Zephyr CTPE60BSX, CTPE54BSX, CTPE48BSX Use, Care, and Installation Guide

CTP-E48BSX CTP-E54BSX CTP-E60BSX
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Model number:
Serial Number:
Date of Purchase:
Sales Dealer:
Use, Care, and Installation Guide
JAN14.0101 © 2014 Zephyr Corporation
READ AND SAVE THESE INSTRUCTIONS
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SAFETY NOTICE ................................................................. 2-3
LIST OF MATERIALS ....................................................... 4
INSTALLATION
Ducting Calculation Sheet Mounting Height & Clearance Ducting Options
........................................................... 7
Hood Specifi cations Blower Preparation Mounting the Range Hood
FEATURES & CONTROLS
Touch Controls Features
............................................................. 15
.......................................................................... 16
Optional Remote Control
MAINTENANCE
Cleaning and Installing Filters
TROUBLESHOOTING
WIRING DIAGRAMS
................................................................ 19
................................................................... 20-21
....................................... 5
................................ 6
................................................... 8
..................................................... 9-11
...................................... 12-14
Table of Contents
......................................... 17
............................... 18
LIST OF PARTS AND ACCESSORIES
.............................. 22
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READ AND SAVE THESE INSTRUCTIONS
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WARNING
TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT USE THIS FAN WITH ANY SOLID-STATE CONTROL DEVICE.
WARNING
TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
a. Use this unit only in the manner intended by the manufacturer, if you have questions, contact the manufacturer. b. Before servicing or cleaning unit, switch power off at service panel and lock panel to prevent power from being switched on accidentally.
When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.
CAUTION
For general ventilating use only. Do not use to exhaust hazardous or explosive materials and vapors. Take care when using cleaning agents or detergents. Suitable for use in household cooking area.
WARNING
TO REDUCE THE RISK OF RANGE TOP GREASE FIRE:
a. Never leave surface units unattended at high settings. Boilovers cause smoking and greasy spillovers that may ignite. Heat oils slowly
on low or medium settings. b. Always turn hood ON when cooking at high heat or when fl aming food c. Clean ventilating fans frequently. Grease should not be allowed to accumulate on fan or fi lter.
Important Safety Notice
d. Use proper pan size. Always use cookware appropriate for the size of the surface element. e. Keep fan, fi lters and grease laden surfaces clean. f. Use high setting on hood only when necessary. g. Don’t leave hood unattended when cooking. h. Always use cookware and utensils appropriate for the type of and amount of food being prepared.
WARNING
TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A RANGE TOP FIRE, OBSERVE THE FOLLOWING:
a. SMOTHER FLAMES with a close-fi tting lid, cookie sheet, or metal tray, then turn off the burner. BE CAREFUL TO PREVENT BURNS.
If the fl ames do not go out immediately, EVACUATE AND CALL THE FIRE DEPARTMENT. b. NEVER PICK UP A FLAMING PAN – You may be burned. c. DO NOT USE WATER, including wet dishcloths or towels – a violent steam explosion will result. d. Use an extinguisher ONLY if:
1. You know you have a Class ABC extinguisher, and you already know how to operate it.
2. The fi re is small and contained in the area where it started.
3. The fi re department is being called.
4. You can fi ght the fi re with your back to an exit
WARNING
TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
a. Installation work and electrical wiring must be done by qualifi ed person(s) in accordance with all applicable codes and standards.
Including fi re-rated construction. b. Suffi cient air is needed for power combustion and exhausting of gases through the fl ue (chimney) of fuel burning equipment to prevent
back-drafting. Follow the heating equipment manufacturer’s guideline and safety standards such as those published by the National
Fire Protection Association (NFPA) and the American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) and
the local code authorities. c. When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities. d. Ducted fans must always vent to the outdoors. e. If this unit is to be installed over a tub or shower, it must be marked as appropriate for the application and be connected to a GFI
(Ground Fault Interrupter protected branch circuit). g. NEVER place a switch where it can be reached from a tub or shower. h. Make sure the power is off before installing, wiring or maintenancing.
