Zamel RTP-01 Instruction Manual

MATEC – ELECTRIC HEATING SYSTEMS
RTP-01 TEMPERATURE CONTROLLER
INSTRUCTION MANUAL
ZAMEL Sp. z o.o.
ul. Zielona 27, 43-200 Pszczyna, Poland
tel. +48 32 449 15 00, +48 32 210 46 65, fax +48 (32) 210 80 04
www.zamel.com, e-mail: matec@zamel.pl
VER. 001_28.06.2016 VER. 001_28.06.2016
KEYBOARD LOCK STATUS
CONTROL IN THE MANUAL AND AUTOMATIC MODE
NOTES
If the temperature from the check sensor is equal or higher than the temperature setting, then the load connected to the terminals (2), (4) is switched off. If the temperature from the check sensor is lower by 2°C than the temperature setting, then the load connected to the terminals (2), (4) is switched on. The heating symbol on the display is active. The symbol comes off when the temperature in the room reaches the set value. When the sensor is set in the MODE – “0” (F5 tab), and if the external sensor detects the increase of the temperature above the upper safety limit, then the heating is switched off. At the OFF status the system switches the heating on when the temperature is lower than the safety temperature set in the F3 mode. Notes: in the normal operation mode it is possible to set the temperature directly by pressing the “+” / “-” buttons. Pressing the “
” button for short time
or no action for 10 minutes makes the system leaving the temperature setting mode.
In the normal operation mode press simultaneously and hold the “+” and “-” buttons to enable/disable the keyboard lock. When the keyboard is locked the system is not active and does not respond to pressing buttons, and the “Lock” is shown in the right hand upper corner of the LCD display.
In the normal operation mode press and hold for about 5 seconds the button “-” to switch between manual and automatic modes.
Manual mode: temperature adjustment in accordance with the set value only, without displaying the operation time range (P1÷P4).
Automatic mode: temperature adjustment in accordance with the set value for the current operation time range; the temperature within diverse
operation time ranges and various working days can be different – in accordance with the program set.
This symbol informs that the device creates an electric shock hazard when servicing
The system should be serviced by appropriately qualied electricians who has familiarized himself with the operating manual and the functions of the device.
In the normal operation mode press and hold for about 5 seconds the button “-” to switch between manual and automatic modes.
Manual mode: temperature adjustment in accordance with the set value only, without displaying the operation time range (P1÷P4).
Automatic mode: temperature adjustment in accordance with the set value for the current operation time range; the temperature within diverse
operation time ranges and various working days can be different – in accordance with the program set.
Note Description
After connecting the temperature controller to the power supply
230 VAC no signs on the display
Check the wiring and the connection of the temperature controller
with the mains – 230 VAC/50Hz
After pressing any button no backlight comes on Backlight system damaged
Temperature in the room is lower by 2 °C
than the temperature set,
and in spite of that the oor heating does not come on
Check the pad connection to the temperature controller.
Check the relay operation.
The system does not operate correctly Switch the power supply off and then switch it on again
The display shows wrong date and time
Caused by a power supply failure for more than 2 hours.
Recheck settings, make new correct ones.
The temperature controller executes
wrong timed operation program
Caused by a power supply failure for more than 2 hours.
Recheck settings, make new correct ones.
The controller does not execute the timed operation program
The controller set in manual mode.
Switch the controller over to automatic mode.
WARRANTY CARD
There is 24 months guarantee on the product
Salesman stamp and signature, date of sale
1. ZAMEL Sp. z o.o. assures 24 months guarantee for the product.
2. The manufacturer’s guarantee does not cover any of the following actions: a) mechanical damage during transport, loading / unloading or under other circumstances, b) damage caused by incorrect product mounting or misuse,
c) damage caused by unauthorised modications made by the PURCHASER or any third parties to the product or any other devices
needed for the product functioning, d) damage caused by Act of God or any other incidents independent of the manufacturer - ZAMEL Sp z o.o. e) power supply (batteries) to be equipped with a device in the moment of sale (if they appear);
3. The PURCHASER shall lay any claims in writing to the dealer or ZAMEL Sp. z o.o.
4. ZAMEL Sp. z o.o. is liable for processing any claim according to current Polish legislation.
5. ZAMEL Sp. z o.o. shall process the claim at its own discretion: product repair, replacement or money return.
6. The manufacturer’s guarantee is valid in the Republic of Poland.
7. The PURCHASER’s statutory rights in any applicable legislation whether against the retailer arising from the purchase contract or
otherwise are not affected by this warranty.
