3COM 8800 User Manual

3Com® Switch 8800
Power Over Ethernet

Installation Guide

www.3Com.com

Part Number: 10015270 Rev. AA
Published: July 2006

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CONTENTS

1 INTRODUCTION

Switch 8800 PoE Power Rack 5
Features 5
Architecture and Configurations 5

2 SYSTEM DESCRIPTION

Overview 9
Power Supply Modules 9
PoE Power Rack 9
Power Supply Module Visual indicators 10
System Controller 10
Distribution Panel 12

CONTENTS 3

3 SAFETY

Safety Statements 13
Warning Statements and Safety Symbols 13

Precautions 13

4 INSTALLATION AND TESTING

Introduction 15
Guidelines 15
EMI Considerations 15
Safety 15
Installation Sequence 15

Install the PoE DIMM Module 16

Technical Specifications 16

Install the PoE DIMM Module 16
Mount Chassis 16
Install Power Supply Modules 18
Ground PoE Power Rack 18
Connecting to AC utility/ AC grounding 19
Initial Start-up 19
Powering on the Device 19

5 ENGINEERING, MAINTENANCE AND TROUBLESHOOTING

Maintenance and Troubleshooting 21
LED Indication 21

4 CONTENTS

1

INTRODUCTION

Switch 8800 PoE Power Rack

The 3Com Switch 8800 PoE power rack is a modular, stand-alone Power over
Ethernet (PoE) power source. The PoE Power Rack provides a total of 4500 Watts of
DC power with 2+1 power redundancy for PoE powered devices connected to the
Switch 8800 chassis.

Features The PoE Power Rack has the following features:

■ Compatible with a wide range of input voltages from 90 V to 264 V and uses 20

A/250 VAC EN60320 C20 appliance coupler connectors and connector plugs.

■ Power factor is above 0.99

■ Efficiency is over 88%

■ Maximum device output is (N + 1) 90A @ 54V

■ Power supply modules are hot-swappable for uninterrupted operation

■ The PoE Power Rack power status may be monitored by an RS232 or RS485

interface

■ Advanced EMC (Electro Magnetic Compatibility) design

■ High safety and reliability

Architecture and Configurations

The PoE Power Rack architecture integrates DC power supply modules (3 maximum),
a system controller, and the distribution module, in a four rack-unit-high (4U) chassis.
The system controller provides local monitoring and control of the device. The general
configuration is shown in

Ta bl e 1 The PoE Power Rack Configuration

Description Standard Configuration

4U high chassis D x W x H- 320.5 x 482.6 x 177mm (12.62 x 19.00 x 6.97 in)

System controller One

SWITCH 8800 PoE
Power Supply Module

AC distribution
components

Ta bl e 1.

One installed (3 maximum for power redundancy)

■ Three independent AC power input sockets with three AC Power

switches

■ 3-phase AC voltage sensor

The standard PoE Power Rack is configured with one power supply module. The
power rack may be configured with up to 3 power supplies based on the power and
power redundancy requirements. Refer to

Figure 1 for overall dimensions. Refer to

Figure 2 for the rear view of the PoE power rack.

6 CHAPTER 1: INTRODUCTION

Figure 1 The PoE Power Rack

Figure 2 The PoE Power Rack (Rear View)

Refer to Figure 3 for the front view of a fully equipped PoE power rack. It consists of:

■ System controller with 2 LEDs and 3 connectors

■ Distribution panel with DC output sockets and three AC input sockets

■ Power supply modules (3 modules are shown in Figure 3)

The three AC input sockets correspond to the three power supply modules
(numbered from left to right).

Architecture and Configurations 7

Figure 3 The PoE Power Rack Configured with Three Power Supply Modules (Front VIew)

8 CHAPTER 1: INTRODUCTION

SYSTEM DESCRIPTION

2

Overview Figure 4 shows the schematic diagram of the PoE Power Rack power system,

showing the interconnections and signal flow through the power supply modules
and internal components.

Figure 4 Schematic Diagram of the PoE Power Rack

Power Supply Modules

PoE Power Rack Up to three power supply modules can be mounted in each PoE Power Rack. Each

DC power is supplied to the power bus by the power supply modules.

