This is the 3M-Matic/AccuGlide/Scotch brand equipment you
ordered. It has been set up and tested in the factory with "Scotch" brand
tapes. If technical assistance or replacement parts are needed, call or Fax
the appropriate number listed below.
Included with each machine is an Instructions and Parts List manual.
Technical Assistance:
3M-Matic Helpline 1-800/328 1390. Please provide the customer support
coordinator with the machine number, machine type/model and serial number.
If you have a technical question that does not require an immediate response,
you may Fax it to 715/381 0248.
Replacement Parts and Additional Manuals
Order parts by part number, part description and quantity required. Also,
when ordering parts and/or additional manuals, include machine name,
number and type. A parts order form is provided at the back of this manual.
3M/Tape Dispenser Parts
241 Venture Drive1-800/344 9883
Amery, WI 54001-1325FAX# 715/268 8153
Minimum billing on parts orders will be $25.00. Replacement part prices available on request.
$10.00 restocking charge per invoice on returned parts.
Note : Outside the U.S., contact the local 3M subsidiary for parts ordering information.
3
3M Packaging Systems Division
3M Center, Building 220-8W-01
St. Paul, MN 55144-1000
"3M-Matic", "AccuGlide" and Scotch are trademarks of
3M, St. Paul, Minnesota 55144-1000
This is the 3M-Matic/AccuGlide/Scotch brand equipment you
ordered. It has been set up and tested in the factory with "Scotch" brand
tapes. If any problems occur when operating this equipment, and you
desire a service call, or phone consultation, call, write or Fax the
appropriate number listed below.
Included with each machine is an Instructions and Parts List manual.
SERVICE, REPLACEMENT PARTS AND ADDITIONAL MANUALS
AVAILABLE DIRECT FROM:
Order parts by part number, part description and quantity required. Also, when
ordering parts and/or additional manuals, include machine name, number and
type.
3
3M Packaging Systems Division
3M Center, Building 220-8W-01
St. Paul, MN 55144-1000
1-800/328 1390
"3M-Matic", "AccuGlide" and Scotch are trademarks of
3M, St. Paul, Minnesota 55144-1000
Replacement Parts Illustrations and Parts Lists ..................................................... (Yellow Section)33 - 57
Section II AccuGlide II STD 2 Inch Taping Heads
(See Section II for Table of Contents)
ii
Description
The 3M-MaticTM 200a Adjustable Case Sealer with AccuGlide II Taping Heads is designed to apply a C clip
of Scotch brand pressure-sensitive film box sealing tape to the top and bottom center seam of regular slotted
containers. The 200a is manually adjustable to a wide range of box sizes (see "Specifications Box Weight and
Size Capacities", Page 7).
3M-Matic
TM
200a Adjustable Case Sealer, Type 39600 (Note Lower tape supply roll and bracket assembly are
shown in the alternate location)
Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL
OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED
WARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR
PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM OR
USAGE OF TRADE:
TM
3M sells its 3M-Matic
200a Adjustable Case Sealer, Type 39600 with the following warranties:
1. The Taping Head knife, springs and rollers will be free from all defects for ninety
(90) days after delivery.
2. All other Taping Head parts will be free from all defects for three (3) years after delivery.
3. The gearmotor will be free from all defects for one (1) year after delivery.
4. All other parts will be free from all defects for ninety (90) days after delivery.
If any part is proved to be defective within its warranty period, then the exclusive remedy and 3Ms and sellers
sole obligation shall be, at 3Ms option, to repair or replace the part, provided the defective part is returned
immediately to 3Ms factory or an authorized service station designated by 3M. A part will be presumed to have
become defective after its warranty period unless the part is received or 3M is notified of the problem no later
than five (5) calendar days after the warranty period. If 3M is unable to repair or replace the part within a
reasonable time, then 3M, at its option, will replace the equipment or refund the purchase price. 3M shall have
no obligation to provide or pay for the labor required to install the repaired or replacement part. 3M shall have
no obligation to repair or replace (1) those parts failing due to operator misuse, carelessness, or due to any
accidental cause other than equipment failure, or (2) parts failing due to non-lubrication, inadequate cleaning,
improper operating environment, improper utilities or operator error.
Limitation of Liability: 3M and seller shall not be liable for direct, indirect, special, incidental or consequential
damages based upon breach of warranty, breach of contract, negligence, strict liability or any other legal
theory.
