3M 2100 User Manual

Model 2100 (4100)

Overhead Projector

Service Manual

(Order the M2100 Illustrated Parts Breakdown separately - Stock # 78-6970-4936-5)

78-6970-1335-3

9/92

Visual Systems Division

3M Austin CenterBuilding

A145-5N-01

Austin, TX 78726-9000

MODEL 2100 OVERHEAD PROJECTOR

TABLE OF CONTENTS

Technical Support Hotline - 1-800-328-1371 (U.S. & Canada)

TITLE		PAGE NUMBER
	Section 1 - Introduction .................................................................................	1-1
	Specifications ..............................................................................	1-1
	Principles of Operation................................................................	1-3
	- Optics .......................................................................................	1-3
	- Cooling .....................................................................................	1-3
	Section 2 - Operation and Maintenance ........................................................	2-1
	Set Up Procedure .......................................................................	2-1
	Lamp Management System ........................................................	2-3
	Cleaning ......................................................................................	2-4
	- Cleaning Stage and Fresnel Lens .............................................	2-4
	- Mirrors ......................................................................................	2-4
	Lubrication ..................................................................................	2-5
	Section 3 - Troubleshooting ...........................................................................	3-1
	Section 4 - Adjustments ................................................................................	4-1
	General .......................................................................................	4-1
	Tools Required ............................................................................	4-1
	Projector Check-out Facilities......................................................	4-1
	Optical Alignment........................................................................	4-3
	- Square Image ...........................................................................	4-3
	- Focus Mechanism .....................................................................	4-4
	- Aligning the Fresnel Lens .........................................................	4-4
	Color Tuning Cable......................................................................	4-5
	Post (Folding) ..............................................................................	4-6
	Lampchanger Cable ....................................................................	4-6
	Section 5 - Electrical Diagrams .....................................................................	5-1
	Section 6 - Disassembly/Re-assembly ..........................................................	6-1
	Projection Head Assembly (Doublet) ..........................................	6-1
	Projection Head Assembly (Triplet) .............................................	6-1
	Top Cover Assembly ...................................................................	6-1
	Fresnel Lens ...............................................................................	6-1
	Stage Glass ................................................................................	6-2
	Focusing Assembly .....................................................................	6-2
	Condenser Lens .........................................................................	6-3
	Section 7 - Illustrated Parts Breakdown.........................................................	7-1
	(Published separately - Stock # 78-6970-4936-5)

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MODEL 2100 OVERHEAD PROJECTOR

SECTION 1 INTRODUCTION

This service manual contains servicing instruction, troubleshooting guide, adjustments, electrical diagrams, assembly/dis-assembly of parts and the illustrated parts list.

		ANGULAR BODY
	(2130/4130, 2140/4140, 2160, 2170)
				ROUND BODY
				(2150/4150, 2180)
SPECIFICATIONS
Physical
Width	-	15.25"	(387mm)
Depth	-	20.25"	(514mm)	(Post in upright position)
	-	26.25"	(667mm)	(Post in folded position)
Height -		7.75"	(197mm)	(Body)
	-	30.75"	(781mm)	(Maximum, top of head)
Weight -		22 lbs.	(10.0 Kg)	2180
	-	25 lbs.	(11.3 Kg)	2130, 2140, 2150, 2160, 2170, 4130, 4140, 4150
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MODEL 2100 OVERHEAD PROJECTOR

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MODEL 2100 OVERHEAD PROJECTOR

Electrical	2130/2140/2150	2160/2170/2180	2160/2170/2180
	4130/4140/41 50
Voltage	120/127/VAC	100VAC	220/230/240VAC
Frequency	60HZ	50/60HZ	50HZ
Current Rating	3.0 Amps	3.6 Amps	1.7 Amps
Power Cord	14-1/2' (4.4mm)	14-1/2' (4.4mm)	14-1 /2' (4.4mm)
Agency Approval	UL, CSA	-------	VDE, NEMKO,
			SETI
Fuse	-------	F4 Amp - 250 Volt	SEMKO, SEV
			F4 Amp - 250 Volt

Mechanical

Safety interlock: Shuts off power to the projector when the top cover assembly is opened.

Safety thermostat: Cuts power to the lamp if the projector exceeds safe operating temperature.

Color tuning knob: Allows projector to be easily color tuned for any screen size 1.0m x 1.0m (40" x 40") to 2.8m x 2.8m (110" x 110").

