3M 1HF User Manual

3M Purification Inc.
3M™ High Flow Series Filter Systems
3M™ High Flow Series Filter System
The 3M™ High Flow series filter system is an advanced design that uses 3M innovation and 3M Purification Inc.’s extensive filtration experience to deliver a high flow filter in a compact housing design. When compared to conventional cartridge systems, this system provides the following advan­tages:
High Flow Capability
The construction of 3M High Flow series filter systems permits flow rates of up to 500 gpm in a single cartridge. The result? Fewer filter elements to accommodate your f low requirements. In fact, the 3M High Flow series filter systems requires as few as one-tenth the number of elements as com­petitive 2.5” pleated cartridges (see Figure 1).
Compact Design
Using fewer elements combined with an outside-to-in flow path enables a reduction in the size of housing required for your application. The 3M™ High Flow series filter housing takes up as little as one-half the size of competitive housings for a given f low rate. The result is lower capital investment costs and a compact footprint that saves valuable plant space (see Figure 1).
Ease of Use
The 3M™ High Flow series filter system is designed with ease-of-use in mind. From a user-friendly, ergonomically designed handle that makes cartridge installation and removal easier without the use of special tools or other hardware, to a “twist-to-lock” cartridge seating mechanism that provides a positive seal, the 3M High Flow series filter system facilitates easy operation and maintenance of your filter system.polyimide. Maximiz­ing surface area reduces recirculation time, while increased contact time improves filtration efficiency.
Features & Benefits
High flow capability of up to 500 gpm per cartridge
n Reduced Filter Usage – minimizes product loss, labor, disposal costs, operator
exposure, and downtime for filter change-out.
Compound Radial Pleat design
n
High loading capacity for long life and lower cost filtration.
Compact design
n Smaller housing minimizes capital expense requirements. n Reduces system footprint.
Absolute rating
n Reproducible effluent quality throughout the filter’s life.
Easy to Use
n No special tools or hardware required for filter change-out – minimizes downtime. n “Twist to lock” seating mechanism provides positive seal. n Ergonomically designed handle – facilitates easy cartridge installation and removal.
FDA compliant
n Compatible in applications requiring direct food contact in food and beverage
2
processing per 21 CFR.
Applications
Industrial Municipal Water, RO
Prefiltration, Reclaimed Water, Coolants, Nozzle Protection, Boiler Condensate
Chemical Quench Water, Aqueous Salt
Solutions, Final Products
Petrochemicals Waterflooding, Produced Water,
Enhanced Oil Recovery, Completion Fluids, Amine Sweetening, Final Products
Electronics RO Prefiltration, Process Water
Food & Beverage Process Water
Pharmaceutical Process Water
3M™ High Flow Series Filter System
High Performance Media in an Innovative Design
3M™ High Flow series filter systems are designed using state-of-the-art technology, optimizing both performance and eff luent quality to ensure customer satisfaction. The elements use a pleat design that results in a high usable filtering surface area per filter.
Radial Pleat Design
3M innovation is at the heart of the 3M High Flow series filter system. A compound radial pleat design maximizes the usable surface area per filter. Blown microfiber forms the basis of the filter media, which is made to tightly controlled fiber diameter specifications to produce a media with absolute rated particle retention characteristics. Our manufacturing process embosses the media to produce a more uniform pleat pattern, which, in turn, allows greater utilization of the media by evenly distributing the f luid throughout the entire filter structure. This results in consistent particle retention in a compact, space­saving design.
Design Features
The 3M High Flow filter High Flow Filter contains several features to combine high performance with easy operation.
3M™ High Flow Series Filter System
Compound Radial Pleat design maximizes
usable media surface area
Ergonomically designed handle facilitates fast and easy insertion and removal without use of special tools. Twist to lock seating mechanism provides positive seal.
A polypropylene construction provides wide range of compatibility with
various uids.
n
A large diameter core allows up to 500 gpm
through a single filter element.
n
An ergonomically designed handle has been
designed to facilitate fast and easy insertion and removal without the use of special tools. Cartridges are simply inserted over a built-in guide tube.
n
The seating mechanism uses a “twist to
lock” design to provide a positive seal.
Compound Radial Pleat maximizes usable surface area per cartridge.
3-inch core allows up to 500 gpm through
single lter element.
