PRODUCT MAY VARY SLIGHTLY FROM THE ITEM PICTURED
COMPLIES WITH EUROPEAN STANDARDS EN957 CLASS HC 1 & 2
OWNER’S MANUAL
G500
yorkfitness.com
VERTICAL MULTIGYM
VERSION III - 28/05/07
For further details on York Fitness and general information about health, exercise and using fitness
equipment, please visit our website at www.yorkfitness.com
CONTENTS
Parts needed for this Step:
G 5 0 0
Congratulations on purchasing a Multigym from York Fitness. You have chosen a high quality, safe
and innovative piece of equipment that will assist you in achieving your personal fitness goals.
This Owner’s Manual forms an essential part of your training equipment, so please take the time to read
it to ensure you get the most out of using your new multigym.
01 General warnings and maintenance advice
02 - 21 Assembly Instructions
Explained as a series of steps, with each step containing:
• Pictures, descriptions and quantities of the parts required
• Notes
• Diagram showing how the parts fit together
22 – 23 User Instructions
Explains (with diagrams and notes) how to use the following features of your multigym:
• Switching between the pec and press arm
• Using the leg extension
• Weight Locking Collar
• Doubling the resistance by using the Ratio Adjustment Pin
24 – 27 Exploded Diagrams
38 – 29 Parts List
You will need to refer to this list if you contact York to request any missing parts
30 – 31 Warranty Information
Contains your Warranty Terms and a registration form that must be completed and returned to
your local York dealer
CUSTOMER SUPPORT
Should you require any assistance regarding this product please contact us using the details on the opposite
page, and have the following information to hand:
• Serial / batch number – found on the following sticker, located on the metal frame
• Original purchase date
• Information about the place and conditions of use of the product
• Precise description of the issue / defect.
www.yorkfitness.com
YORK BARBELL
YORK G500 MULTI-GYM
Max. User Weight: 125kg
EN 957-1 & 2
CLASS H
G500 / 01
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G500 / 02
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G500 / 03
4
STEP
1
56
45
55
57
67
56
3
45
56
45
45
3
56
57
2
1
4
67
NOTES
• Fit part (4) last
67
45
2
x1
x1
x2
x2
x4
x2
x6
x4
x2
1
3
55
56
57
Parts needed for this Step:
INFORMATION
• We recommend you have
someone assist you in lifting
and assembling your gym
• Follow these steps carefully
and it will make it easier to
assemble your gym
• Only half tighten bolts/nuts
unless otherwise stated
L = 12mm Bush
M10 x 70mm Carriage bolt
M10 Nyloc
M10 x 65mm HH Bolt
M10 x 23mm Washer
L = 1768.2mm
6
5
64
57
6
56
64
57
56
64
56
56
57
55
56
57
x1
x3
x5
x2
x8
5
55
56
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G500 / 04
STEP
2
NOTES
• Fit part (5) first
Parts needed for this Step:
M10 x 70mm Carriage Bolt
M10 x 23mm Washer
M10 Nyloc
M10 x 60mm HH Bolt
x1
27
23
81
81
78
29
28
78
28
29
27
23
x2
x9
x1
x1
x1
x1
STEP
3
NOTES
• Fit weights (27) one at a
time and alternate the
direction the caps face
with the bottom plate cap
on the far side as
illustrated
• Apply weight labels into
recess of alternate
weights starting with 50kg
on bottom as illustrated.
