Instructions and Parts List
TM
3M-Matic
200a Type 39600
Adjustable
Case Sealer
with
TM
Important Safety
Information
Read "Important Safeguards",
pages 3-5 and also
operating "Warnings",
page 14 BEFORE
INSTALLING OR
OPERATING THIS
EQUIPMENT.
AccuGlide
Taping Heads
Serial No.
For reference, record machine serial number here.
Spare Parts
It is recommended you
immediately order the spare
parts listed on page 31,
Section I and page 17,
Section II. These parts are
expected to wear through
normal use and should be
kept on hand to minimize
production delays.
3M Packaging Systems Division
3M Center, Building 220-8W-01
St. Paul, MN 55144-1000
"3M-Matic"and "AccuGlide" are Trademarks
of 3M, St. Paul, MN 55144-1000
Litho in U.S.A.
© 3M 1999 44-0009-1894-4 (F69.0)
Replacement Parts and Service Information
To Our Customers:
This is the 3M-Matic/AccuGlide/Scotch brand equipment you
ordered. It has been set up and tested in the factory with "Scotch" brand
tapes. If technical assistance or replacement parts are needed, call or Fax
the appropriate number listed below.
Included with each machine is an Instructions and Parts List manual.
Technical Assistance:
3M-Matic Helpline 1-800/328 1390. Please provide the customer support
coordinator with the machine number, machine type/model and serial number.
If you have a technical question that does not require an immediate response,
you may Fax it to 715/381 0248.
Replacement Parts and Additional Manuals
Order parts by part number, part description and quantity required. Also,
when ordering parts and/or additional manuals, include machine name,
number and type. A parts order form is provided at the back of this manual.
3M/Tape Dispenser Parts
241 Venture Drive 1-800/344 9883
Amery, WI 54001-1325 FAX# 715/268 8153
Minimum billing on parts orders will be $25.00. Replacement part prices available on request.
$10.00 restocking charge per invoice on returned parts.
Note : Outside the U.S., contact the local 3M subsidiary for parts ordering information.
3
3M Packaging Systems Division
3M Center, Building 220-8W-01
St. Paul, MN 55144-1000
"3M-Matic", "AccuGlide" and Scotch are trademarks of
3M, St. Paul, Minnesota 55144-1000
Printed in U.S.A.
© 3M 1999 44-0009-1851-4(E79.0)
Replacement Parts And Service Information
To Our Customers:
This is the 3M-Matic/AccuGlide/Scotch brand equipment you
ordered. It has been set up and tested in the factory with "Scotch" brand
tapes. If any problems occur when operating this equipment, and you
desire a service call, or phone consultation, call, write or Fax the
appropriate number listed below.
Included with each machine is an Instructions and Parts List manual.
SERVICE, REPLACEMENT PARTS AND ADDITIONAL MANUALS
AVAILABLE DIRECT FROM:
Order parts by part number, part description and quantity required. Also, when
ordering parts and/or additional manuals, include machine name, number and
type.
3
3M Packaging Systems Division
3M Center, Building 220-8W-01
St. Paul, MN 55144-1000
1-800/328 1390
"3M-Matic", "AccuGlide" and Scotch are trademarks of
3M, St. Paul, Minnesota 55144-1000
Printed in U.S.A.
© 3M 1999 44-0009-1852-2(D79.0)
Instruction Manual
200a, Adjustable Case Sealer, Type 39600
This instruction manual is divided into two sections as follows:
Section
Section II Includes specific information regarding the AccuGlide II STD 2 Inch Taping Heads.
I Includes all information related to installation, operation and parts for the case sealer.
Table of Contents Page
Section
Description ...................................................................................................................................... 1
Equipment Warranty and Limited Remedy ...................................................................................... 2
200a Contents ................................................................................................................................. 2
Important Safeguards ...................................................................................................................... 3 - 5
Specifications .................................................................................................................................. 6 - 8
Installation and Set-Up .................................................................................................................... 9 - 11
I 200a Adjustable Case Sealer
Receiving and Handling ..................................................................................... 9
Machine Set-Up .................................................................................................. 9 - 11
Packaging and Separate Parts ................................................................. 9 -10
Machine Bed Height ................................................................................. 11
Outboard Tape Roll Mounting ................................................................... 11
Tape Leg Length....................................................................................... 11
Box Size Capacity of Case Sealer ............................................................ 12
Electrical Connection and Controls ........................................................... 12
Initial Start-Up of Case Sealer .................................................................. 12
Operation ........................................................................................................................................ 13 - 16
Electrical On/Off Switch ...................................................................................... 14
Tape Loading/Threading .................................................................................... 14
Box Size Set-Up ................................................................................................. 15 - 16
Box Sealing ........................................................................................................ 16
Maintenance .................................................................................................................................... 17 - 18
Cleaning ............................................................................................................. 17
Lubrication .......................................................................................................... 17
Circuit Breaker .................................................................................................... 18
Knife Replacement, Taping Head ....................................................................... 18
Box Drive Belt Replacement............................................................................... 18
(Table of Contents continued on next page)
i
Table of Contents (Continued) Page
Adjustments ................................................................................................................................... 19 - 21
Drive Belt Tension ...................................................................................................... 19 - 20
Taping Head Adjustments .......................................................................................... 21
Special Set-Up Procedure ............................................................................................................... 23 - 25
Changing Tape Leg Length ................................................................................ 23 - 24
Box and Machine Bed Height Range ................................................................. 24 - 25
Troubleshooting............................................................................................................................... 27
Electrical Diagram ........................................................................................................................... 29
Parts and Service Information ......................................................................................................... 31
Options/Accessories........................................................................................................................ 32
Replacement Parts Illustrations and Parts Lists ..................................................... (Yellow Section) 33 - 57
Section II AccuGlide II STD 2 Inch Taping Heads
(See Section II for Table of Contents)
ii
Description
The 3M-MaticTM 200a Adjustable Case Sealer with AccuGlide II Taping Heads is designed to apply a C clip
of Scotch brand pressure-sensitive film box sealing tape to the top and bottom center seam of regular slotted
containers. The 200a is manually adjustable to a wide range of box sizes (see "Specifications Box Weight and
Size Capacities", Page 7).
3M-Matic
TM
200a Adjustable Case Sealer, Type 39600 (Note Lower tape supply roll and bracket assembly are
shown in the alternate location)
Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL
OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED
WARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR
PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM OR
USAGE OF TRADE:
TM
3M sells its 3M-Matic
200a Adjustable Case Sealer, Type 39600 with the following warranties:
1. The Taping Head knife, springs and rollers will be free from all defects for ninety
(90) days after delivery.
2. All other Taping Head parts will be free from all defects for three (3) years after delivery.
3. The gearmotor will be free from all defects for one (1) year after delivery.
4. All other parts will be free from all defects for ninety (90) days after delivery.
If any part is proved to be defective within its warranty period, then the exclusive remedy and 3Ms and sellers
sole obligation shall be, at 3Ms option, to repair or replace the part, provided the defective part is returned
immediately to 3Ms factory or an authorized service station designated by 3M. A part will be presumed to have
become defective after its warranty period unless the part is received or 3M is notified of the problem no later
than five (5) calendar days after the warranty period. If 3M is unable to repair or replace the part within a
reasonable time, then 3M, at its option, will replace the equipment or refund the purchase price. 3M shall have
no obligation to provide or pay for the labor required to install the repaired or replacement part. 3M shall have
no obligation to repair or replace (1) those parts failing due to operator misuse, carelessness, or due to any
accidental cause other than equipment failure, or (2) parts failing due to non-lubrication, inadequate cleaning,
improper operating environment, improper utilities or operator error.
