York R-410A, ZH-ZJ-ZR User Manual

528150-YTG-G-1210

TECHNICAL GUIDE R-410A

ZH/ZJ/ZR SERIES 3 - 12-1/2 TON 60 Hertz

ZH/ZJ/ZR 3 THROUGH 10 TON

Description

ASHRAE 90.1 COMPLIANT

YORK common footprint cabinet and common roof curb for all 3 through 12-1/2 ton models. All 6-1/2 through 12-1/2 ton units have two compressors with independent refrigeration circuits to provide 2 stages of cooling. The units were designed for light commercial applications and can be easily installed on a roof curb, slab, or frame.

All Predator full perimeter base rails allowing for 3-way forklift access and overhead rigging. Every unit is completely charged, wired, piped, and tested at the factory to provide a quick and easy field installation.

All units are convertible between side and down airflow. Independent economizer designs are used on side and down discharge applications, as well as all tonnage sizes.

Predator cooling only, cooling with electric heat, cooling with gas heat, reheat only, reheat with electric heat and reheat with gas heat. Electric heaters are available as factory-installed options or field-installed accessories.

Predator® units are convertible single packages with a

units are self-contained and assembled on rigid

units are available in the following configurations:

ZH 12-1/2 TON

ZJ/ZR 12-1/2 TON

All units provide constant supply air volume. A variab le ai r volume (VAV) option, featuring a variable frequency drive, is available on 6-1/2 through 12-1/2 ton ZH/ZJ models only.

Tested in accordance with:

FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE

528150-YTG-G-1210

Intelligent control board

for safe and efficient

operation

“Simplicity®” Control board w/

screw connectors for T-stat

wiring and Network

Connections

Disconnect location

(optional disconnect switch)

Filter access

(2" or 4”

filter options)

Filter drier (solid core)

3-5 Ton Cooling

Slide out motor and

blower assembly for

easy adjustment

and service

Base rails w/

forklift slots

(three sides)

and lifting

holes

Toolless door

latch

Side entry power

and control wiring

knockouts

Belt-drive blower

motor

Power ventor

motor

20-gauge aluminized

steel tubular heat

exchanger for long life

(stainless steel option)

One or Two stage gas heating to

maintain warm, comfortable

temperature

Slide-out drain pan

with ¾" NPT

connection

Compressor access (high-

efficiency compressor)

Second model nameplate

inside hinged access

panel

Roof curbs in eight-and

fourteen-inch heights.

Roof curbs for transitioning

from York Sunline™ footprint

to the ZH/ZJ/ZR Series footprint

are available

(field-installed accessory)

Micro-Channel Aluminum

Tube/Aluminum Fin

Condenser

(Single Orifice System shown. See Actual Model Physical Data for details)

Filter drier (solid core)

3-5 Ton Reheat

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Component Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Features and Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Guide Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Physical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Capacity Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Airflow Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

Sound Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122

Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

Typical Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172

Weights and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192

Weights and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193

Economizer Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204

Component Location

Cooling With Gas Heat (3 Through 5 Ton)

2 Johnson Controls Unitary Products

Cooling With Gas Heat (6 1/2 Through 10 Tons)

Roof curbs in eight- and fourteen-inch heights. Roof curbs for transitioning from York Sunline™ footprint to the ZH/ZJ/ZR Series footprints are also available (field installed accessory)

Base rails w/forklift slots (three sides) and lifting holes

Compressor #2 access (highefficiency compressor)

Dual stage cooling for maximum comfort

Second model nameplate inside hinged access panel

Terminal block for hi-voltage connection

Simplicity® control board w/screw connector for T-stat wiring and network connections

Disconnect location (optional disconnect switch)

Filter access (2” or 4” filter options)

Filter drier (solid core)

Slide-out motor and blower assembly for easy adjustment and service

Belt-drive blower motor

Power ventor motor

20-gauge aluminized steel tubular heat exchanger for long life (stainless steel option)

Two-stage gas heating to m

aintain warm, comfortable temperature

Intelligent control board for safe and efficient operation

Compressor #1 access (high-efficiency compressor)

Toolless door latch

Side entry power and control wiring knockouts

VFD location (optional)

Slide-out drain pan with 3/4” NPT, female connection

Micro-Channel Aluminum Tube/Aluminum Fin Condenser

528150-YTG-G-1210

Johnson Controls Unitary Products 3

528150-YTG-G-1210

Z H 090 N10 A 2 A AA 5 0 1 2 4 A

Product Category

Z = A/C, Single Pkg., R-410A

A = Std. Motor

Airflow

B = Std. Motor/Econo./Barometric Relief (Downflow

Only) C = Std. Motor/Econo./Power Exhaust (Downflow Only) D = Std. Motor/Motorized Damper (Downflow Only) E = Std. Motor/Horizontal Economizer (No Baro.) F = Std. Motor/Slab Econo./Power Exhaust

(Downflow Only) G = Std. Motor/Slab Econo./Barometric Relief

(Downflow Only) N = Hi Static P = Hi Static/Econo./Barometric Relief

(Downflow Only) Q = Hi Static/Econo./Po

wer Exhaust

(Downflow Only) R = Hi Static/Motorized Damper (Downflow Only) S = Hi Static/Horizontal Economizer (No Baro.) T = Hi Static/Slab Econo./Power Exhaust

(Downflow Only) U = Hi Static/Slab Econo./Barometric Relief

(Downflow only)

Product Generation

5 = Fifth Generation

C00 = Cooling Only. No heat installed

Heat Type and Nominal Heat Capacity

(Unit Size Allowed)

A05 = 49 MBH Output Aluminized Steel, Single Stage (037, 049) A07 = 65 MBH Output Aluminized Steel, Single Stage (037, 049, 061) A09 = 97 MBH Output Aluminized Steel, Single Stage (037, 049, 061) A13 = 129 MBH Output Aluminized Steel, Single Stage (061) B05 = 49 MBH Output Stainless Sleel, Single Stage (037, 049) B07 = 65 MBH Output Stainless Steel, Single Stage (037, 049, 061) B09 = 97 MBH Output Stainless Steel, Single Stage (037, 049, 061) B13 = 129 MBH Output Stainless Steel, Single Stage (061)

N10 = 100 MBH Output Aluminized Steel, Two Stage (078, 090, 102) N15 = 150 MBH Output Aluminized Steel, Two Stage (078, 090, 102, 120, 150) N20 = 200 MBH Output Aluminized Steel, Two Stage (120, 150) S10 = 100 MBH Output Stainless Steel, Two Stage (078, 090, 102) S15 = 150 MBH Output Stainless Steel, Two Stage (078, 090, 102, 120, 150) S20 = 200 MBH Output Stainless Steel, Two Stage (120, 150)

E03 = 3 KW (037) E06 = 6 KW (037, 049, 061) E08 = 9 KW (037, 049, 061) E09 = 9 KW (078, 090, 102) E15 = 15 KW (037, 049, 061) E18 = 18 KW (078, 090, 102, 120, 150) E20 = 20 KW (049, 061) E23 = 24 KW (061) E24 = 24 KW (078, 090, 102, 120, 150) E36 = 36 KW (078, 090, 102, 120, 150) E54 = 54 KW (120, 150)

Single Stage Natural Gas Heat Options

Electric Heat Options

078 = 6.5 Ton

Nominal Cooling Capacity

090 = 7.5 Ton 102 = 8.5 Ton

037 = 3 Ton 049 = 4 Ton 061 = 5 Ton

120 = 10.0 Ton 150 = 12.5 Ton

Product Identifier

H = 11.7-11.8 EER

Voltage

2 = 208/230-3-60 4 = 460-3-60 5 = 575-3-60

Product Style

A = Style A B = Style B C = Style C

A = No Options Installed

Installation Options

B = Option 1 C = Option 2 D = Options 1 & 2 E = Option 3 F = Option 4 G = Options 1 & 3 H = Options 1 & 4 J = Options 1, 2 & 3 K = Options 1, 2, & 4 L = Options 1,3 & 4 M = Options 1, 2, 3, & 4 N = Options 2 & 3 P = Options 2 & 4 Q = Options 2, 3, & 4 R = Options 3 & 4 S = Option 5 T = Options 1 & 5 U = Options 1, 3, & 5 V = Options 1, 4, & 5 W = Options 1, 3, 4, & 5 X = Option

s 3 & 5 Y = Options 4 & 5 Z = Options 3, 4 & 5

1 = Disconnect 2 = Non-Pwr'd Conv. Outlet 3 = Smoke Detector S.A. 4 = Smoke Detector R.A. 5 = Pwr'd Conv. Outlet

Options

SS Drain Pan

Configuration Options (not required for all units)

These four digits will not be assigned until a quote is requested, or an order placed.

CPC Controller, DFS, APS

Johnson Controller UNT 1126 (N2 protocol), DFS, APS

Honeywell Controller, DFS, APS

Novar Controller, DFS, APS

Simplicity IntelliComfort Controller

Simplicity IntelliComfort Controller w/Simplicity®LINC

2" Pleated filters

BAS Ready Economizer (2-10 V.D.C. Actuator without a Controller)

York Commercial Comfort System (YCCS) Rtu Controller

Hot Gas Bypass (Standard on VAV, Optional on CV)

Variable Air Volume, VFD (not available with factory installed BAS options)

Variable Air Volume, VFD with Simplicity®LINC (not available with factory installed BAS options)

Variable Air Volume, VFD (BAS ready)

Variable Air Volume, VFD and Manual Bypass (BAS ready)

Variable Air Volume, VFD Ready (for customer-provided, field-installed drive)

Variable Air Volume, VFD Ready with Simplicity®LINC (for customer-provided, field-installed drive)

Variable Air Volume, VFD and Manual Bypass with Simplicity®LINC (not available with factory installed BAS options)

Variable Air Volume, VFD and Manual Bypass (not available with factory installed BAS options)

Any Combination of Additional Options that Don’t Have an Option Code Pre-assigned

AA = None AB = Phase Monitor AC = Coil Guard AD = Dirty Filter Switch AE = Phase Monitor & Coil Guard AF = Phase Monitor & Dirty Filter Switch

Additional Options

RC = Coil Guard, Shipping Bag & American Flag

TA = Technicoat Condenser Coil TJ = Technicoat Evaporator Coil TS = Technicoat Evaporator & Condenser Coils

3-12.5 Ton York® Model Number Nomenclature

ZZ = If desired option combination is not listed above, ZZ will be assigned and configuration options will be

located in digits 15-18.