APPEARANCE
This device is to b e connected to si n­gle-phase mains, in accordance with the s
tandards in for ce in the respect ive country. Installatio n must be carrie d out according to this instruction manual. The installation,
connection a nd adjustment of t he device shoul d be
carried o ut by a comp etent and appro priately quali ed,
licensed electrician who has familiarized himself with this instruc tion manual and the funct ions of the device. Warning! Do not remove the cas ing! Electric s hock risk! Before installation, dismantling, cleaning, and servicing disconnect p ower supply and make sure the term inals are voltage- free. For instal ling use a straight b lade screwdriver of t he diameter up to 3.5 mm. The cor rect operation of th e device is affected by i ts transportati on, storage, and use, and particularly how the temperature controller an d sensor have been installed. Inst allation of this device is no t recommended in the fo llowing situ
­ations: the lack o f parts, damage or def ormations of the d
evice. If the devi ce does not operate prope rly, please
contact the manufacturer.
CAUTION
INSTALLATION
TECHNICAL SPECIFICATIONSDESCRIPTION
● Disconnect supply circuit by means of a fuse, an
overcurrent protection device or a switch discon­nector connected to the appropriate circuit.
Check the voltage free status on supply connectors
using an appropriate tester.
● Install the RTP-01 device in a room, in accordance
with the instructions given in the “Description” para
-
graph.
Connect leads to the connecting terminals accord-
ing to the electrical diagram.
Switch on the power supply circuit.
● Check the operation of the controller and the instal
-
lation.
RTP-01 temperature controller is used to control the electrical floor heating systems under load. The device is installed in a deepened 60 mm x 60 mm wiring box.
The controller is to be installed in a heated
room – installation in a deepened 60 mm x 60 wiring box at the height about 120 cm above the heated floor level.
The controller is to be installed in a safe place, not exposed to direct sun light, in a slightly airy area
The temperature and humidity in the instal
­lation place should not exceed the values listed in the technical specification (T < -5 OR T > +50
°C, relative humidity RH > 90%)
RTP-01
Input (supply) terminals: L (5), N (6)
Input rated voltage: 85 ÷ 265 V~
Nominal frequency: 50 / 60 Hz
Nominal power consumption: 6 mA / 0.4 W (STANDBY)
Battery support: no
NTC sensor terminals: (6), (7)
NTC sensor terminals: NTC 5 k dla 25 ºC
Temperature adjustment range: +5 ÷ +45 °C
Accuracy of temperature measurement: ±1 °C
Control accuracy: 0 °C ÷ -2 °C
Output terminals: (2), (4)
Output type: 1NO-16 A / 250 V AC1 4000 VA voltage contact
Connection terminals quantity: 7
Section of connecting cable: 0,5 ÷ 2,5 mm
2
Ambient temperature range: -5 ÷ +50 °C
Humidity: <90%, no condensation
Installation: deepened wiring box 60 mm x 60 mm
Casing material: polycarbonate (PC)
Casing protection degree: IP40
Protection level: II
Overvoltage category: II
Dimensions: 86 x 86 x 45.5 mm (H x W x D)
Weight: 136 g
Reference standard: EN 60335-1:2002+A2:2006,
EN 61000-3-2:2006, EN 61000-3-3:2006, EN 55014-1:2006+A1:2009, EN 55014-2:1997+A2:2008
heating mat
controller
LCD display
LED
ON/OFF button
“–” button
“+” button
Menu button
NTC 5k sensor
N
Heating element
L, fuse, B- characteristics (6A/10A, power dependent)
The symbol indicates the selective collection of the electric and electronic equipment. Do not dispose electrical and electronic waste together with another kind of waste.
VER. 001_28.06.2016 VER. 001_28.06.2016
DESCRIPTION OF THE LCD DISPLAY
DESCRIPTION OF THE FUNCTIONS OF INDIVIDUAL BUTTONS
CLOCK SETTING
1. Power failure symbol – displayed when there is no power supply (not connected or
failure)
2. Setting mode symbol – displayed at the procedure of the setting of controller parameters
3. Freezing prevention function symbol – displayed when the temperature in the room is
lower than that set as the minimum temperature preventing freezing.
4. Heating symbol – displayed when the output relay which switches on the load is ON, this occurs when the temperature in the room is lower than that set.