Limitation of Liability: 3M and seller shall not be liable for direct, indirect, special, incidental or consequential
damages based upon breach of warranty, breach of contract, negligence, strict liability or any other legal
theory.
The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by a
written agreement signed by authorized officers of 3M and seller.
Contents 200a Adjustable Case Sealer
(1) 200a Adjustable Case Sealer, Type 39600
(1) Upper Assembly Height Adjustment Crank/Hardware
(1) Upper Tape Drum/Bracket/Hardware
(2) Column Stop Bracket/Hardware
(1) Tool/Spare Parts Kit
(1) Instruction and Parts Manual
Scotch, AccuGlide, and 3M-MaticTM are Trademarks of 3M, St. Paul, Minnesota 55144-1000
2
Important Safeguards
This safety alert symbol identifies
important messages in this manual.
READ AND UNDERSTAND THEM BEFORE
INSTALLING OR OPERATING THIS
EQUIPMENT.
Important In the event the following safety
labels are damaged or destroyed, they must be
replaced to ensure operator safety. A label
kit, part number 78-8113-6714-9 is available as
a stock item or individual labels can be ordered.
See Parts Illustration/List, Section I, pages 56
and 57.
The "Warning Hazardous Voltage" label, shown
in Figure 1-2, is attached to the electrical enclosure
on the lower left side of the machine frame. The
label warns service personnel to unplug the power
supply before attempting any service work on the
case sealer.
The "Warning Sharp Knife" label, shown in
Figure 1-1, is attached to both sides of the upper ski
assembly at the location of the cut-off knife on the
upper taping head. The labels warn operators and
service personnel of the very sharp knife used to cut
the tape at the end of the tape application.
Figure 1-2 Electrical Warning Label
The "Caution Pinch Point" label, shown in
Figure 1-3, is attached to the center plate at the exit
end of the machine bed. The label warns the
operator to keep hands out of this area when the
drive belts are running.
Figure 1-1 Knife Warning Label
Figure 1-3 Pinch Point Caution Label
3
Important Safeguards (Continued)
The "Caution Pinch Point" label, shown in
Figure 1-4, is attached to the top of the upper
assembly crossbar on both sides of the machine.
The label reminds operator to keep hands away from
compression rollers when machine is running.
The "Safety Instructions" label, shown in
Figure 1-6, is attached to the top/front of the upper
ski assembly. The label provides convenient
safeguard instructions for the operator and service
personnel.
Figure 1-4 Pinch Point Caution Label
The 200a is equipped with a "Red" emergency stop
switch located on the top/front of the upper ski
assembly. The "Stop" label, shown in Figure 1-5,
is located near the switch and reminds operators
and casual personnel of the function of this switch.
Figure 1-6 Safety Instruction Label
The "Center Box Here" label, shown in Figure 1-7,
is attached to the front of the upper frame to remind
the operator of the proper box placement procedure.
Figure 1-5 Stop Label
Figure 1-7 Center Box Label
4
Important Safeguards (Continued)
The "Up/Down/Lock" label, shown in Figure 1-8, is
located on the top surface, on each side, of the
upper column assembly. The label reminds the
operator of the direction to turn the height
adjustment crank to raise and lower the upper
ski/taping head and the locking feature.
Figure 1-8 Up/Down/Lock Label
The following two labels are located on the upper
and lower taping heads. Replacement part numbers
for these labels are listed in Section II.
The "Tape Threading Label", shown in Figure 1-9,
is attached to the left side of both the upper and
lower taping heads.
The "Warning Sharp Knife" label warns
operators and service personnel of the extremely
sharp knife used to cut the tape at the end of the
box sealing operation. The label, shown in
Figure 1-10, is located on the orange knife guard
between the applying roller assembly and the
buffing roller assembly. Never operate taping
head with knife guard removed.
Before working with the taping heads or loading/
threading tape, refer to Figures 3-1 and 3-2 in
Section II to identify the knife location. Keep hands
out of these areas except as necessary to
service the taping heads or to load/thread tape.
Figure 1-9 Tape Threading Label
Figure 1-10 Knife Warning Label
5
Specifications
1. Power Requirements:
Electrical - 115 VAC, 60 Hz, 1.9 A (220 watts)
The machine is equipped with a 1/6 HP gearmotor and comes with a standard neoprene covered power cord
and a grounded plug. Contact your 3M Representative for power requirements not listed above.
2. Operating Rate:
Box drive belt speed is approximately 0.4 m/s [78 feet per minute].
IMPORTANT SAFEGUARD
3. Operating Conditions:
Use in dry, relatively clean environments at 5
Note: Machine should not be washed down or subjected to conditions causing moisture condensation
on components.
IMPORTANT SAFEGUARD
4. Tape:
Scotch brand pressure-sensitive film box sealing tapes.
5. Tape Width:
36 mm [1 1/2 inch] minimum to 48 mm [2 inch] maximum.
(Specifications continued on next page)
o
to 40o C [40o to 105o F] with clean, dry boxes.
6
Specifications (Continued)
6. Tape Roll Diameter:
Up to 405 mm [16 inch] maximum on a 76.2 mm [3 inch] diameter core.
(Accommodates all system roll lengths of Scotch
brand film tapes.)
7. Tape Application Leg Length Standard:
70 mm ± 6 mm [2 .75 inch ±.25 inch ]
Tape Application Leg Length Optional:
50 mm ± 6 mm [2 inch ±.25 inch]
(See "Special Set-Up Procedure Changing the Tape Leg Length", Page 23.)
8. Box Board:
Style regular slotted containers RSC
125 to 275 P.S.I. bursting test, single wall or double wall B or C flute.
9. Box Weight and Size Capacities:
A. Box Weight, filled 2.3 kg [5 lbs.] minimum, 38.6 kg [85 lbs.] maximum.
B. Box Size: Minimum Maximum
Length 150 mm [6.0 inch] Unlimited
Width 150 mm [6.0 inch]* 550 mm [21.5 inch]
Height 120 mm [4.75 inch]** *** 620 mm [24.5 inch] ***
* Cartons narrower than 250 mm [10 inch] in width may require more frequent belt replacement
because of limited contact area.
** 90 mm [3.5 inch] height with heads adjusted to apply 50 mm [2 inch] tape leg lengths. (See "Special
Set-Up Procedure Changing the Tape Leg Length", Page 23.)
*** 165 mm [6.5 inch] minimum to 725 mm [28.5 inch] maximum height with columns adjusted to upper
position. (See "Special Set-Up Procedure Box and Machine Bed Height Range", Page 24.)
Special modifications may be available for carton sizes not listed above.
Contact your 3M Representative for information.
Note: The case sealer can accommodate most boxes within the size range listed above. However, if
the box length (in direction of seal) to box height ratio is .75 or less, then several boxes should be test run
to assure proper machine performance.
DETERMINE THE BOX LIMITATIONS BY COMPLETING THIS FORMULA:
BOX LENGTH IN DIRECTION OF SEAL MUST BE GREATER THAN .75
BOX HEIGHT
Any box ratio approaching this limitation should be test run to assure performance.
(Specifications continued on next page.)
7
Specifications (Continued)
10. Machine Dimensions:
W L H A* B C** F
Minimum
mm 790 930 1350 460 610 100 620
[Inches] [31] [36 1/2] [53] [18] [24***] [4] [24 1/2]
Maximum
mm 2185 890
* Infeed/Exit conveyors are optional
** Casters are optional
*** When columns are adjusted to upper position, "B" minimum/maximum dimension decreases by 90 mm
[3 1/2 inches] and "H" maximum dimension increases by 100 mm [4 inch]. (See "Special Set-Up Procedure
Box and Machine Bed Height Range", Page 24.)
Weight 145.6 kg [320 lbs] crated (approximate)
123.4 kg [280 lbs] uncrated (approximate)
11. Set-Up Recommendations:
Machine must be level.
