Zebra Technologies Cameo 2 User Manual

Portable Printer
User's Manual
Part No. UMAN-EN2+ Rev.G, March, 2003
Proprietary Statement
This manual contains proprietary information of Zebra Technologies Corporation. It is intended solely for the information and use of parties operating and maintaining the equipment described herein. Such proprietary information may not be used, reproduced, or disclosed to any other parties for any other purpose without the expressed written permission of Zebra Technologies Corporation.
Product Improvements
Since continuous product improvement is a policy of Zebra Technologies Corporation, all specifications and signs are subject to change without notice.
FCC Compliance Statement
NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of FCC Rules. These limits are designed to provided reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. WARNING: Exposure to Radio Frequency radiation. To conform to FCC RF exposure requirements this device shall be used in accordance with the operating conditions and instructions listed in this manual. NOTE: This unit was tested with shielded cables on the peripheral devices. Shielded cables must be used with the unit to insure compliance Changes or modifications to this unit not expressly approved by Zebra Technologies Corporation could void the user’s authority to operate this equipment.
Canadian Compliance Statement
"IC:" before the equipment certification number signifies that the Industry Canada technical specifications were met. It does not guarantee that the certified product will operate to the user's satisfaction.
Liability Disclaimer
Inasmuch as every effort has been made to supply accurate information in this manual, Zebra Technologies Corporation is not liable for any erroneous information or omissions. Zebra Technologies Corporation reserves the right to correct any such errors and disclaims liability resulting therefrom.
No Liability for Consequential Damage
In no event shall Zebra Technologies Corporation or anyone else involved in the creation, production, or delivery of the accompanying product (including hardware and software) be liable for any damages whatsoever (including, without limitation, damages for loss of business profits, business interruption, loss of business information, or other pecuniary loss) arising out of the use of or the results of use of or inability to use such product, even if Zebra Technologies Corporation has been advised of the possibility of such damages. Because some states do not allow the exclusion of liability for consequential or incidental damages, the above limitation may not apply to you.
Copyrights
The copyrights in this manual and the system described therein are owned by Zebra Technologies Corporation. All rights are reserved. Unauthorized reproduction of this manual or the software in any of the system modules may result in imprisonment of up to one year and fines of up to $10,000 (17 U.S.C.506). Copyright violators may be subject to civil liability. All products and brand names are trademarks of their respective companies. All rights reserved.
©
2003 Zebra Technologies Corporation
ii
CONTENTS
Introduction ................................................................... O-1
Printer Specifications ................................................... O-2
Physical ......................................................................... O-2
Environmental ............................................................... O-2
Printing Characteristics ................................................. O-2
Communications Interface ............................................ O-2
Communications Protocol ............................................. O-3
Pin Assignments............................................................ O-3
Media Type.................................................................... O-4
Media Handling ............................................................. O-4
Software Features......................................................... O-4
Formats ......................................................................... O-5
Accessories and Options .............................................. O-5
Power ............................................................................ O-5
Controls ......................................................................... O-6
Keypad Functions ......................................................... O-6
Self Test ........................................................................ O-6
Batteries and Charging................................................. O-7
Removing and Replacing Batteries............................... O-7
Conditioning .................................................................. O-7
Chargers ....................................................................... O-8
Low Battery Shutdown .................................................. O-8
Battery Safety Warnings ............................................... O-9
Installation of Media.................................................... O-11
Peeler Not In Use.........................................................O-11
Peeler In Use ...............................................................O-11
Troubleshooting .......................................................... O-13
Self Test ...................................................................... O-13
Troubleshooting Guide ................................................ O-13
Maintenance ................................................................ O-16
Cleaning The Print Head ............................................. O-17
Cleaning The Platen.................................................... O-17
Cleaning The Peeler Roller ........................................ O-17
Cleaning Sensors........................................................ O-17
Linerless Media Printers ............................................. O-18
continued next page
iii
Communicating to the Printer ................................... O-20
Cable Communications ............................................... O-21
IR Communications ..................................................... O-22
Bluetooth™ Networking Overview .............................. O-23
APPENDIX A
Interface Cables .............................................................A-1
APPENDIX B
Media Supplies...............................................................A-4
APPENDIX C
Maintenance Supplies.................................................... A-5
APPENDIX D
Product Support .............................................................A-6
Patent Information ................................ inside back cover
iv
Operation Section

INTRODUCTION

The Encore™2 Portable Printer is the latest development in direct ther­mal printing technology from Zebra Technolo­gies Corpora­tion. This por­table printer is ideally suited to print shelf labels, tickets, price change stickers, receipts, linerless labels and any other mobile application where on-site printing is required.
Integrated battery status and hardware diagnostics circuits, as well as its compact size, make the Encore 2 ideal for mobile printing. The Encore 2 can be configured for wireless communications via Bluetooth™ or infrared (IrDA) interfaces.
This manual should be read in its entirety before at­tempting operation of the printer. Further information regarding this printer’s features and operation can be found in the Mobile Printing Systems Programming Manual available on diskette as part DISK-PTRPRO­MAN or on our website at:
http://www.zebra.com/SS/manuals.htm.
E
NCORE
™2 P
RINTER
O-1
UMAN-EN2+
.