5. Temperature in the room – the temperature from the internal or external sensor is di­splayed, and when the sensor failed (error code Err1, or Err2, depends on the sensor used.
6. Days of week in the room – displayed are days of week (1…7)
7. Clock and temperature setting – time/temperature is displayed alternately.
8. Operation (timed) program – time schedule of the operation is displayed P1 up to P4.
9. Keyboard lock symbol – displayed when the keyboard is locked.
Button: “ ”
Pressed for short time: in/out from selection mode.
Button: “+”
Pressed for short time: increasing the setting value by 1. Pressed and hold: quick increment of the setting value.
Button: “-”
Pressed for short time: decreasing the setting value by 1. Pressed and hold: quick decrement of the setting value.
Button: “
Pressed for short time: switching between displaying the temperature from the internal and external sensor, or entering/leaving setting mode. Pressed and hold: ON / OFF.
„LED”
Not used in the RTP-01 temperature controller.
Note: pressing and holding “+” and “-” buttons simultaneously makes the keyboard locked or unlocked.
In normal mode press shortly the “ ” button once to switch to the mode selection status;
this will the symbol “F0” light ashing, then press the “
” button to switch to the clock
setting mode and ashing the of week day eld.
Keep pressing buttons “+” / “-”, to set week day, then press “
” button to set hour.
Keep pressing buttons “+” / “-”, to set hour, then press “ ” button to set minutes.
Keep pressing buttons “+” / “-”, to set minutes, then press “
” button to go back
to the selection mode status.
1627384 5
9
SETTING THE OPERATION PROGRAM
(operating within the following setting values in automatic mode)
Default timed operation program:
Time period
(operation time span)
Start time
(commencement time)
Temperature setting (°C)
Mon. – Fri.
(Monday through Friday)
Sat. – Sun.
(Saturday through Sunday)
P1: 6:00 – 8:00 6:00 25 °C 25 °C
P2: 8:00 – 16:00 8:00 10 °C 10 °C
P3: 16:00 – 22:00 16:00 25 °C 25 °C
P4: 22:00 – 6:00 22:00 15 °C 15 °C
The user can edit the timed operation program – editing relates to the operation time span and relative temperature value according to the following description:
● In the selection mode press the “+/-” button to select “F1”. ● Press the “
” button to switch to the schedule of the timed operation, the “1-----5” week day eld
should ash. ● Keep pressing “+” / “-“ buttons to select week day: 1 2 3 4 5 / 6 / 7. ● After setting press “
” button to conrm the selection and switch to the
mode of the operation span time setting; symbol “P1” should ash. ● Keep pressing “+” / “-“ buttons to select time span: P1/P2/P3/P4.
After setting press “
” button to conrm the selection and switch to the mode of the operation span time setting; respective P1/P2/P3/P4 symbol should ash.
● Keep pressing “+” / “-“ buttons to select operation time span. Short, one press of the button makes the operation time lower or higher by 15 minutes.
Please note the time set restriction: 0:00 <P1<P2<P3<P4<23:59. After setting press “
” button to conrm settings and to switch to the temperature settings for individual operation times; temperature setting eld should ash. ● Keep pressing “+” / “-“ buttons to set temperature, pressing the button once makes the temperature setting increased / decreased by 1 ºC; allowable set value range: min. 5 ºC → 6 ºC →→ 45 ºC max.; press “
” button to conrm the setting and to switch to the next operation time. ● Repeat operations until four operation time ranges are set for working days (1 2 3 4 5) and then switch to the setting of the operation time on Saturday. ● Entering this mode is indicated by “6” symbol ashing in the week day eld. The setting mode is the same as described above.
After setting press “
” button to switch to the setting of the operation times on Sunday (7). The setting mode is the same as described above. After setting press
” button to switch to go back to the selection mode.
Note: if the devise is not operated within 10 seconds it returns to the normal operation status.
SETTING THE PROTECTION SYSTEM AGAINST TOO HIGH TEMPERATURE
SETTING THE “FREEZING PROTECTION” TEMPERATURE
CALIBRATION OF THE INTERNAL SENSOR
SETTING OF THE MEMORY FUNCTIONS
DESCRIPTION OF THE OPERATION STATE
POWER FAILURE STATUS
SETTING THE SENSOR OPERATION MODE
● In the status selection mode keep pressing “+” / ”-” buttons to select “F2”. ● Press “ ” button to set the maximum temperature value. ● Keep pressing “+” / “-” buttons to chose the setting; pressing the button each time makes the setting changed by 1°C. ● The default setting is 50°C (maximum allowable adjustment range is 40 up to 70°C). ● After setting press “
” button to return to the selection mode.
