._, _____ |
• _._ -- .-'-·' |
-- |
|
··----_: .~----------- |
;. - . |
--- - __-:, -:---- |
-..---·-·- ·--~·, |
__ ,_:c: ---~- _,____ -'-'"'--- |
. |
, |
|
__ |
__ |
____ |
.- --_:- |
|
|
• til -~~-mZJ-VF
SUPER HIGH SPEED INTERLOCK SEWING MACHINE
11 miJt a_ij ~
OPERATION MANUAL
Ollil·OJ ll~il!qt iliR 6~fR f§i BR ~El
ZOJE SEWING MACHINE CO.. LTD.
From the library of: Superior Sewing Machine & Supply LLC
*~ffl~~~~~~T~~~~ffi~~~~£~. ~~M~~o
The description covered in this OPERATION MANUAL is subject to change
for improvement of the commodity without notice.
From the library of: Superior Sewing Machine & Supply LLC
'!· !;lilt~}
2. 't(~
2-I x;iJi;JiHf.J't<; ~('I'iJLJ'\;)
2-2 ~1R.R>t('f'iJL'i\:)
2-3 &:'.ll'~lf.J't(~
3.!il~JJJ!JJ!:;f!:J~[lij
4.~,f!L;fn&:'.ll'
5.oomill!
s-1 mmil'lmii!IM% 5-2 il'lmill!18:tmi±
5-3 ill!tr.;f!lii'Jmill!m~·t;g•;~18~ill'
5-4 i!fJmill!18J!:Iff!
5-5 imill!~If.]~ill'5j J!:Iff!
6. 1Eliffl1*1'F '6-1,f}L#If.J:O\l!!l
!6-2 ,f}Liflf.J't(~
!6-3 #~11¥*
6-4 ~if.J'lk:IJ
6-5 ffi)J!;p If.].ffi:1J
6-6 .ffi)J!;plf.Ji]I;Jifii:
6-7 il!J:!i!Ji'.Ji),ljop
6-s me:lf.Jiro"P
6-9 ~z;iJ:itS#If.] iJI;J"P !6-JO m#~t!P;f!l#~i!fJm
7. !il!'JJ,f}Li]I;Jifii:
7-1 #~*:1J ,7-2J:i:iji~*:1J
•7-3 }(\;~*:1J
•7-4 Ji~jj5~8!relf.J:>EUI:
:7-5 .ffiJl!l!18 ~i!f;f!l&JJ!Iimoft":~~: '7-6#1&5J,f]L#If.JI!ici'i •7-7 lig#If.] *~:ifl!i';f!lill~;!i' 7-8lig#71 ~:&!: M lf.Jliffl)E
7-9 :lmfJilft.llll"l tHlil
7-IO,f}L#If.Jillli!i'
7-11 ,f}L#5j lig#lf.JlitrJ§Ul:litk ~
•7-12 tJL#5J J§f?#$¥!1f.J{l[l0t'k~
:7-13 1iL#5j litrt?#tJiilf.JUl:JOi:'k ~ 7-14 :iti:WH'If.Jillli!i'
.7-15 J:i:iji~!Jil#lf.J't(~b{i),ljifii:
CONTENTS
Specifications |
|
Installation |
2 |
Installation of Supporting Board(semi-submerged type) |
2 |
Cutting Dimensions of Table(semi-submerged type) |
2 |
Fixing of Belt Cover |
2 |
Sewing speed and turning direction |
3 |
Motor and Belt |
3 |
Lubricating Oil |
4 |
Oil to be used |
4 |
Feeding Oil |
4 |
Oil Sight Gauge and Oil Sight Top Nozzle |
4 |
Change of Oil |
4 |
Checking and replacement of Oil Filter |
5 |
Proper Operation |
5 |
Needle to be used |
5 |
Fixing of Needle |
5 |
Threading |
5 |
Thread tension |
5 |
Pressure of Presser Foot |
5 |
Adjustment of Presser Foot |
6 |
Adjustment of feed amount of oil to Connecting Rod |
7 |
Adjusttnent of stitch length |
7 |
Adjustment of differential feed |
7 |
"HR" and "SP" Unit |
7 |
Adjustment of Sewing Machine |
9 |
Needle Thead tension |
10 |
Top Cover Thread tension |
10 |
Looper Thread tension |
11 |
Position of Looper Thread Take-up |
12 |
Removing Presser Foot and amount of Pressre Foot lift |
12 |
Relation between Needle and Stitch Plate |
13 |
Fixing angle and height of Looper |
13 |
Movement of Looper to the right |
13 |
How to use Timing Gauge |
14 |
Height of Needle Bar |
14 |
Longitudinal position of Needle and Looper |
15 |
Needle and Needle Guard(Rear) |
16 |
Needle and Needle Guard(Front) |
17 |
Height of Feed Dogs |
17 |
Needle and Spreader |
17 |
From the library of: Superior Sewing Machine & Supply LLC
1.Specifications
9\'ll!I.R'i": 500mm(¥Jx250mm(~)x430mm (~~)
mii:C~Jl§l,l: 42kg
t&i~HI!!'%: ISO 406, 407, 602, 605
~.I'llm:IE: ~.I'll'Ht~~IH~ll\Jlllll ill\
~ifji]~Jlt: ~r.q 7000 lit I Jt(7GJ::liP~~:Ill:)
6500$!t I ?1-('lfJ::1$~~:ll!')
Hlle:: 1.4-3.6mm
WI&: 8- 2Ht l30mm
7-18#1*-f |
|
||
~fll;j;JJ.tt: schmetz Ji\G Organ |
UY128GAS |
||
#65-#90 |
|
|
|
WBJJlg: ZJ2400(2#), 3.2, 4.0, 4.8, |
|||
6.4mm |
|
||
ZJ2500(3#), |
4.8, |
5.6, |
6.4mm |
~tfH'J~~: 3lmm |
|
|
|
lli/l!ll~:tt-~oc: 7.0mm |
(1fJ::1ili~) |
||
8. Omm |
(7GJ::1$~) |
||
*f]lgi!'J'PJ'Jlt: *tH'A:
~;I.Ji2Sif!li!'J'Pt~&I: ~:kiiiDl:lHt, U
~:k~ftft, 1,0.7
~;iJi2Sif!!i!'J'P%:<t: i}OJ 'P;ff(~~~<$1£~'F!fI 1'F'PlliKR;f i!'J'P)
;1'] if;'J'J:<C: ll!i;lj'{gjz;IJ ft!i i!!J
;1'Jif;'i!!f: !1\l'18# ~:iti>lkili\g.)J;fil.ll!! ~ill!~m: I050ml
~*:'l'iJL'i'\;
-1-
Dimensions: 500mm(L)x250mm(W)x430mm(H)
Weight: 42kg
Stitch Type: ISO 406, 407, 602 and 605
Applications: Covering seam of knitted wear, etc.
Sewing Speed: Up to 7,000 s.p.m(without Top Cover Thread Mechanism)
6,500 s.p.m(with Top Cover Thread Mechanism)
Stitch Length: 1.4- 3.6mm
Stitch number:
8-21 stitch/30mm
7- 18 stitch/inch
Needle to be used: Schmetz or Organ UY128GAS #65-1190
Needle Distance: ZJ2400 (2 needles): 3.2, 4.0, 4.8, 6.4mm
ZJ2500 (3 needles): 4.8, 5.6, 6.4mm
Needle Bar Stroke: 3lmm
Presser Foot Raising Height:
7.0mm(with Top Cover Thread) 8.0mm(without Top Cover Thread)
Feed Regulation: By Pushbutton
Differential Ratio:
Maximum Normal differential: 1:2
Maximum Reverse differential: I:0.7
Differential Feed Regualtion: Adjustment during
operation is possible by moving Lever up and
down from the outside.
Lubrication: Automatic Lubrication by oil Pump
Lubricating Oil: white oil No.l8
Capacity of oil Reservoir: 1050mm
Installation: Semi-submerged type
From the library of: Superior Sewing Machine & Supply LLC
2. ~~
2-1 sUM&If..lg;;!!WF-mi\':J
~oo~~K~~~,*~~n~~x*~L.
~~x*~~~~~L.MFo~~~~~~~n
,HJ.1¥diE1'JL~~~,
I Iii"1tJ 4m.~
Supporting Soard
'"'m
OO(Fig. )3
2-2 ~~R'i'(-'F-Vi:i\':l
* ~~tQ~, ZJ2400, 2403, 2411, 2500, jl503, 'iff"UT-A" ~lll'if.J ZJ2400 ~~U,
2. Installation
2-1 Installation of Supportion Board(semi-
submerged type)
Referring to the illustration. install the machine
COITectly.
After fixing Screws on Supporting Board fix the
Board to Table. Then put Rubber Cushions on the
Screws on which mount the machine securely.
*'llll;lc(A)ff.J!&:ll!:
Required number of Spacer(A)
|
|
|
|
|
|
|
|
|
|
~~JlljJJ!' |
|
!& -"" |
|
||||
|
|
|
|
~- |
|
|||
(thickness of Table) |
|
number of (A) |
||||||
|
40mm |
|
3pcs X 5;J5 |
|||||
|
|
|
|
|
|
|
|
|
|
45mm |
|
2pcs X 5;10 |
|||||
|
50mm |
|
Jpc x 5;5 |
|||||
|
|
|
|
|
|
|
|
|
2-2 Cutting Dimensions of Table(semi-
submerged type)
*Applicable Models, 212400, 2403, 2411,. 2500,2503 and ZJ2400Class with "UT-A"
Device
|
* |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
~~j~JI§,R"<j', 1. 200(ie)x595(9:J:) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
{2l |
|
|
|
|
|
|
|
||||||||||||||
|
Size of Machine Tabled. 200(L)x595(W) |
|
|
|
|
|
|
|
|
|
|
|
|
,_, |
|
|
||||||||||||||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
:·s |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Il, A,,J, |
|
|
|
|
|
|
|
|
|
||||||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|||||||||||||
|
!IA\B\C\Di |
|
|
|
|
|
|
|
|
|
|
|
|
|||||||||||||||||||||||||
|
|
|
|
|
|
) |
|
|
|
|
|
|
|
|||||||||||||||||||||||||
|
!fs71Is9l66l33l |
|
|
|
|
|
' |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
. |
|
|
||||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
t 1! |
|
|||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
., lr- |
fJai |
|
|
|
|
|
|
*J:!l'l) |
|
||||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
,._ |
|
F |
|
|
|
|
|
|
""'ener of V-Be |
|
|
|
|
|
|
|||||
|
~· |
|
|
|
·- |
~ |
|
|
|
I/ |
|
|
|
|
|
|
|
|
|
|
|
|||||||||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|||
|
|
|
|
|
|
|
0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|||
|
|
|
|
|
|
|
|
; |
|
|
|
|
|
|
|
|
|
|
|
' |
|
|
|
|
|
|
|
|
|
|
|
|||||||
~ |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|||||||||
§ |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
,o |
|
|
~ |
|
|
|
|
|
|
|
|
J-1-- |
|
|
|
|
|
|
|
|
F-F |
||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||||||||
|
|
|
|
|
|
|
|
|
|
' |
|
|
|
|
|
|
|
|
|
|
|
|
' |
|
|
|
|
|
|
|
J |
|||||||
|
|
|
|
'L.. |
|
|
|
|
|
|
|
|
|
~,: E |
|
|
|
|
|
|
|
|||||||||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
E |
|
|
• |
|
|
|
|
|
|||||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||||||||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
. |
|
~o<jlfl'.,1--a- |
- |
|
|
|
|
|
||||||||||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||||||||||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|||||||||
|
|
2-3 Sl\'ll'-'l"lf.JY.:!l'!< |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2-3 Fixing of Belt Cover |
|||||||||||||||||||
|
*003 ~~~'Iff-'ll, |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fix Belt Cover as shown is the illustration(Fig.3) |
|||||||||||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
-2- |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|||||||
From the library of: Superior Sewing Machine & Supply LLC
I
Belt Cover |
OO(Fig. )3 |
|
3. ~it~3Jlmfit5trW~icl
:ll1tf,jj~iffl:l~Jll ~if.!ml'~Ji.JT>Fo
,I,UJL~Il~Jt!ll;/;f$1:~Jilt''fl<ff}jjtfjl$\";l;J.:filt
""~Jma(J 8o%- ss%!E~2oo,NI>t(f.J-'i'm, z.
