Zoje ZJ1900, ZJ1901, ZJ1903, ZJ1902, ZJ1904F Manual

CONTENTS

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I. FRAME&MISCELLANEOUS COMPONENTS..	•••••••••••••••••••••••••••••••••••••••••••		.............................................	I
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2. MAIM SHAFr&NEEDLE BAR COMPONENTs	.................................	;......................................................		J
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3. PRESSER LIFI'ER COMPONENTS..................	•••••• .........	••••••••• ............................................................		5
4. SHUTILE DRIVER SHAFf COMPONENTS.......................................		••• .................. .........................	•••	,.7
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5. WIPER MBCHANISM COMPONENTS ...................................................................................................				9
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6. TENSION RELEASE&THREAD TENSION COMPONENTS............		••• ............ ........................................	•••	10·
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7. TENSION RELEASE&THREAD TRIMMER MECHANISM COMPONENTS··· ................................................				Jl
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8. FEED MECHANISM COMPONENTs......................................................................................................				13
9. LUBRICA110N COMPONENTS·.. ••• ....................................		••• ............................................................		15
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10. SENSOR&EXTBNSION CABLE COMPONENTS• ..... ••• ...		••• ... ••• ••• .........................................................		17

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11. THREAD STAND COMPONENTS·········~·······•·········································································•········-··18

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12. CONTROL BOX COMPONENTS ............... ••• ...... ••• ................................................ •••••• .................. "·19

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13. OPERATION BOX&PEDAL COMPONENTS............................................. ••• .......................................20

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14. ACCESSORIE PART COMPONENTS·""" ..........................

, ...............................................................21

From the library of: Superior Sewing Machine & Supply LLC

1. FRAME&MISCELLANEOUS COVER COMPONENTS

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I	541
51_j	531
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I	521
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49

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From the library of: Superior Sewing Machine & Supply LLC

		1Ji-ij-	ft:-1}	.4§·~	DESCRIPTION	tlA
	-- 1 -- --s61'BJTor-- ----- i-.mfl:--- --------- 'MoroicoWCA8&~:-""---- ------------ .., ••.
	2		501GR106	tilJ	MOTOR COVER	1
	3		501GSI08	tilJ•tr	SCREW	4
	4		501GKI06	tilJftlt	S'I'OPPBR	4
		s	50108108	UIII!I&U	SCREW	3
	6		501GRI03	••	OIL PAN	1
	7		50108101	ll'i:&lliiMI!!	OIL WICK	I
	8		501GPI06	.:&:•••	BBD COVER PACKING A	I
	9		5010PI07	:li•••	BBD COVER PACKING B	I
	10		50JOPI09	MU	HINOERUBBBR	2
	11		OQ239-8	~--·>!'·	OROONDMARK	2
	12		GR683-8	••x•	FRAME StJPI'ORT RUBBBR	2
	13		501GPI08	iiilift	PACBPACKINO	I
	14		50108102	••Jt!!li	THREAD GUIDE NO.I	I
		IS	501GB lOs	&1;11&11	BBDIDNGE	2
	16		501GXIOI	ltillll	IDNOE S'I1JD	2
	17		50108104	ltilllllllt•n	SCREW	2
	18		50108107	xilllllt§l•n	HEXAOONAL-HOLB BOLT	4
	19		SOIOKIOI	flit	WASHBR	4
	20		SOIOL102	I :!I	NUT	8
	21		5010810S	••*•n	SCREW	4
	22		5010Al06	~ltillff	HEAD StJPPORT BAR	1
	23		SOIOR107	•••lli!!ffl'ifl\lJ	FACB COVER ASM.	1
	24		SOIOR102		BALANOECOVER	1
		2S	SOIOE103	tUa	THREADOUIDEPLATB	1
	26		SOIGB104	rtttiJ	ARM THREAD GUIDE B	1
	27		SOIOBIOS	~--·	L-SHAPBD THREAD GUIDE A	I
	28		OR603-8	it!!tiJ	ARMTHREADOUIDEA	1
				.P!!tiJ
	29		SOIOBI06		THREAD GRIDE	I
	3()		2!;.!196-8	~um&	SAFETY LABEL	I
	31		SOJGRI04	•• :&:••	BBDCOVERA	I
	'32		SO!GL!Ol	~~~···..	NUT	2
	33		SOIGRIOS	ll'ili:liilli	BBDCOVERB	I
				,
	34.		SOIGFIOS		RUBBBRPLUO	2
		3S	SOIGPI02	tiiBiitia!l&	RUBBBRPLUG	3
	36		GS313	JttttiJ•n	SCREW	I
	37		50108102	l'ifl\lJ.fJ	SCREW	2
	38		S0108104	m••n	SCREW	2
	39		SOlORIO!	1:.	TOP COVER	I
	40		S0108101	~!li:tflfjlll	SCREW	2
	41		SOIOPJ03	llMiitM.:*MIW	RUBBBRPLUG	I
	42		501GS!03	.:&:•••n	SCREW	4
	43		S0108178	:li•••n	SCREW	1
	44		50108106	~:••n	SCREW	6
	47		501GB107	llQJl	THREAD ct.rrl'ER
	48		SOJGFJ04	lltlritM.•+Mia	RUBBBRPLUO
				..,..
	49		50JGPIOJ		RUBBBRPLUG
		Sl	SO!BJ104	.PltMiillfl'
		S2			BOBBIN THREAD 'mNSION ROO ASM.	I
	53		SOIGBI14	~M·	nmADTENSION DISK	2
			SOIGW104		CONNBCTINO ROD SPRING	I
		S4		~-·
		ss	SOIGL103	l!l!l;!ti&!l:!i	THREAD TENSION NUT	I
	56		SOIGL104	~~~--	NUT	I
	57		SOJBJIOI		BOBBIN WINDER ASM.	I
	58		50108113	lli!Dii-~~·	BOBBIN WINDBR SHAFT COMPL.	I
	59		SOIGKI04	•• It	WASHBR	2
		60	SOJGW103	j&~CI!I	LATCHSPRINO	1
		61	SOIBJI02	li.C•I&Ilf$!11fl:	BOBBIN FlTING BASIS COMPL	I
	62		SOfGBill	!il!!lt~l;\	BOBBIN WINDBR REGULATOR	I
	63		SOIGBilO	I&M'f-M	BOBBIN LBVBR	I
	64		SOIOBI12	!!!...	ADJUSTING PLATE	I
	65		S010Fll8	A&ll	RUBBBRRING	I
	66		SOIGWI01	-~*-·	SPRING	1
	67		SOIGWI02		SPRINO	I
				•~mt~t•
	68		S01GKI02	l&!!*lrtft	CUSIDNG	1
	69		SOIGK103	aaelliiiJii*lrt!IB	RETAlNING RING	I
	70		S01GK10S	B&llltiUI~llMil!ll	E-RING	I
	71		SO!GFllO	l&fiWoJIB	RUBBBRRING	1
	72		SOIGS109	•tr	SCREW	1
	73		S01GB109	1!-Jtlt.	MACHINE COVER	1