● In the status selection mode keep pressing “+” / “-” buttons to select “F3”. ● Press the “ ” button to set the “freezing protection” temperature. ● Keep
pressing the “+” / “-” buttons to chose the setting; pressing the button each time makes the setting changed by 1°C; the default setting is 3°C (maximum
allowable adjustment range is 2 up to 10°C. ● After setting press the “
” button to return to the selection mode.
● In the status selection mode keep pressing “+” / “-” buttons to select “F4”. ● Press the “ ” button to enter the internal sensor calibration mode. ● Keep
pressing the “+” / “-” buttons to corrective value (0 up to 15°C) which is deducted from the current temperature value of the internal sensor; pressing the
button once makes the setting increased/decreased by 1°C. ● Press the “
” button to return to the selection mode.
● In the selection mode keep pressing the “+” / “-” buttons to select “F6”. ● Press the “ ” button; the “0”. “0” should flash. When switching off the power supply and then switching it on again after more than about 2 hours the temperature controller goes to the “OFF” status. “1”. When switching off the po­wer supply and then switching it on again after about 2 hours the temperature controller goes to operation mode it was before the switching off the power
supply. ● Keep pressing the “+” / “-” buttons to select the requires mode. ● Press the “
” button to confirm the setting and return to the selection mode.
In normal operation state the current our, temperature from the check sensor, and the symbol of the current ope­ration time range (P1÷P4), as presented in the drawing. If the device operates in the manual mode, no symbol of the current operation time range is displayed. Pressing the “
” button for short time: checking the temperature of the second sensor.
Pressing the “
” button for longer time: switching between ON and OFF.
Pressing the “
” button for short time: switching to selection mode status, keep pressing the “+” / “-” buttons to
select the (F0 – F6) mode; press the “
” button to switch to the mode or value selection. Pressing the “+” / “-” button for short time makes the setting values increased or decreased. Pressing and holding the “+” button for more than 5 seconds: switching to the default values of the temperature controller. Pressing and holding the “-” button for more than 5 seconds: switching between automatic/manual mode.
If the devise is disconnected from the mains or a power supply failure occurs the system retains all the current settings and goes to the standby mode: only time and week day is displayed, as well as the power failure symbol (left hand upper corner). After switching the power supply on before about 2 hours elapse the system automatical­ly returns to the normal operation mode. If the controller has been disconnected from the power supply for more than about 2 hours, the clock and week day readings become shortly incorrect, and the system, after the power supply is restored, will set these values randomly. The temperature controller does not lose its settings introduced into the menu F0 – F6 tabs when programming. When the power supply is back after the time longer than about 2 hours the device automatically comes on and enters the operation mode in accordance to the settings in the menu F6 tab of the controller, i.e.
• the temperature controller enters the “OFF” mode – the “0” parameter in the F6 tab.
• the temperature controller enters the mode it was before the power supply failure – the “1” parameter in the F6 tab.
● In the selection mode press the “+” / “-” buttons to select “F5”. ● Press the “ ” button to go to the sensor ope- ration selection: the default value is “1”, as presented in the drawing below. ● In order to set the selected the
operation mode of the sensors keep pressing the “+” / “-” buttons to select one of the modes (Mode 0 – Mode
1 – Mode 2). ● Press the “
” button to confirm and go back to the mode selection.
Sensor operation modes:
Mode Parameter in the “F5” tab. Time
MODE 0 0
temperature checked by the internal sensor,
the external sensor for limiting the temperature
MODE 1 1 temperature checked by the internal sensor MODE 2 2 temperature checked by the external sensor
Table of errors:
Error code Error description Procedures
Err1 Internal sensor damaged -
Err2
External sensor damaged
or wrong connection
● check the connection of the NTC sensor to the RTP-01 temperature controller ● check the NTC probe operation
● the resistance of the probe should be 5kΩ at 25°C
Err3
Internal or external sensor damaged
in the MODE 0 / wrong connection
of the external sensor
● check the connection of the NTC sensor to the RTP-01
temperature controller ● check the NTC probe operation ● the
resistance of the probe should be 5kΩ at 25°C ● if the probe is in
good working order and connected properly, it means that the internal
sensor is damaged
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