This manual contains proprietary information of Zebra Technologies Corporation.
It is intended solely for the information and use of parties operating and
maintaining the equipment described herein. Such proprietary information may
not be used, reproduced, or disclosed to any other parties for any other purpose
without the expressed written permission of Zebra Technologies Corporation.
Product Improvements
Maintenance pg. 36
Since continuous product improvement is a policy of Zebra Technologies
Corporation, all specifications and signs are subject to change without notice.
FCC Compliance Statement
This device complies with part 15 of the FCC Rules. Operation is subject to the
following two conditions: (1) This device may not cause harmful interference, and
(2) this device must accept any interference received, including interference that
may cause undesired operation.
NOTE: This equipment has been tested and found to comply with the limits or
a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are
designed to provide reasonable protection against harmful interference in a
residential installation. This equipment generates, uses and can radiate radio
Troubleshooting
frequency energy and, if not installed and used in accordance with the instructions,
may cause harmful interference to radio communications. However, there is
pg. 38
pg. 43
Appendices pg. 46Index pg. 52
no guarantee that interference will not occur in a particular installation. If this
equipment does cause harmful interference to radio or television reception, which
can be determined by turning the equipment off and on, the user is encouraged to
try to correct the interference by one or more of the following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet or circuit different from that to which
the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.
Specifications
WARNING: Exposure to Radio Frequency radiation. To conform to FCC RF
exposure requirements this device shall be used in accordance with the operating
conditions and instructions listed in this manual. Note that there are several radio
options available with this printer. Additional regulatory information is contained
in later sections devoted to each radio individually.
NOTE: This unit was tested with shielded cables on the peripheral devices.
Shielded cables must be used with the unit to insure compliance.
Changes or modifications to this unit not expressly approved by Zebra
Technologies Corporation could void the user’s authority to operate this
equipment.
Canadian Compliance Statement
This Class B digital apparatus complies with Canadian ICES-003.
Cet appareil numérique de la classe B est conforme á la norme NMB-003 du
Canada.
“IC:” before the equipment certification number signifies that the Industry Canada
technical specifications were met. It does not guarantee that the certified product
will operate to the user’s satisfaction.
Agency Approvals and Regulatory Information
• FCC part 15 • Canadian STD RSS-210
• NOM-ETL (Mexico) • EN60950-1: Safety Standard
• EN55022: Class B European • C-Tick (Australia)
Electromagnetic Radiation Standard
• Design certified by TUV
Liability Disclaimer
Inasmuch as every effort has been made to supply accurate information in
this manual, Zebra Technologies Corporation is not liable for any erroneous
information or omissions. Zebra Technologies Corporation reserves the right to
correct any such errors and disclaims liability resulting therefrom.
No Liability for Consequential Damage
In no event shall Zebra Technologies Corporation or anyone else involved in the
creation, production, or delivery of the accompanying product (including hardware
and software) be liable for any damages whatsoever (including, without limitation,
damages for loss of business profits, business interruption, loss of business
information, or other pecuniary loss) arising out of the use of or the results of use
of or inability to use such product, even if Zebra Technologies Corporation has
been advised of the possibility of such damages. Because some states do not
allow the exclusion of liability for consequential or incidental damages, the above
limitation may not apply to you.
The following conventions are used throughout this document to convey certain information:
Caution • Warns you of the potential for electrostatic discharge.
pg. 5
pg. 7
Printer pg. 27
P4T Overview-
Printer Preparation
Connecting the
Maintenance pg. 36
Troubleshooting
pg. 38
Specifications
Caution • Warns you of a potential electric shock situation.
Caution • Warns you of a situation where excessive heat could cause a burn
Caution • Advises you that failure to take or avoid a specific action could result in physical harm to you.
Caution • Advises you that failure to take or avoid a specific action could result in physical harm to the hardware.
Important • Advises you of information that is essential to complete a task.
Note • Indicates neutral or positive information that emphasizes or supplements important points of the main text.
Text in this format will jump to the appropriate section in the manual.
pg. 43
Information pg. 31
Radio Regulatory
Appendices pg. 46Index pg. 52
3
User GuideUser Guide
P4T/RP4TP4T/RP4T
Introduction pg. 4
RP4T Printers
Manual
pg. 35
Introduction to the P4T Series
pg. 5
pg. 7
Printer pg. 27
P4T Overview-
Printer Preparation
Connecting the
Maintenance pg. 36
Troubleshooting
pg. 38
Specifications
pg. 43
Thank you for choosing one of our Zebra P4T Series Mobile Printers. The P4T Series consists of two models. The P4T can print
on direct thermal or thermal transfer media. The RP4T can print
on direct or thermal transfer media and also encode special RFID
media.
Because these printers are made by Zebra Technologies, you’re
assured of world-class support for all of your bar code printers,
software, and supplies.
• This User’s Guide gives you the information you’ll need to
operate and maintain both the P4T and RP4T models.
• P4T Series printers use the CPCL programming language. To
create and print receipts and labels using the CPCL language,
refer to our Label Vista™ label creation program or the Mobile
Printing Systems CPCL Programming Manual which are both
available on our Web site at: www.zebra.com/manuals.
• P4T Series printer software also includes interpreters for the
ZPL II® programming language (up to Version 30.8.4). Manuals
for the ZPL label design programming language are also available on our Web site. Refer to Appendix “F” of this manual
for more information on accessing and downloading manuals
and other user information.
Unpacking and Inspection
Inspect the printer for possible shipping damage:
• Check all exterior surfaces for damage.
• Open the media cover (refer to “Loading the Media” in the
Printer Preparation section) and inspect the media compartment for damage.
In case return shipping is required, save the carton and all pack-
ing material.
Reporting Damage
If you discover shipping damage:
• Immediately notify and file a damage report with the shipping
company. Zebra Technologies Corporation is not responsible
for any damage incurred during shipment of the printer and will
not cover the repair of this damage under its warranty policy.
• Keep the carton and all packing material for inspection.
• Notify your authorized Zebra re-seller.
Always refer to the Important Safety Information data sheet
Information pg. 31
Radio Regulatory
Appendices pg. 46Index pg. 52
shipped with each printer and the Technical Bulletin shipped
with each battery pack. These documents detail procedures
to ensure maximum reliability and safety while using this
printer.
Section Continues
4
User GuideUser Guide
P4T/RP4TP4T/RP4T
Introduction pg. 4
P4T/RP4T Overview
RP4T Printers
Manual
pg. 35
Figure 1: P4T/RP4T Illustrated
7
6
pg. 5
pg. 7
Printer pg. 27
P4T Overview-
Printer Preparation
Connecting the
Maintenance pg. 36
Troubleshooting
pg. 38
8
Specifications
9
10
4
5
3
2
1
pg. 43
1 Platen Roller
2. Bar Sensor
3. Media Support
4. Printhead
5. RFID Reader/Encoder (RP4T only)
Information pg. 31
Radio Regulatory
Appendices pg. 46Index pg. 52
6. Ribbon Cartridge Cover
7. Control Panel
8. Ribbon Cartridge Cover Latch
9. Media Cover Latch
10. Media Support Disks
11. Label Peeler
12. Media Cover
13. External Media Access (optional)
14. Bat ter y
15. Battery Charging Receptacle
16. RS232 Communications Port
17. USB Port
15
Figure 1a: P4T/RP4T Bottom View
17
16
11
12
13
14
Section Continues
5
User GuideUser Guide
P4T/RP4TP4T/RP4T
pg. 5
pg. 7
Introduction pg. 4
P4T Overview-
Printer Preparation
P4T Series Technology
RP4T Printers
Manual
pg. 35
Maintenance pg. 36
pg. 38
The P4T Series introduces several new technologies to the Zebra
Mobile Printer product line.
Smart Battery
The P4T Series battery pack contains electronics which allow the
printer to monitor its operating parameters. Among these are the
battery’s charge state, the number of charge cycles it has undergone, and its date of manufacture. Using these parameters, the
P4T Series’ software can monitor the battery’s condition and alert
the user when to recharge, re-condition or remove the battery from
service.
Use of any battery pack other than the one manufactured by
Zebra specifically for use with P4T Series printers will not
be able to use the diagnostic features of the Zebra Smart
Battery and will not work with the printer.
Troubleshooting
Printing Technology
The P4T Series uses two methods to print human readible text,
graphics and barcodes: Direct Thermal, and Thermal Transfer
Direct Thermal
For ease of installation, P4T Series thermal transfer film is supplied
as a cartridge. Typically a thermal transfer film cartridge will be able
to print two rolls of media before needing replacement. This ratio
may vary considerably based on the amount of label stock per roll.
RFID (Radio Frequency Identification)
A P4T Series printer equipped with an RFID encoder allows it to
encode information on special label media using radio frequencies in addition to using conventional thermal transfer technology.
These printers are identified as RP4T printers.
RFID encoded information can be retrieved using an RFID scanner
from a distance of inches to several yards from an encoded label.
Zebra’s implementation of RFID follows accepted industry standards. As an example, the RP4T verifies the information encoded
on the label media after it is transmitted and voids the label if the
data is incorrect. More information concerning RFID may be found
in Zebra’s RFID Programming Manual, available for download on
Zebra’s Web site.
Direct thermal printing uses heat to cause a chemical reaction on
specially treated media. This reaction creates a dark mark wherever a heated element on the printhead comes in contact with the
Connecting the
Printer pg. 27
pg. 43
Information pg. 31
Radio Regulatory
Appendices pg. 46Index pg. 52
media. Since the printing elements are arranged very densely at
Specifications
203 d.p.i. (dots per inch) or 8 dots per mm, highly legible characters
and graphic elements may be created a row at a time as the media
is advanced past the printhead. This technology has the advantage
of simplicity, as there is no requirement for consumable supplies
such as ink or toner. However, since the media is sensitive to heat,
it will gradually loose legibility over long periods of time, especially
if exposed to environments with relatively high temperatures.
Thermal Transfer
Thermal transfer printing uses the same basic technology as direct
thermal, except that the printhead elements react with a transfer
film which passes between the printhead and the media. The printing process fuses the thermal transfer material to the media being
printed and creates characters and graphic images that are very
dark, and more permanent than those created by direct thermal
printing. Offsetting this advantage is the extra cost of the thermal
transfer film and printing speeds slower than those required for
direct thermal printing.
6
User GuideUser Guide
P4T/RP4TP4T/RP4T
Introduction pg. 4
Printer Preparation
RP4T Printers
pg. 5
pg. 7
P4T Overview-
Printer Preparation
Manual
pg. 35
Maintenance pg. 36
Battery Safety
The Battery Packs used on Zebra Mobile Printers contain a great deal of energy and can cause personal injury or start a fire if used
improperly or carelessly. Please observe the following safety practices:
Caution • Avoid accidental short circuiting of any battery. Allowing battery terminals to contact conductive material will create
a short circuit which could cause burns and other injuries or could start a fire.
Caution • Batteries can explode or catch fire if improperly charged or exposed to high temperatures or fire. Do not disassemble,
crush or expose batteries to water.
Caution • Use of any charger not approved specifically by Zebra for use with its batteries could cause damage to the battery
pack or the printer and will void the warranty.
Read carefully and always observe the safety guidelines for Li-ion batteries provided with each Battery Pack.
Troubleshooting
Charger Safety
pg. 38
Do not place a charger in locations where liquids or metallic objects may be dropped on the charger or, in the case of the
UCLI72-4 Quad Charger, into the charging bays.
Use care in locating any of the approved P4T Series single chargers, the AC Adapter or the UCLI72-4 Quad Charger. Do not
block the ventilating slots on the top and bottom covers. Ensure that the Charger is plugged into a power source which won’t
accidently be turned off if you will be charging batteries overnight.
Connecting the
Printer pg. 27
Information pg. 31
Radio Regulatory
Specifications
pg. 43
Appendices pg. 46Index pg. 52
Required Regulatory Text for Argentina
Only certified adaptors with the following electrical characteristics shall be used. The use of different adaptors could damage
the device, present hazards to the user and declare the correspondent guaranty void.
LI72: Input ratings: 100-240 VAC 50/60Hz 200mA., Class 2
Output ratings: 8.4 VDC, 800 mA
Section Continues
7
User GuideUser Guide
P4T/RP4TP4T/RP4T
Introduction pg. 4
RP4T Printers
Approved Chargers
Manual
pg. 35
Maintenance pg. 36
The following table lists battery chargers approved for use with the P4T Series Printer.
