Zephyr DVLE42ASSX, DVLE36ASSX Installation instructions

VISTA ISLAND

DVL-E36ASSX
DVL-E42ASSX

www.zephyronline.com

RANGE HOOD - Installation instructions

ENGLISH..........................3

FRANÇAIS.......................27

Table of Contents

SAFETY INSTRUCTIONS..................................................................................................pag. 4

LIST OF MATERIALS...........................................................................................................pag. 8

DUCTING CALCULATION SHEETS.......................................................................................pag. 9

HOOD SPECIFICATION....................................................................................................pag. 10

INSTALLATION

- INTERNAL BLOWER.....................................................................................pag. 11

- EXTERNAL & IN-LINE BLOWER PREPARATION...............................pag. 13

- DUCTING OPTIONS.....................................................................................pag. 15

- MOUNTING THE RANGE HOOD.............................................................pag. 16

- POWER SUPPLY CONNECTION..............................................................pag. 19

TOUCH CONTROL............................................................................................................pag. 21

OPTIONAL REMOTE CONTROL..................................................................................pag. 22

MAINTENANCE ................................................................................................................pag. 23

WIRING DIAGRAMS........................................................................................................pag. 24

LIST OF PARTS AND ACCESSORIES ........................................................................pag. 26

WARRANTY .......................................................................................................................pag. 27

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Safety instructions 1/4

IMPORTANT SAFETY INSTRUCTIONS

FOR RESIDENTIAL USE ONLY

READ AND SAVE THESE INSTRUCTIONS

PLEASE READ ENTIRE INSTRUCTIONS BEFORE PROCEEDING.
IMPORTANT: Save these Instructions for the Local Electrical Inspectors use.
INSTALLER: Please leave these Instructions with this unit for the owner.
OWNER: Please retain these instructions for future reference.

Take care when using cleaning agents or detergents.

Suitable for use in household cooking area.

WARNING - To reduce the risk of fire or electric shock, do not use this fan with

any Solid-State Speed Control Device.

CAUTION - To reduce risk of fire and to properly exhaust air, be sure to duct

air outside – Do not vent exhaust air into spaces within walls or ceilings or into
attics, crawl spaces, or garages.

CAUTION - For general ventilating use only. Do not use to exhaust hazardous

or explosive materials and vapors.

CAUTION - To avoid motor bearing damage and noisy and/or unbalanced im-

pellers, keep drywall spray, construction dust, etc. off power unit.

CAUTION - Please read specification label on product for further information

and requirements.

WARNING – TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO

PERSONS, OBSERVE THE FOLLOWING:

A. Use this unit only in the manner intended by the manufacturer. If you have

questions, contact the manufacturer.

B. Before servicing or cleaning unit, switch power off at service panel and lock

the service disconnecting means to prevent power from being switched on
accidentally. When the service disconnecting means cannot be locked, se­curely fasten a prominent warning device, such as a tag, to the service panel.

WARNING - TO REDUCE THE RISK OF A RANGE TOP GREASE FIRE:

A. Never leave surface units unattended at high settings. Boilovers cause smok

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Safety instructions 2/4

ing and greasy spillovers that may ignite. Heat oils slowly on low or medium

settings.

B. Always turn hood ON when cooking at high heat or when flambeing foods

( i.e. Crepes Suzette, Cherries Jubilee, Peppercorn Beef Flambè ).

C. Clean ventilating fans frequently. Grease should not be allowed to accumulate

on fan or filter.

D. Use proper pan size. Always use cookware appropriate for the size of the

surface element.

E. Keep fan, filters and grease laden surface clean.
F. Use high range setting on range only when necessary. Heat oil slowly on low

to medium setting.

G. Don’ t leave range unattended when cooking.
H. Always use cookware and utensils appropriate for the type and amount off

food being prepared.