115:jl} l;J. "Iii"Jll 'f!JJ!!Ift o
.l::'ffifi:l-'f$1';'lillJ~JID!S1·¥r~mil9(ft~OO 4 Ji)f>f;)
s ~0
|
|
' I |
|
|
A~ |
OO(Fig. )4 |
|
|
|
|
|
|
|
|
|
|
'Ni % |
|
|
|
!iili~il!(~I jj-) |
UU(~/7}) |
|
|
|
|
|
|
Zl24ll(.JGJ:tfjtli'!!i~) |
7000 |
6500 |
|
ZJ2400(1l.l: \iP!J<'itil') |
6500 |
6000 |
4. Et!tJL5tn&:m
mssow:=::m=t&l*IkJtf!lmtJL&Mll'.!V'IIl' 0 ifiiJ'i)f!l;!JLf:i'r'l!l:, i%iiE ~,'i'b~ojlj-f!lf)L1fl'$1';f)iJ ti:ffER;j"
ItW1!l''ffi 'I' •I) fig 57 tJL~'IIl''ffi'I' ,r_, 5\>.tif o
|
f!lf!L'IIl''ffi][f£ |
'f!J.i!\(71- I~) |
|
||||||||||||||||
|
|
Diameter of |
Number of Rotation |
|
|||||||||||||||
|
Motor Pulley |
|
|||||||||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|||||
|
|
(mm) |
50Hz |
|
|
|
60Hz |
|
|||||||||||
|
|
80 |
|
|
-------- |
|
|
|
|
|
|
|
|
|
|||||
|
|
|
|
|
4500 |
|
|
|
|||||||||||
|
|
90 |
|
|
|
|
|
|
|
|
|
|
|
|
|
||||
|
|
|
|
|
5300 |
|
|
|
|||||||||||
|
|
|
|
|
|
|
|
|
5000 |
|
|
|
|||||||
|
|
95 |
|
|
4500 |
|
|
|
|
|
|
|
|
|
|
|
|
||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
100 |
|
|
4800 |
|
|
5500 |
|
|
|
||||||||
|
|
|
|
|
|
|
|
|
|
||||||||||
|
|
105 |
|
|
|
|
|
|
|
|
|
|
|
|
|
||||
|
|
|
|
5000 |
|
|
6000 |
|
|
|
|||||||||
|
|
|
|
|
|||||||||||||||
|
|
115 |
|
|
5500 |
|
|
|
|
|
|
|
|
|
|
|
|
||
|
|
|
|
|
|
6500 |
|
|
|
||||||||||
|
|
125 |
|
|
5800 |
|
|
|
|
|
|
|
|
|
|||||
|
|
|
|
|
|
7000 |
|
|
|
||||||||||
|
|
130 |
|
|
6000 |
|
|
|
..---------- |
|
|
||||||||
|
|
|
|
|
|
|
|
|
|||||||||||
|
|
140 |
|
|
|
|
|
|
|
|
|||||||||
|
|
|
|
6500 |
|
|
|
|
|||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||
|
|
!50 |
|
|
7000 |
|
|
|
|
|
|
|
|
|
|
|
|
||
|
iJO, |
|
|
|
|
|
5mm, |
|
|
|
-------- |
|
|
|
|||||
|
|
ifi~J:l(!!jl>;J!i"l£¥Jitlliil~7\7 |
|
|
~.P!i"ill!7\7ili'fl:J{1!. |
||||||||||||||
The diameters of Pulleys on the market are at 5mm interval, the
above measurements are the nearest ones to the calculated value.
3. Sewing speed and turning direction
The maximum sewing speed and ordinary speed
are shown in the table below.
From the point of durability, it is recommended to
rotate at the speed about 15-20% lower than max .
speed for initia1200 hours (about I month) and then
at ordinary-speed.
The ruming direction of Pulley(A) is clockwise like Handwheel(B) as shown in the illustration.(Fig.4)
model |
ma~p~ewmg |
ordmary sewmg |
|
s eed |
~ |
sp"eed |
|
ZJ241l(without Top Cowr |
7000 |
|
6500 |
Thread Mechanism) |
|
||
|
|
|
|
ZJ2400(with Top Cover |
6500 |
|
6000 |
Thread Mechanism) |
|
||
4. Motor and Belt
Use Clutch Motor of3-phase, 2-pole 550w(3/4 HP) and V-Belt ofM-type. Position Motor so that its center aligns with the center of Machine Pulley when the Pulley is shifted to the left by treadling Pedal.
58mm
40'
[ ~55mm
m 10mm
W v-Belt,M-type
OO(Fig). 5
-3-
From the library of: Superior Sewing Machine & Supply LLC
s'. ni.l;~sm
5-l l§:.Filii'lffliffil:l!!~
~ I8# illi:ia!Iilli~m:f!Litl~o
5- 2 ;1iJffl iffi I'Eit.mit
IZ5!7\7:f!L~!f:l I lltr1illB!1H1FfT ilfl , JiJi t;J.Jtlltr
jj)i:Jl!- "OIL-IN" JiJitlilt«1E<* A IIJ<T, 1.mililii'filfl fiJj}!j~ C J:~JJJc~:l\ill:.o(OO 6, 00 7)
5- 3 iffi ~:flliJi])f,ljffifJljtj;*~I'Eif:fi'i!:f
I 4!f,7<;1f:f!Llltr~~ilfli!:' ~~51Hi£'FT~JOC~' llf~:IJnilflTo
' 1f:f!LM:iJSI!liiiffllE-Tl9!lli<i'fJiJll.ll!!ifBlli:1Jilfl
~:af!lE'iltll!!tMo(OO 6, 00 7)
'
5. Lubricating Oil
5-1 Oil to be used
Use white oil No.l8 as Lubricant
5-2 Feeding Oil
As tile macll.ine llas been completely drained before sllipment, replenisll it with oil up to the upper line of Oil Sight Gauge(C) by removing rubber Seal Plug(A) indicated "OIL-IN" without fail before operation.(Fig. 6, Fig.?)
5-3 Oil sight Gauge and Oil Sight Top Nozzle
Check Oil Sigl1t Gauge (C) everyday before operating maclline and if the oil is below the lower line,supply oil.
Make sure that oil comes out of Nozzle
(B).(Fig.6, Fig. 7)
OO(Fig). 6
5- 4 iJi]iffiffiI'EI]!!~
:f:E:f!L~Jt.Fil:lif¥ .P , 4!f,1\\\! 25o/1'a-till~>~<·@! :Jlf
~ii'filllW*:Il!l*'-~o :li1'F~!Jll:!mT(OO 8),
®mrv*,#:Jlf:f!L*~~~J:mT,
0m*B<*I!IJ1J'tllf-tlJ,
®m*t~~ilfl~!!:n o. ""~~~ilfl<§lm v *m
3111ilfl) '
®~J:t~~ilfl~n o #tr~,
®~!RI5-2 .11iJW:IJnilfl o
OO(Fig). 8
\~1L--~'--11- |
||
\-~ ""'· |
||
|
. |
~...------- |
.. |
' |
..----- |
|
0 |
|
~D OO(Fig). 7
5-4 Change of Oil
For the long machine life, oil must be changed completely after 250 hour operation, The order of oil change (Fig8):
®Remove V-Belt from Pulley and remov
-e maclline from table,
0Remove belt cover;
®After removing Screw(D), drain oil. At tllis time, take care not to smear V-
Belt with oil,
@) After draining oil, tighten Screw(D) without fail.
® For replenishing oil, refer to 5-2 "Feeding Oil".
-4-
From the library of: Superior Sewing Machine & Supply LLC
5- 5 j);gjffiwll'lt1ll"'.!;il!!~
"l il!tiil!E titlli±!I&Jltf±B1'il'lilfl'!lt'%t*~ n(o]IE'Ij';~im, ~Ji-1;(~~ 6'I'J1 $t'!'t~lli'-1Xil!tiill
•• "JMa~M*··~M·~-l'~M~a&
~M at , -!!!.'l't it~il!tM • o :f.'it'ifil!t• 'l't 5'G1Jl'1*il!t
M·~ill:il.tF, 1Jl'iiP:1Jit!Jll.007i'o ~Pil!tM.ltf±B1,
%t&:·@lm!Ei~£i);Til!tim•oo~l9l
i:l:~ , 1ll'il!tM•!iill:~~.tatllUti".M il> ll:H!t o
7Gif'::1!!JPi:l:Wi:J!~il'lilfM & il!tM •l'A'Jll!.B1lill
@ i:l::.i'f.l''!Hl:V1!f:bHJL1*1 ll'iJ*ii,t*11f1bJ::f!LM o
OO(Fig). 9
5-5 Checking and replacement of Oil Filter
When Oil Filter(E) get clogged with dirt, the proper lubrication is impossible. Check Filter every 6 months. When the oil does not or very little comes out of Nozzle in spite of sufficient oil is in reservoir, cl1eck the Filter. The checking of Oil Filter is made by removing Oil Filter Cap(F), Wilen Oil Filter gets clogged, replace it. (Fig. 9)
Note, Be careful not to spill t11e oil collected on Filter when removing Oil Filter Cap.