Use of chargers not approved by Zebra specifically for use with the P4T Series will void the warranty and could cause damage
to the printer or the battery pack. Zebra is not responsible for any damage to equipment caused by the improper use of
unauthorized equipment.
pg. 5
pg. 7
Printer pg. 27
Information pg. 31
P4T Overview-
Printer Preparation
Connecting the
Radio Regulatory
DescriptionPart noNotes.
15-60V DC
Adapter/Right
Angle
1. Full part number is determined by the AC main adapter
appropriate for the region of intended use. Consult your Zebra
sales represenetative or the factory for the appropriate part
Troubleshooting
pg. 38
number.
AK18913-003N/A
Single Battery Charger
Figure 2: LI72 Single Charger
Specifications
pg. 43
Yellow Green
Appendices pg. 46Index pg. 52
The LI72 Charger
LI72 charger is a wall mounted fast charger with a universal 110 to
230, 50-60 Hz. VAC input. Multiple AC plug configurations comply
with most international standards. This charger is intended for use
with the P4T Series printers which are equipped with Lithium Ion
(Li-ion) batteries.
Full part numbers are determined by the AC mains connectors.
Consult Zebra or your authorized re-seller for full part number in-
formation.
The LI72 will charge a battery pack as fast as its charge level will
allow, and then switch over to a maintenance charge to keep the
charge at its maximum.
LI72 Charger
AT1769 6-xx
Section Continues
8
User GuideUser Guide
P4T/RP4TP4T/RP4T
Introduction pg. 4
pg. 5
RP4T Printers
Figure 3: Charging the P4T Series Battery with the LI72
Manual
pg. 35
Maintenance pg. 36
P4T Overview-
Battery Charging
Receptacle
Mains connector will
vary with country of
intended use.
LI72 Battery
Charger
pg. 7
Printer pg. 27
Information pg. 31
Printer Preparation
Connecting the
Radio Regulatory
P4T Series
Troubleshooting
pg. 38
Battery Pack
Charging Battery Packs with the AT17696-xx LI72 Single Charger
Plug the LI72 into the appropriate AC wall receptacle, then insert the charge cable into the battery pack charger jack.
The yellow/green charge indicator LED will indicate the status of the charger as per the following table.
Specifications
pg. 43
Steady yellow indicatorStandbyAC power on; no battery being charged
Slow (1 Hz) flashing
yellow indicator
Appendices pg. 46Index pg. 52
Fast (4 Hz) flashing
green indicator
Slow (1 Hz) flashing
green indicator
Fast (4 Hz) flashing
yellow indicator
Steady green indicatorReadyNo charge is being applied to the battery
Slow (1 Hz) flashing
alternate yellow and
green indicator
Indicator
Charger
Function
Pre-Charge
Rapid
Charge
Maintain
Error
Wait
Charger Status
Charger is applying trickle charge current
(5% of maximum) to bring a cold battery
temperature up to 0°C before starting a
full charge cycle
Charger is applying the maximum charge
rate to the battery
Charger is in trickle charge mode(10% of
nominal charge value).
The battery may have an internal short,
or its charge monitoring circuitry may be
malfunctioning. The battery pack should
not be used any further.
Battery temperature is too hot. Charging
will not begin until battery temperature
reaches 45°C.
Notes: The battery pack must be removed from the printer when using the AT17696-xx LI72 Single Charger.
Charging will cease three (3) hours after the charger has entered the “Maintain” mode.
Section Continues
9
User GuideUser Guide
P4T/RP4TP4T/RP4T
Introduction pg. 4
RP4T Printers
Figure 4: Charging the P4T Series Battery with the LI72 Single Charger
Manual
pg. 35
Maintenance pg. 36
P4T Overview-
Battery Charging
Receptacle
Mains connector will
vary with country of
intended use.
pg. 5
pg. 7
Printer pg. 27
Printer Preparation
Connecting the
LI72 Battery
Charger
P4T Series
Troubleshooting
pg. 38
Battery Pack
Charging Battery Packs with the AT18737-xx LI72 Single Charger
Plug the LI72 into the appropriate AC wall receptacle, then insert the charge cable into the battery pack charger jack.
The amber/green charge indicator LED will indicate the status of the charger as per the following table.
Specifications
pg. 43
LED StatusCharger Status
Green SolidFully Charged
Amber SolidCharging
Information pg. 31
Radio Regulatory
Appendices pg. 46Index pg. 52
Amber Blinking
Operating Temperature0 to 40o C @ 30-85% Relative
Storage Temperature-30 to 60o C @ 10-90% Relative
Input VoltageAC100 to 240V 47 to 63Hz
Input Current0.18A MAX
OutputDC 8.4V 800mA
•Battery Contact Problem
1. Short Circuit of Output Terminals
2. Detection of Short Battery's Circuit
3. No Contact + Terminal
•Over Voltage Protection
•Over Current Protection
•Temperature Waiting Time
Humidity
Humidity
10
User GuideUser Guide
P4T/RP4TP4T/RP4T
Introduction pg. 4
pg. 5
Charging the P4T Series Battery with the P1026943-1 AC Adapter
RP4T Printers
Manual
pg. 35
Maintenance pg. 36
P4T Overview-
Figure 4A: Charging the P4T Series Battery with the AC Adapter
AC Power Cord
(varies with
location)
P4T Series AC
Adapter
p/n P1026943-1
pg. 7
Printer pg. 27
Information pg. 31
Printer Preparation
Connecting the
Radio Regulatory
Troubleshooting
protective cover
for access to
Open the
pg. 38
the charger
receptacle
• Open the protective cover on the P4T Series printer to expose the charger jack and the communication ports.
Specifications
pg. 43
• Connect the appropriate AC power cord for your location to the adapter and then plug the power cord into an AC receptacle.
• Plug the barrel plug from the P1026943-1 AC adapter into the charger jack on the printer.
• The printer will power up and begin charging. The printer can be left on or turned off at this point. Charging will continue in either
state.
The following table details how the AC Adapter and P4T Series printers interact:
Printer
Appendices pg. 46Index pg. 52
Status
OffOffOffPressing turns printer On
OnOffNormal display operationPressing turns printer Off
OnOn
OffOn
Charging
Status
Printer LCDPower Button Operation
Normal display operation, plus
battery icon will cycle through
level bars. Charging will continue
as required..
Battery icon will cycle through
level bars. Printer turns off at end
of charge cycle.
Pressing switches printer to limited
operation: only battery charging &
LCD functional
Pressing turns printer On. Printer
will run normally
Note: If the battery is out of its safe charging temperature range (either too hot or too cold) the printer will display the following:
“Charging will resume when battery is in the range 0-40 degrees C (32-104 degrees F)” and the battery icon will alternately
flash and . Once the battery reaches a safe charging temperature, normal charging will automatically resume.
Section Continues
11
User GuideUser Guide
P4T/RP4TP4T/RP4T
Introduction pg. 4
Charging the P4T Series Battery with the AT18488-1 DC Adapter (Customer ordering
RP4T Printers
p/n AK18913-003)
Manual
pg. 35
Maintenance pg. 36
P4T Overview-
Figure 4B: Charging the P4T Series Battery with the DC Adapter
DC Power Cord
(open wires)
pg. 5
pg. 7
Printer pg. 27
Printer Preparation
Connecting the
P4T Series DC
Adapter
p/n AT18488-1
Troubleshooting
Open the
pg. 38
protective cover
for access to
the charger
receptacle
Specifications
pg. 43
• Open the protective cover on the P4T Series printer to expose the charger jack and the communication ports.
• Plug the right angled barrel plug from the AT18488-1 DC adapter into the charger jack on the printer.
• Connect the black cable ground (-) terminal to vehicle ground (preferably at the vehicle fuse box).
• Connect the white cable power (+) terminal to the vehicle power source (preferably at the vehicle fuse box).
The following table details how the DC Adapter and P4T Series printers interact:
Information pg. 31
Radio Regulatory
Appendices pg. 46Index pg. 52
Printer
Status
OffOffOffPressing turns printer On
OnOffNormal display operationPressing turns printer Off
OnOn
OffOn
Charging
Status
Printer LCDPower Button Operation
Normal display operation, plus
battery icon will cycle through
level bars. Charging will continue
as required..
Battery icon will cycle through
level bars. Printer turns off at end
of charge cycle.
Pressing switches printer to limited
operation: only battery charging &
LCD functional
Pressing turns printer On. Printer
will run normally
Note: If the battery is out of its safe charging temperature range (either too hot or too cold) the printer will display the following:
“Charging will resume when battery is in the range 0-40 degrees C (32-104 degrees F)” and the battery icon will alternately
flash and . Once the battery reaches a safe charging temperature, normal charging will automatically resume.
Section Continues
12
User GuideUser Guide
P4T/RP4TP4T/RP4T
Introduction pg. 4
pg. 5
Charging the P4T Series Battery with the AT18488-2 DC Adapter (Customer ordering
RP4T Printers
p/n AK18913-015)
Manual
pg. 35
Figure 4C: Charging the P4T Series Battery with the DC Adapter (Vehicle Cradle)
DC Power Cord
Maintenance pg. 36
P4T Overview-
(open wires)
P4T Vehicle Cradle
DC Adapter
p/n AT18488-2
pg. 7
Printer pg. 27
Information pg. 31
Printer Preparation
Connecting the
Radio Regulatory
Troubleshooting
pg. 38
Access the charger
receptacle located
on the bottom of
the vehicle cradle
as indicated..
Specifications
pg. 43
• Locate the charger receptacle on the bottom of the P4T vehicle cradle.
• Plug the Molex connector of the AT18488-2 DC adapter into the charger receptacle.
• Connect the black cable ground (-) terminal to vehicle ground (preferably at the vehicle fuse box).
• Connect the white cable power (+) terminal to the vehicle power source (preferably at the vehicle fuse box).
The following table details how the DC Adapter and P4T Series printers interact:
Appendices pg. 46Index pg. 52
Printer
Status
OffOffOffPressing turns printer On
OnOffNormal display operationPressing turns printer Off
OnOn
OffOn
Charging
Status
Printer LCDPower Button Operation
Normal display operation, plus
battery icon will cycle through
level bars. Charging will continue
as required..
Battery icon will cycle through
level bars. Printer turns off at end
of charge cycle.
Pressing switches printer to limited
operation: only battery charging &
LCD functional
Pressing turns printer On. Printer
will run normally
Note: If the battery is out of its safe charging temperature range (either too hot or too cold) the printer will display the following:
“Charging will resume when battery is in the range 0-40 degrees C (32-104 degrees F)” and the battery icon will alternately
flash and . Once the battery reaches a safe charging temperature, normal charging will automatically resume.
13
User GuideUser Guide
P4T/RP4TP4T/RP4T
Introduction pg. 4
pg. 5
Installation Guidelines (DC Adapter)
RP4T Printers
Manual
pg. 35
CAUTION: Insure that the adapter and cable you are using for this installation are clearly labeled for use with the vehicle's
voltage. Failure to match the adapter's capacity to the vehicle's voltage could result in improper printer operation, or severe
damage to either the printer and/or the adapter.
Maintenance pg. 36
P4T Overview-
Note: It is the installer's responsibility to insure correct wiring and installation.
Note: Zebra is not liable for damage to any equipment caused by improper installation or wiring of the adapter, or
damage resulting from use of the wrong adapter for the intended application.
pg. 7
Printer pg. 27
Information pg. 31
Printer Preparation
Connecting the
Radio Regulatory
Note: Do not lengthen the adapter's power cable or remove the cable's ferrite if equipped. Extending the cable or removing
Troubleshooting
pg. 38
General Guidelines
• Completely install the input power (battery) cable before connecting the unit(s).
Specifications
pg. 43
Appendices pg. 46Index pg. 52
• Route the input power from the general area where the unit(s) will be mounted.
• Use a snap-in bushing if the input power passes through the firewall or other sheet metal.
• Make sure that cable routing does not interfere with other equipment or vehicle controls.
• Make sure that cable routing does not expose the cable to potential physical damage.
• Secure the input power at least every 12 inches (30 cm) throughout the cable run.
the ferrite may affect the adapter's reliability and radio frequency interference (RFI). Use care when attaching the adapter's
power cable and power source. The red wire attaches to the positive (+) and the black wire to the negative (-) terminal. If
wired backwards the adapter will be rendered inoperable and will need to be replaced.