The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by a
written agreement signed by authorized officers of 3M and seller.
Contents 200a Adjustable Case Sealer
(1)200a Adjustable Case Sealer, Type 39600
(1)Upper Assembly Height Adjustment Crank/Hardware
(1)Upper Tape Drum/Bracket/Hardware
(2)Column Stop Bracket/Hardware
(1)Tool/Spare Parts Kit
(1)Instruction and Parts Manual
Scotch, AccuGlide, and 3M-MaticTM are Trademarks of 3M, St. Paul, Minnesota 55144-1000
2
Important Safeguards
This safety alert symbol identifies
important messages in this manual.
READ AND UNDERSTAND THEM BEFORE
INSTALLING OR OPERATING THIS
EQUIPMENT.
Important In the event the following safetylabels are damaged or destroyed, they must be
replaced to ensure operator safety. A label
kit, part number 78-8113-6714-9 is available as
a stock item or individual labels can be ordered.
See Parts Illustration/List, Section I, pages 56
and 57.
The "Warning Hazardous Voltage" label, shown
in Figure 1-2, is attached to the electrical enclosure
on the lower left side of the machine frame. The
label warns service personnel to unplug the power
supply before attempting any service work on the
case sealer.
The "Warning Sharp Knife" label, shown in
Figure 1-1, is attached to both sides of the upper ski
assembly at the location of the cut-off knife on the
upper taping head. The labels warn operators and
service personnel of the very sharp knife used to cut
the tape at the end of the tape application.
Figure 1-2 Electrical Warning Label
The "Caution Pinch Point" label, shown in
Figure 1-3, is attached to the center plate at the exit
end of the machine bed. The label warns the
operator to keep hands out of this area when the
drive belts are running.
Figure 1-1 Knife Warning Label
Figure 1-3 Pinch Point Caution Label
3
Important Safeguards (Continued)
The "Caution Pinch Point" label, shown in
Figure 1-4, is attached to the top of the upper
assembly crossbar on both sides of the machine.
The label reminds operator to keep hands away from
compression rollers when machine is running.
The "Safety Instructions" label, shown in
Figure 1-6, is attached to the top/front of the upper
ski assembly. The label provides convenient
safeguard instructions for the operator and service
personnel.
Figure 1-4 Pinch Point Caution Label
The 200a is equipped with a "Red" emergency stop
switch located on the top/front of the upper ski
assembly. The "Stop" label, shown in Figure 1-5,
is located near the switch and reminds operators
and casual personnel of the function of this switch.
Figure 1-6 Safety Instruction Label
The "Center Box Here" label, shown in Figure 1-7,
is attached to the front of the upper frame to remind
the operator of the proper box placement procedure.
Figure 1-5 Stop Label
Figure 1-7 Center Box Label
4
Important Safeguards (Continued)
The "Up/Down/Lock" label, shown in Figure 1-8, is
located on the top surface, on each side, of the
upper column assembly. The label reminds the
operator of the direction to turn the height
adjustment crank to raise and lower the upper
ski/taping head and the locking feature.
Figure 1-8 Up/Down/Lock Label
The following two labels are located on the upper
and lower taping heads. Replacement part numbers
for these labels are listed in Section II.
The "Tape Threading Label", shown in Figure 1-9,
is attached to the left side of both the upper and
lower taping heads.
The "Warning Sharp Knife" label warns
operators and service personnel of the extremely
sharp knife used to cut the tape at the end of the
box sealing operation. The label, shown in
Figure 1-10, is located on the orange knife guard
between the applying roller assembly and the
buffing roller assembly. Never operate taping
head with knife guard removed.
Before working with the taping heads or loading/
threading tape, refer to Figures 3-1 and 3-2 in
Section II to identify the knife location. Keep hands
out of these areas except as necessary to
service the taping heads or to load/thread tape.
Figure 1-9 Tape Threading Label
Figure 1-10 Knife Warning Label
5
Specifications
1. Power Requirements:
Electrical - 115 VAC, 60 Hz, 1.9 A (220 watts)
The machine is equipped with a 1/6 HP gearmotor and comes with a standard neoprene covered power cord
and a grounded plug. Contact your 3M Representative for power requirements not listed above.
2. Operating Rate:
Box drive belt speed is approximately 0.4 m/s [78 feet per minute].