3
Filter Comparison
Consider the following benefits of the 3M™ High Flow series filter system over competitive 2.5” cartridges in a 350 gpm (1325 lpm) and a 2000 gpm (7571 lpm) system*:
Figure 1. - Typical Cartridges Required & Housing Footprint Comparison
TM
3M High Flow
Series Filter
System
7 Cartridges
in a
24” Diameter
Housing
350 GPM System (1325 LPM)
Competitive
2.5” Pleated
TM
3M High Flow
Series Filter
System
1 Cartridge
in a
8.6” Diameter Housing
Cartridges
18 Cartridges
in a
14” Diameter
Housing
2000 GPM System (7571 LPM)
Competitive
2.5” Pleated Cartridges
85 Cartridges
in a
30” Diameter
Housing
Competitive
2.5” Depth Cartridges
24 Cartridges
in a
16” Diameter
Housing
Competitive
2.5” Depth Cartridges
120 Cartridges
in a
36” Diameter
Housing
n
The 3M High Flow series filter system
requires 90% fewer cartridges as competitive 2.5” cartridge systems for a given flow rate.
n
3M High Flow series filter housings are
33% to 50% smaller than competitively sized housings for a given flow rate.
n
Fewer filters and a user-friendly housing
design means faster change-outs than competitively sized systems.
Figure 2. - Typical Time/Labor for Change-Out
50
350 GPM System (1325 LPM) 2000 GPM System (7571 LPM)
40
30
Minutes
20
10
0
TM
3M High Flow Series
Filter System
4
Competitive
2.5” Pleated System
Competitive
2.5” Depth System
5
4
3
Hours
2
1
0
3M High Flow Series
TM
Filter System
Competitive
2.5” Pleated System
Competitive
2.5” Depth System
3M™ High Flow Series Filter System
3M™ High Flow Series Filter System Specifications and Operating Parameters
Materials of Construction
Filter Media - Each grade of the 3M™ High Flow series filter system is manufactured from meltblown FDA compliant polypropylene microfiber media, providing high particle reduction efficiency with broad chemical compatibility. No adhesives, binders, or silicone are used in the manufacturing process. The raw materials composing these filters are FDA compliant according to CFR Title 21. All support layers and hardware are constructed with polypropylene.
O-rings - are available in a variety of materials to suit your applications, including the standard nitrile, Ethylene Propylene Rubber (EPR), silicone, and fluorocarbon.
3M™ High Flow Series Filter Element Specifications
Elements
Parameter
Removal Ratings (microns)
Flow vs. Differential Pressure
Filter Diameter (inches/cm)
40” High
1, 2, 5, 10, 15, 25, 40, and 70
See Figure 3
40 / 101.6 60 / 152.4Filter Length (inches/cm)
6.5 / 16.5
60” High
Figure 3. - Typical Cartridge Flow Rates
60” Cartridge Flow* Rate (gpm)
0
75
3.0
2.5
2.0
150
225
300
375
450
525
1 µm
2 µm
Operating Parameters by Cartridge Length
Elements
Operating conditions
40” High
Maximum Operating
Temperature (ºF / ºC)
Maximum Recommended
Flow Rate in water @ 70°F (gpm / lpm)
350 / 1325
Maximum Forward
Differential Pressure
Recommended Change-out
Differential Pressure
Regulatory Status - All component materials of the 3M High Flow series filter system
polypropylene element are listed for food contact per 21 CFR.
160 / 71
50 psid @ 68°F
(3.4 bar @ 20°C)
35 psid @ 68°F
(2.4 bar @ 20°C)
60” High
500 / 1893
1.5
1.0
Dierential Pressure (psid)
0.5
0
0
50
40” Cartridge Flow Rate (gpm)
100
150
70, 40, & 25 µm
250
200
10 µm
15 µm
300
5 µm
350
5
Fluid Compatibility
Flow Rate (gpm)
Dierential Pressure (psid)
0
5.0
6.0
7.0
8.0
9.0
10.0
1.0
4.0
2.0
3.0
0
1000
2000
3000
4000
1HF40 & 60
3HF40
3HF60
5HF40
5HF60
7HF40
7HF60
Temperature Chemical Chemical TemperatureChemical Temperature
Acetic Acid 20% 160° F (71°C ) Hydrogen Peroxide 100°F (38°C) Sodium Carbonate 160° F (71°C )
Alkanolamines
Ammonium Hydroxide 10%
Bleach 5.5%
Ethylene Glycol
The thermal and chemical resistance data presented in this brochure is for guidance only. Factors such as duration of exposure, fluid concentration, and temperature should also be considered. Thermal and chemical resistance should also be considered when choosing all materials exposed to fluids.
* estimated
140°F (60°C)
160° F (71°C )
140°F (60°C)
160° F (71°C )
Methyl Ethyl Ketone
Mineral Oil
Nitric Acid 20%
Potassium Hydroxide
70°F ( 21°C)
70°F ( 21°C)
120°F (49°C)
140°F (60°C)
Sodium Hydroxide 70%
Sulfuric Acid 20%
Sulfuric Acid 70%
Urea
160° F (71°C )
160° F (71°C )
160° F (71°C )
160° F (71°C )
3M™ High Flow Series Filter Housings
The 3M™ High Flow series filter housings are specifically designed to deliver all of the system’s benefits in a compact footprint. Housings are available in standard designs, as well as customizable configurations to suit your specific needs. All standard 3M High Flow series filter housings are designed, manufactured, tested, and code stamped in accordance with ASME Section VIII, Division 1. Stainless steel housing external surfaces are glass­bead blasted for a consistent, easy care finish, while carbon steel units are painted.
