Zebra® CPM 2030
Ticket Printer
Technical Manual
P1003646-001
© 2008 ZIH Corp. The copyrights in this manual and the software and/or firmware in the printer described
therein are owned by ZIH Corp. Unauthorized reproduction of this manual or the software and/or firmware in the
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may be subject to civil liability.
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®
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3
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P1003646-001 CMP 2030 Technical Manual 12/18/08
CONTENTS
1 Introduction...................................................................................................................5
2 Operation.......................................................................................................................9
3 Performance................................................................................................................11
4 Print data .....................................................................................................................12
1.1 Versions and configurations............................................................................5
1.2 Printer design ..................................................................................................6
1.3 Installation considerations...............................................................................7
2.1 Operator controls.............................................................................................9
2.2 General reset...................................................................................................9
2.3 Paper loading ................................................................................................10
4.1 General..........................................................................................................12
4.2 Graphics printing ...........................................................................................12
4.3 Bar code printing ...........................................................................................12
4.4 Text printing...................................................................................................13
5 Ticket separation ........................................................................................................15
5.1 Gapped tickets ..............................................................................................15
5.2 Non-gapped tickets .......................................................................................15
6 Control board ..............................................................................................................16
7 Command set ..............................................................................................................17
7.1 Syntax............................................................................................................17
7.2 Summary of commands ................................................................................18
7.3 Print-parameter commands...........................................................................18
8 Command Reference..................................................................................................19
8.1 System related commands............................................................................19
8.2 Print related commands ................................................................................23
9 Error codes..................................................................................................................30
10 Power requirements ...................................................................................................31
10.1 CPM 2030 Desktop .......................................................................................31
10.2 CPM 2030 OEM printer .................................................................................31
11 Dimensions and weight .............................................................................................32
11.1 CPM 2030 OEM printer .................................................................................32
11.2 CPM 2030 Desktop .......................................................................................35
11.3 Weight ...........................................................................................................36
P1003646-001 CPM 2030 Technical Manual 3
12 Environmental conditions .........................................................................................36
13 MTBF............................................................................................................................37
14 Ticket stock .................................................................................................................38
14.1 Ticket base material ......................................................................................38
14.2 Coating and preprint......................................................................................38
14.3 TOF detection (if used) .................................................................................39
14.4 Ticket dimensions and perforation ................................................................40
15 Ordering information..................................................................................................41
16 Fault finding ................................................................................................................42
17 Maintenance ................................................................................................................44
17.1 Lubrication.....................................................................................................44
17.2 Functional description and disassembly .......................................................44
18 Drawings......................................................................................................................46
18.1 Control board interconnections .....................................................................46
18.2 Control board, logic diagram SWC-2210 (Part No 02448-901) sheet 1 .......47
18.3 Control board, logic diagram SWC-2210 sheet 2 .........................................49
18.4 Control board, logic diagram SWC-2210 sheet 3 .........................................51
18.5 Control board, logic diagram SWC-2210 sheet 4 .........................................53
19 Replacement parts .....................................................................................................55
19.1 Final assembly ..............................................................................................56
19.2 Cutter module 10803-060 .............................................................................58
19.3 Cutter Motor Assy. 10622-003 ......................................................................59
20 Index.............................................................................................................................60
REVISION HISTORY
Edition C, major changes
New ordering numbers in Order Information
Edition D, major changes
Discontinued models of CPM has been removed from the manual. CPM 2030 OEM
has been added.
New commands for speed and burn time etc, described (updated to cover firmware
2.35)
4 CPM 2030 Technical Manual P1003646-001
1 INTRODUCTION
The CPM is a ticket printer with versatile ticket handling. It prints text, graphics and bar
codes. Finally, it cuts the ticket. The printer can be ordered for 50, 54, 60 or 63 mm wide
tickets. The ticket length is variable between 25 mm and 156 mm. Separate sensors facilitate the use of the standard ticket lengths 86 and 110 mm. Fanfold or roll ticket stock
can be handled.
1.1 Versions and configurations
The CPM comes in two basic versions (see Figure 1):
1. CPM 2030 OEM mechanism with control board for kiosk applications.
2. CPM 2030 Desktop printer with built-in power supply, and control board.
Both versions can be modified according to customer requests.
CPM 2030 OEM
CPM 2030 Desktop
Figure 1. Front view of the different CPM-versions.
SW97145A
P1003646-001 CPM 2030 Technical Manual 5
Figure 2. Rear view, CPM 2030 Desktop
1.2 Printer design
Figure 3. Printer interior.
The CPM prints with direct thermal printing, requiring no consumables other than the paper itself. It uses a highly advanced long life print head with built in history control
1
History control means that the activity of each heating dot is logged. Based on this log, the heating time of consecutive dots
are adjusted to compensate for heat accumulated in the heating dot.
6 CPM 2030 Technical Manual P1003646-001
1
.
To avoid paper jam, the CPM has a straight paper path where tickets pass virtually without bending. The straight paper path also enables the use of ticket thickness of up to
0.4 mm. A total of four optical sensors supervise the paper transport through the printer.
1.3 Installation considerations
The CPM 2030 OEM printer mechanism is designed to be installed in some kind of enclosure such as a self service kiosk.
Preventing ESD and ground currents from affecting the printer operation requires proper
connection of the printer chassis to protective ground through a mounting platform or
through a separate ground conductor.
Trouble free printer operation also requires that the printer’s optical sensors are shielded
from ambient light.
The printer additional space for paper stock. Consider mounting the printer on a movable
platform so that the printer can be maintained outside the printer enclosure.
1.3.1 Connections
The printer mechanism is connected to the control board through eight connectors according to Figure 4.
Ticket transport
stepper motor
J24
J1
Printhead
Cutter motor
SW1
8
DIP switches
ON OFF
1
Indicator and ticket feed button
Lithium
battery
EPROM
U10
CPM CONTROL BOARD, COMPONENT SIDE
Figure 4. Control board connections
J12 J6J7 J8 J9 J21
Paper-end
sensor
J5
1
6
J4
110 mm cut
sensor
86 mm cut
sensor
Black mark
sensor
Power
supply
unit
Ground
RS232
SW97 148
P1003646-001 CPM 2030 Technical Manual 7
1.3.2 Power supply
The printer mechanism requires +5 Vdc 0.3 A,
and +24 Vdc 2 A continuous, 10 A peak.
Pin Voltage
1 +5 V
With a Swecoin power supply unit (see ordering
information on page 41, and dimensional drawing on page 34), just connect the cable from the
power supply to control board connector J5.
If you use another type of power supply unit,
connect the voltages according to the following
table. At the CPM end of the cable, use a Molex
22-01-2065 crimp terminal housing, and six Mo-
2 Ground (for 5 V)
3 +24 V
4 +24 V
5 Ground (for 24 V)
6 Ground (for 24 V)
lex 08-50-0032 crimp terminals.
NOTE! – Both the 5 V and 24 V ground, as well as the chassis of the printer, must be
connected to ground potential (safety ground).
1.3.3 Communications cable
Pin Function
2 RXD (Receive data)
3 TXD (Transmit data)
Pin 6
Pin 1
SW97101D
Figure 5. RS232 serial interface connector pin assignment
4 DTR (Data terminal ready)
5 Ground
7 RTS (Request to send)
8 CTS (Clear to send)
A serial communications cable is available from Swecoin. See ordering information on
page 41. The cable is 1.5 m long with 9-pole D-sub connectors at both ends.
9-pole to 25-pole D-sub adapters are commercially available.