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G500 / 05
Parts needed for this Step:
82
82
x1
Lock Collar
M6 x 10mm Screw
M12 x 112mm Ball Lock Pin
ø63.5mm Rubber Bumper
WEIGHT LABEL
(not to scale)
56
x1
x4
x12
x4
x2
x2
65
56
44
57
56
56
44
7
7
57
56
56
66
57
56
44
44
56
57
65
66
66
NOTES
• Please use correct
number of washers,
part (56)
STEP
4a
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G500 / 06
M10 x 23mm Washer
M10 x 58mm HH Bolt
M10 Nyloc
L = 6mm Bush
M10 x 55mm HH Bolt
Parts needed for this Step:
8
56
57
58
59
57
56
58
56
57
59
8
59
x1
x3
x3
x1
x2
STEP
4b
M10 x 23mm Washer
M10 Nyloc
M10 x 65mm Carriage Bolt
M10 x 62mm Carriage Bolt
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G500 / 07
Parts needed for this Step:
9
25
26
56
61
26
56
57
56
57
77
68
69
69
70
77
9
x1
x4
x4
x4
x4
x4
x1
25
25
26
25
57
56
61
57
61
68
69
70
x2
x1
77
x2
NOTES
• Pl e as e not e cor r e ct
position of Pulley Wheel
Covers
• Ensure that cables are
located in the grooves
when they enter/exit the
pulley
TIGHTEN BOLT BEFORE
FITTING CAPS (DO NOT
OVERTIGHTEN)
STEP
5
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G500 / 08
M10 Nyloc
M10 x 50mm Carriage Bolt
M12 x 72mm HH Bolt
M12 x 25mm Washer
M12 Nyloc
M10 x 23mm Washer
Parts needed for this Step:
61
M12 x OD-30mm Bolt Cap
57
13 56
57
56
57
56
25
62
71
56
x1
x1
x3
x1
x6
x1
x2
x2
56
25
26
56
63
13
25
26
56
57
62
63
71
NOTES
• Please note correct
position of Pulley
Wheel Covers
STEP
6a
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G500 / 09
M10 x 23mm Washer
M10 Nyloc
M10 x 82mm HH Bolt
M10 x 80mm HH Bolt
M10 x 45mm HH Bolt
Parts needed for this Step:
57
25
26
45
56
46
26
x4
x2
x2
x1
x2
x1
x4
x2
57
56
46
25
45
64
56
46
45
56
57
25
26
67
56
64
67
NOTES
• Please note correct
position of Pulley
Wheel Covers
• Both pulleys fit
inside the bars
• Be sure to use the
correct size bushes in
the right places
STEP
6b
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G500 / 10
L = 12mm Bush
M10 x 23mm Washer
M10 Nyloc
M10 x 60mm HH Bolt
M10 x 65mm HH Bolt
Parts needed for this Step:
L = 8.5mm Bush
25
26
61
56
x2
x2
x4
FRONT VIEW
57 57
56
25
26
25
61
26
56
57
61
x2
x2
NOTES
• Please note correct
position of Pulley
Wheel Covers
STEP
7
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G500 / 11
M10 x 23mm Washer
M10 Nyloc
M10 x 50mm Carriage Bolt
Parts needed for this Step:
85
85
75
76
10
43
83
84
10
x1
x1
x2
x2
x1
x1
x4
43
75
85
76
75
76
83
84
PLATE AT FRONT
FULLY TIGHTEN
SCREWS
NOTES
• Fit parts (83) and (84)
first
• Make sure that the
plate is at the front on
part (10)
STEP
8
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G500 / 12
M8 x 20mm Allen Head Screw
M8 x 28mm Washer
M4 x 10mm Screw
Parts needed for this Step:
Plastic Handgrip
12
22
11
86
21
11
15
x4
x1
x2
x1
x2
x2
x4
x2
94 73 74 86
95 73 94
RIGHT PEC ARM
REPEAT ON
LEFT ARM
12
21
15
22
94
73
95
86
x4
FULLY
TIGHTEN BOLT
Parts needed for this Step:
STEP
9
NOTES
• Fit part (21) first
• Lubricate parts (11)
and (12) with
furniture polish
before fitting of (21)
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G500 / 13
OD12.7 x L8.3mm Bush
M8 x 20mm Washer
M8 Nyloc
M8 x 30mm Bolt Cap
x2
74
M8 x 55mm HH Bolt
76
75
76
75
75
76
x2
x2
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G500 / 14
NOTES
• Fit arms onto main
assembly and secure
STEP
10
Parts needed for this Step:
M8 x 20mm Allen Head Bolt
M8 x 28mm Washer
x1
26
25
36
57
56
26
25
92
91
33
32
x2
32
33
36
56
x1
x1
x1
x1
x1
57
91
92
x1
x1
FULLY ASSEMBLED
NOTES
• Secure ball end of cable first
using part (32), then route