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WARNING
TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK. NOT FOR USE IN OUTDOOR COOKING ENVIRONMENTS.
CAUTION
To reduce risk of fi re and to properly exhaust air outside - Do not vent exhaust air into spaces within walls, ceilings, attics, crawl spaces or garages.
OPERATION
Always leave safety grilles and fi lters in place. Without these components, operating blowers could catch onto hair, fi ngers and loose clothing.
The manufacturer declines all responsibility in the event of failure to observe the instructions given here for installation, maintenance and suitable use of the product. The manufacturer further declines all responsibility for injury due to negligence and the warranty of the unit automatically expires due to improper maintenance.
*NOTE: Please check www.zephyronline.com for revisions before doing any custom work.
ELECTRICAL REQUIREMENTS
Important:
Observe all governing codes and ordinances.
It is the customer’s responsibility:
- To contact a qualifi ed electrical installer.
- To assure that the electrical installation is adequate and in conformance with National Electrical Code, ANSI/NFPA 70 latest edition* or CSA standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No.0-M91 - latest edition** and all local codes and ordinances.
If codes permit and a separate ground wire is used, it is recommended that a qualifi ed electrician determine that the ground path is adequate.
Do not ground to a gas pipe.
Check with a qualifi ed electrician if you are not sure the range hood is properly grounded.
Do not have a fuse in the neutral or ground circuit.
*National Fire Protection Association Batterymarch Park, Quincy, Massachusetts 02269 ** CSA International 8501 East Pleasant Valley Road, Cleveland, Ohio 44131-5575
This appliance requires a 120V 60Hz electrical supply and connected to an individual properly grounded branch circuit protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire with ground. Please also refer to Electrical Diagram on product.
A cable locking connector (not supplied) might also be required by local codes. Check with local requirements, purchase and install appropriate connector if necessary.
Important Safety Notice
3
MODEL: CTP-E48BSX, CTP-E54BSX, CTP-E60BSX
1 - Hood 2 - Baffl e Filters 4 - 6W Zephyr Bloom™ HD LED Light Bulbs 2 - Telescopic Duct Covers 4 - Telescopic Support Rod Sets 4 - Telescopic Support Rod Couplers 1 - Duct Cover Ceiling Bracket 2 - Utensil Rails 4 - Angle Brackets (short) 4 - Angle Brackets (long) 1 - 8” Round Starting Collar
List of Materials
1 - AC Power Wiring Box 1 - Remote Blower Wire Harness & Wiring Box 1 - Motor Housing w/ Internal Motor Housing Flange 1 - Remote Blower Motor Housing Flange 1 - Hardware Packet
Hardware Packet Contents
M4 * 2” x 4
M4 * 38 x 4
M4 * 6 x 36
wire cap x 3
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3/16 * 3/8 x 2
M4 * 8 x 12
zip tie x 4
allen key x 1
Internal Blower Hardware Packet Contents
M4 * 8 x 2
M4 * 16 x 4
10x3/16” x 2
M4 * 8 x 2
zip tie holder x 2
washer x 2
washer x 4
M3 * 5 x 2
M4 * 4 set screw x 12
M4 * 4 set screw x 10 (pre-installed in utensil rails)
Parts Not Supplied
- Ducting, conduit and all installation tools
- Cable connector (if required by local codes)
- Internal Blower Kits (CBI-290A / CBI-600A)
- External Blower Kit (CBE-1000)
- In-Line Blower Kit (PBN-1000A)
- Duct Cover Extension Accessory
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Duct pieces
q
3- 1/ 4” x 10” Rect., straight
Equivalent number length x used =
1 Ft. x ( ) =
To ta l
Ft.
Duct pieces
6”- 8” Round wall cap with damper
Equivalent number length x used =
30 Ft. x ( ) =
To ta l
Ft.
