therein are owned by ZIH Corp. Unauthorized reproduction of this manual or the software and/or firmware in the
printer may result in imprisonment of up to one year and fines of up to $10,000 (17 U.S.C.506). Copyright violators
may be subject to civil liability.
, ZPL II®, and ZebraLink™ programs; Element Energy Equalizer® Circuit; E3®; and
ZebraLink and all product names and numbers are trademarks, and Zebra, the Zebra logo, ZPL, ZPL II, Element
Energy Equalizer Circuit, and E
All other brand names, product names, or trademarks belong to their respective holders. For additional trademark
information, please see “Trademarks” on the product CD.
3
Circuit are registered trademarks of ZIH Corp. All rights reserved worldwide.
Proprietary Statement This manual contains proprietary information of Zebra Corporation and its subsidiaries
(“Zebra Technologies”). It is intended solely for the information and use of parties operating and maintaining the
equipment described herein. Such proprietary information may not be used, reproduced, or disclosed to any other
parties for any other purpose without the express, written permission of Zebra Technologies Corporation.
Product Improvements Continuous improvement of products is a policy of Zebra Technologies Corporation.
All specifications and designs are subject to change without notice.
Liability Disclaimer Zebra Technologies Corporation takes steps to ensure that its published Engineering
specifications and manuals are correct; however, errors do occur. Zebra Technologies Corporation reserves the right
to correct any such errors and disclaims liability resulting therefrom.
Limitation of Liability In no event shall Zebra Technologies Corporation or anyone else involved in the creation,
production, or delivery of the accompanying product (including hard ware and software) be liab le for any damages
whatsoever (including, without limitation, consequential damages including loss of busin ess profi ts, business
interruption, or loss of business information) arising out of the use of, the results of use of, or inability to use such
product, even if Zebra Technologies Corporation has been advised of the possibility of such damages. Some
jurisdictions do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation
or exclusion may not apply to you.
Part Number: 61207L-001 Rev. A
Compliance Information
Declaration of Conformity
I have determined that the Zebra printers identified as the
HC100™
3
manufactured by:
Zebra Technologies Corporation
333 Corporate Woods Parkway
Vernon Hills, Illinois 60061-3109 U.S.A.
Have been shown to comply with the applicable technical standards of the FCC
For Home, Office, Commercial, and Industrial use
If no unauthorized change is made in the equipment,
and if the equipment is properly maintained and operated.
4/23/08HC100 User Guide61207L-001 Rev. A
Compliance Information
4
FCC Compliance Statement
FCC Compliance Statement
This device complies with Part 15 rules. Operation is subject to the following two conditions:
1. This device may not cause harmful interference, and
2. This device must accept any interference received, including interference that may cause
undesired operation.
The user is cautioned that any changes or modifications not expressly approved by Zebra
Technologies Corporation could void the user’s authority to operate the equipment. To ensure
compliance, this printer must be used with Shielded Communication Cables.
FCC Radiation Exposure Statement
(for printers with internal radio devices)
This equipment complies with FCC radiation exposure limits set forth for an uncontrolled
environment. This equipment should be instal led and operated with minimum distance 20cm
between the radiator and your body.
This transmitter must not be co-located or operating in conjunction with any other antenna or
transmitter.
FCC Rules and Regulations for Data Cables
Zebra printers comply with FCC Rules and Regulations, Part 15 for Class B Equipment using
fully shielded, 6.5 ft. (2 m) data cables. Use of unshielded cables may increase radiation above
the Class B limits.
Canadian DOC Compliance Statement
This Class B digital apparatus complies with Canadian ICES-003.
Cet appareil numérique de la classe B est conforme à la norme NMB-003 du Canada.
This User Guide is intended for use by any person who needs to operate or to troubleshoot the
printer. An additional section is included for advanced users or service technicians.
How This Document Is Organized
The User Guide is set up as follows:
SectionDescription
Introduction to the HC100 on page 15This section shows the printer components,
Printer Setup on page 25This section provides instructions for setting up the
Troubleshooting on page 33This section includes the meaning of various
indicator lights, and operational controls.
printer, connecting it to your network, and
preparing it for use.
printer status lights.
Routine Maintenance on page 43This section includes routine cleaning procedures
and recycling information.
Advanced User Information
on page 55
Specifications on page 75This section contains the specifications for the
This section contains information and instructions
that are intended only for advanced users or
service technicians.
printer and wristbands.
61207L-001 Rev. AHC100 User Guide4/23/08
About This Document
Contacts
You can contact Zebra Technologies Corporation at the following:
Web Site
http://www.zebra.com
Technical Support via the Internet is available 24 hours per day, 365 days per year. Go to
http://www.zebra.com/support.