Section Continues
14
User GuideUser Guide
Fault
Fast Charg e
Fault
Fast Charg e
Fault
Fast Charg e
Ready
Power
Full Charg e
Ready
Full Charg e
Ready
Full Charg e
Full Charg e
Fault
Fast Charg e
Ready
P4T/RP4TP4T/RP4T
Introduction pg. 4
Charging the P4T Series Battery with the UCLI72-4 Quad Charger
RP4T Printers
Manual
pg. 35
Figure 5- UCLI72-4 Quad Charger
Slide Battery Pack
into a Charger bay
The UCLI72-4 Quad Charger is designed to
charge up to four battery packs simultaneously. Charging times are as follows:
Battery StatusCharging Time
80% charged2.5 Hrs.
Full charge5 Hrs.
pg. 5
pg. 7
Printer pg. 27
Information pg. 31
P4T Overview-
Printer Preparation
Connecting the
Radio Regulatory
Maintenance pg. 36
Power Supply
• Ensure that the charger has been installed
properly per the Quad Charger instruction
manual. Ensure that the power indicator on
the front panel is on.
• Remove any protective shrink-wrap and
labels from all battery packs prior to first use.
Plug a battery pack into any one of the four
charging bays as shown opposite in Figure
_, noting the orientation of the battery pack.
Troubleshooting
pg. 38
Rock Battery
Pack into place
• Slide the battery pack into the charging
bay until it stops.
• Rock the battery pack back until it snaps
into place.
The amber indicator directly under the battery being charged will turn on if the battery
is properly inserted.
The indicators under each battery will allow
Specifications
Amber
pg. 43
Indicator
Green
Indicator
Charger
Bay
Power Indicator
Important • A fault condition (flashing amber indicator) is caused by a problem with the battery
pack. The charger may indicate a fault because the battery is too hot or too cold to charge
Appendices pg. 46Index pg. 52
reliably. Try to charge the battery again when it returns to the room’s ambient temperature.
If the amber indicator starts flashing on the second charging attempt, the battery should be
you to monitor the charging process per the
table below:
Amber Green
OnOffCharging
OnFlashing
OffOn
FlashingOffFaulty Battery
Battery Status
80% charged
(O.K. to use)
Completely
Charged
discarded. Always dispose of batteries in a proper manner. Refer to Appendix E of this manual.
Notes: For more information regarding the installation and use of the UCLI72-4 Quad Charger refer to the instructions included
with the product.
The UCLI72-4 Quad Charger has a safety feature which stops charging a battery after six hours regardless of its charge state.
Section Continues
15
User GuideUser Guide
P4T/RP4TP4T/RP4T
Introduction pg. 4
Installing the P4T Series Battery Pack
RP4T Printers
Manual
pg. 35
Important • New battery packs are
shipped uncharged. Remove any
protective shrink-wrap and labels from a
new battery pack prior to use.
Additional battery packs may be ordered
using Zebra p/n AK18913-001.
Figure 6: Installing the P4T Series Battery Pack
pg. 5
pg. 7
Printer pg. 27
P4T Overview-
Printer Preparation
Connecting the
Maintenance pg. 36
If you are using an LI72 single charger
or the LI72-4 Quad Charger, you must
charge the battery prior to installing it in
the printer.
•. Insert the battery pack into the printer as
shown in Figure 6 .
• Rock the battery pack into the printer as
shown until it locks in place.
Troubleshooting
Charger port
for use with the
P1026943-1 AC
Adapter
If you are using the AC adapter, you should
pg. 38
allow the battery pack to charge completely
prior to using it for the first time.
When a new battery pack is first installed, the
Control Panel indicators may briefly turn on and
then go off, indicating the battery is not fully
charged. Refer to the Charging the Battery and
Operator Controls topics in this manual.
Specifications
pg. 43
Insert this side of the
battery pack into the
bottom of the printer as
shown.
Information pg. 31
Radio Regulatory
Appendices pg. 46Index pg. 52
P4T Series
Battery Pack
Rock the battery pack
until it clicks into place.
Section Continues
16
User GuideUser Guide
P4T/RP4TP4T/RP4T
Introduction pg. 4
Load the Media
RP4T Printers
Manual
pg. 35
P4T series printers are designed to print either continuous (journal)
media or label stock.
Figure 7.1 Opening the Media CoverFigure 7.2 Loading the Media
pg. 5
pg. 7
Printer pg. 27
Information pg. 31
P4T Overview-
Printer Preparation
Connecting the
Radio Regulatory
Maintenance pg. 36
Pull Media Supports
apart where shown.
Troubleshooting
pg. 38
Specifications
pg. 43
Press down on the Media
Cover Latch Lever
Media cover opens
1. Open the Media Cover
Refer to Figure 7.1.
• Press the latch release button on the side of the printer as
shown at “1” below. The media cover will open automatically
• Rotate the Media Cover back completely as shown exposing
the media compartment and the adjustable media supports.
2. Loading Media From An Internal Supply
Refer to Figure 7.2.
• Pull the media supports apart as shown.
• Insert the roll of media between them, and let the media supports close. Ensure that the media pulls off the core in the
direction shown in Figures 7.2 and 7.4. The supports will center
the media roll within the media compartment, and the media
roll should be able to spin freely on the supports.
Load Media Roll
Note direction media
pulls off the roll.
3. Loading Media From An External Supply
Appendices pg. 46Index pg. 52
Section Continues
17
User GuideUser Guide
P4T/RP4TP4T/RP4T
Introduction pg. 4
pg. 5
Figure 7.3- Loading Media From An External Supply
RP4T Printers
Manual
pg. 35
Media Spacer
Maintenance pg. 36
P4T Overview-
pg. 7
Printer pg. 27
Information pg. 31
Printer Preparation
Connecting the
Radio Regulatory
Troubleshooting
pg. 38
Specifications
pg. 43
Appendices pg. 46Index pg. 52
Refer to Figure 7.3. A P4T Series printer configured with the External Media
Rear Feed Slot
External Media
Source
option has a loading slot in the rear of the media compartment allowing you to
use 4.0 in. (101.6 mm) wide fanfold or roll media from an external supply. The
external supply must be designed such that it does not exert excessive drag as
media is fed through the printer, which could result in distorted printing.
• Pull the media supports apart, insert a Media Spacer (Zebra part number
BA16625-1) between them, and let the media supports close.
• Insert the media from the external supply through the rear feed slot, between
the media guides and up through the media compartment as shown. Make
sure the side of the media you will be printing on faces the printhead.
4. Close the Media Cover:
Section Continues
18
User GuideUser Guide
P4T/RP4TP4T/RP4T
Introduction pg. 4
RP4T Printers
Figure 7.4-Close the Media Cover
Figure 7.5- Insert Media into Peeler
pg. 5
pg. 7
P4T Overview-
Printer Preparation
Manual
pg. 35
Maintenance pg. 36
Troubleshooting
pg. 38
Pull Media out of the
Printer. Use alignment
marks on the cover to
ensure alignment.
Close Media
Cover
Peeler Assembly.
Peeler Bar.
3. Feed the leader over
the peeler bar and into
the printer if you will be
peeling labels as you
print.
4. Press down on Peeler
Assembly where shown
and slide the media until it
emerges .
1. Remove enough
labels from the media
roll to create a 4” [100
mm] leader.
2. Align the edge of the leader
with the index marks on the
top cover to ensure it will pass
through the peeler without
wrinkling.
Refer to Figure 7.4.
• Pull the media out of the printer as shown at “1.”
• Close the media cover as shown at “2”, ensuring that it latches
securely into place.
Connecting the
Printer pg. 27
Specifications
pg. 43
• Turn the printer on or press the Feed button if the printer is
already on.
• The printer will advance a short strip of media and will then
be ready for printing.
5. Using the Label Peeler
Optional Step for label stock only
Refer to Figure 7.5.
The label peeler feature allows automatic separation of the printed
label from its backing.
1. If you wish to use the label peeling feature, remove enough
labels from the media roll to create a leader approximately 4”
[100 mm.] long.
2. Align the media as it emerges from the printhead with the
index marks on the top cover to ensure it will pass through
the peeler assembly without wrinkling.
2. Feed the leader you created in step 1 over the peeler bar and
into the peeler assembly.
Information pg. 31
Radio Regulatory
Appendices pg. 46Index pg. 52
3 Push on the peeler assembly where shown in Figure 6.5.
Insert the leader into the label peeler as shown and push on
the media roll until it emerges from the slot at the rear of the
peeler assembly.
• Turn the printer on or press the Feed button if the printer is
already on.
• The printer will advance a short strip of media and will then
be ready for printing.
Section Continues
19
User GuideUser Guide
P4T/RP4TP4T/RP4T
Introduction pg. 4
pg. 5
Adjusting The Media Support Disks
RP4T Printers
Manual
pg. 35
Media Core Size
Media supplied for the P4T Series printers will have two possible core sizes, depending on
the media type. Journal media
Maintenance pg. 36
P4T Overview-
and most label media is supplied
with a 0.75” [19.1 mm] diameter
core to maximize the amount of
media contained on a roll.
P4T printer media supports are
set at the factory for 0.75” diameter media cores.
Figure 8- Adjusting the Media Core Diameter
Remove Support Disk,
and flip it 180° to change
core size.
Media Support Disk
(shown re-adjusted for
3/4” label media core)
Changing The Media Support
Core Diameter Size
It may become necessary to
change the media core size in
the field to allow use of different
media.
The media support disks are
designed for both sizes of media
cores, and they can be adjusted
by removing them, flipping their
position and re-securing them to
the printer.
pg. 7
Printer pg. 27
Information pg. 31
Printer Preparation
Connecting the
Radio Regulatory
RP4T printers (equipped with
the RFID encoder) are configured
Troubleshooting
for media with 1.38” [35.05 mm]
pg. 38
diameter cores since RFID media cannot be wound around
a small diameter core without
both degrading its ability to feed
properly past the printhead and
causing possible damage to the
embedded RFID circuitry.
Specifications
1. Open the Media Cover and
remove any label media.
2. Use Phillips head screwdriver
with a long blade to keep the
screw attaching the Support Disk
to the printer from turning.
3. Rotate the Support Disk while
keeping the attachment screw
from turning, and remove it.
4. Flip the Media Support Disk
so that the desired core diameter
pg. 43
ridge faces towards the inside of
the printer. Please refer to Figure 8.
5. Re-secure the Support Disk by tighten-
Media Support Disk
(shown adjusted for 1 3/8”
label media core)
Appendices pg. 46Index pg. 52
freely.
ing it onto the attaching screw. Do not over
tighten the Support Disk. It must be able to spin
Repeat this procedure on the other Support Disk.
Always ensure that both Support Disks are adjusted for the
same size media core.
Replace the Media Support Disks if they have been adjusted
for different core sizes more than 5 (five) times.
Section Continues
20
User GuideUser Guide
P4T/RP4TP4T/RP4T
Introduction pg. 4
Load the Ribbon Cartridge
RP4T Printers
Manual
pg. 35
Figure 9.1-Open the Printer Covers
If you are using media that requires Thermal Transfer media, perform
this step. If you are using journal stock, or media that uses direct
3. Press the Ribbon
Cartridge Cover latch.
Cover will slide open
1. Open the Printer Covers
thermal technology to print labels, omit this step.
Refer to Figure 9.1.
pg. 5
pg. 7
Printer pg. 27
P4T Overview-
Printer Preparation
Connecting the
Maintenance pg. 36
• Press the latch release button on the side of the printer as shown at
“1” in figure 9.1. The media cover will open automatically
• Press on the Ribbon Cartridge Cover latch. The cover will slide open.
2. Load the Ribbon Cartridge.
1. Press down on the
Media Cover Latch Lever
Troubleshooting
Figure 9.2-Load the Ribbon Cartridge
pg. 38
3. Locating pins
on the cartridge
must lock into the
printer frame.
2. Media cover
opens
2. Drop the cartridge in place
over the printhead as shown.
Refer to Figure 9.2.
Select the correct Thermal Transfer cartridge for the media you will be using. Consult a Zebra sales representative for information regarding proper
media selection for your application.
• Remove the tape holding the transfer ribbon in place.
• Pre-tension the transfer ribbon to remove wrinkles by turning the take-
1. Remove tape and pre-tension
the media to remove wrinkles.
up roll until the media is stretched flat between the two rolls of the
Ribbon Cartridge cartridge.