Whenever oil feeding or exchanging of oil, cleaning of filter, care must be taken, not to contaminate V belt and timing belt inside the machine.
6. .iE.jifg~11=
6-I *R.Hil'l:i!fll
:$:1!1@1ffll Schmetz WI: Organ UY128GAS am#.~•~m•m~#%~~•m.
13:¢':UI\:f¥< |
9 |
Ito |
II |
12 |
|
13 |
14 |
||||
Japanese sizes |
|
||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
>}jfiljjj\\~j} |
65 |
|
10 |
75 |
|
80 |
|
85 |
90 |
||
Metric sizes |
1 |
|
|
||||||||
|
|
|
|
|
|
|
|
|
|
|
|
6. Proper Operation
6-1 Needle to be used
Needle to be used is Schmelz or Organ UY128GAS.
There are many Needle sizes and most suited size should be selected.
6-2 ;f!Lftll'l3<:!1€
*~l'MI·a>t~{l!';fJL#lilt r:nr!lm o(OO JO)
OO(Fig).!O
6-2 Fixing of Needle
At the time of replacement of Needle, fix it correctly \vith its scarf just facing backward as shown in the illustration. (Fig .10)
6-3 ~~nit<
t>.1!\l 00 ll':1Jift!Elifll:$~' l'lElifllil'~$~*51 il'9J!JW, fiJi~. ~~l'j;:_j"J~~o
A, B, C, #~. D, J::tili~. E, Jij;~ l!li0079:=#!!lllli!f!L$~00o(X1'F~#!Jlll!i!f!L.R1l
6-3 Threading
Make threading correctly referring to the illustration. Incorrect threading may cause skip stitch, thread breakage, uneven seam etc.
-5-
From the library of: Superior Sewing Machine & Supply LLC
A, B, C, Needle Thread, D: Top Cover Thread, E: Looper Thead
• The illustration shows the threading for
3needle mactune.
(2 needle thread, in case of 2 needle macillne)
A
I 6-4 i'&I¥.J~.:IJ
I RI¥.J~.:IJ~··· ·····~m••w
~-~~~-~fi•• 2.~~1¥.1-·l¥.1··
1'], mt~:;:i}ilj:j'l•• I¥.I*:JJ 0
. i±: Jl..Wil>llTi1Jl*.l\!. "~~JHJliJ!J~" .PI¥.1#1
~5!1-~.
OO(Fig) .II
6-4 Thread tension
Thread tension changes according to thread to be used, stitch width, stitch length, etc ..
Make the thread tension as weak as possible according as the sewing condition so long as stable seam can be obtained.
Note: Refer to the clause regarding thread tension of "Adjustment of Sewing Machine".
6- 5 llilll$1¥.1ffi.:IJ
§~~~~~~A~~~~nB~,lli~lli
~~*·~~~M-~.~ffi:JJil>ll.~§···
~*W~R·i¥.J~:;:.~~~··lli:1JMS~*
~lillli!J~;Jtr,, ff:JJ~:ll!JJ,.<oo 12)
6-5 Pressure of Presser Foot
When turning Adjusting Screw(B) to the right after loosening Lock Nut(A), the pressure of Presser Foot becomes strong and turning to the left, it becomes weak.
Imperfeet feeding or poor stitch will be caused if the pressure of presserfoot is not preperly. so that the pressure should be as weak as possible so long as Presser Foot can follow. (Fig. 12)
-6-
From the library of: Superior Sewing Machine & Supply LLC
6-6 ffJ!!Iil)()i)OJ~
§ tJL#:fEffll!PJ:ll(] m:tt-1'IElilrlat ,lliliJOJ'Pff
Jl!P#'fLf!(]fli:IL 1tiJOJ!i!::1J#i<7\7, :\t:f.H\lj;~U D,
W.Eli Jl!P c li:;t;iJlJli!: , lll!tJL# lltl'ltl!1tm::affJ!!li# =FL
cp{,,, ft.\I§JifE:~H~UDoCI?fl 13)
D
c
i'fi(Fig) .13
6-7 jffi_;_l)()i}OJ'P
tJLY..1:.~~iltr~(!(] tll<illl:!!!:"J Jd.:i!:iltilll:i:iJll11~
U EiJll11, :f~'f!jij;~l!J:F, J!iJli:JifE~iii!:JI:i)lJ'P~U, ff!<ilii~~:IJn, oczi!iJ:tilifE~. t'"<illl:i:lJ~;;J', illl:!!!: iJlliJj;!!UJ:ll(j7f1f e&~'®!:fE:liFiG G, H Z/a1(1'~ t1".7fjfljijJJ!i] G, H zjj-),(i'fl14, 00 15)
6-6 Adjustment of Presser Foot
As for the adjustment of lateral position of needle drop point of Presser Foot(C), loosen Screw(D) and moving the tip of Presser Foot laterally against it so that the needle drops into the center of needle drop point and then tighten Screw(D). (Fig .13)
6-7 Adjustment of feed amount of oil to Conn
-ecting Rod
Wl1en turning Oil Adjusting Screw(E) to the left, the feed amount increases and turning to the right it decreases. Adjustment is made by loosening Nut(F). The salt (e) for screw-driver of Oil Adjusting Screw(E) to be in the middle between the mark( G) and (H) is the standard.
Note, Do not set slot (e) outside of the mark (G) and (H). (Fig. 14, Fig .15)
|
0 |
|
|
|
|
|
l?f1Fig.l4 |
|
00Fig.l5 |
|
|
|
||
|
|
|
|
|
6-s |
HllEI)()i)lJ'P |
|
6-8 Adjustment of stitch length |
|
i'He"J DXI± I. 4mm3'1l3. 6mmi!.Hill I*J:i1Hi7C |
|
Stitcll length can be adjusted continuously |
||
'J<iJ!l'f.L |
T-ii!Vf;'W-t& 30mm II'Ji+fi, |
|
from 1. 4mm to 3. 6mm. The table below |
|
|
|
|
|
shows the number of stitches per inch and |
|
|
|
|
per 30mm. |
|
|
|
-7- |
|
From the library of: Superior Sewing Machine & Supply LLC
'
1#i'!H!! |
|
|
#stitches |
per- |
|
|
|||||
istitch lengt11 |
|
inch |
|
|
|
|
30mm |
|
|
||
|
|
|
|
|
|
|
|||||
j(mm) |
|
|
|
|
|
|
|
||||
|
|
|
|
|
|
|
|
|
|||
|
|
|
|
|
|
|
|
|
|
|
|
I |
3.6 |
|
|
7 |
|
|
|
|
8 |
|
|
'' |
|
|
|
|
|
|
|
|
|||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
i |
2.4 |
|
|
10.5 |
|
|
|
|
12.5 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
I |
1.4 |
|
|
18 |
|
|
|
|
21 |
|
|
|
|
|
|
|
|
|
|
|
|||
|
|
|
|
|
|
|
|
|
|
|
|
' |
|
|
|
|
|
|
|
|
|
|
|
., m!!ff.:li!liJ'P |
|
|
|
|
|
|
|
|
|||
|
t.Bfm!!f*ll&tli. :b:'f'i£'i£fi(fit<W.A, ;fi |
||||||||||
t$!iii!J'¥-!if':, 1il1ilfi<'ill. A l'&l'*, |
~:idlllil' A, |
||||||||||
~tJ$!iii!J'f!i(';o(l~ J6) |
|
|
|
|
|
|
|
||||
|
J/;J:fi'JifE$1!-'f!if';, |
~~lit "L" !';[Jlit'Fii:. |
"B" |
||||||||
art. |
fH!!'ll::k. ~~lit "L" |
X>ti'f:!$ic "B" |
at, |
||||||||
#~!!:l&:k(if.J 3. 6mm) |
, t§,OC, |
JI;J :b:1ifEWH1?:, ~ |
|||||||||
~lit"S" !';[Jlit'Fii:. "B" at, m!!J&/Nif.J 1.4mm)"
~~~m~••· ttm~~~~ff.:l"•· ••·
~iii!~ff.:ll' ~ffii'll:1t, i!at %Lll!il;Jfi!liJ ~'f!if':~liJ!:
I
l1ll~:!Sff.Jf!r11UOO 17)
/±, i!liJ'PtH!!af, 'lHfflfJii:Jt!.t!L;If*~ "OFF"
1)'z:li'o
*#~!!fJil:~~tli
i J!l Jltfli1:~1!tlifli1:t1ffiJ\:l!i:#~!!" 5tt.HJi!j:UJ c,
~lli'ill.fJil:il&tliCJI;JLm,*~~lli'ill.A,~~~
~~UT C(OO 18)
A
00Fig.l6
mFig.l7
-8-
* Change of stitch length
Press Push-button(A) with left hand lightly until its tip can be noticed to touch inner parts. Press it lightly, tum Handwheel with right hand until the Pushbutton drops
in, then press in the Pushbutton srtongly and tum Handwl1eel. (Fig. 16)
When getting graduation "L" closer
Mark(B) by turning Handwheel to the right, the stitch length becomes long. (Fig. 17)
At the position"L", the stitch length is
about 3.6mm.When getting graduation "S" closer to ivlark(B) by tuming Handwheel to
the left, tile stitch length becomes short. At the position "S" the stitch length is about
1.4nmL Even with the same graduation, the stitch length varies asscording to the kind and thickness of fabrics and amount of differential, etc. In tllat case, re-adjust Handwheel
for proper position.
Note: When changing stitch length, tum
Switch of Motor "OFF" without fail.
• Push-button Stop
Use tllis Stop{D) to keep detemrinde stitch length. To actuate tl1e Stop, loosen Screw (C), turn Pushbutton Stop(D) upward and set it under Pushbutton then tighten Screw
(C).(Fig.I8)
A
00Fig.l8
From the library of: Superior Sewing Machine & Supply LLC
6-9 ~iifJJ!if!fi¥JiJ'J'p
<D lil!l!~iifJJ!:M-(l&tlii!ii)
t,;;Jf~~£J;A, l:ri)'i]~~iifji)'ijl'IffB ~ f!i:!Jtil111:ft!Brr~~~£J:Ao ~~iif!i}li]l'J;ffJ:Jl9"U~ m& 0 mlfE~J~1!XJ:Jl9¥:~J~ cat. ±l!:M-i!:-t~
~iifJJ!:M-i!:ztt7,7 I : I o ~ ~iif!i)'ijl'J;ffl:il9~l)il!: ill'i'f~U~1!Xl:Jl9i'=~J~ Clf.t, J!:M-T,/Iil!l!J!~iifJJ!
