Zephyr AK2100, AK2136 Use, Care And Installation Manual

USE, CARE AND INSTALLATION GUIDE
Read all instructions before installing and operating this appliance
IMPORTANT SAFETY NO TICE
Installation
The installation instruction in this manual is intended for qualified installers, service technicians or persons with similar qualified background. DO NOT attempt to install this appliance yourself. Injury could result from installing the unit due to lack of appropriate electrical and technical background.
All electrical wiring should be properly installed, insulated, and grounded. Overly accumulated grease on old duct work should be cleaned out or duct work should be replaced if necessary to avoid the possibility of grease fire. Check all sections and joints on duct work to insure proper connection and all joints should be properly taped.
Operations
Read all instructions in this manual before operating the appliance. Save these instructions for future reference.
ALWAYS leave safety grills attached in place at all times. Operating blowers could catch on to hair, fingers, and loose clothing.
Keep unit and residue containers clean from grease accumulation from time to time. NEVER dispose foreign substances into the blowers. Do not dispose cigarette ashes or ignitable substances into the blowers.
Cleaning
Use with extreme caution while performing the Self Cleaning Function and safety grills are removed. Beware of fingers, hair, loose clothing from getting in the blowers and NEVER leave children unattended.
NEVER disassemble parts to clean without proper instructions. Disassembly are recommended to be performed by qualified personnel only. We are not responsible for injury due to negligence and the warranty of the unit automatically expires due to improper maintenance. Call our Service Center for removal instructions.
WARNING
MODEL: TYPHOON AK2100, AK2136
CONTROLS
2
Controls Overview
delay off
5 10 15
lowminutes high on/off lamp
(A) turns blowers on/ off
(B) adjust to higher speed level (1 to 6)
(D) turns lights on/off and dim (night light)
(C) adjust to lower speed level (6 to 1)
(E) shuts off hood in 5, 10 or 15 minutes
(F) Indicator: indicates 5, 10, or 15 minutes delay when lit
(G) Indicator: indicates level of blower speed from 1 to 6
Level 1(low) -Indicator 1 flashing Level 2 - Indicator 1 lit Level 3 - Indicator 2 flashing Level 4 - Indicator 2 lit Level 5 - Indicator 3 flashing Level 6 (high) - Indicator 3 lit
1 2 3
Zephyr Model AK2100 & AK2136 Touch Control Module
Blower Controls
Turn on the blowers by pressing “on/off” once.
Adjust level of speed (1 to 6) by pressing “high” or “low”.
Speed Indicator The speed indicator will show the speed the blowers are operating at as follow:
Level 1(low) -Indicator 1 flashing Level 2 - Indicator 1 lit Level 3 - Indicator 2 flashing Level 4 - Indicator 2 lit Level 5 - Indicator 3 flashing Level 6 (high) - Indicator 3 lit
Note: The control is equipped with a speed setting memory module. When turning on the blowers, the speed level will start at the speed setting last memorized.
Turn off the blowers by pressing “on/off” again.
Lights Controls
Turn on halogen lamps by pressing “lamp”.
Press 2nd time will dim to night light.
Press again to turn lamps off.
Note: Use type HR16 (E27) halogen bulbs only. Max 35W
CONTROLS
press:
turns blowers on
on/ off
highlow
adjust speed from low to high (1 to 6)
high
low
1 2 3
turns blowers off
on/ off
indicator:
press:
press:
turns lights on
lamp
press:
turn lights down (night light)
lamp
press again:
turns lights off
lamp
press again:
3
Timed Delay Off
Press “delay off” once to turn all range hood operation off in 5 minutes.
Indicator “5” will be lit
Press “delay off” twice to turn all range hood operation off in 10 minutes.
Indicator “5” & “10” will be lit
Press “delay off” the third time to turn all range hood operation off in 15 minutes.
Indicator “5”, “10” & “15” will be lit
CONTROLS
press once:
turns off in 5 minutes
delay off
Indicator
indicator “5” will be lit
5 10 15
delay off
press twice:
turns off in 10 minutes
delay off
Indicator
indicator “5” & “10” will be lit
5 10 15
delay off
press again:
turns off in 15 minutes
delay off
Indicator
indicator “5”, “10” & “15” will be lit
5 10 15
delay off
4
INSTALLATION
MIN. 18” MAX 30”
net width
CLEARANCES
Minimum clearance above range should be no less than 18“ from the range surface to the range hood’s base. Maximum height are recommended not to exceed 30” for maximum efficiency.
Net width on all models are call out width less 1/4”.