J = 12.2 EER

Two Stage Natural Gas Heat Options

N05 = 49 MBH Output Aluminized Steel, Two Stage (037, 049) N07 = 65 MBH Output Aluminized Steel, Two Stage (037, 049, 061) N09 = 97 MBH Output Aluminized Steel, Two Stage (037, 049, 061) N13 = 129 MBH Output Aluminized Steel, Two Stage (061) S05 = 49 MBH Output Stainless Sleel, Two Stage (037, 049) S07 = 65 MBH Output Stainless Steel, Two Stage (037, 049, 061) S09 = 97 MBH Output Stainless Steel, Two Stage (037, 049, 061) S13 = 129 MBH Output Stainless Steel, Two Stage (061)

AG = Coil Guard & Dirty Filter Switch AH = Phase Monitor, Coil Guard & Dirty Filter Switch

4" Pleated filters

R = Reheat

Nomenclature

4 Johnson Controls Unitary Products

528150-YTG-G-1210

Features and Benefits

Standard Features

• High Efficiency – High efficiency units reach as high as

12.2 EER. Gas/electric units have electronic spark ignition and power vented combustion with steady state efficiencies of 80%. These efficiencies exceed all legislated minimum levels and provide low operating costs.

• Service Friendly – The Predator of enhancements which improve serviceability.

The motor and blower slide out of the unit as a common assembly. This facilitates greater access to all the indoor airflow components, thus simplifying maintenance and adjustment.

Service time is reduced through the use of hinged, toolless panels. Such panels provide access to frequently inspected components and areas, including the control box, compressors, filters, indoor motor & blower, and the heating section. The panels are screwed in place at the factory to prevent access by children or other unauthorized persons. It is recommended that the panels be secured with screws once service is complete.

Service windows have been placed in both condenser section walls. Rotation of the cover allows easy access to the condenser coils for cleaning or inspection.

Both the unit control board and ignition control board utilize flash codes to aid in diagnosis of unit malfunctions. Unique alarm codes quickly identify the source of the unit alarm.

All units use four filters of the same standard size. This standardization simplifies selections for filter replacement.

The non-corrosive drain pan slides out of the unit to permit easy cleaning. The drain pan is accessed by removing the drain pan cover plate on the rear of the unit. Once the plate is removed, the drain pan slides out through the rear of the unit.

All Predator

units have a second model nameplate located inside the control access door. This is to prevent deterioration of the nameplate through weathering.

• Coil Technology – All ZH/ZJ condensers utilize MicroChannel “all-aluminum” condensers which provide improved heat transfer capabilities and reduced charge volumes. All evaporators utilize a conventional copper tube/aluminum fin design for proven reliability and performance. ZR037 thru 061 models utilize MicroChannel condenser coils, ZR078 thru 150 models utilize copper tube/aluminum fin condenser coils.

• Environmentally Aware – For improved Indoor Air Quality, a combination of foil faced and elastometric rubber insulation is used exclusively throughout the units.

• Balanced Heating – The Predator offers “Ultimate Heating Comfort” with a balance between

and 2nd stage gas heating. The first stage of a gas heat

1 Predator

unit provides 70% or 75% of the heating capacity 3 thru 5 tons and 60% heating capacity 6-1/2 thru 12-1/2 tons. Balanced heating allows the unit to better maintain desired temperatures.

• Convertible Airflow Design – The side duct openings are covered when they leave the factory. If a side supply/

incorporates a number

two stage gas heating

return is desired, the installer simply removes the two side duct covers from the outside of the unit and installs them over the down shot openings. No panel cutting is required. Convertible airflow design allows maximum field flexibility and minimum inventory.

• System Protection - Suction line freezestats are supplied on all units to protect against loss of charge and coil frosting when the economizer operates at low outdoor air temperatures while the compressors are running. Every unit has solid-core liquid line filter-driers and high and lowpressure switches. Internal compressor protection is standard on all compressors. Scroll compressors do not require crankcase heaters. Phase Monitors are standard on units with scroll compressors. This accessory monitors the incoming power to the unit and protects the unit from phase loss and reversed phase rotation.

• Advanced Controls - Simplicity® control boards have standardized a number of features previously available only as options or by utilizing additional controls.

• Low Ambient - An integrated low-ambient control

allows all units to operate in the cooling mode down to 0F outdoor ambient without additional assistance. Optionally, the control board can be programmed to lockout the compressors when the outdoor air temper

ature is low or when free cooling is available.

The Simplicity® control board used in this product will effectively operate the cooling system down to 0°F when this product is applied in a comfort cooling application for people. An economizer is typically included in this type of application. When applying this product for process cooling applications (computer rooms, switchgear, etc.), please reference applications bulletin AE-011-07 or call the applications department for Unitary Products @ 1-877UPG-SERV for guidance. Additional accessories may be needed for stable operation at temperatures below 30° F.

• Anti-Short Cycle Protection - To aid compressor life,

an anti-short cycle delay is incorporated into the stan

dard controls. Compressor reliability is further ensured by programmable minimum run times. For testing, the anti-short cycle delay can be temporarily overridden with the push of a button.

• Fan Delays - Fan on and fan off delays are fully programmable. Furthermore, the heating and cooling fan delay times are independent of one another. All units are programmed with default values based upon their configuration of cooling and heat.

• Safety Monitoring - The control board monitors the high and low-pressure switches, the freezestats, the gas valve, if applicable, and the temperature limit switch on gas and electric heat units. The unit control

Johnson Controls Unitary Products 5

528150-YTG-G-1210

board will alarm on ignition failures, compressor lockouts and repeated limit switch trips.

• Nuisance Trip Protection and Strikes - To prevent nuisance trouble calls, the control board uses a “three times, you’re out” philosophy. The high and low-pressure switches and the freezestats must trip three times within two hours before the unit control board will lock out the associated compressor.

• On Board Diagnostics - Each alarm will energize a trouble light on the thermostat, if so equipped, and flash an alarm code on the control board LED. Each high and low-pressure switch alarm as well as each freezestat alarm has its own flash code. The control board saves the five most recent alarms in memory, and these alarms can be reviewed at any time. Alarms and programmed values are retained through the loss of power.

• Reliable – From the beginning – All units undergo computer automated testing before they leave the factory. Units are tested for refrigerant charge and pressure, unit amperage, and 100% functionality. For the long term – All Predator

units are painted with a long lasting, powder paint that stands up over the life of the unit. The paint used has been proven by a 1000 hour salt spray test.

• Flexible Placement – All models and configurations share the same cabinet/footprint and thus the same roof curb. You have the flexibility to set one curb and choose the correct tonnage size and heating option after the internal loads have been determined.

To further simplify planning and installation, Predator cabinets are designed to fit your roof. With the optional roof curb, the unit ductwork is designed to fit around 24” on-center joists or between 48” on-center joists.

The drain pan can be rotated to drain to either the front or the rear of the unit. Additionally, the drain pan can be fitted to drain through the roof curb. As it is sometimes difficult to have a level installation, the drain pan features a generous slope to ensure proper drainage.

• Full Perimeter Base Rails – The permanently attached base rails provide a solid foundation for the entire unit and protect the unit during shipment. The rails offer forklift access from 3 sides, and rigging holes are available so that an overhead crane can be used to place the units on a roof.

• Easy Installation – Gas and electric utility knockouts are supplied in the unit underside as well as the side of the unit. A clearly identified location is provided to mount a field supplied electrical disconnect switch. Utility connections can be made quickly and with a minimum amount of field labor.

All units are shipped with 2” throw-away filters installed.

• Wide Range of Indoor Airflows – All indoor fan motors are belt-drive type providing maximum flexibility to handle most airflow requirements. For high static applications, factory installed alternate indoor fan motors are available. With the optional indoor fan motor, all units can supply nominal airflow at a minimum of 1.5” ESP.

A variable air volume (VAV) option using a variable frequency drive is available on 6-1/2 through 12-1/2 ton models for applications requiring a constant supply duct pressure. A differential pressure transducer is used to monitor supply duct static pressure while a VAV control board provides a speed reference signal to the VFD to control the output of the indoor blower motor.

• Warranty - All models include a 1-year limited warranty on the complete unit. Compressors and electric heater elements each carry a 5-year warranty. Aluminized steel and stainless steel tubular heat exchangers carry a 10year warranty.

Factory Installed Options

YORK® offers several equipment options factory installed, for the Predator®line.

• Optional Factory Installed Economizers - Predator units offer a variety of optional factory installed economizers with low leak dampers. The outdoor air enthal py se nsor enables economizer operation if the outdoor enthalpy is less than the setpoint of the economizer logic module. See economizer options section to determine the correct economizer for your application.

• Downflow Economizer - (With barometric relief) -

The economizer is provided with a single enthalpy input. The economizer is 2% low leakage type, and is shipped installed and wired. The installer needs only to assemble the outdoor air hood, attach the enthalpy control to the hood and mount the hood to the unit (Hood and control are provided). The economizer has spring return, fully modulating damper actuators and is capable of introducing up to 100% outdoor air. As the outdoor air intake dampers open, the return air dampers close. The changeover from mechanical refrigeration to economizer operation is regulated by the standard single enthalpy input. To meet regulated air standards, the economizer control accepts an optional CO for demand ventilation. With single enthalpy input, the economizer control monitors outdoor air. The dual enthalpy kit provides a second input used to monitor the return air. With a dual input kit installed, the economizer control compares the values of the two enthalpy or temperature inputs and positions the dampers to provide the maximum efficiency possible.

• Horizontal Economizer - (Without barometric relief) -

All features of the downflow economizer exist except you must order the duct mount barometric relief separately.

You must order a 1EH0408 if you are installing a power exhaust. You can order a 1RD0411 Barometric Relief for horizontal flow economizers only.

