PREVIOUSScrolls the LCD to the previous parameter.
NEXTScrolls the LCD to the next parameter.
SETUP/EXITEnters and exits configuration mode.
Front Panel Indicator Lights (LEDs)
The front panel lights are described in Table 2.
Table 2 • Front Panel Lights
LEDOFF IndicatesON IndicatesFLASHING Indicates
POWER
(Green)
PAUSE
(Yellow)
DATA
(Green)
MEDIA
(Yellow)
RIBBON
(Yellow)
Print engine is
OFF, or no power
Power switch is ON, and power is
being supplied to print engine.
to print engine.
Normal operation.One of the following:
• Print engine is paused because of
an error condition (printhead,
ribbon, or paper error). Usually
occurs in conjunction with
another LED.
• PAUSE was pressed.
• A pause was requested from the
Applicator Port.
• A pause was received as part of
the label format.
No data being
received or
processed.
Normal operation.
Media properly
loaded.
Normal operation.
Ribbon properly
loaded.
Data is processing or printing is
taking place. No data is being
received.
Out of media. (Print engine is
paused, LCD displays error
message, and PAUSE light is ON).
Ribbon in while print engine is in
direct thermal mode, or no ribbon
loaded while print engine is in
thermal transfer mode. Print engine
is paused, LCD displays error
message, and PAUSE light is ON.
—
—
Print engine is receiving data
from or sending status
information to the host computer.
—
—
ERROR
(Orange)
EN-4R110PA X 3 Quick Reference Guide8/27/2004 58982L-001 Rev. 1
No print engine
errors.
—Print engine error exists. Check
the LCD for status.
Media
The print engine can use various types of media (Table 3).
Table 3 • Types of Media
Media TypeHow It LooksDescription
Quick Reference Guide
Media
Non-Continuous Roll
Media
Continuous
Roll Media
Fanfold MediaThe media is folded in a zigzag pattern.
The media is wound on a core. Individual
labels are separated by a gap, notch, hole,
or black mark, which enables you to see
where one label ends and the next one
begins. When using media that has holes
or notches, position the media sensor
directly over a hole or notch.
The media is wound on a core and is
without gaps, holes, notches, or black
marks. This allows the image to be printed
anywhere on the label.
RFID “Smart” Media
(for use with
RFID-capable print
engines only)
Each label has a radio frequency
identification (RFID) chip and antenna
inlay embedded between the label and the
liner. The media is made from the same
materials and adhesives as non-RFID
labels. The outline of the transponder
(which varies by manufacturer) can be
seen through the label.
Quick Reference Guide
Ribbon
Ribbon
Ribbon is a thin film that is coated on one side with wax or wax resin, which is transferred to
the media during the thermal transfer process.
When To Use Ribbon
Thermal transfer media requires ribbon for printing while direct thermal media does not.
To determine if ribbon must be used with a particular media, perform a media scratch test.
To perform a media scratch test, complete these steps:
1. Scratch the print surface of the media with your fingernail.
2. Did a black mark appear on the media?
If a black mark...Then the media is...
Does not appear on the mediaThermal transfer. A ribbon is required.
Appears on the mediaDirect thermal. No ribbon is required, though
ribbon may be used to help protect the printhead
from abrasion with the media.
Coated Side of Ribbon
Ribbon can be wound with the coated side on the inside or outside (Figure 3). This print
engine can only use ribbon that is coated on the outside.
Figure 3 • Ribbon Coated on Outside or Inside
To determine which side of a ribbon is coated, complete these steps:
1. Peel a label from its liner.
2. Press a corner of the sticky side of the label to the outer surface of the roll of ribbon.
3. Peel the label off of the ribbon.
4. Observe the results. Did flakes or particles of ink from the ribbon adhere to the label?
If ink from the ribbon...Then...
OutsideInside
Adhered to the labelThe ribbon is coated on the outer surface.
Did not adhere to
the label
EN-6R110PA X 3 Quick Reference Guide8/27/2004 58982L-001 Rev. 1
The ribbon is coated on the inner surface. To verify this,
repeat the test on the inner surface of the roll of ribbon.
Load Media
Figure 4 identifies the media-handling components of a right-hand print engine. A left-hand
unit contains a mirror image of these components. Figure 5 on page 8 shows both print engines
with media loaded.
Use ribbon with thermal transfer media (see Ribbon on page 6). The ribbon must be coated on
the outside and wider than the media. If the ribbon is narrower than the media, areas of the
printhead are unprotected and subject to premature wear.
Figure 14 identifies the ribbon system components inside the media compartment of a
right-hand print engine. Figure 15 on page 13 shows the print engine with ribbon loaded.