:14. hA.T¥Ul:~J~itt/Xf\;;1<, I: 1.25, I: 1.75,
I : 2JOO 19, 00 20)
0 jP: ~iifJ**4(til: f<l!!ii)
~~iif!i!lill'iffl:Jl9"U JJt{lf:T ~J~1!Xl:Jl9
*~~~ c 81"' l!:M-T,/;P:~iif!J!:M-' ~iiflii!Jl'iff1:
Jl9~]~51>J-lfj;~j~ "S" Bot, ±3!:14 ;_ .5j~iifJJ!:M
iitztt7,7 1: o. 10
® :Jlf~iifli)'i]iHf:i!l:-tlHi!'F, iiJ I:J 1:E1*
~KE*il!ll'i~iifl<toR•2+1lR111:.ITD~-
1:Ek~Jl9tt•* • f!;!J~iif!i)'i]l'Jffll91Jiiflm Elil
0
~iifltt f~::r-IJiJ me:z.ral*;w;1.mr 1<JiJT 7i'
mFig .19
D
~
mFig.2o
6-Io 1ll.ftit2;JJ~u~;i<Jm
1:Et.l'i~ii!~JJif.t, llil#~!ii:MJJU~ltH~fii!Jfl tJL# i"'1:t.l'iilL llilrm §':@JJX:I'tli~. l!Jt# 8&!ii:M l:#·R~::k.M~Jfl~JlX:~·~--~·:14 lf.t.£~lli~8l:~~o~T~Y8l:~~.* t!L'lt1f1Mt~*P'!t:ll:("HR" '!tft)~#-ifiJilt'!t
-9-
6-9 Adjustment of differential feed
<D Nom1al differential feed (shrink sewing) Loosen Nut(A), moving LeYer(B) up and down and set it at the desired position by tightending Nut(A). When Lever is set at graduation(Long)(C), the ratio of main feed to differential feed is 1 : 1, When Lever is raised above this graduation, it becomes nonnal differential feed. Graduation of upper part represent I : 1.25, I : 1.5, I :I. 75, I : 2 in
order from the bottom.(Fig.l9, Fig.20)
0 Reverse differential feed (stretch
sewing)
When the Lever is lowered below graduation(Long)(C), the Feed becomes reverse differential feed. W!1en it is set at "S", the ratio of main feed to differential feed is I : 0.7.
()) Adjustment of differential feed during operation. To adjust differential feed during operation, connect a Chain, etc. to Lever. Fix Stopper (D)(2pcs.) at the dsired position to set upper and lower limits between which Lever is moved up and down.
* The range of Differential Ratio varies according to the stitch length. Please refer to the table below.
tH!! |
Jli;k /lfm '1/! It |
|
lli::ki!'li!tt |
|||
max.normal |
|
max. reverse |
||||
stitch length |
|
|||||
differential ratio |
differential ratio |
|||||
|
||||||
|
|
|
|
|
|
|
3.6 |
I : 1.2 |
|
I : 0. 7 |
|||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2.5 |
I : 1.6 |
|
I : 0. 7 |
|||
|
|
|
|
|
||
2.0 |
I : l. 8 |
|
I : 0. 7 |
|||
|
|
|
|
|
||
1.4 |
l : 2 |
|
I : 0. 7 |
|||
|
|
|
|
|
|
|
6-10 "HR" and "SP''Unit
In case of sewing a high speed, sometin1es temperature of needle rises by the friction with material causing such troubles as thread breakage, sldp stitch and enlargement of needie hole on the fabrics especially when using
From the library of: Superior Sewing Machine & Supply LLC
JJ("SP" ~l!t), ~1H&fi':J~:fEJ!®~J!t9>1JDA.
liEiiU 00 21 )
~~.~~trHm~~A.B~~m~.~~~
¥1•Ml- 0
;fl01fllt:f¥1i!!Jll "HR" ~l!t:tll "SP" ~'it, ill~ iflHlf~g,]flflJl, , ~#:fnfiH~fl!h=f'Bfliijit>JJJ&!ll: 'll!!lf~, ~~iii!Jll;z:®~l!t, m=f'BflitJfr"Ol!<:0
00 Fig.21
00 Fig.22
synthetic thread and fabrics. To reduce this trouble, "HR" Unit (Needle Point Cooling Device) and "SP" Unit (Needle Thread Oiling Device) are attached as the standard equipment. Most effective oil is silicone system. (Fig. 21, Fig. 22)
Note, Open Seal Plug(A) of HR Container and Lid(B) of SP Container and check the oil if it is running short, supply it.
We recommend to use "HR" and "SP" Unit but if the oiling is not necessary judging from sewing condition, it will be better for thread and needle not to touch dry Felt in the units. In this case, Felt should be removed.
,7' . tit.!IHJLif.J~
1-1 H~~::IJ
, ~#ff~Ffl:lllH:ll'l!t~, #f&Jilsf&ffAat~a
I1ft:2!:=f*'J":jj(~ ,;!§!;JY1ifl!N!!l:.l!tTB 9> •t• 7;152mm,
I
E~:j;J<ll£fi':Jo ~f;J<~' J'ttH!!tJB, :flf#f&Jilsf;J< ~~Y~Sa.ffi&.&f&~~X~Sao•!ll:
~M~l:~~#f&*::IJ~*~~!lf.~~-~~
~csam~~~~*~~.~v~••~r&~
•. ~x~••~r&•a.:fE5l!£:jj(~r.•a
~Ll::illr8<311]~!\fi' C .P.C.•N!!~7'!1 8mmo(OO 23, 00
24)
I
. *i'f®f&~,\I,Jf§Jllti;tH'f, ~#~,11,-t.J'f±f&,
~Iitil&/6#ol!aot~:flff&.M.oo HMH~.P.i:L (00
~5)
~.:i!~fl':lh*~~Jll=f*§·~f&~~ IB:!JL~• 12S119l'ltiH!lili.iillilJ~%~!llti.ii-&f&o
·~1i!!Jll5!f:lg;f&(:lmAI-&!llt~f!l)aot, ~~* );J(.if!.~fl':l#f&'f, Jl!;aotOJiii!Jlloof&~i'fff F 0 ~
7. Adjustment of Sewing Machine
7·1 Needle Thread tension
The part(a) of Needle Thread Take-up
(A) is horizontal when its tip is 52mm from the center of Screw(B) and Needle Bar is at its highest position. That is the standard. To tighten needle thread, move Needle Thread Take-up (A) in the direction of (Y), and to release, move it in the direction of (X). This adjustment is made by loosening Screw(B). (Fig .23)
When this adjustment is not sufficient, check thread tension by moving Thread Eyelet
(D) after loosening Screw( C). When it is moved in the direction of (Y), the thread is tightened and in the direction(X), the thread is loosened. The upper end of Eyelet is 8nun above the center of Serew(C). That is the
·10·
From the library of: Superior Sewing Machine & Supply LLC
ttff~'F:IItflt!!l.llf, JJI<J&ff~t);;'J<~JHLE 'l',C.,fQJjj
~iJll'PffF J::7&liif!Pf'-, lliLElE, Ff!!E:-'ffi,:i2l: f!tl'li!f*;U:;0 i~m;w~iJll'PffiWiJJt:fQli:tf1fr~~:,
~)t:l'k}i!~;tr Go(OO 26)
00 Fig .23
D /c
y
8mmft r:n
!
~
00 Fig.24
00 Fig.25
7-2 ..tiili~S*:tJ
&X~-~ti·~~~&A.~&•.•y ~~frti·~~~&A, ~!&~, ~-~79511!·Mo ~(:!m=Bi!fi:~)llf, ~~tk•. :l'kti!!i.lltrB, ~fit t~•~~~&.#~=Bi!fi:~Mti·~~~&~T
:fL\iJ<~o(l'fJ 27)
00 Fig.27
-11-
standard adjustment. (Fig. 24)
• Some kind of thread is difficult to make needle thread loop, and Looper cmmot seize the needle thread-causing skip stitch. In this case, pass t11e thread through Needle Thread Retainer Disc. (Fig. 25)
Note: This method should not be applied to the machine with "UT" Device because the seam will not be formed at the sewing start.
• When t11e formation of needle thread loop is unstable because of using stretchable thread like synthetic thread, use "Jeedle Thread Guide. When rieedle Bar is at the bottom of ist travel, the center of hole of Needle Bar Thead Eyelet(E) is the same height as the top surface of Needle Thread Guide (F), and (E) and (F) are parallel with each other. That is the standard. Adjust the height and lateral position of Needle Thread Guide
(F) by loosening Screw(G).(Fig.26)
00 Fig .26
7-2 Top Cover Thread tension
When raising Top Cover Thread Eyelet (Right)(A) to the direction(X), the thread take-up decreases, and descending it downward the thread take-up increases. When using srtetchable thread such as wooly thread for top cover thread, descend Top Cover Thread Eylet(Right) (A) to the direction
(Y) by loosening Screw(B). In case of using woolly thread, pass it through the lower eye. (Fig.27)
From the library of: Superior Sewing Machine & Supply LLC
7-3 Ji~slUJ oo~~*~~~~$~0~~$~~T.li
~J;F F. G ff.J~~iLEJt'i~f& E l:tT-iC X X>t:if o
:f.Hl<at , :flfm.!<Ji.F F, GJliJ atinJiltr~, ~M<at JliJ
atinJJ§~o
i±Jili., :f~M<il:i:*~£/lifi#0 flf!!ll=B&M< at, :flf Hn G~£inliltr~, /Gi.l:~ii!ili~l!IJ~~
'f&Ho(OO 28, 00 29)
7-3 Looper Thread tension
The illustration shows the part of Looper Tinead Take-up. To adjust the holes of Eyelet
(F) and (G) to Mark(X) of Cast-off Plate(E) is the standard adjustment. To increase the running out of thread, loosen Screws of Eyelet(F) and
(G) and move Eyelets forward, and io decrease move them backward.
Note, Take care not to increase the running out of thread too much because it may cause skip stitch. When using woolly thread. move Eyelet(F) and (G) all the way to the front and do not pass the thread through Supplementary Tension Disc (H).(Fig.l8, Fig!9)
X
00Fig.28
7-4 Ji~t:I~~C!~f8:iE1ll: rn~~M.trfF:tJ inJ -Jmtl'l'fliM<:f'l~~8!fB0
§ 7t~~'f!fBfll!jotfFM.l:t& ~UZ:ll< ~lfcfi£T
*, "31i:tJL#Jli¥!Jj!J~#>P f"l1Jz:Iat, tJ<~)jj';M<:f'l6
M<8!fB.fli!JiM<~M~M.moM<mM<8!fBI~~~
Jlii,JAl' lll*o l::i£i/!J~:J!7'Gf'HF~U J .pj:ii!J~o (00
3o. rn 31)
* X1 ZJ2411 t!Ll\M, iiJfli!:I'I6M<8!1Bffiill\'l§-
thread
rn Fig. 3o
-12-
00 Fig.29
7-4 Position of Looper Thread Take-up
The illustration shows Looper Thread Take-up viewed from Needle Bar side.