• BAS Ready Economizer -(With barometric relief) -

The economizer is provided with an actuator that requires a 2-10V DC input from an external source (i.e., field installed building automation system controller). Power exhaust options are available. The economizer is 2% low leakage type with spring return and fully modulating dampers capable of introducing up to 100% outside air. Also include 2” pleated filters. BAS ready

input

6 Johnson Controls Unitary Products

528150-YTG-G-1210

actuators have an adjustable auxiliary end-switch for optional power exhaust control.

• VAV or Simplicity® Intelli-Comfort™ control, a factory-installed dry bulb sensor determines if outdoor air temperature is low enough to provide free-cooling operation. (Field-installed humidity sensors for either outdoor air or outdoor & return air streams are available for single enthalpy and differential enthalpy configurations, respectively.)

• Slab Economizer for Energy Recovery Ventilators(With barometric relief and Fresh Air Hood) - The economizer is provided with a single enthalpy input. The economizer is 2% low leakage type, and is shipped installed and wired. The economizer has spring return, fully modulating damper actuators and is capable of introducing up to 100% outdoor air. As the outdoor air intake dampers open, the return air dampers close. The changeover from mechanical refrigeration to economizer operation is regulated by the standard single enthalpy input. To meet regulated air standards, the economizer control accepts an optional CO

demand ventilation.With single enthalpy input, the

for economizer control monitors outdoor air. The dual enthalpy kit provides a second input used to monitor the return air. With a dual input kit installed, the economizer control compares the values of the two enthalpy or temperature inputs and positions the dampers to provide the maximum efficiency possible.

• Power Exhaust (Downflow only) - This accessory installs in the unit with a down flow economizer.

• Motorized Outdoor Air Damper - The motorized outdoor air damper includes a slide-in/plug-in damper assembly with an outdoor air hood and filters. The outdoor air dampers open to the preset position when the indoor fan motor is energized. The damper has a range of 0% to 100% outdoor air entry. Factory installed option or field installed accessory.

• Alternate Indoor Blower Motor - For applications with high static restrictions, units are offered with optional indoor motors that provide higher static output and/or higher airflow, depending upon the installer’s needs.

• Variable Air Volume (VAV; 6-1/2 through 12-1/2 ton, only - A factory-installed variable frequency drive (VFD), mounted in the Blower Access compartment, is used to control the speed of the indoor blower motor in order to maintain a constant static pressure in the supply duct. A pressure transducer and VAV control board are mounted inside the control box. The drive comes completely wired and pre-programmed from the factory.

An optional, factory-installed manual bypass switch available with factory-installed VFD can be found in the Blower Motor Access compartment. The switch can be used to either route power to the VFD for modulating control of the blower motor, to bypass the drive and

input

operate the motor at full speed, or to power the drive (and not the motor) for diagnostic purposes.

Due to space limitations, VAV is not available with any of the factory-installed BAS options, but is available with 'BAS-ready' models. Terminal blocks are provided in the control box for field wiring of the customer-installed BAS.

A 'VFD-ready' option provides the provisions for a customer-installed drive. The unit comes with a mounting bracket installed in the Blower Access compartment which may accommodate other vendor's drives depending on their size. In order to utilize the unit's mounting bracket, the maximum recommended drive dimensions are limited to approximately 9" H x 5" W x 7.5" D.

If the drive will not fit in the allotted space, then it will have to be mounted elsewhere; either within the building on a perpendicular wall which is not subjected to excessive temperature, vibration, humidity, dust, corrosive gas, explosive gas, etc., or within an appropriate enclosure rated for outside installation to safeguard against moisture, dust and excessive heat. A terminal block located in the control box is provided fo r fiel d co nn ection of the VFD controls.

• Aluminized Steel Gas Heat Exchanger - For applications in non-corrosive environments.

• Stainless Steel Gas Heat Exchanger - For applications in corrosive environments, this option provides a full stainless steel heat exchanger assembly.

• Stainless Steel Drain Pan - An optional rust-proof stainless steel drain pan is available to provide years of trouble-free operation in corrosive environments.

• Electric Heaters - The electric heaters range from 3kW to 54kW and are available in all the voltage options of the base units. All heaters are intended for single point power supply.

• Disconnect Switch - For gas heat units and cooling units with electric heat, a HACR breaker sized to the unit is provided. For cooling only units, a switch sized to the largest electric heat available for the particular unit is provided. Factory installed option only.

• Convenience Outlet - (Non-Powered/Powered) - This option locates a 120V single-phase GFCI outlet with cover, on the corner of the unit housing adjacent to the compressors. The “Non-powered” option requires the installer to provide the 120V single-phase power source and wiring. The “Powered” option is powered by a stepdown transformer in the unit. Factory installed option only.

• Smoke Detectors - The smoke detectors stop operation of the unit by interrupting power to the control board if smoke is detected within the air compartment. Available for both the supply and/or return air configurations.

• Filters - 2” Pleated MERV 7 or 4” Pleated MERV 13 are available to meet LEED requirements. A 2” Throwaway is shipped as standard.

Johnson Controls Unitary Products 7

528150-YTG-G-1210

Factory-installed smoke detectors may be subjected to extreme temperatures during "off" times due to outside air infiltration. These smoke detectors have an operational limit of -4°F to 158°F. Smoke detectors installe d in areas that could be outside this range will have to be relocated to prevent false alarms.

• Phase Monitors - Designed to prevent unit damage. The phase monitor will shut the unit down in an out-of phase condition. (Standard on units with Scroll Compressors.)

• Coil Guard - Customers can purchase a coil guard kit to protect the condenser coil from damage. Additionally, this kit stops animals and foreign objects from entering the space between the inner condenser coil and the main cabinet. This is not a hail guard kit.

• Dirty Filter Switch - This kit includes a differential pressure switch that energizes the fault light on the unit thermostat, indicating that there is an abnormally high pressure drop across the filters. Factory installed option or field installed accessory.

• Technicoat Condenser Coils - The condenser coils are coated with a phenolic coating for protection against corrosion due to harsh environments.

• Technicoat Evaporator Coil - The evaporator coils are coated with a phenolic coating for protection against corrosion due to harsh environments.

• Hot Gas Bypass - Allows operation during low load conditions while avoiding coil frosting and damage to compressor. When suction pressure falls below valve setpoint, the valve modulates hot gas to the inlet of the evaporator. HGBP is standard on all units with VAV and optional with constant-volume units.

Control Options

• Simplicity® INTELLI-Comfort™ Control communicates on a MODBUS RTU protocol network - The York

Simplicity

includes a supply air sensor, a return air sensor, and an outside air sensor. There are provisions for a field installed dirty filter indicator switch, an air-proving switch, an Outside Air Humidity sensor, a Return Air Humidity sensor, an Inside IAQ sensor, and an Outside Air IAQ sensor. Construction mode operation, 365-day real time clock with 7 day programming plus holiday scheduling is built-in. Two different modes of demand ventilation are achieved through the INTELLI-Comfort™ using CO inside CO also use an Outside CO Demand Ventilation. It uses a Patented Comfort Ventilation algorithm to provide comfortable ventilation air temperature. The patented economizer-loading algorithm will protect the equipment when harsh operating conditions exist. Humidity in the occupied space or return duct can be monitored and controlled via humidity sensors and the onboard connection for hot gas re-heat system. It uses the INTELLI-Start™ algorithm to maximize energy savings by

INTELLI-Comfort™ control is factory installed. It

sensors. It uses an

sensor to perform Demand Ventilation. It can

sensor to perform Differential

recovering the building from the Unoccupied Setpoints to the Occupied Setpoints just in time for the Occupied Time Period to begin. The Simplicity

INTELLI-Comfort™

balances space temperature, ventilation air temperature,

and humidity for ultimate comfort.

• Simplicity

INTELLI-Comfort™ with Simplicity®LINC

Control - The York® Simplicity® INTELLI-Comfort™ with

Simplicity®LINC control is factory installed. It includes all the features of the INTELLI-Comfort™ control with an additional control to translate communications from MODBUS to the BACnet MSTP protocol.

• Novar® BAS Control - The Novar® building automation system controller is factory installed. Includes supply air sensor, return air sensor, dirty filter indicator switch, and air proving switch.

• Johnson Controls BAS Control - The Johnson Control YK-UNT-1126 building automation system controller is factory installed. Includes supply air sensor, return air sensor, dirty filter indicator switch, and air proving switch.

• CPC BAS Control - The Computer Process Controls Model 810-3060 ARTC Advanced Rooftop building automation system controller is factory installed. Includes supply air sensor, return air sensor, dirty filter indicator switch and air proving switch.

• Honeywell BAS Control - The Honeywell W7750C building automation system controller is factory installed. Includes air supply sensor, return air sensor, dirty filter indicator switch, and air proving switch.

• York Commercial Comfort System (YCCS) - Provides rooftop system integration for YCCS single zone and change-over bypass systems.

Field Installed Accessories

YORK® offers several equipment accessories for field installation, for the Predator

• Downflow Economizer - (With barometric relief) - The economizer is provided with a single enthalpy input. The economizer is 2% low leakage type. The economizer has

spring return, fully modulating damper actuators and is capable of introducing up to 100% outdoor air. As the outdoor air intake dampers open, the return air dampers close. The changeover from mechanical refrigeration to economizer operation is regulated by the standard single enthalpy input. There is an optional input dual dry bulb sensor available. To meet regulated air standards, the economizer control accepts an optional CO demand ventilation. With single enthalpy input, the economizer control monitors outdoor air. The dual enthalpy kit provides a second input used to monitor the return air. With a dual input kit installed, the economizer control compares the values of the two enthalpy or temperature inputs and positions the dampers to provide the maximum efficiency possible.

• Horizontal Economizer - (Without barometric relief) All features of the downflow economizer exist except you must order the duct mount barometric relief separately.

You must order a 1EH0408 if you are installing a power exhaust. You can order a 1RD0411 Barometric Relief for horizontal flow economizer.

line.

input for

8 Johnson Controls Unitary Products

528150-YTG-G-1210

• Slab Economizer for Energy Recovery Ventilator(Without barometric relief or Fresh Air Hood) - The economizer is provided with a single enthalpy input. The economizer is 2% low leakage type. The economizer has spring return, fully modulating damper actuators and is capable of introducing up to 100% outdoor air. As the outdoor air intake dampers open, the return air dampers close. The changeover from mechanical refrigeration to economizer operation is regulated by the standard single enthalpy input. There is an optional input dual dry bulb available. To meet regulated air standards, the economizer control accepts an optional CO

input for demand

ventilation.With single enthalpy input, the economizer control monitors outdoor air. The dual enthalpy kit provides a second input used to monitor the return air. With a dual input kit installed, the economizer control compares the values of the two enthalpy or temperature inputs and positions the dampers to provide the maximum efficiency possible.

