3M 7000029068 User Manual
Instructions and Parts List
TM
3M-Matic
800ab Type 39600
Adjustable
Case Sealer
with
TM
AccuGlide
II
Important Safety
Information
Read "Important Safeguards",
pages 3-5 and also
operating "Warnings",
page 16 BEFORE
INSTALLING OR
OPERATING THIS
EQUIPMENT.
Taping Heads
Serial No.
For reference, record machine serial number here.
3M Masking and Packaging Systems Division
3M Center Bldg. 220-8W-01
St. Paul, MN 55144-1000
Spare Parts
It is recommended you
immediately order the
spare parts listed on
page 27. These
parts are expected to
wear through normal use
and should be kept on
hand to minimize
production delays.
"3M-Matic"and "AccuGlide" are Trademarks
of 3M, St. Paul, MN 55144-1000
Litho in U.S.A.
© 3M 1997 44-0009-1910-8(A97.750)
Replacement Parts and Service Information
To Our Customers:
This is the 3M-Matic™/AccuGlide™/Scotch™ brand equipment you
ordered. It has been set up and tested in the factory with "Scotch" brand
tapes. If technical assistance or replacement parts are needed, call or Fax
the appropriate number listed below.
Included with each machine is an Instructions and Parts List manual.
T echnical Assistance:
3M-Matic™ Helpline – 1-800/328 1390. Please provide the customer support
coordinator with the machine number, machine type/model and serial number.
If you have a technical question that does not require an immediate response,
you may Fax it to 715/381 0248.
Replacement Parts and Additional Manuals
Order parts by part number, part description and quantity required. Also,
when ordering parts and/or additional manuals, include machine name,
number and type. A parts order form is provided at the back of this manual.
3M/Tape Dispenser Parts
241 Venture Drive 1-800/344 9883
Amery, WI 54001-1325 FAX# 715/268 8153
Minimum billing on parts orders will be $25.00. Replacement part prices available on request.
$10.00 restocking charge per invoice on returned parts.
Note : Outside the U.S., contact the local 3M subsidiary for parts ordering information.
3M Packaging Systems Division
3M Center, Building 220-8W-01
St. Paul, MN 55144-1000
"3M-Matic", "AccuGlide" and “Scotch” are trademarks of
3M, St. Paul, Minnesota 55144-1000
Printed in U.S.A.
© 3M 1999 44-0009-1851-4(E79.0)
Replacement Parts And Service Information
To Our Customers:
This is the 3M-Matic™/AccuGlide™/Scotch™ brand equipment you
ordered. It has been set up and tested in the factory with "Scotch" brand
tapes. If any problems occur when operating this equipment, and you
desire a service call, or phone consultation, call, write or Fax the
appropriate number listed below.
Included with each machine is an Instructions and Parts List manual.
SERVICE, REPLACEMENT PARTS AND ADDITIONAL MANUALS
AVAILABLE DIRECT FROM:
Order parts by part number, part description and quantity required. Also, when
ordering parts and/or additional manuals, include machine name, number and
type.
3M Packaging Systems Division
3M Center, Building 220-8W-01
St. Paul, MN 55144-1000
1-800/328 1390
"3M-Matic", "AccuGlide" and “Scotch” are trademarks of
3M, St. Paul, Minnesota 55144-1000
Printed in U.S.A.
© 3M 1999 44-0009-1852-2(D79.0)
Instruction Manual
800ab Adjustable Case Sealer,
Type 39600
This instruction manual is divided into two sections as follows:
Section I Includes all information related to installation, operation and parts for the case sealer.
Section II Includes specific information regarding the AccuGlide™ II STD 2 Inch Taping Head.