Ye sa. Remove the empty core from the ribbon supply spindle. Save the core
b. Remove the used ribbon and core from the ribbon take-up spindle.
c. Install new ribbon following the instructions in Load Ribbon
to use on the ribbon take-up spindle when you load ribbon.
on page 13.
No
a. Cut the ribbon near the ribbon take-up spindle.
b. Remove the used ribbon and core from the ribbon take-up spindle.
c. Locate an empty ribbon core. If necessary, remove and discard the
used ribbon from the core removed in the previous step.
d. See Figure 21 on page 17. Install the empty ribbon core onto the
ribbon take-up spindle, and push the core toward the print engine
frame until it is fully seated.
e. Thread the remaining ribbon on the ribbon supply spindle following
the instructions in Load Ribbon on page 13.
f.See Figure 21 on page 17. Attach the end of the ribbon to the empty
ribbon core with adhesive tape or a label, and wind for several turns
in the direction shown. Ensure that the ribbon winds evenly on the
spindle.
When you have loaded the media and ribbon (if necessary), print a configuration label as a
record of your print engine’s current settings. Keep the label to use when troubleshooting
printing problems.
To print a configuration label, complete these steps:
1. Turn Off (O) the print engine.
2. Press and hold CANCEL, and then turn On (I) the print engine. Hold CANCEL until the
After you have installed the media and ribbon, you may set print engine parameters for your
application using the front panel.
Important • Certain printing conditions may require you to adjust printing parameters, such as
print speed, darkness, or print mode. These conditions include (but are not limited to):
•printing at high speeds
•peeling the media
•the use of extremely thin, small, synthetic, or coated labels
Because print quality is affected by these and other factors, run tests to determine the best
combination of printer settings and media for your application. A poor match may limit print
quality or print rate, or the print engine may not function properly in the desired print mode.
To enter Setup Mode, complete these steps:
1. On the front panel, press SETUP/EXIT.
2. Press either NEXT or PREVIOUS to scroll through the parameters.
Quick Reference Guide
Configure the Print Engine
To leave Setup Mode, complete these steps:
1. Press SETUP/EXIT.
The LCD displays
2. Press the left or right oval to display the save options (Table 4).
LCDDescription
PERMANENT
TEMPORARY
CANCEL
LOAD DEFAULTS
LOAD LAST SAVE
DEFAULT NET
SAVE CHANGES.
Table 4 • Save Options When Leaving Setup Mode
Stores values in the print engine even when power is turned
off.
Saves the changes until power is turned off.
Cancels all changes from the time you pressed SETUP/EXIT
except for any made to the darkness and tear-off settings.
Restores all parameters other than the network settings back
to the factory defaults.
Note • Loading factory defaults causes the print engine to
auto-calibrate.
Loads values from the last permanent save.
Restores the wired network settings back to factory defaults.
3. Press NEXT to select the displayed choice.
When the configuration and calibration sequence is done, PRINTER READY displays.
Tabl e 5 shows a subset of the print engine parameters in the order in which they are displayed
when you press
continue to the next parameter, or press
cycle. When a parameter is changed, an asterisk (*) is shown in the upper left corner of the
display to indicate that the value is different from the one currently active in the print engine.
ParameterAction/Explanation
NEXT after entering setup mode. Throughout this process, press NEXT to
Table 5 • Print Engine Parameters
PREVIOUS to return to the previous parameter in the
DARKNESS
- 4.0 +
PRINT SPEED
2 IPS
SLEW SPEED
6 IPS
Adjusting Print Darkness
If printing is too light or if there are voids in printed areas, increase the
darkness. If printing is too dark or if there is spreading or bleeding of
printed areas, decrease the darkness. Darkness settings also may be
changed by the driver or software settings.
Important • Set the darkness to the lowest setting that provides good print
quality. If the darkness is set too high, the ink may smear, the ribbon may
burn through, or the printhead may wear prematurely.
• Press the right oval to increase darkness.
• Press the left oval to decrease darkness.
Default: +4.0
Range: 00.0 to +30.0
Adjusting Print Speed
• Press the right oval to increase value.
• Press the left oval to decrease value.
Default: 2 IPS
Range: 2 to 12 IPS for 203 dpi, 2 to 8 IPS for 300 dpi
Establishes the position of the media over the tear-off/peel-off bar after
printing. Positive numbers move the media out and negative numbers
move the media in.
Each press of an oval adjusts the tear-off position by four dot rows.
• Press the right oval to increase value.
• Press the left oval to decrease value.
Default: +0
Range: –120 to +120
Selecting Print Mode
Print mode settings tell the print engine the method of media delivery that
you wish to use.
• Press either oval to display choices.