The Americas
Regional HeadquartersTechnical SupportCustomer Service Dept.
T: +65 6858 0722
F: +65 6885 0838
E: China: tschina@zebra.com
All other areas:
tsasiapacific@zebra.com
For printers, parts, media, and ribbon, please
call your distributor, or contactus.
T: +65 6858 0722
F: +65 6885 0836
4/23/08HC100 User Guide61207L-001 Rev. A
About This Document
1
2
12
Document Conventions
Document Conventions
The following conventions are used throughout this document to convey certain information.
Alternate Color (online only) Cross-references contain hot links to other sections in this
guide. If you are viewing this guide online in .p df format, you can click the cross-reference
(blue text) to jump directly to its location.
Icons Used
Caution • Warns you of the potential for electrostatic discharge.
Caution • Warns you of a situation where excessive heat could cause a burn.
Caution • Advises you that failure to take or avoid a specific action could result in physical
harm to you.
Caution • (No icon) Advises you that failure to take or avoid a specific action could result in
physical harm to the hardware.
Important • Advises you of informatio n that is essential to complete a task.
Note • Indicates neutral or positive information that emphasizes or supplements important
points of the main text.
Illustration Callouts Callouts are used when an illustration contains information that needs
to be labeled and described. A table that contains the labels and descriptions follows the
graphic. Figure 1 provides an example.
Figure 1 • Sample Figure with Callouts
Eject button
1
Pause/Feed button
2
61207L-001 Rev. AHC100 User Guide4/23/08
Control Panel Lights The printer status indica tor uses green, yellow, and orange lights that
sometimes blink or rotate to indicate the printer’s status and any error conditions. The lights
and light sequences are indicated as follows:
Lights OnA solid, colored bar indicates when the printer
status indicator is on.
A solid bar that is divided into two colors indicat es
that half of the printer status indicator lights are on
with one color while the other half of the lights are
on with the other color.
About This Document
Document Conventions
13
Lights Flashing or
Blinking
Alternating colors in a subdivided bar indicate that the lights on the printer
status indicator are flashing or blinking.
•one colored blink
•two colored blinks
•steady color on with two blinks off
•three colored blinks
•four colored blinks
•consistent flashing on and off
•flashing between two colors.
Lights RotatingThe printer status indicator lights can light up in a clockwise rotating
sequence.
Rotating lights that come on one at a time are
indicated by a curved, broken arrow and a bar
that shows the color of the lights.
Rotating lights that stay on after lighting up
are indicated by a curved, solid arrow and a
bar that shows the color of the lights.
(one on each side)
Control panel (see Control Panel on page 18)
4
61207L-001 Rev. AHC100 User Guide4/23/08
Rear of Printer and Connectors
Standard and
Optional Wireless
Optional 10/100
Wired Ethernet
1
2
3
4
5
Figure 3 shows the data communication connectors on the rear of the printer, the power
button, and the D/C power connector. For more information about the optional wired and
wireless Ethernet print servers, see Connect to Data Communication Interfaces on page 27 and
Changing and Restoring Printer Settings on page 58.
Figure 3 • Rear of Printer
Introduction to the HC100
Rear of Printer and Connectors
17
1
2
3
4
5
4/23/08HC100 User Guide61207L-001 Rev. A
Serial port
Optional ZebraNet® 10/100 Internal Print Server (wired Ethernet) port
USB port
Power on/off button (in is On, out is Off)
D/C power connector
Introduction to the HC100
Standard and Optional
10/100 Wired EthernetOptional Wireless
1
3
2
Standard and Optional
10/100 Wired EthernetOptional Wireless
1
2
18
Control Panel
Control Panel
Control Panel Lights
The control panel is located on the front of the printer.
The control panel has two basic lights that indicate the printer’s status and error conditions
(Figure 4). Printers with the W irel ess Ethe rnet Option have an additional status indicator lig ht .
Figure 4 • Control Panel Lights
Media status indicator (see Media Status Indicator on page 34)
1
Printer status indicator (outer ring) (see Printer Status Indicator on page 36)
2
Wireless status indicator (see Wireless Status Indicator on page 39)
3
Control Panel Buttons
The control panel has two buttons (Figure 5). Their function is described in Table 1. When you
press or press and hold a button, the printer action occurs when you rel ease the button.
Figure 5 • Control Panel Buttons
EJECT button
1
PAUSE/FEED button
2
61207L-001 Rev. AHC100 User Guide4/23/08
Table 1 • Function of the Control Panel Buttons
ButtonFunction/Description
Introduction to the HC100
Control Panel
19
EJECT
PAUSE/FEED
This button functions only when the printer is idle or paused. The function depends on
whether you press the button or press and hold it.
• Pressing and releasing
EJECT causes the printer to retract the current wristband and
eject the media cartridge.