The PoE Power Supply Module is interchangeable between the Switch Rack and the
Switch 8800 PoE Power Rack. NO other components are interchangeable.

power supply module in the PoE Power Rack receives AC power from the AC
distribution panel.

10 CHAPTER 2: SYSTEM DESCRIPTION

Power Supply Module Visual indicators

The front panel of the power supply module has three LEDs (Figure 5). Their
descriptions, colors, and functions are shown in Ta bl e 2.

Figure 5 Power Supply Module Front Panel

Ta bl e 2 LED State Description

Condition AC OK (green) DC OK (green) Fault (Red)

All OK Lighted Lighted Off

Thermal alarm
(Ambient)

Thermal alarm (fan fail) Lighted Off Lighted

Blown AC fuse in unit Lighted Off Lighted

Low or no AC > 15mS
(single unit)

AC not present in any
power supply module

Over Voltage Latched
shutdown

Any internal failure Lighted Off Lighted

Lighted Off Off

Off Off Off

Off Off Off

Lighted Off Lighted

System Controller The PoE Power Rack has a system controller at the front of the chassis. Refer to

Figure 6.

Figure 6 Front Panel of the Controller

To indicate operational and alarm status, a green LED (RUN) and red LED (ALM) are
located on the front panel of the PoE system controller. When the system has an
alarm, such as input failure, input over-voltage or under-voltage, output over-voltage
or under-voltage, power supply failure, or power supply self-protection, the red (ALM)
LED will light. Once the alarm status is cleared, the LED goes off.

The system controller of the PoE Power Rack has two major functions:

System Controller 11

■ Monitor system operation status - An AC sensor card inside the PoE Power Rack

samples the AC input voltage. The sampled signal is sent to the controller for
processing. If the AC input voltage is lower than the pre-set alarm level, the
controller reports an AC input under-voltage alarm. Likewise, if the input voltage is
higher than the pre-set alarm level, the controller reports an AC input over-voltage
alarm. The DC output voltage is also sampled and sent to the controller. If the
output voltage is lower than the pre-set alarm level, the controller will report a DC
Low alarm. Likewise, if the DC output voltage is higher than the pre-set alarm, the
controller reports a DC output High alarm. The power supply module status
communicates with the controller via an internal RS485 bus. If the power supply
modules issues an alarm, the alarm is passed to the controller. Power supply
module failure alarms include: AC input failure, DC output failure, fan failure, high
output voltage, current limit, over temperature, and module shut-down.

■ Communicate with deamon systems - The controller supports interface to the

Switch 8800 chassis through RS232 or RS485 cable connection. A cable is
provided with the PoE Power Rack for attachment to the Switch 8800 (connect the
RS232 connector end to the PoE Power Rack and connect the RJ45 cable end to
the port labeled "Com" next to the PoE DC terminal block on the back of the
Switch 8800). Using CLI commands, the user can receive and read system
information or command the operation of the PoE Power Rack. The RS485-1 and
RS485-2 have the same function. The customer can choose only one port for
communication. The RS485/RS232 can not work at same time, so do not connect
them both at the same time.

There is one RS485 port and one RS232 interface on the rear panel of the PoE Power
Rack (the cable provided with the PoE Power Rack is a RS232 cable type).

The RS485 and RS232 signals are described in Table 3 and Table 4. :

Ta bl e 3 RS485 Pin Definitions

Pin Definition

1 Transmit, +

2 Transmit, -

3 Receive, +

4 Ground

5 Not used

6 Receive, -

7 Ground

8 Not used

Ta bl e 4 RS232 Pin Definitions

Pin Definition

1 Not used

2 Receive

3 Transmit

4 Not used

5 Ground

6 - 9 Not used

12 CHAPTER 2: SYSTEM DESCRIPTION

Distribution Panel The distribution panel consists of DC output sockets and three AC input sockets.

Refer to

Figure 7 Distribution Panel

The three EN60320 C20 AC input sockets on the front panel of the device are rated
at 20A@250VAC. Each socket supplies power to one power supply module. There is
an AC power ON/OFF switch beside each AC input socket for individual power
switching.