Projection Head Tilt - 0° - 20° (All Heads)

Lamp Changer - when lamp burns out, switch to standby lamp.

Optical

Lamp: ANSI Code FNT, 24 Volt, 275 Watt

Lamp Life: 75 Hours
	2130/2140/2150		2160/2170/2180
	4130/41 40/4150
Illumination:		2000 lumens typical;	2100 lumens typical;

1800 lumens minimum; 1900 lumens minimum;

Mirrors: Chassis mirror is second surface high reflective type. (After serial no. 435242) Projection mirror is front surface high reflective type.

	2130, 2140, 2160, 2170			2150, 2180
			4130/4140	4150
Head, Projection:		355mm (14.0" F.L.)		327mm (12.9" F.L.)
		Doublet		Triplet - w/focus
		293mm (11.5" F.L.)		correction
		Singlet		330mm (13" F.L.)
				After serial no. 411964
	2130/21 40/2150			2160/2170/2180
	4130/41 40/4150
Stage:		267mm x 267mm		285mm x 285mm
Transmissive		(10.5" x 10.5")		(11.2" x 11.2")
Aperture

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MODEL 2100 OVERHEAD PROJECTOR

PRINCIPLES OF OPERATION

Optics (See Figure 1-2)

The light source for the Overhead Projector is 275 watt, 24 volt, Tungsten Lamp listed as ANSI Code FNT and rated at 75 hours. An external reflector is needed with this lamp.

Care should be exercised to prevent excessive vibration or jarring of the projector when the lamp is on. The lamp filament becomes more brittle at the operating temperature of the projector and shocks may cause premature failure of the lamp.

The glass envelope should not be touched by the fingers when inserting the lamp in the lampholder. Oils on the skin may combine with the glass to form blisters which also will shorten the life of the lamp.

The Fresnel lens, located above the lamp and directly beneath the projection stage, is a condensing lens which consists of a series of concentric rings, each of which has a surface curvature similar to that of a thick smooth lens. The Fresnel lens is made of plastic and may be severely damaged if the fan is stopped or the paths of cooling air blocked. Proper alignment and direction of the Fresnel lens is essential in order to maintain the resolution and brightness

The stage glass provides a convenient flat surface for placing transparencies and other materials to be projected. Because the light passes through the stage, these projection materials must be transparent.

There are two (2) different projection head assemblies available for the projector. One is an Open Triplet Head with focus correction which has a triplet lens and front surface mirror and the second a closed Doublet Head which has one or two condensing lens(es) and a front surface mirror. The projection head is located directly over the center of the Fresnel Lens. The projector is focused by raising or lowering the projection head.

Proper alignment of the optical components and a clean machine are essential if the maximum operating capabilities of the overhead projector are to be realized. Cleaning and alignment procedures are discussed in Sections 2 and 4 inclusive.

Cooling (See Figure 1-3)

Cooling of the overhead projector is accomplished by a motor-driven fan located next to the lamp housing. The cooling air enters the projector through opening “A” and exits through opening “B.” (See Figure 1-3) It’s important that the flow of cooling air not be restricted either by placing projector too close to a wall (about one foot

foreign

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MODEL 2100 OVERHEAD PROJECTOR

SECTION 2 - OPERATION AND MAINTENANCE

SET UP PROCEDURE

1 . Connect the power cord to a properly grounded electrical outlet. (Electrical requirements are listed on the serial plate located under the base of the projector.)

2.Place the projector on a level surface and turn the projector on by pushing down on the ON/OFF switch.

CAUTION!

Do not look in the front projection lens when lamp is on.

3. Adjust the image to the screen elevation by moving the front projection lens upward or downward on the DOUBLET HEAD

ASSEMBLY and the mirror on the TRIPLET HEAD ASSEMBLY. (See

Figure 2-2)

4.Place a transparency on the stage glass and focus the projected image by rotating the Focus Knob. (See Figure 2-3)

5.To maintain top to bottom focus when the screen is not perpendicular to the projected image, engage the FOCUS CORRECTION LEVER located on the under side of the TRIPLET HEAD ASSEMBLY using the following procedure:

NOTE

		THE PROJECTION SCREEN
	9/92	MUST BE IN THE VERTICAL	2-1
		POSITION.

MODEL 2100 OVERHEAD PROJECTOR

A.Pull the mirror down as the FOCUS CORRECTION LEVER is pushed to the rear of the head assembly.