You can order 1EH0409 Barometric Relief/FA Hood for field installations without an ERV.

• Dual Enthalpy Control, Accessory - This kit contains the required components to convert a single enthalpy economizer to dual enthalpy.

• Barometric Relief Damper - Zero to 100% capacity barometric relief dampers for use with horizontal flow, or field installed slab economizers.

• Power Exhaust - This accessory installs in the unit with a down flow economizer. Power exhaust plugs into the connector in the unit bulkhead. You must purchase

1EH0408 barometric relief when applying to a horizontal flow application.

• Manual Outdoor Air Damper - Like the motorized outdoor air damper, each manual outdoor air damper includes a slide-in damper assembly with an outdoor air hood and filters. Customers have a choice of dampers with ranges of 0% to 100% or 0% to 35% outdoor air entry.

• Smoke Detectors - The smoke detectors stop operation of the unit by interrupting power to the control board if smoke is detected within the air compartment.

Sensor - Senses CO2 levels and automatically

• CO

overrides the economizer when levels rise above the preset limits.

• Coil Guard - Field installed decorative wire coil guard.

• Hail Guard - This kit includes a sloped hood which installs over the outside condenser coil and prevents damage to the coil fins from hail strikes. Field installed accessory only.

• Flue Exhaust Extension Kit - In locations with wind or weather conditions which may interfere with proper exhausting of furnace combustion products, this kit can be installed to prevent the flue exhaust from entering nearby fresh air intakes.

• -60°F Gas Heat Kit - For installations which require gas heat units to perform in low ambient temperatures, a gas section heating kit is available. This kit provides electric heat in the gas heat controls section to ensure the gas valve and controls will continue to function properly at extremely low temperatures.

• Gas Heat High Altitude Kit - This kit converts a gas heat unit to operate at high altitudes, 2,000 to 6,000 feet. Conversion kits are available for natural gas and propane.

• Gas Heat Propane Conversion Kit - This kit converts a gas-fired heater from natural gas to propane. It contains the main burner orifices and gas valve replacement springs.

• Gas Piping Kit - Contains pipe nipples, fittings and gas cock required for gas supply connection with external shut off.

• Electric Heaters - The electric heaters range from 3kW to 54kW and are available in all the voltage options of the base units. The 54kW/208-240 volt, field-installed heater kit is not available with VAV units due to a lack of space to accommodate the heater’s fuse block accessory.

All heaters are dual staged. Cooling units include an adapter panel for easy installation of the electric heaters. Necessary hardware and connectors are included with the heaters. All heaters are intended for single point power supply.

• Low Limit / Compressor Lockout Kit

• Compressor Lockout (CLO): To prevent mechanical

(compressorized) operation of the unit during cold outdoor conditions where there is a risk of returning liquid refrigerant back to the compressors.

• Low Limit Control (LLC): To prevent the supply air

from dropping below a specified setpoint by utilizing the units first stage heating means when there is a demand for cooling during cold outside conditions.

• Metal Frame Filter Kit - Metal frame with polyester filter medium.

• Permanent Filters - Permanent filters are available.

• Roof Curbs - The roof curbs have insulated decks and are shipped disassembled The roof curbs are available in 8” and 14” heights. For applications with security concerns, burglar bars are available for the duct openings of the roof curbs.

• Roof Curb Transition - Single Piece Adapter (10” High) Roof curbs for transitioning from Sunline™ units to Predator

units. Fits 7.5 to 12.5 Sunline™ roof curbs only.

• Burglar Bars - Mount in the supply and return openings to prevent entry into the duct work.

• Thermostat - The units are designed to operate with 24volt electronic and electro-mechanical thermostats. All 6.5 thru 12.5 ton ZH,ZJ units and all 3 thru 12.5 ton ZR units (with or without an economizer) operate with two-stage heat/two-stage cool or two-stage cooling only thermostats, depending upon unit configuration.

Johnson Controls Unitary Products 9

528150-YTG-G-1210

Accessories

Field Installed Acessories - Non-Electrical

MODEL VOLTAGE DESCRIPTION WHERE USED

1BD0408 All Burglar Bars, Downflow All Cabinets 1CG0419 All Coil Guard (Electric / Electric Models), 50” Tall Standard Cabinets 1CG0420 All Coil Guard (Gas / Electric Models), 50" Tall Standard Cabinets 1CG0427 All Coil Guard (Electric / Electric Models), 42” Tall Cabinets 1CG0428 All Coil Guard (Gas / Electric Models), 42" Tall Cabinets

All Tall (50") Standard Cabinets, (Excludes 12.5T "V" 1HG0411 All Hail Guard Kit 1HG0415 All Hail Guard Kit All Short (42") Standard Cabinets 1FE0412 All Flue Exhaust Extension Kit All Cabinets 1FF0414 All 2" only Metal Filter Frame Kit All Tall 50" Cabinets 1FF0415 All 2" only Metal Filter Frame Kit All Tall 42" Cabinets 1FL0402 All Permanent 2" only Filter Kit Includes (4) Four Filters) All Tall 50" Cabinets 1FL0423 All Permanent 2" only Filter Kit (Includes (4) four Filters) All Tall 42" Cabinets 1GP0405 All Gas Piping Kit All Cabinets 1HA0442 All High Altitude Kit for Natural Gas All 6 - 12T Cabinets 1HA0450 All High Altitude Kit for Natural Gas 3 - 5T (80, 120 & 160 MBH Input) 1HA0451 All High Altitude Kit for Natural Gas 3 - 4T (60 MBH Input) 1HA0443 All High Altitude Kit for Propane All 6 - 12T Cabinets 1HA0452 All High Altitude Kit for Propane 3 - 5T (80, 120 & 160 MBH Input) 1HA0453 All High Altitude Kit for Propane 3 - 4T (60 MBH Input) 1NP0442 All Propane Conversion Kit All 6 - 12T Cabinets 1NP0454 All Propane Conversion Kit 3 - 5T (80, 120 & 160 MBH Input) 1NP0455 All Propane Conversion Kit 3 - 4T (60 MBH Input) 1RC0470 All Roof Curb, 8" Height All Cabinets 1RC0471 All Roof Curb, 14" Height All Cabinets

Roof Curb, Transition (7.5 T thru 12.5T Sunline to

1RC0472 All

1WC0412 All 1LN0407 All Low NOx Kit 3 - 5T (80, 120 & 160 MBH Input) 1LN0408 All Low NOx Kit 3 - 5T (60 MBH Input)

Predator 3- 12T) All Cabinets Wooden Crate for extra protection during shipping and handling

cabinets)

Standard Cabinets Only (not applicable to units 119" in

length)

10 Johnson Controls Unitary Products

Accessories (Continued)

Field Installed Acessories - Electric Heat

MODEL VOLTAGE DESCRIPTION WHERE USED

2TP04520925 230

9kW Electric Heat All 50" Cabinet 6.5 and 8.5 Ton Models2TP04520946 460 2TP04520958 575 2TP04531825 230

18kW Electric Heat All 50" Cabinet 6.5, 8.5, 10 and 12.5 Ton Models2TP04531846 460 2TP04521858 575 2TP04532425 230

24kW Electric Heat All 50" Cabinet 6.5, 8.5, 10 and 12.5 Ton Models2TP04532446 460 2TP04522458 575 2TP04533625 230

36kW Electric Heat All 50" Cabinet 6.5, 8.5, 10 and 12.5 Ton Models2TP04533646 460 2TP04523658 575 2TP04525425 230

54kW Electric Heat All 50" 10 and 12.5 Ton Models2TP04525446 460 2TP04525458 575 2TP04540925 230

9kW Electric Heat All 42" Cabinet 6.5, 7.5 and 8.5 Ton Models2TP04540946 460 2TP04540958 575 2TP04541825 230

18kW Electric Heat All 42" 6.5, 7.5 and 8.5 Ton Models2TP04541846 460 2TP04541858 575 2TP04542425 230

24kW Electric Heat All 42" Cabinet 6.5, 7.5 and 8.5 Ton Models2TP04542446 460 2TP04542458 575 2TP04543625 230

36kW Electric Heat All 42" Cabinet 6.5, 7.5 and 8.5 Ton Models2TP04543646 460 2TP04543658 575 2TP04510325 230 2TP04510346 460 2TP04510625 230 2TP04510646 460 2TP04510825 230

2TP04510858 575 2TP04511525 230

2TP04511558 575 2TP04512025 230

2TP04512058 575 2TP04512325 230

2TP04512358 575

3kW Electric Heat All 42" Cabinet 3 Ton Models

6kW Electric Heat All 42" Cabinet 3, 4 and 5 Ton Models

9kW Electric Heat All 42" Cabinet 3, 4 and 5 Ton Models2TP04510846 460

15kW Electric Heat All 42" Cabinet 3, 4 and 5 Ton Models2TP04511546 460

20kW Electric Heat All 42" 4 and 5 Ton Models2TP04512046 460

24kW Electric Heat All 42" Cabinet 5 Ton Models2TP04512346 460

528150-YTG-G-1210

Johnson Controls Unitary Products 11

528150-YTG-G-1210

Accessories (Continued)

Field Installed Acessories - Fresh Air

MODEL VOLTAGE DESCRIPTION WHERE USED

1EH0407

1EH0408 All

1EH0409 All 1FA0413 All Manual Outside Air Damper 0-35%, Downflow All Cabinets 1FA0414 All Manual Outside Air Damper 0-100%, Downflow All Cabinets 1RD0411 All Barometric Relief Kit for Horizontal Applications All Cabinets 2EC04700924 All Dual Enthalpy Control All Cabinets

2EE04705724 All

2EE04705824 All 2EE04705924 All Downflow Economizer with Barometric Relief All Cabinets 2EE04706024 All Horizontal Economizer without Barometric Relief All Cabinets 2MD04703224 All Motorized Damper, Downflow without Barometric Relief All Cabinets 2MD04703724 All Motorized Damper, Horizontal All Cabinets 2PE04703225* 230 Power Exhaust 230V Downflow or Horizontal All Cabinets 2PE04703246* 460 Power Exhaust 460V Downflow or Horizontal All Cabinets 2PE04703258* 575 Power Exhaust 575V Downflow or Horizontal All Cabinets

* Must be installed in return Duct on Horizontal Applications and a 1EH0408 is required.