Note: Refer Manufacturers’ height clearance requirements on all high btu and professional ranges.
5
DUCT REQUIREMENT
Minimum duct size should be no less than 7”. Smaller duct size, long duct run and turns will reduce hood performance and efficiency.
Use single wall ridgit type galvanized pipes only, do not use flexible type ducts.
Generally, use minimum duct size recommended (7”). Reduce the number of turns and bends. If long duct run (beyond 20’ vertical and 35’ horizontal) is required, increase
Duct Type Round Duct Size 7” Minimum Duct opening Vertical
size of duct to 8 or 9”.
If a reducer is required, use a long reducer instead of a short pancake reducer. Install reducers as far away from duct opening as possible.
If turns are required: Install first elbow as far away from opening as
possible. Between elbows, install as far as possible. Use two 45 elbow (installed as far apart as
possible), instead of one 90 elbow. Increase duct size.
Call Out Size Net Width
30” 29-3/4” 36” 35-3/4”
INSTALLATION
6
DUCT OPENING
Front
Rear
Front
Rear
Wall
7”
8”
(min. cutout)
C/L
C/L
ELECTRICAL & DRILL LOCATIONS
Front
Rear
7”
C/L
Electrical K/O (3/4”)
1-3/8”
3-3/4”
1-13/16”
10-5/16”
13-7/8”
C/L
9”
30” & 36” models (AK2100, AK2136)
30” models (AK2100)
Front
Rear
7”
C/L
Electrical K/O (3/4”)
2”
13-1/8”
1-13/16”
10-5/16”
16-7/8”
C/L
36” models (AK2136)
30”
36”
9-1/2”
Wall
Wall
Wal l
INSTALLATION
7
Preparing with Template
Use template provided, fold/ or cut along inside edges.
CABINET FRONT
CABINET REAR
Fold and align this edge to cabinet base and wall corner
WALL
CABINET FRONT
CABINET REAR
Fold and align this edge to cabinet base and wal lcorner
WALL
Fold along line marked “Fold and align this edge to cabinet base and wall corner”.
**Note: Do not mistake with edge marked “Cabinet Rear”.
(A)
(B)(B)
(A)
hanging bolt drill location
wall bracket drill location
INSTALLATION
8
1. Align folded edge to cabinet base and wall corner
2. Mark 2 hanging bolt drill locations (A) on cabinet (see template on page 7).
4. Remove template and drill location (A) with 1/4” or 3/8” drill bit.
5. Install EZ anchors to (B) as marked. (see next diagram for EZ anchor installation).
3. Mark 2 bracket drill locations (for anchors) (B) on wall.
INSTALLATION
9
EZ Anchors
6. Tap EZ anchor tip into marked drywall locations, turn with screwdriver until seated flush.
Note: use EZ anchors provided only on hollow drywall applications (minimum drywall thickness 1/2”). If a stud or wood surface is present, fasten anchors with screws directly into stud or plywood. For all other wall types (concrete, brick, tiles etc.), use appropriate anchors for mounting.
7. Fasten 2 wall brackets provided onto anchors
8. Pry open 3/4” electrical knock out
9. Connect power source to hood (make sure power source is turned off).
DANGER
All electrical work must be performed by qualified electricians only. Do not attempt to wire the appliance if you are inexperience with and/ or without proper electrical working background and qualifications.
All electrical work must meet local codes and requirements for safety.
Electrical Connection
INSTALLATION
10
Electrical Connection
Front
Rear
A cable locking connector (not supplied) is also required by local codes. Check with local requirements and codes, purchase and install the appropriate connector in order to meet all mandatory codes.
Cable lock
10. Insert bolts w/ washers provided through drill out (A)
11. Lift hood and hook rear opening slots onto 2 rear brackets previously installed on wall
12. Tilt hood up and fasten left and right bolts onto hood
13. Connect duct to hood opening, tape all joints with aluminum duct tape and inspect for leakage
Wall
11
12
13
CLEANING & MAINTAINANCE
14
Self Clean Feature
All Zephyr model AK2100 & 2136 hoods are filter-less and are designed with a self clean feature. The centrifugal blower system automatically liquefies cooking residue accumulated in its internal housing. All systems are equipped with dishwasher safe clean cups for its self clean function.
Cooking residue are often automatically liquefied and can accumulate in the clean cups from everyday use. Nevertheless, grease from cooking could also dry and adhered in its internal housing. Running the self clean function periodically will flush out accumulated residue in the range hood’s internal housing.
Cleaning Frequency
Cleaning should be approximately once a month under normal use.