Customer supplied infeed and exit conveyors (if used) should provide straight and level box entry and exit.
Exit conveyors (powered or gravity) must convey sealed boxes away from machine.
8
Installation and Set-Up
Receiving And Handling
After the machine has been uncrated, examine the
case sealer for damage that might have occurred
during transit. If damage is evident, file a damage
claim immediately with the transportation company
and also notify your 3M Representative.
Machine Set-Up
Important Read "Warnings", on page
14, before attempting to set-up the case
sealer for operation.
The following instructions are presented in the order
recommended for setting up and installing the case
sealer, as well as for learning the operating
functions and adjustments. Following them step
by step will result in your thorough understanding of
the machine and an installation in your production
line that best utilizes the many features built into the
case sealer. Refer to Figure 3-1 to identify the
various components of the case sealer.
5. Cut cable ties that secure upper assembly to
machine bed on each side of machine. Remove
and discard cable ties and protective foam
sheeting.
6. Remove tape drum bracket bolts (4) from top
crossbar and install tape drum bracket from
parts box on top crossbar as shown in
Figure 2-1A.
7. Install height adjustment crank handle on top of
left column as shown in Figure 2-1B. Crank
upper assembly up high enough to allow clear
access to lower taping head. Remove and
discard the two cushion shipping blocks.
8. Loosen both side guides, pivot to full open
position and re-tighten locking knobs.
9. Wipe protective shipping oil off stainless steel
covers on machine bed.
10. Cut and remove cable ties on both upper and
lower taping heads. (Applying/buffing rollers are
held retracted for shipment.)
Note A tool kit consisting of metric open
end and hex socket wrenches is provided
with the machine. These tools should be
adequate to set-up the machine, however,
other tools supplied by the customer will be
required for machine maintenance.
PACKAGING AND SEPARATE PARTS
1. Lift fiberboard cover off pallet after removing
staples at bottom.
2. Remove protective wrapping around machine.
3. Remove hardware that secures case sealer legs
to pallet.
4. Cut and remove cable tie that secures black
electrical conduit to the electrical mast on top of
machine.
WARNING Follow this step
carefully as spring pressure is
applied to applying and buffing arms when
cable tie is removed. Keep hands/fingers
AWAY from tape cut-off knife under orange
knife guard. Knife is extremely sharp and
can cause severe injury.
Hold taping head BUFFING ROLLER and cut
and remove cable tie that holds applying/buffing
arms retracted. See Figure 2-1C. Allow buffing/
applying arms to extend slowly.
9
Figure 2-1 200a Frame Set-Up
11. Check for free action of both upper and lower
taping heads.
WARNING Keep hands/fingers
away from tape cut-off knife under
orange knife guard. Knife is extremely
sharp and can cause severe injury.
Push buffing roller into head to check for free,
smooth action of taping heads.
12. Loosen lock knobs and pivot side guides to
center position. Install machine stops (from
parts box) as shown in Figure 2-1D. Use the
lowest hole position and bolt into the lowest
threaded insert on the column. (The upper hole
position in the stops are only used when the
taping heads are adjusted to apply 50 mm
[2 inch] tape legs.)
13. Ensure that the tape drum bracket assembly,
located on the lower taping head, is mounted
straight down, as shown in Figure 2-2A. The
tape drum bracket assembly can be pivoted to
provide tape roll clearance in certain cases.
14. Use appropriate material handling equipment
to remove the machine from the pallet and
move it into position.
Whenever the machine is lifted with a fork
truck, insure that the forks span completely
across the machine frame and do not contact
any wiring or mechanism under the machine
frame. In some cases the lower taping head
may need to be removed to avoid damage.
CAUTION Machine weighs
approximately 123 kg [280 pounds]
uncrated.
15. Continue with the remainder of the Installation
and Set-Up procedure through page 12.
10
Installation and Set-Up (Continued)
MACHINE BED HEIGHT
Adjust machine bed height. The case sealer is
equipped with four adjustable legs that are
located at the corners of the machine frame.
The legs can be adjusted to obtain different
machine bed heights from 610 mm [24 in]
minimum to 890 mm [35 in] maximum.
Note Minimum machine bed height can be
reduced to 520 mm [20.5 in] by moving outer
columns up one set of mounting holes.
However, this change also reduces minimum
box height of 120 mm [4.75 in] to 165 mm
[6.5 in]. (See "Special Set-Up Procedure
Box/Machine Bed Height Range", page 24.)
Refer to Figure 2-2C and set the machine bed
height as follows:
1. Use appropriate material handling
equipment and blocking techniques to raise
the machine frame to allow adequate leg
adjustment.
2. Loosen, but do not remove, two M8 x 16
socket head screws in one leg (use M6 hex
wrench). Adjust the leg length for the
desired machine bed height. Retighten the
two screws to secure the leg. Adjust all four
legs equally.
OUTBOARD TAPE ROLL MOUNTING
(Lower Taping Head Alternate Position)
Remove the tape drum bracket assembly,
spacer and fasteners from the lower taping
head. Install and secure on the infeed end of
the lower frame, as shown in Figure 2-2B.
TAPE LEG LENGTH
Taping heads are pre-set to apply 70 mm
[2.75 in] long tape legs. To change tape leg
length to 50 mm [2.0 in], see "Special Set-Up
Procedure Changing the Tape Leg Length",
page 23.
Figure 2-2 Machine Bed Height Adjustment and Lower Tape Drum Bracket Position
11
Installation and Set-Up (Continued)
BOX SIZE CAPACITY OF CASE SEALER
At its factory setting, the case sealer handles
box sizes up to 620 mm [24.5 in] maximum
height. If larger capacity is needed, the machine
can be adjusted to accommodate boxes up to
725 mm [28.5 in] high. Refer to "Special Set-Up
Procedure Box and Machine Bed Height
Range", page 24. Note Adjusting machine
to accommodate 725 mm [28.5 in] high boxes
also increases minimum box size to 165 mm
[6.5 in].
ELECTRICAL CONNECTION AND CONTROLS
The electrical control box, located on the lower
right side of the machine frame, contains the
pre-set circuit breaker. The control box can be
located on the opposite side of the machine
frame if desired.
A standard three conductor power cord with plug
is provided at the back of the electrical control
box for 115 Volt, 60 Hz., 1.9 Amp electrical
service. The receptacle providing this service
shall be properly grounded. Before the power
cord is plugged into 115 Volt, 60 Hz outlet make
sure that all packaging materials and tools are
removed from the machine. Do not plug
electrical cord into outlet until ready to run
machine.
Use of an extension cord is not recommended.
However, if one is needed for temporary use, it
must have a wire size of AWG 16 [1.5 mm dia],
have a maximum length of 30.5 m [100 ft], and
must be properly grounded.
WARNING To prevent shock and
fire hazard: Position extension cord
where it will be out of the way of foot or
vehicle traffic. Extension cord is only for
temporary use do not use for a
permanent installation.
Note Machines outside the U.S. may be
equipped with 220/240 Volt, 50 Hz systems or
other electrical requirements compatible with
local practice.
INITIAL START-UP OF CASE SEALER
After completing the "Installation and Set-Up"
procedure, continue through "Operation" for tape
loading and start-up to be sure case sealer is
properly adjusted to run boxes
12
Operation
IMPORTANT Before operating the case sealer, read the "Important Safeguards", pages 3-5 and
"Warnings" on page 14 as well as all of the "Operation" instructions.
Refer to Figure 3-1 below to acquaint yourself with the various components and controls of the case sealer. Also
see Figures 3-1 and 3-2 in Section II for taping head components.