IMPORTANT SAFEGUARD
3. Operating Conditions:
Use in dry, relatively clean environments at 5
Note: Machine should not be washed down or subjected to conditions causing moisture condensation
on components.
IMPORTANT SAFEGUARD
4. Tape:
Scotch brand pressure-sensitive film box sealing tapes.
5. Tape Width:
36 mm [1 1/2 inch] minimum to 48 mm [2 inch] maximum.
(Specifications continued on next page)
o
to 40o C [40o to 105o F] with clean, dry boxes.
6
Specifications (Continued)
6. Tape Roll Diameter:
Up to 405 mm [16 inch] maximum on a 76.2 mm [3 inch] diameter core.
(Accommodates all system roll lengths of Scotch
brand film tapes.)
7. Tape Application Leg Length Standard:
70 mm ± 6 mm [2 .75 inch ±.25 inch ]
Tape Application Leg Length Optional:
50 mm ± 6 mm [2 inch ±.25 inch]
(See "Special Set-Up Procedure Changing the Tape Leg Length", Page 23.)
8. Box Board:
Style regular slotted containers RSC
125 to 275 P.S.I. bursting test, single wall or double wall B or C flute.
9. Box Weight and Size Capacities:
A. Box Weight, filled 2.3 kg [5 lbs.] minimum, 38.6 kg [85 lbs.] maximum.
B.Box Size:MinimumMaximum
Length 150 mm [6.0 inch]Unlimited
Width150 mm [6.0 inch]*550 mm [21.5 inch]
Height 120 mm [4.75 inch]** ***620 mm [24.5 inch] ***
* Cartons narrower than 250 mm [10 inch] in width may require more frequent belt replacement
because of limited contact area.
** 90 mm [3.5 inch] height with heads adjusted to apply 50 mm [2 inch] tape leg lengths. (See "Special
Set-Up Procedure Changing the Tape Leg Length", Page 23.)
*** 165 mm [6.5 inch] minimum to 725 mm [28.5 inch] maximum height with columns adjusted to upper
position. (See "Special Set-Up Procedure Box and Machine Bed Height Range", Page 24.)
Special modifications may be available for carton sizes not listed above.
Contact your 3M Representative for information.
Note:The case sealer can accommodate most boxes within the size range listed above. However, if
the box length (in direction of seal) to box height ratio is .75 or less, then several boxes should be test run
to assure proper machine performance.
DETERMINE THE BOX LIMITATIONS BY COMPLETING THIS FORMULA:
BOX LENGTH IN DIRECTION OF SEALMUST BE GREATER THAN .75
BOX HEIGHT
Any box ratio approaching this limitation should be test run to assure performance.
* Infeed/Exit conveyors are optional
** Casters are optional
*** When columns are adjusted to upper position, "B" minimum/maximum dimension decreases by 90 mm
[3 1/2 inches] and "H" maximum dimension increases by 100 mm [4 inch]. (See "Special Set-Up Procedure
Box and Machine Bed Height Range", Page 24.)
Weight 145.6 kg [320 lbs] crated (approximate)
123.4 kg [280 lbs] uncrated (approximate)
11.Set-Up Recommendations:
Machine must be level.
Customer supplied infeed and exit conveyors (if used) should provide straight and level box entry and exit.
Exit conveyors (powered or gravity) must convey sealed boxes away from machine.
8
Installation and Set-Up
Receiving And Handling
After the machine has been uncrated, examine the
case sealer for damage that might have occurred
during transit. If damage is evident, file a damageclaim immediately with the transportation company
and also notify your 3M Representative.
Machine Set-Up
Important Read "Warnings", on page
14, before attempting to set-up the case
sealer for operation.
The following instructions are presented in the order
recommended for setting up and installing the casesealer, as well as for learning the operating
functions and adjustments. Following them step
by step will result in your thorough understanding of
the machine and an installation in your production
line that best utilizes the many features built into the
case sealer. Refer to Figure 3-1 to identify the
various components of the case sealer.
5. Cut cable ties that secure upper assembly to
machine bed on each side of machine. Remove
and discard cable ties and protective foam
sheeting.
6. Remove tape drum bracket bolts (4) from top
crossbar and install tape drum bracket from
parts box on top crossbar as shown in
Figure 2-1A.
7. Install height adjustment crank handle on top of
left column as shown in Figure 2-1B. Crank
upper assembly up high enough to allow clear
access to lower taping head. Remove and
discard the two cushion shipping blocks.