B.Raise the mirror back to the original position and refocus using the FOCUS KNOB.

6.Rotate the Color Tuning Knob until the projected image is free of any

yellow or blue corners.

-To remove blue corners, rotate the dial counterclockwise.

-To remove yellow corners, rotate the dial clockwise.

7.Correct any vertical keystoning by tilting the screen until it is perpendicular to the light beam axis.

Correct any horizontal keystoning by moving the projector until it is perpendicular with the screen.

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MODEL 2100 OVERHEAD PROJECTOR

LAMP MANAGEMENT SYSTEM

(Lamp Indicator)

Pertains only to models equipped with lamp indicators. (2130/4130 - No holes, opaque)

NOTE

When the projector is turned on, the red X will momentarily light. This is a characteristic of the projector.

The Lamp Indicator indicates status of projection lamp as defined on the following labels:

METHOD 1

A red X will appear on the lamp symbol when that lamp is burned out. Switch to the standby lamp. The X will continue to light until the defective lamp is changed.

METHOD 2

A red X will appear between the two lamp symbols when a lamp is burned out. Switch to the standby lamp. The X will continue to light until the defective lamp is changed.

NOTE

The Overhead Projector must remain on for 2 to 3 minutes after a lamp burns out. This will allow the fan to cool the burned-out lamp and prevent burned fingers. Unplug the unit before replacing the lamp.

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MODEL 2100 OVERHEAD PROJECTOR

CLEANING

The optical components of the overhead projector require occasional cleaning to remove the dust and oil which tends to accumulate and absorb light. 3M Brand Lens Cleaner (Part No. 78-6969-7086-6) is recommended.

A small amount of mild detergent in water will serve as a substitute. Use soft, lint-free cloths, one to apply the solution and another for drying.

NOTE

Never use paper lens tissues on projection lenses as they may damage the lens.

Cleaning Stage Glass and Fresnel Lens

When cleaning the underside of the stage glass and the top side of the Fresnel Lens, observe the following steps.

1.Pull the Release Latch and lift the top cover Top Cover Assembly (See Figure).

2.Remove the Top Cover Assembly by pulling either one of two hinges outward until

the hinge pin is out of the hole. Slide the complete Top Cover Assembly in the opposite direction to release the second hinge and lift up and out (See Figure).

3.Loosen the four screws holding the Fresnel Lens in place. NOTE: Do not remove the screws.

4.Turn the retaining clips off to one side.

5.Remove the Fresnel Lens.

6.All surfaces can now be cleaned.

7.Replace all components in reverse order.

Mirrors

The mirror in the Open Lens Projection

Head of all Model 2100 (4100) projectors are front surface mirrors and must NOT be cleaned with a cloth and lens cleaner.

Remove any surface dirt on this mirror with a Camel Hair Brush only.

Prior to serial number 435242 a front surface type Chassis Mirror was used (clean as above). After serial number 435242, a second surface high reflective type is used and may be cleaned with a soft cloth and lens cleaner.

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LUBRICATION

As needed and upon new parts installation, lubricate lightly the following area with Anderol No. 757 Grease (3M Part No. 78- 8000-8079-4).

For reference on the lubricating points, see the three blow-up parts lists.

Focus Assembly

Folding Post Assembly

MODEL 2100 OVERHEAD PROJECTOR

Lamp Changer Assembly

Before S/N 439180

Lamp Changer Assembly

After S/N 439180

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MODEL 2100 OVERHEAD PROJECTOR