WARNING – TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A

RANGE TOP GREASE FIRE, OBSERVE THE FOLLOWINGa:

A. SMOTHER FLAMES with a close-fitting lid, cookie sheet, or metal tray, then

turn off the burner. BE CAREFUL TO PREVENT BURNS. If the flames do not go
out immediately, EVACUATE AND CALL THE FIRE DEPARTMENT.

B. NEVER PICK UP A FLAMING PAN – You may be burned.
C. DO NOT USE WATER, including wet dishcloths or towels – a violent steam ex-

plosion will result.

D. Use an extinguisher ONLY if:

1. You know you have a Class ABC extinguisher, and you already know how to

operate it.

2. The fire is small and contained in the area where it started.

3. The fire department is being called.

4. You can fight the fire with your back to an exit.

a

Based on “kitchen firesafety tips” published by NFPA

Proper maintenance of the Range Hood will assure proper performance of

the unit.

INSTALLATION INSTRUCTIONS

WARNING – TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO

PERSONS, OBSERVE THE FOLLOWING:

A. Installation work and electrical wiring must be done by qualified person(s) in

accordance with all applicable codes and standards, including fire-rated con­struction.

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Safety instructions 3/4

B. Sufficient air is needed for proper combustion and exhausting of gases through

the flue (chimney) of fuel burning equipment to prevent back drafting. Follow
the heating equipment manufacturer’s guideline and safety standards such as
those published by the National Fire Protection Association (NFPA), and the
American Society for Heating, Refrigeration and Air Conditioning Engineers
(ASHRAE), and the local code authorities.

C. When cutting or drilling into wall or ceiling, do not damage electrical wir-

ing and other hidden utilities.

D. Ducted fans must always be vented to the outdoors.
E. This unit must be grounded.

WARNING - TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK.

WARNING - UNDER CERTAIN CIRCUMSTANCES DOMESTIC APPLIANCES MAY

BE DANGEROUS.

A. Do not check filters with hood working.
B. Do not touch the lamps after a prolonged use of the appliance.
C. No food must be cooked flambè underneath the hood.
D. The use of an unprotected flame is dangerous for the filters and could cause

fires.

E. Watch constantly the fried food in order to avoid the cooking oil flares up.
F. Before performing any mainteinance operation, disconnect the hood from

the electrical service.

The manufacturers will not to accept any responsibility for eventual damages,

because of failure to observe the above instructions.

Electrical Requirements

Important:

- Observe all governing codes and ordinances.

- It is the customer’s responsibility to be aware of these below:

- To contact a qualified electrical installer.

- To assure that the electrical installation is adequate and in conformance with
National Electrical Code, ANSI/NFPA 70 latest edition* or CSA standards C22.1­94, Canadian Electrical Code, Part 1 and C22.2 No.0-M91 - latest edition** and
all local codes and ordinances.

- If codes permit and a separate ground wire is used, it is recommended that a
qualified electrician determine that the ground path is adequate.

- Do not ground to a gas pipe.

- Check with a qualified electrician if you are not sure the range hood is pro­perly grounded.

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Safety instructions 4/4

- Do not have a fuse in the neutral or ground circuit.

- This appliance requires a 120V 60Hz electrical supply and connected to an
individual properly grounded branch circuit protected by a 15 or 20 ampere
circuit breaker or time delay fuse. Wiring must be 2 wire with ground. Please
also refer to Electrical Diagram on product.

- A cable locking connector (not supplied) might also be required by local co­des. Check with local requirements, purchase and install appropriate connector
if necessary.
* National Fire Protection Association Batterymarch Park, Quincy, Massachusetts
02269
** CSA International 8501 East Pleasant Valley Road, Cleveland, Ohio 44131-5575

Federal Communication Commission Interface Statement

- This equipment has been tested and found to comply with the limits for a
Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are
designed to provide reasonable protection against harmful interference in a
residential installation.

