York Fitness G504 Owner's Manual

PRODUCT MAY VARY SLIGHTLY FROM THE ITEM PICTURED
COMPLIES WITH EUROPEAN STANDARDS EN957 CLASS HC 1 & 2
OWNER’S MANUAL
G504
yorkfitness.com
LEG / SHOULDER PRESS STATION
For further details on York Fitness and general information about health, exercise and using fitness equipment, please
visit our website at www.yorkfitness.com
www.yorkfitness.com
YORK BARBELL YORK G504 PRESS STATION
Max. User Weight: 125kg EN 957-1 & 2 CLASS H
CONTENTS
Parts needed for this Step:
G 5 0 4
Congratulations on purchasing a Multigym from York Fitness. You have c hosen a high quality, safe
and innovative piece of equipment that will assist you in achieving your personal fitness goals.
This Owner’s Manual forms an essential part of your training equipment, so please take the time to read
it to ensure you get the most out of using your new multigym.
01 General warnings and maintenance advice
02 - 15 Assembl y In structions Explained as a series of steps, with each step containing:
Pictures, descriptions and quantities of the parts required
Notes
Diagram showing how the parts fit together
16 User Instructions
Explains (with diagrams and notes) how to use the following features of your multigym:
Seat adjustment
Weight Locking Collar
Doubling the resistance by using the Ratio Adjustment Pin
17 – 18 Exploded Diagrams 19 – 20 Parts List
You will need to refer to this list if you contact York to request any missing parts
21 – 22 Warran ty Information Contains your Warranty Terms and a registration form that must be completed and returned to
your local York dealer
CUSTOMER SUPPORT
Should you require any assistance regarding this product please contact us using the details on the opposite page, and have the following information to hand:
Serial / batch number – found on the following sticker, located on the metal frame
Original purchase date
Information about the place and conditions of use of the product
Precise description of the issue / defect.
G504 / 01
1
45
2
39
1
44
3
45
44
2
3
39
45
44
x1
x1
x1
x2
x2
x2
STEP
1
INFORMATION
We recommend you have someone assist you in lifting and assembling your gym
Follow these steps carefully and it will make it easier to assemble your gym
Only half tighten bolts/nuts unless otherwise stated
Parts needed for this Step:
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G504 / 02
M10 Nyloc
M10 x 70mm Carriage Bolt
M10 x 23mm Washer
33
44
49
45
19
19
43
7
7
19
44
33
45
44
49
45
44
43
33
x1
x2
x1
x2
x3
x5
x4
STEP
2
IMPORTANT NOTE
IF ASSEMBLING AS PART
OF DUAL STATION GYM, ATTACH BASE TO OTHER GYM NOW BY FOLLOWING STEP 13
Parts needed for this Step:
M10 x 75mm Carriage Bolt
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G504 / 03
M10 Nyloc
M10 x 65mm HH Bolt
M10 x 23mm Washer
L = 12mm Bush
x1
45
45
51
44
44
55
4
41
41
44
45
4
44
45
44
51
41
44
5
5
41
44
45
51
55
x1
x4
x10
x7
x3
x1
STEP
3
NOTES
Fit part (4) first
Parts needed for this Step:
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G504 / 04
M10 x 60mm Carriage Bolt
M10 Nyloc
M10 x 60mm HH Bolt
M10 x 23mm Washer
18
x2
34
21
36
20
18
20
18
20
21
34
36
x9
x1
x1
x1
L = 25mm Rubber Bumper
M12 x 112mm Ball Lock Pin
STEP
4
Parts needed for this Step:
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G504 / 05
22
22
x1
35
35
x1
M6 x 10mm Screw
WEIGHT LABEL
(not to scale)
NOTES
Fit weights (20) one at a time and alternate the direction the caps face with the bottom plate cap on the far side as illustrated
Apply weight labels into recess of alternate weights starting with 50kg on bottom as illustrated.