Detergent
Grease cutting detergent such as ‘409’ or its equivalent are recommended.
Safety Grill
Remove both safety grills for cleaning by simply loosening Philips screws. Clean safety grills in dishwasher under normal wash cycle.
WARNING: Use with extreme caution as both safety grills are removed. Beware of blowers catching on to hair, loose clothing, and fingers. NEVER leave children unattended.
Self Clean
Turn both blowers on lowest speed for cleaning.
Set Timed Delay Off to 5 minutes as indicated.
Cleaning
set to 5 min. delay off:
5 10 15
delay off
high
low
1 2 3
set to lowest speed:
Cleaning Tip:
Fill residue containers ¼ full with water before cleaning or during regular use. This will help to prevent residue from drying and tacking on cup surface.
With nozzle on ‘spray’, squirt ‘409’ detergent directly onto blower blades 30-35 times.
Repeat with second blower. Allow self cleaning to complete in 5 minutes.
(If desired, spray water to rinse off detergent after completion of the cleaning cycle and run for another few minutes)
Remove clean cups. Clean w/ mild detergent or in dishwasher under normal wash cycle.
CLEANING & MAINTAINANCE
15
Replacing Light Bulbs
Light bulbs (included) are 35W halogen (TYPE HR16 )bulbs.
Remove by unscrewing light bulb counter clockwise, and replace with type HR16-35W halogen bulbs.
Clean all surface residue with ‘409’ or mild detergent and wipe with cotton cloth.
Stainless steel surface could further be clean and polished with any stainless steel polish or glass cleaners.
Surface Maintanance
TROUBLE SHOOTING
16
1. Upon completion of installation, nothing works.
2. Light is on but blowers are not turning at all or seems to be scraping on something.
3. When blowers are on, something seems to be loose and spinning around inside.
4. Vibration when blowers are on
5. Blowers noise
6. Light is not working
7. No grease is collected in the clean cups
8. No grease is collected in the residue containers after self cleaning.
9. Safety grill are dirty
10. Blowers seemed weak
Check if unit has been plugged in, make sure that all power has been turned back on and all electrical wiring are properly connected.
Blower blade unit might have been mounted too low and scraping the bottom or jammed. Loosen hex screw on blade unit and adjust to proper height.
There might have been foreign particles left within the discharge opening or rocks, leaves, branches, etc. that might have fell in from old duct work. Disconnect duct work to inspect and remove any foreign particles.
Unit might not have been secured properly on cabinet. Or cabinet might need to be further secured into studs on wall.
Our blowers are designed to perform up to 850 cfm. A properly functioning motor itself should be relatively quiet. Nevertheless, due to vacuum created by the suction, noise level up to 6 sones will be generated when both blower unit is turned on at its maximum speed. Employ both blowers at maximum speed only when needed (heavy pan frying, wok cooking etc.) Employing low speeds will suffice moderate cooking such as steaming, broiling etc.
Light bulb might need to be replaced. On some instances, the fragile bulb could have been damaged during the shipping process. Replace light bulb.
Grease flow will vary by the amount, methods and types of cooking. If pan-frying is frequent accompanied by steaming, vapor from steam will liquefy accumulated grease in its internal housing and flows in the clean cups. No grease collected in the residue containers is normal until the self clean function is completed. Clean blowers approximately once a month as instructed to avoid clogging.
Tubes connected to the internal housing might have been clogged due to lack of cleaning. Or hood might not have been leveled when installed. Unclog tubes or re-install hood
The self clean feature cleans only the internal housing within the range hood. Remove safety grill to clean in dishwasher and clean all surface periodically as instructed.
Check duct size used, duct size should be at least 7“ . Range hood WILL NOT function properly with the insufficient duct size. Check if duct is clogged or if damper unit is not opening properly. A tight mesh on a side wall cap unit might also cause restriction to the air flow.
11. Cooking fumes and smoke dissipates before it reaches the blower.
Use a damper type sidewall cap. Reduce the number of elbows and length of duct work or increase duct size (see page 5). Check if all joints are properly connected, sealed and taped.
Check if unit is installed at the recommended height (page 5). The range hood should also be able to cover the entire cooking area from left to right and most areas from rear to front. Open doors and windows might also distract air flow before it reaches the blowers. Make sure blowers are on high speed for heavy cooking.
TROUBLE SHOOTING
17
NOTES
For other questions and further assistance please call our service department with
the product’s registered serial number or write to:
ZEPHYR CORPORATION
Service Department
1.888.880.VENT (8368) 415.282.1211
1551 Minnesota Street. San Francisco, CA 94107
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