bolt end of cable as shown
• Screw bolt end of cable (33)
about halfway into stem (29),
ensuring washer (89) is in
place. This can be used to
make slight adjustments to
cable tension later, secure
by tightening lock nut
• Please note correct position
of Pulley Wheel Covers
START
HERE
Parts needed for this Step:
STEP
11
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G500 / 15
Cable with SMALL RED BALL
M10 x 25mm Ball Lock Pin
M10 x 23mm Washer
M10 Nyloc
M10 Hex Nut
89
x1
M12 x 38mm Washer
89
M10 Eye Bolt
37
34
25
26
26
57
56
61
25
61 37
56 57
25
26
34
START HERE
x2
x4
x1
x1
x2
x2
x2
FEED CABLE
THROUGH EYE
BOLT (91)
FULLY
ASSEMBLED
Parts needed for this Step:
STEP
12
NOTES
• Please note correct
position of Pulley Wheel
Covers
• Screw bolt end of cable
(34) about halfway into
(36)
• This can be used to make
slight adjustments later
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G500 / 16
Cable with large ball & bolt
M10 x 23mm Washer
M10 Nyloc
M10 x 50mm Carriage Bolt
HOOK CABLE
HERE
26
61
25
56
60
57
38
25
35
26
NYLOC & WASHER
FITTED IN NEXT STEP
25
26
x2
x4
x1
35
x1
56
x1
57
x1
38
x1
60
61
x1
FULLY
ASSEMBLED
Parts needed for this Step:
STEP
13
NOTES
• Please note correct
position of Pulley
Wheel Covers
• Route cable as shown
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G500 / 17
M10 Nyloc
M10 x 23mm Washer
M10 x 55mm Carriage Bolt
M10 x 50mm Carriage Bolt
`
56
x2
56 57
87
57
87
x1
x1
START HERE
FIX CABLE
END HERE
NOTES
• Please note correct
position of Pulley
Wheel Covers
• Attach end of cable
with washer & nyloc as
illustrated
STEP
14
Parts needed for this Step:
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G500 / 18
M10 x 23mm Washer
M10 Nyloc
Cable with large ball & eyelet
17
x1
73
98
30
x1
x2
x2
30
98
73
17
73
98
STEP
15
Parts needed for this Step:
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G500 / 19
M8 x 20mm Washer
M8 x 60mm HH Bolt
M10 Hand Wheel
Foam Roller L=180mm
20
20
73
72
20
72
16
73
16
x4
x2
x2
x2
18
18
x1
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G500 / 20
NOTES
• Wide end of (18) to
be fitted at front
STEP
16
Parts needed for this Step:
M8 x 20mm Washer
M8 x 65mm HH Bolt
Upholstery
14
19
31
73
54
x1
x1
x1
x4
x4
19
31
54
73
14
STEP
17
Parts needed for this Step:
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G500 / 21
M8 x 20mm Washer
M10 x 65mm Ball Lock Pin
M8 x 15mm Allen Head Bolt
Upholstery
39
40
41
42
x3
40
40
42
41
39
40
x1
x1
x1
NOTES
• Go back and tighten all
nuts & bolts before
use
STEP
18
Parts needed for this Step:
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G500 / 22
USER INSTRUCTIONS
Hand wheel
Press
• Loosen hand wheel
• Push hand wheel upwards
out of way
• Proceed with press exercise
Pec
• Make sure that the hand
wheel is in the down position
and screwed in tightly
• Proceed with pec exercise
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G500 / 23
Hand Wheel
Lat & Low Pulley
• Use chain to maximise
distance of exercise
• Clip Snap hook onto required
chain link to attain desired
start position
Chain
Snap hook
USER INSTRUCTIONS
Leg extension
• Remove Preacher Pad
by removing pin
• Place pin behind seat in
storage hole
• Remove chain
• Proceed with exercise
Place pin here
Ratio Adjustment
• For 1:1 ratio (max 50kg)
remove pin from cable and
place through bracket only
• For 2:1 ratio (max 100kg)
place pin through bracket
and cable
Lock Pin
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G500 / 24
Weight Lock
• When in use loosen
screw in Locking
Collar so it moves up &
down freely.