8 CPM 2030 Technical Manual P1003646-001
2 OPERATION
2.1 Operator controls
Yellow Indicator
Fixed: Out of paper.
Blinking: Print command
received, but out of paper.
Red indicator
Error, turn OFF
and ON the printer
to clear.
Center pushbutton
1. Eject ticket stock
Green indicator
Power ON & printer ready.
Fixed:
Blinking:
Flickering:
T e mporarily OFF:
Insert ticket.
Receiving data.
Commands are executed.
Figure 6. Indicators and pushbuttons
Front pushbutton
1.Cuts and ejects a ticket .
2. Press and hold at power ON to enter
self test mode. Press again to print
one ticket. The printout shows current
firmware version. Turn printer OFF
and ON to exit self test mode.
SW97108CPM
2.2 General reset
A general reset of the CPM, restoring all parameters to their default value, is effectuated
if when a self test is done, that is when the front button is kept depressed at power ON.
After the self-test, the power has to be turned OFF and ON once more. The CPM is then
reset.
1
1
Do not hold the front button depressed! Doing so will result in erroneously cut tickets often resulting in paper jam.
P1003646-001 CPM 2030 Technical Manual 9
2.3 Paper loading
The yellow indicator indicates paper out.
Press the center button to eject remaining tickets if you want to replace paper stock before paper is out.
2.3.1 Paper stock positioning
The ticket stock should be oriented with the thermal coating upwards. The pile of fanfold
tickets should be placed at a distance of at least one ticket length behind the printer.
> One ticket length
90°
SW97116
Figure 7. Positioning the ticket stock
2.3.2 Loading through rear document entries
Insert the ticket stock into the document entry until it stops. Press the front button and the
printer will cut and eject one ticket.
10 CPM 2030 Technical Manual P1003646-001
3 PERFORMANCE
Typical throughput 43 tickets/minute (1.4 s/ticket) when printing already
downloaded information on 86 mm tickets, and cutting the tickets.
NOTE! – Data transfer time is not included in the above throughput. At 9600 bps, typically add 0.3 s fixed time + 1 s / Kbytes of transferred data.
Cut time 0.2 s
Bar codes For east and west
oriented bar codes,
print speed is reduced to approx.
50 mm/s. Firmware
up to version 905200 slows down all
printing of tickets
with bar codes to
50 mm/s.
X
Y
FAST
Feed
direction
If dots are missing
the bar code will
still be readable
SLOWER
but more
reliable
SW97103A
P1003646-001 CPM 2030 Technical Manual 11
4 PRINT DATA
4.1 General
Printing method Direct, parallel, thermal print
Ticket width 50, 54, 60 or 63 mm
Print width 384 pixels = 51.06 mm, centered on
ticket width
Print margins Top: 12 mm (can be reduced by
reversing the motor, see command
Y
!H)
Bottom: 0 mm
LEFT
Ticket length Fixed 86, or 110 mm. Software se-
lectable 25–156 mm, or controlled
by black-mark or punched hole
4.2 Graphics printing
Pixels / line 384
Resolution, X-axis 7.52 pixels/mm (191 dpi)
Resolution, Y-axis 5.7 pixels/mm (145 dpi), or 7.52 pix-
els/mm, software selectable.
Max graphics size Full width (51 mm) and full length (183 mm)
Figure 8. Margins are de-
fined with the ticket in por-
FEED DIRECTION
X
TOP
NORTH
oriented
text
BOTTOM
SW97 103A
RIGHT
No. of graphical
elements Limited only by the size of the ticket memory.
4.3 Bar code printing
Bar code standards EAN-13 (UPC-A): 13 digits printed as bar code. Check digit
(digit 13) must be calculated in host computer and sent to the
printer. Automatic wide/narrow bar ratio setting.
Code 39: Variable No. of characters in upper case alphanu-
meric coding. Leading and trailing asterisk added automatically.
Independently selectable bar width (narrow or wide).
Interleaved 2-of-5. Digits, even no of digits must be encoded.
Code 128 and EAN 128.
Basic height 16 pixels (2.8 mm for north and south orientated bar codes,
2.1 mm for east and west orientated bar codes)
Scaling From 1 to 16 x basic height
Orientation North, South, East and West oriented bar codes (see also
”Performance” on page 11).
No. of bar codes Up to 15 bar codes/ticket
12 CPM 2030 Technical Manual P1003646-001
4.4 Text printing
Fonts Three mono spaced and one proportionally spaced font. Cus-
tom designed fonts can be ordered.
Character size, W x H Font 1 and 3 = 8 x 16 pixels. Font 2 = 16 x 30 pixels.
Font 4, width = 4 to 8 pixels depending on character, height =
16 pixels.
Scaling Font 1 and 4: From 1 to 16 x nominal size. Scaling in X and Y
direction are independent of each other.
Fonts 2 and 3: Width from 1 to 3 x nominal size, height from 1
to 16 x nominal size
Text orientation Fonts 1 and 4 can be printed in any of the four orientations
North, South, East and West. Fonts 2 and 3 can only be printed
in North orientation.
Text field contents Fixed, or variable text
No. of text fields Up to 16 text fields and 16 variable fields / ticket
P1003646-001 CPM 2030 Technical Manual 13
Basic character set The table below shows the basic characters stored in PROM on
the printer control board. The set contains characters from
decimal position 32 (space) through 255.
Table 1 Character set used from firmware versions 220
NOTE! – Decimal 34 / HEX 23 (”) cannot be used in messages as it is used as string
identifier in the programming language of the printer.
14 CPM 2030 Technical Manual P1003646-001
5 TICKET SEPARATION
5.1 Gapped tickets
For specification of gapped tickets, see page 40.
Cutter Guillotine-type, DC-motor operated, with cam shaft, micro-
switch controlled
Cutter position Between print head and ticket exit
Cutter life expectancy 1 000 000 cuts or more
5.2 Non-gapped tickets
For specification of non-gapped ticket, see page 40.
Burst separator Strikes the ticket stock across the tabs so that the tickets
burst apart. DC-motor operated, with cam shaft, microswitch controlled
Separator position Between print head and ticket exit
Separator life expectancy 1 000 000 separations or more
P1003646-001 CPM 2030 Technical Manual 15
6 CONTROL BOARD
Controller 8-bit microcontroller type 80C320
Firmware memory 512 Kbytes EPROM
Page memory 128 Kbytes nonvolatile (battery backed up) RAM
Backup battery CR2025 (3V Lithium). Expected life is 7 years.
Interface Serial: RS232C (V.24)
Data format 8 data bits, 1 stop bit, no parity
Transmission speed 1200, 9600, 19200, or 115200 bps, switch selectable
Handshaking Hardware (RTS/CTS) or software (XON/XOFF)
Connection
CPM (9 pole D-sub) PC (25 pole D-sub) PC (9 pole D-sub)
RXD 2 2 TXD 3
TXD 3 3 RXD 2
DTR 4 6 DSR 6
GND 5 7 GND 5
DSR 6 20 DTR 4 (not used)
RTS 7 5 CTS 8
CTS 8 4 RTS 7 (not used)
NOTE! – The leads marked "Not used" make it possible to
turn the cable either way around.
