3M 700a-s User Manual

Page 1
Instructions and Parts List
3M-Matic
700a-s Type 10500 Adjustable Case Sealer
with
Important Safety
Information
BEFORE INSTALLING OR OPERATING THIS EQUIPMENT Read, understand, and follow all safety and operating instructions.
Ac c uGlide SST
Taping Heads
Serial No.
For reference, record machine serial number here.
Spare Parts
It is recommended you immediately order the spare parts listed in the "Spare Parts/Service Information" section. These parts are expected to wear through normal use, and should be kept on hand to minimize production delays.
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06 St. Paul, MN 55144-1000
3M-Matic™and AccuGlide™ are Trademarks of 3M, St. Paul, MN 55144-1000
Printed in U.S.A.
Page 2
Page 3
Replacement Parts and Service Information
To Our Customers:
This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up and tested in the factory with Scotch assistance or replacement parts are needed, call or fax the appropriate number listed below.
Included with each machine is an Instructions and Parts List manual.
Technical Assistance:
3M-Matic™ Helpline – 1-800/328 1390. Please provide the customer support coordinator with the machine number, machine type/model and serial number. If you have a technical question that does not require an immediate response,
®
tapes. If technical
you may Fax it to 651-736-7282.
Replacement Parts and Additional Manuals
Order parts by part number, part description and quantity required. Also, when ordering parts and/or additional manuals, include machine name, number and type. A parts order form is provided at the back of this manual.
3M/Tape Dispenser Parts 241 Venture Drive 1-800/344 9883 Amery, WI 54001-1325 FAX# 715/268 8153
Minimum billing on parts orders will be $25.00. Replacement part prices available on request.
$10.00 restocking charge per invoice on returned parts.
Note : Outside the U.S., contact the local 3M subsidiary for parts ordering information.
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06 St. Paul, MN 55144-1000
3M-Matic™, AccuGlide™ and Scotch™ are Trademarks of 3M, St. Paul, MN 55144-1000
Printed in U.S.A.
© 3M 2005 44-0009-1851-4 (F)
Page 4
Page 5
Replacement Parts And Service Information
To Our Customers:
This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up and tested in the factory with Scotch problems occur when operating this equipment and you desire a service call or phone consultation, call, write or fax the appropriate number listed below.
Included with each machine is an Instructions and Parts List manual.
SERVICE, REPLACEMENT PARTS AND ADDITIONAL MANUALS AVAILABLE DIRECT FROM:
®
tapes. If any
Order parts by part number, part description and quantity required. Also, when ordering parts and/or additional manuals, include machine name, number and type.
3M-Matic™, AccuGlide™ and Scotch™ are Trademarks of
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06 St. Paul, MN 55144-1000
3M, St. Paul, MN 55144-1000
Printed in U.S.A.
© 3M 2005 44-0009-1852-2(E)
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Instruction Manual
700a-s Stainless Steel, Adjustable Case Sealer, Type 10500
This instruction manual is divided into two sections as follows:
Section Section
I Includes all information related to installation, operation and parts for the case sealer. II Includes specific information regarding the AccuGlide™ SST 2 Inch Taping Heads.
Table of Contents Page
Section I – 700a-s Stainless Steel Adjustable Case Sealer
Intended Use ................................................................................................................................... 1
Equipment Warranty and Limited Remedy...................................................................................... 2
700a-s Contents .............................................................................................................................. 2
Important Safeguards ...................................................................................................................... 3 - 6
Specifications .................................................................................................................................. 7 - 9
Installation and Set-Up .................................................................................................................... 10 - 13
Receiving and Handling ...................................................................................... 10
Machine Set-Up.................................................................................................. 10 - 13
Packaging and Separate Parts ................................................................. 10 -11
Machine Bed Height.................................................................................. 12
Outboard Tape Roll Mounting ................................................................... 12
Tape Leg Length....................................................................................... 12
Box Size Capacity of Case Sealer............................................................. 13
Electrical Connection and Controls ........................................................... 13
Initial Start-Up of Case Sealer................................................................... 13
Operation......................................................................................................................................... 14 - 18
Electrical On/Off Switch...................................................................................... 15
Emergency Stop Switch...................................................................................... 15
Tape Loading/Threading..................................................................................... 15
Box Size Set-Up ................................................................................................. 16 - 18
Adjust Upper Taping Head........................................................................ 16
Adjust Side Guides ................................................................................... 16
Run Boxes To Check Adjustment ............................................................. 17
Top Flap Compression Rollers.................................................................. 17
Adjust Compression Rollers...................................................................... 18
Box Sealing ........................................................................................................ 18
(Table of Contents continued on next page)
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Table of Contents (Continued) Page
Maintenance.................................................................................................................................... 19 - 21
Cleaning ............................................................................................................. 19
Lubrication.......................................................................................................... 19
Box Drive Belt Replacement............................................................................... 20
Circuit Breaker.................................................................................................... 21
Blade Replacement, Taping Head ...................................................................... 21
Adjustments ................................................................................................................................... 22 - 24
Box Drive Belt Tension ....................................................................................... 22 - 23
Taping Head Adjustments .................................................................................. 24
Troubleshooting............................................................................................................................... 28
Electrical Diagram ........................................................................................................................... 29
Parts and Service Information ......................................................................................................... 30
Options/Accessories........................................................................................................................ 31
Replacement Parts Illustrations and Parts Lists......................................................(Yellow Section) 32 - 55
Section II – AccuGlide™ SST 2 Inch Taping Heads
(See Section II for Table of Contents)
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Intended Use
The 3M-MaticTM 700a-s Stainless Steel Adjustable Case Sealer with AccuGlideTM SST Taping Heads is designed to apply a “C” clip of Scotch® pressure-sensitive film box sealing tape to the top and bottom center seam of regular
slotted containers. The 700a-s is manually adjustable to a wide range of box sizes (see "Specifications Section – Box Weight and Size Capacities").
3M-MaticTM 700a-s Stainless Steel Adjustable Case Sealer, Type 10500
Note – Lower tape supply roll and bracket assembly are shown in the alternate location.
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Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM OR USAGE OF TRADE:
3M sells its 3M-Matic
700a-s Adjustable Case Sealer, Type 10500
with the following warranties:
1. The drive belts and the taping head knives, springs and rollers will be free from all defects for ninety (90)
days after delivery.
2. All other taping head parts will be free from all defects for three (3) years after delivery.
3. All other parts will be free from all defects for two (2) years after delivery. If any part is proved to be defective within its warranty period, then the exclusive remedy and 3M’s and seller’s
sole obligation shall be, at 3M’s option, to repair or replace the part, provided the defective part is returned immediately to 3M’s factory or an authorized service station designated by 3M. A part will be presumed to have become defective after its warranty period unless the part is received or 3M is notified of the problem no later than five (5) calendar days after the warranty period. If 3M is unable to repair or replace the part within a reasonable time, then 3M at its option, will replace the equipment or refund the purchase price. 3M shall have no obligation to provide or pay for the labor required to install the repaired or replacement part. 3M shall have no obligation to repair or replace (1) those parts failing due to operator misuse, carelessness, or due to any accidental cause other than equipment failure, or (2) parts failing due to non-lubrication, inadequate cleaning, improper operating environment, improper utilities or operator error.
Limitation of Liability: 3M and seller shall not be liable for direct, indirect, special, incidental or consequential damages based upon breach of warranty, breach of contract, negligence, strict liability or any other legal theory.
The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by a written agreement signed by authorized officers of 3M and seller.
Contents – 700a-s Stainless Steel Adjustable Case Sealer
(1 ) 700a-s Stainless Steel Adjustable Case Sealer, Type 10500 (1 ) Upper Assembly Height Adjustment Crank/Hardware (1 ) Upper Tape Drum/Bracket/Hardware (2 ) Column Stop Bracket/Hardware (1 ) Tool/Spare Parts Kit (1 ) Instruction and Parts Manual
Scotch
®
, AccuGlideTM, and 3M-MaticTM are Trademarks of 3M, St. Paul, Minnesota 55144-1000
2
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Important Safeguards
This safety alert symbol identifies
important messages in this manual. READ AND UNDERSTAND THEM BEFORE INSTALLING OR OPERATING THIS EQUIPMENT.
Explanation of Signal Word Consequences
WARNING:
CAUTION:
Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury and/or property damage.
Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury and/or property damage.