Lower the needle from its highest position and adjust so that the thread comes off from the highest point of looper thread Take-up
(I) when Left needle reahes to the the mid point of Looper, -See the illustration. The adjustment is made by loosening Screw(J). (Fig.30, Fig.31)
• In case of ZJ2411, delay Looper Thread Take-up a littel.
00Fig.31
From the library of: Superior Sewing Machine & Supply LLC
1-s ffiJltiitf.J~=i'ft:fM£7!-~
~*ffiJltii~~~~UH,*T'ffiJltii~7!-ffE
oJ ~J1!fTffiJltii o
§*~~ffiJltllmtt~A~~~~*B~ffiJltii
•ttM~C~-~~*D.ffiT'lliJltii~ffE,W
•lli•••.Rffi••m~•~~•m~•~
7mm 'lll'll!ll# G), lli~ffi•mtt~ A, tr~mtt
~~UB,~~-·ffiffT'WF~~~C~~~ ·~0.2mm,tr~9\.~UDo(0032, 0033)
~'Filt!llll#GII>t, ~ffiJltiiili\3T~~8mm, jjij
.EI.l>Jft*·{ll:~~-
00 Fig .32
7-5 Removing Piesser Foot and amount of
Presser Foot lift
Wl1en Screw(H) is loosened, remove
Presser Foot by pusl:llng Lifter(E) downward. After loosening screw(B) of Lifter lever Stop
(A) and Screw(D) of stop Collar(C). Adjust the heigllt of Presser Foot to make the distance
from tile surface of Stitch Plate to the bottom
surface of Presser Foot to be 7. Omm (in case
of with Spreader) by pushing down Lifter Lever(E) and then tighten Screw(B) of Lifter Lever Stop(A) . Keeping this condition, provide a clearance of 0. 2mm between the end smiace of Presser Bar Bushing(F) and Stop Collar (C), and tighten Screw(D).(Fig.32, Fig.33)
In case of without |
Spreader(G), the |
|
distance is |
8. Omm. Stop |
Collar is not used |
in case of |
without Spreader. |
|
H
7-6 :fJJJt.!§'H:t.&tf.Jllr.~
#ff••••f.'i,f!L#®!JmOO.P~~JiJT>FJ'I~ nt-rr, 'F~i!!l•ntJ.;l[~JiJT>F.<oo 34)
X --~-4-~-
0 ~ ~ ~
X --~--~--~--
00 Fig. 34
7-7 ~~ttf.J$;~J1l!t'f'Q/1ij.!Ji
~~-~$~A~#~mA.P.~~~n
B, ··~~;J;'<fli 3° ·t!!.fl'l/itti.Jt.l!t!lfTo(OO 35)
7-6 Relation between Needle and Stitch Plate
After adjustment of height of Needle Bar, etc. , the needles must be correctly aligned as shown by solid line in the illustration. Pay attention not to be the one as shown by dotted line.(Fig.34)
7-7 (Fixing angle and height of Looper)
Insert Looper all the way into Looper
Holder(A) and tiglileu il witlt Screw(B). Then
the height and fixing angle (3 o ) are set
accordingly. (Fig. 35)
-13-
From the library of: Superior Sewing Machine & Supply LLC
00Fig.35
7-8 l!:iWH ~:!1M a<Jlifjj~
~tJLtt j_C'f'rlliH!r'ii:ll>t , l!Ett Jj]z rnJ*mz;JJ~
.:Jtctilltilf:i'l:'ii:( llgtf#~.fi:IctitJL#9> .C.•Z.iill a<! 11e!i.!
M), MIZ<ItJL#iill~e::fll<JmFFil<J, f'~'Jfl!E#ili!Wilim
':<E~flF, f!H1H;.!<i!!ll'l!:M jt JIE 36)
* #ff'P.C.•li!Jl!E##Iillfill~elil"l!ll;l!1; 6mm,
~itlillRI'!7G:1io..
* M jtoJ"f<.( Jllll<J M!iliJ!l !'1!:, rnJM!il;i!1;i!i1!l!
: IJ~j'f, P]"i;.l,~:fl<fi'Jii(]e~J.$kl:lll<;J!i*~:fl<jflll)(~o
'
' |
|
#iillRI'! |
|
M~ |
' |
|
Needle |
Movement of looper to |
|
|
|
|||
|
Distance(Mark) |
|
the Right |
|
|
|
3.2mm (A) |
|
4.4mm |
|
|
|
|
|
|
|
4.0mm (B) |
|
4.0mm |
|
|
|
|
|
|
|
4.8mm (C) |
|
3.6mm |
|
|
5.6mm (D) |
|
- |
;' |
|
|
3.2mm |
|
|
|
|
|
|
|
6.4mm (E) |
|
2.8mm |
|
|
|
|
||
|
|
|
|
|
|
|
|
|
|
7-8 Movement of Looper to the right
When Needle is at its lowest position and Looper comes all the way to the rigllt, "Movement of Looper to the Righf' (M) (distance between the tip of Looper and the center of Needle) is different according to the needle distance. Adjust the "Movement of Looper to the Righf' as shown in the table below. The adjustment is made by loosening Screw(F) of Looper Holder. (Fig. 36)
• The distance to the tip of Looper from the center of Needle Bar is always 6mm regardless of needle distance.
* The adjustent for movement to the right can be made easily by using Timing Gauge(95220). Tin1ing Gauge in an extra pmt.
Please place an order with our agents or directly with us.
~~r
~M5~,
00Fig.36
'
7-9 ~QfiiJf'FJllll<JtH.!il
l"l*;\1.\Ll::till;i>f,l:T;W-2(A,B, C, D, E)*;,!<>i<
· t~Jj]zttfalRe.. ~l!Ettmz;JJli!Jcti:t&~~tt'ii:at, ctii!I
:a<!tJLtf-:IE!iftEt~jjlz#fillRea'JVjf/9>, iJ!ll'i!:l/g#~
:Jajjlzi"J*;\!il, Z.JiiME~l!E#ili!Will!ll:iEjc!ltL(OO
:37)
7-9 How to use Timing Guage
Marks (A, B, C, D, E) of each needle distance are stamped on Tinling Gauge.
When Looper is all the way to the right, in the condition that the right Needle is in the "V" groove of corresponding Needle
distance, apply the tip of Looper to Timing
Gauge, then tighten Screw(F) of Looper
Holder. (Fig. 37)
-14-
From the library of: Superior Sewing Machine & Supply LLC
Needle
00Fig.37
7-10 191'it~liiim:
~~#1£J!'lilJtr:#<P·C'Rt. ~##~Ett!tl!r
Ett!tl!rtr:##HtlczJ: • .!§i#Ptlc1LJ:fB<a9~§:~7;Jo.
5-lmm, Wi~:tl!li!L tiL#~J3tJl!:f.:J~#1'F~ll
~o~~.tJL#~~%~~Aff~*•~ff~~
~%~~A~#il!!ffioCOO 38) iJ!Jf.HJIM~&:IM', hJ.jjjjt&J:1LA~A~~~< JJ
i'~W#.ffji~*~~BB, J:l'iJ!Jll!:#.ff3iJJ-€i-m1fr
'ill:, ~trl!la~trB"(OO 39)
0.5- l.Omm
ffi Fig. 38
~/
~~(~
|
. |
~·· |
|
A |
B |
00 Fig. 39 |
7-10 Height of Needle
When the tip of Looper comes to the center of left Needle, the Looper must pass 0. 5-1. Omm above the upper end of eyethat is -the height of Needle is set on the basis of Looper. Of course the Needle must be inserted into the hole of Needle Clamp perfectly and Looper must be inserted all the way into Looper Holder. (Fig. 38)
The adjustment of height of Needle is made by inserting a Screwdriver through the hole(A) of Head Cover, loosening Screw
(B) of Needle Bar Bracket and moving Needle Bar up and down.(Fig.39)
1-11 :fJLH!:j'~'l:t~lltrJ§fl'l:'ll
1tl:l!iJ>J~If.t. ~?tl'Hii.~tfilllffillm~tl\ w,(I~ 40)
I* :'!lt#lllllii:IJL
~~tl- tl-~:iEi;IJ¥!] li:tiLt!-'f•I) if.t , ;\'1;ljj] ~)l\:l\7
Q.2-0.3mm,
~~tt-tt-~:iEil!l¥0~:1!Ltf.P{,•If.t. "t1fl~~ jfll:ljifMI(if.; 0. 2mm) , {EI.<IZ• ®1 imi:tfcijj'l#!~HI".~:IJL
~··•m.R~:I!L#~~##~~&~·~
· 0-0.0Smm,
~J:J!if,J~If.t.~?t~~~#illlffillm~~
~urn 41)
A
0'-7~ ~J
OJmmt\32 \
B c D
rn Fig.4o
A
u;0r\ @1
E F
00Fig.41
1-12 1'11Jt.!=iJ§~J"H~(!{Jfl'l:'l!t:;.<~
* fci jj'ltt- !\11iWiJ3E
~:I!L#:llrl!lfl£flL:l!:lf.t. fci1P#!\i!Aa~t~<:it!
a~:IJL#tl-tL.P.C/ilil-,(00 42)
*fci jj'ltt- !\11@A [.;] fJLJ!:
~~tt-#~:iEilll¥1J~:mtt-.P•C.•If.t, fiMMi:IJL ,#fi!J•Mm. f~HlEtJL#~~ti·#~(!{JijjjpJltY!I 0 -
0. 05mm, IRJ lf.tf*ilE:ti::IJL# ~fcijj'l# ,!\11(!{] 181 pJl(~
·o -0.05mm(~;Jg 7-11 l\T~),(OO 43)
:fcif*#!\11(!{Jif,J ~:±~imrll'~;Jfllm ~tUJ B. C jlij ii!th, (Fig .44)
A
a
I
00Fig.42
Right Needle(D). they contact stightcy about
0.2mm. In this case, give the clearance of 0- 0. 05mm between the tip of Looper and
Needle(D) by pushing Needle Guard(Rear) against Needle(D) .
The adjustment is made by loosening Screw of Looper Holder. (Fig. 40)
• In case of 2 Needles
When the tip(A) of Looper meets the Left Needle(E), the clearance between them must be 0.2-0.3mm.
When the tip(A) of Looper meets the Right Needle(F), they contact slightly (about 0.2mm). Make the clearance of 0-0.05mm between the tip of Looper and Need1e(F) by pushing Needle Guard(Rear).