Figure 3-1 200a Case Sealer Components (Left Front View)
13
Operation (Continued)
WARNINGS
1. Turn electrical supply off and disconnect before servicing taping heads or performing any
adjustments or maintenance on the machine.
2. Do not leave machine running unattended.
3. Before turning drive belts on, be sure no tools or other objects are on the machine bed.
4. Keep hands and loose clothing away from moving belts.
5. Keep hands and clothing away from taping heads when machine is running. A box traveling
through the machine causes taping head rollers to retract when box enters and extend as box
leaves taping head.
6. Never attempt to work on any part of the machine, load tape or remove jammed boxes from the
machine while machine is running.
7. When feeding boxes to the machine by hand, push box in from end only DO NOT PUSH WITH
HANDS ON ANY CORNER OF THE BOX.
8. Both the upper and lower taping heads utilize extremely sharp knives. The knives are located
under the orange knife guard which has the 'WARNING SHARP KNIFE" label. Before loading
tape, refer to Figures 3-1 and 3-2 in Section II to identify the knife location. Keep hands out of
these areas except as necessary to service the taping heads.
9. Turn drive belts "Off" when machine is not in use.
10. Failure to comply with these warnings could result in severe personal injury and/or equipment
damage.
Electrical "On/Off" Switch
The box drive belts are turned on and off ("Off"
button is red) with the electrical switch on the side of
the machine frame.
Note The case sealer has a circuit breaker
located in the electrical control box on the
lower right side of the machine frame. If circuit
becomes overloaded and circuit breaker trips,
see "Maintenance Circuit Breaker", page 18.
Emergency Stop Switch
The machine electrical supply can be turned off by
pressing the latching emergency stop switch. To
restart machine, rotate emergency stop switch
(releases switch latch) and then restart machine by
pressing "I" (On) button on side of machine frame.
Tape Loading/Threading
See Section II, Pages 7 and 8
Note If lower tape drum is mounted in
alternate lower outboard position, remove
taping head from machine bed by pulling
straight up, insert threading needle in taping
head and replace taping head. Install tape
roll on drum (adhesive on tape leg up), thread
tape under knurled roller on outboard mount,
then attach tape to threading needle and pull
tape through taping head with threading
needle.
CAUTION Taping head weighs
approximately 7.2 kg [16 pounds]
without tape. Use proper body mechanics
when removing or installing taping head.
14
Operation (Continued)
Box Size Set-Up
1. ADJUST UPPER TAPING HEAD
The upper taping head is positioned for the box
height by means of the height adjustment crank
shown in Figure 3-2. Turn crank clockwise to
lower head, counterclockwise to raise head.
Place box on infeed end of machine bed with
both top and bottom flaps folded and insert
under upper head ski approximately 150 mm
[6 inch] as shown in Figure 3-3. Lower the head
until all flaps are fully closed.
Figure 3-2 Upper Taping Head
2. ADJUST SIDE GUIDES (Figure 3-4)
Align box top flap center seam with arrows on
front of ski.
Move side guides against each side of box to
hold box in position, centered on arrows on front
of ski.
Tighten hand knobs to secure side guides.
Figure 3-3 Upper Taping Head
Figure 3-4 Side Guides
15
Operation (Continued)
3. RUN BOXES TO CHECK ADJUSTMENT
(Figure 3-5)
Turn electrical switch to "On" to start drive belts.
Move box forward under upper taping head until
it is taken away by drive belts. If box is hard to
move under head or is crushed, raise head
slightly. If box movement is jerky or stops under
upper head, lower upper head slightly to add
more pressure between box and drive belts.
Note Upper head has unique feature for
overstuffed boxes. The head will raise up to
13 mm [1/2 inch] to compensate for this type
of condition.
CAUTION If drive belts are allowed
to slip on box, excessive belt wear
will occur.
Figure 3-5 Check Adjustments
4. POSITION COMPRESSION ROLLERS
(Figure 3-6)
Push box into machine and alternately turn
"On/Of" switch "On" and "Off" until box is
positioned where flap compression rollers can
be adjusted against top edge of box.
Pivot both flap compression rollers against top
edge of box and lock in place with hand knobs.
Turn electrical switch "On" and run box through
machine.
Box Sealing
1. Feed boxes to machine at minimum 455 mm
[18 inch] intervals.
2. Turn electrical supply "Off" when machine is not
in use.
3. Reload and thread tape as necessary.
4. Be sure machine is cleaned and lubricated
according to recommendations in "Maintenance"
section of this manual.
Figure 3-6 Compression Rollers
Notes
1. Machine or taping head adjustments are
described in "Adjustments" Section I for
machine or Section II for taping heads.
2. Box drive motors are designed to run at a
moderate temperature of 40°C [104°F].
In some cases, they may feel hot to the
touch.
16
Maintenance
The case sealer has been designed for long, trouble
free service. The machine will perform best when it
receives routine maintenance and cleaning.
Machine components that fail or wear excessively
should be promptly repaired or replaced to prevent
damage to other portions of the machine or to the
product.
WARNING Turn off electrical
power supply and disconnect power
cord from electrical supply before
beginning maintenance. If electrical
power is not disconnected, severe injury
to personnel could result.
Cleaning
Note Never attempt to remove dirt from
taping heads by blowing it out with
compressed air. This can cause the dirt to
be blown inside the motor and onto sliding
surfaces which may cause premature
equipment wear. Never wash down or
subject equipment to conditions causing
moisture condensation on components.
Serious equipment damage could result.
Lubrication
Most of the machine bearings, including the drive
motor, are permanently lubricated and sealed and
do not require additional lubricant.
Figure 4-1 illustrates the machine points that do
require lubrication every 250 hours of operation.
Lubricate the points indicated by arrows ( ) with
a small amount of multi-purpose grease.
Note Wipe off excess oil and grease. It will
attract dust which can cause premature
equipment wear and jamming. Take care
that oil and grease are not left on the surface
of rollers around which tape is threaded, as it
can contaminate the tape's adhesive.
TAPING HEAD LUBRICATION See Section II,
"Maintenance Lubrication", page 10.
Regular slotted containers produce a great deal of
dust and paper chips when processed or handled in
equipment. If this dust is allowed to build-up on
machine components, it can cause component wear
and overheating of drive motor. The dust build-up
can best be removed from the machine by a shop
vacuum. Depending on the number and type of
boxes sealed in the case sealer, this cleaning should
be done approximately once per month. If the boxes
sealed are dirty, or if the environment in which the
machine operates is dusty, cleaning on a more
frequent basis may be necessary. Excessive dirt
build-up that cannot be removed by vacuuming
should be wiped off with a damp cloth.
Figure 4-1 Lubrication Points Frame
17
Maintenance (Continued)
WARNING Turn off electrical power supply and disconnect power cord from electrical
supply before beginning maintenance. If power cord is not disconnected, severe injury to
personnel could result.
Circuit Breaker
The case sealer is equipped with a circuit breaker
which trips if the motor is overloaded. The circuit
breaker is located inside the electrical control box on
the side of machine frame just below the machine
bed.
WARNING The following procedure
must be performed by trained service
personnel because of the high voltage
electrical hazard within the control box.
If circuit is overloaded and circuit breaker trips,
unplug machine from electrical power:
1. Determine cause of overload and correct.
2. Remove electrical enclosure cover.
3. Lift circuit breaker switch to reset. If circuit
breaker will not reset, wait 2 minutes and
retry.
4. Replace cover.
5. Plug in machine.
6. Press machine "On" button to resume case
sealing.
Figure 4-2 Box Drive Belt Replacement
Knife Replacement, Taping Head
See Section II, "Maintenance Knife
Replacement", page 9.
Box Drive Belt Replacement
Figure 4-2
Note 3M recommends the replacement of
drive belts in pairs, especially if belts are
unevenly worn.