• Pressing and holding
EJECT for 6 seconds force ejects the media cartridge without
retracting the protruding wristband. After a forced eject, press the upper cover release
buttons to open the printer’ s upper cover and rel ease the wristband. See Media Cartridges
on page 20 for information on removing the wristband from the cartridge. Do NOT pull
the remainder of the wristband out of the cartridge.
Note • If pressing EJECT does not eject the media cartridge, power cycle the printer
and press
EJECT again. Use the forced eject option only as a last resort if these other
attempts fail.
PAUSE/FEED
has different functions depending on whether the printer is idle or paused and
on whether you press the button or press and hold it.
• Pressing and releasing
•Pause—
PAUSE/FEED functions as a pause button when the printer is actively printing
PAUSE/FEED has two functions.
a wristband. While a wristband is printing, press the button to pause the printer before
the next wristband starts printing. The printer remains paused u ntil you press the button
again.
•Feed—
PAUSE/FEED functions as a feed button when the printer is idle. Press the
button to feed one blank wristband.
• Pressing and holding
PAUSE/FEED places the printer in user configuration mode. The
printer status indicator lights blink orange in 2-second intervals, adding one blin k each
interval. Depending on when you release
PAUSE/FEED, different actions take place:
• One orange blink—A printer configurat ion wristband prints.
• Two orange blinks—A media sensor profile prints.
• Three orange blinks—The printer resets all print server para meters (wired Ethernet and
wireless Ethernet) back to defaults.
• Four orange blinks—The printer resets all printer parameters back to defaults.
• After four orange blinks, the printer exits user configuration mode. The printer status
lights return to solid green. The printer feeds a wristband when you release
PAUSE/FEED.
4/23/08HC100 User Guide61207L-001 Rev. A
Introduction to the HC100
1
2
20
Media Cartridges and Wristbands
Media Cartridges and Wristbands
Different sizes, colors, and closure types of wristbands are available in recyclable media
cartridges. This information appears on the media cartridge label. The wristbands feature an
antimicrobial coating to help protect against the spread of S. aure us, P aeruginosa, E. coli, and
MRSA.
For ordering information, see Contacts on page 11. Only Genuine Zebra™ supplies will work
with your printer.
Media cartridges cannot be reused or refilled. Dispose of media cartridges in accordance with
your local regulations or standards. For information on Zebra's recycling program, see
http://www.zebra.com/environment.
Media Cartridges
View the level of media remaining in the cartridge through the wristband supply window on
the left side of the media cartridge (Figure 6). Wristbands exit through a slot on the front of the
media cartridge.
Figure 6 • Media Cartridge
Wristband supp ly window
1
Wristband exit are a
2
Important • Forcibly pulling a wristband from the media cartridge can damage the cartridge.
A damaged cartridge will not work. If a wristband sticks out partially from a cartridge, use
scissors to cut off the exposed part so that it is flush with the cartridge. Do NOT pull the
remainder of the wristband out of the cartridge. The printer will eject the partial wristband
after the cartridge loads properly.
61207L-001 Rev. AHC100 User Guide4/23/08
Wristband Sizes
AdultPediatricInfant
The size of the wristbands is indicated on the top of each media cartridge (Figure 7). A
wristband should be snug enough to stay on the person’s wrist or ankle but not so tight that it
cuts into the person’s skin or cuts off circulation.
Media Cartridges and Wristbands
Figure 7 • Wristband Size Indicators
Introduction to the HC100
21
Wristband Colors
Wristbands are available in seven colors for color-coding.
Adhesive Closure Type
•Red
•Blue
•Yellow
•Green
•Pink
• Purple
•Orange
Clip Closure Type
•Red
•Blue
•Yellow
• Green
•Pink
• Purple
4/23/08HC100 User Guide61207L-001 Rev. A
Introduction to the HC100
22
Media Cartridges and Wristbands
Wristband Closure Type
Zebra offers two types of wristband: adhesive closure and clip closure.
Adhesive Wristbands
Zebra Z-Band™ Direct Wristbands are fastened with adhesives that are part of the wristband.
To fasten an adhesive wristband, complete these steps:
Figure 8 • Adhesive Closure Wristband
1. Remove the cover from the adhesive.
2. Wrap the wristband around a person’s wrist or ankle, and then press the exposed adhesive
to the wristband.
Important • To keep the wristband from being too loose or too tight, place your finger
between the wristband and the person’s wrist or ankle while fastening the wristband. Do
not attempt to adjust the wristband after it is fastened. The tamper-evident slits under the
adhesive tear if you try to remove the wristband.