• To prevent accidents
when not in use ensure
the Weight Locking
Collar is secured .
Weight Label
=1:1 ratio
=2:1 ratio
EXPLODED—MAIN
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G500 / 25
EXPLODED—WEIGHT
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G500 / 26
EXPLODED—TOP
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G500 / 27
EXPLODED—CABLES
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G500 / 28
PARTS LIST
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G500 / 29
No. QTY. Part / Colour No Part Description
1 1 YKA00001b2 Main Stabilizer Assembly - Right
2 1 YKA00002b2 Main Stabilizer Assembly - Left
3 2 YKA00003b2 Weight Tube Mount Assembly - Short
4 2 YKP00007c1 Weight tube (OD25.4 x 1768.2 x 2mm)
5 1 YKA00004b2 Main Upright Assembly
6 1 YKA00005b2 Main Upper Assembly
7 1 YKA00006b2 Rear Upper Assembly
8 1 YKA00007b2 Seat Mount Assembly
9 1 YKA00008b2 Leg Extension Assembly
10 1 YKA00011b2 Upper Press-Pec Assembly
11 1 YKA00009g1 Press-Pec Arm Assembly - Left
12 1 YKA00010g1 Press-Pec Arm Assembly - Right
13 1 YKA00016b2 Press Lock Assembly
14 1 YKA00019b2 Preacher Curl Assembly
15 2 YKP00035g1 Press Handle
16 2 YKP00027b2 Foam Tube
17 1 YKF30001s1 Upholstery - Main
18 1 YKF30002s1 Upholstery - Small
19 1 YKF30003s1 Upholstery - Shaped
20 4 YKF30006b1 Foam Roller - Standard (OD90 x L180mm)
21 2 YKF30007b1 Foam Roller - Medium (OD100 x L295mm)
22 4 YKF20034b1 Handgrip (ID 21.5 x L140mm)
23 2 YKF20009b1 Rubber Bumper (OD-63.5 x ID-26 x L-25mm)
24 2 YKF20008b1 Rubber Stop (Ø25 x 8mm)
25 15 YKF20006b1 Pulley Wheel (Ø90mm)
26 24 YKF20007b1 Pulley Wheel Cover
27 9 YKF50005b1 Vinyl Weight Plate - 5Kg
28 1 YKF50004b1 Vinyl Top Weight Plate - 3 Kg
29 1 YKF50019c1 Vinyl Weight Stack - Stem Assembly (50kg)
30 1 YKF10004b1 Hand wheel - Female (M10)
31 1 YKF10005 Ball Lock Pin (M10 x 65mm)
32 1 YKF10006 Ball Lock Pin (M10 x 25mm)
33 1 YKF40032 Cable Assembly - Vinyl Weight / L1985mm
34 1 YKF40002 Cable Assembly - Lat / L2385mm
35 1 YKF40004 Cable Assembly - Pec / L2640mm
36 1 YKA00047b2 Ratio Bracket Assembly
37 1 YKA00014b2 Double Adjustable Pulley Bracket Ass embl y
38 1 YKA00015b2 Double Pulley Bracket Assembly
39 1 YKF50015z1 Chain - 19x Links
40 3 YKF50013z1 Snap Hook (Standa rd)
41 1 YKA00018g1 Low Pulley Bar Assembly
42 1 YKA00017g1 Lat Bar Assembly
43 1 YKP00064z1 Pivot Rod (19 x 5 x 106mm)
44 4 YKF10001z1 Bush (OD-15.8 x ID-10.5 x L-6mm)
45 6 YKF10003z1 Bush (OD-15.8 x ID-10.5 x L-12mm)
46 2 YKF10002z1 Bush (OD-15.8 x ID-10.5 x L-8.5mm)
47 4 YKF20010b1 Round Internal End Cap (Ø25.4mm)