All

Barometric Relief Kit for Power Exhaust, Downflow

Application (Includes Hood) All Cabinets

Barometric Relief Kit for Power Exhaust, Horizontal

Application All Cabinets

Barometric Relief/Hood Kit - Required for field installed

slab economizer without ERV All Cabinets

Downflow Economizer, Slab type for ERV, (no

Barometric Relief or FA hood) All 50" Cabinets

Downflow Economizer, Slab type for ERV, (no

Barometric Relief or FA hood) All 42" Cabinets

Field Installed Acessories - Controls

MODEL VOLTAGE DESCRIPTION WHERE USED

2AP0401 All Air Proving Switch All Units 2AQ04700324B All CO² Space Accessory All Units 2AQ04700424C All CO² Unit Accessory All Units 2DF0402 All Dirty Air Switch All Units 2DH04700024 All Humidistat All Units

All Gen 4 or older units with 2" Filter only capable 2SD04700624 All Smoke Detector for Supply or Return 2SD04700824 All Smoke Detector for Supply All Gen 5 units with 2" & 4" Filters 2SD04700924 All Smoke Detector for Return All Gen 5 units with 2" & 4" Filters 2SD04701024 All Smoke Detector for Supply and Return All Gen 5 units with 2" & 4" Filters

Cabinets

Field Installed Acessories - Electrical

MODEL VOLTAGE DESCRIPTION WHERE USED

2BC04700106 230 Gas heat kit, -60ºF All Units 2BC04700151 460 Gas heat kit, -60ºF All Units 2BC04700154 575 Gas heat kit, -60ºF All Units 2LA04704632 All Low Ambient Kit All 3 - 10T units (excludes 12.5T "V" cabinets) 2LA04704634 All Low Ambient Kit All 3 - 5T Reheat Units (Only)

Guide Specifications

field installation. All units are convertible between side and down airflow. Independent economizer designs are used on

GENERAL

Units shall be manufactured by Unitary Products in an ISO 9001 certified facility. YORK® Predator

units are convertible single packages with a common footprint cabinet and common roof curb for all 3 through 12-1/2 ton models. All 6-1/2 through

side and down discharge applications, as well as all tonnage sizes. Predator

units are available in the following configurations: cooling only, cooling with electric heat, cooling with gas heat, reheat only, reheat with electric heat and reheat with gas heat. Electric heaters are available as factory-installed options or field-installed accessories.

12-1/2 ton units have two compressors with independent R410A refrigeration circuits to provide 2 stages of cooling. The units were designed for light commercial applications and can be easily installed on a roof curb, slab, or frame. All Predator units are self-contained and assembled on rigid full perimeter base rails allowing for 3-way forklift access and overhead rigging. Every unit is completely charged with R-410A, wired, piped, and tested at the factory to provide a quick and easy

DESCRIPTION

Units shall be factory assembled, single package, (Elec/Elec, Gas/ Elec), designed for outdoor installation. They shall have built in field convertible duct connections for down discharge supply/return or horizontal discharge supply/return and be available with factory installed options or field installed accessories. The units shall be

12 Johnson Controls Unitary Products

528150-YTG-G-1210

factory wired, piped and charged with R-410A refrigerant and factory tested prior to shipment. All unit wiring shall be both numbered and color coded. The cooling performance shall be rated in accordance with DOE and ARI test procedures. Units shall be CSA certified to ANSI Z21.47 and UL 1995/CAN/CSA No. 236M90 standards.

UNIT CABINET

Unit cabinet shall be constructed of galvanized steel with exterior surfaces coated with a non-chalking, powder paint finish, certified at 1000 hour salt spray test per ASTM-B117 standards. Indoor blower sections shall be insulated with up to 1” thick insulation coated on the airside. Either aluminum foil faced or elastometric rubber insulation shall be used in the unit’s compartments and be fastened to prevent insulation from entering the air stream. Cabinet doors shall be hinged with toolless access for easy servicing and maintenance. Full perimeter base rails shall be provided to assure reliable transit of equipment, overhead rigging, fork truck access and proper sealing on roof curb applications. Disposable 2” filters shall be furnished as standard and be accessible through hinged access door. Fan performance measuring ports shall be provided on the outside of the cabinet to allow accurate air measurements of evaporator fan performance without removing panels or creating bypass of the coils. Condensate pan shall be slide out design, constructed of a non corrosive material, internally sloped and conforming to ASHRAE 62-B9 standards. Condensate connection shall be a minimum of ¾” I.D. female and be rigid mount connection.

INDOOR (EVAPORATOR) FAN ASSEMBLY

Fan shall be a belt drive assembly and include an adjustable pitch motor pulley. Job site selected brake horsepower shall not exceed the motors nameplate horsepower rating plus the service factor. Units shall be designed to operate within the service factor. Fan wheel shall be double inlet type with forward curve blades, dynamically balanced to operate smoothly throughout the entire range of operation. Airflow design shall be constant volume. Bearings shall be sealed and permanently lubricated for longer life and no maintenance. Entire blower assembly and motor shall be slide out design.

OUTDOOR (CONDENSER) FAN ASSEMBLY

The outdoor fans shall be of the direct drive type, discharge air vertically, have aluminum blades riveted to corrosion resistant steel spider brackets and shall be dynamically balanced for smooth operation. The outdoor fan motors shall have permanently lubricated bearings internally protected against overload conditions and staged independently. A cleaning window shall be provided on two sides of the units for coil cleaning.

REFRIGERANT COMPONENTS

Compressors:

a. Shall be fully hermetic type, direct drive, internally

protected with internal high-pressure relief and over temperature protection. The hermetic motor shall be suction gas cooled and have a voltage range of + or – 10% of the unit nameplate voltage.

b. Shall have internal spring isolation and sound muffling to

minimize vibration and noise, and be externally isolated on a dedicated, independent mounting.

Coils:

a. Evaporator coils shall have aluminum plate fins

mechanically bonded to seamless internally enhanced copper tubes with all joints brazed. Special Phenolic coating shall be available as a factory option.

b. Evaporator coils shall be of the direct expansion, draw-

thru design.

c. Condenser coils shall have aluminum plate fins

mechanically bonded to seamless internally enhanced copper tubes with all joints brazed or Micro-Channel aluminum tube, aluminum fins.

d. Condenser coils shall be of the draw-thru design.

Refrigerant Circuit and Refrigerant Safety Components shall include:

a. Independent fixed-orifice or thermally operated

expansion devices.

b. Solid core filter drier/strainer to eliminate any moisture or

foreign matter.

c. Accessible service gage connections on both suction

and discharge lines to charge, evacuate, and measure refrigerant pressure during any necessary servicing or troubleshooting, without losing charge.

d. The 6-1/2 through 12-1/2 ton unit shall have two

independent refrigerant circuits, equally split in 50% capacity increments.

Unit Controls:

a. Unit shall be complete with self-contained low-voltage

control circuit protected by a resettable circuit breaker on the 24-volt transformer side.

b. Unit shall incorporate a lockout circuit which provides

reset capability at the space thermostat or base unit should any of the following standard safety devices trip and shut off compressor:

• Loss-of-charge/Low-pressure switch.

• High-pressure switch.

• Freeze-protection thermostat, evaporator coil. If any of the above safety devices trip, an LED (light-emitting diode) indicator shall flash a diagnostic code that indicates which safety switch has tripped.

c. Unit shall incorporate “AUTO RESET” compressor over

temperature, over current protection.

d. Unit shall operate with conventional thermostat designs

and have a low voltage terminal strip for easy hook-up.

e. Unit control board shall have on-board diagnostics and

fault code display.

f. Standard controls shall include anti-short cycle and low

voltage protection, and permit cooling operation down to 0 ºF.

Johnson Controls Unitary Products 13

528150-YTG-G-1210

g. Control board shall monitor each refrigerant safety switch

independently.

h. Control board shall retain last 5 fault codes in non-

volatile memory, which will not be lost in the event of a power loss.

GAS HEATING SECTION (IF EQUIPPED)

Heat exchanger and exhaust system shall be constructed of aluminized steel and shall be designed with induced draft combustion with post purge logic, energy saving direct spark ignition, and redundant main gas valve. The heat exchanger shall be of the tubular type, constructed of T1-40 aluminized steel for corrosion resistance and allowing minimum mixed air entering temperature of 40 ºF. Burners shall be of the in-shot type, constructed of aluminum-coated steel. All gas piping shall enter the unit cabinet at a single location, through either the side or bottom, without any field modifications. An integrated control board shall provide timed control of evaporator fan functioning and burner ignition. Heating section shall be provided with the following minimum protection:

a. Primary and auxiliary high-temperature limit switches. b. Induced draft pressure sensor. c. Flame roll out switch (manual reset). d. Flame proving controls. e. All two stage gas units shall have two independent

stages of capacity (70% or 75% 1st stage, 100% 2nd stage) 3 through 5 ton and (60% 1st stage, 100% 2nd stage) 6-1/2 through 12-1/2 ton.

ELECTRIC HEATING SECTION (IF EQUIPPED)

An electric heating section, with nickel chromium elements, shall be provided in a range of 3 thru 54KW. The heating section shall have a primary limit control(s) (automatic reset) to prevent the heating element system from operating at an excessive temperature. The Heating Section assembly shall slide out of the unit for easy maintenance and service. Units with Electric Heating Sections shall be wired for a single point power supply with branch circuit fusing (where required).