Set up DIP-switches are used to set up the CPM printer (default
settings in parenthesis):
Switch 1 ON OFF ON OFF
Bits/s 1200 (9600) 19200 115200
2 OFF OFF ON ON
1
3 Not used
4 Auto clear ON = Clear all fixed and variable data during printing (OFF)
5 Handshaking ON = XON/XOFF, OFF = RTS/CTS (OFF)
6 ACK/NAK + error code ON = enabled, OFF = Silent (ON)
7 OFF ON OFF ON
Mode Default Res. Res. Test
8 OFF OFF ON ON
Default = Default setting
Res. and Test = Reserved setting, not to be used!
See also Figure 4 on page 7.
1
115200 bps from firmware version 2.35, 57600 bps in firmware 2.20.
16 CPM 2030 Technical Manual P1003646-001
7 COMMAND SET
The command set is designed in accordance with industry standards and is enhanced
with functions unique to this product. The command language uses only printable ASCII
characters for easy adaptation to any host system.
7.1 Syntax
A command string always starts with an exclamation mark (ASCII 33 or HEX 21) serv-
ing as a command identifier.
The characters immediately following the ! (21H) is the actual command to the printer.
The command consists of 1–3 characters, followed, when applicable, by sub command, formatting commands, and data separated by space characters as shown in
Figure 9.
Carriage Return and Line Feed end each command.
Command identifier
Command (1 to 3 characters)
Sub command
Formatting commands
separated by spaces
1
1
1
Data enclosed in
quotation marks
2
New line = CR LF
Space character
(ASCII 32 or HEX 20)
1
Only used with some commands
2
Graphical data starts directly without any quotation mark
or HEX 0D 0A)
and ends after the specified number of bytes
Figure 9. Command syntax
(ASCII 13 10
SW97119
P1003646-001 CPM 2030 Technical Manual 17
7.2 Summary of commands
7.2.1 System commands
CAN General reset, equivalent to power OFF/ON (takes 20 s to execute)
ENQ Status request immediate 19
!C Clear all 19
!C A Clear all and enable extended acknowledgement
!F A Feed- acceleration and speed
1
22
!H Top of form detection and ticket length 19
!H C Feed reverse 20
!P Print document 20
!P S Print slow
!P M Print medium
!P F Print fast
2
2
2
!Q Writes a transaction string to RAM 20
!S Status request 20
!U Firmware version query
!V Reads the transaction string written by !Q
!W Reads thermal print progress indicator
1
21
1
1
!X Set resolution 21
!Y Read ticket counter 1 21
!Z Burn time1 22
1
19
21
21
7.3 Print-parameter commands
!F T Print text 24
!F G Print graphics 26
!F C Print bar code 28
1
Introduced in firmware xxxxx-235
2
Obsolete commands, please use !F A instead
18 CPM 2030 Technical Manual P1003646-001
8 COMMAND REFERENCE
8.1 System related commands
ENQ Status request, immediate
The CPM responds by sending one byte to the host computer, indicating the status of the
various CPM sensors according to the following table.
The ENQ command is effected immediately after receipt, whereas the !S command gives
the same response but is effected in sequence when received.
Bit Sensor Value ”1” Value ”0”
0 (LSB) Black mark sensor White paper
black mark or no paper 1
1 86 mm sensor Paper present No paper at sensor
2 110 mm paper Paper present
No paper at sensor 1
3 Paper end sensor Paper present No paper
4 Not used - 5 Cutter Cutter home Cutter not home
6 Print head OK Error
7(MSB) Not used - -
!C Clear all
All definitions are cleared. Stored layout is erased. Subsequent !C’s are ignored.
The !C command is also used to initialize the printer after a power ON. If existing print
layout shall be saved, !P shall be used for printer initialization.
If no fixed data is used on the tickets, Autoclear can be used to clear the memory between tickets instead of using !C. Autoclear executes faster than !C. When autoclear is
enabled any !C commands in the received data will be ignored, apart from when initiating
the printer. Setting DIP-switch 4 to ON enables Autoclear.
!CA, adding an A to the !C command enables extended acknowledgement.
!H Top of form detection and ticket length
!H n1 n2 n3 n1 = Select sensor, 0=No sensor, 1=Black mark, 2=86 mm and 3=110 mm
n2 = Sets No. of 0.93 mm steps after TOF detection, or sets ticket length if
no sensor is used.
n3 = Reverse.
0 = Reverse feed disabled.
1 = 7 mm reverse feed after cut (to minimize top margin on next ticket).
3 = Variable reverse. A number after 3 sets reverse in 0.93 mm steps.
Example for 86 mm gapped ticket according to ticket specification on page 40:
!H 2 2 1
1
Not implemented in firmware versions up to 905-200. Here bits 1 and 3 are always 1.
2
Introduced in firmware 2.43, where variable reverse replaces the fixed reverse.
P1003646-001 CPM 2030 Technical Manual 19
2
!H C1 Feed reverse
!H C n1
Feeds the paper in the reverse direction
n1 = No. of pixel lines to feed
!P Print
This command triggers both the printing, cutting and ejecting of a ticket.
The Print command can also be used to initialize the CPM after power OFF (as an alternative to !C) in order to save any ticket layout stored in the printer. If !P is received and
the printer is out of paper, it will give error code NAK P and discard the received data.
SET PRINT SPEED3
Adding letters S, M, or F adjust the print speed:
!PS Print slow
!PM Print medium
!PF Print fast.
Print quality is very much dependent on speed. The normal print speed is used unless
you select Fast or Slow with this command.
2
!Q Write transaction string
!Q writes a string with up to 15 ASCII characters to a buffer memory in the printer.
Example:
!Q asdfgh <CR><LF>
After the ticket has been correctly printed, the string is copied to a buffer in the battery
backed up RAM. This buffer can be read by the !V-command.
The transaction string is committed at the precise point where a useable ticket has been
produced. The only way to reset a transaction string is to successfully print another useable ticket that was initiated with !Q. Loss of power or a reset or any other instruction
leaves the string intact.
!S Status request
The printer responds by sending two bytes to the host computer. Byte 1 indicates the
status of the various sensors according to the table under the ENQ command above.
Byte 2 reports the temperature of the thermal print head and is only used internally in the
printer.
See also: ENQ
1
Introduced in firmware version 2.48
2
Introduced in firmware version 2.35
3
Introduced in firmware version 2.35
20 CPM 2030 Technical Manual P1003646-001
!SD Status request, DIP-switch settings
The CPM responds with one byte containing 1 bit for each switch. 1 = on, 0 = off.
Bit 7 6 5 4 3 2 1 0
Dip switch No: 8 7 6 5 4 3 2 1
!U Firmware version query1
The CPM responds by sending the following string:
00905_320 CPM Ticket Printer
Where 00905 is the firmware number for the standard CPM , and 320 is the firmware revision, in this case 3.20.
!V Read transaction string1
Reads the string stored by !Q from the memory in the printer.
!W Read thermal print progress indicator2
Reads a value indicating the number of bytes actually printed on the ticket (both blank
and non blank). The number consists of 4 hexadecimal digits and should normally be
equal to 5BE0. A lower number together with the absence of the 03H indicates that the
last ticket was not fully printed and a decision may be taken whether the system should
reissue the ticket or alert the supervisor.
This is a safety feature to minimize the risk of valid tickets being duplicated without attention from the system, by turning off the power at a certain point.
!X Set resolution
Sets the resolution of the print. This only affects the resolution in the transport direction of
the ticket. 0=normal resolution, (5.7dots/mm). 1=high resolution (8.5 dots/mm).
!Y Read ticket counter3
Reads out the internal ticket counter from the control board. This counter starts from 0
when the printer is new and is incremented by one fore each completed !P sequence.
