipment in potentially

flammable/explosive environments

4. Tape:

Scotch® pressure-sensitive film box sealing tapes.

5. Tape Width:

36 mm [1-1/2 inch] minimum to 48 mm [2 inch] maximum

6. Tape Roll Diameter:

Up to 405 mm [16 inch] maximum on a 76.2 mm [3 inch] diameter core.
(Accommodates all system roll lengths of Scotch® film tapes.)

7. Tape Application Leg Length – Standard:

70 mm ±6 mm [2-3/4 inch ±1/4 inch]

8. Box Board:

Style – regular slotted containers – RSC
125 to 275 P.S.I. bursting test, single wall B or C flute.

IMPORTANT SAFEGUARD

IMPORTANT SAFEGUARD

(continued)

8

Specifications (Continued)

9. Box Weight and Size Capacities:

A. Box Weight, filled – contents must support flaps.

Minimum – weight must be sufficient to hold carton on the conveyor bed with bottom flaps fully closed
or 1.4 kg [3 lb.] minimum.

Maximum – 40 kg [85 lb.]

B. Box Size:

Minimum: Length – 150 mm [6 inches] Maximum: Length – 760 mm [30 inches]

Width – 120 mm [4-3/4 inches] Width – 545 mm [21-1/2 inches]
Height – 120 mm [4-3/4 inches]*

* Boxes lower than 165 mm [6-1/2 inches] and wider than 320 mm [12-1/2 inches] require removal of

compression rollers.

** With columns adjusted to upper position, maximum box height increase to 725 mm [28-1/2 inches] and

minimum box height increases to 225 mm [8-3/4 inches]. See "Special Set-Up Procedure – Outer
Column Re-Positioning".

Note – The case sealer is designed to accommodate most boxes complying with the 1976 FBA and
PMMI*** voluntary standard "Tolerances for Top Opening" regular slotted containers (RSC).

Height – 620 mm [24-1/2 inches]**

Two of the requirements of the standard are the following:

1. The box length is not more than twice the box width.

2. The box length is not more than four times the box depth.

In addition, the box score lines must be sufficient to facilitate automatic flap folding. Certain
environmental conditions, such as high humidity, can be detrimental to automatic flap folding.

***Fibre Box Association, Packaging Machinery Manufacturer's Association

DETERMINE THE BOX LIMITATIONS BY COMPLETING THIS FORMULA:

BOX LENGTH IN DIRECTION OF SEAL MUST BE GREATER THAN .6

BOX HEIGHT

If any of the above criteria are not met boxes should be test run to assure proper machine performance.

(continued)

9

Specifications (Continued)

Dimensions are listed on the following page.

10

10. Machine Dimensions:

WL1 L2 H B F

Minimum

mm 985 1920 3445 1575 - 2185 610 - 890 825
[inches] [38.75] [75.63] [135.63] [62 - 86] [24 - 35] [32.5]

Maximum

mm 985 1920 3445 1575 - 2185 610 - 890 825
[inches] [38.75] [75.63] [135.63] [62 - 86] [24 - 35] [32.5]

L3 L4 C

Minimum

mm 725 800 135 (optional)
[inches] [28.5 [31.5] [5.25]

Maximum

mm 725 800 135 (optional)
[inches] [28.5] [31.5] [5.25]

Weight – 410 kg [900 lbs.] crated (approximate)

370 kg [820 lbs.] uncrated (approximate)

11. Set-Up Recommendations:

• Machine must be level.

• Customer supplied infeed and exit conveyors (if used) should provide straight and level box entry and exit.

• Exit conveyors (powered or gravity) must convey sealed boxes away from machine.

11

Installation and Set-Up

Receiving And Handling

After the machine has been uncrated, examine the case sealer for damage that might have occurred during
transit. If damage is evident, file a damage claim immediately with the transportation company and also
notify your 3M Representative.

Machine Set-Up

It is recommended that the case sealer be set-up and operated with product before placing it in the production
line. This approach will allow your thorough review and familiarization with the 800af-s before subjecting it and
operating personnel to a production situation where time for set-up, adjustments, and operator training usually
becomes limited.

The following instructions are presented in the order recommended for setting up and installing the case sealer.
Following them step by step will result in an installation in your production line that best utilizes the many features
built into the case sealer. Refer to Figure 3-1 and 3-2 to identify the various components and controls of the
machine.

For future reference, record machine serial number on front cover of this instruction manual in the space
provided.

IMPORTANT – Read "Warnings" before attempting to set up the case sealer for operation.