The 3M High Flow series filter housing is available in a variety of sizes to accommodate from 1 to 7 filter elements in both 40-inch and 60-inch lengths. Larger housings are available upon request. Housings are also available in horizontal or vertical configurations, depending on your needs. Choose the horizontal option to maximize ease of operation, or the vertical to minimize the system’s footprint.
6
Horizontal Vertical
Robust cartridge center-post design eliminates bulky support
plates providing easy access to housing internals
Hinged cover for easy element change-outs
Handles liquid at pressures and temperatures of up to 150 psig and 250 ºF
Manufactured from 304 or 316L stainless steel for excellent corrosion protection
(carbon steel option available in multi-element housing)
Available for 40” and 60” element lengths
Upstream and downstream gauge ports and drains
Corrosion allowance for carbon steel housing – consult factory
Features
ASME Code design
Options
Choice of inlet/outlet flange size
Figure 4. - Typical Housing Flow Rates
User-friendly cover lifting device for
easy element change-outs
Available for 40” element lengths
3M™ High Flow Series ASME Code Housing Specification
3M™ High Flow Series Filter System
Vessel Outside
Model Material
1HF
3HF
5HF
7HF
Larger housings available, consult factor y
* Pressure drop across cartridge not included (see Figure 3). ** Maximum flow rate based on nozzle size.
Diameter
(in./cm)
8 5/8 / 21.9
16 / 40.6
20 / 50.8
24 / 61
316L S S 4” 4”
Carbon
steel,
304, or
316L S S
Connection Size/Type (all
ANSI flanges)
40” 40” 40” Horiz. 40” Vert. 60” Horiz.
6” 8”
8” 10”
10” 12”
60” 60”
Recommended Maximum
Flow (gpm /1pm)
350 / 1325
875 / 3312**
1550 / 5867**
2450 / 9274
Housings Dimensions
3M™ High Flow Series ASME Code Filter Housing
Housing
Model
Outside
Diameter (in.)
A
Vertical Housing Models (available for 40” cartrideges only)
B
Dimensions (inches)
C
D F
Approximate Shipping Weight
Maximum Pressure
& Temperature
500 / 1893 340 / 154 305 / 138 375 / 170
1500 / 5678 625 / 284 575 / 261 750 / 340
2450 / 9274** 975 / 442 825 / 374 1150 / 522
3500 / 13249 135 0 / 612 1250 / 567 1550 / 703
150 psig @ 250ºF
(10 bar@121 ºC)
(lb/kg)
Vertical Housing
E G
G
1HF40V
3HF40V
5HF40V
7HF40V
1HF40H
1HF60H
3HF40H
3HF60H
5HF40H
5HF60H
7HF40H
7HF60H
8 5/8
16
20
24
8 5/8
16
20
24
* Sloped for drainage 1 to 3
7 1/2
12
1/2
1/2
14
16 1/2
35
35 9/16
40
40
40
15/16
40
15/16
47 1/32
47 1/32
12 1/2
16 1/2
20
1/2
3/4
22
Horizontal Housing Models*
7 1/2
7 1/2
12 1/2
12 1/2
14 1/2
15 1/2
16 1/2
16 1/2
1/2
26
34
9/16
42 5/8
48 11/16
12 1/2
12 1/2
16 1/2
18 1/2
20 1/2
21 1/4 103 3/4
3/4
22
5/8 108 11/ 16
24
5/16
78
99
3/8
113
126
64 1/4
84 1/2
73
1/8
97
1/4
81 3/4 120
87 124 40 30
120
132
140
150
108
150
115
156
160
165 40 30
3/8
28
37
1/8
45
55
24 1/2
24 1/2
30
30
36
36
1/2
1/2
5
8 20
23
26
12
12
21
21
25
25
1/2
5/8
5/8
F
E
D
B
C
A
7
Housing
Model
Outside
Diameter (cm)
A
B
Dimensions (cm)
C
D F
Vertical Housing Models (available for 101.6 cm cartrideges only)
E G
1HF40V
3HF40V
5HF40V
7HF40V
1HF40H
1HF60H
3HF40H
3HF60H
5HF40H
5HF60H
7HF40H
7HF60H
21.9
40.6
50.8
61
21.9
40.6
50.8
61
19
31.75
36.67
41.91
31.7
42.06
52.22
60.96
Horizontal Housing Models*
86.3
100.4
100.6
100.6
103.9
103.9
119.4
120.4
18.8
18.8
31.5
31.5
36.8
36.8
40.7
41.7
Horizontal Housing
66
87.78
108.26
136.36
32.3
48.2
42.38
47.3 0
52.7 207.6 317. 5 92.7 63.5
54.6 263.5 419.1 92.7 63.5
58.8 220.9 330.2 101.6 76.2
63.2 276 381 101.6 76.2
198.9
252.41
28 7. 0 2
320.04
16 3 .1
198
185.73
24 7.0 1
317. 5
322.58
351.7 9
381
276.8
363.2
.1
292.1
406.4
72
94.29
114. 3
139.7
62.2
62.2
76.2
73.6
13.9
52.38
60
66.04
30.4
30.4
53.3
53.3
Side View
E
D
B
A
C
8
Top View
G
F
3M™ High Flow Series Filter Element Ordering Guide
3M™ High Flow Series Filter System
Filter Designation
HF – High Flow
Element Length
(inches)
40 – 40 in. 60 – 60 in.
