3M 724 User Manual

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Model 724 Work Station Monitor Instructions
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Index Section Page
Safety Information..................................................................................................3
2. Installation of 3M™ Model 724 Monitor
with Work Surface Ground Monitoring.........................................................8
3. Installation of Model 724 Monitor
without Work Surface Ground Monitoring ...................................................9
4. Selection of Test Voltage and Resistance Limit ..........................................12
5. Mounting the 724 Monitor and 3M™ Model 732 Remote.........................12
6. Wrist Strap Connection...............................................................................13
7. Fault Conditions..........................................................................................14
8. 3M™ Model 3057 Standby Jack.................................................................15
9. 3M™ Model 733 Dual Conductor Remote Input Jack ...............................15
10. Installation of Model 733 Remote...............................................................15
11. Verification Procedure for the Model 724 Monitor.....................................16
12. Specifications ..............................................................................................19
13. Parts Included..............................................................................................19
14. Required Accessories and Optional Available Parts....................................20
15. Additional Wrist Strap Monitoring Information.........................................20
16. Warranty ......................................................................................................21
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Safety Information
Intended Use
The 3M™Model 724 Work Station Monitor is designed to monitor the operation of two wrist strap grounding systems and two work surfaces. This product has been designed and tested for use with 3M
Dual Conductor Wrist Straps and 3M Work Surfaces Grounding Systems. For North America this unit is designed for use with an AC adapter included. Outside North
America, obtain an appropriate AC adapter meeting the specifications as stated in the user instruction manual (Section 12). Use of other components may cause improper performances and/or unsafe conditions. For use outside of North America, grounding of the Model 724 Monitor is recommended through a separate ground wire with ring terminal supplied (Sections 2 and 3).
CAUTION
• Incorrect grounding of an operator may cause electrostatic discharge (ESD) damage to components or assemblies being handled. For proper grounding of the operator when using the 3M 724 Work Station Monitor, use of the three-prong AC adapter specified in the user instruction manual or supplied ground wire with ring terminal is required.
• Verify that the electrical ground point is suitable. If you are not sure what a suitable ground is, contact a licensed electrician before installation.
Explanation of Symbols
– Caution: refer to user instruction manual.
– Operator(s) Wrist Strap Assembly Ground.
– W ork Surface Ground.
– Electrical ground.
– Power input connector polarity (center negative).
– See user instruction manual for explanation of the indicator lamps.
Read and understand all safety information before operating this equipment.
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Section 1.
Theory of Operation
The 3M Model 724 Work Station Monitor (Fig. 1) is designed to monitor the operation of the wrist strap grounding systems of two operators. To accomplish this, it uses a DC current source to measure a loop electrical resistance. The system uses a special wrist band and ground cord that contain two independent elements.* The 724 monitor employs two selectable test voltages (9 and 16 volts) and resistance limits (10 Megohms and 35 Megohms).** It also monitors the grounding of up to two 3M work surfaces.
The Model 724 monitor performs a resistance measurement by applying an electrical current of less than 3 µA approximately every 2.0 seconds for
0.2 of a second in duration. The path for the current is through one conductor of the ground cord that
contains a current-limiting resistor, through one side of the wrist band, through the skin of the wearer under the band, through the second side of the wrist band, through the second conductor of the ground cord that contains a current-limiting resistor, and finally back to the monitor.
Selection of Test Voltage and Resistance Limit
Fig. 2 - Resistance/Voltage switch selection.
Fig. 1 - Model 724 Work Station with dual conductor wrist strap assemblies and remote input jacks.
Model 724 Work Station Monitor
Model 732 Remote Input Jack
Model 733 Remote Splitter Kit
Dual Conductor Metal Wrist Strap*
Dual Conductor Fabric Wrist Strap*
*Resistance values are ±15%
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The Model 724 monitor allows for the selection of test voltages (9v or 16v) and resistance limits (10 Megohms or 35 Megohms). The additional ranges have been added to accommodate global Electrical Static Discharge requirements. Selection of the operating parameters are left up to the user’s discretion (See Section 4).
Operator Monitoring ­Single and Dual
Fig. 3 - Face of Model 724
The wrist strap monitoring function is activated by plugging a wrist strap dual conductor ground cord into either one of the jacks on the 3M™Models 732/733 Dual Conductor Remote Input Jack. If the resistance of the wrist strap loop is within the limits of the selected range (1.5 Megohms to 10 Megohms or 1.5 Megohms to 35 Megohms)* on the Model 724 Monitor, the cord, the wrist band, and the contact to the arm of the wearer, it is considered to be functioning correctly. At this time, one of the (OK) green lamps (1 or 2) will be illuminated on the front of the monitor.