- This equipment generates, uses and can radiate radio frequency energy and, if
not installed and used in accordance with the instructions, may cause harmful
interference to radio communications. However, there is no guarantee that in­terference will not occur in a particular installation. If this equipment does cause
harmful interference to radio or television reception, which can be determined
by turning the equipment off and on, the user is encouraged to try to correct
the interference by one of the following measures:

- Reorient or relocate the receiving antenna.

- Increase the separation between the equipment and receiver.

- Connect the equipment into an outlet on a circuit different from that to which
the receiver is connected.

- Consult the dealer or an experienced radio/TV technician for help.

WARNING Prop. 65 Warning for California Residents: This product may

contain chemicals known to the State of California to cause cancer, birth defects,
or other reproductive harm.

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List of Materials

Remote Blower

Collar with Damper

Electrical

System Box

Duct Covers
Assembly

Remote Blower
Wiring Harness

Remote Blower

Wiring Extension

Control

Led Light

Magnet

Filters

Hardware

Panel

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Ducting Calculation Sheet

Equivalent number

Duct pieces

3- 1/ 4” x 10”
Rect.,
straight

6”, 7”, 8”, 10”
Round,
straight

3- 1/ 4” x 10”

0

Rect. 90
elbow

3- 1/ 4” x 10”

0

Rect. 45
elbow

3- 1/ 4” x 10”

0

Rect. 90
flat elbow

7” to 6” or
8” to 7” Round
tapered
reducer

6”, 7“, 8”
Round
in-line
damper

6”, 7”, 8”, 10”
Round,

0

90

elbow

6”, 7”, 8”, 10”
Round,

0

45

elbow

Subtotal column 1 =

length x used =

1 Ft. x ( ) =

1 Ft. x ( ) =

15 Ft. x ( ) =

9 Ft. x ( ) =

24 Ft. x ( ) =

25 Ft. x ( ) =

15

Ft. x ( ) =

15 Ft.

x ( ) =

9 Ft. x ( ) =

To tal

Ft.

Ft.

Ft.

Ft.

Ft.

Ft.

Ft.

Ft.

Ft.

Ft.

Duct pieces

3- 1/ 4” x 10”
Rect. to
6” round
transition

3- 1/ 4” x 10”
Rect. to
6” round
transition

0

elbow

90

6” round to
3- 1/ 4” x 10”
rect.
transition

6” round to
3- 1/ 4” x 10”
rect.
transition

0

elbow

90

7” round to
3 1/ 4” x 10”
rect.
transition

7” round to
3- 1/ 4” x 10”
rect.
transition

0

elbow

90

3- 1/ 4” x 10”
Rect.
wall cap
with damper

6”, 7”, 8”, 10”
Round, wall
cap with
damper

6”, 7”, 8”, 10”
Round
roof cap

Equivalent number
length x used =

5 Ft. x ( ) =

20 Ft. x ( ) =

1 Ft. x ( ) =

16 Ft. x ( ) =

8 Ft. x ( ) =

23 Ft. x ( ) =

30 Ft. x ( ) =

30 Ft. x ( ) =

30 Ft. x ( ) =

To tal

Ft.

Ft.

Ft.

Ft.

Ft.

Ft.

Ft.

Ft.

Ft.

Maximum Duct Length: For satisfactory air movement,

the total duct length

should not exceed 150 equivalent feet.

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Subtotal column 2 =

Subtotal column 1 =

Totalductwork =

Ft.

Ft.

Ft.

Hood Specifications

front of hood side of hood

top of hood

= =

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Installation - Internal Blower

The following instructions are for installing the internal blower.
CAUTION: To reduce the risk of fire and electric shock, install this rangehood
only with internal blower models CBI-290A or CBI-600A.

For external and in-line blower preparation please turn to page 13.