Table of Contents Page
Section I – 800ab Adjustable Case Sealer
Intended Use..................................................................................................................................... 1
Equipment Warranty and Limited Remedy ....................................................................................... 2
800ab Contents................................................................................................................................. 2
Safety Labels .................................................................................................................................... 3 - 5
Specifications .................................................................................................................................... 7 - 9
Installation and Set-Up...................................................................................................................... 11 - 13
Receiving and Handling ....................................................................................... 11
Machine Set-Up ................................................................................................... 11 - 13
Packaging and Separate Parts .................................................................. 11 - 13
Machine Bed Height................................................................................... 13
Tape Width................................................................................................. 13
Tape Leg Length ........................................................................................ 13
Electrical Connection and Controls ............................................................ 13
Initial Start-Up of Case Sealer.................................................................... 13
Operation .......................................................................................................................................... 15 - 18
Operation "Warnings" .......................................................................................... 16
Electrical On/Off Switch ....................................................................................... 16
Emergency Stop Switch....................................................................................... 16
Tape Loading/Threading...................................................................................... 16
Box Size Set-Up................................................................................................... 17
Box Sealing.......................................................................................................... 18
Maintenance...................................................................................................................................... 19 - 21
Cleaning............................................................................................................... 19
Lubrication ........................................................................................................... 19
Knife Replacement, Taping Head ........................................................................ 19
Circuit Breaker ..................................................................................................... 20
Drive Belts, Replacement/Tension Adjustment.................................................... 20 - 21
(Continued)
i
Table of Contents (Continued) Page
Adjustments ..................................................................................................................................... 22
Drive Belt Tension........................................................................................................ 22
Taping Head Adjustments............................................................................................ 22
Special Set-Up Procedure................................................................................................................. 23 - 24
Changing Tape Leg Length ................................................................................. 23
Case Sealer Frame .................................................................................... 23
Taping Head............................................................................................... 23
Drive Belt Assembly Height ................................................................................. 23 - 24
Disassemble............................................................................................... 23
Reassemble ............................................................................................... 24
Troubleshooting ................................................................................................................................ 25
Troubleshooting Guide......................................................................................... 25
Electrical Diagram ............................................................................................................................. 26
Spare Parts/Tools/Label Kit .............................................................................................................. 27
Options/Accessories ......................................................................................................................... 28
Replacement Parts Illustrations and Parts Lists................................................................................ 29 - 51
Section II – AccuGlide™ II STD 2 Inch Taping Head
ii
Intended Use
The intended use of the 3M-MaticTM 800ab Adjustable Case Sealer with AccuGlideTM II Lower Taping Head is
to automatically seal the bottom center seam of regular slotted containers. The case sealer is manually
adjustable to a wide range of box sizes (see Box Weight and Size Capacities, page 8). The machine has been
designed and tested for use with ScotchTM brand pressure-sensitive film box sealing tapes.
3M-MaticTM 800ab Adjustable Case Sealer, Type 39600
1
Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL
OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED
WARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR
PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM OR
USAGE OF TRADE:
3M sells its 3M-Matic™ 800ab, Type 39600 with the following warranties:
1. The drive belts and the taping head knives, springs and rollers will be free from all defects for ninety (90)
days after delivery.
2. All other taping head parts will be free from all defects for three (3) years after delivery.
3. All other parts will be free from all defects for two (2) years after delivery.
If any part is proved to be defective within its warranty period, then the exclusive remedy and 3M’s and seller’s
sole obligation shall be, at 3M’s option, to repair or replace the part, provided the defective part is returned
immediately to 3M’s factory or an authorized service station designated by 3M. A part will be presumed to have
become defective after its warranty period unless the part is received or 3M is notified of the problem no later than
five (5) calendar days after the warranty period. If 3M is unable to repair or replace the part within a reasonable
time, then 3M at its option, will replace the equipment or refund the purchase price. 3M shall have no obligation
to provide or pay for the labor required to install the repaired or replacement part. 3M shall have no obligation to
repair or replace (1) those parts failing due to operator misuse, carelessness, or due to any accidental cause
other than equipment failure, or (2) parts failing due to non-lubrication, inadequate cleaning, improper operating
environment, improper utilities or operator error.
Limitation of Liability: 3M and seller shall not be liable for direct, indirect, special, incidental or consequential
damages based upon breach of warranty, breach of contract, negligence, strict liability or any other legal theory.
The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by a
written agreement signed by authorized officers of 3M and seller.
800ab Contents
(1) 800ab Adjustable Case Sealer, Type 39600
(1) Tool Kit
(1) Instruction Manual
ScotchTM, AccuGlideTM, and 3M-MaticTM are Registered Trademarks of 3M, St. Paul, Minnesota 55144-1000
2
Important Safeguards
This safety alert symbol identifies
important messages in this manual.
READ AND UNDERSTAND THEM BEFORE
INSTALLING OR OPERATING THIS
EQUIPMENT.
Important – In the event the following safety
labels are damaged or destroyed, they must
be replaced to ensure operator safety. For
safety and information replacement labels,
see Parts Illustrations/Lists, Section I, pages
50 and 51.
The "Warning – Hazardous Voltage" label, shown
in Figure 1-2, is attached to the cover of the
electrical box. The label warns service personnel to
unplug the power supply before attempting any
service work on the case sealer.