1. Follow "Unpacking Instructions" label attached to corrugated packing cover.

2. Use appropriate material handling equipment to remove the machine from the pallet and move it into position.

Whenever the machine is lifted with a fork truck, insure that the forks span completely across the machine
frame and do not contact any wiring or mechanism under the machine frame. In some cases the lower taping
head may need to be removed to avoid damage.

WARNING

• To reduce the risk associated with muscle strain:

− Use the appropriate rigging and material handling equipment when lifting or repositioning this equipment

2. Remove and discard cable ties on upper head assembly.

3. Install the crank handle on the top of the left column, as shown in Figure 2-1A.

4. Install upper tape drum bracket on the top cross bar, as shown in Figure 2-1B.

5. Install the two infeed end guards. Attach the guards to the infeed end vertical masts, as shown in
Figure 2-1C.

6. Raise upper head assembly (turn crank handle counterclockwise). Install the machine stops (from parts bag).
Mount these stops as shown in Figure 2-1D using lowest hole position on brackets.

7. The lower tape drum bracket assembly is mounted on the lower head in the standard position. Ensure that the
bracket assembly is mounted straight down, as shown in Figure 2-2A. The tape drum bracket assembly can be
pivoted to provide clearance or for retrofit in certain cases.

Lower outboard tape roll mounting (alternate position) –

a. Remove lower taping head from machine.
b. Remove existing tape drum bracket from taping head and replace with bracket/roller assembly (shipped

loose), Figure 2-2B. Replace taping head in machine.

c. Install tape drum bracket (removed from taping head) on exit end of machine lower frame as shown in Figure

2-2B.

12

Installation and Set-Up (Continued)

Figure 2-1 – Installation and Set-Up

Figure 2-2 – Lower Tape Drum Bracket Position

13

Installation and Set-Up (Continued)

8. Install case sealer in production line. When installing the case sealer, be sure to observe the following
guidelines.
a. Case sealer must be installed level – it is not designed to convey boxes uphill.
b. Infeed conveyor must convey boxes to case sealer at a speed not to exceed 0.30 m/s [60 f/m].
c. Precautions must be taken to prevent excessive box pressure against the case sealer infeed gate.

This will help to prevent damage to the boxes and ensure proper performance.

d. Infeed and exit conveyors must provide straight entrance and exit of boxes to/from case sealer and exit

conveyor must positively convey boxes away from machine.

e. Refer to Figure 2-3 for suggested conveyor types that can be used with the case sealer.

Figure 2-3 – Conveyor Systems

9. Adjust case sealer bed height. The adjustable
legs provide different machine bed heights from
610 mm [24 inches] minimum to 890 mm
[35 inches] maximum.

Refer to Figure 2-4 and set the machine bed
height as follows:

a. Block up the machine frame to allow

adequate leg adjustment.

b. Loosen, but do not remove, two M8 x 1.25

mm socket head screws in one leg (use M6
hex key wrench). Adjust the leg length for
the desired machine bed height. Retighten
the two screws to secure the leg. Adjust all
four legs equally.

10. Tape width – the taping heads have been pre­set to accommodate 72 mm [3 inch] wide tape
rolls. To apply narrower width tapes, refer to
Section II, "Adjustments – Tape Web
Alignment".

Figure 2-4 – Conveyor Bed Height Adjustment

14

Installation and Set-Up (Continued)

11. Box size capacity (height) – at its factory
setting, the case sealer handles box sizes up to
620 mm [24-1/2 inches] maximum height. If
larger capacity is needed, the machine can be
adjusted to accommodate up to 725 mm [28-1/2
inches] high boxes. Refer to "Special Set-Up
Procedure – Outer Column
Re-Positioning", for set-up information.

12. Drive Belt Height – drive belt assemblies can be
raised 50 mm [2 inches] to provide better
conveying of tall boxes. Refer to "Special Set­Up Procedure – Changing Drive Belt Height".

13. Pneumatic connection.

depressed and that all packaging materials and
tools are removed from the machine. Do not

plug electrical cord into outlet until ready to
run machine.

– Machines outside the U.S. may be

Note

equipped with 220/240 Volt, 50 Hz systems, or
other electrical requirements compatible with
local practice.

WARNING

• To reduce the risk associated with mechanical and electrical hazards:

− Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or

servicing the machine or taping heads

The case sealer requires a 6.5 bar gauge
pressure [95 PSIG] 75 liter/min @21°C, 1.01
bar [2.5 SCFM] compressed air supply. As
shown in Figure 2-5 an on/off valve, pressure
regulator, and filter are provided to service the
air supply.