Default: TEAR-OFF
Selections: TEAR-OFF, REWIND, APPLICATOR
Setting Media Type
Tells the print engine the type of media that you are using. When you
select non-continuous media, the print engine feeds media to calculate
label length (the distance between two recognized registration points of the
interlabel gap or alignment notch or hole). When you select continuous
media, you must include a label length instruction in your label format
Tells the print engine whether you are using media web media (label
separations indicated by a gap, notch, or hole) or media with black
registration marks printed on the back.
• Press either oval to display other choices.
Default: WEB
Selections: WEB, MARK
Selecting Print Method
Tells the print engine the method of printing to use: thermal transfer
(ribbon required) or direct thermal (no ribbon).
• Press either oval to display choices.
Default: Thermal transfer
Selections: Thermal transfer, direct thermal
Note • Selecting direct thermal when using ribbon creates a print engine
error condition, but printing continues.
Quick Reference Guide
Configure the Print Engine
Table 5 • Print Engine Parameters (Continued)
ParameterAction/Explanation
PRINT WIDTH
104 0/8 MM
MAXIMUM LENGTH
-39.0 IN 988 MM+
Setting Print Width
Determines the printable area across the width of the label given the
resolution of the print engine.
To change value shown:
1. Press the left oval to move the cursor.
2. Press the right oval to increase the value of the digit.
To change the unit of measurement:
1. Press the left oval until the unit of measurement is active.
2. Press the right oval to toggle to a different unit of measure (mm,
inches, or dots).
Default: 104 mm
NOTE: Setting the width too narrow can result in portions of the label not
being printed on the media. Setting the width too wide wastes formatting
memory and can cause printing off the label and on the platen roller. This
setting can affect the horizontal position of the label format if the image
was inverted using the ^POI ZPL II command.
Setting Maximum Label Length
The maximum label length is used during the calibration process.
Interlabel gap is considered part of the label length.
Always set a value that is at least 1 in. (25.4 mm) longer than the length of
the label you are using. For example, if the label length is 5 in. (126 mm)
including the interlabel gap, set the parameter for 6.0 in. (152 mm). If the
value is set to a smaller value than the label length, the print engine
assumes that continuous media is loaded, and the print engine cannot
calibrate.
• To increase the value, press the right oval.
• To decrease the value, press the left oval.
Default: 39.0 in. (988 mm).
Range: Values are adjustable in 1 in. (25.4 mm) increments.
RFID TEST
QUICK SLOW
In both versions of this test, the printer attempts to read and write to a
transponder. In the slow test, the printer also checks the reader version
number. If the printer fails the test, the front panel displays an error
message.
RFID Test
1. Place an RFID label over the reader (no movement occurs with the
test).
2. Press SELECT to select the parameter.
3. Press MINUS (–) to select QUICK.
OR
PLUS (+) to select SLOW.
Press
4. If necessary, press PLUS (+) to select CONTINUE.
If an error condition exists, a message may be displayed here.
List Fonts
• Press the right oval to print a label that lists the standard fonts and any
optional fonts in stored in the print engine’s RAM, Flash memory, font
EPROMs, or optional PCMCIA font cards.
List Bar Codes
• Press the right oval to print a label that lists the available bar codes in
the print engine. Bar codes may be stored in RAM, Flash memory, or
optional PCMCIA cards.
List Images
• Press the right oval to print a label that lists the available images stored
in the print engine’s RAM, Flash memory, optional EPROM, or optional
memory card.
List Formats
• Press the right oval to print a label that lists the available formats stored
in the print engine’s RAM, Flash memory, optional EPROM, or optional
memory card.
List Setup
• Press the right oval to print a configuration label, which lists the current
print engine configuration.
LIST NETWORK
PRINT
LIST ALL
PRINT
LANGUAGE
List Network Settings
• Press the right oval to print a network configuration label, which lists
the settings for any installed print servers.
List All
• Press the right oval to print labels that list the available fonts, bar codes,
images, formats, and the current print engine and network
configurations.
Selecting the Display Language
This parameter allows you to change the language displayed on the front
panel LCD.
• Press the right or left oval to display other choices.
Clean the printhead and platen roller according to the schedule in Table 6 on page 26. Clean
the printhead more often if you see inconsistent print quality, such as voids or light print. Clean
the platen roller if you see media movement problems.
To clean the printhead and platen roller, complete these steps:
Caution • The printhead may be hot and could cause severe burns. Allow the printhead
to cool.
Electrostatic Discharge Caution • Observe proper electrostatic safety precautions when
handling any static-sensitive components such as circuit boards and printheads.
1. Turn Off (O) the print engine.
2. See Figure 24. Open the printhead assembly by unlatching the printhead latch from the
locking pin.
Quick Reference Guide
Cleaning Schedule
Figure 24 • Opening the Printhead Assembly
Printhead latch
1
Locking pin
2
3. Remove the media and ribbon from the print engine.