61207L-001 Rev. AHC100 User Guide4/23/08
Clip Wristbands
XXX
X X
XX
XXXX
XXXXX
XXX
X
XX
XX
X
XX
X
X
Zebra Z-Band™ QuickClip Wristbands are fastened with clips.
Figure 9 • Clip Closure Wristband
To fasten a clip wristband, complete these steps:
1. Insert the post on a clip through a hole on the wristband.
2. Wrap the wristband around a person’s wrist or ankle, and then thread the post through the
lone hole on the opposite end of the wristband. If necessary, move the clip to a different
hole to resize the wristband.
Introduction to the HC100
Media Cartridges and Wristbands
23
3. Fold the clip over, and press to lock it.
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
4/23/08HC100 User Guide61207L-001 Rev. A
Introduction to the HC100
Z-Band QuickClip
12
34
Z-Band Direct
12
34
24
Media Cartridges and Wristbands
Wristband Print Zone
The best area for printing varies by wristband type. For best results, design your wristband
formats so that they print in the recommended print zone of the wristband (Figure 10). Avoid
printing over the clip holes (Z-Band QuickClip ) or the tamper-evident slits (Z-Band Direct).
Figure 10 • Media Home Position and Recommended Print Zone
Non-printable area
1
(shown in red)
Media home positionThe media home position (0,0) occurs 1 in. (25.4 mm) from the leading
2
You cannot print on approximately the first 1 inch (25.4 mm) of each
wristband because the media does not backfeed into the printer.
edge of the wristband.
Recommended print start
3
position
Recommended print zone
4
(shown in green)
The start position from the leading edge of the wristband varies by
wristband type (see Table 2).
This area is recommended for printing because it is visible on the
patient after the wristband is secured.
Table 2 • Recommended Print Start Position by Label Type
Wristband TypeWristband LengthStart Position from the Leading Edge
Z-Band Direct 11 in. (279 mm)4.5 in. (114 mm)
7 in. (178 mm)2.5 in. (64 mm)
6 in. (152 mm)2 in. (51 mm)
Z-Band QuickClip11 in. (279 mm)6.25 in. (159 mm)
7 in. (178 mm)3.25 in. (83 mm)
61207L-001 Rev. AHC100 User Guide4/23/08
2
Printer Setup
This section provides instructions for setting up the pri nter, connecting it to your network, and
preparing it for use.
This section describes how to handle your printer.
Unpack and Inspect the Printer
When you receive the printer, immediately unpack it and inspect for shipping damage.
• Save all packing materials.
• Check all exterior surfaces for damage.
If you discover shipping damage upon inspection:
• Immediately notify the shipping company and file a damage report.
• Keep all packaging material for shipping company inspection.
• Notify your authorized Zebra reseller
Important • Zebra Technologies Corporation is not responsible for any damage incurred
during the shipment of the equipment and will not repair this damage under warranty.
Store the Printer
If you are not placing the printer into immediate operation, repackage it using the original
packing materials. You may store the printer under the conditions shown in Table 3.
TemperatureRelative Humidity
–40°F to 140°F (–40° to 60°C)5% to 85% non-condensing
Ship the Printer
If you must ship the printer:
• Turn off (
• Remove any media cartridges f rom the printer.
• Make sure that upper cover is closed.
• Carefully pack the printer into the original container or a suitable alternate container to
avoid damage during transit. A shipping container can be purchased from Zebra if the
original packaging has been lost or destroyed.
Table 3 • Storage Temperature and Humidity
O) the printer, and disconnect all cables.
61207L-001 Rev. AHC100 User Guide4/23/08
Preparing the Printer for Use
1
2
3
To prepare the printer for use, select an appropriate location for the printer, connect the
appropriate cables to the printer, turn on the printer power, and then select and insert a media
cartridge.
Site Selection
Select a solid, level surface within reach of an available power outlet. To allow for proper
ventilation and cooling, leave open space on all sides of the printer.
Caution • Do not place any padding or cushioning material under the unit or next to the
back of the unit. This can prevent proper cooling and cause the unit to overheat.
Connect to Data Communication Interfaces
Select a data communication interface that is supported by both your printer and your
computer or your Local Area Network (LAN). You may send wristband formats to the printer
through any of its data communication ports.
Printer Setup
Preparing the Printer for Use
27
Figure 11 shows the location of the data communication ports. Table 4 provides basic
information about the data communication interfaces.
Figure 11 • Data Communication Ports
Serial port
1
Optional ZebraNet 10/100 Internal Print Server
2
(wired Ethernet) port
USB port
3
Caution • Be careful not to plug a USB cable into the optional 10/100 wired Ethernet port
on the printer. Doing so will damage the connector. The 10/100 wired Ethernet port comes
with a plastic plug to protect it from accidental damage.
4/23/08HC100 User Guide61207L-001 Rev. A
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