To remove old belt:
1. Remove and retain center plate (A) and four
screws.
2. Remove and retain side cover (B) and fasteners.
3. Loosen, but do not remove lock nut (C).
4. Loosen tension screw (D) until all belt tension is
removed.
5. Pull belt splicing pin (E) out and remove belt.
6. Place new belt over pulleys with laced splice at
top. Insert splicing pin. Note - Pin must not
extend beyond edge of belt.
7. Adjust belt tension as explained in "Adjustments
- Box Drive Belt Tension", Page 19.
8. Replace side cover and center plate and secure
with original fasteners.
18
Adjustments
WARNING Turn off electrical power supply and disconnect power cord from electrical supply
before beginning adjustments. If power cord is not disconnected, severe injury to personnel
could result.
Box Drive Belt Tension
The two continuously moving drive belts convey boxes through the tape applying mechanism. The box drive
belts are powered by an electric gear motor.
Tension adjustment of these belts may be required during normal operation. Belt tension must be adequate to
positively move the box through the machine and the belts should run fully on the surface of the pulleys at each
end of the frame. The idler pulleys on the infeed end are adjusted in or out to provide proper belt tension. Each
belt is adjusted separately.
Belt tension is obtained by tightening the adjustment screw so that a moderate pulling force of 3.5 kg [7.5 lbs.]
applied at the midspan, as shown in Figure 5-1, will deflect the belt 25 mm [1 inch]. This will assure positive
contact between the belt and the drive pulley on the discharge end of the taping head.
Figure 5-1 Box Drive Belt Tension Adjustment
19
Adjustments (Continued)
WARNING Turn off electrical power supply and disconnect power cord from electrical supply
before beginning adjustments. If power cord is not disconnected, severe injury to personnel
could result.
Refer to Figure 5-2 and adjust belt tension as follows:
1. Remove and retain center plate and four screws.
2. Loosen, but do not remove, M10 lock nut with a 17 mm open end wrench.
3. Reset the tension on the drive belt as needed. Use M6 hex wrench and adjust the M8 socket head tension
screws in (clockwise) to increase tension or out (counterclockwise) to decrease tension. Tighten lock nut to
secure tension setting.
4. Replace center plate and secure with original screws.
Figure 5-2 Box Drive Belt Tension Adjustment (Machine Bed Infeed End)
20
Adjustments (Continued)
WARNING Turn off electrical power supply and disconnect power cord from electrical
supply before beginning adjustments. If power cord is not disconnected, severe injury to
personnel could result.
Taping Head Adjustments Refer to Section II
WARNING Use care when working near tape cut-off knives on taping heads as knives are
extremely sharp. If care is not taken, severe injury to personnel could result.
TAPE WEB ALIGNMENT Section II, Page 11
TAPE DRUM FRICTION BRAKE Section II, Page 11
APPLYING MECHANISM SPRING Section II, Page 12
ONE-WAY TENSION ROLLER Section II, Page 12
21
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22
Special Set-Up Procedure
WARNING Turn off electrical power and disconnect power cord from electrical supply before
beginning Special Set-Up Procedure. If power cord is not disconnected, severe injury to
personnel could result.
Changing the Tape Leg Length
(From 70 to 50 mm [2-3/4 to 2 inch])
The following changes to the case sealer frame and upper/lower taping heads will allow the taping of boxes
90 mm [3.5 inch] minimum height.
CASE SEALER FRAME
(Refer to Figure 6-1A)
1. Raise the upper head assembly by turning crank handle counterclockwise. Remove and retain the two stop
bracket screws and washers from the normal position holes "A-A".
2. Move stop bracket down and secure with original fasteners through upper holes "A" in stop bracket. Relocate
both right and left stop brackets.
Figure 6-1 Case Sealer Frame Changes
23
Special Set-Up Procedure (Continued)
WARNING Turn off electrical power and disconnect power cord from electrical supply
before beginning Special Set-Up Procedure. If power cord is not disconnected, severe injury
to personnel could result.
TAPING HEADS
WARNING Use care when working near knives as knives are extremely sharp. If care is not
taken, severe injury to personnel could result.
1. Loosen, but do not remove, the two retaining screws that secure the upper taping head shown in
Figure 6-1B.
2. Slide the head forward and lift straight up to remove it from the case sealer.
CAUTION Taping head weighs approximately 7.2 kg [16 lbs]. Use proper body
mechanics when lifting upper or lower taping heads.
3. Lift the lower taping head, shown in Figure 6-1C, straight up to remove it from the case sealer bed.
4. Refer to Section II, "Adjustments Changing Tape Leg Length", page 13 for taping head set-up.
Box and Machine Bed Height Range Refer to Figure 6-2
Moving the outer columns up one set of mounting holed increases the maximum box size handled by the
200a case sealer and decreases the minimum machine bed height.
Note This also increases the minimum box height from 120 mm [4.75 inch] to 165 mm [6.5 inch].
To move the outer columns up one set of mounting holes:
1. Place minimum 305 mm [12 inch] high blocks at the front and rear of the upper taping head assembly as
shown in Figure 6-2A. Important Blocks (front and rear) must be same height in order to keep upper
taping head assembly parallel with machine bed/drive belts. Crank the upper taping head assembly
down until it touches these blocks.
2. Remove and retain the six screws and plain washers that fasten each column to the frame. Figure 6-2B.
3. Turn the height adjustment crank clockwise to raise the outer columns up one set of mounting holes
(100 mm [4 inch]).
WARNING Blocks and spacers must be capable of supporting the 34 Kg [75 pound] weight
of the outer columns and upper taping head assembly.
4. Install and tighten the six screws and plain washers in each column that were removed in Step 2. Crank
upper taping head assembly up and remove blocks.
If desired, the bed height can now be decreased to 520 mm [20.5 inch] by adjusting legs upward. (See
"Installation and Set-Up Machine Bed Height", Page 11.)
24
Special Set-Up Procedure (Continued)
Figure 6-2 Box and Machine Bed Height Range
25
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26
Troubleshooting
The Troubleshooting Guide lists some possible machine problems, causes and corrections. Also see Section II
"Troubleshooting", pages 15 and 16 for taping head problems.
Troubleshooting Guide
Problem
Cause
Correction
Drive belts do not convey boxes
Drive belts do not turn
Narrow boxes
Worn drive belts
Top taping head does not apply
enough pressure
Top flap compression rollers in too
tight
Taping head applying spring
holder missing
Taping head applying spring set
too high
Worn or missing friction rings
Drive belt tension too low
Electrical disconnect
Circuit breaker not at correct
setting
Check machine specifications.
Boxes are narrower than
recommended, causing slippage
and premature belt wear.
Replace drive belts
Adjust the box height adjustment
with the crank
Readjust compression rollers
Replace spring holder
Reduce spring pressure
Replace friction rings
Adjust belt tension
Check power and electrical plug
Set to correct current value
Upper and lower applying
mechanisms interfere with each
other
Drive belts break
Light boxes tip back on exit
Squeaking noise as boxes pass
through machine
Motor not turning
Machine's minimum height stop
does not match tape head leg
length setting
Worn belt
Upper ski down too far
Dry compression rollers
Dry column bearings
Defective column bearings
27
Evaluate problem and correct
Check manual to make sure
taping heads match machine
setting
Replace belt
Carefully adjust upper ski
Lubricate compression rollers
Lubricate column bearings
Replace column bearings
28
Electrical Diagrams (Continued)
Figure 7-2
29
Electrical Diagrams (Continued)
Figure 7-3
30
Replacement Parts and Service Information
Spare Parts
It is suggested that the following spare parts be ordered and kept on hand:
Qty. Ref. No. Part Number Description
2 2795-39 78-8070-1531-4 Belt - Drive W/Pin
Label Kit
In the event that any labels are damaged or destroyed, they must be replaced to ensure operator safety. A
label kit, part number 78-8113-6714-9, is available as a stock item. It contains all the safety labels used on the
200a Adjustable Case Sealer.