The result is sent as 12 decimal digits + CR + LF
1
Introduced in firmware version 2.35
2
Introduced in firmware version 2.35
3
Introduced in firmware version 3.60
P1003646-001 CPM 2030 Technical Manual 21
!Z Burn time1
The burn time controls the print density. It is used to set the heating so that
it is adequate for the thermal paper
used as ticket material. Set it to the
lowest burn time that gives acceptable
print quality.
Example:
!Z 20 <CR><LF>
sets burn time 640 μs
The burn time setting is stored in the
non-volatile memory.
Printing a self test ticket returns the
setting to default value.
CAUTION! – A longer burn time put more load on the printhead, so do not
use a longer burn time than required for a clearly legible print.
Settings over 27 are not recommended.
Setting Burn time Print density
16 512 μs
17 544 μs
18 576 μs
19 608 μs
20 640 μs
21 672 μs
22 704 μs
23 736 μs
24 768 μs
25 800 μs
26 832 μs
Test
Test
Test
Test
Test
Test
Test
Test
Test
Test
Test
Lightest print
27 864 μs Test Default
28 896 μs
29 928 μs
30 960 μs
31 992 μs
Test
Test
Test
Test
Darkest print
!F A Feed- acceleration and speed2
CPM has two feed motors, one for encoding and one for printing. This command sets the
start-frequency and the top speed of each motor.
NOTE1! – This command should not be used! Suitable speed is selected by Swecoin
and set as default parameters in the firmware. The speed setting has to reflect
the motors fitted in the printer and the mechanical buildup of the printer. A single unit may be tunable to a higher speed but it is not certain that the settings
work on the next printer.
NOTE2! – Printing a self test ticket will set the values to factory default.
Syntax for defining and downloading graphics data is as follows:
!F A N <start freq> <top speed> <motor> 1 1 1_”remark”
!F Command to load print-parameter information.
A Indicates acceleration and speed mode.
N Print orientation. This is ignored in acceleration and speed mode. Ori-
entation is always North (N). The printer requires the N to be inserted.
<start freq> Start frequency. Set the base frequency from where the acceleration
starts. A value of 30 indicates a start frequency of 300 Hz.
1
Introduced in firmware version 3.84
2
This command was introduced in firmware version 4.49d
22 CPM 2030 Technical Manual P1003646-001
Top speed Top speed is the frequency at which the acceleration stops. A value of
190 sets top speed to 1900 Hz.
motor Must be set to 2.
1 Not used. Must be set to 1.
1 Not used. Must be set to 1.
1 Not used for graphics printing. Must be set to 1.
space One space has to follow the "1" before the graphics data.
Remark Here you can enter a remark describing the setting you just did. It will
not be printed.
Example:
!C<CR><LF>
!F A N 30 190 2 1 1 1 "Print speed (half-step)"<CR><LF>
!P<CR><LF>
8.2 Print related commands
INTRODUCTION
!F is the general command for formatting the ticket print.
!F<type> <data>
The parameters are used as follows:
!F Indicates that this is the start of a print field definition
<type> Specifies the type of the field
T = Text
G = Graphics
C = Bar code
<data> Depends on the type of field specified. See the following pages.
P1003646-001 CPM 2030 Technical Manual 23
8.2.1 Text printing
!F T Format text for printing
!F T <orientation> <xpos> <ypos> 1 <height> <width> <font> <"text">
The parameters are used as follows:
!F Indicates that this is the start of a print field definition
T Indicates text mode
<orientation> Specifies the way in which the text is to be oriented. This can be either
N(orth), E(ast), S(outh) or W(est). This terminology is described in detail in the examples given in this document. Specific fonts may be limited to one orientation only, see <font> below.
<xpos> <ypos> Specifies starting position for the
text on the ticket. That is, the distance in pixels from the upper left
corner of the printable area to the
upper left-hand pixel of the bounding box of the first character to be
printed. Note that the resolution is
7.52 pixels/mm on the X-axis and
5.7 pixels/mm on the Y-axis.
<fixed pitch> No. of pixels from the start of one
character to the start of the next.
Range 6 to 16. A value below 6
sets the default pitch.
1
NOTE! – Only used for font 1.
Must be set to 1 for all other fonts.
Figure 10. Bounding box of a character.
<height> <width> Specifies the height and width
expansion of characters to be
printed. The height range is 1–16
Note that the space to the following
character is included in the bounding box,
and that the pixels are not square.
times the default value. The width
range is 1–16 for fonts 1 and 4, and 1–3 for fonts 2 and 3.
<font> Selects the font (text appearance). Fonts 1, 2, 3, and 4 apply. Font 2
and 3 can only be North oriented. Fonts 1 and 4 can be set to any orientation. Font 4 is a proportional character font. Font appearance may
differ from the font samples if you have custom firmware in your
printer.
<"text"> Text to be printed, or definition of a variable text field. Both plain text
and variable definitions have to be enclosed in quotes (" ").
Variable data to be printed as plain text is represented by "%V" in the
format data string. The information that should replace the variable
are sent before the !P print command at printout time.
1
Introduced in firmware version 3.2
24 CPM 2030 Technical Manual P1003646-001
Example of a command for fixed text: !F T N 150 150 1 1 1 1 "Text"
Example of a command for variable text: !F T N 150 150 1 1 1 1 "%V"
TEXT ATTRIBUTES
CPM does not handle word processor-like text attributes. In version 4.07 of the firmware,
reversed text has been added, and you can make bold text according to the procedure
described below. Bold and reversed cannot be combined.
Printing Bold text
Bold text is created by repeating the text you want bold, but with new coordinates:
!C
!C
!F T E 370 087 10 02 01 1 "This text is normal"
!F T E 309 087 10 02 01 1 "This text is bold"
!F T E 309 088 10 02 01 1 "This text is bold"
!P
You can increase the "boldness" by changing the coordinates more than one pixel, or by
repeating the text more times with a shift also in the vertical direction.
Reversed text
1
Reversed text. If an R character is appended to the font selection digit (no space between), the text is reversed.
!C
!C
!F T E 100 110 1 02 02 1R "Reversed text"
!F T E 200 110 1 02 02 1 "Normal text"
!P
NOTE 1! – Only reverse single words. Reversing a complete line may reset the
printer due to the high current consumption when printing all black.
NOTE 2! – Reverse work with fonts 1, 2, and 4.
1
Introduced in firmware version 4.07
P1003646-001 CPM 2030 Technical Manual 25
8.2.2 Graphics printing
!F G Format graphics for printing
CPM can print bit map graphics. Graphic images are stored in the fixed memory area and
will therefore be repeated on every ticket until the next !C command is received.
Remember, when creating graphics for the printer, that the pixels are not square but have
a height/width ratio of 1.32:1 in normal, and 1:1.13 in high resolution mode.
Syntax for defining and downloading graphics data is as follows:
!F G <orientation> <xpos> <ypos> 1 <height> <width> 1_<Graphic_data>
!F Command to load print-parameter information.
G Indicates graphics mode.
<orientation> Print orientation. This is ignored in graphics mode. Orientation is al-
ways North (N). The printer requires the N to be inserted.
xpos Horisontal starting position in pixels for the upper left-hand corner of
the graphics block. Position will automatically be rounded off to be divisible by 8 as a graphic block has to start at the first bit in a byte.
ypos Vertical starting position in pixels for the upper left corner of the graph-
ics block.
1 Not used for graphics printing. Must be set to 1.
height Height in pixel lines of the graphic block. The length of the ticket de-
termines maximum height. For an 86 mm ticket the maximum height is
approximately 500 pixel-lines.
width Width in bytes of the graphic block. Maximum width is 48 bytes.