The adjustment is made by loosening Screw of Looper Holder. (Fig41)
7-12 Needle and Needle Guard(Rear)
• The height of Needle Guard(Rear) When the Needle is in its lowest postiton,
align the line(a) of Needle Guard(Rear) (A) with the center of eye of Needle.(Fig.42)
* Longiudinal Position of Needle Guard (Rear)
When the tip of Looper comes to the center of the Right Needle, make the clearance between Needle and Looper to be 0- 0. 05mm by actuating Needle guard(Rear). At this time, adjust the clearance between the left Needle and Needle guard(Rear) to be 0-0. 05mm (refer to the clause 7-11). (Fis.43)
These adjustments are made by loosening Screw(B) and (C). (Fig .44)
-16-
From the library of: Superior Sewing Machine & Supply LLC
|
|
|
0 - 0.05mm 0.2mm |
00 Fig.43 |
|
|
|
|
00 Fig .44
7-13 :fllH.!;ii'itr1?iH.&Il<J1.iLli'*'*
~~tr1ot~jg'i;IJ¥1Jti:tfL#.P•C'M, iJiiJ'l'l!:illH? #:flii~Jt®tfL#Il<J fa]l'>i(;f;]O-0. 3mm, fFJ::~iJiiJ
'l'i!:iltr,5t:fli1Wt!ltr E, (00 45)
00 Fig.45
7·13 Needle and Needle Guard(Front)
When the tip of Looper comes to the center of Left and Right Needle, adjust the clearances between those Needles and Needle Guard(Front) (D) to be 0-0.3mm.
The adjustments are made by loosening Screw(E). (Fig. 45)
7-14 i!ifll3fil<J~Jl'
~'Jt$*'1?fjgi9JJ::Jt- ¥Uli:/i1; F.l.ll>t''Jt$*'13f- Jlf.Ji!:l llii~#t&J::"!"lliitiE'l'¥1T, JltM±**'f ?f ~*';g
'i;IJ*'f3f1£1"1-~ill:, ~#:fliiJ::"!" jl!j liE~7\7 I . 0- 1.2mm.(OO 46)
I. 0-1. Zmm I B |
A |
|
|
'= |
I |
|
00 Fig .46 |
|
7-15 ..tif!i~!J!Ilttll<J~~:&ifol~ <D !!II#Jlf.J~!l1i
~!!II#AM~~ti:jg'i9JIJ1,~~-~a~t.: fiL#Ja1~!](7\7 o.5-0.8mm, jgi;IJ¥Ut.::t&mn<t, ~
~-~~t.:tJL#.P•NE~if.J7\7 4. 5-5. 5mm,(OO
47)
iJiiJ'fi>!illl # M"Filii8t<llli#t&J::"!"ilii ~11 9- llmm,(OO 48)
fFJ::~iJiiJ'fi!:iliJ,)t~1lji!,[Jj#~tlB~!illl#~
'i9JI!Ilm~n c,coo 49)
7-14 Height fo Feed Dogs
When Feed Dogs are at the highest position, the surface of Feed Dogs and the surface of Stitch Plate become parallel with each other. At this time, make Differential Feed Dog(A) and Main Feed Dog(B) to be at the same height and adjust the distance from surface of Stitch Plate to the surface of Feed Dogs to be I. 0- I. 2mm. (Fig. 46)
7-15 Needle and Spreader
<D Fixing of Spreader
When Spreader (A) moves from right to left. provide a clearance of 0. 5-0. 8mm between left Needle and tip(a) of thread hooking point, and when it comes to the extreme left, the clearance between the center
of Left Needle and tip(a) of thread hooking
point must be 4.5-5.5mm.(Fig.47)
-17-
From the library of: Superior Sewing Machine & Supply LLC
Ql 1@J~;Jlif8~~
~~1ilJJ~;Jli.~1ilJJ~;JJiT-~W~~~~wrm
/l1I ~Jltl>J0 . 5mm, :ff'.§.!Jlil~ti:i!Jtiotl>i\lll, ~~fml®l
~!J:Ltl!-iil1:1:~. Jltllt:lilE~~~n Eo(OO 50)
I @ ~tt:i:'J:~-i;j(i(J~~
~ttfFT-Il;fi!JT-~at, ~~~~:i:1~-iilFf8
~W~l@J~;JliD f8l:-'I"Wf•l~Jl!1:7 lmm, :f!':flf~ itf:t1~-iil(I(J~~JL.P•l)~~i!Jl@J~;Jli:fff8op ,c,,~
~~1:, :lilE~~n Go(OO 50, 00 51)
* l::ii<D 0 ®'lHitlilfllig,JJ Jll ~fl&:il!i~~~o
0.5-0.8~
A_..,
4.5- 5.5mm
~
~ |
00 Fig .47 |
|
00Fig.48
Adjust the height of undersuface of Spreader(A) above the top surface of Stitch
Plate to be 9-llmm.(Fig.48)
This adjustment is made by loosening Screw(B) of Spreader and Screw(C) of Spreader
Holder. (Fig. 49)
Ql Fixing of Top Cover Thread Guide
Provide a clearance of 0. 5mm between undersurface of Top Cover Thread Guide (D) and the top surface of Looper (A). At the positon where the thread is caugth smoothly by thread hooking part when Spreader comes to extreme right, tighten Screw(E). (Fig. 50)
@ Fixing of Top Cover Thread Eyelet When the needle bar drops to its lowest,
provide a clearance of 1. Omm between top surface of Top Cover Thread Guide(D)and undersuface of Top Cover Thread Eyelet (F). Set the hole of Top Cover Thread Eyelet on the extension line of slot of Top Cover Thread
Guide |
then tighten Screw(G).(Fig50, Fig.51) |
• |
The above <D. Ql and@ should be |
adjusted properly according as the thread to be used.
~:
00Fig.49 |
G |
00Fig.51 |
00Fig.50
-18-
From the library of: Superior Sewing Machine & Supply LLC
m• ii11amZJ-VF
SUPER HIGH SPEED INTERLOCK SEWING MACHINE
• itt: 9=- HJf
PARTS BOOK
llllil·lll Jl fil ~!11iliR R~fft f§i Btl~61
ZOJE SEWING MACHINE CO., LTD.
From the library of: Superior Sewing Machine & Supply LLC
~itf~ffll"' a~'ltll!l#Ji!o:1;1. z124oo 1:1"'lilll 0
M'ill9J:j;iJ~ 13F\?'IJtlJT£;;t;otJL'Mtf.J~Illll'to
Mlil 14 :if!til(~ffi 14 Fi:)?'U tilT il\?'IJf" 01.~Ill ~ll\11'H1l~fHii"!li~o
~!!>"'Jt~#l<JGtll T ?Hf§R-t<P112 x ?rt2 x J'ji:fiL
~ll!l14:tE!i!\10:ii~f;,ll'Jl.ljlj:
P: |
"3 ~'l'i:*9!!J -¥Jllt <P tf.J ~ll\114 lf.t , illii'fllliill!!li'\JiJim;;<ll!H4 il'J14_,. (19U~~, |
31 00026) ~:iti |
|
!iloftffl, i;l.ll!lH!Iill!!:!t:iti"f14 0 |
w: "96359" 0 |
1c |
ilim'l!!'Jt_,.f:l"0093659" %>\:a-t, .;R9!!Ja>tliJW!f:iti1!f_,. "0093659" |
* "'m'l'i:*9!!J liHl\ z>li\\'~<lf.t , lli'll'l:1f1!f1!f%1'0~A'1 *JJ!:-:tt1'/f:iti!it'llOm0 ii: :4<~14-¥Jl1Hf.Jf*:l'@, ::<! Ti&ti!::f-!:£j'jjj"l1;-ftilla>t~J!i&, li!fl:ij\f!4:0'Jilfr,
How to use this Parts List
The illustrations on this Parts List are drawn on the basis of ZJ2400.
The itens from No .I to No .13 contain the standard model.
The following items included No.14 contain the submodel and Devices.
The dimension of Collar on this Parts List shows Inside diameter X Outside diameter
X Width.
How to place an order for the parts
P: When placing an order for the parts from this Parts List, please clearly state the Parts No. (e.g. 3100026) which you require so that we can deliver the correct
parts
to you.
P: When tile Part No. is"0093659", please place an order for the part by sl1owing "0093659" or "93659".
n When ordering Vinyl Tube, Please infom1 us of the Part No. and the length. Note, The description covered in tllis PARTS BOOK is subject to change for
improvement of the commodity without notice.
From the library of: Superior Sewing Machine & Supply LLC
:IIL%1l!lf!fo(1)
(2)
:i:t!Uif!t
lill~R ~~t&I!IWF
3oli!lll!li't
_tIll!RJJti&ll!lf!t
# ffjj~i&illll'f 111Biii!PlliH'f
!l!ll#mll'f
~#ll!H'f
~z;~Ji2S*'fll!H'f
j)i*'fff/51' ll!ll'f iJlliUH'f
211500,2411 {")lJ;o:ll!l{'f
212400-PA, 2500-PA {"Jll<f'll!ll'f Zl2402-048, 064, 080, 095 {"Jll~ll!l#( t)
212402-095 {"Ill :<i'll!ll'f(2) 212502, 2502P {"Jll<f'll!l{'f(l)
II |
II |
fl |
(2) |
2l2502P {")lJ;o:ll!l{'f(3)
|
" |
" |
(4) |
II |
II |
If |
(5) |
212403, 2403-li, 2403-21, 2503, 2503-11, 2503-21
{"Ill 'l,tll!l{lJ'( I)
2J2403, 2403-11, 2403-21, 2503, 2503-11, 2503-21
{"Ill;;:ll!l#(2)
212404, 2504-11 {")ll<f'~~{'f(l)
If |
|
II |
II |
(2) |
II |
II |
II |
If |
(3) |
II |
|
|
II |
(4) |
|
|
f1 |
II |
(5) |
212408 {"Ill 'l,tll!ll'l'
212510 {"Ill :<i'll!l1'!'(1)
"(2)
"(3)
212530 {"Ill $1l!l1'f 212490, 2590 {" Jll<i'll!l1'f <j;ff>IJ'/Fil!l1'f(1)
<j;ff>IJ\1tll!l1'f(2)
3til<11ii
i&~f~xil<t&
ZJ25!0 i&~
'i11'1!11>i'JIIi
±'ll:'<f'illll'f
ms1
CONTENTS
MISCELLANEOUS COVERS (I) |
1 |
|
" |
(2) |
2 |
MISCELLANEOUS THREAD EYELETS |
3 |
|
MISCELLAXEOUS BUSHlliGS & EYE GL\RD |
4 |
|
MAIN SHAFT DRIVC\G \IECHAi\IS'l |
5 |
|
UPPER SHAFT & !\EEDLE THREAD TAKE-!JP |
6 |
|
NEEDLE BAR MECHA\!SM |
7 |
|
PRESSER FOOT MECHA'JS),[ |
8 |
|
SREADER MECHAKISM |
9 |
|
LOOPER DRIVING MECHA"iJS-\1 |
10 |
|
FEED DRIYIXG CONTROL MECHA:\ISM |
]] |
|
FEED DRJVlXG )!ECHAi\ISM |
12 |
|
LUBRICAJNG 1IECHA"iiSM |
13 |
|
SUBMODEL EXCLCSI\'E P.\RTS |
14 |
|
SUBMODEL EXCLUSII'E PARTS |
15 |
|
SUBMODEL EXCLUSIVE PARTS {I) |
16 |
|
SUB110DEL EXCLUSIH PARTS (2) |
17 |
|
SUBMODEL EXCLUSIVE PARTS (I) |
18 |
|
|
(2) |
19 |
SUBMODEL EXCLUSI\"E PARTS (3) |
20 |
|
|
(4) |
21 |
|
(i) |
22 |
SUBMODEL EXCLUSIH PARTS iJ) |
|
|
|
|
23 |
SUBMODEL EXCLCSIH PARTS (2) |
|
|
|
|
24 |
SUBMODEL EXCLUSIVE PARTS (I) |
25 |
|
|
i2) |
26 |
|
(3) |
27 |
|
(4) |
28 |
|
15) |
29 |
SUiiMODEL EXCLUSIVE P.\RTS |
30 |
|
SUBMODEL EXCLcSII'E PARTS il) |
31 |
|
|
(2) |
32 |
|
(3) |
33 |
SUBMODEL EXCLUS1\'E PARTS |
34 |
|
SUBMODEL EXCLUSI\'E PARTS |
35 |
|
EXTRA PARTS (I) |
|
36 |
(2) |
|
37 |
SUPPORT!t\G BOARD |
|
38 |
THREAD STAND & SUPPORTIKG BOARD |
39 |
|
THREAD STAND for |
212510 |
40 |
WARNING LABEL |
|
41 |
LIST of MAIN SPARE PARTS(l)-(7) |
42 |
|
INDEX |
|
46 |
From the library of: Superior Sewing Machine & Supply LLC
MISCELLANEOUS COVERS(1)
!I~
ll
~
~··
' p.