Tool Kit
A tool kit, part number 78-8060-8476-6, is available as a stock item. The kit contains the necessary open end and
hex socket wrenches for use with the metric fasteners on the case sealer. The threading tool, part number
78-8076-4726-4, contained in above kit is also available as a replacement stock item.
Replacement Parts Ordering Information and Service
Refer to the first page of this instruction manual "Replacement Parts and Service Information.
31
Options/Accessories
For additional information on the options/accessories listed below, contact your 3M Representative.
Part Number Option/Accessory
78-8052-6553-1 Box Hold Down Attachment, Model 18500
78-8069-3983-7 Caster Kit Attachment
78-8069-3924-1 Conveyor Extension Attachment
78-8069-3926-6 Low Tape Sensor Kit
78-8114-0828-1 AccuGlide II STD 2 Inch Upper Taping Head, Type 39600
78-8114-0829-9 AccuGlide II STD 2 Inch Lower Taping Head, Type 39600
78-8079-5505-5 Three Flap Folder Kit
32
Replacement Parts Illustrations and Parts Lists
200a Adjustable Case Sealer, Type 39600
Frame Assemblies
To Order Parts:
1. Refer to first illustration, Frame Assemblies, page 35 for the Figure Number that identifies a specific
portion of the machine.
2. Refer to the appropriate Figure or Figures to determine the parts required and the parts reference number.
3. The Parts List that follows each illustration, includes the Reference Number, Part Number and Part
Description for the parts on that illustration.
Note The complete description has been included for standard fasteners and some commercially
available components. This has been done to allow obtaining these standard parts locally, if desired.
4. Order parts by Part Number, Part Description and Quantity required. Also include machine name,
number and type.
5.. Refer to the first page of this instruction manual Replacement Parts and Service Information for
replacement parts ordering information.
IMPORTANT Not all the parts listed are normally stocked items. Some parts or assemblies shown are
available only on special order. Contact 3M/Tape Dispenser Parts to confirm item availability.
33
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34
200a Adjustable Case Sealer
Frame Assemblies
35
200a Adjustable Case Sealer
Figure 2795/1 of 2
36
Figure 2795 (Page 1 of 2)
Ref. No. 3M Part No. Description
2795-1 78-8070-1513-2 Frame Drive
2795-2 78-8070-1514-0 Spacer
2795-3 78-8070-1515-7 Spacer
2795-4 26-1003-5829-5 Screw Hex Hd, M6 x 12
2795-7 78-8052-6710-7 Roller Idler
2795-8 78-8052-6709-9 Washer Special
2795-9 78-8010-7435-8 Washer Lock, M6
2795-10 26-1003-7957-2 Screw Soc Hd Hex Hd, M6 x 16
2795-11 78-8070-1518-1 Spacer Shaft
2795-12 26-1003-6918-5 Nut Hex Flange, M10, Plastic Insert
2795-13 78-8070-1519-9 Screw Soc Hd Hex Hd, M8 x 70
2795-14 78-8017-9318-9 Washer Plain 8 mm
2795-15 78-8070-1520-7 Guide Drive Belt
2795-16 26-1005-4757-4 Screw Flat Hd M5 x 20
2795-17 78-8070-1521-5 Support Gearbox
2795-18 26-1003-7964-8 Screw Soc Hd Hex Soc Dr, M8 x 20
2795-19 78-8070-1522-3 Gear Motor 115V, 60HZ
2795-20 78-8076-4715-7 Cord Grip
2795-21 78-8070-1523-1 Screw 1/4-28 x 1/2 SHCS
2795-22 78-8070-1524-9 Sprocket 3/8 inch
2795-23 78-8023-2479-4 Screw Set M6 x 10, W/End Cup
2795-24 78-8070-1525-6 Chain 3/8 inch, 54 Links
37
200a Adjustable Case Sealer
Figure 2795/2 of 2
38
Figure 2795 (Page 2 of 2)
Ref. No. 3M Part No. Description
2795-25 78-8070-1526-4 Cover Chain
2795-26 78-8010-7209-7 Screw Soc Hd, M6 x 12
2795-27 26-1000-0010-3 Washer Flat, M6
2795-28 78-8070-1527-2 Shaft W/Drive Pulleys
2795-29 78-8070-1528-0 Shaft Gearbox
2795-30 78-8057-5811-3 Key 6 x 6 x 20 mm
2795-31 78-8054-8986-7 Sprocket 3/8 inch Pitch, 28 teeth
2795-32 78-8054-8984-2 Bushing
2795-33 78-8070-1529-8 Support Shaft
2795-34 78-8070-1530-6 Bearing 6205-2RS
2795-35 78-8057-5739-6 Key M5 x 5 x 30 mm
2795-36 78-8076-5105-0 Pulley Assembly Drive
2795-37 78-8060-8416-2 Nut Special, M20 x 1
2795-38 78-8052-6713-1 Ring Polyurethane
2795-39 78-8070-1531-4 Belt Drive W/Hook
2795-40 78-8070-1532-2 Plate Front
2795-41 78-8113-6754-5 Cover Rear, W/English Language Label
2795-42 26-0001-5862-1 Screw Flat Hd Soc, M5 x 12
2795-43 26-1005-5316-8 Screw Flat Hd Hex Dr, M5 x 16
2795-44 78-8070-1534-8 Stud Side Plate
2795-45 78-8060-8488-1 Screw Hex Hd, M5 x 20
2795-46 26-1003-5841-0 Screw M8 x 16
2795-47 78-8070-1535-5 Bottom Drive Assembly
2795-48 26-1011-8828-7 Capacitor 115V Gearmotor
2795-51 78-8076-4500-3 Stud Mounting
2795-52 78-8094-6015-3 Spacer
2795-53 78-8076-5211-6 Set Nut GMP13.5
2795-54 78-8060-7885-9 End Cap /25X1,2
2795-55 78-8042-2919-9 Washer Triple, M6
2795-56 78-8100-1236-5 Belt Tensioning Assembly R/H
2795-57 78-8100-1237-3 Belt Tensioning Assembly L/H
2795-58 78-8100-1238-1 Belt Tensioner R/H
2795-59 78-8100-1239-9 Belt Tensioner L/H
39
200a Adjustable Case Sealer
Figure 2796
40
Figure 2796
Ref. No. 3M Part No. Description
2796-1 78-8070-1536-3 Support Guide Arm
2796-2 78-8010-7169-3 Screw Hex Hd, M6 x 12
2796-3 26-1000-0010-3 Washer Flat, M6
2796-4 78-8070-1537-1 Lever With Pivot
2796-5 78-8070-1538-9 Bushing
2796-6 26-1003-8816-9 Screw Set, M5 x 6
2796-7 78-8070-1539-7 Link Guide
2796-8 78-8017-9074-8 Washer 15 mm, Nylon
2796-9 78-8052-6733-9 Ring M10, Special