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From the library of: Superior Sewing Machine & Supply LLC

l. MAIM SHAFT&NEEDLE BAR COMPONENTS

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From the library of: Superior Sewing Machine & Supply LLC

	.* -1J	f!l: -1J	~ $	DESCRIPTION	fl A
-1-----·solaB1i9-----.. - J:\ii1ttaiiltt;€.Jt ----- -MAiN-sHAFfSiifPi:Are -------- -r··
2		501GZ105	J:*b	MAIN SHAFT	1
3		50100105	J:*bllir*bff	MAINSHAFTBUSHING, FRONT	1
4		50100106	J:*btft*bff	MAIN SHAFT BUSHING, MIDDLE	1
5		501GB120	1#tlltiiii)E-	SBNSOR INSTALLING BASE	1
6		501GZ104	if-~*11	HAND PUlLEY SHAFT
7		501GC101	J:*b• .!fttlf!lll1fUfi~	HAND PUlLEY GEAR A
8		501GC102	if-~*b·.!fttlf!lllltf!l~	HANDPUILEYGEARB
9		50100102	J:*btt!.m	MAINMOTOR
10		GS3ll-8	ttffllfttUUJ	SCREW
	11	501GH104	ttffdiiM	COUNTER WEIGHT	1
12		501GV101	mtt	NEEDLE DPXS #16	1
13		501GK107	ttffdiiMI!!II	NEEDLERODCRANKWASHBR	1
14		501GU101	ttffilft*bilt*	SQUARE BLOCK	1
15		501BJ107	Afi\fffifl:	THREAD TAKE-UP LEVER	1
16		501GH101	Aililff	THEADTAKE-UPCRANK	1
17		GS309-8	Aililfftili!tltr	LEFI' SCREW	1
18		501GU103	Afi\fftfltt*b~	NEEDLEBUSHING	1
19		501GU102	-'J>ilfftfltt*b~	NEEDLE DRIVING LEVER BEARING	1
20		501GH103	AildiiM	NEEDLE ROD CRANK	1
21		501GH102	.!J'ilff	NEEDLEBARCRANKROD	1
22		501GD101	J:*b1#llltlftil	UPPER SHAFT SBNSOR CABLE ASM.	1
23		501GB117	ttffil:ilti	NEEDLEBARTHREADGUIDE	1
24		501GS119	±.~~fltr	SCREW	2
25		501GP102	f:JU\1:~~	BOBBINWINDERDRIVINGWHBEL.	1
26		501GS113	mtttltr	SCREW	1
27		501GS112	ttffil:iltfitltr	SCREW	1
28		501GU106	1#l~ilftAi*	COUPLING, BACK	1
29		501GB118	1#l~ilftiUI~*	RELAX	1
30		501GU107	fft~J!tll*	COUPLING, FRONT	1
31		501GX103	illstl.\ifftft	BALANCE CRANK PIN	1
32		SOIGS116	ftfftllllilt)E.tf'	SCREW	1
33		501GS115	ftfftlllli~ft·tr'.	SCREW	1
34		50IGS117	AildiiMiitltr	SCREW	1
35		501GS118	AiliiiiM*tltr	SCREW	1
36		501GS114	Aililffft!Jtltr	SCREW	1
37		501GK108	8~till	THRUSTCOLLARASM.	1
38		501GU104	J:*b*b~	UPPER SHAFT REAR BEARING	1
39		501GS122	1#l~il!tilil*tltr	SCREW	2
40		501GS123	1#l~il!tAi*tltf	SCREW	2
41		501GD110	J:*b1#llltl~tllfl:	PHOTO SBNSOR	1
42		50181111	J:*b1tlllt19H!tltrtllfl:	SCREW	1
43		501BJ110	J:*bti~Jttltrllfl:	SCREW	2
44		501GR108	«tiiBIVitf'it	MAINSHAFTSBNSORCOVER	1
45		501GS125	J:*btt!.mtltr	SCREW	4
46		- 501GS124	1ttiiBIII~-·tr	SCREW	1
47		501GS120	if-~*btltr	SCREW	1
48		501GS118	tltr	SCREW	2
49		501GP103	if-~	PUlLEY	1
50		501GW105	if-~!•	SPRING	1
51		501GX104	if-~*b'l\.ft!j	SPRING PIN	1
52		501GS121	tlf!lltf!l~tltr	SCREW	2
53		501GS121	ttf!llt&~tltr	SCREW	2
54		501GF112	J:~$111	RUBBER RING	1
55		50100102	ttff	NEEDLE BAR	1
56		GR598-8	ttffilfttt	NEEDLE BAR
57		50100101	ttffJ:ffft	NEEDLE ROD METAL
58		50100103	ttffrffft	NEEDLELOWERMETAL