Specifications
pg. 43
• Drop the appropriate cartridge in place. The locating pins on either
side of the cartridge must be secured in the printer frame.
The Ribbon Cartridges are protected by a security device which
verifies compatiblity with P4T Series printers. Use of third party
cartridges will cause the printer to malfunction, and will void the
factory warranty.
Information pg. 31
Radio Regulatory
Appendices pg. 46Index pg. 52
Figure 9.3-Close the Printer Covers
2. Slide the Ribbon Cartridge Cover closed until it
locks in place.
1. Ensure Media is
pulled out of
Printer
3. Close the Printer Covers
Refer to Figure 9.3.
• If you have not done so, load label media into the printer as detailed
previously, ensuring that the media has been pulled out of the printer
past the printhead.
• Slide the Ribbon Cartridge cover closed until it latches in place.
Always close the Ribbon Cartridge cover before closing the media
cover.
• Close the media cover and ensure it latches in place.
3. Close the
Media Cover
Section Continues
21
User GuideUser Guide
P4T/RP4TP4T/RP4T
Introduction pg. 4
Printer Controls
RP4T Printers
Operator Controls
Manual
pg. 35
Maintenance pg. 36
The printer control panel has buttons for the power on/off and media feed functions and a display which provides information regard-
ing printer functions and application prompts. Two navigation keys provide easy selection of menu options.
The “Scroll Forward” button allows scrolling through the various options and settings. The “Scroll Back” button allows scrolling back
through previously viewed menus. Pressing the “Select” button selects the currently highlighted option or function.
The status icons at the top of the screen indicate the state of various printer functions per the table below. Refer to the Troubleshooting sec-
tion for more information on the printer status icons.
pg. 5
pg. 7
Printer pg. 27
Information pg. 31
P4T Overview-
Printer Preparation
Connecting the
Radio Regulatory
Indicates a Bluetooth connection is established. This icon is functional only on P4T Series printers with a
Bluetooth wireless option installed.
Indicates that the printer is associated with a wireless Local Area Network (LAN) using an 802.11b/g
compliant radio. This icon is functional only on a P4T Series printer with a WLAN wireless option installed.
A flashing icon indicates that the printer does not detect any label media. This could indicate an out of
media condition, or improperly loaded media.
A flashing icon indicates that the thermal transfer film is depleted.
Troubleshooting
pg. 38
Specifications
pg. 43
Figure 10 -P4T Series Printer Controls & LCD Icons
Scroll Back Button
Press to scroll to the previous
menu choice on the display.
.
A flashing icon indicates that data is being transferred to the printer.
A flashing outside element of the battery icon indicates low charge status. You should suspend any printing
operations and recharge or replace the Battery Pack as soon as is convenient.
Cycling charge level elements within the battery icon indicate the P4T Series battery is being charged by
the AC Adapter. Refer to Charger section of this manual.
Select Button
Press to select a menu choice on
the display.
Scroll Forward Button
Press to scroll to the next
menu choice on the display.
If the printer displays:
“Please Recondition the Battery”
and beeps five times, the user
should recondition the battery to
return it to optimal operation.
To recondition the battery, charge
Appendices pg. 46Index pg. 52
the battery fully overnight and then
use the printer until the printer
shuts down due to a low battery
condition.
Charge the battery again until it
is fully charged. At that point the
battery will be reconditioned. If the
battery is not reconditioned properly the indicated battery charge
level will indicate that there is more
Power Button
Press to turn unit on.
Press again to turn unit
off.
Printer Status
Icons
Refer to the Troubleshooting section for
more information on
the status icons.
charge remaining in the battery
pack than is actually available. Reconditioning performed as prompt-
Display
Indicates status mes-
sages and menu
prompts..
Feed Button
Press to advance a
blank label or a predetermined length of
journal media.
ed by the printer will ensure accurate capacity indication throughout
the serviceable life of the battery
pack.
Section Continues
22
User GuideUser Guide
P4T/RP4TP4T/RP4T
pg. 5
pg. 7
Printer pg. 27
Information pg. 31
Introduction pg. 4
P4T Overview-
Printer Preparation
Connecting the
Radio Regulatory
Programmable LCD Settings
RP4T Printers
In addition to the status icons, the LCD on the control panel can display many of the printer’s settings and functions as text as deter-
Manual
pg. 35
Maintenance pg. 36
pg. 38
pg. 43
Appendices pg. 46Index pg. 52
mined by the printer’s application. Applications can be written to allow the user to view and /or modify these settings using the scroll
and select keys on the display. Refer to the following tables for a partial set of printer features that can be programmed to display on
the LCD.
The LCD has a backlighting option which allows viewing of the screen in a dark environment, or provides better contrast in a very bright
environment. Use of the display backlight will decrease the time the printer will run between charges. Refer to the section “Extending
Battery Life” for more information.
Extended LCD Functions
FunctionDefault settingScroll & Select Options
Sensor TypeBar
Baud Rate19200
Troubleshooting
Data Bits8
ParityN (none)
LCD Contrast8
Specifications
No-activity Timeout120 sec.
Audio Volume3
Media TypeJournal
LCD Backlight
Factory Reset (Resets
all to factory set
values)
3
Momentary On
No
• Bar
• Gap
• 9600
• 19200
• 32400
• 57600
• 11520 0
• 7
• 8
• E (Even)
• N (None)
• O (Odd)
• Increase (15max.)
• Decrease (15 max.)
• Decrease (0 min.)
• Increase (120 max.)
• 1 – Low
• 2 – Medium
• 3 - High
• Journal
• Label
• Momentary On w/ time delay
• Off
• No
• Yes
2
NOTES:
1: LCD menu options are under specific application control. Not all options may be available In your printer’s application.
2: A No-activity timeout value of “0” means the printer will remain on until powered off by the operator.
3: LCD Backlight turns on when any key other than FEED is pressed.
Section Continues
23
User GuideUser Guide
P4T/RP4TP4T/RP4T
pg. 5
pg. 7
Introduction pg. 4
P4T Overview-
Printer Preparation
Display Functions Not Controlled from the Keypad
RP4T Printers
While the parameters in this table can appear on the display they can be set only by using a PC running Zebra’s Label Vista label cre-
Manual
pg. 35
ation program and a data cable link to the printer.
FunctionDefault settingScroll & Select Options
WLAN IDFactory Set ValueN/A
Tear-off Position (Top of Form)00
Maintenance pg. 36
Troubleshooting
pg. 38
Network & RF Settings
Bridge ModeOff
DTR/ VBUS-Power OffOff
Present-at000
Bluetooth parametersn/aDisplays current Bluetooth operating parameters
802.11g operating parametersn/aDisplays current 802.11g WLAN parameters
Media TypeJournal
• Increase (max. = +10)
• Decrease (min. = -120)
• All protocols On
• Protocols On or Off individually
• Off
• On
• On
• Off
• Increase (max.= +120)
• Decrease (min. = 000
•Journal
•Label
Connecting the
Printer pg. 27
Information pg. 31
Radio Regulatory
Specifications
pg. 43
Appendices pg. 46Index pg. 52
Section Continues
24
User GuideUser Guide
P4T/RP4TP4T/RP4T
Introduction pg. 4
Adjustable Shoulder Strap
RP4T Printers
Manual
pg. 35
Figure 11- Shoulder Strap
pg. 5
pg. 7
Printer pg. 27
P4T Overview-
Printer Preparation
Connecting the
Maintenance pg. 36
Hold Buckle
Pull Strap here
to shorten
Troubleshooting
pg. 38
Specifications
Pull Strap here
to lengthen
Snap into feature on
printer
pg. 43
Information pg. 31
Radio Regulatory
Appendices pg. 46Index pg. 52
Refer to figure above. Snap each end of the shoulder strap into the retaining features on top of the printer. Hold the buckle and adjust
the strap as shown until you achieve the desired length.
Section Continues
25
User GuideUser Guide
P4T/RP4TP4T/RP4T
Introduction pg. 4
Verify the Printer Is Working
RP4T Printers
Before you connect the printer to your computer or
Manual
pg. 35
portable data terminal, make sure that the printer is in
proper working order. You can do this by printing a configuration label using the “two key reset” method. If you
can’t get this label to print, refer to the “Troubleshooting”
section of this manual
Figure 12 -Sample P4T Series Configuration Label
pg. 5
pg. 7
Printer pg. 27
P4T Overview-
Printer Preparation
Connecting the
Maintenance pg. 36
pg. 38
pg. 43
Printing a Configuration Label
1. Turn the printer off. Load the media compartment
with journal media (media with no black bars printed
on the back)
2. Press and hold the Feed Button.
3. Press and release the Power button and keep the
Feed button pressed. When printing starts, release
the Feed button.
Troubleshooting
Specifications
The unit will print a line of interlocking “x” characters
to ensure all elements of the printhead are working, print
out the version of software loaded in the printer and then
print two reports.
The first report indicates the printer model, ROM version, serial number, baud rate, etc. The second report
prints out more detailed information on the printer’s configuration and parameter settings. If no second report
appears, there is no application loaded.
See the Troubleshooting Section for a further discussion
on how to interpret the configuration label as a diagnostic
tool.
Information pg. 31
Radio Regulatory
Appendices pg. 46Index pg. 52
26
User GuideUser Guide
P4T/RP4TP4T/RP4T
Introduction pg. 4
RP4T Printers
Connecting the Printer
pg. 5
pg. 7
P4T Overview-
Printer Preparation
Manual
pg. 35
The printer must establish communications with a host device which sends the data to be printed. Communications occur in three
basic ways:
• By a cable between the printer and its host terminal using either RS232C or USB protocols
• By means of a Bluetooth short-range radio frequency link
• By means of a wireless LAN (Local Area Network) per 802.11b/g specifications
Maintenance pg. 36
Cable Communications
Caution • The printer should be turned off before connecting or disconnecting any communications cable.
Note • All P4T series printers can communicate by cable; the specific cable used with your printer can vary with the host
terminal.
Figure 13: P4T Series Communication Ports
Troubleshooting
pg. 38
Battery Charging
Receptacle
USB Port
Connecting the
Printer pg. 27
Information pg. 31
Radio Regulatory
Specifications
pg. 43
Align Locking Plug
features with these
cutouts.
Rotate clockwise
to lock the cable
in place; counter-
Appendices pg. 46Index pg. 52
RS232/USB Port
clockwise to unlock the cable.
Serial (RS232C) or USB Port
The 10- pin modular connector on your communications cable plugs into the combination RS232C/USB communications port on the
side of the printer. Signals and pin assignments for both communications ports are in the Specifications section of this manual.
The protocol used with this port is determined by the communications cable you are using. Refer to Appendix A for more information
on the communications cables offered with the P4T Series.
Plug the connector into the RS232 port and ensure its locking device has clicked into position.
The other end of the cable must be plugged into the host terminal as shown in Figure 14, or to a serial port on a computer as shown
in Figure 15.
Section Continues
27
User GuideUser Guide
P4T/RP4TP4T/RP4T
Introduction pg. 4
pg. 5
USB
RP4T Printers
Manual
pg. 35
P4T Series Printers also have a USB type B port located directly above and to the right of the RS232C port. (Refer to Figure 13)
The USB port is configured with the USB Open HCI interface driver allowing it to communicate with Windows® based devices. USB
drivers are included in the Zebra Universal Driver which can be downloaded from www.zebra.com. Other terminals or communications
devices may require the installation of special drivers to use the USB connection. Consult your Zebra re-seller or the factory for further
details.
Maintenance pg. 36
P4T Overview-
Figure 14- Connecting to a TerminalFigure 15- Connecting to a PC
pg. 7
Printer pg. 27
Information pg. 31
Printer Preparation
Connecting the
Radio Regulatory
Troubleshooting
pg. 38
Specifications
pg. 43
Connector
Appendices pg. 46Index pg. 52
Communications Ports
RS232C or USB
Communications Cable
to Terminal
RS232
USB
Connector
Termina l
RS232
Connector
Communications Ports
RS-232C or USB
Communications Cable to
Computer
Refer to Appendix A for part numbers.