Material
PP – Polypropylene
Absolute Removal
Rating (Microns)
001 – 1 µm 002 – 2 µm 005 – 5 µm
010 – 10 µm
015 – 15 µm 025 – 25 µm 040 – 40 µm 070 – 70 µm
3M™ High Flow Series ASME Code Housing Ordering Guide
Number of Filter
Elements
1 3 5
7
Model
HF
Size
40 – 40 in.
60 – 60 in. **
Configuration
H – Horizontal V – Vertical **
Housing Material
A – Carbon Steel *
B – 304 SS* C – 316L SS
O-Ring
A – Silicone
B – Fluorocarbon
C – EPR
D – Nitrile
Packaging Options
(per box)
GA – Silicone
GB – Fluorocarbon
GC – EPR
GD – Nitrile
Packaging Options
(per box)
01 - 1 pack
* Not available for single element (1-around) housing ** 60 inch vessel not available in vertical configuration
Important Notice
3M Purifi cation Inc. MA KES NO WAR RANTI ES, EXP RESS OR IM PLIED, INCLU DING, BU T NOT LIMIT ED TO, ANY IM PLIED WARRANT Y OF MERC HANTABILI TY OR FIT NESS FOR A PA RTICULA R PURPOS E. Since a variety of factors can affect the use and performance of a 3 M Purification Inc. product in a particular application, some of which are uniquely within the user’s knowledge and control, user is responsible for determining whether or not the 3M Purification Inc. product is fi t for a particular purpose and suitable for user’s method of application.
Limitation of Remedies and Liability
If the 3M Purification Inc. product is proved to be defective, THE E XCL USI VE REMEDY, AT 3M Purification Inc.’S OPTION, SHAL L BE TO REFU ND THE PU RCH ASE PRICE OR TO R EPAI R OR RE PL ACE THE DEFECTIV E PROD UCT. 3M Purification Inc. shall not otherwise be liable for loss or damages, whether direct, indirect, special, incidental or consequential, regardless of the legal theory asserted, including, but not limited to, contract, negligence, warranty or strict liability.
Warranty
Seller warrants it s equipment against defects in workmanship and material for a period of 12 months from date of shipment from the factor y under normal use and service and otherwise when such equipment is used in accordance with instructions furnished by Seller and for purposes disclosed in writing at the time of purchase, if any. Any unauthorized alteration of modification of the equipment by Buyer will void this warranty. Seller’s liability under this warrant y shall be limited to the replacement or repair, F.O.B., point of manufacture, of any defective equipment or part which, having been returned to the factory, transportation charges prepaid, has been inspected and determined by Seller to be defective. THIS WA RRANTY IS IN LI EU OF ANY OT HER WARR ANTY, EIT HER EXPRESSED OR IMPLIED, AS TO D ESCRIP TION, QUA LITY, MER CHANTABIL ITY, FITN ESS FOR AN Y PARTICULAR PURPOS E OR USE, OR ANY OTHER M ATTER. Under no circumstances shall Seller be liable to Buyer or any third par ty for any loss of pro fits or other direct or indirect costs, expenses, losses or consequential damages ar ising out of or as a result of a ny defects in or failure of i ts products or any p art or parts th ereof or arising out of or as a result of p arts or components incor porated in Seller’s eq uipment but not supplie d by the Seller.
Your Local Distributor:
3M Purification Inc.
400 Research Parkway Meriden, CT 06450 U.S.A. Phone (800) 243-6894 ( 2 03) 237- 5541 Fax (203) 630-4530 www.3Mpurification.com
Please recycle. Printed in U.S.A.
3M is a trademark of 3M Company.
© 3M 2011. All rights reserved.
70-0201-8710-3 REV 1111b
9
3M Purification Inc.
3M™ High Flow Series Filter Systems
Loading...