1 Not used for graphics printing. Must be set to 1.
space One space has to follow the "1" before the graphics data.
Graphic_data This is a block of bit mapped graphics data. The block is stored in the
printer starting at <xpos>, <ypos>. The numbers of bytes specified by
<width> are stored in one pixel line. The <ypos> is then incremented
and the next line is stored. This is repeated <height> number of times.
It is up to the user to send the correct number of bytes to the printer,
that is, <height> × <width>, as the printer will scan the input character
stream for the correct number of bytes.
26 CPM 2030 Technical Manual P1003646-001
1.
Create
pixel
graphics
2.
Add empty
vertical lines
to get full bytes
3.
Convert pixels
to bits
Black pixel=1
4.
Covert bits
to bytes
White pixel=0
1122335566778
4
4
1286432 842
16
000 00001
0011000
1
0 11 11001
111 1110
1
0 11 1100
1
0011000
1
000 00001
1
10 H
38 H
7C H
FE H
7C H
38 H
10 H
1 byte
SW97 123
Figure 11. Converting graphics to CPM format. Note that the appearance on your screen depends on the editor you use to write your program.
!F G N 140 140 1 17 1 10H 38H 7CH FEH 7CH 38H 10H
A file for downloading and printing the above graphics will look like this, in Windows Notepad:
!C
!C
!F G N 140 140 1 7 1 1 •8|þ|8• !C
!C
!L1
!P
A utility program called Swecoin CPM editor can help you convert Windows bitmap images (BMP-files) to CPM graphics format. You can download the CPM editor free of
charge from the Swecoin Internet web site at http://www.swecoin.se
.
P1003646-001 CPM 2030 Technical Manual 27
8.2.3 Printing bar codes
!F C Format bar code printing
Bar code printing can be used as a machine readable ticket data carrier
NOTE! – To produce sharp code bars, the CPM printer automatically reduces the print
speed by approx. 50% when printing tickets with east and west oriented bar
codes. The speed reduction is only valid for bar widths 1 and 2. Wider bar
codes are printed at full speed.
Bar code data is treated as fixed data. You can however replace a bar code by overlaying
the previous data with new bar code data on the same X- and Y-coordinates. This way you
avoid deleting the complete ticket with a reset (!C) when you want to update the bar code.
The syntax for defining and downloading of bar code data is as follows:
!F C <orientation> <xpos> <ypos> <bar 1> <height> <bar 2> <type>_ <”bar code data”>
!F Command to load print parameter information
C Indicates bar code mode
<orientation> Indicates print orientation. Can be north (N), east (E), south (S), or west
(W).
xpos Starting position (pixel) for the upper, left-hand corner of the first code bar
in the string. Automatically rounded off to be divisible by 8, (first bit in a
byte).
ypos Starting position (pixel) for the upper, left-hand corner of the first code bar
Bar 1 Width in pixels of both black and white bars, range 1–16.
For EAN13 and EAN/Code 128 the value must be set to 1.
For Code 39 and Code 2-of-5 this sets the wide bars.
height Code bar height in pixels
Value 1 = 16 pixels = 2. 7 mm
2 = 32 pixels = 5.3 mm
3 = 48 pixels = etc.
4 = 64 pixels =
5 = 80 pixels =
…
16 = 256 pixels = 42.7 mm
Bar 2 Width in pixels of both black and white bars, range 1–16.
For EAN13 and EAN/Code 128 the wide/narrow ration is fixed and this sets
the width of the entire code.
For Code 39 and Code 2-of-5 this sets the narrow bars.
type Selects type of bar code. The following types are available:
Value 1 = EAN13 (partly implemented, no check sum)
Value 2 = Code 2-of-5 interleaved
Value 8 = EAN 128
1
Code 128 and EAN 128 is only implemented in firmware 905-235, and it replaces font 2.
28 CPM 2030 Technical Manual P1003646-001
1
Value 9 = Code 1281
Value 11 = Code 39
space A space (blank) has to be inserted between the type parameter and the
data string.
bar code data This is a block of data to be converted by the CPM and printed in bar code
form in accordance with the parameters identified. For available characters
and data string formats, please refer to the specific type of bar code.
The following command string produces the ticket illustrated to the left below:
!C
!L1
!F C N 12 102 1 4 3 1 "1234567890128"
!P
X
If dots are missing
the bar code will
still be readable
Y
FAST
Feed
direction
Figure 12. EAN13 bar code. Use east or west oriented bar codes wherever possible, to guarantee readability.
Code 39 example
!F C N 100 230 6 2 2 11 "12345"
Code 128 example1
!F C N 100 320 1 5 2 9 "abc123"
SLOWER
but more
reliable
SW97103A
Code 2-of-5 example
!F C N 100 410 5 2 2 2 "123456"
NOTE! – Code 2-of-5 must have an even number of digits.
P1003646-001 CPM 2030 Technical Manual 29
9 ERROR CODES
CPM reports error conditions in the form of error codes. If no error condition exists, the
CPM sends an ”ACK” (06H) to the host after each received print command !P. An error
condition is reported as a NAK (15H) followed by a one-character error code. The error
codes have been defined, starting with ASCII character "1" (31H) according to the following table:
"1" No tickets in the input path.
"2" Paper jam.
"3" Reserved.
"4" Cutter error. No full cut performed. Cutter blade returned to home position by
reversing the cutter motor.
"5" Cutter error. Cutter blade not returned to home position.
"6" Cutter error. Cutter blade not moving. If this error code is received immedi-
ately after power ON, it indicates that something is wrong with the +24V supply.
"7" Paper jam when executing the !P command.
NOTE! – For CPM to send ACK, or NAK + error codes, the DIP-switch 6 on the CPM
control board must be set to ON. Position OFF places the unit in a silent mode preventing
these codes from being transmitted to the host computer.
30 CPM 2030 Technical Manual P1003646-001
10 POWER REQUIREMENTS
10.1 CPM 2030 Desktop
Supply voltage 115 Vac or 230 Vac, switch selectable
Supply current Up to 4A at 115 Vac, and 2A at 230 Vac
Fuse 5x20 mm 3.15A / 250V slow blow. Replacement fuse inside
power cable receptacle
Power consumption 50–190 W depending on print density
Frequency 50–60 Hz
10.2 CPM 2030 OEM printer
24 Vdc ±5% Text printing: Average 2A, peak 10A
All black printing: 10A
5 Vdc ±5% 300 mA
Power connector 6-pin Molex KK type connector, 2.54 mm division. Positioned at
the rear bottom of the control board.
P1003646-001 CPM 2030 Technical Manual 31
11 DIMENSIONS AND WEIGHT
11.1 CPM 2030 OEM printer
Figure 13 . CPM 2030 OEM dimensions
32 CPM 2030 Technical Manual P1003646-001
11.1.1 Printer mechanism
191 mm
124 mm
124 mm
67 mm
114 mm
∅
4.2mm
11 mm
23 mm
81 mm
12 mm
Figure 14 . Print mechanism from CPM 2030
49 mm
SW97141
11.1.2 Control board for printer mechanism
20
230
6
5
37.5
5
E-Prom
13
5
4
15
11.5
31
Battery
1,5V
6.5
9
100
130
4
38
20
SW97140
Figure 15. Control board dimensions. All measurements are in mm.
P1003646-001 CPM 2030 Technical Manual 33
11.1.3 Power supply for CPM 2030 OEM printer mechanism
500
Type label
235.5 mm
110 mm
Figure 16. Power supply 01035-002 dimensions. All measurements are in mm.