Initial Start-Up of Case Sealer

After completing the "Set-Up" procedure, continue
through ""Operation", to be sure case sealer is
properly adjusted to run product.

The main air supply line should be connected to
the on/off valve by means of the barbed fitting
and hose clamp provided on the outer side of
the on/off valve as shown in Figure 2-5. The
customer supplied air hose (5/16 inch [8 mm]
ID) should be slipped over the barbed fitting
and clamped tightly in place.

If another type of connector is desired, the
fitting can be removed and replaced with the
desired 1/4-18 NPT threaded connector.

Always turn the valve "Off" when air supply
line is being connected or disconnected.

14. Electrical connection and controls – the electrical
control box shown in Figure 3-1, contains the
"On/Off" switch with pre-set breaker and can be
located on either side of the machine frame for
operator convenience. A standard three
conductor power cord with plug is provided at the
back of the electrical control box for 115 Volt, 60
Hz, 3.8 Amp electrical service. The receptacle
providing this service shall be properly grounded.
Before the power cord is plugged into 115 Volt,
60 Hz outlet, make sure red "Off" button is

Figure 2-5 – Pneumatic Connection

15

Operation

WARNING

• To reduce the risk associated with mechanical and electrical hazards:

Š Read, understand and follow all safety and operating instructions before operating or servicing the case

sealer

Refer to Figure 3-1 and 3-2 to acquaint yourself with the various components and controls of the 800af case
sealer. Also see Figures 3-1 and 3-2 in Section II for taping head components.

Figure 3-1 – Case Sealer Components

16

Operation (Continued)

Figure 3-2 – Controls, Valves and Switches

1 Electrical "On/Off" Switch

The box drive belts are turned on and off (off
button is red) with the electrical switch on the
side of the machine guard at the infeed end.

WARNING

• To reduce the risk associated with

mechanical and electrical hazards:

− Allow only properly trained and qualified

personnel to operate and/or service this
equipment

− Turn electrical and air supply off and

disconnect before performing any
adjustments, maintenance or servicing the
machine or taping heads

Note – The case sealer has a circuit breaker located
in the electrical enclosure on the lower right side of
the machine frame. If circuit becomes overloaded
and circuit breaker trips, unplug the machine electri­cal cord and determine cause of overload. After two
minutes, remove the electrical control box cover and
reset the circuit breaker by pressing the "Reset"
button and then the "Start" button on the circuit
breaker. Replace the control box cover, plug ma­chine electrical cord into outlet and restart machine
by pressing green "On" button.

2 Main Air "On/Off" Valve/Pressure

Regulator/Filter – Figure 3-3

This set of pneumatic components controls,
regulates and filters plant air supply to the two
separate control circuits of the case sealer.

"On/Off" Valve – "On" turn to "SUP" – "Off" turn to
"EXH".

Note – Turning air supply "Off" automatically bleeds
air pressure from the case sealer air circuits.

WARNING

• To reduce the risk associated with mechanical

and electrical hazards:

− Turn electrical and air supply off and

disconnect before performing any adjustments,
maintenance or servicing the machine or
taping heads

Note – The air valve has provisions for lockout/tagout
according to plant regulations.

Pressure Regulator regulates main air pressure to the
machine to adjust pressure, pull knob up and turn –
push down to lock setting.

Filter removes dirt and moisture from plant air before it
enters the case sealer pneumatic circuits. If water
collects in bottom of bowl, lift up on the valve on the
bottom of bowl to drain.

17

Operation (Continued)

Figure 3-3 – "On/Off" Valve/Regulator/Filter

9 Gate Cams Figure 3-4

The gate cams A B control the rate of box
entry into the case sealer. Depending on box
size, gate cams can be adjusted to increase
production rate. See "Adjustments – Gate
Operation".

10 Kicker Cam Figure 3-4

The minor flap folder, controlled by the kicker
cam C , closes the trailing minor flap on the
box. The kicker cam must be adjusted
according to the length of the box being
sealed. See "Operation" Figure 3-8.

11 Pocket, Instruction Manual

A pocket is provided inside the right door for
storage of the machine instruction manual.
Keep the manual in this pocket for the
convenience of machine operators.

3 Emergency "Stop" Switch

The two emergency "Stop" switches are
mounted for operator convenience, on both
sides of the case sealer. Pushing either of
these switches will stop the drive motors/belts
and exhaust air from the flap kicker.

To restart machine, rotate emergency stop
switch (release switch latch) and then restart
machine by pressing green (On) button on side
guard.

4 Height Adjustment Crank, Upper

Taping Head

Raises and lowers upper taping head/flap
folders to accommodate box height.