6
x1
45
44
24
41
44
45
24
44
50
6
24
41
44
50
45
x4
x2
x6
x4
x2
STEP
5
IMPORTANT NOTE
IF PART OF DUAL
STATI O N GY M, ATTACH TOP TO OTH ER GY M N OW BY FOLLOWING STEP 14
Parts needed for this Step:
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G504 / 06
L = 6mm Bush
M10 x 60mm Carriage Bolt
M10 Nyloc
M10 x 52mm HH Bolt
M10 x 23mm Washer
13
x1
45
44
17
61
13
63
17
40
62
17
63
62
61
40
x2
x1
x2
x2
x1
Parts needed for this Step:
STEP
6
NOTES
Do not over-tighten (62)
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G504 / 07
M12 x 72mm HH Bolt
M10 x 65mm Carriage Bolt
M12 x 25mm Washer
M12 Nyloc
45
x2
M10 Nyloc
44
x2
M10 x 23mm Washer
63
16
x4
16
44
45
15
16
44
48
42
15
44
45
15
42
44
45
48
x4
x2
x6
x4
x2
Parts needed for this Step:
STEP
7
NOTES
Ple a s e not e cor r ec t position of Pulley Wheel Covers
Ensure that cables are located in the grooves when they enter/exit the pulley
Do not over tighten parts (48)
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G504 / 08
M10 x 50mm Carriage Bolt
M10 Nyloc
M10 x 90mm HH Bolt
M10 x 23mm Washer
x1
46
15
16 44
45
9
62
63
61
44
9
15
44
45
16
62
46
x1
x2
x1
x1
x2
x1
STEP
8
NOTES
Please note correct position of Pulley Wheel Covers
Do not over tighten part (62)
Parts needed for this Step:
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G504 / 09
M12 x 72mm HH Bolt
M10 Nyloc
M10 x 80mm HH Bolt
M10 x 23mm Washer
63
61
x2
x1
M12 Nyloc
M12 x 25mm Washer
63
x1
14
15
10
44
45
32
44
45
32
15
16
52
53
40
40
14
16
32
40
44
45
10
52
53
x1
x2
x2
x2
x2
x2
x2
x2
x2
STEP
9
Parts needed for this Step:
NOTES
Please note correct position of Pulley Wheel Covers
Two people may be required for this step
Wide end of seat should face forward
L = 8.5mm Bush
M10 x 65mm Carriage Bolt
M10 x 23mm Washer
M10 Nyloc
M8 x 60mm HH Bolt
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G504 / 10
M8 x 20mm Washer
14
23
x1
44
44
25
47
23
45
24
START HERE
25
24
44
45
47
x1
x1
x3
x1
x1
Parts needed for this Step:
STEP
10
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G504 / 11
NOTES
Secure hook end of cable first, then use bolt end to route cable as shown
Please note correct position of Pulley Wheel Covers
Part (24) should be fitted to tube before cable
Screw bolt end of cable about half way into bracket. This can be used as a fine adjustment later.
L = 6mm Bush
M10 Nyloc
M10 x 70mm HH Bolt
M10 x 23mm Washer
L = Cable (no Ball)
44
16
x1
VIEW FROM LEFT SIDE
START HERE
16
44
45
42
15
37
38
23
37
38
42
44
45
15
x2
x1
x1
x1
x1
x1
STEP
11
Parts needed for this Step:
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G504 / 12
RATIO
BRACKET
57
Cable with RED BALL
M10 x 25mm Ball Lock Pin
M10 x 50mm Carriage Bolt
M10 Nyloc
57
x1
M10 x 23mm Washer
M12 x 38mm Washer
NOTES
Secure ball end of cable first, then use bolt end to route cable as shown
Screw bolt end of cable (37) about halfway into stem (22), ensuring washer is in place. This can be used to make slight adjustments to cable tension later, secure by tightening lock nut
Please note correct position of Pulley Wheel Covers
11
x1
54
53
54
53
11
12
12
53
54
x4
x4
x1
STEP
12
Parts needed for this Step:
NOTES
Go back and tighten
all nuts & bolts before use
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G504 / 13
M8 x 15mm Allen Head Bolt
M8 x 20mm Washer
STEP
13
WHEN CONNECTING TO G500 AND
G501 GYMS
Bracket (7) is not required when connecting to Gyms G500 & G501
Remove fixings from other Gym as listed and use fixings from STEP2 for connection
ONCE FITTED RETURN TO STEP3
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G504 / 14
A
B
Remove bolt,
washer and nyloc
from here
Remove nut and all washers from each side… … Reuse nut and 1 washer on each side to connect
43
44
45
7
43
44
45
WHEN CONNECTING TO
G505GYMS
Step A: Attach Bracket (7) to rear of G505 Gym using bolts & washer already fitted
Step B: Connect G504 Gym to Bracket (7) using fixings from STEP2
4 washers from G505 will be left over after completing this step
ONCE FITTED RETURN TO STEP3
STEP
14
WHEN CONNECTING TO G500,
G501 & G505 GYMS
Step A: Attach Upper Connect Assembly (8) to rear of other Gym using bolts & washer already fitted
Step B: Connect G504 Gym to Upper Connect Assembly (8) using fixings from STEP5
4 washers from other gym will be left over after completing this step
ONCE FITTED RETURN TO STEP6
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G504 / 15
8
Remove nut and all washers from each side… … Reuse nut and 1 washer on each side to connect
A
B
44
45
USER INSTRUCTIONS
Ratio Adjustment
For 1:1 ratio (max 50kg)
remove pin from cable and place through bracket only
For 2:1 ratio (max 100kg)
place pin through bracket and cable
Seat Adjustment
Loosen handle
Move seat to new
position
Tighten handle
Lock Pin
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G504 / 16
Weight Lock
When in use loosen screw in Locking
Collar so it moves up & down freely.
To prevent accidents when not in use
ensure the Weight Locking Collar is secured .