USB
Connector
RS232
Connector
Section Continues
USB
Connector
28
User GuideUser Guide
P4T/RP4TP4T/RP4T
Introduction pg. 4
Connect the Printer by Radio
RP4T Printers
Manual
pg. 35
Maintenance pg. 36
If your P4T Series printer has a radio option, you can connect wirelessly to either a terminal or a wireless network (WLAN.) Refer to the
Mobile Printer Wireless Configuration Guide available on the product CD or at www.zebra.com/manuals for help on setting up wireless
communications with your printer.
pg. 5
pg. 7
Printer pg. 27
P4T Overview-
Printer Preparation
Connecting the
Figure 16- Connecting Wirelessly to a Terminal
P4T Series printer with
Wireless option
Troubleshooting
pg. 38
Terminal with wireless
communications
capability
Specifications
pg. 43
Information pg. 31
Radio Regulatory
Appendices pg. 46Index pg. 52
Section Continues
29
User GuideUser Guide
P4T/RP4TP4T/RP4T
pg. 5
pg. 7
Printer pg. 27
Information pg. 31
Introduction pg. 4
P4T Overview-
Printer Preparation
Connecting the
Radio Regulatory
Wireless Communications
RP4T Printers
Wireless Communications with Bluetooth®
Manual
pg. 35
Maintenance pg. 36
pg. 38
pg. 43
Appendices pg. 46Index pg. 52
“Bluetooth” is a worldwide standard for the exchange of data
between two devices via radio frequencies. Bluetooth radios are
relatively low powered to help prevent interference with other de-
vices running at similar radio frequencies. This limits the range of
a Bluetooth device to about 10 meters (about 32 feet).
Both the printer and the device it communicates with must follow
the Bluetooth standard.
Bluetooth Networking Overview
Each Bluetooth enabled P4T series printer has a unique Bluetooth
Device Address (BDA) loaded into its radio module when manu-
factured.
Bluetooth software is always running in the background, ready to
respond to connection requests. One device (known as the central
or the client) must request a connection with another. The second
Troubleshooting
device (the peripheral or the server) then accepts or rejects the
connection. A Bluetooth enabled P4T series printer will normally
act as a peripheral creating a miniature network with the terminal
sometimes referred to as a “piconet.”
For the most part, communications using Bluetooth are initiated
and processed without any operator intervention.
P4T Series printers can be equipped with both a Bluetooth and
an 802.11b/g radio, allowing communications with both Bluetooth
Specifications
enabled devices and a Wireless Local Area Network (WLAN) (see
discussion below).
Wireless Local Area Network Overview
P4T Series printers can be equipped with several radio options
which use the industry standard 802.11b or g WLAN protocols.
• P4T Series Wireless Network Printers with the Zebra 802.11b/g
WLAN radio module can be identified by the Product Con-
figuration Code (PCC) on the serial number label on the back
of the printer. Printers with this option will have a “K” as the
seventh character of the PCC Code. Printers with this option
may also be identified by the FCC ID: I28-PLAN11BG, or the
Industrie Canada ID: 3798B-PLAN11BG on printers built for the
North American region.
• P4T printers with both an 802.11b/g WLAN radio and a
Bluetooth radio running in the same unit are considered to be
dual radio devices. Printers with this option will have an “A”
as the seventh character of the PCC Code.
RP4T model printers cannot be configured with the 802.11g/
Bluetooth dual radio option.
Such dual radio equipped P4T units will have an FCC
ID: I28-ZB4LAN-01 and and an Industrie Canada ID:
3798B-ZB4LAN01. The FCC and IC ID numbers and other
regulatory information for this radio configuration are also located on the serial number label of printers built for the North
American region.
Refer to Appendix D of this manual for more information on
locating the Product Configuration Code.
Printers equipped with either of the 802.11b/g radio options allow
wireless communication as a node within a WLAN and its wireless
capabilities allow communications from any point within the WLAN’s
perimeter. P4T printers equipped with the dual Bluetooth/802.11b/g
WLAN radio configuration can be linked to both a WLAN and a
Bluetooth network simultaneously.
Methods of establishing communications to P4T Series printers will vary with each LAN application. General information on
establishing WLAN communications can be found in either the
”CPCL Programmers Manual” or the “Quick Start Guide for Mobile
Wireless Printers” both available on-line at the Zebra Web site
www.zebra.com/manuals. More information and LAN configura-
tion utilities may also be found in Zebra’s Label Vista™ program
(version 2.8 and later). The latest version of Label Vista may be
downloaded from Zebra’s Web site.
Setting Up the Software
P4T Series printers use Zebra’s CPCL Programming language
which was designed for mobile printing applications. CPCL is fully
described in the ”CPCL Programmers Manual”, available on-line
at the Zebra Web site.
You can also use Label Vista™, Zebra’s Windows based label creation program which uses a graphical interface to create and edit
labels in the CPCL language.
All P4T Series printers support an interpreter for the ZPL II programming language. RP4T printers (with RFID encoding/reading
capabilities) use the ZPL programming language’s extensive set of
RFID commands.
If you plan to use ZPL II , refer to the appropriate Programming
Guides available on-line from Zebra’s Web site.
If you have a printer with wireless capabilities, you can refer to the
“Wireless Configuration Guide.” also available on the Zebra web site.
If you choose to use a third party label preparation system, follow
the installation instructions included in the package.
30
User GuideUser Guide
P4T/RP4TP4T/RP4T
Introduction pg. 4
Radio Regulatory Information
RP4T Printers
Manual
pg. 35
Bluetooth ZBR4 Radio
WLAN Module Using 802.11b/g Radio
pg. 5
pg. 7
Printer pg. 27
Information pg. 31
P4T Overview-
Printer Preparation
Connecting the
Radio Regulatory
The following section only applies when the Bluetooth ZBR4 module is installed in a P4T
series printer. This radio configuration has demonstrated compliance to FCC regulations.
P4T series printers with this configuration sold in North America will have the FCC ID:
I28-MD-ZBR4WA and the Industrie Canada ID: 3798B-ZBR4WA for this radio module on a
label on the back of the printer.
Maintenance pg. 36
Caution • Exposure to Radio Frequency Radiation.
The following section only applies when the 802.11b/g WLAN module is installed in a P4T
series printer. Other than conditions specified elsewhere in this manual, only one of the
radio options can be installed in the printer at one time and the antenna used for these
transmitters must not be co-located or must not operate in conjunction with any other
antenna.
P4T Series printers for sale in North America will have the 802.11b/g radio FCC ID:
I28-PLAN11BG, and the Industrie Canada ID: 3798B-PLAN11BG printed on a label on the
back of the unit.
The radiated output power of this internal Bluetooth radio
is far below the FCC radio frequency exposure limits. The
internal Bluetooth radio operates within guidelines found
in radio frequency safety standards and recommendations.
Do not use the printer in an unauthorized manner.
Caution • The radiated output power of this internal 802.11b/g
WLAN radio is far below the FCC radio frequency exposure
limits. The internal radio operates within guidelines found
in radio frequency safety standards and recommendations.
Do not use the printer in an unauthorized manner.
Note • The following section only applies when the ZBR4
Troubleshooting
Bluetooth Radio is installed in a P4T Series printer. Unless
specified elsewhere in this manual, the antenna used for this
pg. 38
transmitter must not be co-located or must not operate in
conjunction with any other antenna.
European Regulatory Information for the ZBR4 Bluetooth Radio
This device is intended for use in all EU and EFTA member states.
Europe – EU Declaration of Conformity
This device complies with the essential requirements of the R&TTE Directive
Specifications
pg. 43
Appendices pg. 46Index pg. 52
1999/5/EC. The following test methods have been applied in order to prove
presumption of compliance with the R&TTE Directive 1999/5/EC:
• EN55022
European Immunity Standard
• EN 60950-1
Safety of Information Technology Equipment
• EN 300 328
Technical requirements for spread-spectrum radio equipment
• EN 301 489
European Regulatory Information for this Radio
ATBECYCZDK
EEFIFRDE GR
HUIEITLVLT
LUMTNLPLPT
SKSIESSE GB
Note: -Member states in the EU with restrictive use for this device are
crossed out!
This device is also authorized for use in all EFTA member states (CH, IS, LI, NO)
Important Notice:
This device is a portable RF printer
intended for commercial and industrial use
in all EU and EFTA member states except in
France where restrictive use applies
EMC requirements for spread-spectrum radio equipment.
This device is a 2.4 GHz wireless LAN transceiver, intended for indoor home and office
use in all EU and EFTA member states.
Important Notice:
This device is a portable RF printer intended
for commercial and industrial use in all EU
and EFTA member states.
Section Continues
31
User GuideUser Guide
P4T/RP4TP4T/RP4T
pg. 5
pg. 7
Printer pg. 27
Information pg. 31
Introduction pg. 4
P4T Overview-
Printer Preparation
Connecting the
Radio Regulatory
RP4T Printers
Manual
pg. 35
Maintenance pg. 36
pg. 38
pg. 43
Appendices pg. 46Index pg. 52
Europe – EU Declaration of Conformity
This device complies with the essential requirements of the R&TTE Directive
1999/5/EC. The following test methods have been applied in order to prove
presumption of compliance with the R&TTE Directive 1999/5/EC:
• EN55022
European Emissions Standard
• EN 60950-1
Safety of Information Technology Equipment
• EN 300 328-2 V1.2.1
Technical requirements for spread-spectrum radio equipment
• EN 301 489-17 V1.2.1
EMC requirements for spread-spectrum radio equipment.
This device is a 2.4 GHz wireless LAN transceiver, intended for indoor home and
office use in all EU and EFTA member states, except in France where restrictive
use applies.
The use of this frequency band in France is subject to restrictions. You may only
use channels 10 and 11 (2457 and 2462 MHz) on French territory, except in those
French departments as listed in the table below where channels 1-13 (2412-
2472 MHz) may be used. For more information see http://www.anfr.fr/ and/or
http://ww w.art-telecom.fr
Troubleshooting
01Ain36Indre69Rhone
02Aisne37Indre et Loire70Haute Saone
03Allier39Jura71Saone et Loire
05Hautes Alpes41Loir et Cher72Sarthe
08Ardennes42Loire75Paris
09Ariege45Loiret77Seine et Marne
10Aube50Manche78Yvelines
11Aude54
Specifications
12Aveyron55Meuse82Tarn et Garonne
16Charente57Moselle84Vaucluse
19Correze58Nievre86Vienne
2ACorse Sud59Nord88Vosges
2BHaute Corse60Oise89Yonne
21Cote d’Or61Orne90Territoire de Belfort
24Dordogne63Puy de Dome91Essonne
“ According to “Administrative Regulations on Low Power Radio Waves Radiated
Devices” Without permission granted by the NCC, any company, enterprise, or
user is not allowed to change frequency, enhance transmitting power or alter
original characteristic as well as performance to a approved low power radiofrequency devices. The low power radio-frequency devices shall not influence
aircraft security and interfere legal communications; If found, the user shall
cease operating immediately until no interference is achieved. The said legal
communications means radio communications is operated in compliance with the
Telecommunications Act.
The low power radio-frequency devices must be susceptible with the interference
from legal communications or ISM radio wave radiated devices.”
Section Continues
32
User GuideUser Guide
P4T/RP4TP4T/RP4T
pg. 5
pg. 7
Printer pg. 27
Information pg. 31
Introduction pg. 4
P4T Overview-
Printer Preparation
Connecting the
Radio Regulatory
802.11b/g and Bluetooth Co-located Radio
RP4T Printers
Modules
Manual
pg. 35
Maintenance pg. 36
The following section only applies when the CF (Compact Flash) WLAN module and
Bluetooth ZBR4 module are installed in a P4T printer. This co-located radio configuration
has demonstrated compliance to FCC regulations. P4T printers with this configuration
sold in North America will have the FCC ID: I28-ZB4LAN-01 and the Industrie Canada ID:
3798B-ZB4LAN01 for this radio configuration printed on a label on the back of the printer.
Caution • Use of a P4T printer with the co-located ZBR4
Bluetooth radio module and the 802.11b/g WLAN radio
module meets the FCC requirements for radio frequency (RF)
radiation exposure in the standard body worn configuration
with no minimum separation. In this configuration, which
applies whether the belt clip or shoulder strap is used, the
face of the printer from which paper is transported is facing
Europe – EU Declaration of Conformity
This device complies with the essential requirements of the R&TTE Directive
1999/5/EC. The following test methods have been applied in order to prove
presumption of compliance with the R&TTE Directive 1999/5/EC:
• EN 60950-1
Safety of Information Technology Equipment
• EN 300 328-2 V1.2.1
Technical requirements for spread-spectrum radio equipment
• EN 301 489-17 V1.2.1
EMC requirements for spread-spectrum radio equipment.
