3M 7800S User Manual
7000 Series
Respirator Full Facepiece
User Instructions for 3MTM Silicone, Small 7800S, Silicone,
Medium 7800S, Silicone, Large 7800S Full Facepieces
Important: Keep these User Instructions for reference.
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GENERAL SAFETY INFORMATION
Intended Use
The 3MTM 7000 Series Full Facepiece Respirators are NIOSH approved and designed to help provide
respiratory protection against certain airborne contaminants when used in accordance with all use
instructions and limitations and applicable safety and health regulations.
This respirator helps protect against certain airborne contaminants. Misuse may
result in sickness or death. For proper use, see supervisor, or User Instructions, or
call 3M
These User Instructions provide information about facepiece use only. Important information is provided
in the User Instructions with each of the air filtration/supplied air systems. Failure to follow the User
Instructions for the air filtration/supplied air systems being used may result in sickness or death.
Do not clean respirator with solvents. Cleaning with solvents may degrade some respirator components
and reduce respirator effectiveness. Inspect all respirator components before each use to ensure proper
operating conditions.
CAUTION:
This product contains natural rubber latex which may cause an allergic reaction.
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USE INSTRUCTIONS AND LIMITATIONS
Important
Before use, the wearer must read and understand these User Instructions. Keep these instructions for
reference.
Use For
Respiratory protection from certain airborne contaminants according to NIOSH approvals, OSHA
limitations, in Canada CSA standard Z94.4 requirements, other applicable regulations and 3M
instructions.
Do Not Use For
Concentrations of contaminants which are immediately dangerous to life or health, are unknown
or when concentrations exceed 10 times the permissible exposure limit (PEL) in air-purifying mode when
qualitatively fit tested, 50 times the PEL in air-purifying mode when quantitatively fit tested, 1000 times the
PEL in powered air-purifying or supplied air mode, or according to specific OSHA standards or applicable
government regulations, whichever is lower.
Use Instructions
1. Failure to follow all instructions and limitations on the use of this respirator and/or failure to wear this
respirator during all times of exposure can reduce respirator effectiveness and may result in sickness
or death.
2. Before using this respirator, a written respiratory protection program must be implemented meeting all
the requirements of OSHA 29 CFR 1910.134 such as medical evaluation, training and fit testing and
applicable OSHA substance specific standards. In Canada, CSA standard Z94.4 requirements must
be met.
3. The airborne contaminants which can be dangerous to your health include those that are so small you
cannot see them.
4. Leave contaminated area immediately and contact supervisor if you smell or taste contaminants or if
dizziness, irritation, or other distress occurs.
5. Store respirator away from contaminated areas when not in use.
6. Dispose of used product in accordance with applicable regulations.
Use Limitations
1. This respirator does not supply oxygen when used in air-purifying mode. Do not use in atmospheres
containing less than 19.5% oxygen.
2. Do not use when concentrations of contaminants are immediately dangerous to life and health, are
unknown or when concentrations exceed 10 times the permissible exposure limit (PEL) in airpurifying mode when qualitatively fit tested, 50 times the PEL in air-purifying mode when
quantitatively fit tested, 1000 times the PEL in powered air-purifying or supplied air mode, or
according to specific OSHA standards or applicable government regulations, whichever is lower.
3. Do not alter, abuse or misuse this respirator.
4. Do not use with beards or other facial hair or other conditions that prevent a good seal between the
face and the faceseal of the respirator.
Time Use Limitations
1. If respirator becomes damaged, leave the contaminated area immediately and repair or replace the
respirator.
2. Replace filters in accordance with the filter Time Use Limitation.
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3. Replace cartridges in accordance with an established change schedule or earlier if smell, taste or
irritation from contaminants is detected.
NIOSH Cautions and Limitations
The following restrictions may apply. See NIOSH approval label.
A– Not for use in atmospheres containing less than 19.5 percent oxygen.
B– Not for use in atmospheres immediately dangerous to life or health.
C– Do not exceed maximum use concentrations established by regulatory standards.
D– Air-line respirators can be used only when the respirators are supplied with respirable air meeting the
requirements of CGA G-7.1 Grade D or higher quality.
E– Use only the pressure ranges and hose lengths specified in the User’s Instructions.
F– Do not use powered air-purifying respirators if airflow is less than four cfm (115 lpm) for tight fitting
facepieces or six cfm (170 lpm) for hoods and/or helmets.
G– If airflow is cut off, switch to filter and/or cartridge or canister and immediately exit to clean air.
H– Follow established cartridge and canister change schedules or observe ESLI to ensure that cartridges
and canisters are replaced before breakthrough occurs.
I– Contains electrical parts which have not been evaluated as an ignition source in flammable or explosive
atmospheres by MSHA/NIOSH.
J– Failure to properly use and maintain this product could result in injury or death.
L– Follow the manufacturer’s User's Instructions for changing cartridges, canisters and/or filters.
M– All approved respirators shall be selected, fitted, used, and maintained in accordance with MSHA,
OSHA, and other applicable regulations.
N– Never substitute, modify, add, or omit parts. Use only exact replacement parts in the configuration as
specified by the manufacturer.