WARNING
To reduce the risk associated with
mechanical and electrical hazards:
Read, understand and follow all safety and
operating instructions before operating or servicing the case sealer
Allow only properly trained and qualified
personnel to operate and/or service this equipment
Turn electrical supply off and disconnect
before performing any adjustments, maintenance or servicing the machine or taping heads
To reduce the risk associated with pinch
and entanglement hazards:
Do not leave the machine running while
unattended
WARNING (continued)
To reduce the risk associated with sharp
blade hazards:
Keep hands and fingers away from tape cutoff
blades under orange blade guards. The blades are extremely sharp
To reduce the risk associated with fire and
explosion hazards:
Do not operate this equipment in potentially
flammable/explosive environments
To reduce the risk associated with muscle
strain:
Use the appropriate rigging and material
handling equipment when lifting or repositioning this equipment
Use proper body mechanics when removing
or installing taping heads that are moderately heavy or may be considered awkward to lift
CAUTION
To reduce the risk associated with pinch
and entanglement hazards:
Keep hands clear of the upper head support
assembly as boxes are transported through the machine
Keep hands, hair, loose clothing and jewelry
away from box compression rollers
Always feed boxes into the machine by
pushing only from the end of the box
Keep hands, hair, loose clothing, and jewelry
away from moving belts and taping heads
Turn the machine off while not in use
Never attempt to work on any part of the
machine, load tape, or remove jammed boxes from the machine while the machine is running
To reduce the risk associated with
hazardous voltage:
Position electrical cord away from foot and/or
vehicle traffic
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Page 12
Important Safeguards (Continued)
Important – In the event the following safety labels are damaged or destroyed, they must be replaced to ensure operator safety. Replacement part numbers for individual labels are shown in Figures 1-1 and 1-2, or a label kit,
part number 78-8098-9175-3, is available that includes all labels used on the machine.
Figure 1-1 – Replacement Labels/3M Part Numbers
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Important Safeguards (Continued)
Figure 1-2 – Replacement Labels/3M Part Numbers
78-8060-8481-6 (4) Leg Height Adjustment Label (Not shown)
78-8070-1339-2 (2) 3M Logo (Each side of upper assembly - Not shown)
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Important Safeguards (Continued)
WARNING
To reduce the risk associated with
mechanical and electrical hazards:
Allow only properly trained and qualified
personnel to operate and/or service this equipment
Operator Skill Level Descriptions
Skill 1 - Machine Operator
This operator is trained to use the machine with the machine controls, to feed cases into the machine, make adjustments for different case sizes, to change the tape and to start, stop and restart production. N.B.: the factory manager must ensure that the operator has been properly trained on all the machine functions before starting work.
Skill 2 - Mechanical Maintenance Technician
This operator is trained to use the machine as the MACHINE OPERATOR and in addition is able to work with the safety protection disconnected, to check and adjust mechanical parts, to carry out maintenance operations and repair the machine. He is not allowed to work on live electrical components.
Skill 2a - Electrical Maintenance Technician
This operator is trained to use the machine as the MACHINE OPERATOR and in addition is able to work with the safety protection disconnected, to make adjustments, to carry out maintenance operations and repair the electrical components of the machine. He is allowed to work on live electrical panels, connector blocks, control equipment, etc.
Skill 3 - Specialist From the Manufacturer
Skilled operator sent by the manufacturer or its agent to perform complex repairs or modifications, when agreed with the customer.
Operator's Skill Levels Required to Perform the Main Operations on Machine
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Page 15
Specifications
1. Power Requirements: Electrical - 115 VAC, 60 Hz, 5.6 A The machine is equipped with a 2.4 m [8 foot] standard neoprene covered power cord and a grounded plug.
Contact your 3M Representative for power requirements not listed above.
2. Operating Rate: Box drive belt speed is approximately 0.4 m/s [78 feet per minute].
3. Operating Conditions:
IMPORTANT SAFEGUARD
Use in a relatively clean environment at 5o to 40o C [40o to 105o F] with clean, dry boxes.
Important: Machine should not be washed down.
WARNING
IMPORTANT SAFEGUARD
To reduce the risk associated with fire and
explosion hazards:
Do not operate this equipment in potentially
flammable/explosive environments
4. Tape:
Scotch® pressure-sensitive film box sealing tapes.
5. Tape Width: 36 mm [1 1/2 inch] minimum to 48 mm [2 inch] maximum
(Specifications continued on next page.)
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Specifications (Continued)
6. Tape Roll Diameter: Up to 405 mm [16 inch] maximum on a 76.2 mm [3 inch] diameter core.
(Accommodates all system roll lengths of Scotch
7. Tape Application Leg Length – Standard: 70 mm ± 6 mm [2.75 inch ±.25 inch ]
8. Box Board: Style – regular slotted containers – RSC
125 to 275 P.S.I. bursting test, single wall or double wall B or C flute.
9. Box Weight and Size Capacities: A. Box Weight, filled – up to 38.6 kg [85 lbs.] maximum. Contents must support flaps. B. Box Size: Minimum Maximum
Length – 150 mm [6.0 inch] Unlimited Width 150 mm [6.0 inch]* 550 mm [21.5 inch] Height – 120 mm [4.75 inch]** 620 mm [24.5 inch] **
®
film tapes.)
* Cartons narrower than 250 mm [10 inch] in width may require more frequent belt replacement
because of limited contact area.
** 165 mm [6.5 inch] minimum to 725 mm [28.5 inch] maximum height with columns adjusted to upper
position. (See "Special Set-Up Procedure – Box and Machine Bed Height Range".)
Special modifications may be available for carton sizes not listed above. Contact your 3M Representative for information.
Note: The case sealer can accommodate most boxes within the size range listed above. However, if the box length (in direction of seal) to box height ratio is .5 or less, then several boxes should be test run to assure proper machine performance.
DETERMINE THE BOX LIMITATIONS BY COMPLETING THIS FORMULA:
BOX LENGTH IN DIRECTION OF SEAL MUST BE GREATER THAN .5
=
BOX HEIGHT
Any box ratio approaching this limitation should be test run to assure performance.
(Specifications continued on next page.)
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Specifications (Continued)
10. Machine Dimensions:
W L H A* B C** F
Minimum
mm 790 1030 1350 460 610 100 625 [Inches] [31] [40 .5] [53] [18] [24]*** [4] [24.5]
Maximum
mm 2185 890 [Inches] - - - - [86]*** - - [35]*** - - - -
* Infeed/Exit conveyors are optional ** Casters are optional *** When columns are adjusted to upper position, "B" minimum dimension is 520 mm [20.5 inch], maximum
dimension is 780 mm [31 inch] and "H" maximum dimension is 2290 mm [90 inch]. (See "Special Set-Up Procedure – Box and Machine Bed Height Range".)
Weight – 180 kg [400 lbs] crated (approximate)
160 kg [350 lbs] uncrated (approximate)
11. Set-Up Recommendations:
• Machine must be level.
• Customer supplied infeed and exit conveyors (if used) should provide straight and level box entry and exit.
• Exit conveyors (powered or gravity) must convey sealed boxes away from machine.
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Installation and Set-Up
Receiving And Handling
After the machine has been uncrated, examine the case sealer for damage that might have occurred during transit. If damage is evident, file a damage claim immediately with the transportation company and also notify your 3M Representative.
Machine Set-Up
WARNING
To reduce the risk associated with
mechanical and electrical hazards:
Read, understand and follow all safety and
operating instructions before operating or servicing the case sealer
The following instructions are presented in the order recommended for setting up and installing the case sealer, as well as for learning the operating functions and adjustments. Following them step by step will result in your thorough understanding of the machine and an installation in your production line that best utilizes the many features built into the case sealer. Refer to Figure 3-1 to identify the various components of the case sealer.
6. Loosen and move both compression rollers out so they don't catch on side guides.
7. Install height adjustment crank and locking knob on top of left column as shown in Figure 2-1B. Crank upper assembly up high enough to allow clear access to lower taping head. Remove and discard the two cushion shipping blocks.
8. Using 17 mm wrench, remove nuts from top of side guides. Replace with black knobs from parts box. Figure 2-1C.
9. Cut and remove cable ties on both upper and lower taping heads. (Applying/buffing rollers are held retracted for shipment.)
WARNING
To reduce the risk associated with sharp
blade hazards:
Keep hands and fingers away from tape cutoff
blades under orange blade guards. The blades are extremely sharp
Note – A tool kit consisting of metric open end and hex socket wrenches is provided with the machine. These tools should be adequate to set­up the machine, however, other tools supplied by the customer will be required for machine maintenance.