"
26 "'0·'
'V •.
~~ Jl
24-q
-I-
From the library of: Superior Sewing Machine & Supply LLC
|
|
|
|
|
|
|
|
|
|
|
|
|
MISCELLANEOUS COVERS(1) |
|||||
|
if% |
14 |
% |
|
1'. |
|
fll; |
|
|
|
Description |
|
|
|
|
f(~ |
||
|
No. |
|
|
Parts No. |
|
|
|
|
|
|
|
|
|
Number |
||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|||||
|
I |
3100026 |
|
t!L?i:l:.lli.fli |
|
Top Cover |
|
|
|
|
1 |
|||||||
|
2 |
|
|
|
110045 |
|
J:~~n |
|
Screw(M4x2) |
|
|
|
|
15 |
||||
|
3 |
|
|
|
3100027 |
|
J:llliilll1ll |
|
Top Cover Gasket |
|
|
|
|
1 |
||||
|
|
|
|
|
|
|
|
|
|
|||||||||
|
4 |
|
|
|
0068011 |
|
J:llliilllif |
|
Oil Sight Window |
|
|
|
|
1 |
||||
|
|
|
|
|
|
|
|
|
|
|||||||||
|
5 |
|
|
|
0020759 |
|
J:llliilll~ |
|
Top Cover Seal Plug |
|
|
|
|
1 |
||||
|
6 |
|
|
|
|
|
OOIOC |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||
|
7 |
|
|
|
3100018 |
|
|
Head Cover |
|
|
1 |
|||||||
|
8 |
|
|
|
3100019 |
|
0010Ci!l!1ll |
|
Head cover Gasket |
|
|
1 |
||||||
|
9 |
|
|
|
0093864 |
|
OOIOCilll~ |
|
Head Cover Seal Plug |
|
|
1 |
||||||
|
10 |
|
|
|
390073 |
|
OOIOC'llitfuJl!l! |
|
Emblem of Head Cover |
|
|
|
|
1 |
||||
|
11 |
|
|
|
3200010 |
|
!i!:IOC!Ellli10C(::k) |
|
Bed Rear |
Cover |
|
|
|
|
1 |
|||
|
|
|
|
|
|
|
|
|
|
|||||||||
|
12 |
|
|
|
0095108 |
|
Ji!:IOC!Elllii!l!1ll |
|
Bed Rear |
Cover Gasket |
|
|
1 |
|||||
|
13 |
|
|
|
|
3200011 |
Ji!:IOCli:1mUll!f-'i'IOC |
|
Side Cover |
|
|
1 |
||||||
|
14 |
|
|
|
170001 |
|
Ji'ill!i!OCti!iil!l!ill:~~ |
|
Screw(M5x8) |
|
|
|
|
I |
||||
|
15 |
|
|
|
300!00 |
|
l!i!{!l:~fi"'lj!,l!f |
|
Conical |
|
|
Spring Washer |
|
|
2 |
|||
|
|
|
|
|
|
|
|
|
|
|
|
|||||||
|
16 |
|
|
|
180005 |
|
ii'llllitoct~liirl!l!ill:~n |
Screw(M5x8) |
|
|
|
|
I |
|||||
|
|
|
|
|
|
|
|
|
||||||||||
|
17 |
|
|
|
160000 |
|
1:1!1!ill:~>T'<"""'l'-n |
|
Screw(M3x3) |
|
|
1 |
||||||
|
|
|
|
|
|
|||||||||||||
|
18 |
|
|
|
0032604 |
|
:tJ:1m'l~mp;j l«!&:m~ |
|
Rubber |
Cushion(Large) |
|
|
|
|
2 |
|||
|
19 |
|
|
|
3200033 |
|
li:1llll'l!IOCJ:l«!&:1ll~ |
|
Rubber |
Cushion(Sma!l) |
|
|
2 |
|||||
|
20 |
|
|
|
3200012 |
|
li:1mHlJIOCWi~~ |
|
Cover Latch Spring |
|
|
|
|
I |
||||
|
|
|
|
|
|
|
|
|
|
|||||||||
|
21 |
|
|
|
110012 |
|
WiW'~W'Ilil~fi" |
|
Screw(M4x5) |
|
|
|
|
2 |
||||
|
|
|
|
|
|
|
|
|
|
|||||||||
|
22 |
|
|
|
!80018 |
|
Wi~~l!l!ill:tt |
|
Lock Bar |
|
|
|
1 |
|||||
|
23 |
|
|
|
3200013 |
|
:ti:1li!JtilH~)Eill:IOC |
|
Side Cover Holder |
|
|
|
|
I |
||||
|
|
|
|
|
|
|
|
|
|
|||||||||
|
24 |
|
|
|
110013 |
|
li:ill:t&m~m |
|
Screw(M4x8) |
|
|
5 |
||||||
|
|
|
|
|
|
|||||||||||||
|
25 |
|
|
|
000015 |
|
JHm~Jl} |
|
Nut |
|
|
|
|
|
|
|
I |
|
|
26 |
|
|
|
|
110016 |
)£ill:IOClH~fi" |
|
Screw(M4xl5) |
|
|
|
|
I |
||||
|
27 |
|
|
|
330000 |
|
tit~ |
|
Seal Pulg |
|
|
|
|
|
I |
|||
|
28 |
|
|
|
3200000 |
|
miC |
|
Machine Frame Unit |
|
|
|
|
I |
||||
|
29 |
|
|
|
009970 |
|
i!l!ll!:~m |
|
Screw(M6x20) |
|
|
|
|
6 |
||||
|
|
|
|
|
|
|
|
|
|
|||||||||
|
30 |
|
|
|
340016 |
|
Ji!:IOC"i'<:tt |
|
Machine Frame Supporting Bar |
|
4 |
|||||||
|
|
|
|
|
|
|
||||||||||||
|
31 |
|
|
|
4109403 |
|
lrl%Jl!l! |
|
Model Plate(See the below) |
|
|
|
|
I |
||||
|
32 |
|
|
|
000726 |
|
lrl%Jl!I!I9PB |
|
Rivet |
|
|
|
|
4 |
||||
|
33 |
|
|
|
3200007 |
|
i!l!ll!:lllii!l!1ll |
|
Oil Reservoir Gasket |
|
|
|
|
I |
||||
|
34 |
|
|
|
3200006 |
|
i!l!ll!: |
|
Oil Reservoir |
|
|
|
|
I |
||||
|
35 |
|
|
0020137 |
|
j;jfi!IJI,:rln'!j!, |
|
Drain Hole Seal |
|
|
|
|
I |
|||||
|
|
|
|
|
|
|
|
|
||||||||||
|
|
|
|
|
|
|
|
|||||||||||
|
36 |
|
|
|
005075 |
|
i!l!ll!:i!l!~~ |
|
Screw(SM3/8" x24x8) |
|
1 |
|||||||
|
37 |
|
|
3200021 |
|
i!I!Jl!:im)5il.ll!i!OC |
|
Wind Guide Plate |
|
|
|
|
I |
|||||
|
38 |
|
|
|
390067 |
|
.p~:j;f,;;!';Jl!l! |
|
Brand Name Plate(l06) |
|
1 |
|||||||
|
39 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
I |
|
40 |
|
2049401 |
|
Ill;%Jill! |
|
Serial Number Plate |
|
|
|
|
l |
||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
-I-
From the library of: Superior Sewing Machine & Supply LLC
____________________________MM,JlSCEL~NEO__:_:_:_:::U~S::::co::;v~E~R~S(22))
____
Q;.'