This device is a 2.4 GHz wireless LAN transceiver, intended for indoor home and
office use in all EU and EFTA member states, except in France where restrictive
use applies.
The use of this frequency band in France is subject to restrictions. You may only
use channels 10 and 11 (2457 and 2462 MHz) on French territory, except in those
French departments as listed in the table below where channels 1-13 (24122472 MHz) may be used. For more information see http://www.anfr.fr/ and/or
http://ww w.art-telecom.fr
away from the user’s body. The standard configuration must
always be used when the printer is body worn.
Troubleshooting
The radiated output power of this radio configuration is far
below the FCC radio frequency exposure limits. Both the
pg. 38
internal Bluetooth and the 802.11b/G radio operate within
guidelines found in radio frequency safety standards and
recommendations. Do not use the printer in an unauthorized
manner.
RP4T printers are not configured with this radio option.
European Regulatory Information for the Compact Flash 802.11b Radio
Specifications
pg. 43
Appendices pg. 46Index pg. 52
and Bluetooth Co-located Radio Modules
ATBECYCZDK
EEFIFRDE GR
HUIEITLVLT
LUMTNLPLPT
SKSIESSE GB
Note: -Member states in the EU with restrictive use for this device are
crossed out!
This device is also authorized for use in all EFTA member states (CH, IS, LI, NO)
01Ain36Indre69Rhone
02Aisne37Indre et Loire70Haute Saone
03Allier39Jura71Saone et Loire
05Hautes Alpes41Loir et Cher72Sarthe
08Ardennes42Loire75Paris
09Ariege45Loiret77Seine et Marne
21Cote d’Or61Orne90Territoire de Belfort
24Dordogne63Puy de Dome91Essonne
25Doubs64
26Drome65Hautes Pyrenees93Seine St Denis
27Eure66
32Gers67Bas Rhin
35Ille et Vilaine68Haute Rhin
Meurthe et
Moselle
Pyrenees
Atlantique
Pyrenees
Orientales
79Deux Sievres
92Hauts de Seine
94Val de Marne
Section Continues
33
User GuideUser Guide
P4T/RP4TP4T/RP4T
pg. 5
pg. 7
Printer pg. 27
Introduction pg. 4
P4T Overview-
Printer Preparation
Connecting the
RFID Encoder
RP4T Printers
Manual
pg. 35
Maintenance pg. 36
Troubleshooting
pg. 38
Specifications
pg. 43
The following section only applies when the RFID encoder is installed in an RP4T printer. The RFID encoder may be installed in conjunction with either the Bluetooth or 802.11g radio options detailed
previously, but may not be installed with the Bluetooth/802.11g
dual radio option.
RP4T Series printers will have the fifth character of the Product
Configuration Code (PCC), which determines country compatibility
for the RFID encoder, per the following table:
RFID option
No RFID0P4T
USURP4T
EU1RP4T
Australia2RP4T
Taiwan6RP4T
New Zealand8RP4T
Brazil9RP4T
ChinaARP4T
Malaysia BRP4T
PhillipinesCRP4T
IndiaDRP4T
El SalvadorERP4T
IsrealFRP4T
JapanGRP4T
KoreaHRP4T
PCC
digit “5”
Printer Model
The following table lists FCC and Industrie Canada ID numbers
for the various configurations of RP4T printer radio options.
ConfigurationFCC ID:Industrie Canada ID:
RFID EncoderI28RFID-M5ECZ-013798B-M5ECZ01
Information pg. 31
Radio Regulatory
Appendices pg. 46Index pg. 52
RFID Encoder & 801.11b/G Radio)I28RFID-R4LANG-01 3798B-R4LANG01
RFID Encoder & BT2.0 RadioI28RFID-M5ZBR4-013798B-M5ZBR401:
Caution • Exposure to Radio Frequency Radiation.
The radiated output power of this RFID encoder is far below
the FCC radio frequency exposure limits. The RFID encoder
operates within guidelines found in radio frequency safety
standards and recommendations. Do not use the printer
in an unauthorized manner.
34
User GuideUser Guide
P4T/RP4TP4T/RP4T
Introduction pg. 4
Model RP4T RFID Encoder
RP4T Printers
Manual
pg. 35
The information in this section is provided for your
convenience only and is subject to change. Go to
http://www.epcglobalinc.org for the latest EPC information.
Generation 2 Class 1 UHF Passive Tags Supported By The P4T
Alien Squiggle
Avery Dennison
pg. 5
pg. 7
Printer pg. 27
P4T Overview-
Printer Preparation
Connecting the
The RP4T printer is equipped with an RFID encoder/reader, which
is integrated into the printer’s printhead assembly. The RP4T en-
Maintenance pg. 36
pg. 38
pg. 43
codes (writes) information on ultra-thin UHF RFID transponders
that are embedded in “smart” labels, tickets, and tags. The printer
encodes the information; verifies proper encoding; and prints bar
codes, graphics, and/or text on the label’s surface. The RP4T printer
uses Zebra’s extensive set of RFID commends running under ZPL
programming language emulation.
The RFID transponder is sometimes called the RFID tag or an inlay.
The transponder is usually made of an antenna that is bonded to
an integrated circuit (IC) chip. The IC chip contains the RF circuit,
Troubleshooting
coders, decoders, and memory. If you hold an RFID label up to the
light, you can see the transponder’s antenna, and you can feel a
bump in the label where the IC chip is located.
The RP4T can encode and verify EPC (Electronic Product Code)
Generation 2 Class 1 UHF passive RFID tags, in addition to printing
human readable text and conventional 1 and 2-D barcode information on Zebra supplied RFID thermal transfer media.
Specifications
EPC is a product numbering standard that can be used to identify
a variety of items by using RFID technology. EPC Generation 2 tags
offer advantages over other tag types. The tag identification (TID)
memory in a Generation 2 tag includes the chip manufacturer and
model number information, which can be used to identify which
optional features are present on the tag. These optional features
include those for data content and security.
Raflatac Onetenna
Omron Wave
Encoding and printing of an RFID label usually are completed on the
first try, but some failures may occur. If you experience consistent
encoding failures, it may signal a problem with the RFID tags, your
label formats, or with the transponder placement.
If an RFID tag cannot be encoded, “VOID” will be printed on the
label. The printer then attempts to read/encode “n” labels before
the next format is attempted, where “n” is specified by the ZPL
programming language “^R S ” command. Acceptable values of “n”
are 1 to 10 and the default is 3. After printing the defined number of
voided RFID labels, printer will go into an error mode. The printer
response to an error is defined by the RFID Setup command and
will allow:
1. No Action (Label format causing the error is dropped)
2. Notification to the Host of the details of the error (Label format
causing the error is dropped).
The user has control of where on the label the VOID is printed.
More information on the “^R S ” command may be found in Zebra’s
RFID Programming Guide available on the corporate Web site.
Information pg. 31
Radio Regulatory
Appendices pg. 46Index pg. 52
Gen 2 tags typically have a 96-bit EPC identifier, which is different
from the 64-bit identifiers common in early EPC tags. The 96-bit
EPC code links to an online database, providing a secure way of
sharing product-specific information along the supply chain.
Gen 2 tags also support much larger data structures. The size of
user memory available (if any) varies by the model and manufacturer of the tag.
Print quality will be reduced when attempting to print over
the transponder portion of an RFID label. It is recommended
that RFID label layouts should not allow printing over the
RFID transponder portion of a label.
35
User GuideUser Guide
P4T/RP4TP4T/RP4T
Introduction pg. 4
Preventive Maintenance
RP4T Printers
Manual
pg. 35
Extending Battery Life
• Avoid exposing the battery to direct sunlight or temperatures
over 104 °F (40 °C).
• Remove the battery from the printer if it won’t be used for a
day or more and you’re not performing a maintenance charge.
• Consider purchasing an extra battery.
pg. 5
pg. 7
P4T Overview-
Printer Preparation
• Always use a Zebra charger designed specifically for LithiumIon batteries. Use of any other kind of charger may damage
the battery.
Maintenance pg. 36
Caution • Do not print while an LI72 Single Charger is
plugged into the unit. Unreliable battery charging can result.
• Use the correct media for your printing requirements. An authorized Zebra re-seller can help you determine the optimum
media for your application.
• If you print the same text or graphic on every label, consider
using a preprinted label.
Troubleshooting
pg. 38
• Choose the correct print darkness and print speed for your
media.
• RP4T printers (with the RFID encoder/reader): adjust the encoder settings to use the minimum power required for the
RFID media in use.
• Use software handshaking (XON/XOFF) whenever possible.
• Remember that any rechargeable battery will lose its ability
to maintain a charge over time and can be recharged only a
finite number of times before it must be replaced. The “Smart
Battery” feature of the P4T Series monitors the battery pack’s
condition and will prompt you when a battery pack is nearing
the end of its useful life.
Always dispose of used batteries properly. Refer to
Appendix E for more information on proper battery disposal.
• When the printer displays “Please Recondition The Battery”
and beeps five times, the user should recondition the battery
to return it to optimal capacity Refer to the Operator Controls
section of this manual for information in reconditioning the
battery.
• Use the LCD display backlight only when necessary. Turn it
off whenever it is not needed.
Connecting the
Printer pg. 27
Information pg. 31
Radio Regulatory
Specifications
pg. 43
Appendices pg. 46Index pg. 52
General Cleaning Instructions
Caution • Always turn the printer off before cleaning.
To avoid possible personal injury or damage to the printer, never insert any pointed or sharp objects into the printer.
Use care when working near the Tear Bar. The edges are very sharp.
Caution • The printhead can become very hot after prolonged printing. Allow it to cool off before attempting any cleaning
procedures.
Caution • Use only cleaning agents specified in the P4T Series cleaning instructions. Zebra Technologies Corporation will not
be responsible for damage caused by any other cleaning materials used on this printer.
Clean the printer with either a Zebra cleaning pen or a cotton swab saturated with 70% Isopropyl alcohol.
Section Continues
36
User GuideUser Guide
P4T/RP4TP4T/RP4T
Introduction pg. 4
P4T Series Cleaning
RP4T Printers
pg. 5
pg. 7
P4T Overview-
Printer Preparation
Manual
pg. 35
Caution • To avoid possible personal injury or damage to the printer never insert sharp or pointed objects into the printer
mechanism.
Figure 17.1- P4T Series Cleaning
Tear Edge
Maintenance pg. 36
Printhead
Elements
Gap Sensor
Troubleshooting
pg. 38
Media
Support Disks
Bar
Sensor
Connecting the
Printer pg. 27
Specifications
pg. 43
Peeler Bar
Platen Surface
Information pg. 31
Radio Regulatory
Appendices pg. 46Index pg. 52
Figure 17.2- Cleaning the P4T Series Peeler Assembly
Label Presence
Sensor
AreaCleaning MethodInterval
Use a Zebra cleaning pen to clean the print elements
Printhead Elements
Platen SurfaceRotate the platen roller and clean it thoroughly with the
Peeler Bar
Tear Edge
ExteriorWipe with water-dampened cloth
InteriorBrush/air blow. Ensure the Bar Sensor, Gap Sensor
from end to end (the print elements are located in the
thin gray line on the printhead).
cleaning pen.
Clean thoroughly with the cleaning pen.
and Label Present Sensor windows and the Media
Support Disks are free of dust.
After every five rolls of media (or more often,
if needed)
As needed
37
User GuideUser Guide
P4T/RP4TP4T/RP4T
Introduction pg. 4
Troubleshooting
RP4T Printers
pg. 5
pg. 7
P4T Overview-
Printer Preparation
Manual
pg. 35
LCD Control Panel
The top of the display shows icons indicating the status of various printer functions. Check the icon’s status and refer to the referenced
Troubleshooting topic on the following pages.
IconStatusIndicationRef. to Troubleshooting Topic
OnBluetooth link establishedn/a
Maintenance pg. 36
Troubleshooting
pg. 38
OffNo Bluetooth link6,8
On802.11b/g RF Link establishedn/a
OffNo 802.11b/g RF Link6,8
Number of bars indicates 802.11g signal strengthn/a
Outer icon element flashingLow Battery4, 6,
Number of bars indicates battery charge level.