PACKAGING AND SEPARATE PARTS
1. Remove straps and staples and lift fiberboard cover off pallet.
2. Remove protective wrapping around machine.
3. Cut and remove cable tie from electrical conduit.
4. Cut cable ties that secure upper assembly to machine bed on each side.
5. Remove tape drum bracket bolts (4) from top
crossbar and install tape drum bracket from parts box as shown in Figure 2-1A.
Hold taping head BUFFING ROLLER and cut and remove cable tie that holds applying/ buffing arms retracted. See Figure 2-1D. Allow buffing/applying arms to extend slowly.
10. Install machine stops onto columns as shown in Figure 2-1E. Use the lowest hole position and bolt into the lowest threaded insert on the column.
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Installation and Set-Up (Continued)
Figure 2-1 – 700a-s Frame Set-Up
11. Check for free action of both upper and lower taping heads.
WARNING
To reduce the risk associated with sharp
blade hazards:
Keep hands and fingers away from tape cutoff
blades under orange blade guards. The blades are extremely sharp
Push buffing roller into head to check for free, smooth action of taping heads.
12. Ensure that the tape drum bracket assembly, located on the lower taping head, is mounted straight down, as shown in Figure 2-2A. The tape drum bracket assembly can be pivoted to provide tape roll clearance in certain cases.
13. Remove fasteners that secure case sealer legs to pallet.
W ARNING
To reduce the risk associated with muscle
strain:
Use the appropriate rigging and material
handling equipment when lifting or repositioning this equipment
Use proper body mechanics when removing
or installing taping heads that are moderately heavy or may be considered awkward to lift
14. Remove the machine from the pallet and move it into position.
Important – Whenever the machine is lifted with a fork truck, insure that the forks span com­pletely across the machine frame and do not contact any wiring or mechanism under the machine frame. In some cases the lower taping head may need to be removed to avoid damage.
15. Continue with the remainder of the Installation and Set-Up procedure through the end of the
11
topic.
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Installation and Set-Up (Continued)
MACHINE BED HEIGHT
Adjust machine bed height. The case sealer is equipped with four adjustable legs that are located at the corners of the machine frame. The legs can be adjusted to obtain different machine bed heights from 610 mm [24 inch] minimum to 890 mm [35 inch] maximum.
Note – Minimum machine bed height can be reduced to 520 mm [20.5 inch] by moving outer columns up one set of mounting holes. However, this change also increases the minimum box height of 120 mm [4.8 inch] to 165 mm [6.5 inch]. (See "Special Set-Up Procedure – Box/Machine Bed Height Range".)
1. Use appropriate material handling equipment and blocking techniques to raise the machine frame to allow adequate leg adjustment.
2. Loosen, but do not remove, two M8 x 1.25 socket head screws in one leg (use M6 hex wrench). Adjust the leg length for the desired machine bed height. Retighten the two screws to secure the leg. Adjust all four legs equally.
OUTBOARD TAPE ROLL MOUNTING (Lower Taping Head)
Refer to Figure 2-2C and set the machine bed height as follows:
W ARNING
To reduce the risk associated with muscle
strain:
Use the appropriate rigging and material
handling equipment when lifting or repositioning this equipment
Use proper body mechanics when removing
or installing taping heads that are moderately heavy or may be considered awkward to lift
Remove the tape drum bracket assembly, spacer and fasteners from the lower taping head. Install and secure on the infeed end of the lower frame, as shown in Figure 2-2B.
Figure 2-2 – Machine Bed Height Adjustment and Lower Tape Drum Bracket Position
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Installation and Set-Up (Continued)
BOX SIZE CAPACITY OF CASE SEALER
At its factory setting, the case sealer handles box sizes up to 620 mm [24.5 inch] maximum height. If larger capacity is needed, the machine can be adjusted to accommodate boxes up to 725 mm [28.5 inch] high. Refer to "Special Set-Up Procedure – Box and Machine Bed Height Range".
Note – Adjusting machine to accommodate 725 mm [28.5 inch] high boxes also increases minimum box size to 165 mm [6.5 inch].
ELECTRICAL CONNECTION AND CONTROLS
The electrical control box (with circuit breaker) and "On/Off" switch are located on the lower left side of the machine frame. See Figure 3-1. If desired, for operator convenience, the "On/Off" switch can be relocated to the right side of the machine frame. A standard three conductor power cord with plug is provided at the back of the electrical control box for 115 Volt, 60 Hz. electrical service. The receptacle providing this service shall be properly grounded. Before the power cord is plugged into 115 Volt, 60 Hz outlet make sure that all packaging materials and tools are removed from the machine. Do not plug
electrical cord into outlet until ready to run machine.
Use of an extension cord is not recommended. However, if one is needed for temporary use, it must have a wire size of 1.5 mm diameter [AWG 16 ], have a maximum length of 30.5 m [100 ft], and must be properly grounded.
WARNING
To reduce the risk associated with
hazardous voltage:
Position electrical cord away from foot and/or
vehicle traffic
Note – Machines outside the U.S. may be equipped with 220/240 Volt, 50 Hz systems or other electrical requirements compatible with local practice.
INITIAL START-UP OF CASE SEALER
After completing the "Installation and Set-Up" procedure, continue through "Operation" for tape loading and start-up to be sure case sealer is properly adjusted to run boxes
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Operation
WARNING
To reduce the risk associated with mechanical and electrical hazards:
Read, understand and follow all safety and operating instructions before operating or
servicing the case sealer
Refer to Figure 3-1 below to acquaint yourself with the various components and controls of the case sealer. Also see Figures 3-1 and 3-2 in Section II for taping head components.
Figure 3-1 – 700a-s Stainless Steel Case Sealer Components (Left Front View)
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Operation (Continued)
Important – Before turning drive belts on, be sure
no tools or other objects are on the conveyor bed.
Electrical "On/Off" Switch
The box drive belts are turned on and off ("Off" button is red) with the electrical switch on the side of the machine frame.
Note – The case sealer has a circuit breaker located in the electrical enclosure on the lower left side of the machine frame. If circuit becomes overloaded and circuit breaker trips, unplug the machine electrical cord and determine cause of overload. After two minutes, open the electrical enclosure and reset the circuit breaker by lifting the reset lever. Close the electrical enclosure, plug machine electrical cord into outlet and restart machine by pressing "I" (On) button.
Emergency Stop Switch
The machine electrical supply can be turned off by pressing the latching emergency stop switch. To restart machine, rotate emergency stop switch (releases switch latch) and then restart machine by pressing "I" (On) button on side of machine frame.
Tape Loading/Threading
See Section II, Operation Section.
Note – If lower tape drum is mounted in alternate lower outboard position, remove taping head from machine bed by pulling straight up, insert threading needle in taping head and replace taping head. Install tape roll on drum (adhesive on tape leg up), thread tape under knurled roller on outboard mount, then attach tape to threading needle and pull tape through taping head with threading needle.
W ARNING
To reduce the risk associated with muscle
strain:
Use proper body mechanics when removing
or installing taping heads that are moderately heavy or may be considered awkward to lift
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Operation (Continued)
Box Size Set-Up
1. ADJUST UPPER TAPING HEAD The upper taping head is positioned for the box
height by means of the height adjustment crank shown in Figure 3-2. Turn crank clockwise to lower head, counterclockwise to raise head.
Move the top flap compression rollers to a position wider than the box.
Place box on infeed end of machine bed with both top and bottom flaps folded and insert under upper head ski approximately 150 mm [6 inch] as shown in Figure 3-3. Lower the head until all flaps are fully closed. Align box top flap center seam with arrows on front of upper frame.
Figure 3-2 – Upper Taping Head
2. ADJUST SIDE GUIDES (Figure 3-4) Align box top flap center seam with arrows on
front of ski. Move side guides against each side of box to
hold box in position, centered on arrows on front of ski.
Tighten hand knobs to secure side guides.
Figure 3-3 – Upper Taping Head
Figure 3-4 – Side Guides
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Operation (Continued)
3. RUN BOXES TO CHECK ADJUSTMENT (Figure 3-5)
Important – Before turning drive belts on, be sure no tools or other objects are on the conveyor bed.
CAUTION
To reduce the risk associated with pinch
and entanglement hazards:
Keep hands clear of the upper head support
assembly as boxes are transported through the machine
Turn electrical switch to "On" to start drive belts. Move box forward under upper taping head until it is taken away by drive belts. If box is hard to move under head or is crushed, raise head slightly. If box movement is jerky or stops under upper head, lower upper head slightly to add more pressure between box and drive belts.