2.5
54
159 mm
20
14.5
27
25
M3 (3x)
SW97128
34 CPM 2030 Technical Manual P1003646-001
11.2 CPM 2030 Desktop
100 mm
40 mm
70 mm
35 mm
25,5 mm
252 mm
REAR VIEW
41 mm
211 mm
TOP VIEW
107 mm
13 mm
33 mm
70 mm
FRONT VIEW
145 mm
125 mm
118 mm
107 mm
7 mm
RIGHT VIEW
SW97138
Figure 17. Dimension drawing for CPM 2030 Desktop printer. All measurements are in mm
P1003646-001 CPM 2030 Technical Manual 35
80 mm
365 mm
Figure 18. Approximate space required around the CPM 2030 printer
RIGHT VIEW
90 mm
125 mm
FANFOLD TICKET
STOCK
~270 —350 mm
11.3 Weight
CPM 2030 OEM: 2.7 kg
CPM 2030: 6.1 kg
12 ENVIRONMENTAL CONDITIONS
~350 mm
SW97142
Temperature Operation +5 °C to +40 °C
Storage –10 °C to +50 °C (without tickets)
Transportation –10 °C to +50 °C (without tickets)
Relative humidity Operation 35–75%, non-condensing
Storage 10–90%, non-condensing (without tickets)
Transportation 10–90%, non-condensing (without tickets)
Shock and vibration
Vibration tolerance during operation:
From 5 to 18 Hz with a displacement of 0.3 mm.
From 19 to 100 Hz at a constant acceleration of 0.2 g,
peaked, swept sine wave.
Shock during shipping:
Printers which are factory packaged for shipment can
tolerate a drop of 800 mm without sustaining any
damage.
36 CPM 2030 Technical Manual P1003646-001
13 MTBF
Complete unit Approximately 1.4 years for the typical user profile given below.
MTBF for CPM
components Print head 1 000 000 tickets typically (54 x 86 mm)
Control board 40 000 hours typically
Cutter 1 000 000 cuts typically
NOTE! – Type of ticket stock affects the life of the CPM to a high degree. For maximum
MTBF, avoid abrasive inks and coatings, and inks with whiteners. Also clean the printer
from paper dust and residue regularly.
User profile: Operational 12 month/year. Average 30 000 tickets /month. Average printing density 20 % black. Cleaning of printer every 2 months.
P1003646-001 CPM 2030 Technical Manual 37
14 TICKET STOCK
14.1 Ticket base material
Material Paper, 100 % chemical pulp, no ground wood permitted
Laminate (Triplex)
Plastic (PVC)
Stiffness 18–36 g/cm (in grain direction)
Thickness Paper and laminate: 0.18–0.40 mm, 170–210 g/m²
Plastic (PVC): 0.18–0.25 mm
Curl Deviation from flatness < 3 mm across the length, or diagonal
of the ticket, and <1 mm across the width of the ticket.
14.2 Coating and preprint
Thermal coating Shall meet or exceed the ANSI 3.11 specification
Smoothness: Max. 75 Sheffield units
Properties: Same as fax grade 3
Top coating The thermo-sensitive surface of the ticket stock can be pro-
vided with a protective UV or moisture proofing top coating .
Preprint Tickets can be preprinted on one, or both sides.
Ink for thermo-sensitive side: Laser printer approved ink with out whiteners
Ink for rear side: Offset ink
CAUTION! – Never use abrasive inks as they reduce the life of the thermal print head.
Thermal print to preprint alignment
Tolerances in the printer, and in the ticket stock itself, can
cause misalignment between the preprint of the ticket stock and
the thermal print.
The ticket guides in the printer are 0.5 mm wider than the nomi-
nal ticket width. Narrower tolerances would cause paper jam
when the relative humidity changes the ticket width. A ticket
width tolerance of ± 0.2 mm gives a maximum total misalignment of 0.7 mm (0.5 +0.2).
TIP! – Avoid designing tickets that require excessively close alignment between preprint
and thermal print.
38 CPM 2030 Technical Manual P1003646-001
14.3 TOF detection (if used)
General Black marks or holes can be used to position the paper before
cutting. There shall be one mark or hole for each ticket to be
printed. The size and position is given below.
Print side for
black marks Opposite side to thermal coating
Density of black marks Standard wet offset mode is recommended for printing of the
mark. The full mark area must be printed. Screen printing is not
allowed. Measurement of print density shall be performed relative to the white paper background.
Using a MacBeth densitometer, the print density shall be grater
than 1.3. Anti-gloss filter is not allowed. Using a Gretag densitometer, the print density shall be greater than 1.5. The reflection from the black mark shall be less than 10%. The reflection
from the paper shall exceed 80%. Preprinting in the zone passing over the black mark sensor is not recommended. If required, OCR blind type of ink shall be used (outside 700-1100
nm range).
Holes Punching shall be done from the thermo-coating side. Distorted
print can be expected within a zone of approximately 2 mm
around the edges of the hole. The function shall be tested.
Black marks or punched holes
Side mounted sensor
One
form
length
≤
8 mm
≥
17 mm
(Paper viewed from non thermal-coating side)
Cut line
24.6 mm
34.6 mm
5±1 mm
Cut line
Min 25 mm
Paper
feed
direction
Preprinting not
recommended
within this zone
Center mounted sensor
≥
9 mm
5±1 mm
SW97 149
Figure 19. Position and size of black mark.
P1003646-001 CPM 2030 Technical Manual 39
14.4 Ticket dimensions and perforation
Stock format Fanfold or roll, gapped or non-gapped consecutive form tickets.
Ticket width (W) 50 +0/–0.4 mm, 54 ± 0.2 mm, 60 +0/–0.4 mm or 63 +0/–0.4 mm
Ticket length 25 to 156 mm, with synchronized cut triggered by black mark
sensor, or with unsynchronized cut (without using sensors).
85.6 and 110.0 mm with cut triggered by optical edge sensors.
Corner radius, gapped tickets
3.15 ± 0.3 mm. Used for optical detection of top-of form.
Gapped tickets Two tabs according to Figure 20.
Non gapped tickets Equal distance between tabs according to Figure 21.
Figure 20. Gapped tickets (for printers with cutter)
Figure 21. Non gapped tickets (for printers with burst separator)
40 CPM 2030 Technical Manual P1003646-001
15 ORDERING INFORMATION
The following printer versions where released when this manual was printed If you need
another configuration, or any other modifications, contact Swecoin, or a Swecoin representative.
Order-
ing No.
100842
100843
100820
N/A
01030-000
01030-001
01030-002
01030-003
01030-004
01030-005
01030-006
01030-800
Version
CPM 2030 Desktop Evaluation kit
CPM 2030 OEM printer mechanism with
control board
CPM 2030 Desktop printer with external
ticket magazine. Built-in power supply unit,
and control board.
Ticket width
Ticket length
50
54
60
63
54 86
54 110
50 86
50 110
63
60
60
54
Variable
Variable
Ticket loading options
Fanfold
Roll
Ticket separation
Cutter
Burst separator
No separation
Ordering No. Accessory description
01493-000
01035-002 Power supply for OEM printer mechanism, 150 VA (preferred model)
10828-050 Power supply for OEM printer mechanism, 50 VA (obsolete, only replacement part)
10825-000 Serial RS232 cable, 1.5 m
01024-001 Ticket tray assy (Output tray from CPM 2030 Desktop)
Side mounted black mark sensor (TOF), instead of the standard center
mounted sensor.
