ZETTLER FV411f, FV412f, FV413f Fixing Instructions

Triple IR Flame Detectors FV400
CENTRE OF DETECTOR
FIELD OF VIEW
PREFERRED METHOD
FV400 Series Triple IR Flame Detectors- Fixing Instructions

Introduction

This guide describes the installation procedure of the FV400 Series of detectors and covers all three flameproof variants: FV411f, FV412f and FV413f.
Reference Document
Refer to the FV400 Series Product Infor­mation and Design Application guide for information on the Technical, Mechani­cal, Electrical and Environmental specifi­cations.

Mounting a Detector

The location of each detector is determined at the system design stage according to the princi­ples detailed in the FV400 Series Product Infor­mation and Design Application guide and marked on the site plan.
Check that the position chosen provides:
A clear view of the area to be protected.Easy access to install and maintain the detec-
tor and cables.
A strong, stable structure suitable to mount
the detector.
CAUTION
Do not open the detector when it is powered; in hazardous areas or environmentally challenging conditions.
Tilt the face of the detector downwards to pre­vent water collection and reduce the settlement of particle deposits on the window.
On the FV400 Series of detectors, all electrical connections are made via terminal blocks inside the rear housing of the detector. Two 20 mm cable entries are provided.
Detectors must be securely mounted to a strong stable structure either directly or using the mounting bracket.
Mounting the detector directly
Fit the back-box of the detector onto the wall by inserting the three M6 bolts, studs or screws into the mounting holes.
Fig. 1: Detector Orientation Relative to Horizon
Mounting the detector using the bracket
A bracket (stainless steel) is available to mount the detector that provides flexible adjustment to easily position the detector to cover the pro­tected area.
The surface chosen for the mounting should be flat over the area of the mounting bracket to ensure a stable fixing.
The FV400 Series of detectors can be operated in any position but the mounting point must be chosen to allow sufficient clearance for adjust-
Fixing Instructions Doc. version 2 1/20
FV400 Triple IR Flame Detectors
124 mm
92 mm
181 mm
122 mm
94 mm
ment of the angle and must also allow space for the cable assembly.
A clearance of 200 mm, in all directions, from the fixing point will normally be sufficient to allow the full range of adjustment as shown in Fig. 2.
A drilling template is provided to allow optimum selection of the fixing centres.
Fig. 2: Adjustable Mounting Bracket and Surface Mounting Dimensions
1 To secure the mounting bracket onto the cho-
sen surface: – Use four M8 bolts, studs or screws at the
fixing centres. (Refer to the orientation as
2 To secure the detector onto the mounting
bracket: – Use M6 bolts, stud or screws at the fixing
centres shown in Fig 3.
shown in Fig 1).
2/20 Fixing Instructions Doc. version 2
Triple IR Flame Detectors FV400
94
139 mm
156 mm
FV411 RANGE : 2 x 20 mm GLAND HOLES
99 mm
mm
CAUTION
DO NOT CONNECT POWER
THE FITTING OF THIS TEMPORARY
WEATHERPROOF COVER DOES NOT CONSTITUTE
COMPLETION OF THE CERTIFIED ASSEMBLY
FlameVision
Fig. 3: FV400 Series of Detectors-Overall Dimensions
Temporary Weatherproof cover
The back-box is supplied with a cover that pro­tects the wiring from the weather.
If the top-case is not fitted straight away then fit the Weatherproof cover to protect the wiring. This cover does not make the back-box flame­proof.
CAUTION
Do not energise the wiring when the Weatherproof cover has been fitted onto the detector.
Ensure that the O-ring supplied is fitted to the cover. Securely tighten the four M6 x 20 mm hex head screws to retain the cover.
Fig. 4: Temporary Weatherproof cover

Weather hood fitting and removal

The Weather hood is optional and is used to pro­tect the detector against extreme environmental conditions such as strong sunlight or torrential downpour.
The Weather hood can be fitted without having to completely remove the detector from the mounting bracket.
Fixing Instructions Doc. version 2 3/20
FV400 Triple IR Flame Detectors
Fitting the Weather hood
1 Loosen the three detector fixings and slide the
detector forward.
2 Position the central slot of the Weather hood
over the top fixing and slide it downwards behind the detector.
3 Ensure that the two slots at the bottom of the
Weather hood slide over the two lower fix­ings.
4 Tighten the three detector fixings.
A small adjustment may then be necessary to the detector orientation.
Removal of the Weather hood
The Weather hood can be removed without having to completely remove the detector from the mounting bracket.
1 Loosen the fixings. 2 Slide the Weather hood in the upward direc-
tion away from the detector.

Detector Wiring

CAUTION
Detectors must be appropriately earthed to the required local standards.