O– Refer to User’s Instructions, and/or maintenance manuals for information on use and maintenance
of these respirators.
P– NIOSH does not evaluate respirators for use as surgical masks.
S– Special or critical User’s Instructions and/or use limitations apply. Refer to User’s Instructions before
donning.
S-Special or Critical User’s Instructions
3M™ Mercury Vapor Cartridge (6009 and 60929) are equipped with passive 3MTM End of Service Life
Indicators (ESLI). The color change indicator must be readily visible when wearing the respirator without
manipulation. If you cannot readily see the ESLI, do not use. Mercury vapor cartridges must be
discarded when the ESLI changes color; or within 30 days of opening packaging; or when the ESLI
becomes dirty or damaged; or when odors of vapors or gases become noticeable, whichever
occurs first. Mercury vapor has no odor.
3M™ Nose Cup Assembly 7881S or 7981S must be used in all 7000 Series Full Facepiece applications
except for Face-Mounted Power Air-Purifying Systems.
U.S. OSHA Standard 29 CFR 1910.134 requires that employers provide breathing air for supplied air
respirator systems which shall “meet at least the requirements of the specification for Grade D breathing
air as described in the Compressed Gas Association Commodity Specification ANSI/CGA G-7.1-1997.”
Testing of output air from a compressor against this standard is required prior to using with a supplied air
respirator. In Canada, breathing air systems must be supplied with air which meets at least the
requirements in Table 1 of CSA Standard Z180.1-00. Failure to do so may result in sickness or death.
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Cartridge and Filter Selection and Approvals
Before using any of these products, the user must read the specific use for, use limitations and warning
information or call OH&ESD Technical Service at 1-800-243-4630. In Canada, call Technical Service at
1-800-267-4414. Do not exceed maximum use concentrations established by local regulatory agencies.
Cartridges/filters are approved as assemblies for use with 3MTM 7800S (S), 7800S (M) or 7800S (L)
facepieces. For NIOSH approval refer to NIOSH approval label packaged with facepiece.
LIST OF PRODUCTS
3MTM 7800S Full Facepiece Respirator Parts, Filters, Chemical Cartridges, or
Airline Accessories
3MTM Facepiece
Facepieces do not include filters, chemical cartridges, retainers or airline accessories.
Number Description Button Color (7989)
7800S (S) silicone, small red
7800S (M) silicone, medium yellow
7800S (L) silicone, large green
Number Description
7884 (a) Lens
7914 (b) Band Clamp
7916 (c) Breathing Room Assembly
7999 (d) Air Inlet Gasket
7890 (e) Full Face Plug
7283 (f) Exhalation Valve
7918 (g) Exhalation Valve Cover
7891 (h) Cartridge Holder
7893S (i) Head Strap Assembly, Silicone
7886 (j) Removable DIN Connector
7887 (k) Inhalation Valve Gasket
701 (l) Cartridge/Filter Adapter for 3MTM 6000 Series Cartridges or 3MTM 2000
Series Filters
6895 (n) Inhalation Gasket (included in 701)
7287 (o) Cartridge Retainer for 3MTM 7000 Series Cartridges
(p) 3MTM 2000 Series Filters
(q) 3MTM 6000 Series Cartridge
(r) 3MTM 7000 Series Cartridge
7881S (s) Nose Cup Assembly, Silicone (includes Nose Cup Valve Assembly 7882), or
7981S Nose Cup Assembly, Silicone, Small (includes Nose Cup Valve Assembly
7882)
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3MTMAccessories and Parts
Number Description
Not Pictured
601 Fit Test Adapter (for quantitative fit testing with 3MTM P100 Filters 2091 or 7093)
7282 Inhalation Valve
7288 Filter Retainer for Filters 7090
7289 Filter Retainer for Filters 7N11
7882 Nose Cup Valve Assembly
7883 Neckstrap Assembly
7885 Lens Frame Kit
7891 Cartridge Holder (round)
7894 Eyeglass Frame and Mount with case
7895 Speaking Diaphragm Kit (includes Diaphragm, Gasket, Retainer Ring, Tool)
7899-25 Lens Cover (25 pack)
7899-100 Lens Cover (100 pack)
7915 Tyvek® Shroud
7925 Spectacle Kit
7930 Fit Test Adapter (for quantitative fit testing with 3MTM P100 Filter 7090)
7986 Tinted Lens Cover (25 pack)
7989 Buttons
7990 Clip-on Welding Shield Kit
7991 Electronic Lens Assembly
7993 Welder’s Shroud
CAUTION
Failure to properly dispose of spent cartridges, filters, or respirators contaminated by hazardous materials
can result in environmental harm. Handling, transportation and disposal of spent cartridges, filters, or
respirators must comply with all applicable federal, state, and local laws and regulations.
3MTM 2000 Series Filters and 3M™ Filter 7093 and 3M™ Adapter 502
(3MTM Cartridge/Filter Adapter 701 is required. May also be used with 3MTM Adapter 502
as prefilters on 3MTM 6000 Series Cartridges).
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