P1003646-001 CPM 2030 Technical Manual 41
16 FAULT FINDING
The CPM informs the host of some error symptoms with status reports and error codes.
Error codes are only sent if DIP-switch 6 is ON. See DIP-switches on page 16, and “Error Codes” on page 30.
The lamps in the lid indicate errors requiring assistance of the operator.
Below follow some hints on other error symptoms and how to act upon them:
SYMPTOM
Fade print
ACTION
Clean the printhead using a cleaning card
Check that the paper is sensitive enough (especially if you just received a new batch
of tickets)
SYMPTOM
White lines in the ticket transport direction
ACTION
A pixel in the printhead is damaged, replace the printhead
SYMPTOM
No cutting, bad cutting, uneven cut edges, etc.
ACTION
Remove any obstructing paper particles in the cutting mechanism.
Check that the cutting motor and home position sensor connectors are fully seated on
the control board.
SYMPTOM
Cut in wrong position
ACTION
Check sensor levels
Clean sensors
Verify that preprint does not dis-
turb sensor by loading a white
ticket and measure levels.
42 CPM 2030 Technical Manual P1003646-001
SYMPTOM
Only one self-test ticket can be done. When you press the print button again, only blank
tickets are produced.
ACTION
Check the setting of DIP-Switch 4, "Auto clear". If it is ON, this is the correct behavior.
If DIP-Switch 4 is OFF, test the printer with another power supply unit.
If the power supply fails to deliver enough current, the printer is reset when the black
line at the end of the self-test ticket is printed.
P1003646-001 CPM 2030 Technical Manual 43
17 MAINTENANCE
17.1 Lubrication
When serviced, it is a good rule to clean and lubricate the printer. All bearings for the
platen and the cog wheels should be lubricated with oil, for example Dexron III automatic
gearbox oil. The outer surface of the cam wheel should be lubricated with a very thin
layer of lithium grease. The cutter pressure plate and the washers that rub against the
moving blade should also be lubricated with lithium grease.
= Grease
= Oil
Lubrication
17.2 Functional description and disassembly
17.2.1 Print Module
(See Figure 23)
The print module consist of a thermal printhead (24) with one line of 348 heating resistors
giving the print on the thermal paper. The paper is transported past the printhead by a
platen (11) driven by a stepper motor (21) via some gears (2, 15, and 20).
PRINTHEAD REMOVAL
1. Disconnect the printhead cable from the printhead.
2. Remove the two circlips (31) from the shaft (9) connecting the pressure plate (44)
with the chassis.
3. Pull the printhead release arm (43) forwards to relieve the printhead and then pull
out the shaft completely.
4. Remove the screw (34) and hub (13) holding the printhead to the pressure plate.
REPLACEMENT
5. Mount the printhead module in the reverse order.
6. Check that the printhead engagement arm connects to the spring-loaded rod extending outside the left side of the chassis.
44 CPM 2030 Technical Manual P1003646-001
17.2.2 Cutting module
Moving blade
(a) DC Motor
(c) Micro switch
Fixed blade
(b) Cam wheel
The knife in the cutting module moves by means of a DC-motor (a) with a combined carrier and cam wheel (b). The motor runs in one direction only during normal cutting operations (see arrow). A micro-switch sensor (c) detects when the knife reaches its home position. If the mechanism cannot reach its home position, possibly due to a paper jam or
similar, the motor will run in the opposite direction until the mechanism reaches its home
position.
REMOVAL
(See Figure 23)
1. Remove the printer unit from the cabinet.
2. Remove the four spacers (18) and remove the control board (25)
3. Remove the bottom plate (12) from the printer chassis (2 screws)
4. Remove the two screws (33) holding the cutter module (49) to the chassis
5. Disconnect the cable from the control board connector J21.
REPLACEMENT
Mount the cutter module in the reverse order.
WARNING!
DANGER OF INJURY. Depending on the position of the carrier wheel on the cutter mod-
ule, the cutting mechanism may start moving when the mains power supply is switched
ON. KEEP HANDS AWAY WHEN SWITCHING ON THE POWER.
NOTE 1! – If the cutter blades has been removed or replaced, remember to lock the
screws with Locktite in the threads when assembling the cutter.
NOTE 2! – If the micro switch has been loosened, the screws should be locked with
Locktite in the thread and lacquer at the head of the screw.
P1003646-001 CPM 2030 Technical Manual 45
18 DRAWINGS
Control board interconnections Page 46
Control board, logic diagram SWC-2210 sheets 1—4 47
18.1 Control board interconnections
Ticket transport
stepper motor
J24
J1
Printhead
Cutter motor
SW1
8
DIP switches
ON OFF
1
Indicator and ticket feed button
J12 J6J7 J8 J9 J21
Lithium
battery
EPROM
U10
CPM CONTROL BOARD, COMPONENT SIDE
Figure 22. Control board interconnections.
Paper-end
sensor
J5
1
6
J4
110 mm cut
sensor
86 mm cut
sensor
Black mark
sensor
Power
supply
unit
Ground
RS232
SW97 148
NOTE 1! – Directly after replacing the battery, the board MUST be powered ON for a short
while. If not, the battery will be discharged within a couple of hours. Powering on the board
makes the SRAM enter low-power mode, and it retains that mode as long as it has battery
voltage.
46 CPM 2030 Technical Manual P1003646-001
18.2 Control board, logic diagram SWC-2210 (Part No 02448-901) sheet 1
P1003646-001 CPM 2030 Technical Manual 47
48 CPM 2030 Technical Manual P1003646-001
18.3 Control board, logic diagram SWC-2210 sheet 2
P1003646-001 CPM 2030 Technical Manual 49
50 CPM 2030 Technical Manual P1003646-001
18.4 Control board, logic diagram SWC-2210 sheet 3
P1003646-001 CPM 2030 Technical Manual 51
52 CPM 2030 Technical Manual P1003646-001
18.5 Control board, logic diagram SWC-2210 sheet 4
P1003646-001 CPM 2030 Technical Manual 53
54 CPM 2030 Technical Manual P1003646-001
19 REPLACEMENT PARTS
Figure 23. Replacement parts, CPM2030
P1003646-001 CPM 2030 Technical Manual 55
19.1 Final assembly
Pos. Part No. Designation Quantity
1 00358-000 Cable Clamp 1 Pcs.
2 00375-000 Cog Wheel 1 Pcs.
3 00515-000 Hub 1 Pcs.
4 00634-000 Printer chassis 1 Pcs.
5 00637-054 Rod 2 Pcs.
6 00705-000 Distance washer 1 Pcs.
7 00839-054 Ticket Guide Plate, 54 mm 1 Pcs.
8 00840-054 Shaft 1 Pcs.
9 02204-001 Shaft, upper 1 Pcs.
10 02207-000 Bearing 2 Pcs.
11 02242-002 Platen Assy 1 Pcs.
12 02245-000 Bottom Plate 1 Pcs.
13 02254-000 Spacer, Cylindrical 1 Pcs.
14 02257-000 Hub 1 Pcs.
15 02259-000 Cog Wheel, Platen 1 Pcs.
16 02273-000 Tension Spring 0.75x8x25 2 Pcs.
17 02279-000 Washer BRB 4,3x8x0,5 1 Pcs.
18 02283-000 Spacer Bolt, M4x18,5 4 Pcs.
19 02288-001 Bolt 1 Pcs.
20 02291-000 Cog Wheel, Rear, Ø39 mm 1 Pcs.