Recommended Cable Types

The cable selected for interconnection to the con­trol equipment should meet the requirements of any national codes (for example, BS5839) or rele­vant approval bodies.
Cables should normally have a cross sectional area of at least 1 mm
2
0.5 mm
for stranded conductors.
Multicore cables are required that must have an overall screen and drain wire that are terminated
2
for solid conductors or
inside the detector using the EMC clamp. The signals from the different interfaces can be freely mixed together and do not need an individual screen for each interface.
Any cabling and conduits must be chosen and installed to meet the local safety (flameproof) requirements and standards.
Cable temperature rating must allow for an increase in the enclosure temperature of 20°C above ambient for non-camera models and 25°C for models with a camera.
Cable Routing
It is important to route cables to minimise any coupling effects. Ensure that the detector cables are not run in the same conduit or trunking as heavy power cables.
Note
Wherever the detector cables need to cross-over heavy power cables, ensure that the cross-over is made at right angles.
The wiring between the detectors and the control equipment must be mechanically protected to meet the local standards. Additionally, it should be sufficiently flexible to allow alignment of the detector to be adjusted to suit the area protected.
To meet the mandatory EMC requirements of EN 61000-6-3 for emissions and EN 50130-4 for sus­ceptibility, it is necessary to terminate the screening of the cable through 360° at the detec­tor cable gland and ensure that the detector is solidly bonded to a good local earth.
The EMC clamp provided must be fitted to ensure that the cable screen is correctly termi­nated inside the detector.
4/20 Fixing Instructions Doc. version 2
Triple IR Flame Detectors FV400
Cable
Gland
EMC
Clamp
Cable Entry Sealing
CAUTION
Cable glands and stopping plugs MUST be certified to the required standard. They must be properly sealed to prevent the ingress of moisture.
Cable glands MUST be sealed to the detector housing by fitting a sealing washer between their flange and the housing.
Only cable glands incorporating an inner cable seal should be used. In exposed outdoor areas, it is recommended that a shroud be fitted over the cable glands.
Fig. 5: EMC Clamp Fitted
In applications where the ambient temperature is expected to be 40 the inner seal must be used and, when fitted, the shroud must be made of CR rubber.
o
C or higher, cable glands with
The unused cable gland entries must be fitted
Fitting the EMC clamp
1 Remove about 120 mm of outer sleeving at the
end of the cable.
2 Fold the cable drain wire back over the end of
the cable and shorten the length to 20 mm.
3 Wrap the copper tape around the end of the
cable over the drain wire.
4 Pass the cable through the cable gland and the
clamp with the copper tape resting over the clamp.
5 Slide the cable backwards to position wrapped
drain wire in the clamp.
6 Fit the loose part of the EMC clamp over the
cable.
7 Tighten the cable gland and then, tighten the
screws on the EMC clamp (See Fig. 5).
with a suitable stopping plug. The recommended types are those with a mushroom head and an integral ‘O-ring’.
The glands/stopping plugs should be hand-tight­ened with the addition of, at least, a further 1/4 turn applied by spanner or other suitable tool.
If it is not feasible to use a nylon gland washer or where an anti-seizing union is required, the follow­ing alternative methods may be used:
The thread of cable glands/stopping plugs may
be sealed using PTFE tape or other jointing putty or mastic.
For flameproof applications, the threads of the
flameproof glands/stopping plugs may be sealed using any non-setting grease or putty as described in BS EN 60079-14: 1997.
PBC/D loaded mineral oil based grease is a suita­ble compound and is available in 100g tubes (Stock Code No. 517.001.250).
Enclosure Sealing
NOTICE
The Front Cover must be fitted with the O-ring before fitting to the back box to ensure that the enclosure is properly sealed against environment and dust.
Fixing Instructions Doc. version 2 5/20
FV400 Triple IR Flame Detectors

Connections

Tables 1 to 4 details the power supplies, termi­nals and links for the different interfaces of the FV400 Series of detectors.
Reference Document
Refer to the FV400 Series Product Infor­mation and Design Application guide for information on the different interfaces.
Power Supplies
Main/Loop Main power input used to
Ancillary Power
Table 1: Power Supplies
Description
operate the detector (DC/Zone/Loop)
Power input used for options:
Window heaterRS485 Camera/Video
Terminals Description
0 V IN Detector main power input -VE
(DC/Zone/Loop)
0 V OUT Detector main power -VE to
next detector
+VE IN Detector main power input +VE
(DC/Zone/Loop)
+VE OUT Detector main power +VE to
next detector
EOL End of line connection for
Conventional Zone
4-20 mA + 4-20 mA Output +VE
4-20 mA - 4-20 mA Output -VE
Alarm Relay NC/NO
Alarm Relay
Alarm relay contact - CON4 selects NC/NO
Alarm relay contact common
COM
Alarm Relay
Alarm relay contact common
COM
Fault Relay NC/NO
Fault Relay
Fault relay contact - CON5 selects NC/NO
Fault relay contact common
COM
Fault Relay
Fault relay contact common
COM
Table 2: Left-hand Side Terminals
6/20 Fixing Instructions Doc. version 2
Loading...
+ 14 hidden pages