Figure 3-5 – Check Adjustments
Note – Upper head has unique feature for overstuffed boxes. The head will raise up to 13 mm [1/2 inch] to compensate for this type of condition.
Important – If drive belts are allowed to slip on box, excessive belt wear will occur.
4. TOP FLAP COMPRESSION ROLLERS (Figure 3-6)
CAUTION
To reduce the risk associated with pinch
and entanglement hazards:
Keep hands, hair, loose clothing and jewelry
away from box compression rollers.
The top flap compression rollers have two mounting positions to provide side compression through the full range of box widths.
The rollers have been pre-assembled in position "B" to accommodate box widths from 200 mm [8 inch] to 545 mm [21.5 inch] maximum.
Figure 3-6 – Compression Rollers
To accommodate box widths less than 200 mm [8 inch] to 140 mm [5.5 inch] minimum, move all four rollers to position "A".
Adjust the top flap compression rollers against top edge of box and tighten knobs to secure rollers in operating position.
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Operation (Continued)
5. ADJUST COMPRESSION ROLLERS Adjust the top flap compression rollers against
top edge of box and tighten knobs to secure rollers in operating position as shown in Figure 3-7.
Box Sealing
CAUTION
To reduce the risk associated with pinch
and entanglement hazards:
Keep hands clear of the upper head support
assembly as boxes are transported through the machine
Always feed boxes into the machine by
pushing only from the end of the box
Keep hands, hair, loose clothing and jewelry
away from box compression rollers
Keep hands, hair, loose clothing, and jewelry
away from moving belts and taping heads
WARNING
To reduce the risk associated with pinch,
entanglement, and hazardous voltage:
Never attempt to work on any part of the
machine, load tape, or remove jammed boxes from the machine while the machine is running
1. Feed boxes to machine at minimum 455 mm [18 inch] intervals.
2. Reload and thread tape as necessary.
Figure 3-7 – Compression Rollers
Notes –
1. Machine or taping head adjustments are described in "Adjustments" Section I for machine or Section II for taping heads.
2. Box drive motors are designed to run at a moderate temperature of 40°C [104°F]. In some cases, they may feel hot to the touch.
3. Be sure machine is cleaned and lubricated according to recommendations in "Maintenance" section of this manual.
WARNING
To reduce the risk associated with pinch
and entanglement hazards:
Do not leave the machine running while
unattended
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Maintenance
The case sealer has been designed for long, trouble free service. The machine will perform best when it receives routine maintenance and cleaning. Machine components that fail or wear excessively should be promptly repaired or replaced to prevent damage to other portions of the machine or to the product.
WARNING
To reduce the risk associated with
mechanical and electrical hazards:
Read, understand and follow all safety and
operating instructions before operating or servicing the case sealer
Allow only properly trained and qualified
personnel to operate and/or service this equipment
Turn electrical supply off and disconnect
before performing any adjustments, maintenance or servicing the machine or taping heads
Lubrication
Most of the machine bearings, including the drive motor, are permanently lubricated and sealed and do not require additional lubricant.
Figure 4-1 illustrates the machine points that do require lubrication every 250 hours of operation. Lubricate the points indicated by arrows ( ) with a small amount of multi-purpose grease.
Note – Wipe off excess oil and grease. It will attract dust which can cause premature equipment wear and jamming. Take care that oil and grease are not left on the surface of rollers around which tape is threaded, as it can contaminate the tape's adhesive.
Cleaning
Note – Never attempt to remove dirt from the machine by blowing it out with compressed air. This can cause the dirt to be blown inside the motor and onto sliding surfaces which may cause premature equipment wear. Never wash down this equipment. Serious equipment damage could result.
Regular slotted containers produce a great deal of dust and paper chips when processed or handled in equipment. If this dust is allowed to build-up on machine components, it can cause component wear and overheating of drive motor. The dust build-up can best be removed from the machine by a shop vacuum. Depending on the number and type of boxes sealed in the case sealer, this cleaning should be done approxi­mately once per month. If the boxes sealed are dirty, or if the environment in which the machine operates is dusty, cleaning on a more frequent basis may be necessary. Excessive dirt build-up that cannot be removed by vacuuming should be wiped off with a damp cloth.
Figure 4-1 – Lubrication Points – Frame
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Maintenance (Continued)
WARNING
To reduce the risk associated with mechanical and electrical hazards:
Turn electrical supply off and disconnect before performing any adjustments, maintenance or servicing the
machine or taping heads
Box Drive Belt Replacement
Note – 3M recommends the replacement of drive belts in pairs, especially if belts are unevenly worn.
LOWER DRIVE BELTS Figure 4-2
1. Remove and retain center plate (A) and four screws.
2. Remove and retain side cover (B) and fasteners.
3. Loosen, but do not remove lock nut (C).
4. Loosen tension screw (D) until all belt tension is removed.
5. Pull belt splicing pin (E) out and remove belt.
6. Place new belt over pulleys with laced splice at top. Insert splicing pin.
Important – Pin must not extend beyond edge of belt.
7. Adjust belt tension as explained in "Adjustments
- Box Drive Belt Tension."
8. Replace side cover and center plate and secure with original fasteners.
UPPER DRIVE BELTS Figure 4-3
1. Remove and retain front cover (A) and four screws.
2. Loosen, but do not remove lock nut (C).
3. Loosen tension screw (D) until all tension is removed from belt.
4. Move compression roller assembly out to full open position.
5. Remove 4 screws on side of belt guard (E) and slide belt guard out to expose belt.
Figure 4-2 – Lower Drive Belt Replacement
6. Pull belt splicing pin (F) out and remove belt.
7. Place new belt over pulleys with laced splice at top. Insert splicing pin.
Important – Pin must not extend beyond edge of belt.
8. Adjust belt tension as explained in "Adjustments – Box Drive Belt Tension."
9. Replace front cover and belt guard(s) and secure with original fasteners.
Figure 4-3 – Upper Drive Belt Replacement
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Maintenance (Continued)
WARNING
To reduce the risk associated with mechanical and electrical hazards:
Turn electrical supply off and disconnect before performing any adjustments, maintenance or servicing the
machine or taping heads
Circuit Breaker
The case sealer is equipped with a circuit breaker which trips if the motors are overloaded. Located inside the electrical enclosure on the side of the machine frame just below the machine bed, the circuit breaker has been pre-set at 3.4 amps and requires no further maintenance.
If circuit is overloaded and circuit breaker trips, unplug machine from electrical power:
1. Determine cause of overload and correct.
2. Remove electrical enclosure cover.
3. Press "Reset" and then press "On" button. If circuit breaker will not reset, wait 2 minutes and retry.
4. Replace cover.
5. Plug in machine.
6. Press machine "On" button to resume case sealing.
Blade Replacement, Taping Head
See Section II, "Maintenance – Blade Replacement."
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Adjustments
WARNING
To reduce the risk associated with mechanical and electrical hazards:
Turn electrical supply off and disconnect before performing any adjustments, maintenance or servicing the
machine or taping heads
Box Drive Belt Tension
The four continuously moving drive belts convey boxes through the tape applying mechanism. The box drive belts are powered by an electric motor.
Tension adjustment of these belts may be required during normal operation. Belt tension must be adequate to positively move the box through the machine and the belts should run fully on the surface of the pulleys at each end of the frame. The idler pulleys on the infeed end are adjusted in or out to provide proper belt tension. Each belt is adjusted separately.
Belt tension is obtained by tightening the adjustment screw so that a moderate pulling force of 3.5 kg [7 lbs.] applied at the midspan, as shown in Figure 5-1, will deflect the belt 25 mm [1 inch]. This will assure positive contact between the belt and the drive pulley on the discharge end of the drive assembly.
Note – Figure 5-1 illustrates the lower drive belts; however, upper belts are adjusted in the same manner.
Figure 5-1 – Box Drive Belt Tension Adjustment
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Adjustments (Continued)
WARNING
To reduce the risk associated with mechanical and electrical hazards:
Turn electrical supply off and disconnect before performing any adjustments, maintenance or servicing the
machine or taping heads
Refer to Figure 5-2 and 5-3 and adjust belt tension as follows:
1. Remove and retain center plate/front cover and four screws.
2. Loosen, but do not remove, M10 lock nut with a 17 mm open end wrench.
3. Reset the tension on the drive belts as needed. Adjust the M8 tension screws in (clockwise) to increase tension or out (counterclockwise) to decrease tension. Tighten lock nut to secure tension setting.