21 02302-205 Stepper Motor Assy 1 Pcs.
22 02311-000 Spacer 4 Pcs.
23 02336-000 Spacer DRM 3260x3 3 Pcs.
24 02431-000 Thermal Print Head Assy 1 Pcs.
25 02448-901 Control Board Assy, TTPM2, CPM 1 Pcs.
- 100979 Battery 3 V Lithium, type CR2025 1 Pcs.
26 09018-217 Screw SK6SS M3x3 1 Pcs.
27 09022-307 Nut M6M M2 2 Pcs.
28 09022-309 Nut M6M M2,5 2 Pcs.
29 09022-310 Nut M6M M3 4 Pcs.
30 09022-312 Nut M6M M4 4 Pcs.
31 09045-108 Circlip RS 4 11 Pcs.
32 09100-189 Screw MRX-H M2,5x4 2 Pcs.
33 09100-218 Screw MRX-H M3x4 2 Pcs.
34 09100-222 Screw MRX-H M3x8 8 Pcs.
35 09100-229 Screw MRX-H M3x18 1 Pcs.
36 09100-284 Screw, MRX-H 4x5 fzb 2 Pcs.
37 09100-301 Screw MRX-H M4x35 4 Pcs.
38 09101-170 Screw MFX-H M2x12 2 Pcs.
39 09101-222 Screw MFX-H M3x8 1 Pcs.
40 09101-229 Screw MFX-H M3x18 3 Pcs.
56 CPM 2030 Technical Manual P1003646-001
Pos. Part No. Designation Quantity
41 102035 Light Shield 1 Pcs.
42 102887 Spacer DB 5X10X1 1 Pcs.
43 102888 Free Arm assy 1 Pcs.
44 102890 Pressure Plate Assy 1 Pcs.
45 103109 Guide plate 1 Pcs.
46 10620-200 Opto Sensor Assy 390 ohm 1 Pcs.
47 10632-190 Fork Opto Sensor Assy, 190mm 3 Pcs.
48 10634-000 Print Head Cable Assy 1 Pcs.
49 10803-060 Cutter Module Assy 1 Pcs.
P1003646-001 CPM 2030 Technical Manual 57
19.2 Cutter module 10803-060
= Grease
= Oil
Pos Part No. Designation Quantity
1 00549-060 Cutter Support 1 Pcs.
2 00550-060 Print Mech. Support 1 Pcs.
3 00551-060 Cutter Blade, Moving 1 Pcs.
4 00555-000 Hub 5mm 2 Pcs.
5 00555-001 Hub 6.5mm 2 Pcs.
6 00556-000 Pressure Plate 1 Pcs.
7 00557-000 Compression Spring 0.4x5x11.2 4 Pcs.
8 00559-000 Distance washer, 4x8x0.5 4 Pcs.
9 00636-000 Guide 1 Pcs.
10 09023-118 Washer BRB 2.7x6x0.5 4 Pcs.
11 09100-188 Screw MRX-H M2.5x3 2 Pcs.
12 09100-193 Screw MRX-H M2.5x8 3 Pcs.
13 09101-195 Screw MFX-H M2,5x10 1 Pcs.
14 10622-003 Cutter Motor Assy 1 Pcs.
58 CPM 2030 Technical Manual P1003646-001
19.3 Cutter Motor Assy. 10622-003
Part No. Designation Quantity
102056 DC Motor RHV 158.12.30 1 Pcs.
10622-002 Cable Assy, Cutter Motor 1 Pcs.
09100-220 Screw MRX-H M3x6 3 Pcs.
00372-000 Micro Switch, Gold Plated XCG3-81 1 Pcs.
00552-060 Motor bracket 1 Pcs.
00130-000 Spacer DRM 2240x12 2 Pcs.
09000-174 Screw MCS-H M2x20 2 Pcs.
01094-000 Cam Wheel Assy 1 Pcs.
101057 Lock washer 3 Pcs.
P1003646-001 CPM 2030 Technical Manual 59
20 INDEX
A
Accessories .................. 41
ACK/NAK...................... 30
Ambient light................... 7
B
Bar code ....................... 12
Bar-code....................... 28
Battery .......................... 16
BMP-files ...................... 27
Bold text .......................25
Bounding box................ 24
Burst separator............. 15
Buttons ...........................9
Bar-code................... 28
Graphics printing18, 22, 26
Print field type, size,
position, orientation23
Text printing ............. 24
Front view....................... 5
Fuse ............................. 31
G
Gapped tickets ............. 40
Graphics....................... 12
Converting to TTPM2
format ................... 27
Data ......................... 26
H
C
Carriage Return............ 17
Character set................ 14
Clear all ........................ 19
Coating and preprint ..... 38
Code 39............ 12, 28, 29
Command Reference ...19
Command set ............... 17
Command syntax.......... 17
Commands
Print related .. 18, 19, 23
Summary .................. 18
System related.... 18, 19
Communications cable ... 8
Converting graphics...... 27
Corner radius................Se
Cut time........................ 11
Cutter............................ 15
Cutter error ................... 30
D
Data bits .......................16
Data transfer time.........Se
Default
Restore values ........... 9
Dimension drawing ....... 35
DIP switches................. 16
Document
Rear entry................. 10
Stock ........................38
E
EAN13 .......................... 28
EAN-13......................... 12
Earth.......... 7, See Ground
Environmental
conditions .................36
Error codes................... 30
ESD................................ 7
F
Feed reverse ............... 20
Firmware version query 21
Font ........................13, 24
Format
60 CPM 2030 Technical Manual P1003646-001
Handshaking ................ 16
Humidity ....................... 36
I
Indicators........................ 9
Installation ...................... 7
Interface ....................... 16
Inversed textSee Reversed text
L
Laminate ...................... 38
Light ............................... 7
Line Feed ..................... 17
M
Moisture proofing
coating...................... 38
MTBF ........................... 37
N
No paper ...................... 30
Non gapped tickets ...... 40
O
Orientation.................... 24
P
Paper ........................... 38
Loading .................... 10
Out indication ........... 10
Paper jam..................... 30
Parity............................ 16
Plastic .......................... 38
Power
Connector................. 31
Consumption ............ 31
Power supply............ 8, 34
Current ..................... 31
Voltage..................... 31
Preprint......................... 38
Print........................ 20, 22
Commands............... 23
Format parameter
commands...... 18, 19
Method ..................... 12
Speed .......................28
Width.........................12
Print data ......................12
Printer
Design.....................6, 7
Printer mechanism ........35
Printing
Bar-codes .................28
Graphics .............22, 26
Text...........................24
Progress indicator ...18, 21
Protective ground............7
Pushbuttons....................9
R
Read transaction string .21
Rear view........................6
Reset ..............................9
Resolution.....................12
Reverse Feed...............20
Reversed text................25
S
Separator ......................15
Serial interface
connector ....................8
Set up ...........................16
Shock............................36
Space required..............36
Status request.........20, 21
Immediate ...........19, 21
Stock format..................40
Stop bit..........................16
Summary of commands 18
Syntax...........................17
System commands .18, 19
T
Temperature .................36
Text.........................13, 24
Ticket base material......38
Ticket size.....................12
Top coating ...................38
Transaction string
Read .........................21
Write .........................20
Transmission speed......16
TTPM editor ..................27
U
UV coating ....................38
V
Variable.........................24
W
Weight...........................36
Windows bitmap............27
Write transaction string .20
Zebra Technologies International, LLC
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P1003646-001
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