The DC distribution panel has Copper bus bars and two 4 AWG/570mm cables with
OT25-8 terminals to provide 54VDC output of the device. Use the two cables to
connect the power rack and the Switch 8800 chassis. The output socket on the left is
marked “-” (negative). The output socket on the right is marked “+” (positive).

Figure 7.

SAFETY

3

Safety Statements Please read and follow all safety instructions and warnings before servicing the PoE

Power Rack. Refer to the individual module product manuals for additional safety
statements specific to the modules.

■ The device must be in a restricted access area (dedicated equipment rooms,

equipment closets, etc.) where the applicable requirements of the device are met.

■ The equipment must be in a controlled environment (an area where the humidity

is maintained at levels that cannot cause condensation on the equipment, the
contaminating dust and irritant gases controlled, and the steady-state ambient
temperature is within the range specified).

■ Do not install this equipment at a combustible place.

■ This equipment has been evaluated for use in a continuous ambient temperature

of up to 50°C.

■ Torque electrical connections, conforming to the values specified on labels or in

the product documentation.

Warning Statements and Safety Symbols

■ Refer to the product documentation for the proper hardware. Use only the parts

specified in the equipment documentation.

■ Improper fuses/circuit breakers may cause body injury or equipment damages.

■ External circuit breakers must be sized as required by the applicable local codes.

Refer to the equipment ratings to assure the equipment rating will not exceed
80% of the value of the breaker chosen.

The symbols may sometimes be accompanied by some types of statement, for
example, "Hazardous voltage/energy inside" or "Risk of injury". "This device must
be accessed only by qualified personnel."

These symbols are used to identify the presence of hazardous AC/DC main voltage
and also can be used to alarm the level of danger.

Precautions When working on this type of equipment, the following precautions must be noted:

■ This unit must be installed, serviced, and operated only by skilled and qualified

personnel who have the necessary knowledge and practical experience with

14 CHAPTER 3: SAFETY

electrical equipment and who understand the hazards that can arise when
working on this equipment.

■ The PoE Power Rack can be powered by multiple AC inputs, ensure that the

appropriate circuit protection device for each AC input being serviced is
disconnected before changing or servicing a Power Supply Module. If servicing the
PoE Power Rack, all the AC power cords must be removed from the equipment.

■ High leakage currents may be possible on this type of equipment. Make sure the

equipment is properly grounded before connecting AC input power. Use only
properly grounded AC power cords.

■ Hazardous energy and voltages are present in the device and on the DC output

cables that can shock or cause serious injury. Follow all safety warnings and
practices when servicing this equipment. Insure that the PoE Power Rack AC
power cords are unplugged from the PoE Power Rack before connecting the DC
output cables to the PoE Power Rack and the Switch 8800.

■ Exercise care when servicing this area.

In addition to proper job training and safety procedures, the following are some basic
precautions that should always be used:

■ Use only properly insulated tools.

■ Remove all metallic objects (key chains, glasses, rings, watches, or jewelry).

■ Wear safety glasses.

■ Test circuits before touching.

■ Lock out and tag any circuit breakers/fuses when possible to prevent accidental

turn on.

■ Be aware of potential hazards before servicing equipment.

■ Identify exposed hazardous electrical potentials on connectors or, wirings. (Note

the condition of these circuits, especially any wiring).

■ Be careful when removing or replacing any covers - avoid contacting any circuits.

INSTALLATION AND TESTING

4

Introduction This section outlines the sequence for installing the PoE Power Rack, including plug-in

modules. Test procedures for verifying the integrity of the installation are also
included.

Guidelines The device must be installed to allow sufficient front and rear access. All cables must

be routed through insulated conduit openings. All service operations can be
completed on the front of the power rack.

EMI Considerations When running the DC output cables, ensure that the positive and negative cables are

routed so as no loops are created.

Safety WARNING:

■ Only qualified personnel can install and service the PoE Power Rack.

■ Hazardous energy is present in the device and on the interface cables, which can

cause electric shock, serious injury, or death if safety precautions are ignored.
Follow all safety warnings and practices when servicing this equipment.

Installation Sequence Review all safety warnings in Section 3 before beginning the installation process.