4. Replace center plate/front cover and secure with original screws.
Figure 5-2 – Box Drive Belt Tension Adjustment, Lower Belts (Infeed End)
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Adjustments (Continued)
WARNING
To reduce the risk associated with mechanical and electrical hazards:
Turn electrical supply off and disconnect before performing any adjustments, maintenance or servicing the
machine or taping heads
Figure 5-3 – Box Drive Belt Tension Adjustment, Upper Belts (Infeed End)
Taping Head Adjustments – Refer to Section II.
WARNING
To reduce the risk associated with sharp blade hazards:
Keep hands and fingers away from tape cutoff blades under orange blade guards. The blades are extremely
sharp
TAPE WEB ALIGNMENT – Section II TAPE DRUM FRICTION BRAKE – Section II APPLYING MECHANISM SPRING – Section II ONE-WAY TENSION ROLLER – Section II TAPE LEG LENGTH ADJUSTMENT – Section II
24
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Special Set-Up Procedure
WARNING
To reduce the risk associated with mechanical and electrical hazards:
Turn electrical supply off and disconnect before performing any adjustments, maintenance or servicing the
machine or taping heads
Figure 6-1 – Case Sealer Frame Changes
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Page 34
Special Set-Up Procedure (Continued)
WARNING
To reduce the risk associated with mechanical and electrical hazards:
Turn electrical supply off and disconnect before performing any adjustments, maintenance or servicing the
machine or taping heads
TAPING HEAD REMOVAL
WARNING
To reduce the risk associated with sharp blade hazards:
Keep hands and fingers away from tape cutoff blades under orange blade guards. The blades are extremely
sharp
1. Remove tape from upper taping head and raise upper assembly to a convenient working height.
2. Pivot up the clamp that secures the upper taping head as shown in Figure 6-1B.
3. Hold upper taping head applying and buffing arms from under upper assembly, slide head forward and down to remove. See Figure 6-2.
CAUTION
To reduce the risk associated with muscle strain:
Use proper body mechanics when removing or installing taping heads that are moderately heavy or may be
considered awkward to lift
4. Raise upper assembly to provide working room around lower taping head and remove tape from taping head.
5. Lift the lower taping head, shown in Figure 6-3 and 6-1C, straight up to remove it from the case sealer bed.
6. Replace taping heads reverse of disassembly.
Figure 6-2 – Remove Upper Taping Head Figure 6-3 – Remove Lower Taping Head
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Special Set-Up Procedure (Continued)
Box and Machine Bed Height Range – Refer to Figure 6-4
Moving the outer columns up one set of mounting holed increases the maximum box size handled by the 700a-s case sealer and decreases the minimum machine bed height.
Note – This also increases the minimum box height from 120 mm [4.8 inch] to 165 mm [6.5 inch].
To move the outer columns up one set of mounting holes:
WARNING
To reduce the risk associated with muscle strain:
Use the appropriate rigging and material handling equipment when lifting or repositioning this equipment
Use proper body mechanics when removing or installing taping heads that are moderately heavy or may be
considered awkward to lift
1. Place minimum 305 mm [12 inch] high blocks at the front and rear of the upper taping head assembly as shown in Figure 6-4A. Crank the upper taping head assembly down until it touches these blocks.
Important – Blocks (front and rear) must be same height in order to keep upper taping head assembly parallel with machine bed/drive belts.
2. Remove and retain the six screws and plain washers that fasten each column to the frame. Figure 6-4B.
3. Turn the height adjustment crank clockwise to raise the outer columns up one set of mounting holes (100 mm [4 inch]).
4. Install and tighten the six screws and plain washers in each column that were removed in Step 2. Crank upper taping head assembly up and remove blocks.
If desired, the bed height can now be decreased to 520 mm [20.5 inch] by adjusting legs upward. (See "Installation and Set-Up – Machine Bed Height".)
Figure 6-4 – Box and Machine Bed Height Range
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Page 36
Troubleshooting
The Troubleshooting Guide lists some possible machine problems, causes and corrections. Also see Section II "Troubleshooting" for taping head problems.
Troubleshooting Guide Problem
Cause
Correction
Drive belts do not convey boxes
Drive belts do not turn
Narrow boxes
Worn drive belts Top taping head does not apply
enough pressure Top flap compression rollers in too
tight Taping head applying spring
holder missing Taping head applying spring set
too high Worn or missing friction rings Drive belt tension too low Electrical disconnect Circuit breaker not at correct
setting
Check machine specifications. Boxes are narrower than recommended, causing slippage and premature belt wear.
Replace drive belts Adjust the box height adjustment
with the crank Readjust compression rollers
Replace spring holder
Reduce spring pressure
Replace friction rings Adjust belt tension Check power and electrical plug Set to correct current value
Upper and lower applying mechanisms interfere with each other
Drive belts break Light boxes tip back on exit Squeaking noise as boxes pass
through machine
Motor not turning Machine's minimum height stop
does not match tape head leg length setting
Worn belt Upper ski down too far Dry compression rollers Dry column bearings Defective column bearings
28
Evaluate problem and correct Check manual to make sure
taping heads match machine setting
Replace belt Carefully adjust upper ski Lubricate compression rollers Lubricate column bearings Replace column bearings
Page 37
Electrical Diagram
WARNING
To reduce the risk associated with mechanical and electrical hazards:
Turn electrical supply off and disconnect before performing any adjustments, maintenance or servicing the
machine or taping heads
Figure 7-1 – Electrical Diagram
29
Page 38
Replacement Parts And Service Information
Spare Parts
It is suggested that the following spare parts be ordered and kept on hand:
Qty. Ref. No. Part Number Description
4 10426-85 & 10427-70 78-8070-1531-4 Belt - Drive W/Pin
Also see Section II for recommended taping head spare parts.
Label Kit
In the event that any labels are damaged or destroyed, they must be replaced to ensure operator safety. A label kit, part number 78-8098-9175-3 is available as a stock item. It contains all the safety labels used on the 700a-s Adjustable Case Sealer.
Tool Kit
A tool kit, part number 78-8060-8476-6, is available as a stock item. The kit contains the necessary open end and hex socket wrenches for use with the metric fasteners on the case sealer. The threading tool, part number 78-8076-4726-4, contained in above kit is also available as a replacement stock item.
Replacement Parts Ordering Information and Service
Refer to the first page of this instruction manual "Replacement Parts and Service Information".
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Page 39
Options/Accessories
For additional information on the options/accessories listed below, contact your 3M Representative.
Part Number Option/Accessory
78-8052-6553-1 Box Hod Down Attachment, Model 18500 70-0064-0379-7 Caster Kit Attachment 70-0064-0378-9 Conveyor Extension Attachment 78-8060-8156-4 AccuGlide SST 2 Inch Upper Taping Head, Type 18900 78-8060-8157-2 AccuGlide SST 2 Inch Lower Taping Head, Type 18900
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Replacement Parts – Illustrations and Parts Lists
700a-s Stainless Steel Adjustable Case Sealer, Type 10500 Frame Assemblies
To Order Parts:
1. Refer to first illustration, Frame Assemblies, for the Figure Number that identifies a specific portion of the
machine.
2. Refer to the appropriate Figure or Figures to determine the parts required and the parts reference number.
3. The Parts List that follows each illustration, includes the Reference Number, Part Number and Part
Description for the parts on that illustration.
Note – The complete description has been included for standard fasteners and some commercially available components. This has been done to allow obtaining these standard parts locally, if desired.
4. Order parts by Part Number, Part Description and Quantity required. Also include machine name, number
and type.
5. Refer to the first page of this instruction manual “Replacement Parts and Service Information” for
replacement parts ordering information.
Important – Not all the parts listed are normally stocked items. Some parts or assemblies shown are available only on special order. Contact 3M/Tape Dispenser Parts to confirm item availability.