SECTION 3 - TROUBLESHOOTING

SYMPTOM		CHECK		CAUSE/SOLUTIONS
Projected image is:	-	Is lamp of proper type? (See	- Damaged or misadjusted optics
a. Corners of projected image		label on underside of top cover)		components (requires
appear red (brown) or blue.	-	Is lamp properly seated down in		realignment of optics).
		its socket and vertical?	- Head "knocked" out of
	- If unit is equipped with a lamp			alignment.
		changer, is changer lever fully	-	Adjust Color Tuning
		seated in the number one
		position?
b. Top, bottom, or sides of	-	Is lamp of proper type? (See	-	Adjust optics components
projected image are not		label on underside of Top		(requires realignment of
focused.		Cover)		optics).
	- Is lamp properly seated down in		-	Lamp not seated.
		its socket and vertical?	-	Reflector
	- If unit is equipped with a lamp		-	Condenser
		changer, is changer lever fully
		seated in the number one
		position?
	- Are any of the optics
		components noticeably
c. Not as bright as it should		"knocked" out of alignment?
be.	-	Is lamp of proper type? (See	-	Replace lamp.
		label on underside of Top	- Damaged or misadjusted optics
		Cover)		components (requires
	- Is lamp properly seated down in			realignment of optics).
		its socket and vertical?	-	Corroded wiring connection.
	- If unit is equipped with a lamp		-	Wrong lamp on
		changer, is changer lever fully	-	Reflector broken/missing
		seated in the number one
		position?
	- Has another FNT lamp been
Focus mechanism slips or is		tried?	- To tighten, turn screw
too tight.	-	Focus tension screw needs		counterclockwise. To loosen,
		adjustment		turn clockwise. Add update kit
				if required. (see next page)
Lamp does not energize, but			-	Replace lamp.
fan motor does energize.	-	Is lamp burned out?	-	Replace overheat thermostat.
	-	Is lamp of proper type? (See	- Replace lamp sensing switch
		label on underside of top cover)		(only on projectors equipped
	- Is lamp properly seated down in			with lamp changer).
		its socket and vertical?	- Loose or broken wire
	- If unit is equipped with a lamp			connection.
		changer, is changer lever fully	-	Defective power supply.
		seated in the number one
Neither lamp nor fan motor		position?	-	On-off switch defective.
energizes.	-	Is power cord plugged into	-	Defective interlock switch.
		electrical outlet?	- Loose or broken wire
	- Is outlet supplying power to			connection.
		projector?	- On-off switch out of
				adjustment.
			- Replace Fuse (if equipped)

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MODEL 2100 OVERHEAD PROJECTOR

TROUBLESHOOTING (continued)

SYMPTOM		CHECK		CAUSE/SOLUTIONS
Fan motor does not rotate, but	-	Is anything blocking rotation of	-	Loose or broken wire
lamp does energize.		fan motor?		connection to motor.
			-	Defective fan motor.
Both lamps of units with lamp	-	Wires crossed and touching?	-	Defective lamp sensing switch.
changer energize at once.	-	Lamp changer switch?
Projector does not operate	-	Projector plugged in?	-	Defective power cord.
when power switch is	-	Top Cover all the way down?	-	Defective Interlock Switch.
depressed.	-	Interlock Switch functioning?	-	Replace Fuse.
	-	Fuse (if so equipped).	-	Broken Wire
On dual lamp projectors,	-	Loose tension cable.	-	Tighten cable. (See Section 4,
position of lamp socket does				adjustments)
not change when lamp
changer control is moved.
Top Cover Assembly does not	-	Interlock switch out of	-	Align interlock switch.
close completely.		alignment?	-	Disconnected or broken latch
	-	Cover latch movement is		return spring.
		restricted?
Lamps burn out.	-	High voltage	-	Install Resistor Kit or replace
				transformer or change
				transformer tap.

Field Kits Available
Focus Knob Slipping	78-8054-1613-4	Lt. Grey
If the projector is below	78-8054-1614-2	Charcoal
SN401987, the knob must	78-8054-1315-6
also be replaced.
Resistor Kit (120V)	78-8054-1443-6
Base Rail Kit (for broken	78-8054-1615-9	Tech Service
base rails on lamp module)

In the U.S & Canada

Technical Support Hotline - 1-800-328-1371

7:30 - 5:30 CST

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MODEL 2100 OVERHEAD PROJECTOR

SECTION 4 ADJUSTMENTS

GENERAL

The following section describes the adjustments that will be necessary to service the Model 2100 (4100) Overhead Projectors.

TOOLS REQUIRED

A.Screwdriver (standard & phillips)

B.Wrench, open end

C.Pliers, standard

D.Pliers, grip ring

E.Square

F.Torx Driver, #T-15 (for removal of stage glass) 3M Part Number 26-1005-8317-3

Arrangement of Check-out Area

PROJECTOR CHECK-OUT FACILITIES

Reliable check-out and optical alignment of the overhead projectors can be accomplished only if proper facilities are available. (see Figure)

This requires a permanent viewing screen and test stand in the dealer’s shop, thus enabling high check-out standards to be established and maintained. Service personnel will also find that the use of permanent test facilities will assure a better check-out job in considerably less time than otherwise would be required.

Only two low-cost items are required to provide proper check-out facilities: a test viewing screen, 60 by 60 inches, with a flat (nonreflective) white surface; and a bench or test stand permanently located about 8 feet from the screen.