Weight Label
= 1:1 ratio
= 2:1 ratio
EXPLODED-FRONT
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G504 / 17
EXPLODED-REAR
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G504 / 18
PARTS LIST
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G504 / 19
No. QTY. Part / Colour No Part Description
1 1 YKA00048b2 Main Lower Assembly 2 1 YKA00049b2 Weight Tube Mount & Stabilizer Assembly 3 1 YKA00050b2 Rear Upright Assembly 4 1 YKA00013b2 Main Upright Assembly 5 1 YKA00051b2 Upper Tube Assembly 6 1 YKA00052b2 Upper Weight Tube Mount assembly (Long) 7 1 YKA00053b2 Connect Bracket 8 1 YKA00054b2 Upper Connect Assembly
9 1 YKA00055b2 Leg Press Assembly 10 1 YKF30005s1 Upholstery - Medium 11 1 YKA00056g1 Back Rest Adjustment Assembly 12 1 YKF30010s1 Uphols t ery - Main (4 Holes) 13 1 YKA00057b2 Upper Horizontal Press Assembly (Long) 14 2 YKA00058g1 Horizontal Press Arm Assembly (Short) 15 7 YKF20006b1 Pulley Wheel (Ø90mm) 16 10 YKF20007b2 Pulley Wheel Cover 17 2 YKA00059b2 Handle Assembly 18 2 YKF20009b1 Rubber Bumper (OD-63.5 x ID-26 x L-25mm) 19 2 YKP00007c1 Weight tube (Ø25.4 x 1768 x 2mm) 20 9 YKF50005b1 Vinyl Weight Plate - 5Kg 21 1 YKF50004b1 Vinyl Top Weight Plate - 3 Kg 22 1 YKF50019c1 Vin yl W ei ght Stack - Stem Assembl y (50kg) 23 1 YKA00047b2 Ratio Bracket Assembly 24 5 YKF10001z1 Bush (OD-15.8 x ID-10.5 x L-6mm) 25 1 YKF40028 Cable Assembly - Leg Press / L-3480mm 26 4 YKF20001b1 Handgrip (Standard) 27 2 YKF20010b1 Round Internal End Cap (Ø25.4mm) 28 1 YKF20015b1 Square Radius Internal End Cap (SQ-50mm / 1.5mm tube) 29 1 YKF20041b1 Square Radius Internal End Cap (SQ-38mm / 2mm tube) 30 2 YKF20014b1 Square Flat Internal End Cap (SQ-45mm / 1.5mm tube) 31 2 YKF20011z1 Round Internal End Cap (Ø38mm) 32 2 YKF10002z1 Bush (OD-15.8 x ID-10.5 x L-8.5mm) 33 4 YKF10003g1 Bush (OD-15.8 x ID-10.5 x L-12mm) 34 1 YKF50016z1 Weight Lock Collar 35 1 YKF10049 Cross Head Screw (M6 x 10mm) 36 1 YKF10045 Ball Lock Pin (M12 x 112mm) 37 1 YKF40012 Cable Assembly - Vinyl Weight / L-3895mm 38 1 YKF10006z1 Bal l Loc k Pin (M10 x 25mm) 39 2 YKF10019z1 Carriag e Bolt (M10 x 70mm) 40 4 YKF10020z1 Carriag e Bolt (M10 x 65mm)
PARTS LIST
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G504 / 20
No. QTY. Part / Colour No Part Description
41 6 YKF10021z1 Carriage Bolt (M10 x 60mm) 42 3 YKF10023z1 Carriage Bolt (M10 x 50mm) 43 1 YKF10018z1 Carriage Bolt (M10 x 75mm) 44 39 YKF10013z1 Washer (M10 x OD-23mm) 45 27 YKF10012z1 Nyloc Nut (M10) 46 1 YKF10032z1 Hex Head Bol t (M10 x 80mm) 47 1 YKF10034z1 Hex Head Bol t (M10 x 70mm) 48 2 YKF10029z1 Hex Head Bol t (M10 x 90mm) 49 2 YKF10035z1 Hex Head Bol t (M10 x 65mm) 50 2 YKF10063z1 Hex Head Bol t (M10 x 52mm) 51 3 YKF10036z1 Hex Head Bol t (M10 x 60mm) 52 2 YKF10043z1 Hex Head Bol t (M8 x 60mm) 53 6 YKF10015z1 Washer (M8 x OD-20mm) 54 4 YKF10062z1 Alle n Head Bolt (M8 x 15mm) 55 1 YKF50011b1 Pull/Twist Plunger 56 1 YKF20026z1 Reducer Insert (45 > 38mm) 57 1 YKF10025b1 Washer (M12 x OD-38mm) 58 1 YKF20032b1 Square Flat External End Cap (SQ - 45mm / 1.5mm tube) 59 2 YKF20013b1 Square Flat External End Cap (SQ - 38mm / 1.5mm tube) 60 1 YKF20038b1 Stem End Cap 61 2 YKF10011z1 Nyloc Nut (M12) 62 2 YKF10058z1 Hex he ad Bolt (M12 x 72mm) 63 4 YKF10016z1 Washer (M12 x OD-25mm) 64 1 YKF20033b1 Rubber stop (OD-45 x ID-40 x L25mm) 65 1 YKF10064z1 Allen Head Bolt (M10 x 25mm)
G504 / 21
G504 / 22
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