Observe all warnings and labels on the equipment.

The PoE Power Rack consists of a chassis which includes AC and DC distribution
modules, one system controller, one power supply module and one power supply
module bracket. Refer to

Note that the PoE Power Rack is shipped mostly pre-assembled so as to minimize the
overall installation process. The following installation sequence is recommended:

1 Mount chassis

2 Install power supply modules

3 Ground frame

4 Connect to Switch 8800 Chassis

5 Connect to loads

6 Connect to AC utility/AC grounding

7 Initialize the system

Figure 2 and Figure 3 for relationship of components.

16 CHAPTER 4: INSTALLATION AND TESTING

Install the PoE DIMM

Module

If you are installing the optional PoE DIMM module, use the following instructions.

Technical Specifications

The technical specifications of PoE DIMM (Dual In-line Memory Module) are listed in
Ta bl e 5.

Ta bl e 5 Technical specifications of PoE DIMM module

Number of

Model

PD67024MUAC 24 Master AC Powered devices

PD67024S 24 Slave AC/DC According to Master

ports

Type Disconnect Detection

compliant with IEEE

802.3af or the
legacy standard

Install the PoE DIMM Module

Wear an ESD-protective wrist strap when installing the PoE DIMM modules.

Insert the Master and Slave DIMM modules in the right sockets. The silk screens on
the interface card must be consistent with those on the PoE DIMM modules. If the
modules are wrongly seated, cooling problems may occur, though the PoE module
can operate normally.

Note:

■ With the reverse insertion prevention design, you can only insert the module in the

right direction.

■ The PoE DIMM module is only supported on the PoE I/O module.

■ If no PoE SIMM module is in place, or the module is not fully seated, the interface

card cannot supply power, even if other functions go well.

The Master and Slave DIMM modules must be used at the same time.

Follow these steps to install the PoE DIMM:

1 Check the position of the module.

2 Insert the Master DIMM module into the J15 socket of the interface card and the

Slave DIMM module into the J16 socket.

3 Close the locking spring clips until the pins at both ends of the clip snap into the

notches in the module.

Mount Chassis All items required for installation are contained within the packaging. Additional

power supply modules are shipped separately. Check the packing list. Rack or frame
mounting screws are not included.

1 Place unit box in a vertical position near the installation site (equipment cabinet or

rack).

2 Carefully remove the crate top, crate sides, and the packing material. If possible,

recycle the packing crate and the packing material. If not, dispose of properly
according to local codes and regulations.

Installation Sequence 17

3 The following items are included in the unit packaging: PoE Power Rack, power

supply module, dummy faceplates and cables. Remove all this material and place
aside.

Mounting screws are NOT supplied with the PoE Power Rack. Mounting screws may
be obtained from the equipment rack/cabinet supplier.

4 It is your option to remove power supply module and dummy faceplates or before

installation. Removing them makes the next step easier. Refer to

Figure 8.

5 Install the chassis into the 19-inch equipment rack or cabinet, using at least four

screws. See

Figure 9.

At least four screws must be used to ensure the PoE Power Rack is securely mounted
in the equipment rack or cabinet. Failure to use four screws may cause damage to the
PoE Power Rack.

When using an electric screwdriver, the correct torque setting recommended is 6.2 to

6.5 Newton meters. Do not over tighten the mounting screws.

Figure 8 Removing Power Supply Module and Dummy Faceplate

Then hold the handle to
slide out from chassis

Figure 9 Physical installation

First put screwdriver accessory
into rectangle hole, and give slight
strength upward to open the
handle

18 CHAPTER 4: INSTALLATION AND TESTING

Install Power Supply

Modules

Power Supply Modules are installed by sliding into the power rack, pushing until the
power supply module is fully inserted, and closing the handle on the power supply
module. Refer to

Figure 10.

1 Verify that the AC power switches on the AC distribution panel are in the "OFF"

position .

2 Insert the power supply module into the PoE Power Rack and slide it toward the

backplane until it contacts the backplane connectors.

3 Close the handle on the front of the power supply module and verify that the module

is firmly seated.

Figure 10 Install Power Supply Modules

Ground PoE Power Rack The PoE Power Rack must be electrically grounded before making any further

electrical connections. (Refer to the installation instructions for grounding the PoE
Power Rack).