5 Width Adjustment Crank

Adjusts distance between side drive belts to
accommodate box width.

6 Top Flap Compression Rollers

Rollers adjust to properly maintain box width/
top flap center seam for tape seal.

7 Indicator, Air Pressure

The optical warning indicator, located on the
upper flap folder frame, indicates "Red" when
compressed air circuit is on.

8 Box Gate Air Pressure Regulator

Adjusts lifting force of the box gate depending
on the weight of boxes being sealed.

Figure 3-4 – Gate/Kicker Cams

18

Operation (Continued)

WARNING

• To reduce the risk associated with mechanical and electrical hazards:

− Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or

servicing the machine or taping heads

• To reduce the risk associated with impact hazards:

− Turn air supply off and be sure flap kicker is down before servicing

− Never operate this equipment with safety interlocks or guarding removed

• To reduce the risk associated with sharp blade hazards:

− Keep hands and fingers away from tape cutoff blades under orange blade guards. The blades are extremely

sharp

• To reduce the risk associated with pinch and entanglement hazards:

− Do not leave the machine running while unattended

− Never attempt to work on any part of the machine, load tape, or remove jammed boxes from the machine

while the machine is running

− Keep hands, hair, loose clothing, and jewelry away from moving belts, taping heads, and flap kicker

Tape Loading/Threading – Upper Taping Head

See Section II

Tape Loading/Threading – Lower Taping Head
With Tape Drum On Taping Head

See Section II

Tape Loading/Threading – Lower Taping Head
With Alternate Outboard Tape Drum

WARNING

• To reduce the risk associated with muscle

strain:

− Use proper body mechanics when removing or

installing taping heads that are moderately
heavy or may be considered awkward to lift

1. Raise upper taping head high enough to allow
clearance for removing lower taping head.

2. Remove lower taping head from machine bed
and install threading needle as explained in
Section II.

3. Replace taping head back into machine.

4. Place tape roll on outboard tape drum with
adhesive side down on lead end of tape. (Seat
tape roll fully against back flange of tape drum.)
Thread tape through outboard tape rollers as
shown in Figure 3-5 and adhere tape lead end
to lower end of threading needle.

5. Complete tape threading as explained in
Section II.

19

Operation (Continued)

Figure 3-5 – Tape Threading With Alternate Outboard Tape Drum

Box Size Set-Up

Figure 3-6

Open the side drive belts and raise the upper head
assembly to accommodate the desired box width
and height.

Move the compression rolls as wide as possible.

Figure 3-6 – Box Size Set-Up

20

Operation (Continued)

WARNING

• To reduce the risk associated with

mechanical and electrical hazards:

− Turn electrical and air supply off and

disconnect before performing any
adjustments, maintenance or servicing the
machine or taping heads

Figure 3-7

Place a product filled box 55 to 65 mm [2-1/4 to
2-1/2 inches] into the exit end of the machine with
the top flaps folded as shown.

Crank the upper head down until is just contacts the
top of the box.

Crank the side drive belts in until the belts firmly grip
the box.

Figure 3-8

Set Kicker cam relative to length of box being
sealed. Measure the distance "X" as shown and set
the cam to the same dimension measured on the
box. (This dimension provides a good starting point
for setting the kicker cam.)

Note: 5 mm hex key wrench is supplied
with machine and should be kept in wrench
holder on side of upper frame. See Figure
3-1.

Figure 3-7 – Box Size Set-Up

Figure 3-8 – Box Size Set-Up

21

Operation (Continued)

Figure 3-9

WARNING

• To reduce the risk associated with pinch,

entanglement, and impact hazards:

− Keep away from moving belts and

pneumatically controlled kicker

Place box at infeed end of machine and push into
machine until it is taken away by drive belts.

CAUTION

• To reduce the risk associated with pinch,

entanglement, and impact hazards:

− Keep hands clear of the upper head support

assembly as boxes are transported through
the machine

− Keep hands, hair, loose clothing, and jewelry

away from moving belts and taping heads

WARNING

• To reduce the risk associated with

mechanical and electrical hazards:

−Turn electrical and air supply off and

disconnect before performing any
adjustments, maintenance or servicing the
machine or taping heads

Figure 3-10

Adjust compression rollers. Run box through
machine and stop when adjacent to compression
rollers. Move compression rollers in to press box top
flaps firmly together. Restart machine to exit box.

CAUTION

• To reduce the risk associated with pinch

hazards:

−Keep hands, hair, loose clothing, and jewelry

away from box compression rollers when box
is passing through machine

Figure 3-9 – Box Size Set-Up

Figure 3-10 – Box Size Set-Up

22