8. Loosen both side guides, pivot to full open
position and re-tighten locking knobs.
9. Wipe protective shipping oil off stainless steel
covers on machine bed.
10. Cut and remove cable ties on both upper and
lower taping heads. (Applying/buffing rollers are
held retracted for shipment.)
Note A tool kit consisting of metric open
end and hex socket wrenches is provided
with the machine. These tools should be
adequate to set-up the machine, however,
other tools supplied by the customer will be
required for machine maintenance.
PACKAGING AND SEPARATE PARTS
1. Lift fiberboard cover off pallet after removing
staples at bottom.
2. Remove protective wrapping around machine.
3. Remove hardware that secures case sealer legs
to pallet.
4. Cut and remove cable tie that secures black
electrical conduit to the electrical mast on top of
machine.
WARNING Follow this step
carefully as spring pressure is
applied to applying and buffing arms when
cable tie is removed. Keep hands/fingers
AWAY from tape cut-off knife under orange
knife guard. Knife is extremely sharp and
can cause severe injury.
Hold taping head BUFFING ROLLER and cut
and remove cable tie that holds applying/buffing
arms retracted. See Figure 2-1C. Allow buffing/
applying arms to extend slowly.
9
Figure 2-1 200a Frame Set-Up
11. Check for free action of both upper and lower
taping heads.
WARNING Keep hands/fingers
away from tape cut-off knife under
orange knife guard. Knife is extremely
sharp and can cause severe injury.
Push buffing roller into head to check for free,
smooth action of taping heads.
12. Loosen lock knobs and pivot side guides to
center position. Install machine stops (from
parts box) as shown in Figure 2-1D. Use the
lowest hole position and bolt into the lowest
threaded insert on the column. (The upper hole
position in the stops are only used when the
taping heads are adjusted to apply 50 mm
[2 inch] tape legs.)
13. Ensure that the tape drum bracket assembly,
located on the lower taping head, is mounted
straight down, as shown in Figure 2-2A. The
tape drum bracket assembly can be pivoted to
provide tape roll clearance in certain cases.
14. Use appropriate material handling equipment
to remove the machine from the pallet and
move it into position.
Whenever the machine is lifted with a fork
truck, insure that the forks span completely
across the machine frame and do not contact
any wiring or mechanism under the machine
frame. In some cases the lower taping head
may need to be removed to avoid damage.
CAUTION Machine weighs
approximately 123 kg [280 pounds]
uncrated.
15. Continue with the remainder of the Installation
and Set-Up procedure through page 12.
10
Installation and Set-Up (Continued)
MACHINE BED HEIGHT
Adjust machine bed height. The case sealer is
equipped with four adjustable legs that are
located at the corners of the machine frame.
The legs can be adjusted to obtain different
machine bed heights from 610 mm [24 in]
minimum to 890 mm [35 in] maximum.
Note Minimum machine bed height can be
reduced to 520 mm [20.5 in] by moving outer
columns up one set of mounting holes.
However, this change also reduces minimum
box height of 120 mm [4.75 in] to 165 mm
[6.5 in]. (See "Special Set-Up Procedure
Box/Machine Bed Height Range", page 24.)
Refer to Figure 2-2C and set the machine bed
height as follows:
1. Use appropriate material handling
equipment and blocking techniques to raise
the machine frame to allow adequate leg
adjustment.
2. Loosen, but do not remove, two M8 x 16
socket head screws in one leg (use M6 hex
wrench). Adjust the leg length for the
desired machine bed height. Retighten the
two screws to secure the leg. Adjust all four
legs equally.
OUTBOARD TAPE ROLL MOUNTING
(Lower Taping Head Alternate Position)
Remove the tape drum bracket assembly,
spacer and fasteners from the lower taping
head. Install and secure on the infeed end of
the lower frame, as shown in Figure 2-2B.
TAPE LEG LENGTH
Taping heads are pre-set to apply 70 mm
[2.75 in] long tape legs. To change tape leg
length to 50 mm [2.0 in], see "Special Set-Up
Procedure Changing the Tape Leg Length",
page 23.