1 It is recommended that the supplied green/yellow 16 mm 2 cable with a M6 single

hole terminal lug is securely connected to the PE grounding terminal on the rear panel
of the chassis, as shown in

Figure 11.

2 Terminate the other end of the conductor to a grounding plate or other acceptable

ground point. Follow local rules and codes regarding grounding requirements.

Figure 11 Frame Grounding

Installation Sequence 19

Connecting to AC utility/

AC grounding

AC power input is accessed from the front of the unit. AC power cord connection is
made using power cords with IEC 60320 C-19 connector plugs. The AC power plugs
are labeled Input 1, Input 2, and Input 3, which correspond to the power supply
modules numbered from left to right. Refer to

Figure 12.

To connect AC power:

1 Turn the AC branch circuit breakers to the "OFF" position.

2 Ensure that the AC input switches are in the "OFF" position.

Plug the AC input power cord(s) into the AC socket(s) that correspond to the power
supply module slot location(s). For example, the C20 coupler labeled "Input1"
corresponds to the power supply module in the furthest left power supply module
slot, when viewing the PoE Power Rack from the front.

Figure 12 DC and AC Connections

Initial Start-up Verify that all AC branch circuit breakers and PoE Power Rack AC power switches are

Powering on the Device

in the "OFF" position.

1 Ensure that all power supply modules are seated and locked into position in the PoE

Power Rack.

2 Turn the AC branch circuit breakers to the "ON" position.

3 Turn the PoE Power Rack AC power switches to the "ON" position (corresponding to

the power supply modules installed).

4 Verify that the "AC OK", "DC OK", and green LEDs are on.

5 Verify the fan is operating on each power supply module.

6 Wait approximately 10-30 seconds to allow the switch system to go through its

start-up procedure.

7 Verify that the green LED on the controller panel is on.

8 Use a digital voltmeter to verify that the DC output voltage is approximately -54VDC.

9 For systems with more than one power supply module installed, turn one of the AC

power input switches to "OFF" to verify that the red alarm LED lights on the PoE
Power Rack controller.

10 For systems with more than one power supply module installed, turn the second AC

input switch off to verify that the FAULT LED lights on the controller. Clear the alarms
by turning on the AC input switch.

20 CHAPTER 4: INSTALLATION AND TESTING

ENGINEERING, MAINTENANCE AND

5

Maintenance and Troubleshooting

TROUBLESHOOTING

This section provides field maintenance information and troubleshooting procedures
for the PoE Power Rack and power supply modules. Review the safety information in
section 3 of this manual before performing maintenance procedures

All procedures described in this section must be performed by qualified maintenance
personnel only.

The power supply modules are not field serviceable and must be replaced in the event
of a failure.

LED Indication Use Table 6 to determine if there is a fault with PoE Power Rack.

When visual indicators do not identify a defective part, notify your authorized service
representative.

Ta bl e 6 Troubleshooting Guide

Controller alarm
status

RUNALM NONE ■ The AC power input

RUNALM AC OKFAULT ■ Power supply module

RUNALM AC OKDC

RUNALM AC OK ■ Power supply module has

Power supply
module
display Possible problems Possible solution

circuit breakers has
opened.

■ AC input voltage is too

low or power is lost

failure

■ Output beyond normal

range

OKFAULT

Communication error
between the power supply
module and the controller

no output and it is in
standby mode

■ Over load

■ Ambient temperature is

too high

■ Power supply module

failure;

1 Verify that AC

power input
circuit breaker is
closed; close
circuit breaker if
it is open.

2 Verify the AC

power is present
and in normal
range.

Replace the power
supply module

Replace the power
supply module

1 Initialize the

power supply
module or reset
the controller.

2 Check if the load

is over the
rating.

3 Check the

ambient
temperature.

4 Replace the

power supply
module

22 CHAPTER 5: ENGINEERING, MAINTENANCE AND TROUBLESHOOTING

Table 6 Troubleshooting Guide

Controller alarm
status

ALM or None -- Controller failure Replace the

Power supply
module
display Possible problems Possible solution

controller