Zephyr CCA-E48ASX, CCA-E30ASX, CCA-E36ASX User Manual

CACHE

CCA-E30ASX
CCA-E36ASX
CCA-E48ASX

www.zephyronline.com

Model number:

Serial Number:

Date of Purchase:

Sales Dealer:

Use, Care, and Installation Guide

NOV12.0301 © Zephyr Corporation

READ AND SAVE THESE INSTRUCTIONS

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SAFETY NOTICE ................................................................. 2-3

LIST OF MATERIALS ....................................................... 4

INSTALLATION

Ducting Calculation Sheet
Mounting Height & Clearance
Ducting Options

........................................................... 7

Hood Specifi cations
Preparing the Electrical Wires
Internal Blower (Vertical Ducting)
Internal Blower (Horizontal Ducting)
External Blower Prepartion
Mounting the Range Hood

FEATURES & CONTROLS

Touch Controls
Features

............................................................. 16

.......................................................................... 17

MAINTENANCE

Cleaning and Installing Filters
Lights

................................................................................ 19

TROUBLESHOOTING

................................................................ 20

....................................... 5

................................ 6

................................................... 8

............................... 9

......................... 10-11

................... 12-13

..................................... 14

...................................... 15

............................... 18

Table of Contents

1

READ AND SAVE THESE INSTRUCTIONS

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WARNING

TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT USE THIS FAN WITH ANY SOLID-STATE CONTROL DEVICE.

WARNING

TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:

a. Use this unit only in the manner intended by the manufacturer, if you have questions, contact the manufacturer.
b. Before servicing or cleaning unit, switch power off at service panel and lock panel to prevent power from being switched on accidentally.

When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service
panel.

CAUTION

For general ventilating use only. Do not use to exhaust hazardous or explosive materials and vapors. Take care when using cleaning
agents or detergents. Suitable for use in household cooking area.

WARNING

TO REDUCE THE RISK OF RANGE TOP GREASE FIRE:

a. Never leave surface units unattended at high settings. Boilovers cause smoking and greasy spillovers that may ignite. Heat oils slowly

on low or medium settings.
b. Always turn hood ON when cooking at high heat or when fl aming food
c. Clean ventilating fans frequently. Grease should not be allowed to accumulate on fan or fi lter.

Important Safety Notice

d. Use proper pan size. Always use cookware appropriate for the size of the surface element.
e. Keep fan, fi lters and grease laden surfaces clean.
f. Use high setting on hood only when necessary.
g. Don’t leave hood unattended when cooking.
h. Always use cookware and utensils appropriate for the type of and amount of food being prepared.

WARNING

TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A RANGE TOP FIRE, OBSERVE THE FOLLOWING:

a. SMOTHER FLAMES with a close-fi tting lid, cookie sheet, or metal tray, then turn off the burner. BE CAREFUL TO PREVENT BURNS.

If the fl ames do not go out immediately, EVACUATE AND CALL THE FIRE DEPARTMENT.
b. NEVER PICK UP A FLAMING PAN – You may be burned.
c. DO NOT USE WATER, including wet dishcloths or towels – a violent steam explosion will result.
d. Use an extinguisher ONLY if:

1. You know you have a Class ABC extinguisher, and you already know how to operate it.

2. The fi re is small and contained in the area where it started.

3. The fi re department is being called.

4. You can fi ght the fi re with your back to an exit

WARNING

TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:

a. Installation work and electrical wiring must be done by qualifi ed person (s) in accordance with all applicable codes and standards.

Including fi re-rated construction.
b. Suffi cient air is needed for power combustion and exhausting of gases through the fl ue (chimney) of fuel burning equipment to prevent

back-drafting. Follow the heating equipment manufacturer’s guideline and safety standards such as those published by the National

Fire Protection Association (NFPA) and the American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) and

the local code authorities.
c. When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
d. Ducted fans must always vent to the outdoors.
e. If this unit is to be installed over a tub or shower, it must be marked as appropriate for the application and be connected to a GFCL

(Ground Fault Interrupter protected branch circuit).
g. NEVER place a switch where it can be reached from a tub or shower.
h. Make sure the power is off before installing, wiring or maintenancing.

2

CAUTION

To reduce the risk of fi re and electric shock, install this range hood only with external blower models CBE-1000, rated
maximum 6.2 amps, 120V AC 60Hz or internal blowers manufactured by Zephyr Ventilation, models CBI-600A.

WARNING

TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK.

CAUTION

To reduce risk of fi re and to properly exhaust air outside - Do not vent exhaust air into spaces within walls, ceilings, attics,
crawl spaces or garages.

WARNING

TO REDUCE THE RISK OF SHOCK, THIS FAN MUST BE INSTALLED WITH AN ISOLATING WALL CONTROL/
SWITCH.

OPERATION

Always leave safety grills and fi lters in place. Without these components, operating blowers could catch onto hair, fi ngers
and loose clothing.