1. Remove the 6" round top plate and then re-

move the remote motor support bracket to
the motor housing. See Fig.1

2. Insert motor into the plate and secure using 4

screws. See Fig.2

3. Secure the capacitor box, connected to the

supplied wire, to the bracket using 2 screws.
See Fig.3

4. Secure the green/yellow ground wire, con-

nected to the wire supplied with the capacitor
cable, using the screw on the bracket. Fig. 4

5. Connect the plate and the motor, on the
remote motor support bracket, securing it
using 2 screws. Fig. 5

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6. Attach the 6 pin male molex connector from

blower wire to the 6 pin female molex con­nector located inside the blower housing.
See Fig.6

7. Install the motor and bracket, inside the motor

housing, completing the installation using the
other screws (6) that have been supplied. Fig. 7

8. Connect 9 pin male molex connector from

blower wire to 9 pin female molex connector
on the capacitor wire. See Fig.8

WARNING! Place electrical wi­ring inside the blower housing.

The hood is now ready to be
installed on the wall.

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Installation - External & In-Line Blower
Preparation

The following instructions are for preparing the hood for use with an ex­ternal or in-line blowers models CBE-1000 or PBN-1000A.
CAUTION: To reduce the risk of fire and electric shock, install this rangehood
only with remote blowers rated maximum 6.2 A.

For internal blower instruc­tions please turn to page 11.

1. Break out the partially pre-

cut circle in the lid, located
on the remote motor sup­port bracket, using a flat
head screwdriver. Fig. 1

2. Remove the cover by un-

doing the (3) screws. Fig. 2

3. Replace the 6" round plate with the 8" round

blower collar to top of blower housing using (4)
screws. Fig.3

4. Insert the female connector into the remote

motor support bracket enclosure. Fig.4

5. Pass the wires of the remote motor through the

hole in the cover that was previously removed
and connect them with those of the connector
located in the enclosure. Fig. 5

Note: Carry out the power supplly connection

in accordance with the national electric code,
ANSI/NFPA 70-1999.

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Note1: A cable lock (not included) may be re-

quired by local codes. Please review local co­des for more information.

6. Reinstall the cover on the motor housing by

following the instructions from step 2 in re­verse order.

7. Attach 6 pin male molex connectors to 6 pin

female molex connectors inside blower hou­sing. See Fig. 6

Note2: Check local codes to determine mini­mum wire gauge.

See manual included with external and in­line blower for instructions on installing the
blower.

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Installation - Ducting Options

WARNING FIRE HAZARD

NEVER exhaust air or terminate duct work into spaces between walls, crawl
spaces, ceiling, attics or garages.
All exhaust must be ducted to the outside, unless using the recirculating option.

Use single wall rigid Metal ductwork only.

Fasten all connections with sheet metal screws and tape all joints w/ certified
Silver Tape or Duct Tape.

Some Ducting Options

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Installation - Mounting the Range Hood

MOUNTING HEIGHTS

The range hood must be installed at
a minimum height of 24 inches and
maximum mount height of 36 inches
from the cooking surface.
It is important to install the hood at
the proper mounting height. Hoods
mounted too low could result in heat
damage and fire hazard; while hoods
mounted too high will be hard to
reach and will loose performance
and efficiency.
Duct cover extension kit is available
for taller ceiling heights.
There must be a minimum of 4-7/16
inches from the bottom of the range
hood to the bottom of the lower
support frame to ensure serviceabil­ity. Determine dimension X during
installation planning.

MOUNTING TO THE CEILING

The following instructions assume
the installer has access to the attic
or crawl space. Each installation
may be unique to the home.

1. Remove the (2) screws to unlock

the top support frame from the
bottom support frame. Fig.1.

Note! If you ordered a recirculating kit please refer to the instructions included

inside the kits prior to installing the hood to the ceiling.

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2. Position hole template on the ceiling

paying attention that the arrow is po­sitioned on the same side as the range
hood controls.

- Make 3 holes in the ceiling and drive in screws without completely tightening

them. Pay attention not to insert the screw into the hole marked with an X on
the hole template.

3. Align the ceiling bracket with the

(3) screws previously installed in
the ceiling. Fig. 2

Rotate assembly slightly clockwise to

lock in place.

Tighten the 3 screws to secure the

structure in place.

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