32
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700a-s Stainless Steel Adjustable Case Sealer
Frame Assemblies
33
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700a-s Stainless Steel Adjustable Case Sealer
Figure 10428
34
Page 43
Figure 10428
Ref. No. 3M Part No. Description
10428-1 78-8070-1536-3 Support - Guide Arm 10428-2 78-8060-8292-7 Screw - Hex.Hd, M6x12 10428-3 78-8060-8312-3 Washer - Flat, M6 10428-4 78-8060-1976-5 Lever - Pivot 10428-5 78-8134-1977-3 Bushing 10428-6 78-8060-8326-3 Set Screw - M5x6 10428-7 78-8134-1978-1 Link - Guide 10428-8 78-8017-9074-8 Washer - Nylon, 15 mm 10428-9 78-8060-8339-6 Ring - M10 10428-10 78-8070-1540-5 Support - Lever 10428-11 78-8134-1979-9 Screw - Soc.Hd, M5x16 10428-12 78-8134-1980-7 Guide Arm - Front, Right 10428-13 78-8134-1981-5 Guide Arm - Front, Left 10428-14 78-8134-1982-3 Guide Arm - Rear 10428-15 78-8076-4505-2 Set Screw - M6x8 10428-16 78-8134-1983-1 Guide - R/H 10428-17 78-8134-1984-9 Guide - L/H 10428-19 78-8070-1546-2 Cap - Guide 10428-20 78-8134-1985-6 Screw - Soc.Hd, M5x30 10428-21 78-8134-1986-4 Shaft - Guide 10428-22 78-8070-1548-8 Washer - Nylon, 20 mm 10428-23 78-8134-1987-2 Screw - Hex.Hd, M10x40 10428-24 78-8060-8315-6 Washer - Flat, M10 10428-25 78-8070-1549-6 Knob 10428-26 78-8134-1988-0 Washer - Flat, M5 10428-27 78-8060-8295-0 Screw - Hex.Hd, M6x16
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Page 44
700a-s Stainless Steel Adjustable Case Sealer
Figure 10422
36
Page 45
Figure 10422
Ref. No. 3M Part No. Description
10422-1 78-8134-1900-5 Side Compression Rollers Assy 10422-2 78-8134-1901-3 Support - Roller 10422-3 78-8076-4628-2 Roller - Compression 10422-4 78-8134-1902-1 Shaft - Roller 10422-5 78-8060-8323-0 Screw - Hex.Hd. M8x16 10422-6 78-8060-8308-1 Washer - Flat, M8 10422-7 78-8134-1903-9 Plate - Tube 10422-8 78-8134-1904-7 Screw - Carriage, M10x35 10422-9 78-8134-1905-4 Cap - Support 10422-10 78-8017-9074-8 Washer - Nylon 10422-11 78-8060-8315-6 Washer - Flat, M10 10422-12 78-8070-1549-6 Knob
37
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700a-s Stainless Steel Adjustable Case Sealer
Figure 10425
38
Page 47
Figure 10425
Ref. No. 3M Part No. Description
10425-1 78-8134-1933-6 Tape Roll Bracket Assy 10425-2 78-8134-1934-4 Tape Drum Bracket Assy 10425-3 78-8134-1935-1 Bracket - Tape Drum, Upper 10425-4 78-8134-1936-9 Bracket - Tape Drum, Lower 10425-5 78-8070-1568-6 Cap - Bracket 10425-6 78-8134-1937-7 Shaft - Tape Drum 10425-7 78-8134-1938-5 Nut - M18x1 10425-8 78-8076-4730-6 Tape Drum Assy - 2" Wide 10425-9 78-8052-6749-5 Tape Drum 10425-10 78-8060-8362-8 Leaf spring 10425-11 78-8060-8337-0 Screw - Self Tapping, 7SPx8 10425-12 78-8060-8172-1 Washer - Friction 10425-13 78-8134-1939-3 Washer - Tape Drum 10425-14 78-8134-1940-1 Spring - Tape Drum 10425-15 78-8060-8201-8 Nut - Self Locking, M10x1 10425-16 78-8060-8295-0 Screw - Hex.Hd, M6x16 10425-17 78-8134-1941-9 Spacer 10425-18 78-8060-8312-3 Washer - Flat, M6 10425-19 78-8060-8292-7 Screw - Hex.Hd, M6x12 10425-20 78-8134-1942-7 Tape Drum Assy - 2" Wide 10425-21 78-8060-8315-6 Washer - Flat, M10
39
Page 48
700a-s Adjustable Case Sealer
Figure 10429
40
Page 49
Figure 10429
Ref. No. 3M Part No. Description
10429-1 78-8134-1989-8 Conveyor Bed Assembly 10429-2 78-8134-1990-6 Bed – Conveyor 10429-3 78-8134-1991-4 Support – Drive 10429-4 78-8060-8319-8 Screw – Hex Hd, M8 x 20 10429-5 78-8060-8308-1 Washer – Plain, 8 mm 10429-6 78-8134-1992-2 Leg Assembly – Inner 10429-7 78-8134-1993-0 Leg – Inner 10429-8 78-8060-8480-8 Pad – Foot 10429-9 78-8134-1994-8 Screw – Hex Hd, M8 x 30 10429-10 78-8060-8320-6 Nut – Self Locking, M8 10429-11 78-8134-1995-5 Stop – Leg 10429-12 78-8060-8332-1 Screw – Soc Hd, M8 x 16 10429-13 78-8060-8481-6 Label – Height 10429-14 78-8060-8195-2 Clamp – Inner 10429-15 78-8060-8196-0 Clamp – Outer 10429-16 78-8134-1996-3 Support assy - Tape Bracket 10429-17 78-8134-1997-1 Support 10429-18 78-8134-1998-9 Shaft - Roller 10429-19 78-8060-8485-7 Roller 10429-20 78-8060-8295-0 Screw – Hex.Hd, M6 x 16 10429-21 78-8060-8312-3 Washer – Flat, M6 10429-22 78-8060-8331-3 Screw – Soc Hd, M6 x 16 10429-23 78-8076-4620-9 Plane – Conveyor Bed 10429-24 78-8060-8486-5 Bushing 10429-25 78-8060-8290-1 Screw – Soc Hd, M6 x 25 10429-26 78-8134-1999-7 Cover – Switch 10429-27 78-8134-2000-3 Screw – M5 x 10 10429-28 78-8060-8293-5 Nut – M5 10429-29 78-8134-1974-0 Screw – Hex Hd, M5 x 20 10429-30 78-8060-8401-4 Washer – Special 10429-31 78-8060-8303-2 Washer – Flat, M5 10429-32 78-8076-4701-7 Cap /28 10429-33 78-8060-8404-8 Caster Assembly 10429-34 78-8134-2294-2 Caster /80 10429-35 78-8060-8405-5 Spacer - Caster 10429-36 78-8060-8406-3 Washer /12-45, 5x4 10429-37 78-8060-8304-0 Washer – Flat, M12 10429-38 78-8060-8407-1 Nut – Self Locking, M12
41
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700a-s Stainless Steel Adjustable Case Sealer
Figure 10423
42
Page 51
1
Figure 10423
Ref. No. 3M Part No. Description
10423-1 78-8134-1906-2 Column Assy - Outer 10423-2 78-8134-1907-0 Plate - Column Mounting 10423-3 78-8060-8307-3 Screw - Soc.Hd, M8x20 10423-4 78-8060-8308-1 Washer - Flat, M8 10423-5 78-8060-8491-5 Cap - Column 10423-6 78-8134-1908-8 Screw - Self Tapping, 8Px13 10423-7 78-8060-8297-6 Washer - Flat, M4 10423-8 78-8134-1909-6 Stop - Height 10423-9 78-8134-1910-4 Plate - Nut Stop 10423-10 78-8134-1911-2 Screw - Pan Hd., M5x12 10423-11 78-8134-1912-0 Column Assy - Inner 10423-12 78-8134-1913-8 Column - Inner 10423-13 78-8054-8617-8 Bearing - Special 10423-14 78-8060-8272-9 Screw - Special 10423-15 78-8060-8318-0 Nut - Self Locking, M6 10423-16 78-8134-1914-6 Lead Screw 10423-17 78-8134-1915-3 Spring 10423-18 78-8054-8970-1 Bed Plate - Spring 10423-19 78-8054-8571-7 Plastic Nut 10423-20 78-8060-8284-4 Nut - Special 10423-21 78-8060-8271-1 Collar 10423-22 78-8060-8343-8 Pin 10423-23 78-8134-1916-1 Bearing 10423-24 78-8054-8583-2 