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From the library of: Superior Sewing Machine & Supply LLC

3. PRESS~LIFTER COMPONENTS

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27

1 2

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From the library of: Superior Sewing Machine & Supply LLC

	.* I}	fit -I}	~	f$			DESCRIPTION			----••1
1		-----------501GD104	.. --------		------·-	...	------PRESSER--LIFtiNG..:--------SOLENOID ASM._..;.--		...
-- ...				....			...	...
			ll!llit::Ef*
2		501GH110	fftlliiJftlll.l:ff				WWERJNG RX>T
3		501GH111	fftlliiJ~::!J;				LOWERING ARM
4		501GH109	fft lliiJ)t{lt~:ff				CONNECTING LINK
5		S01GZ108	.,_."'				CONNECTING SHAFT
			....
6		501GB126	Slll.llii				RE1URN SPRING HOOK
7		501GB124					LINK I
8		501GB123	ftlll.lli				SOLENOID LINK
9		501GH107	l!lll.llill				,~n
10		S01GH106	~:ff				LINK
	11	501GH108	tRii#Jii	m			LINKm
12		501GF113	JIIIUi~B				RUBBER RING
13		501GB128	!!!iii				PLATE			1
14		501GS124	t!ili•tr				SCREW			2
17		501GD103	......				PHOTO SINSOR
15		501GB125	Hi.				PRESSER SENSOR SLIT
16		SOIGBI29	.dl•• Ji!.				SENsoR INSTSUJNG PLATE
18		501GS103	tliilillatr				SCREW
19		501GS133	tlllfr~·lltr				OIL PUMP SUPPORT
20		501GH112	-~dbM				CONNECTING ARM
21		501GB127	tlllfr~tlliili				STOPPER RUBBER SET WASHER
22		501GWI06	-~~:ff~·				SPRING			I
23		501GZ106	ttlll.ltiUi				MAGNET PIN			I
24		501GZI07	tRlll.lliiti				SHAFT BLOCK SHAFT			2
25		501GL105	ttii#J:ff•n••••				NUT
26		SOIGXIOS	Hill'!				PIN			2
27		501GS135	-~·..~-·tr				HINGDSCREW
28		501GS136	MHiiJftlll.l~:ff•tr				HINGDSCREW			1
29		501GK114	tRlll.l41iitit!iB				THRUST COLLAR ASM.			2
30		SOlGS129	l!lll.l41i•tr				HINGDSCREW			4
31		501GS131	l!lll.l41iiti!lB•tr				SCREW			4
32		501GSI34	MHiiJ)tflt~:ff•tr				HINGDSCREW			2
33		501BJ114	......trillft:				SCREW
34		501BJ113	.Jii'Mft:				PRESSER UFI'ING STOPPER RUBBER			I
35		501GKI13	ftifltiiiH				WASHER			2
36		501GS137	MilliiiMIIi**•tr				SCREW
37		501GS137	MHiiJ~::!J.IIi**•tr				SCREW
38		501GS132	t.klli41i•tr				·SCREW			1
39		501GS130	l!ii#Jiilti•)t•tr				SCREW			2
40		501GS124	. , _ . , . tr				SCREW			2
41		501GS128	ll!llit117tlltr				SCREW			4
42		501GS124	ttaew)t••n				SCREW			2

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From the library of: Superior Sewing Machine & Supply LLC

4.SHUTfLE DRIVER

rtllftiHtJ: SHAFT COMPONENTS

30

28

~ ~23

~24.

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From the library of: Superior Sewing Machine & Supply LLC