UNIT OPERATING CHARACTERISTICS

Unit shall be capable of starting and running at 125 ºF outdoor temperature, exceeding maximum load criteria of ARI Standard 340/360. The compressor, with standard controls, shall be capable of operation down to 0 ºF outdoor temperature. Unit shall be provided with fan time delay to prevent cold air delivery before heat exchanger warms up. (Gas heat only)

ELECTRICAL REQUIREMENTS - All unit power wiring shall enter unit cabinet at a single factory provided location and be capable of side or bottom entry to minimize roof penetrations and avoid unit field modifications. Separate side and bottom openings shall be provided for the control wiring.

ST ANDARD LIMITED WARRANTIES - Compressor – 5 Years, Heat Exchanger – 10 Years, Elect. Heat Elem. – 5 Years, Parts – 1 Year

FACTORY INSTALLED OPTIONAL OUTDOOR AIR (Shall be made available by either/or):

• ELECTRONIC ENTHALPY AUTOMATIC ECONOMIZER – Outdoor and return air dampers that are interlocked and positioned by a fully-modulating, spring-return damper actuator. The maximum leakage rate for the outdoor air intake dampers shall not exceed 2% when dampers are fully closed and operating against a pressure differential of 0.5 IWG. A unit-mounted potentiometer shall be provided to adjust the outdoor and return air damper assembly to take in outdoor air to meet the minimum ventilation requirement of the conditioned space during normal operation. During economizer operation, a mixedair temperature control shall modulate the outdoor and return air damper assembly to prevent the supply air temperature from dropping below 55 ºF. Changeover from compressor to economizer operation shall be provided by an integral electronic enthalpy control that feeds input into the basic module. The outdoor intake opening shall be covered with a rain hood that matches the exterior of the unit. Water eliminator/filters shall be provided. Simultaneous economizer/compressor operation is also possible. Dampers shall fully close on power loss. Available with barometric relief or power exhaust.

• MOTORIZED OUTDOOR AIR DAMPERS – Outdoor and return air dampers that are interlocked and positioned by a 2-position, spring-return damper actuator. The maximum leakage rate for the outdoor air intake dampers shall not exceed 2% when dampers are fully closed and operating against a pressure differential of 0.5 IWG. A unit-mounted potentiometer shall be provided to adjust the outdoor and return air damper assembly to take in the design CFM of outdoor air to meet the ventilation requirements of the conditioned space during normal operation. Whenever the indoor fan motor is energized, the dampers open up to one of two pre-selected positions – regardless of the outdoor air enthalpy. Dampers return to the fully closed position when the indoor fan motor is de-energized. Dampers shall fully close on power loss.

ADDITIONAL FACTORY INSTALLED OPTIONS

• ALTERNATE INDOOR BLOWER MOTOR – For applications with high restrictions, units are available with optional indoor blower motors that provide higher static output and/or higher airflow.

• VARIABLE AIR VOLUME (VAV) - The VAV option using a variable frequency drive (VFD) shall be available on 6-1/2 through 12-1/2 ton models for applications requiring a constant supply-duct static pressure. Units equipped for VAV shall be controlled by a duct pressure transducer with a 0 - 5" WC pressure range. The pressure transducer shall provide a 0 - 5 VDC output signal to a VAV control board which, in turn shall provide a 2 - 10 VDC speed reference signal to the VFD. The VAV control board shall operate using factory-installed Supply Air, Return Air and Outside Air Temperature Sensors with a nominal resistance of 10,000 Ohms. Units equipped with VFD's shall have factory-installed manual bypass as an option.

14 Johnson Controls Unitary Products

528150-YTG-G-1210

• CONVENIENCE OUTLET (POWERED/NON-POWERED)– Unit can be provided with an optional 120VAC GFCI outlet with cover on the corner of the unit housing the compressors.

• ELECTRIC HEAT - Electric Heaters range from 3kW to 54kW and are available in all the voltage options of the base unit.

• PHASE MONITOR - Designed to prevent damage in outof-phase condition.

• COIL GUARD - Designed to prevent condenser coil damage.

• BAS CONTROLS - Include supply air sensor, return air sensor, dirty filter indicator and air proving switch.

• DIRTY FILTER SWITCH – This kit includes a differential pressure switch that energizes the fault light on the unit thermostat, indicating that there is an abnormally highpressure drop across the filters.

• BREAKER – An HACR breaker can be factory installed on gas heat units or cooling units with electric heat.

• DISCONNECT SWITCH - A disconnect can be factory installed on a cooling only units sized for the largest electric heat available.

• STAINLESS STEEL HEAT EXCHANGER – For applications in a corrosive environment, this option provides a full stainless steel heat exchanger assembly.

• SMOKE DETECTOR – A smoke detector can be factory mounted and wired in the supply and/or return air compartments.

OTHER PRE-ENGINEERED ACCESSORIES AVAILABLE

• ROOF CURB - 14” and 8” high, full perimeter knockdown curb, with hinged design for quick assembly.

• BAROMETRIC RELIEF DAMPER – (Unit mounted – Downflow, Duct Mounted – Horizontal) – Contains a rain hood, air inlet screen, exhaust damper and mounting hardware. Used to relieve internal air pressure through the unit during economizer operation.

• PROPANE CONVERSION KIT – Contains new orifices and gas valve springs to convert from natural to L.P. gas.

• -60ºF GAS HEAT KIT – Provides an electric heat kit for the gas compartment for use in extreme low ambient conditions.

• ECONOMIZER (Downflow and Horizontal flow)

• POWER EXHAUST – (Unit mount – Downflow, Duct mount – Horizontal flow)

• DUAL ENTHALPY KIT - Provides a second input to economizer to monitor return air.

Johnson Controls Unitary Products 15

528150-YTG-G-1210

Physical Data

ZH037-061 Single Stage Gas Physical Data

Component

Nominal Tonnage 3.0 4.0 5.0

ARI COOLING PERFORMANCE

Gross Capacity @ ARI A point (MBh) 37000 50000 62000 ARI net capacity (MBh) 36000 48000 60000 EER 11.8 11.8 11.8 SEER 14 14 14 IPLV --Nominal CFM 1200 1600 2000 System power (KW) 3.05 4.07 5.10 Refrigerant type R-410A R-410A R-410A Refrigerant charge (lb-oz)

System 1 7-4 6-14 7-12 System 2 ---

ARI HEATING PERFORMANCE

Heating model A05 A07 A09 A05 A07 A09 A07 A09 A13 Heat input (K Btu) 60 80 120 60 80 120 80 120 160 Heat output (K Btu) 49 65 97 49 65 97 65 97 129 AFUE % - - - - - Steady state efficiency (%) 81.5 81 81 81.5 81 81 81 81 80.5 No. burners 446446468 No. stages 1 1 1 1 1 1 1 1 1 Temperature Rise Range (ºF) 20-50°F 25-65°F 50-80°F 20-50°F 25-65°F 40-70°F 25-65°F 35-65°F 45-75°F Gas Limit Setting (ºF) 235°F 200°F 255°F 235°F 200°F 255°F 200°F 245°F 240°F Gas piping connection (in.) 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4

DIMENSIONS (inches)

Length 89 89 89 Width 595959 Height 42 42 42

OPERATING WT. (lbs.) 723 763 772

COMPRESSORS

Type Recip Recip Recip Quantity 1 1 1 Unit Capacity Steps (%) 100 100 100

CONDENSER COIL DATA

Face area (Sq. Ft.) 11.9 18.5 18.5 Rows 111 Fins per inch 23 23 23 Tube diameter (in./MM) 1/25 .71/18 .71/18 Circuitry Type 2-pass Microchannel 2-pass Microchannel 2-pass Microchannel

EVAPORATOR COIL DATA

Face area (Sq. Ft.) 8 8 10.6 Rows 333 Fins per inch 15 15 15 Tube diameter 0.375 0.375 0.375 Refrigerant control TXV TXV TXV

ZH037 ZH049 ZH061

Models

16 Johnson Controls Unitary Products

ZH037-061 Single Stage Gas Physical Data (Continued)

528150-YTG-G-1210

Component

ZH037 ZH049 ZH061

Models

Nominal Tonnage 3.0 4.0 5.0

CONDENSER FAN DATA

Quantity of fans 1 1 1 Fan diameter (Inch) 24 24 24 Type Prop Prop Prop Drive type Direct Direct Direct Quantity of motors 1 1 1 Motor HP each 1/3 1/3 1/3 No. speeds 1 1 1 RPM 850 850 850 Nominal total CFM 3300 3700 3700

BELT DRIVE EVAP FAN DATA

Quantity 1 1 1 Fan Size (Inch) 12 x 9 12 x 9 12 x 9 Type Centrifugal Centrifugal Centrifugal Motor Sheave 1VM34 1VL44 1VM34 1VL44 1VL40 1VP56 Blower Sheave AK69 AK69 AK56 AK56 AK61 AK74 Belt A47 A47 A47 A47 A47 A51 Motor HP each 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 2 RPM 1725 1725 1725 1725 1725 1725 Frame size 56 56 56 56 56 56

FILTERS

Quantity - Size

1. 2 In. Throwaway, Standard, MERV (Minimum Efficiency Reporting Value) 3.

2. 2 In. Pleated, Optional, MERV 7.

3. 4 In. Pleated, Optional, MERV 13.