_..····
-2-
From the library of: Superior Sewing Machine & Supply LLC
|
|
|
"" |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
MISCELlANEOUS COVERS(2) |
|
||||||
|
|
|
1'1' |
|
c |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
~:At |
|
|||
|
|
!¥% |
|
|
|
|
|
|
|
|
|
|
|
|
Description |
|
|||||||||||||
|
|
7 |
|
:11 |
|
'ffl; |
|
|
|
|
|
|
|
Number |
|
||||||||||||||
|
|
|
No. |
|
Parts No. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|||||||
|
|
|
|
m1il |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
l |
|
||||||
|
|
|
I |
|
3200017 |
|
|
|
|
Cloth Plate(Large) |
|
|
|
|
|
|
|||||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||||||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
3 |
|
|||||||||||||||
|
|
|
2 |
|
|
009749 |
|
!)!6-Ji'i!l!;fi' |
|
|
|
Screw(M4xl6) |
|
|
|
|
|
|
|
|
|
||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|||||||||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
I |
|
||||||||||||
|
|
|
3 |
|
|
009747 |
|
!t6' lliJ ~~fi' |
|
|
|
Screw(M4x10) |
|
|
|
|
|
|
|
|
|
||||||||
|
|
|
4-1 |
|
|
3200018 |
|
!tiJlmlR |
|
|
|
Looper Thead Take-up |
Cover(32,40,48,56) |
I |
|
||||||||||||||
|
|
|
|
|
|
|
|
|
|||||||||||||||||||||
|
|
|
4-2 |
|
|
3200035 |
|
" " |
|
|
|
|
|
|
|
" |
|
|
" |
(64) |
|
I |
|
||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
I |
|
||||||||
|
|
|
5 |
|
|
006004 |
|
!tiJlmlRl!lli!L!l!;fi' |
|
|
|
Screw(SMII/64" x40xiO) |
|
|
|
|
|
|
|||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|||||||||||||||||
|
|
6 |
|
|
000010 |
|
lll!i!L!l!;fi'~ttml!ll |
|
|
|
Conical Spring Washer |
|
|
|
|
|
I |
|
|||||||||||
|
|
7 |
|
|
3200019 |
|
!tiJlmlRWi~~ |
|
|
|
Take-up Cover Spring |
|
|
|
|
|
1 |
|
|||||||||||
|
|
|
|
|
|
|
|
|
2 |
|
|||||||||||||||||||
|
|
8 |
|
|
110030 |
|
Wi~~~~fi' |
|
|
|
Screw(M3x2. 6) |
|
|
|
|
|
|
|
|
|
|||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
1 |
|
|||||||||||||||
|
|
9 |
|
|
3200014 |
Ji\Hii:ti:l:MllR |
|
|
|
Cloth Plate(Small) |
|
|
|
|
|
|
|||||||||||||
|
|
10 |
|
|
130003 |
|
l:Mll1illiJ~~fi' |
|
|
|
Screw(M4X7. 3) |
|
|
|
|
|
|
|
|
1 |
|
||||||||
|
|
11 |
|
|
130004 |
l:Mlli.ifoi~llfi' |
|
|
|
Screw(M4x14) |
|
|
|
|
|
|
|
|
1 |
|
|||||||||
|
|
12 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||
|
|
|
l3 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
11 |
|
|
14 |
|
|
110013 |
l?li'~W |
|
|
|
Screw(M4x8) |
|
|
|
|
|
|
|
|
|
|||||||||||
|
15 |
|
|
3200024 |
i:lll!l:Mlli.i |
|
|
|
Bed |
Top |
|
Cover(Right) |
|
|
|
|
|
1 |
|
||||||||||
|
16 |
|
|
3200025 |
J::Mlli.iimm |
|
|
|
Bed Top |
Cover(Right) Gasket |
1 |
|
|||||||||||||||||
|
17 |
|
|
007610 |
l:Mlli.i/\ ill~fi' |
|
|
|
Screw(M4x10) |
|
|
|
|
|
|
|
|
8 |
|
||||||||||
|
18 |
|
|
130006 |
l:Mlli.iili:ik~fi' |
|
|
|
Screw(M4x!O) |
|
|
|
|
|
|
|
|
2 |
|
||||||||||
|
19 |
|
|
3200022 |
mt;J::Mlli.i |
|
|
|
Bed Top |
Cover(Left) |
|
|
|
|
|
1 |
|
||||||||||||
|
20 |
|
|
|
32000?3 |
|
m1u"'l1iil!i1il |
|
|
|
Bed Top |
Cover(Left) Gasket |
1 |
|
|||||||||||||||
|
|
|
|
|
|
|
|
||||||||||||||||||||||
|
|
|
|
|
|
|
|
||||||||||||||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
l |
|
|||||||||
|
21 |
|
|
3200209 |
mt;!i!i |
|
|
|
Feed Regulating |
Pushbutton |
|
||||||||||||||||||
|
22 |
|
|
0063152 |
!iii~ll!iii5f!'iit. |
|
|
|
Feed Regulating |
Pushbutton Spring |
1 |
|
|||||||||||||||||
|
23 |
|
|
0020472 |
#~!i!iOllfll!ll |
|
|
|
0-ring(P6) |
|
|
|
|
|
|
|
|
1 |
|
||||||||||
|
24 |
|
|
000425 |
tt~ll!i!imllll |
|
|
|
Washer |
|
|
|
|
|
|
|
|
|
|
I |
|
||||||||
|
25 |
|
|
0033024 |
#~!i!i7FD1:!!1!1 |
|
|
|
Retaining Ring |
|
|
|
|
|
|
|
|
1 |
|
||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||||||||||||||
|
26 |
|
|
0065275 |
iJlll#l'Ll:il!i£ |
|
|
|
Seal Plug |
|
|
|
|
|
|
|
|
|
|
l |
|
||||||||
|
27 |
|
|
0093864 |
iJlii#IIIIWHLil!i£ |
|
|
|
Seal Plug |
|
|
|
|
|
|
|
|
|
|
5 |
|
||||||||
|
28 |
|
|
3100070 |
ttffl?l!! |
|
|
|
Needle Bar Guard |
|
|
|
|
|
l |
|
|||||||||||||
|
29 |
|
|
3200028 |
Jil:;j)jfoi Mlli.i(/j') |
|
|
|
Bed Rear |
|
Cover(Small) |
|
|
|
|
|
1 |
|
|||||||||||
|
|
30 |
|
|
3200029 |
Jil:;li.i!i'illllli.iil!im |
|
|
|
Bed Rear Cover(SmaU) |
Gasket |
1 |
|
||||||||||||||||
|
31 |
|
|
3200030 |
i:l!li"u lmil<Ml |
|
|
|
Ball Bearing Housing |
|
|
|
|
|
1 |
|
|||||||||||||
|
32 |
|
|
3200031 |
|
i:lmlliilmil<Mlil!i#l!ll |
|
|
|
0-ring |
|
|
|
|
|
|
|
|
|
|
1 |
|
|||||||
|
33 |
|
|
110035 |
c:Elmlliilll!il<Ml~fi' |
|
|
|
Screw(M4x10) |
|
|
|
|
|
|
|
|
3 |
|
||||||||||
|
34 |
|
|
3200210 |
#~ll-f*llftli.i |
|
|
|
Pushbutton Stop |
|
|
|
|
|
|
|
|
1 |
|
||||||||||
|
35 |
|
|
110008 |
-f*llftli.i~fi' |
|
|
|
Screw(M4x5) |
|
|
|
|
|
|
|
|
2 |
|
||||||||||
|
36 |
|
|
3200032 |
#li.i!¥! |
|
|
|
Stitch Plate Support |
|
|
|
|
|
1 |
|
|||||||||||||
|
37 |
|
|
110041 |
|
ttli.i!¥!tm |
|
|
|
Screw (M4x8) |
|
|
|
|
|
|
|
|
2 |
|
|||||||||
|
|
38 |
|
|
000745 |
tt1&!¥!)£1iL·~ |
|
|
|
Knock Pin |
|
|
|
|
|
|
|
|
2 |
|
|||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1 |
|
||||||||||||||
|
39 |
|
|
3200026 |
Ji'i-f*tt!¥!Mlt& |
|
|
|
Bed Front Cover |
|
|
|
|
|
|
|
|
|
|||||||||||
|
|
40 |
|
|
3200027 |
Mlli.i~fi' |
|
|
|
Bed Front Cover Gasket |
l |
|
|||||||||||||||||
|
41 |
|
|
3100030 |
lli)';ji.li.it/!i!m1 |
|
|
|
Front |
Cover Hinge |
|
|
|
|
|
1 |
|
||||||||||||
|
42 |
|
|
110016 |
tlli!m1~HJ |
|
|
|
Screw(M4x15) |
|
|
|
|
|
|
|
|
2 |
|
||||||||||
|
43-1 |
|
|
3200015 |
Jil:;li.illiililli.i |
|
|
|
Front |
Cover(32,40,48,56) |
|
|
|
|
|
l |
|
||||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
-2- |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||
From the library of: Superior Sewing Machine & Supply LLC
til.5i!llllf'F(2) |
MISCELLANEOUS COVERS(2) |
|
|
|
|
0. '1
;.......
-2-
From the library of: Superior Sewing Machine & Supply LLC
|
|
|
|
|
|
|
|
|
|
|
|
|
|
MISCELLANEOUS COVERS(2) |
|||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
il'~ |
|
|
|
!'f ~ |
./', |
1* |
|
Description |
~:Ill: |
|||||||
|
No. |
|
|
|
Parts No. |
|
~umber |
||||||||||
|
|
|
|
|
|
|
|
|
|
||||||||
|
43-2 |
|
|
|
3200034 |
|
Jil:t& JliJlli t& |
|
Front Cover(64} |
|
|
|
|
||||
|
|
|
|
|
|
|
|
|
|
||||||||
|
|
|
|
|
|
|
|
|
|||||||||
|
44 |
|
|
170020 |
|
|
flitil:J.Himl!fil:~~n |
|
Screw(M4x8) |
|
|
I |
|||||
|
45 |
|
|
300100 |
|
m~~uH.m~JJJ |
|
Conical Spring VV asher |
|
|
I |
||||||
|
|
|
|
|
|
|
|||||||||||
|
46 |
|
I |
160001 |
|
|
;f,ml/f.iii.W3UJ,~mn |
|
Screw(M4x4) |
|
|
2 |
|||||
|
|
|
|
||||||||||||||
|
47 |
! |
180017 |
|
t<:tHll:ti'ml!f.ir~~n |
|
Screw(M4x6) |
|
|
I |
|||||||
|
48 |
|
|
3200033 |
|
iltrllit&lZ!&:~J:k |
|
Rubber Cushion(Small) |
|
|
I |
||||||
|
|
|
|
|
|
||||||||||||
|
49 |
|
|
3200016 |
|
iltr"'l<Hili~'ll'i |
|
Front Cover Spring |
|
|
2 |
||||||
|
|
|
|
|
|||||||||||||
|
50 |
|
|
110012 |
|
tm~~~n |
|
Screw(M4x5} |
|
|
I |
||||||
|
51 |
|
|
180018 |
|
till~'ll'iml!f.irtmn |
|
Screw(M4x7) |
|
|
4 |
||||||
|
52 |
|
|
3100071 |
|
|
' oeyH~i!tll""- |
|
Eyelet Cover |
|
|
I |
|||||
|
53 |
|
|
3200020 |
|
±mlli!HB"'l |
|
Oil Cooling Fan CoYer |
|
|
I |
||||||
|
54 |
|
|
110105 |
|
iltr4!t&~fHH~B |
|
Screw(M5xl2} |
|
|
I |
||||||
|
55 |
|
|
000426 |
|
~'-B~Il!! |
|
Washer |
|
|
2 |
||||||
|
56 |
|
|
310006 |
|
15ml!\!iiiil!M |
|
Seal Plug |
|
|
2 |
||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
I |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
-2-
From the library of: Superior Sewing Machine & Supply LLC
Loading...