7” Round, straight
8” Round, straight
3- 1/ 4” x 10”
0
Rect. 90 elbow
3- 1/ 4” x 10”
0
Rect. 45 elbow
3- 1/ 4” x 10”
0
Rect. 90 flat elbow
3- 1/ 4” x 10” Rect. wall cap with damper
3- 1/ 4” x 10” Rect. to 6” round transition
3- 1/ 4” x 10” Rect. to 6” round transition
0
90
elbow
6” Round,
0
elbow
90
1 Ft. x ( ) =
1 Ft. x ( ) =
15 Ft. x ( ) =
9 Ft. x ( ) =
24 Ft. x ( ) =
30 Ft. x ( ) =
5 Ft. x ( ) =
15 Ft. x ( ) =
15 Ft. x ( ) =
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
6”- 8” Round, roof cap
6” round to 3- 1/ 4” x 10” rect. transition
6” round to 3- 1/ 4” x 10” rect. transition
0
elbow
90
7” or 8”
Round,
0
90
elbow
7” or 8”
Round,
0
elbow
45
7” or 8”
Round
wall cap with damper
7” or 8” Round, roof cap
7” round to 3 1/ 4” x 10” rect. transition
7” round to 3- 1/ 4” x 10” rect. transition
0
elbow
90
30 Ft. x ( ) =
1 Ft. x ( ) =
16 Ft. x ( ) =
15 Ft. x ( ) =
9 Ft. x ( ) =
30 Ft. x ( ) =
30 Ft. x ( ) =
8 Ft. x ( ) =
15 Ft. x ( ) =
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Installation – Ducting Calculation Sheet
Ft.
6” Round,
0
45
elbow
9 Ft. x ( ) =
Subtotal column 1 =
Maximum Duct Length: For satisfactory air movement,
the total duct length of a 3 1/ 4” x 10” rectangular6”, 7” or 8” diameter round duct should not exceed 100 e
uivalent feet.
Ft.
Ft.
Subtotal column 2 =
Subtotal column 1 =
Total ductwork =
Ft.
Ft.
Ft.
5
min. A
max. B
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long reducer instead of a pancake reducer. Reduce duct size as far away from opening as possible.
If turns or transitions are required; install as far away from opening and as far apart, between 2, as possible.
Minimum mount height between range top and hood bottom should be no less than 26”.
min. C
max. D
26” min. 36” max.
36”
Standard Extension
Hood Heights Duct Cover Duct Cover
minimum (A) 34” 47“ maximum (B) 51
Ceiling Heights
minimum (C) 96” (8’) 109“ (9‘ 1”) maximum (D) 123
1/2 72”
1/2” (10’ 3 1/2“) 144” (12’)
Maximum mount height should be no higher than 36”.
It is important to install the hood at the proper mounting height. Hoods mounted too low could result in heat damage and fi re hazard; while hoods mounted too high will be hard to reach and will lose its performance and effi ciency.
If available, also refer to range manufacturer’s height clearance requirements and recommended hood mounting height above range.
Vertical Ducting:
6” round minimum (internal blower) 10” to 8” round minimum (remote blower)
Horizontal Ducting:
N/A
Installation – Mounting Height & Clearance
DUCTING
A minimum of 6” round duct work must be used to maintain maximum air fl ow effi ciency with the 290/600 cfm internal blower. A minimum of 10” to 8” round duct work must be used with the 1000 cfm remote blower.
Always use rigid type metal ducts only. Flexible ducts could restrict air fl ow by up to 50%.
Use calculation (on page 5) to compute total available duct run when using elbows, transitions and caps.
ALWAYS, when possible, reduce the number or transitions and turns. If long duct run is required, increase the duct size.. If a reducer is used, install a
DAMAGE-SHIPMENT / INSTALLATION:
• Please fully inspect unit for damage before
• If the unit is damaged in shipment, return the unit
• If the unit is damaged by the customer, repair or
• If the unit is damaged by the installer (if other
installation.
to the store in which it was bought for repair or replacement.
replacement is the responsibility of the customer.
than the customer), repair of replacement must be made by arrangement between customer and installer.
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