Bushing 10423-25 78-8134-1917-9 Bushing - Lead Screw 10423-26 78-8134-1918-7 Set Screw - M6x8 10423-27 78-8060-8498-0 Bushing - Inner Ccolumn 10423-28 78-8134-1919-5 Sprocket - 3/8", P=13 10423-29 78-8060-8310-7 Screw - Soc.Hd. M4x25 10423-30 78-8134-1920-3 Chain - 3/8", P=156 10423-31 78-8134-1921-1 Housing - Chain 10423-32 78-8060-8295-1 Idler Screw 10423-33 78-8070-1503-3 Roller - Chain Tensioning 10423-34 78-8060-8296-8 Washer - Triple, M6 10423-35 78-8060-8204-2 Screw - Special, M6x12 10423-36 78-8060-8312-3 Washer - Flat, M6 10423-37 78-8134-1922-9 Cover 10423-38 78-8100-0905-6 Screw - Hex.Hd. M4x10 10423-39 78-8070-1505-8 Cap - Inner Column 10423-40 78-8070-1506-6 Cover - Screw 10423-41 78-8134-1923-7 Crank Assy 10423-42 78-8076-5422-9 Crank 10423-43 78-8134-1924-5 Shaft - Crank 10423-44 78-8060-8327-1 Screw - Flat Hd, M5x16 10423-45 78-8070-1510-8 Washer - Nylon 10423-46 78-8134-1925-2 Bushing 10423-47 78-8070-1512-4 Knob 10423-48 78-8076-4800-7 Washer - Crank, Lower 10423-49 78-8134-1926-0 Washer - Crank, Upper 10423-50 78-8134-1927-8 Key - Stop 10423-51 78-8054-8821-6 Cap 10423-52 78-8060-8335-4 Washer - Triple, M8
43
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700a-s Stainless Steel Adjustable Case Sealer
Figure 10426/1 of 2
44
Page 53
Figure 10426 (Page 1 of 2)
Ref. No. 3M Part No. Description
10426-1 78-8134-1943-5 Drive Assy -Ttop, W/O Motor 10426-2 78-8134-1944-3 Frame - Top Drive 10426-3 78-8134-1944-3 Guide - Drive Belt 10426-4 78-8060-8333-9 Screw - Flat Hd, M5x20 10426-5 78-8134-1945-0 Clamp - Upper Head 10426-6 78-8134-1946-8 Shaft - Roller 10426-7 78-8060-8306-5 Screw - Soc.Hd, M5x10 10426-8 788134-1947-6 Spacer 10426-9 78-8060-8292-7 Screw - Hex.Hd, M6x12 10426-10 78-8060-8312-3 Washer - Flat, M6 10426-11 78-8134-1948-4 Tube - Roller 10426-12 78-8052-6641-4 Roller 10426-13 78-8070-1592-6 Spacer - Roller 10426-14 78-8134-1949-2 Shaft - Roller 10426-15 78-8134-1950-0 Nut - Special, M8 10426-16 78-8060-8308-1 Washer - FLat, M8 10426-17 78-8060-7693-7 Roller 10426-18 78-8070-1593-4 Spacer - Roller 10426-19 78-8060-8325-5 Screw - Hex.Hd, M5x12 10426-20 78-8060-8303-2 Washer - Flat, M5 10426-21 78-8134-1951-8 Support - Roller 10426-22 78-8134-1952-6 Bracket - Compression Roller 10426-23 78-8060-8307-3 Screw - Soc.Hd, M8x20 10426-24 78-8134-1953-4 Screw - Soc.Hd, M8x40 10426-25 78-8052-6652-1 Cap 10426-26 78-8134-1954-2 Belt Tensioning Assy - R/H 10426-27 78-8134-1955-9 Belt Tensioning Assy - L/H 10426-28 78-8134-1956-7 Belt Tensioning - R/H 10426-29 78-8134-1957-5 Belt Tensioning - L/H 10426-30 78-8052-6710-7 Roller - Idler 10426-31 78-8060-8248-9 Washer - Special 10426-32 78-8060-8294-3 Washer - Lock, M6 10426-33 78-8060-8331-3 Screw - Soc.Hd, M6x16 10426-34 78-8134-1958-3 Spacer - Shaft 10426-35 78-8060-8328-9 Nut - Self Locking M10 10426-36 78-8134-1959-1 Screw - Hex.Hhd, M6x60 10426-37 78-8060-8391-7 Gearbox Assy - W/O Motor 10426-40 78-8060-8282-8 Spacer 10426-41 78-8060-8281-0 Spacer 10426-42 78-8060-8330-5 Screw - Flat Hd, M5x12 10426-44 78-8060-8372-7 Pulley - Timing Belt 10426-45 78-8060-8373-5 Support - Pulley 10426-46 78-8060-8336-2 Key 4x4x10 10426-47 78-8060-8279-4 Sprocket - 3/8", 11 Teeth 10426-48 78-8060-8269-5 Washer - 5,5/20x4 10426-49 78-8060-8243-0 Washer - 6,5/30x5 10426-50 78-8060-8299-2 Screw - Flat Hd, M6x16 10426-51 78-8060-8301-6 Screw - Hex.Hd, M6x20
45
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700a-s Stainless Steel Adjustable Case Sealer
Figure 10426/2 of 2
46
Page 55
Figure 10426 (Page 2 of 2)
Ref. No. 3M Part No. Description
104-26-52 78-8060-8296-8 Washer - Triple, M6 104-26-54 78-8060-8370-1 Pulley - Reducer 104-26-55 78-8060-8280-2 Shaft - Pulley 104-26-56 78-8060-8314-9 E-ring - 10 mm 104-26-57 78-8060-8320-6 Nut - Self Locking M8 104-26-58 78-8057-5808-9 Belt - Timing, 187L100 104-26-59 78-8057-5724-8 Belt - Timing, 187L050 104-26-60 78-8060-8283-6 Pulley - Timing, 11 teeth 104-26-61 78-8060-8326-3 Set Screw - M5x6 104-26-62 78-8060-8302-4 Screw - Hex.Hd, M8x25 104-26-63 78-8060-8335-4 Washer - Triple, M8 104-26-64 78-8060-8302-4 Lockwasher - M8 104-26-65 78-8060-8289-3 Nut - M8 104-26-67 78-8060-8277-8 Sprocket - 3/8", 28 teeth 104-26-68 78-8060-8316-4 Key 6x6x20 104-26-69 78-8060-83131 Key 5x5x30 104-26-70 78-8060-8278-6 Bushing 104-26-71 78-8060-8374-3 Flange - Shaft 104-26-72 78-8060-8352-9 Shaft - Drive 104-26-73 78-8060-8345-3 Chain - 3/8", 57 pitch 104-26-74 78-8060-8233-1 Cover - Top 104-26-76 78-8060-8322-2 Screw - Soc.Hd, M5x12 104-26-77 78-8076-4585-4 Support - Bearing, R/H 104-26-78 78-8076-4586-2 Support - Bearing, L/H 104-26-79 78-8060-8322-2 Screw - Soc.Hd, M5x12 104-26-80 78-8060-8371-9 Pulley Assy - Drive 104-26-81 78-8052-6713-1 Ring - Pulley 104-26-82 78-8060-8351-1 Nut - Self Locking, M20x1 104-26-83 78-8134-1960-9 Bracket 104-26-84 78-8076-4702-5 Grommet /28 104-26-85 78-8070-1531-4 Belt - Drive, Laced 104-26-86 78-8134-1961-7 Cover - Upper, Front 104-26-87 78-8134-1962-5 Screw - Pan Hd., M5x10 104-26-88 78-8134-1963-3 Guard - Belt, R/H 104-26-89 78-8134-1964-1 Guard - Belt, L/H 104-26-90 78-8134-1965-8 Screw - Pan Hd., M5x16 104-26-91 78-8134-1966-6 Washer - Special 104-26-92 78-8076-4994-8 Motor - 110V 60Hz 1Ph, IP56 104-26-99 78-8076-5372-6 Fan - Motor 104-26-100 78-8076-4532-6 Cord Grip ST11 104-26-101 78-8114-4601-8 Gasket 104-26-102 78-8134-1967-4 Stud - Mounting 104-26-103 78-8060-8230-7 Frame - R/H 104-26-104 78-8060-8231-5 Frame - L/H 104-26-105 78-8060-8232-3 Cover - Bottom
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700a-s Stainless Steel Adjustable Case Sealer
Figure 10427/1 of 2
48
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Figure 10427 (Page 1 of 2)
Ref. No. 3M Part No. Description