PRINTER SPECIFICATIONS

Physical

Height: 5.1" (130 mm) Width: 4.0" (102 mm) Depth: 3.12" (79 mm) Weight: 1.3 lbs. (.58 kg) with batteries/
no media

Environmental

Operating temperature: 14° to 104°F (-10° to
40°C) Storage temperature: -4° to 140°F (-20° to 60°C) Relative humidity: 95% non-condensing
The Encore 2 automatically compensates for head temperature when printing. The printer has protection circuitry to prevent damage due to excessive print head temperatures.

Printing Characteristics

Print Head Life: 1,964,160"(50 Km) (nominal)
(estimated) Technology: Direct Thermal Print Speed: 2-3 IPS (50.8-76.2 mm) Print Head Width: 1.9" (48 mm) Print Head Density: 203 DPI (8 dots/mm) Number of Dots: 384

Communications Interface

•Built-in RS-232 port for one-way or two-way commu­nication to terminal or other host up to 38.4K BPS.
•Wireless: Infrared communications via IrDA specifica­tions, or Bluetooth™ protocol.
UMAN-EN2+
O-2

Communications Protocol

The Encore 2 supports RTS/CTS (hardware) and XON/ XOFF handshaking protocols to synchronize with the host terminal. The handshaking protocol and the baud rate is programmable. The default communications parameters are:
Handshaking = RTS/CTS Baud Rate = 9,600
Parity = None Data Bits = 8
Stop Bits = 1

Pin Assignments

The following are the pin assignments for the 8-pin DIN RS232C serial connector.
Pin Pin Signal Signal
Number Name Type Description
1 RXD input Receive Data
2TXD output Transmit Data
3CTS input Clear To Send from host
4RTS output Request To Send
set high when printer is ready to accept command/ data
5GND Ground
6NCNo Connect
7 DSR input Data Set Ready
Low to high transition turns printer on, High to low transition turns printer off (if enabled)
8 DTR output Data Terminal Ready
set high when printer is on (set to battery voltage for “S” versions)
O-3
UMAN-EN2+

Media Type

•Paper Labels
•Synthetic Labels
•Plain paper
•Tags
•Two-part thermal receipts
Linerless labels (on linerless models only)

Media Handling

Media Width: Max. 2.12" (54 mm)
Min. 1.0" (25 mm) Maximum Print Width: 1.9" (48 mm) Media Core Size: .75" (19 mm)
•Adjustable stock width
•Easy stock loading system
•Automatic label peeler
•Optional label present sensor

Software Features

•Vertical or horizontal printing
Left, right, or center justification
•Scale to fit
Concatenation
Line print mode
•Programmable label odometer with on-demand terminal reporting
•Serial number reporting to terminal on demand
•Automatic print head temperature compensation
•Programmable inactivity shut-off
•Out of paper/head-up error LED indicator
•Power On/Off from terminal or built-in keypad
•Black bar/gap sensing
UMAN-EN2+
O-4

Formats

25 Resident fonts
•Optional international character fonts
Flash memory for down-loadable programs, label
formats, fonts and graphics
Fully scalable fonts
•Built-in graphics support

Accessories and Options

•Single battery pack fast charger
Four battery pack fast charger
•Extra NiMH battery pack
•Belt or shoulder strap options
•Protective environmental boot
•Soft Case
•Variety of interface cables
IrDA Option
•Bluetooth™ standard short range radio frequency
(SRRF) interface option

Power

The Encore 2 utilizes a removable battery pack. If not connected to a terminal with DTR present, the printer will automatically power off to conserve battery life. The time-out value can be programmed from the host termi­nal; the factory default time-out is two minutes.
Additional power features include:
•Charge duration of 600 to 800 labels
Low battery indicated by flashing LED and reported to
terminal on demand
•Power on/off controlled from terminal or built-in key-
pad
O-5
UMAN-EN2+

Keypad Functions

CONTROLS

Feed Switch: Advances media to next label or sense mark without printing.
Power Light: Indicates Printer is turned on
Status Light: Steady light indicates printer is either out of media, or head release latch is open. Flashing during data transmission between host and printer indicates normal wireless operation.
On switch: momentary on action turns printer on
Low Battery Light: Flashes when battery is near its shut-off voltage. Steady light indicates battery must be recharged or replaced.
Off switch: turns printer off.

Self Test

The Encore 2 can perform a self test which will print a solid black line to insure all elements of the print head are working, and then print out the version of software loaded in the printer. Refer to the Troubleshooting section for more details on interpreting the self-test.
The self test is activated by the following key sequence:
1. Press the "FEED" key
2. While still holding down the "FEED" key, turn on the printer by pressing and releasing the "ON" key.
3. Release the "FEED" key
The Encore 2 will perform the self test and then remain
on.
UMAN-EN2+
O-6
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