48 3 YKF20015b1 Square Flat Internal End Cap (SQ-50mm / 1.5mm Tube)
49 7 YKF20013b1 Square Flat Internal End Cap (SQ-38mm / 1.5mm Tube)
50 2 YKF20039b1 Round Flat Internal End Cap (OD38.1mm)
PARTS LIST
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G500 / 30
No. QTY. Part / Colour No Part Description
51 1 YKF20014b1 Square Flat Internal End Cap (SQ-45mm / 1.5mm Tube)
52 4 YKF20035b1 Rectangle Flat Internal End Cap (25 x 50mm / 1.5mm tube)
53 2 YKF20036b1 Rectangle Flat Internal End Cap (20 x 40mm / 1.5mm tube)
54 4 YKF20062b1 Allen Head bolt (M8 x 15mm)
55 4 YKF10019z1 Carriage Bolt (M10 x 70mm)
56 51 YKF10013z1 Washer (M10 x OD-23mm)
57 32 YKF10012z1 Nyloc Nut (M10)
58 1 YKF10020z1 Carriage Bolt (M10 x 65mm)
59 2 YKF10056z1 Carriage Bolt (M10 x 62mm)
60 1 YKF10022z1 Carriage Bolt (M10 x 55mm)
61 9 YKF10023z1 Carriage Bolt (M10 x 50mm)
62 1 YKF10057z1 Hex Head Bolt (M10 x 82mm)
63 1 YKF10032z1 Hex Head Bolt (M10 x 80mm)
64 4 YKF10036z1 Hex Head Bolt (M10 x 60mm)
65 2 YKF10038z1 Hex Head Bolt (M10 x 55mm)
66 2 YKF10037z1 Hex Head Bolt (M10 x 58mm)
67 3 YKF10035z1 Hex Head Bolt (M10 x 65mm)
68 1 YKF10058z1 Hex Head Bolt (M12 x 72mm)
69 2 YKF10016z1 Washer (M12 x OD-25mm)
70 1 YKF10011z1 Nyloc Nut (M12)
71 1 YKF10039z1 Hex Head Bolt (M10 x 45mm)
72 2 YKF10042z1 Hex Head Bolt (M8 x 65mm)
73 12 YKF10015z1 Washer (M8 x OD-20mm)
74 2 YKF10059z1 Hex Head Bolt (M8 x 55mm)
75 4 YKF10046z1 Allen Head Bolt (M8 x 20mm)
76 4 YKF10014b1 Washer (M8 x OD-28mm)
77 2 YKF20025 Round Plastic Bolt Cap (M12 x OD-30mm)
78 1 YKF10045z1 Ball Loc k Pin (M12 x 112mm)
79 2 YKF10048b1 Cross Head Screw (M4 x 10mm)
80 2 YKF30009g1 Rubber Sleeve / L80mm
81 1 YKF50016z1 Weight Lock Collar
82 1 YKF10049b1 Cross Head Screw (M6 x 10mm)
83 1 YKF20028b1 Cam Cover - Left
84 1 YKF20029z1 Cam Cover - Right
85 4 YKF10050b1 Counter Sunk - Cross Head Screw (M4 x 10mm)
86 4 YKF20040b1 Round Plastic Bolt Cap (M8 x OD-30mm)
87 1 YKF40003 Cable Assembly - Low Pull / L3100mm
88 2 YKF20011z1 Round Domed Internal End Cap (OD-38.1mm)
89 1 YKF10025b1 Washer (M12 x OD-38mm)
90 2 YKF20026b1 Reducer Insert (45 > 38mm)
91 1 YKF10055z1 Eye Bolt (M10 x 115mm)
92 1 YKF10010z1 Hex Nut (M10)
93 4 YKF20001b1 Handgrip (Standard) / OD 31.8 x L130mm
94 4 YKF10060z1 Bush (OD-12.7 x ID-8.3 x L8mm)
95 2 YKF10061z1 Nyloc Nut (M8)
96 1 YKF20037b1 Square Flat Internal end cap (SQ-38mm / 2mm tube)
97 1 YKF20038b1 Stem End Cap
98 2 YKF10043z1 Hex Head Bolt (M8 x 60mm)
G500 / 31
G500 / 32
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