10427-1 78-8134-1969-0 Drive Assy - Bottom, W/O Motor 10427-2 78-8134-1970-8 Frame - Bottom Drive 10427-3 78-8134-1947-6 Spacer 10427-4 78-8060-8292-7 Screw - Hex.Hd, M6x12 10427-5 78-8134-1954-2 Belt Tensioning Assy - R/H 10427-6 78-8134-1955-9 Belt Tensioning Assy - L/H 10427-7 78-8134-1956-7 Belt Tensioning - R/H 10427-8 78-8134-1957-5 Belt Tensioning - L/H 10427-9 78-8052-6710-7 Roller - Idler 10427-10 78-8060-8248-9 Washer - Special 10427-11 78-8060-8294-3 Washer - Lock, M6 10427-12 78-8060-8331-3 Screw - Soc.Hd, M6x16 10427-13 78-8134-1958-3 Spacer - Shaft 10427-14 78-8060-8328-9 Nut - Self Locking M10 10427-15 78-8134-1971-6 Screw - Soc.Hd, M8x70 10427-16 78-8060-8308-1 Washer - Flat, M8 10427-17 78-8134-1944-3 Guide - Drive Belt 10427-18 78-8060-8333-9 Screw - flat hd, M5x20 10427-19 78-8060-8391-7 Gearbox Assy - W/O Motor 10427-22 78-8060-8282-8 Spacer 10427-23 78-8060-8281-0 Spacer 10427-24 78-8060-8325-5 Screw - Hex.Hd, M5x12 10427-25 78-8060-8303-2 Washer - Flat, M5 10427-26 78-8060-8330-5 Screw - Flat Hd, M5x12 10427-28 78-8060-8372-7 Pulley - Timing Belt 10427-29 78-8060-8373-5 Support - Pulley 10427-30 78-8060-8336-2 Key 4x4x10 10427-31 78-8060-8279-4 Sprocket - 3/8", 11 teeth 10427-32 78-8060-8269-5 Washer - 5,5/20x4 10427-33 78-8060-8243-0 Washer - 6,5/30x5 10427-34 78-8060-8299-2 Screw - Flat Hd, M6x16 10427-35 78-8060-8301-6 Screw - Hex.Hd, M6x20 10427-36 78-8060-8296-8 Washer - Triple, M6 10427-38 78-8060-8370-1 Pulley - Reducer 10427-39 78-8060-8280-2 Shaft - Pulley 10427-40 78-8060-8314-9 E-ring - 10 mm 10427-41 78-8060-8320-6 Nut - Self Locking M8 10427-42 78-8057-5808-9 Belt - Timing, 187L100 10427-43 78-8057-5724-8 Belt - Timing, 187L050 10427-44 78-8060-8283-6 Pulley - Timing, 11 teeth 10427-45 78-8060-8326-3 Set Screw - M5x6
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700a-s Stainless Steel Adjustable Case Sealer
Figure 10427/2 of 2
50
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Figure 10427 (Page 2 of 2)
Ref. No. 3M Part No. Description
10427-46 78-8060-8302-4 Screw - Hex.Hd, M8x25 10427-47 78-8060-8335-4 Washer - Triple, M8 10427-48 78-8060-8302-4 Lockwasher - M8 10427-49 78-8060-8289-3 Nut - M8 10427-51 78-8060-8277-8 Sprocket - 3/8", 28 teeth 10427-52 78-8060-8316-4 Key 6x6x20 10427-53 78-8060-8313-1 Key 5x5x30 10427-54 78-8060-8278-6 Bushing 10427-55 78-8060-8374-3 Flange - Shaft 10427-56 78-8060-8352-9 Shaft - Drive 10427-57 78-8060-8345-3 Chain - 3/8", 57 pitch 10427-58 78-8060-8233-1 Cover - Top 10427-60 78-8060-8322-2 Screw - Soc.Hd, M5x12 10427-61 78-8076-4585-4 Support - Bearing, R/H 10427-62 78-8076-4586-2 Support - Bearing, L/H 10427-63 78-8060-8322-2 Screw - Soc.Hd, M5x12 10427-64 78-8134-1972-4 Bracket - Roller, Rear 10427-65 78-8060-8292-7 Screw - Hex.Hd, M6x12 10427-66 78-8060-8312-3 Washer - Flat, M6 10427-67 78-8060-8371-9 Pulley Assy - Drive 10427-68 78-8052-6713-1 Ring - Pulley 10427-69 78-8060-8351-1 Nut - Self Locking, M20x1 10427-70 78-8070-1531-4 Belt - Drive, Laced 10427-71 78-8070-1584-3 Cover - Drive, Front 10427-72 78-8076-4618-3 Cover - Drive, Rear 10427-73 78-8060-8267-9 Spacer 10427-74 78-8060-8327-1 Screw - Flat Hd, M5x16 10427-75 78-8134-1973-2 Stud - Side Plate 10427-76 78-8134-1974-0 Screw - Hex Hd, M5x20 10427-77 78-8060-8323-0 Screw - Hex Hd, M8x16 10427-78 78-8076-4994-8 Motor - 110V 60Hz 1Ph, IP56 10427-85 78-8076-5372-6 Fan - Motor 10427-86 78-8076-4532-6 Cord Grip ST11 10427-87 78-8134-1967-4 Stud - Mounting 10427-88 78-8060-8230-7 Frame - R/H 10427-89 78-8060-8231-5 Frame - L/H 10427-90 78-8060-8232-3 Cover - Bottom
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700a-s Stainless Steel Adjustable Case Sealer
Figure 10424
52
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Figure 10424
Ref. No. 3M Part No. Description
10424-1 78-8134-1928-6 Housing - Wire 10424-2 78-8076-4702-5 Grommet /28 10424-3 78-8060-8332-1 Screw - Soc.Hd, M8x16 10424-4 78-8134-1929-4 Strap - Wire 10424-5 78-8060-8300-8 Screw - Hex.Hd, M5x10 10424-6 78-8060-8303-2 Washer - Flat, M5 10424-7 78-8060-8293-5 Nut - M5 10424-8 78-8076-4715-7 Cord Grip ST13,5 10424-9 78-8134-1975-7 Cable - 491P 3 G 1.5, 6 mt 10424-10 78-8076-4532-6 Cord Grip ST11 10424-11 78-8060-8029-3 Clamp 10424-12 78-8134-1931-0 Cover - Housing 10424-13 78-8100-0905-6 Screw - Hex.Hd, M4x10 10424-14 78-8134-1932-8 Washer - Triple, M4 10424-15 78-8076-4645-6 Nut - Lock, GMP11 10424-16 78-8076-5211-6 Nut - Lock, GMP13,5
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700a-s Stainless Steel Adjustable Case Sealer
Figure 10430
54
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Figure 10430
Ref. No. 3M Part No. Description
10430-1 78-8134-2001-1 Support - Electric Box 10430-2 78-8113-6759-4 Electric Box 10430-3 78-8094-6381-9 Screw - Soc.Hd, M4x15 10430-4 78-8060-8297-6 Washer - Flat, M4 10430-5 78-8060-8321-4 Nut - Self Locking, M4 10430-6 78-8076-4715-7 Cord Grip ST13,5 10430-7 78-8076-5211-6 Nut - Lock GMP 13,5 10430-9 78-8094-6382-7 Guide - Mounting 10430-10 78-8028-8208-0 Screw - Self Tapping, 6Px9,5 10430-11 78-8017-9018-5 Washer - Triple, M4 10430-12 78-8094-6383-5 Contactor - Allen Bradley 10E 10430-13 78-8076-5378-3 Switch - Allen Bradley 3-25 10430-14 78-8094-6384-3 Clamp 10430-15 78-8076-4968-2 Terminal 10430-16 78-8028-7909-4 Power Cord 10430-17 78-8100-1038-5 Cable - 3x20 AWG, 5 mt 10430-18 78-8060-8053-3 Cable - 3-pole, 5 mt 10430-19 78-8060-8331-3 Screw - Soc.Hd, M6x16 10430-20 78-8060-8312-3 Washer - Flat, M6 10430-21 78-8076-5194-4 Box - E-Stop 10430-22 78-8094-6386-8 Switch - ON/OFF 10430-23 78-8134-2002-9 Support - ON/OFF Sswitch 10430-24 78-8017-9257-9 Screw - Pan Hd, M5x12 10430-25 78-8134-2000-3 Screw - M5x10 10430-26 78-8060-8293-5 Nut - M5 10430-27 26-1014-5845-8 E-Stop W/Latch 10430-28 78-8134-2003-7 Screw - Hex.hd, M4x20 10430-29 78-8134-2004-5 Washer - Triple, M4 10430-30 78-8060-8414-7 Nut - M4 10430-31 78-8134-2005-2 Collar 10430-33 78-8114-4896-4 Box - ON/O FF 10430-35 78-8134-1975-7 Cable - 491P 3G 1.5, 6 mt
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