The screen should be vertical and can most easily be provided by applying a flat white paint to a 60 by 60 inch area of a smooth wall. If a smooth wall is not available, a piece of wallboard painted flat white, or a white window shade of the proper size, can be mounted in the selected area.

The test stand should be high enough to provide easy access to all parts of the Overhead Projector when the projector is placed on the stand for check-out. An electrical outlet and a switch should be built into the test stand to facilitate making electrical connections to the projector.

The following steps provide a simple procedure for setting up the permanent test facilities. It is particularly important that the projector be perfectly square with the viewing screen in order to eliminate the possibility of vertical or horizontal keystoning. Even the slightest keystoning will result in unequal focusing of the projected image at the four corners, and will especially affect resolution readings. Therefore, several of the following steps involve squaring the projected light with the screen. Permanently locating the test stand and viewing screen will assure that the proper relationship, once established, does not change.

(Continued on the next page)

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4-1

MODEL 2100 OVERHEAD PROJECTOR

1.Select a 60 by 60 inch, smooth area on one wall. Place a sturdy bench or test stand about 8 feet from this wall area. Position the Overhead Projector on the test stand so that it points toward the wall.

2.Measure the vertical distance from the floor to the center of the front projection lens. Following a floor or ceiling line from the projector to the wall, make a mark on the wall the same distance from the floor.

4.Using the mark on the wall as a base point, measure 30 inches up, down, to the left and to the right. Mark the edges of the resultant 60-inch square, and paint the enclosed area a flat white, or cover the area with a window shade, wallboard or other substitute viewing screen.

5.Turn the projector on and focus an image on the screen. Move the projector forward or backward, maintaining the image in focus at all times, until the projected light just fills the 60 by 60 inch screen. Be sure the image is in focus.

Locating Center of Projection Area

NOTE

	If floor or ceiling lines are not	Correct Tilt of Projector
	available, stretch a cord or string
	from the projection lens to the wall,
	and use a carpenter’s square or
	other square object to find the point
	at which the cord is perfectly
	perpendicular to the wall.

3.Mark the position of the stand on the floor and the projector on the stand so that the perpendicular relationship of the line from the projection lens to the wall is not lost while making subsequent adjustments .

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OPTICAL ALIGNMENT

Proper alignment of the optical system is essential for good resolution and uniform illumination. Poor resolution in one corner and either red or blue in the corners of the projected image are indications of poor alignment. The following components should be checked and adjusted if necessary before aligning the overhead projector.

SQUARE IMAGE

A.Set projector on a level table. Project an image onto a screen or wall. Axis of beam must be perpendicular to projection surface.

B.Check to see that side of projected image are vertical.

C.If the image is not square, remove CAP and loosen the three (3) Head Fastening Screws (Doublet Head), and move the projection head either to the left or right, forward or backward. When image is square, tighten the center top screw first, then the two bottom screws. (See Figure)

MODEL 2100 OVERHEAD PROJECTOR

D.To square the image on the Triplet Head,

remove the two Top Shroud screws and lift off the Top Shroud. Follow the same procedure as used on the Doublet Head to complete adjustment. Replace the Top Shroud.

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MODEL 2100 OVERHEAD PROJECTOR

FOCUS MECHANISM

If the projection head does not hold its focus position, you must adjust focus knob tension or add focus kit (78-8054-1613-4 (gray), 78-8054- 1614-2 (charcoal).

To adjust:

Turn the Tension Screw counterclockwise to tighten focus assembly. Turn clockwise if binding occurs.

ALIGNING THE FRESNEL LENS

When replacing the Fresnel Lens, use the following procedure:

A.Remove the Top Cover Assembly. (See Section 2 - Cleaning Stage Glass and Fresnel Lens, page 2-3)

B.Place the Top Cover Assembly upside down on a flat, clean surface.

C.With the four (4) corner screws loosened, stretch two rubber bands between diagonally opposite screws, forming an "X" pattern. (See Figure)

D.Center circle of Fresnel Lens should exactly coincide with center of "X".

E.After centering, remove rubber bands one at a time and retighten corner screws.

NOTE

Refocus the projector each time an adjustment is made.

Aligning the Fresnel Lens

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	MODEL 2100 OVERHEAD PROJECTOR
COLOR TUNING CABLE	COLOR TUNING CABLE
(Before Serial Number 422868)	(After Serial Number 422868)
NOTE	No adjustment.
Tension in cable should be 3/16"
maximum.