Display will cycle through the battery icons if it is undergoing a charge
from the AC Adapter.
n/a
FlashingBattery too hot or too cold to charge2
Connecting the
Printer pg. 27
Information pg. 31
Radio Regulatory
Specifications
pg. 43
Blank Screenn/a
Appendices pg. 46Index pg. 52
Troubleshooting Topics
FlashingOut of Media9
FlashingRibbon Cartridge depleted9
FlashingData transfer in processn/a
Battery voltage too low to turn printer
on or no application loaded
1,14
2. AC Adapter is plugged in and the battery icon is
alternately flashing and .
1. No power:
• Check that battery is installed properly.
• Recharge or replace battery as necessary.
• If the battery voltage is outside of the range at which the printer
will turn on and the AC Adapter is plugged into printer, the
printer will not turn on. The battery will start to charge, but
the user will have no indication that the battery is charging.
When the battery reaches a valid operating voltage range, the
printer will still not turn on unless the user manually turns it
on, or unplugs and re-plugs the charge cable.
• Indicates that the battery is out of its safe charging temperature
range. Charging will resume when the battery reaches a safe
charging temperature.
3. Media does not feed:
• Be sure printhead is closed and latched.
• Check media support components for any binding.
• If unit is equipped with label presence sensor, ensure the most
recently printed label is removed.
• Ensure label sensor is not blocked.
Section Continues
38
User GuideUser Guide
P4T/RP4TP4T/RP4T
pg. 5
pg. 7
Introduction pg. 4
P4T Overview-
Printer Preparation
Troubleshooting Topics (continued)
RP4T Printers
4. Poor or faded print or low battery icon ()
Manual
pg. 35
11. Prints “wrinkle pattern” or partial characters:
• Ensure Ribbon Cartridge has been tensioned prior to installation.
flashing:
• Clean printhead.
• Check battery pack. Recharge or replace as necessary.
Always dispose of used battery packs properly. Refer to
Maintenance pg. 36
Appendix E for more information.
Problem will self-correct after printing a few labels.
• Ensure label media tracks properly when emerging from printer.
Use the alignment marks on the printer cover to ensure wrinkle
free operation when loading media into the peeler assembly.
Correct media alignment if necessary.
12. Prints multiple “Void” messages:
• Check quality of media.
5. Partial/missing print:
• Check Ribbon Cartridge and/or label media alignment.
• Clean printhead.
• Ensure printhead is properly closed and latched.
6. No print:
Troubleshooting
pg. 38
• Replace battery pack.
• Check cable to terminal.
• Wireless units only: Restore wireless connection.
• Units using Thermal Transfer media: Ensure Ribbon Cartridge
has been installed.
• RP4T printers only: Ensure you have installed RFID media.
Printer cannot verify RF encoding on non-RFID media and will
print “Void” on a pre-set number of labels before stopping.
13. Communication Error:
• Check media is loaded, head is closed and all error indicators
are off.
• Replace cable to terminal.
14. Screen blank
• No application loaded. Attempt to re-load application and
restart printer.
• No power. See Topic “1” of this section.
7. Reduced battery life:
• Check battery pack date code. If battery is one to two years
old, short life may be due to normal aging.
Connecting the
Printer pg. 27
Specifications
pg. 43
• Check printer display. If battery has exceeded a factory set
number of charge cycles the printer will display a message
that the battery needs re-conditioning or replacing.
• Replace battery pack.
8. or icon off:
• Units with Bluetooth or 802.11g option only: indicates no radio
Information pg. 31
Radio Regulatory
Appendices pg. 46Index pg. 52
link has been established.
9. or flashing:
• Check that label media is loaded.
• Replace Ribbon Cartridge if depleted.
• Check that the printhead is closed and securely latched.
10. Skips labels:
• Ensure correct media is being used.
• Ensure bar/ or gap sensor is not blocked.
• Ensure label design does not exceed actual media length.
Section Continues
39
User GuideUser Guide
P4T/RP4TP4T/RP4T
pg. 5
pg. 7
Introduction pg. 4
P4T Overview-
Printer Preparation
Troubleshooting Techniques
RP4T Printers
Manual
pg. 35
Maintenance pg. 36
pg. 38
Printing a Configuration Label
To print out a listing of the printer’s current configuration follow
these steps:
1. Turn the printer off. Load the media compartment with journal
media (media with no black bars printed on the back)
2. Press and hold the Feed Button.
3. Press and release the Power button and keep the Feed button pressed. When printing starts, release the Feed button.
4. The printer will create two reports. The first report is a basic
functional test of the printer. It prints a series of interlocking
“X” characters which acts as a test of the printhead elements
and reports on basic features of the printer including memory
installed.
The second report is a detailed list of the printer’s configura-
Troubleshooting
tion, including any options installed (such as radios) and current status of system settings.
Refer to Figures 18.1 through 18.2 for a sample configuration
label printout.
hex codes of any data sent to it, and their text representation (or
“.” if not a printable character).
information will be created and stored in the printer’s memory. It
can be viewed, “cloned” or deleted using the Label Vista application. (Refer the Label Vista documentation for more information.)
To terminate the Communications Diagnostics Mode:
“Press FEED key to enter DUMP mode.”
3. Press the FEED key. The printer will print: “Entering DUMP
mode.”
Note • If the FEED key is not pressed within 3 seconds, the
printer will print “DUMP mode not entered” and will resume
normal operation.
4. At this point, the printer is in DUMP mode and will print the ASCII
Additionally, a file with a “.dmp” extension containing the ASCII
1. Turn the printer OFF.
2. Wait 5 seconds.
3. Turn the printer ON.
Performing a Forced Shutdown
It the printer has locked up and is not responding to any operator
inputs or external commands, from either a connected terminal or
a linked LAN, you can perform a forced shutdown.
Connecting the
Printer pg. 27
Information pg. 31
Radio Regulatory
Specifications
pg. 43
Appendices pg. 46Index pg. 52
• If the printer software locks up during normal operation, force
the printer to shut down by pressing and holding the Power
Button for 3 seconds.
• If you try to turn the printer off normally and the software
locks up, the printer will automatically shut itself off after a 10
second delay.
• If you try to turn the printer off and it does not respond, you
can force an immediate shut down by pressing and holding
the Power Button again within 10 seconds.
A forced shutdown will preserve the printer’s data and settings.
Communications Diagnostics
If there’s a problem transferring data between a terminal or WLAN,
placing the printer in the Communications Diagnostics Mode (also
referred to as the “DUMP” mode) will allow diagnostic analysis. The
printer will print transmitted data as ASCII characters and their text
representation (or a period “.” if not a printable character) for any
data received from the host terminal or network
To enter Communications Diagnostics Mode:
The printer will resume normal operation.
Calling Technical Support
If the printer fails to print the configuration label, or you encounter
problems not covered in the Troubleshooting Guide, contact Zebra
Technical Support. You will need to supply the following information:
• Model number/type (e.g. P4T, RP4T)
• Unit serial number (14 digit number, including dashes) and
Product Configuration Code (PCC) (15 digit number, including
dashes). Refer to Appendix D for the location of these numbers.
• Technical support contact information may be found in Appendix D of this manual.
1. Print a configuration label as described above.
2. At the end of 2nd diagnostics report, the printer will print:
Section Continues
40
User GuideUser Guide
P4T/RP4TP4T/RP4T
Introduction pg. 4
Figure 18.1- P4T Series Configuration Label Sample
RP4T Printers
Manual
pg. 35
Maintenance pg. 36
Print Head Test
First diagnostic report for all P4T
Series printers
pg. 5
pg. 7
Printer pg. 27
P4T Overview-
Printer Preparation
Connecting the
End of First Report
Wireless Communi-
Unit Serial Number
Troubleshooting
Installed software and
pg. 38
firmware
Settings for RS232
and USB communications via cable
cations section for a
P4T Series with an
802.11 radio installed
Information on TCP/
IP and LAN addresses and settings.
Specifications
pg. 43
Wireless
Communications
Information pg. 31
Radio Regulatory
Appendices pg. 46Index pg. 52
section with a
Bluetooth radio
installed.
Units with no
wireless options will
print an empty line
and resume printing.
Information on
any installed
8 0 2 .11b /g w ire less devices.
In this example,
an 802.11b WLAN
card has been
detected.
Second diagnostic report for a printer with an
Second diagnostic report for a printer with a
Bluetooth radio
8 02 .11b/ g r ad io
Section Continues
41
User GuideUser Guide
P4T/RP4TP4T/RP4T
Introduction pg. 4
pg. 5
Figure 18.2- P4T Series Configuration Label Sample
RP4T Printers
Manual
pg. 35
Command languges
supported. P4T
Series supports
both CPCL languge
Maintenance pg. 36
P4T Overview-
and emulates ZPLII.
Configuration
settings for
ZPL language
emulation
pg. 7
Printer pg. 27
Information pg. 31
Printer Preparation
Connecting the
Radio Regulatory
Troubleshooting
Flash Memory Size
RAM Size
pg. 38
End of ConfiguraMaximum label
dimensions and
label sensor
settings
tion Report
Specifications
pg. 43
End of second diagnostic report
Resident Fonts
Installed
Appendices pg. 46Index pg. 52
Second diagnostic report continued
Files Loaded in
Printer Memory.
Will include file for
LCD prompts (.wml
format)
Amount of Memory
Available
42
User GuideUser Guide
P4T/RP4TP4T/RP4T
Introduction pg. 4
pg. 5
Specifications
RP4T Printers
Manual
pg. 35
Note.- Printer specifications are subject to change without
notice.
Printing Specifications
Maximum Print Width4.09 in. [103,8 mm]
Maintenance pg. 36
P4T Overview-
Print Speed @ 30% density
Distance from Print Element to Tear
Edge
Print Head Life1,000,000 inches (25.4 Km) min.
Print Density203 dots/inch (8 dots/mm)
2.0 in. /sec. [51 mm/second ]
Direct Thermal mode
1.5 in/sec. [38 mm/second]
Thermal Transfer mode
0.39 in. [9,91 mm] 41 dots
Figure 19- P4T Series Communication Ports
1
RS232/USB
Combination
Port
5
USB
pg. 7
Printer pg. 27
Information pg. 31
Printer Preparation
Connecting the
Radio Regulatory
Memory/Communications Specifications
Troubleshooting
pg. 38
Specifications
pg. 43
Appendices pg. 46Index pg. 52
Flash Memory8 MB flash (standard)
RAM Memory16 MB RAM)
RS-232C serial port (RJ-45 connector) Configurable
Baud rate (from 9600 to 115.2 Kbps), parity and data
bits. Software (X-ON/X-OFF) or hardware (DTR/STR)
communication handshake protocols.
Standard Communications
Optional Wireless Communications
Real Time Clock (RTC)
Two USB 2.0 Full Speed Interface connections:
(1) a “B” type USB connector, and
(2) USB signals are also integrated into the RJ-45
connector.
Refer to the Communications Ports specifications and
Appendix A for information on USB cables.
Bluetooth 2.0 compatible 2.4 GHz SRRF link
Wireless LAN capabilities comply with 802.11b or 802.11g
protocols
Co-located Bluetooth 2.0 + 802.11b/g radios (P4T only)
Time and date under application control. Refer to CPCL
Programming Manual, available at www.zebra.com for
RTC commands.
Communications Ports
USB
Signal
Pin#NameType
1VBUSUSB Bus Power
2USB -bi-directionalI/O signals
3USB +bi-directionalI/O signals
4USB _ IDIdentifies A/B connector
5ReturnGround
RS232/USB
Signal
Pin#NameType
1USB D-bi-directionalI/O signals
2USB D+bi-directionalI/O signals
3RXDinputReceive Data
4TXDoutputTransmit Data
5DTRoutputData Terminal Ready- set high
6GNDGround
7DSRinputData Set Ready- low to high
8RTSoutputRequest To Send- set high when
9CTSinputClear To Send from host
10VBUSUSB Bus Power
10
Description
Description
when printer is on.
printer is ready to accept a
command or data
1
Section Continues
43
User GuideUser Guide
P4T/RP4TP4T/RP4T
pg. 5
pg. 7
Printer pg. 27
Information pg. 31
Introduction pg. 4
P4T Overview-
Printer Preparation
Connecting the
Radio Regulatory
P4T Series Media Specifications
P4T Series Font and Bar Code Specifications
RP4T Printers
Manual
pg. 35
Maintenance pg. 36
Troubleshooting
Media Width2.0 in. to 4.12 in. (50,8 to 104,6 mm)
Max. continuous receipt (w/std. memory)Continuous, dependent on installed memory
Inter-label Gap.0.08 in. to 0.16 in. (0.12 in. preferred)(2 mm to 4 mm
[3 mm preferred])
Media Thickness- Receipt Paper Minimum: 0.0032 in. (0,08 mm)
- Labels Maximum: 0.0082 in. (0,21 mm)
- Tag Maximum: 0.0065 in. (0,16 mm)
RFID Label Thickness (RP4T only)
Media outside diameter. 2.6 in. (66,04 mm) O.D.