The two "Warning – Keep Away From Moving
Belts" labels, shown in Figure 1-1, are located on
the side of the drive belt assemblies at the infeed
end. The labels warn operators and service
personnel to keep hands away from this area when
the drive belts are running.
Figure 1-2 – Electrical Warning Label
The "Caution – Pinch Point" label, shown in
Figure 1-3, is attached to the top, infeed end of both
drive belt assemblies. The label reminds operator to
keep hands away from compression rollers when
machine is running.
Figure 1-1 – Hands Warning Label
Figure 1-3 – Pinch Point Caution Label
3
Important Safeguards (Continued)
The "Stop" and "Off/On" labels, are attached next
to the switches as shown in Figure 1-4. These
labels remind operators and casual personnel of the
function of these switches.
The "Operating Notice" label, shown in Figure 1-6,
is located on top of both drive belt assemblies to
remind operators of belt adjustment procedures.
Figure 1-4 – Stop and Off/On Labels
The "Safety Instructions" label, shown in
Figure 1-5, is attached to the top of the left drive belt
assembly. The label provides convenient safeguard
instructions for the operator and service personnel.
Figure 1-6 – Operating Notice Label
The "Out/In" label, shown in Figure 1-7, is attached
next to the crank handle that moves the belts in and
out to match box width.
Figure 1-5 – Safety Instructions Label
Figure 1-7 – Operating Labels
4
Important Safeguards (Continued)
The following labels are located on the lower taping
head. Replacement part numbers for these two
labels are listed in Section II.
The "Warning-Sharp Knife" label warns operators
and service personnel of the extremely sharp knife
used to cut the tape at the end of the box sealing
operation. The label, shown in Figure 1-8, is
located on the orange knife guard between the
applying roller assembly and the buffing roller
assembly. Never operate taping head with knife
guard removed.
The "Tape Threading Label" shown in Figure 1-9,
is attached to the left side of the lower taping head.
This label provides a convenient tape threading
diagram. More detailed tape loading and threading
information is provided in the "Operation" section of
this manual.
Before working with the taping head or loading/
threading tape, refer to Figures 3-1 and 3-2, in
Section II, to identify the knife location. Keep hands
out of these areas except as necessary to
service the taping head or to load/thread tape.
Figure 1-9 – Tape Threading Label
Figure 1-8 – Knife Warning Label
5
THIS PAGE IS BLANK
6
Specifications
1. Power Requirements:
Electrical – 115 VAC, 60 Hz, 3.8 A
These machines are equipped with an 2.4 m
[8 foot] standard neoprene covered power cord
and a grounded plug.
Contact your 3M Representative for power
requirements not listed above.
2. Operating Rate:
Belt speed is 0.40 m/s [78 ft/min]
5. Tape Width:
Minimum – 36 mm [1-1/2 inches]
Maximum – 48 mm [2 inches]
6. Tape Roll Diameter:
Up to 405 mm [16 inches] maximum on a
76.2 mm [3 inches] diameter core.
(Accommodates all system roll lengths of
Scotch
TM
brand film tapes.)
3. Operating Conditions:
IMPORTANT SAFEGUARD
IMPORTANT SAFEGUARD
Use in dry, relatively clean environments at
5o to 40o C [40o to 105o F] with clean, dry boxes.
Important – Machine should not be washed
down or subjected to conditions causing
moisture condensation on components.
IMPORTANT SAFEGUARD
4. Tape:
IMPORTANT SAFEGUARD
ScotchTM brand pressure-sensitive film box
sealing tapes.
(Specifications continued on next page)
7. Tape Leg Length (Standard):
70 mm ± 6 mm [2-3/4 inches ±1/4 inch]
Tape Leg Length (Optional):
48 mm ± 6 mm [2 inches ±1/4 inch]
(To change tape leg length to 48 mm [2 inches],
see "Special Set-Up Procedures", page 23.)
8. Box Board:
Style – regular slotted containers – RSC
Bursting test –125 to 275 P.S.I. single wall or
double wall B or C flute.
7
Specifications (Continued)
9. Box Weight and Size Capacities:
Weight
Maximum – up to 38.6 kg [85 pounds]
Minimum – contents must support top flaps and
weight must be sufficient to hold bottom flaps
fully closed.