A.Raise the Top Cover Assembly by pulling the Release Latch and lift up. (See Figure)

B.Turn the Color Tuning Knob clockwise to the maximum.

C.While holding the Cable Screw, loosen the Cable Nut. Using pliers, pull the slack out of the cable.

D.Retighten Cable Nut and Screw. (See

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4-5

MODEL 2100 OVERHEAD PROJECTOR

POST (FOLDING)

If POST is not perpendicular to the body of the projector, proceed with the following steps using Figures below as reference:

1.Loosen SET SCREW.

2.Put a square on the body of the projector and against the POST>

3.Turn the CAM clockwise to adjust POST.

4.Re-tighten SET SCREW.

NOTE

POST SHOULD FOLD DOWN

WITHOUT TOO MUCH FORCE.

3.Bend down the appropriate LOCKING TAB.

LAMPCHANGER CABLE

NOTE

Tension on cable should be a maximum of 3/16".

A.Hold the Cable Nuts (2) with wrench and loosen the Cable Screws (2).

B.Move the screws with nuts outward to tighten cable.

C.Retighten screws with nuts after adjustment is made. (See Figure)

Before Serial Number 422868

On projectors after serial number 422868, there is no cable adjustment.

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MODEL 2100 OVERHEAD PROJECTOR

SECTION 6 DISASSEMBLY/RE-ASSEMBLY

PROJECTION HEAD ASSEMBLY (DOUBLET)

TOP COVER ASSEMBLY

1.To disassemble Head Assembly from Head Support Bracket:

A.Remove Screw Cap from Top Shroud.

B.Remove the three screws (“A”).

C.Slide the Head Assembly off Support Bracket.

1.Raise the Top Cover Assembly by pulling the Release Lever and lifting up.

2.Using both hands, pull either one of the two hinges outward until the hinge pin is out of the hole. Slide the complete TOP COVER ASSEMBLY in the opposite direction to release the second hinge and lift up and out.

2.To disassemble Head Assembly from Head Support Bracket:

A.Remove the two screws (“A”).

B.Lift the Top Shroud off assembly.

C.Remove the three screws (“B”).

D.Slide the Head Assembly off Support Bracket.

FRESNEL LENS

1.Remove Top Cover Assembly. (See Figure above)

2.Loosen the four (4) screws holding the four

(4) corner clips and lens. DO NOT REMOVE SCREWS. Turn clips to side and remove lens.

NOTE

When replacing the Fresnel Lens, make certain the bow in the lens is in the convex (upward) position when projector is upright.

See Section 4, page 4-4, for proper alignment of Fresnel Lens.

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MODEL 2100 OVERHEAD PROJECTOR

STAGE GLASS

1.Remove Top Cover Assembly.(See page 6- 1)

2.Remove the Fresnel Lens. (See page 6-1)

3.Remove the six (6) tamper proof screws using a T15 Torx Driver. (3M Part Number 26-1005-8317-3)

4.Remove the MASK (black frame) and Stage Glass.

5.To reassemble, make certain the beveled edges on the Stage Glass are facing down and the 3M logo is in the lower left front corner. (2140/2150 only, 2130 does not have logo)

NOTE

This drawing of Stage is up side down.

6.Reassemble MASK and Fresnel Lens in reverse order as noted above.

FOCUSING ASSEMBLY

1 Remove knob.

2.Before disassembling, turn Adjusting Screw clockwise to loosen assembly.

3.Remove the four “A” screws and cover. (All internal parts are now exposed.)

4.Before re-assembling, turn adjusting screw counterclockwise. (This procedure makes re-assembly easier.)

5.After re-assembly is completed, readjust the focus tension.

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MODEL 2100 OVERHEAD PROJECTOR

How to remove and install the condenser lens (when equipped)

Caution! Wear safety glasses when removing lens.

.020 Feeler Gage

.020 to .030 Gap after installation

Tab

Illustration A

Illustration B

1.Insert a Pin Punch or Drill Rod into the hole in the Tab (see illustration A)

2.Release the lens by bending the Tab.

3.Install the new lens and bend the Tab back into place.

Caution! Do not overtighten the tab. The lens must have enough clearance

for expansion. There should be a .20 to .30 gap between the lens and lens bracket (Illustration B).

Caution! Be careful not to scratch or chip the lens while installing.

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6-3