4 - (24 x 16 x 2)

4 - (24 x 16 x 4)

1,2

4 - (24 x 16 x 4)

4 - (24 x 16 x 2)

1,2

4 - (24 x 16 x 4)

4 - (24 x 16 x 2)

1,2

Johnson Controls Unitary Products 17

528150-YTG-G-1210

ZH037-061 Two Stage Gas Physical Data

Component

ZH037 ZH049 ZH061

Models

Nominal Tonnage 3.0 4.0 5.0

ARI COOLING PERFORMANCE

System 1 7-4 6-14 7-12 System 2 ---

ARI HEATING PERFORMANCE

Heating model N05 N07 N09 N05 N07 N09 N07 N09 N13 Heat input (K Btu) 60 80 120 60 80 120 80 120 160 Heat output (K Btu) 49 65 97 49 65 97 65 97 129 AFUE % - - - - - Steady state efficiency (%) 81.5 81 81 81.5 81 81 81 81 80.5 No. burners 446446468 No. stages 2

2 Temperature Rise Range (ºF) 20-50°F 25-65°F 50-80°F 20-50°F 25-65°F 40-70°F 25-65°F 35-65°F 45-75°F Gas Limit Setting (ºF) 235°F 200°F 255°F 235°F 200°F 255°F 200°F 245°F 240°F Gas piping connection (in.) 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4

DIMENSIONS (inches)

Length 89 89 89 Width 595959 Height 42 42 42

OPERATING WT. (lbs.) 723 763 772

COMPRESSORS

Type Recip Recip Recip Quantity 1 1 1 Unit Capacity Steps (%) 100 100 100

CONDENSER COIL DATA

Face area (Sq. Ft.) 11.9 18.5 18.5 Rows 111 Fins per inch 23 23 23 Tube diameter (in./MM) 1/25 .71/18 .71/18 Circuitry Type 2-pass Microchannel 2-pass Microchannel 2-pass Microchannel

EVAPORATOR COIL DATA

Face area (Sq. Ft.) 8 8 10.6 Rows 333 Fins per inch 15 15 15 Tube diameter 0.375 0.375 0.375 Refrigerant control TXV TXV TXV

18 Johnson Controls Unitary Products

ZH037-061 Two Stage Gas Physical Data (Continued)

528150-YTG-G-1210

Component

ZH037 ZH049 ZH061

Models

Nominal Tonnage 3.0 4.0 5.0

CONDENSER FAN DATA

BELT DRIVE EVAP FAN DATA

FILTERS

Quantity - Size

1. 1st Stage Capacity is 75% of Full Capacity.

Stage Capacity is 70% of Full Capacity.

2. 1

3. 2 In. Throwaway, Standard, MERV (Minimum Efficiency Reporting Value) 3.

4. 2 In. Pleated, Optional, MERV 7.

5. 4 In. Pleated, Optional, MERV 13.

4 - (24 x 16 x 2)

4 - (24 x 16 x 4)

3,4

4 - (24 x 16 x 4)

4 - (24 x 16 x 2)

3,4

4 - (24 x 16 x 4)

4 - (24 x 16 x 2)

3,4

Johnson Controls Unitary Products 19

528150-YTG-G-1210

ZH078-150 Physical Data

Component

ZH078 ZH090 ZH102 ZH120 ZH150

Models

Nominal Tonnage 6.5 7.5 8.5 10 12.5

ARI COOLING PERFORMANCE

Gross Capacity @ ARI A point (Btu) 81000 93000 104000 125000 155000 ARI net capacity (Btu) 78000 90000 102000 120000 150000 EER 11.7 11.7 11.7 11.7 11.7 SEER - - - - IEER 13.6 13.1 13 12.6 14.1 IPLV 13.7 13 13.5 12.9 14.1 Nominal CFM 2600 2700 2800 3700 3750 System power (KW) 6.69 7.70 8.71 10.25 12.91 Refrigerant type R-410A R-410A R-410A R-410A R-410A Refrigerant charge (lb-oz)

System 1 7-0 6-0 5-12 7-14 8-12 System 2 6-0 6-0 5-12 7-12 8-0

ARI HEATING PERFORMANCE

Heating model 10 15 10 15 10 15 15 20 15 20 Heat input (K Btu) 120 180 120 180 120 180 180 240 180 240 Heat output (K Btu) 96 144 96 144 96 144 144 192 144 192 AFUE % ---------Steady state efficiency (%) 80808080808080808080 No. burners 4646466868 No. stages 2

2 Temperature Rise Range (ºF) 20-50 35-65 15-45 30-60 10-40 25-55 20-50 35-65 10-40 25-55 Gas Limit Setting (ºF) 165 165 165 165 215 195 195 160 195 160 Gas piping connection (in.) 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4

DIMENSIONS (inches)

Length 89 89 89 89 119-1/2 Width 5959595959 Height 42 42 50-3/4 50-3/4 50-3/4

OPERATING WT. (lbs.) 910 910 1030 1090 1215

COMPRESSORS

Type Recip Recip Recip Scroll Scroll Quantity 2 2 2 2 2 Unit Capacity Steps (%) 50 / 100 50 / 100 50 / 100 50 / 100 50 / 100

CONDENSER COIL DATA

Face area (Sq. Ft.) 23.8 23.8 23.8 29.0 29.0 Rows 11111 Fins per inch 23 23 23 23 23 Tube diameter (in./MM) 1/25 1/25 .71/18 1/25 1/25 Circuitry Type 2-pass Microchannel 2-pass Microchannel 2-pass Microchannel 2-pass Microchannel 2-pass Microchannel

EVAPORATOR COIL DATA

Face area (Sq. Ft.) 10.6 10.6 13.2 13.2 13.2 Rows 33344 Fins per inch 15 15 15 15 15 Tube diameter 0.375 0.375 0.375 0.375 0.375 Circuitry Type Intertwined Intertwined Intertwined Intertwined Intertwined Refrigerant control TXV TXV TXV TXV TXV

20 Johnson Controls Unitary Products

ZH078-150 Physical Data (Continued)

528150-YTG-G-1210

Component

ZH078 ZH090 ZH102 ZH120 ZH150

Models

Nominal Tonnage 6.5 7.5 8.5 10 12.5

CONDENSER FAN DATA

Quantity of fans 2 2 2 2 4 Fan diameter (Inch) 24 24 24 24 24 Type Prop Prop Prop Prop Prop Drive type Direct Direct Direct Direct Direct Quantity of motors 2 2 2 2 4 Motor HP each 1/3 3/4 3/4 3/4 1/3 No. speeds 1 1 1 1 1 RPM 850 1110 1110 1110 850 Nominal total CFM 6700 8600 9000 9400 11500

BELT DRIVE EVAP FAN DATA

Quantity 1 1 1 1 1 Fan Size (Inch) 12 x 12 12 x 12 15 x 15 15 x 15 15 x 15 Type Centrifugal Centrifugal Centrifugal Centrifugal Centrifugal Motor Sheave 1VM50 1VM50 1VM50 1VM50 1VM50 1VM50 1VM50 1VM50 1VM50 1VP56 Blower Sheave AK74 AK64 AK74 AK61 AK94 AK74 AK84 AK74 AK74 BK77 Belt A49 A49 A49 A49 A56 A54 A56 A54 A54 BX55 Motor HP each 1-1/221-1/23232335 RPM 1725 1725 1725 1725 1725 1725 1725 1725 1725 1725 Frame size 56 56 56 56 56 56 56 56 56 184T

FILTERS

Quantity - Size

1. 1st Stage 60% of Full Capacity.

2. 2 In. Throwaway, Standard, MERV (Minimum Efficiency Reporting Value) 3.

3. 2 In. Pleated, Optional, MERV 7.

4. 4 In. Pleated, Optional, MERV 13.

4 - (24 x 16 x 2)

4 - (24 x 16 x 4)

2,3

4 - (24 x 16 x 2)

4 - (24 x 16 x 4)

2,3

4 - (24 x 20 x 2)

4 - (24 x 20 x 4)

2,3

4 - (24 x 20 x 2)

4 - (24 x 20 x 4)

2,3

4 - (24 x 20 x 2)

4 - (24 x 20 x 4)

2,3

Johnson Controls Unitary Products 21

528150-YTG-G-1210

ZJ037-061 Single Stage Gas Heat Physical Data

Component

Nominal Tonnage 3.0 4.0 5.0

ARI COOLING PERFORMANCE

Gross Capacity @ ARI A point (MBh) 37000 50000 62000 ARI net capacity (MBh) 36000 48000 60000 EER 12.2 12.2 12.2 SEER 15 15 15 IPLV --Nominal CFM 1300 1600 2000 System power (KW) 2.95 3.95 4.90 Refrigerant type R-410A R-410A R-410A Refrigerant charge (lb-oz)

System 1 6-12 8-8 8-4 System 2 ---

ARI HEATING PERFORMANCE

DIMENSIONS (inches)

Length 89 89 89 Width 595959 Height 42 42 42

OPERATING WT. (lbs.) 740 762 770

COMPRESSORS

Type Recip Recip Recip Quantity 1 1 1 Unit Capacity Steps (%) 100 100 100

CONDENSER COIL DATA

Face area (Sq. Ft.) 18.5 18.5 23.8 Rows 111 Fins per inch 23 23 23 Tube diameter (in./MM) .71/18 .71/18 .71/18 Circuitry Type 2-pass Microchannel 2-pass Microchannel 2-pass Microchannel

EVAPORATOR COIL DATA

Face area (Sq. Ft.) 7.9 10.5 10.5 Rows 333 Fins per inch 15 15 15 Tube diameter 0.375 0.375 0.375 Refrigerant control TXV TXV TXV

ZJ037 ZJ049 ZJ061

Models

22 Johnson Controls Unitary Products

ZJ037-061 Single Stage Gas Heat Physical Data (Continued)

528150-YTG-G-1210

Component

ZJ037 ZJ049 ZJ061

Models

Nominal Tonnage 3.0 4.0 5.0

CONDENSER FAN DATA

Quantity of fans 1 2 2 Fan diameter (Inch) 24 24 24 Type Prop Prop Prop Drive type Direct Direct Direct Quantity of motors 1 2 2 Motor HP each 1/3 1/3 1/3 No. speeds 1 1 1 RPM 850 850 850 Nominal total CFM 3300 5500 6300

BELT DRIVE EVAP FAN DATA

FILTERS

Quantity - Size

1. 2 In. Throwaway, Standard, MERV (Minimum Efficiency Reporting Value) 3.

2. 2 In. Pleated, Optional, MERV 7.

3. 4 In. Pleated, Optional, MERV 13.