*NOTE: Please check www.zephyronline.com or call us for revisions before doing any custom work.

ELECTRICAL REQUIREMENTS

Important:

Observe all governing codes and ordinances.

It is the customer’s responsibility:

- To contact a qualifi ed electrical installer.

- To assure that the electrical installation is adequate and in conformance with National Electrical Code, ANSI/NFPA 70
latest edition* or CSA standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No.0-M91 - latest edition** and
all local codes and ordinances.

If codes permit and a separate ground wire is used, it is recommended that a qualifi ed electrician determine that the
ground path is adequate.

Do not ground to a gas pipe.

Check with a qualifi ed electrician if you are not sure the range hood is properly grounded.

Do not have a fuse in the neutral or ground circuit.

*National Fire Protection Association Batterymarch Park, Quincy, Massachusetts 02269
** CSA International 8501 East Pleasant Valley Road, Cleveland, Ohio 44131-5575

This appliance requires a 120V 60Hz electrical supply and connected to an individual properly grounded branch circuit
protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire with ground. Please also refer to
Electrical Diagram on product.

A cable locking connector (not supplied) might also be required by local codes. Check with local requirements, purchase
and install appropriate connector if necessary.

Important Safety Notice

3

MODEL: CCA-E30ASX, CCA-E36ASX, CCA-E48ASX

1 - Hood
2 - Baffl e fi lters (3) for 48” model
2 - Halogen light bulbs (4) for 48” model
1 - 6” round top mounting plate
1 - Solid top mounting plate
1 - Rectangular starting collar
1 - Round to rectangular adapter
2 - Blower brackets
1 - 8” round top mounting plate
1 - External blower wiring harness

List of Materials

1 - Hardware packet

Cache Hardware
Packet Contents

M6 * 2” x 4

M6 * 1-1/2” x 4

M6 * 1” x 4

www.zephyronline.com

light bulb removal
suction cup x 1

zip tie holder x 1

zip tie x 1

allen key x 1

CBI-600A Hardware

wire cap x 3

M4 * 10
x 2

M4 * 16
x 4

M4 * 8
x 22

3/16” x 3/8”
x 4

M4 * 6
x 4

M3.5 * 10
x 4

4

Duct pieces

q

3- 1/ 4” x 10”
Rect.,
straight

Equivalent number
length x used =

1 Ft. x ( ) =

To ta l

Ft.

Duct pieces

6”- 8” Round
wall cap
with damper

Equivalent number
length x used =

30 Ft. x ( ) =

To ta l

Ft.

7” Round,
straight

8” Round,
straight

3- 1/ 4” x 10”

0

Rect. 90
elbow

3- 1/ 4” x 10”

0

Rect. 45
elbow

3- 1/ 4” x 10”

0

Rect. 90
flat elbow

3- 1/ 4” x 10”
Rect.
wall cap
with damper

3- 1/ 4” x 10”
Rect. to
6” round
transition

3- 1/ 4” x 10”
Rect. to
6” round
transition

0

90

elbow

6” Round,

0

elbow

90

1 Ft. x ( ) =

1 Ft. x ( ) =

15 Ft. x ( ) =

9 Ft. x ( ) =

24 Ft. x ( ) =

30 Ft. x ( ) =

5 Ft. x ( ) =

15 Ft. x ( ) =

15 Ft. x ( ) =

Ft.

Ft.

Ft.

Ft.

Ft.

Ft.

Ft.

Ft.

Ft.

6”- 8” Round,
roof cap

6” round to
3- 1/ 4” x 10”
rect.
transition

6” round to
3- 1/ 4” x 10”
rect.
transition

0

elbow

90

7” or 8”

Round,

0

90

elbow

7” or 8”

Round,

0

elbow

45

7” or 8”

Round

wall cap
with damper

7” or 8”
Round,
roof cap

7” round to
3 1/ 4” x 10”
rect.
transition

7” round to
3- 1/ 4” x 10”
rect.
transition

0

elbow

90

30 Ft. x ( ) =

1 Ft. x ( ) =

16 Ft. x ( ) =

15 Ft. x ( ) =

9 Ft. x ( ) =

30 Ft. x ( ) =

30 Ft. x ( ) =

8 Ft. x ( ) =

15 Ft. x ( ) =

Ft.

Ft.

Ft.

Ft.

Ft.

Ft.

Ft.

Ft.

Installation – Ducting Calculation Sheet

Ft.

6” Round,

0

45

elbow

9 Ft. x ( ) =

Subtotal column 1 =

Maximum Duct Length: For satisfactory air movement,

the total duct length of a 3 1/ 4” x 10” rectangular 6”, 7” or 8”
diameter round duct should not exceed 100 e

uivalent feet.

Ft.

Ft.

Subtotal column 2 =

Subtotal column 1 =

Total ductwork =

Ft.

Ft.

Ft.

5