2796-10 78-8070-1540-5 Support Lever
2796-11 78-8032-0382-3 Screw Soc Hd, M5 x 16
2796-12 78-8070-1541-3 Guide Arm Front, Right
2796-13 78-8070-1542-1 Guide Arm Front, Left
2796-14 78-8070-1543-9 Guide Arm Rear
2796-15 78-8076-4505-2 Screw Set, M6 x 8
2796-16 78-8070-1544-7 Guide Right
2796-17 78-8070-1545-4 Guide Left
2796-19 78-8070-1546-2 Cap Guide
2796-20 26-1003-7953-1 Screw Soc Hd, M5 x 30
2796-21 78-8070-1547-0 Shaft - Guide
2796-22 78-8070-1548-8 Washer 20 x 12, 5 x 1 Nylon
2796-23 26-1003-5852-7 Screw Hex Hd, M10 x 40
2796-24 78-8052-6566-3 Washer Friction
2796-25 78-8070-1549-6 Knob VTR-B-M10
2796-26 78-8005-5735-3 Washer Lock, M5
2796-27 78-8032-0375-7 Screw Hex Hd, M6 x 16
2796-28 78-8079-5378-7 Tape Guide
41
200a Adjustable Case Sealer
Figure 2798
42
Figure 2798
Ref. No. 3M Part No. Description
2798-1 78-8070-1557-9 Compression Roller Assembly Right
2798-2 78-8070-1558-7 Compression Roller Assembly Left
2798-3 78-8070-1559-5 Support Compression Roller
2798-4 78-8054-8648-3 Pressure Roller
2798-5 78-8070-1560-3 Stud Roller Mounting
2798-6 78-8052-6566-3 Washer Friction
2798-7 78-8070-1561-1 Nut M10
2798-8 26-1004-5507-5 Washer M8
2798-9 26-1003-5841-0 Screw M8 x 16
2798-10 78-8017-9074-8 Washer 15 mm, Nylon
2798-11 78-8070-1562-9 Tube Roller Support
2798-12 12-7991-1752-3 Washer M14, Plain
2798-13 78-8070-1563-7 Screw M10 x 80
2798-14 78-8070-1549-6 Knob VTR-B-M10
2798-15 26-1003-6918-5 Nut Plastic Insert M10 Hex Flange
43
200a Adjustable Case Sealer
Figure 2799
44
Figure 2799
Ref. No. 3M Part No. Description
2799-1 78-8070-1564-5 Tape Drum Bracket Assembly
2799-2 78-8070-1565-2 Tape Drum Bracket Assembly
2799-3 78-8070-1566-0 Bracket Tape Drum
2799-4 78-8070-1395-4 Bracket Bushing Assembly
2799-5 78-8070-1568-6 Cap Bracket
2799-6 78-8076-4519-3 Shaft Tape Drum 2 Inch
2799-7 78-8017-9169-6 Nut M18 x 1
2799-8 78-8070-1569-4 Tape Drum Assembly
2799-9 78-8052-6749-5 Tape Drum Assembly
2799-10 78-8052-6268-6 Leaf Spring
2799-11 26-1002-5753-9 Screw Self Tapping
2799-12 78-8060-8172-1 Washer Friction
2799-13 78-8052-6271-0 Washer Tape Drum
2799-14 78-8100-1048-4 Spring Core Holder
2799-15 78-8017-9077-1 Nut Self-Locking, M10 x 1
2799-16 78-8032-0375-7 Screw Hex Hd M6 x 16
2799-17 78-8070-1215-4 Spacer Stud
2799-18 26-1000-0010-3 Washer Flat M6
2799-19 78-8010-7169-3 Screw Hex Hd M6 x 12, Metric
2799-20 78-8060-8474-1 Tape Drum Assembly 2 Inch Head
2799-21 26-1004-5510-9 Washer Plain, M10
45
200a Adjustable Case Sealer
Figure 3430
46
Figure 3430
Ref. No. 3M Part No. Description
3430-2 78-8091-0306-8 Bed Conveyor
3430-3 78-8091-0307-6 Support Drive
3430-4 26-1003-5842-8 Screw Hex Hd, M8 x 20
3430-5 78-8017-9318-9 Washer Plain, 8 mm
3430-6 78-8076-5381-7 Leg Assembly Inner W/Stop
3430-7 78-8076-5382-5 Leg Inner
3430-8 78-8060-8480-8 Pad Foot
3430-9 78-8055-0867-4 Screw Hex Hd, M8 x 30
3430-10 78-8017-9313-0 Nut Self Locking, M8
3430-11 78-8076-5383-3 Stop Leg
3430-12 26-1003-7963-0 Screw Soc Hd, M8 x 16
3430-13 78-8060-8481-6 Label Height
3430-14 78-8052-6677-8 Clamp Inner
3430-15 78-8052-6676-0 Clamp Outer
3430-16 78-8060-8482-4 Plate Protection
3430-17 26-1003-7948-1 Screw Soc Hd M5 x 10
3430-18 78-8076-5392-4 Support Tape Drum
3430-19 78-8060-8483-2 Support Outboard Roll
3430-20 78-8060-8484-0 Shaft Roller
3430-21 78-8060-8485-7 Roller
3430-22 78-8032-0375-7 Screw Hex Hd, M6 x 16
3430-23 26-1000-0010-3 Washer Flat, M6
3430-24 26-1003-7957-2 Screw Soc Hd, M6 x 16
3430-25 78-8070-1579-3 Plane Conveyor Bed
3430-26 78-8060-8486-5 Bushing
3430-27 78-8010-7211-3 Screw Soc Hd M6 x 25
3430-28 78-8060-8487-3 Cover Switch
3430-29 78-8060-8087-1 Screw M5 x 10
3430-30 78-8010-7417-6 Nut Hex, M5
3430-31 78-8060-8488-1 Screw Hex Hd, M5 x 20
3430-32 78-8046-8217-3 Washer Special
3430-33 78-8005-5741-1 Washer Plain, M5
3430-34 78-8076-4701-7 Cap /28
3430-35 78-8098-9076-3 Caster Assembly
3430-36 26-1009-9096-4 Caster Dual Locking
3430-37 26-1009-9094-9 Washer Spring, Helical, M12
3430-38 26-1009-9095-6 Nut M12
3430-41 78-8094-6013-8 Support Drive
3430-42 78-8094-6014-6 Bed Conveyor, W/Support
47
200a Adjustable Case Sealer
Figure 3431
48
Figure 3431
Ref. No. 3M Part No. Description
3431-1 78-8060-8489-9 Column Outer
3431-2 78-8060-8490-7 Plate Column Mounting
3431-3 26-1003-7964-8 Screw Soc Hd Hex Soc Dr, M8 x 20
3431-4 78-8017-9318-9 Washer Plain, 8 mm
3431-5 78-8060-8491-5 Cap Column
3431-6 26-1002-4955-1 Screw Self Tap, 8P x 13
3431-7 78-8005-5740-3 Washer Plain, 4 mm
3431-8 78-8060-8492-3 Stop Height
3431-9 78-8076-5482-3 Plate Nut Stop
3431-10 78-8060-8087-1 Screw M5 x 10
3431-11 78-8060-8494-9 Column Assembly Inner
3431-12 78-8060-8495-6 Column Inner
3431-13 78-8054-8617-8 Bearing Special
3431-14 78-8054-8589-9 Screw Special
3431-15 26-1003-6916-9 Nut Locking M6, Plastic Insert
3431-16 78-8060-8496-4 Lead Screw
3431-17 78-8054-8969-3 Spring
3431-18 78-8054-8970-1 Bed Plate Spring
3431-19 78-8054-8571-7 Nut Plastic
3431-20 78-8054-8968-5 Nut Special
3431-21 78-8054-8585-7 Collar
3431-22 78-8054-8586-5 Pin
3431-23 78-8054-8584-0 Spacer
3431-24 78-8054-8583-2 Bushing
3431-25 78-8060-8497-2 Bushing Lead Screw
3431-26 78-8059-5617-0 Screw Set, M6 x 8
3431-27 78-8060-8498-0 Bushing Inner Column