If the resistance of the wrist strap loop is higher than the selected range (10 Megohms or 35 Megohms)* on the 724 monitor, an (OK) wrist strap green lamp (1 or 2) extinguishes, and a high wrist strap red lamp (H) illuminates with an audible alarm. This is an indication of a high resistance in the cord band, or poor contact between arm and band. If the resistance in the loop is under 1.5 Megohms,* it is an indication of a low resistance meaning one or both current-limiting resistors are bypassed. The low yellow lamp (L) will flash and an (OK) green lamp (1 or 2) will remain illuminated.
Caution
A low resistance condition can also be caused by touching a grounded object or by standing on a conductive surface.
The wrist strap of a second operator is measured in the same way. Operators are identified by the two (OK) green lamps (1 & 2). However, the same high wrist strap red lamp (H) and low yellow (L) lamps illuminate when a fault is detected. The green lamp that extinguishes identifies the operator that is experiencing the fault condition.
* Resistance values are ±15%
3M 733 Remote Splitter Kit purchased separately.
OK #1 Operator
OK #2 Operator
Resistance High Operator
Resistance Low Operator
Resistance High Work Surface
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Voltage on Operator When Connected to the Model 724 Monitor
There is a concern about the voltage that is applied to an operator while they are connected to a monitor. Some of today’s electronic components are extremely sensitive to electrostatic discharge from a person (less than 10 volts). The following chart for
the Model 724 monitor illustrates the level of voltage that will appear on the operator under various resistance conditions.
Note:
For more information about wrist strap monitoring see Additional Wrist Strap Monitoring Information (Section 15).
Voltage on Operator when connected to the Model 724 monitor
Condition 9V-10 Megohms 9V-35 Megohms 16V-10 Megohms 16V-35 Megohms No Skin Resistance 0.9V 0.9V 1.6V 1.6V 200K Ohm Skin
Resistance 1.0V 1.0V 1.8V 1.8V Likely Case Before
Alarm 2.5V 3.6V 4.4V 6.4V Worst Case Before
Alarm 4.5V 7.1V 8.0V 12.6V Absolute Worst Case 9.0V 9.0V 16.0V 16.0V
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Audible Alarm T ones
For wrist strap malfunctions the Model 724 monitor indicates a different tone for each operator-a continuous tone for #1 operator and a fast chirping beep for #2 operator. The volume of the wrist strap alarm is adjusted by selection of the internal DIP switch #1. For work surface malfunctions, a slow chirping beep is made. This alarm sound is turned on or off by selection of DIP switch #2. Switch #1 and #2 are accessible through a slot located in the bottom of the chassis.
Fig. 4 - Selected desired alarm options
Work Surface Monitoring
The Model 724 monitors its connection to ground and the grounding of a 3M ESD work surface. A loop resistance is measured from the monitor, through a 3M™2380 Monitor/Table Mat Cord to the work surface (Section 2), across the conductive layer of the work surface, through the grounding wire of the work surface to an electrical ground
and finally back to the monitor through the 724 grounding wire. If the resistance of the loop exceeds
3.7 Megohms* the work surface high red lamp (M) will illuminate and all green lamps will be extinguished. If DIP switch #2 is in the ON position (Fig. 4) the audible alarm will activate. If no ESD work surface is to be monitored, the 3M 2380 Monitor/Table Mat Cord and the ground wire of the 724 must be connected to an electrical ground (Section 3). This is done to ensure that the 724 is providing a ground connection for the operators. Again, if the loop resistance exceeds
3.7 Megohms the work surface high red lamp (M) will illuminate and the alarm will activate if selected.
Caution
The grounding wire from the work surface and the ground wire from the Model 724 monitor must be attached to separate electrical grounds. The work surface monitoring function is active any time that the power supply for the monitor is plugged in.
Caution
Disconnect the 3M 2380 Monitor/ Table Mat Cord to prevent possible damage to the Model 724 monitor before testing the resistance of the work surface with a high voltage megohmmeter.
* Resistance values are ±15%
DIP Switch
Switch #1
Loud
Switch #2
On
Model 724 Bottom View
Soft
Model 724 bottom view
DIP switch
Off
On
Loud
Switch #2
Switch #1
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