Box Size
MINIMUM
Length – 150 mm [6 inches]
Width – 115 mm [4-1/2 inches]
Height – 120 mm [4-3/4 inches]
MAXIMUM
Length – unlimited
Width – 545 mm [21-1/2 inches]
Height – Limited by stability of box
through case sealer
Note: The case sealer is designed to
accommodate most boxes complying with the 1976
FBA and PMMI* voluntary standard "Tolerances for
Top Opening" regular slotted corrugated containers
(RSC). Two of the requirements of the standard are
the following:
The box length is not more than twice the
box width.
The box length is not more than four times
the box depth.
DETERMINE THE BOX LIMITATIONS BY
COMPLETING THIS FORMULA:
Box Length In
Direction Of Seal Must Be Greater Than .6
Box Height
If any of the above criteria are not met boxes should
be test run to assure proper machine performance.
* Fibre Box Association, Packaging Machinery
Manufacturer's Association
(Specifications continued on next page.)
8
Specifications (Continued)
Machine Dimensions
WLHABCF
Minimum
mm [Inches] 825 [32-1/2] 920 [36-1/4] 940 [37] 460 [18] 610 [24] * 105 [4-3/16] 620 [24-1/2]
Maximum
mm [Inches] -- -- 1220 [48] * -- 890 [35] * -- --
1270 [50]**
* With drive belt assembly in normal position
** With drive belt assembly in upper position
(See "Special Set-Up Procedure", page 23)
Weight – approximate 132 kg [290 pounds] crated
approximate 114 kg [250 pounds] uncrated
11. Set-Up Recommendations:
> Machine must be level.
> Customer supplied infeed and exit conveyors (if used) should provide straight and level box entry and exit.
> Exit conveyors (powered or gravity) must convey sealed boxes away from machine.
9
THIS PAGE IS BLANK
10
Installation and Set-Up
Receiving And Handling
After the machine has been uncrated, examine the
case sealer for damage that might have occurred
during transit. If damage is evident, file a damage
claim immediately with the transportation company
and also your 3M Representative.
Machine Set-Up
Important – Read "Warnings" on page 16,
before attempting to set-up the case sealer
for operation.
The following instructions are presented in the order
recommended for setting up and installing the case
sealer, as well as for learning the operating
functions and adjustments. Following them step
by step will result in your thorough understanding of
the machine and an installation in your production
line that best utilizes the many features built into the
case sealer. Refer to Figure 3-1 to identify the
various components of the case sealer.
4. Install inclined rollers onto infeed end of each
drive belt assembly. Remove M6 lock nuts (4)
and M6 plain washers (4) from each drive
assembly, position inclined roller on each drive
assembly and fasten with M6 plain washers and
M6 locking nuts. See Figure 2-1.
Note – A tool kit consisting of metric open end
and hex socket wrenches is provided with the
machine. These tools should be adequate to
set-up the machine, however, other tools
supplied by the customer will be required for
machine maintenance.
PACKAGING AND SEPARATE PARTS
1. Lift fiberboard cover off pallet after removing
staples at bottom.
2. Remove protective wrapping around machine.
3. Remove hardware that secures case sealer legs
to pallet.
Figure 2-1 – Roller Installation
5. Cut and remove cable tie on lower taping head.
(Applying/buffing rollers are held retracted for
shipment.)
WARNING – Follow this step
carefully as spring pressure is
applied to applying and buffing arms when
cable tie is removed. Keep hands/fingers
AWAY from tape cut-off knife under
orange knife guard. Knife is extremely
sharp and can cause severe injury.
Hold taping head BUFFING ROLLER and cut
and remove cable tie that holds applying/
buffing arms retracted. See Figure 2-2.
Allow buffing/applying arms to extend slowly.
11
Installation and Set-Up (Continued)
6. Check for free action of lower taping head.
WARNING – Keep hands/fingers
away from tape cut-off knife under
orange knife guard. Knife is extremely
sharp and can cause severe injury.
Push buffing roller into head to check for free,
smooth action of taping head.
7. Ensure that the tape drum bracket assembly is
mounted straight down, as shown in
Figure 2-3A. The tape drum bracket assembly
can be pivoted to provide clearance or for
retrofit in certain cases.
Figure 2-2 – Cable Tie, Taping Head
Outboard tape roll mounting
Remove the tape drum bracket assembly, stud
spacer and fasteners from the taping head.
Install and secure on the infeed end of the
lower frame, as shown in Figure 2-3B.
(Alternate Position)-
Figure 2-3 – Machine Bed Height Adjustment and Lower Tape Drum Bracket Position
12
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