Figure 2-2 Machine Bed Height Adjustment and Lower Tape Drum Bracket Position
11
Installation and Set-Up (Continued)
BOX SIZE CAPACITY OF CASE SEALER
At its factory setting, the case sealer handles
box sizes up to 620 mm [24.5 in] maximum
height. If larger capacity is needed, the machine
can be adjusted to accommodate boxes up to
725 mm [28.5 in] high. Refer to "Special Set-Up
Procedure Box and Machine Bed Height
Range", page 24. Note Adjusting machine
to accommodate 725 mm [28.5 in] high boxes
also increases minimum box size to 165 mm
[6.5 in].
ELECTRICAL CONNECTION AND CONTROLS
The electrical control box, located on the lower
right side of the machine frame, contains the
pre-set circuit breaker. The control box can be
located on the opposite side of the machine
frame if desired.
A standard three conductor power cord with plug
is provided at the back of the electrical control
box for 115 Volt, 60 Hz., 1.9 Amp electrical
service. The receptacle providing this service
shall be properly grounded. Before the power
cord is plugged into 115 Volt, 60 Hz outlet make
sure that all packaging materials and tools are
removed from the machine. Do not plug
electrical cord into outlet until ready to run
machine.
Use of an extension cord is not recommended.
However, if one is needed for temporary use, it
must have a wire size of AWG 16 [1.5 mm dia],
have a maximum length of 30.5 m [100 ft], and
must be properly grounded.
WARNING To prevent shock and
fire hazard: Position extension cord
where it will be out of the way of foot or
vehicle traffic. Extension cord is only for
temporary use do not use for a
permanent installation.
Note Machines outside the U.S. may be
equipped with 220/240 Volt, 50 Hz systems or
other electrical requirements compatible with
local practice.
INITIAL START-UP OF CASE SEALER
After completing the "Installation and Set-Up"
procedure, continue through "Operation" for tape
loading and start-up to be sure case sealer is
properly adjusted to run boxes
12
Operation
IMPORTANT Before operating the case sealer, read the "Important Safeguards", pages 3-5 and
"Warnings" on page 14 as well as all of the "Operation" instructions.
Refer to Figure 3-1 below to acquaint yourself with the various components and controls of the case sealer. Also
see Figures 3-1 and 3-2 in Section II for taping head components.
Figure 3-1 200a Case Sealer Components (Left Front View)
13
Operation (Continued)
WARNINGS
1. Turn electrical supply off and disconnect before servicing taping heads or performing any
adjustments or maintenance on the machine.
2. Do not leave machine running unattended.
3. Before turning drive belts on, be sure no tools or other objects are on the machine bed.
4. Keep hands and loose clothing away from moving belts.
5. Keep hands and clothing away from taping heads when machine is running. A box traveling
through the machine causes taping head rollers to retract when box enters and extend as box
leaves taping head.
6. Never attempt to work on any part of the machine, load tape or remove jammed boxes from the
machine while machine is running.
7. When feeding boxes to the machine by hand, push box in from end only DO NOT PUSH WITH
HANDS ON ANY CORNER OF THE BOX.
8. Both the upper and lower taping heads utilize extremely sharp knives. The knives are located
under the orange knife guard which has the 'WARNING SHARP KNIFE" label. Before loading
tape, refer to Figures 3-1 and 3-2 in Section II to identify the knife location. Keep hands out of
these areas except as necessary to service the taping heads.
9. Turn drive belts "Off" when machine is not in use.
10. Failure to comply with these warnings could result in severe personal injury and/or equipment
damage.
Electrical "On/Off" Switch
The box drive belts are turned on and off ("Off"
button is red) with the electrical switch on the side of
the machine frame.
Note The case sealer has a circuit breaker
located in the electrical control box on the
lower right side of the machine frame. If circuit
becomes overloaded and circuit breaker trips,
see "Maintenance Circuit Breaker", page 18.
Emergency Stop Switch
The machine electrical supply can be turned off by
pressing the latching emergency stop switch. To
restart machine, rotate emergency stop switch
(releases switch latch) and then restart machine by
pressing "I" (On) button on side of machine frame.
Tape Loading/Threading
See Section II, Pages 7 and 8
Note If lower tape drum is mounted in
alternate lower outboard position, remove
taping head from machine bed by pulling
straight up, insert threading needle in taping
head and replace taping head. Install tape
roll on drum (adhesive on tape leg up), thread
tape under knurled roller on outboard mount,
then attach tape to threading needle and pull
tape through taping head with threading
needle.
CAUTION Taping head weighs
approximately 7.2 kg [16 pounds]
without tape. Use proper body mechanics
when removing or installing taping head.
14
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