Label Inner Core
Black Mark DimensionsThe reflective media black marks should extend past
Media Requirements
Same as above but thickness over RFID element
maximum 0.023 in. (0,58 mm)
0.75 in. (19 mm) minimum diameter;
1.38 in. (35 mm) RFID Media
the centerline of the roll.
Minimum mark width: 1.0 in. (25,4 mm)
perpendicular to edge of media, centered within the
width of the roll.
Mark length: 0.094 in. (2,4 mm) parallel to edge of
media
Linear & 2-D Bar
Codes Available
pg. 38
Use Zebra brand direct or thermal transfer media that is outside wound. Media may be
reflective (black mark) sensing, or transmissive (gap) sensing, die-cut, or continuous. P4T
Series units configured with the External Media option will accept fanfold media used
with an external media supply.
For die-cut labels, use only full auto dies.
To insure maximum printer life and consistent print quality and
performance for your individual application, it is recommended
that only media produced by Zebra be used.
Maintenance pg. 36
Troubleshooting
pg. 38
Advantages include:
• Consistent quality and reliability of media products.
• Large range of stocked and standard formats.
• In-house custom format design service.
• Large production capacity which services the needs of many
large and small media consumers including major retail chains
world wide.
• Media products that meet or exceed industry standards.
For more information about standard or custom media contact your
re-seller or Zebra Technologies Corporation at +1.866.230.9495
(U.S., Canada and Mexico) and ask to speak to a Media Sales Rep-
resentative.
Maintenance Supplies
In addition to using quality media provided by Zebra, it is recommended that the printer be cleaned as prescribed in the Maintenance section. The following items are available for this purpose:
• Cleaning Pen (12 pack), Reorder No. 105950-035
Connecting the
Printer pg. 27
Information pg. 31
Radio Regulatory
Specifications
pg. 43
Appendices pg. 46Index pg. 52
Appendix D
47
User GuideUser Guide
P4T/RP4TP4T/RP4T
Introduction pg. 4
Appendix D
RP4T Printers
Manual
pg. 35
pg. 5
pg. 7
P4T Overview-
Printer Preparation
Product Support
Serial and PCC Number Locations for P4T Series Printers
When calling with a specific problem regarding your printer, please
have the following information on hand:
• Model number/type (e.g. P4T, RP4T)
Maintenance pg. 36
• Unit serial number
• Product Configuration Code (PCC)
For on-line product support and the most recent versions of down-
loadable user documentation, firmware and software utilities, go
to the Zebra Web site: www.zebra.com
In the Americas, contact
Regional HeadquartersTechnical SupportCustomer Service Dept
Spain/ Portugal:
Tsspain @zebra.com
All other areas:
Tseurope@zebra.com
For printers, parts, media,
and ribbon, please call your
distributor, or contact us
T: +44 (0) 1494 768316
F: +44 (0) 1494 768244
E: cseurope@zebra.com
In the Asia Pacific region, contact
Information pg. 31
Radio Regulatory
Appendices pg. 46Index pg. 52
Regional HeadquartersTechnical SupportCustomer Service
Zebra Technologies Asia Pacific, LLC
Go to www.zebra.com/contact for
complete contact information
T: +65 6858 0722
F: +65 6885 0838
T: +65 6858 0722
F: +65 6885 0838
E: (China):
tschina@zebra.com
All other areas:
tsasiapacific@zebra.com
For printers, parts, media,
and ribbon, please call your
distributor, or contact us
T: +65 6858 0722
F: +65 6885 0836
E: (China)
order-csr@zebra.com
All other areas:
csasiapacific@zebra.com
Appendix E
48
User GuideUser Guide
P4T/RP4TP4T/RP4T
Introduction pg. 4
Appendix E
RP4T Printers
Manual
pg. 35
pg. 5
pg. 7
P4T Overview-
Printer Preparation
Battery Disposal
The EPA certified RBRC® Battery Recycling Seal on the
Lithium-Ion (Li-ion) battery supplied with your printer
indicates Zebra Technologies Corporation is voluntarily
Maintenance pg. 36
out of service in the United States or Canada. The RBRC program
provides a convenient alternative to placing used Li-ion batteries
into the trash or the municipal waste stream, which may be illegal
in your area.
Insulate depleted battery terminals with tape before disposal.
Troubleshooting
pg. 38
Please call +1 800 8BATTERY for information on Li-ion battery
recycling and disposal bans or restrictions in your area. Zebra
Technologies Corporation’s involvement in this program is part of
our commitment to preserving our environment and conserving
our natural resources.
participating in an industry program to collect and recycle
these batteries at the end of their useful life, when taken
Product Disposal
Do not dispose of this product in unsorted municipal waste.
This product is recyclable. Please recycle according to your
local standards. For more information, please see our web
site at: http://www.zebra.com/environment
Outside North America, please follow local battery recycling
guidelines.
Connecting the
Printer pg. 27
Information pg. 31
Radio Regulatory
Specifications
pg. 43
Appendices pg. 46Index pg. 52
Appendix F
49
User GuideUser Guide
P4T/RP4TP4T/RP4T
Introduction pg. 4
pg. 5
Appendix F
RP4T Printers
Manual
pg. 35
Using zebra.com
The following examples use the search functions on Zebra’s Web
Example 2: Find the Label Vista Download page:
www.zebra.com/software
Go to
and select “Label Vista”, then click “Submit”.
site for finding specific documents .
Example1: Find the Mobile Printer Wireless Configuration Guide.
www.zebra.com/manuals
Go to
Select as a manual type “Networking Manual” then click on “Submit”.
Maintenance pg. 36
P4T Overview-
.
pg. 7
Printer pg. 27
Information pg. 31
Printer Preparation
Connecting the
Radio Regulatory
Troubleshooting
pg. 38
Click on
Select manual
type
Select the
“Label Vista
demo
“SUBMIT”
At the resulting screen, select Wireless Mobile as the networking type. Then select the
desired language. (Best choices are “All” or “English”)
Specifications
pg. 43
At the resulting window select “Download a free Label Vista demo now “
Select networking
type (Wireless Mobile
in this example)
Appendices pg. 46Index pg. 52
Select
language
Click on
“SUBMIT”
At the resulting screen, select “Zebra Mobile Printers - Wireless Configuration Guide”
then click on “Download” to begin the download process.
Appendix G
50
User GuideUser Guide
D275,286
D347,021
D389,178
D430,199
D433,702
D549,768
3,964,673
4,019,676
4,044,946
4,360,798
4,369,361
4,387,297
4,460,120
4,496,831
4,593,186
4,607,156
4,673,805
4,736,095
4,758,717
4,816,660
4,845,350
4,896,026
4,897,532
4,923,281
4,933,538
4,992,717
5,015,833
5,017,765
5,021,641
5,029,183
5,047,617
5,103,461
5,113,445
5,140,144
5,132,709
5,142,550
5,149,950
5,157,687
5,168,148
5,168,149
5,180,904
5,229,591
5,230,088
5,235,167
5,243,655
5,247,162
5,250,791
5,250,792
5,262,627
5,267,800
5,280,163
5,280,164
5,280,498
5,304,786
5,304,788
5,321,246
5,335,170
5,364,133
5,367,151
5,372,439
5,373,148
5,378,882
5,396,053
5,396,055
5,399,846
5,408,081
5,410,139
5,410,140
5,412,198
5,415,482
5,418,812
5,420,411
5,436,440
5,444,231
5,449,891
5,449,893
5,468,949
5,479,000
5,479,002
5,479,441
5,486,057
5,503,483
5,504,322
5.519,381
5,528,621
5,532,469
5,543,610
5,545,889
5,552,592
5,570,123
5,578,810
5,589,680
5,612,531
5,642,666
5,657,066
5,680,459
5,726,630
5,768,991
5,790,162
5,791,796
5,806,993
5,813,343
5,816,718
5,820,279
5,848,848
5,860,753
5,872,585
5,874,980
5,909,233
5,976,720
5,978,004
5,995,128
5,997,193
6,004,053
6,010,257
6,020,906
6,034,708
6,036,383
6,057,870
6,068,415
6,068,415
6,095,704
6,109,801
6,123,471
6,147,767
6,151,037
6,201,255 B1
6,231,253 B1
6,261,009
6,261,013
6,267,521
6,270,072 B1
6,285,845 B1
6,292,595
6,296,032
6,364,550
6,379,058 B1
6,409,401 B1
6,411,397 B1
6,428,227 B2
6,480,143
6,530,705
6,540,122
6,540,142
6,607,316
6,609,844
6,655,593
6,784,787
6,874,958
6,899,477
6,908,034
7,126,716
7,137,000
7,172,122
7,190,270
This product and/or its use may be covered by one or more of the
following US patents and corresponding international patents
worldwide
P4T/RP4TP4T/RP4T
Introduction pg. 4
pg. 5
Appendix G- Patents
RP4T Printers
Manual
pg. 35
Maintenance pg. 36
P4T Overview-
Printer Preparation
pg. 7
Printer pg. 27
pg. 38
Connecting the
pg. 43
Troubleshooting
Specifications
Information pg. 31
Radio Regulatory
Appendices pg. 46Index pg. 52
Index
51
User GuideUser Guide
P4T/RP4TP4T/RP4T
pg. 5
pg. 7
Printer pg. 27
Information pg. 31
Introduction pg. 4
P4T Overview-
Printer Preparation
Connecting the
Radio Regulatory
RP4T Printers
Manual
pg. 35
Index
B
Battery pack
installing 16
life, tips for extending 36
Maintenance pg. 36
reconditioning 22
Smart Battery, features 6
C
Cable Communications 27
Combination Port 27
USB 28
Charger, battery
AC Adapter 11, 12 , 13
Troubleshooting
pg. 38
Specifications
pg. 43
Appendices pg. 46Index pg. 52
LI72 single charger 8
AT17696-xx 9, 10
AT18737-xx 10
List of approved 8
UCLI72-4 Quad Charger 15
battery charge times 15
indicators 15
Cleaning
general instructions 36
methods & intervals
table of 37
Communications, Wireless
802.11 b/g 30
Bluetooth 30
Controls, Operator
functions illustrated 22
LCD functions, extended 23
CPCL Programming 30
RFID Programming Guide 35
Wireless Configuration Guide 29
Media, loading
adjusting for core diameter 20
external media
media Spacer, use of 18
Internal roll 17
thermal transfer film 21
use of label peeler 19
using external supply 18
P
P4T Media 44
Printing Method
Direct Thermal 6
thermal transfer
Loading thermal transfer film 21
Thermal Transfer 6
thermal transfer film 6
Programming language
CPCL 4
ZPL II 4, 35
R
Radio Regulatory Information
802.11b/g Radio 31
Bluetooth radio (ZBR4) 31
Co-located 802.11b & Bluetooth 30, 33
RFID Encoder 34
RFID
label types supported 35
Model RP4T 6
overall dimensions 45
printing 43
T
Technical Support
contacting 40
Troubleshooting
entering communications diagnostic mode 40
forced shutdown 40
LCD Control Panel 38
printing a configuration label 26, 40, 41 , 42
Troubleshooting Topics 38
E
Encoder option
RFID 5, 6
L
Label, Configuration 26
use as a diagnostic tool 26
Label Vista
setting WLAN parameters with 30
M
Manual
S
Safety
Battery 7
Charger 7
Shoulder Strap, Adjustable 25
Specifications
Font/bar Codes 45
Media 44
Memory/communications 43
communications ports 43
Physical 45
52
Zebra Technologies Corporation
475 Half Day Road, Suite 500
Lincolnshir
Phone: +1 847.634.6700
T
Fax: +1 847.913.8766
e, IL 60069
oll Free: +1 800.423.0442
UMAN-P4T-04EN Rev. A May 2013
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