3431-28 78-8060-8499-8 Sprocket 3/8 inch
3431-29 26-1003-7946-5 Screw Soc Hd, M4 x 25
3431-30 78-8070-1501-7 Chain 3/8 inch, 156 Links
3431-31 78-8113-6755-2 Housing Chain, W/English Language Label
3431-32 78-8060-7878-4 Screw Idler
3431-33 78-8070-1503-3 Roller Chain Tensioning
3431-34 78-8042-2919-9 Washer M6
3431-35 26-1003-5829-5 Screw Hex Hd, M6 x 12
3431-36 26-1000-0010-3 Washer Flat, M6
3431-37 78-8070-1504-1 Cover
3431-38 78-8010-7157-8 Screw Hex Hd, M4 x 10
3431-39 78-8070-1505-8 Cap Inner Column
3431-40 78-8070-1506-6 Cover Screw
3431-41 78-8076-4807-2 Crank Assembly
3431-42 78-8076-5422-9 Crank
3431-43 78-8070-1509-0 Shaft Crank
3431-44 26-1005-5316-8 Screw Flat Hd, Hex Dr, M5 x 16
3431-45 78-8070-1510-8 Washer Nylon, 7 x 15 x 1
3431-46 78-8070-1511-6 Bushing
3431-47 78-8070-1512-4 Knob VTR-B-M12
3431-48 78-8076-4800-7 Washer Crank
3431-49 78-8076-4809-8 Washer Crank
3431-50 78-8076-4821-3 Key Stop
3431-51 78-8054-8821-6 Cap End
3431-52 26-1004-5507-5 Washer M8
49
200a Adjustable Case Sealer
Figure 5592
50
Figure 5592
Ref. No. 3M Part No. Description
5592-1 78-8091-0508-9 Bar Supporting
5592-2 26-1003-7957-2 Screw Soc Hd Hex Hd, M6 x 16
5592-3 78-8100-1042-7 Washer /15 x 6.35 x 2
5592-4 78-8113-6756-0 Side Plate Right, W/English Language Label
5592-5 78-8113-6757-8 Side Plate Left, W/English Language Label
5592-6 26-1003-5842-8 Screw Hex Hd, M8 x 20
5592-7 78-8017-9318-9 Washer Plain, 8 mm
5592-8 26-1000-1347-8 Nut Hex, M8
5592-9 78-8070-1574-4 Slide Front, Right
5592-10 78-8070-1575-1 Slide Front, Left
5592-11 78-8070-1576-9 Slide Rear, Right
5592-12 78-8070-1577-7 Slide Rear, Left
5592-13 78-8070-1553-8 Spacer
5592-14 78-8070-1554-6 Stud
5592-15 78-8060-7693-7 Roller 32 x 38
5592-16 26-1005-5316-8 Screw Flat Hd Hex Dr, M5 x 16
5592-17 78-8070-1555-3 Block Upper Head
5592-18 78-8060-7758-8 Fairlead /20
5592-19 78-8054-8955-2 Clamp Bracket
5592-20 26-1003-5820-4 Screw Hex Hd, M5 x 12
5592-21 78-8005-5741-1 Washer Flat, M5
5592-22 78-8076-4517-7 End Cap /22 x 1
5592-23 78-8113-6758-6 Cover Upper, W/English Language Labels
5592-24 78-8076-4500-3 Stud Mounting
5592-25 78-8070-1318-6 Label Box Centering
5592-26 78-8100-1234-0 Bezel
51
Figure 5593
52
Figure 5593
Ref. No. 3M Part No. Description
5593-1 78-8091-0660-8 Housing Wire
5593-2 78-8076-4702-5 Grommet /28
5593-3 26-1003-7963-0 Screw Soc Hd, M8 x 16
5593-4 78-8076-4636-5 Strap Wire
5593-5 78-8010-7163-6 Screw - Hex Hd, M5 x10
5593-6 78-8005-5741-1 Washer Flat, M5
5593-7 78-8010-7417-6 Nut Hex, M5
5593-8 78-8060-7631-7 Connector 3/8 Inch
5593-9 78-8060-8028-5 Sleeving /12, 0,93 M.
5593-10 78-8060-8029-3 Clamp 140 x 3, 5
5593-11 78-8076-4641-5 Cover
5593-12 78-8010-7157-8 Screw Hex Hd, M4 x 10
5594-13 78-8017-9018-5 Washer Plain, M4 SPEC.
5594-14 78-8060-7758-8 Fairlead /20
53
200a Adjustable Case Sealer
Figure 5594
54
Figure 5594
Ref. No. 3M Part No. Description
5594-1 78-8094-6379-3 Support Box
5594-2 78-8113-6759-4 Enclosure W/English Language Label
5594-3 78-8094-6381-9 Screw Soc Hd, M4 x 15
5594-4 78-8005-5740-3 Washer Plain, 4 mm
5594-5 26-1003-6914-4 Nut Plastic Insert, M4
5594-6 78-8076-4715-7 Cord Grip
5594-7 78-8076-5211-6 Set Nut GMP13.5
5594-8 78-8094-6382-7 Guide Mounting
5594-9 78-8028-8208-0 Screw 6P X 9,5
5594-10 78-8017-9018-5 Washer Plain, M4, SPEC
5594-11 78-8094-6383-5 Contactor Sprecher and Shuh CA4-5-10, 110V, 60Hz
5594-12 78-8076-5378-3 Circuit Breaker KTA-3-25
5594-13 78-8094-6384-3 Ground Clamp VGPE 4/6
5594-14 78-8076-4882-5 Terminal Board
5594-15 78-8028-7909-4 Power Cord W/Plug
5594-16 78-8100-1038-5 Cable 4 x 20 AWG, MT .5
5594-17 78-8060-8053-3 Wire 3-Pole, 5 Meters Length
5594-18 26-1003-7957-2 Screw Soc Hd Hex, M6 x 16
5594-19 26-1000-0010-3 Washer Flat, M6
5594-20 78-8113-6887-3 Support On/Off Switch, W/English Language Label
5594-21 78-8076-5194-4 Box E-Stop, Yellow, Allen Bradley 800E-1PY
5594-22 78-8094-6386-8 Switch On/Off
5594-25 78-8017-9257-9 Screw M4 x 10
5594-26 78-8060-8087-1 Screw M5 x 10
5594-27 78-8010-7417-6 Nut Hex, M5
5594-28 26-1014-5845-8 E-Stop Allen Bradley MTS-44-3LX01
5594-29 78-8076-4716-5 Star Washer M4
5594-30 78-8010-7416-8 Nut Hex, M4
5594-31 78-8091-0538-6 Screw Hex Hd, M4 x 20
5594-32 78-8100-1234-0 Collar
5594-33 78-8114-4896-4 Box On/Off, Grey
55
200a Adjustable Case Sealer
Safety and Information Labels
56
Safety and Information Labels
A label kit, part number 78-8113-6714-9, is available as a stock item. It contains all the safety and information
labels used on the case sealer, or labels can be ordered separately from the following list.
Ref. No. 3M Part No. Description Qty.
1 78-8070-1318-6 Label Box Centering 1
2 78-8070-1329-3 Label Warning, Hazardous Voltage 1
3 78-8070-1336-8 Label Warning, Sharp Knife 2
4 78-8070-1339-2 Information 3M Logo 2
5 78-8069-3852-6 Label Ground 2
6 78-8068-3859-1 Label Service and Spares 1
7 78-8062-4266-1 Label Product 1
8 78-8070-1628-8 Label Up and Down/Lock 2
9 78-8070-1366-5 Label Safety Instructions 1
10 78-8113-6775-0 Label, Electrical, On/Off 1
11 78-8060-8481-6 Label Leg 4
12 78-8095-1141-9 Label Stop 1
13 78-8113-6717-2 Label Caution, Pinch Point 1
14 78-8113-6912-9 Label Caution, Pinch Point 2
57
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