4 - (24 x 16 x 2)

4 - (24 x 16 x 4)

1,2

4 - (24 x 16 x 4)

4 - (24 x 16 x 2)

1,2

4 - (24 x 16 x 4)

4 - (24 x 16 x 2)

1,2

Johnson Controls Unitary Products 23

528150-YTG-G-1210

ZJ037-061 Two Stage Gas Heat Physical Data

Component

ZJ037 ZJ049 ZJ061

Models

Nominal Tonnage 3.0 4.0 5.0

ARI COOLING PERFORMANCE

System 1 6-12 8-8 8-4 System 2 ---

ARI HEATING PERFORMANCE

DIMENSIONS (inches)

Length 89 89 89 Width 595959 Height 42 42 42

OPERATING WT. (lbs.) 740 762 770

COMPRESSORS

Type Recip Recip Recip Quantity 1 1 1 Unit Capacity Steps (%) 100 100 100

CONDENSER COIL DATA

Face area (Sq. Ft.) 18.5 18.5 23.8 Rows 111 Fins per inch 23 23 23 Tube diameter (in./MM) .71/18 .71/18 .71/18 Circuitry Type 2-pass Microchannel 2-pass Microchannel 2-pass Microchannel

EVAPORATOR COIL DATA

Face area (Sq. Ft.) 7.9 10.5 10.5 Rows 333 Fins per inch 15 15 15 Tube diameter 0.375 0.375 0.375 Refrigerant control TXV TXV TXV

24 Johnson Controls Unitary Products

ZJ037-061 Two Stage Gas Heat Physical Data (Continued)

528150-YTG-G-1210

Component

ZJ037 ZJ049 ZJ061

Models

Nominal Tonnage 3.0 4.0 5.0

CONDENSER FAN DATA

BELT DRIVE EVAP FAN DATA

FILTERS

Quantity - Size

1. 1st Stage Capacity is 75% of Full Capacity.

Stage Capacity is 70% of Full Capacity.

2. 1

3. 2 In. Throwaway, Standard, MERV (Minimum Efficiency Reporting Value) 3.

4. 2 In. Pleated, Optional, MERV 7.

5. 4 In. Pleated, Optional, MERV 13.

4 - (24 x 16 x 2)

4 - (24 x 16 x 4)

3,4

4 - (24 x 16 x 4)

4 - (24 x 16 x 2)

3,4

4 - (24 x 16 x 4)

4 - (24 x 16 x 2)

3,4

Johnson Controls Unitary Products 25

528150-YTG-G-1210

ZJ078-150 Physical Data

Component

ZJ078 ZJ090 ZJ102 ZJ120 ZJ150

Models

Nominal Tonnage 6.5 7.5 8.5 10 12.5

ARI COOLING PERFORMANCE

Gross Capacity @ ARI A point (Btu) 80000 93000 106000 124000 155000 ARI net capacity (Btu) 78000 90000 102000 120000 150000 EER 12.2 12.2 12.2 12.2 12.2 SEER - - - - IEER 14.9 14.44 13.2 12.9 12.9 IPLV 14.9 14.18 13.6 13.4 14.1 Nominal CFM 2600 2500 3400 3400 3500 System power (KW) 6.40 7.38 8.30 9.80 12.25 Refrigerant type R-410A R-410A R-410A R-410A R-410A Refrigerant charge (lb-oz)

System 1 5-10 7-12 7-0 7-14 8-0 System 2 5-12 7-10 6-12 7-14 7-8

ARI HEATING PERFORMANCE

DIMENSIONS (inches)

Length 89 89 89 89 119-1/2 Width 5959595959 Height 50-3/4 50-3/4 50-3/4 50-3/4 50-3/4

OPERATING WT. (lbs.) 1030 1081 1060 1070 1280

COMPRESSORS

Type Recip Recip Recip Scroll Scroll Quantity 2 2 2 2 2 Unit Capacity Steps (%) 50 / 100 50 / 100 50 / 100 50 / 100 50 / 100

CONDENSER COIL DATA

Face area (Sq. Ft.) 29.0 23.8 23.8 29.0 47.5 Rows 11111 Fins per inch 23 23 23 23 23 Tube diameter (in./MM) .71/18 1/25 .71/18 1/25 .71/18 Circuitry Type 2-pass Microchannel 2-pass Microchannel 2-pass Microchannel 2-pass Microchannel 2-pass Microchannel

EVAPORATOR COIL DATA

Face area (Sq. Ft.) 13.2 13.2 13.2 13.2 13.2 Rows 34444 Fins per inch 15 15 15 15 15 Tube diameter 0.375 0.375 0.375 0.375 0.375 Circuitry Type Intertwined Intertwined Intertwined Intertwined Intertwined Refrigerant control TXV TXV TXV TXV TXV

26 Johnson Controls Unitary Products

ZJ078-150 Physical Data (Continued)

528150-YTG-G-1210

Component

ZJ078 ZJ090 ZJ102 ZJ120 ZJ150

Models

Nominal Tonnage 6.5 7.5 8.5 10 12.5

CONDENSER FAN DATA

BELT DRIVE EVAP FAN DATA

Quantity 1 1 1 1 1 Fan Size (Inch) 15 x 15 15 x 15 15 x 15 15 x 15 15 x 15 Type Centrifugal Centrifugal Centrifugal Centrifugal Centrifugal Motor Sheave 1VL40 1VM50 1VL40 1VM50 1VM50 1VM50 1VM50 1VM50 1VM50 1VP56 Blower Sheave AK74 AK74 AK69 AK69 AK89 AK74 AK84 AK74 AK74 BK77 Belt A53 A54 A52 A54 A56 A54 A56 A54 A54 BX55 Motor HP each 1-1/221-1/23232335 RPM 1725 1725 1725 1725 1725 1725 1725 1725 1725 1725 Frame size 56 56 56 56 56 56 56 56 56 184T

FILTERS

Quantity - Size

1. 1st Stage 60% of Full Capacity.

2. 2 In. Throwaway, Standard, MERV (Minimum Efficiency Reporting Value) 3.

3. 2 In. Pleated, Optional, MERV 7.

4. 4 In. Pleated, Optional, MERV 13.

4 - (24 x 20 x 2)

4 - (24 x 20 x 4)

2,3

4 - (24 x 20 x 2)

4 - (24 x 20 x 4)

2,3

4 - (24 x 20 x 2)

4 - (24 x 20 x 4)

2,3

4 - (24 x 20 x 2)

4 - (24 x 20 x 4)

2,3

4 - (24 x 20 x 2)

4 - (24 x 20 x 4)

2,3

Johnson Controls Unitary Products 27

528150-YTG-G-1210

ZR037-061 Single Stage Gas Heat Physical Data

Component

Nominal Tonnage 3 4 5

ARI COOLING PERFORMANCE

Gross Capacity @ ARI A point (Btu) 36500 49000 62000 ARI net capacity (Btu) 35500 47500 60000 EER 12.2 12.2 12.2 SEER 15 15 14.7 IPLV Nominal CFM 1200 1600 2000 System power (KW) 2.88 3.32 4.83 Refrigerant type R-410A R-410A R-410A Refrigerant charge (lb-oz) System 1 12-8 12-0 11-0 System 2 - - -

ARI HEATING PERFORMANCE

Heating model A05 A07 A09 A05 A07 A09 A07 A09 A13 Heat input (K Btu) 60 80 120 60 80 120 80 120 160 Heat output (K Btu) 49 65 97 49 65 97 65 97 129 AFUE % - - - - - Steady state efficiency (%) 81.5 81 81 81.5 81 81 81 81 80.5 No. burners 4 4 6 4 4 6 4 6 8 No. stages 1 1 1 1 1 1 1 1 1 Temperature Rise Range (ºF) 20-50°F 25-65°F 35-80°F 20-50°F 25-65°F 35-80°F 25-65°F 35-80°F 45-75°F Gas Limit Setting (ºF) 200°F 235°F 290°F 200°F 235°F 290°F 235°F 290°F 240°F Gas piping connection (in.) 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4

DIMENSIONS (inches)

Length 89 89 89 Width 59 59 59 Height 42 42 42

OPERATING WT. (lbs.) 867 880 867

COMPRESSORS

Type Recip Recip Recip Quantity 1 1 1 Unit Capacity Steps (%) 100 100 100

CONDENSER COIL DATA

Face area (Sq. Ft.) 11.9 11.9 11.9 Rows 1 1 1 Fins per inch 23 23 23 Tube diameter (in./MM) .98/25 .98/25 .71/18 - .98/25 Circuitry Type 2-pass Microchannel 2-pass Microchannel 2-pass Microchannel

EVAPORATOR COIL DATA

Face area (Sq. Ft.) 10.56 10.56 10.56 Rows 3 3 4 Fins per inch 15 15 12 Tube diameter 0.375 0.375 0.375 Refrigerant control TXV TXV TXV

REHEAT COIL DATA

Face area (Sq. Ft.) 8.9 8.9 8.9 Rows 2 2 2 Fins per inch 15 15 15 Tube diameter 0.375 0.375 0.375 Refrigerant control Solenoid Solenoid Solenoid

ZR037 ZR049 ZR061

Models

28 Johnson Controls Unitary Products

528150-YTG-G-1210

ZR037-061 Single Stage Gas Heat Physical Data (Continued)

Component

ZR037 ZR049 ZR061

Nominal Tonnage 3 4 5

CONDENSER FAN DATA

Quantity of fans 1 2 2 Fan diameter (Inch) 24 24 24 Type Prop Prop Prop Drive type Direct Direct Direct Quantity of motors 1 2 2 Motor HP each 1/3 1/3 1/3 No. speeds Var. Var. Var. RPM (max.) 850 850 850 Nominal total CFM 3500 7000 7000

BELT DRIVE EVAP FAN DATA

Quantity 1 1 1 Fan Size (Inch) 12 x 9 12 x 9 12 x 9 Type Centrifugal Centrifugal Centrifugal Motor Sheave 1VP34 1VL44 1VP34 1VL44 1VP34 1VL44 Blower Sheave AK61 AK59 AK61 AK59 AK61 AK59 Belt A47 A47 A47 A47 A47 A47 Motor HP each 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 2 RPM 1725 1725 1725 1725 1725 1725 Frame size 56 56 56 56 56 56

FILTERS

Quantity - Size

1. 2 In. Throwaway, Standard, MERV (Minimum Efficiency Reporting Value) 3.

2. 2 In. Pleated, Optional, MERV 7.

3. 4 In. Pleated, Optional, MERV 13.

4 - (25 x 16 x 2)

4 - (25 x 16 x 4)

1, 2

Models

4 - (25 x 16 x 2)

4 - (25 x 16 x 4)

1, 2

4 - (25 x 16 x 4)

4 - (25 x 16 x 2)

1, 2

Johnson Controls Unitary Products 29

528150-YTG-G-1210

ZR037-061 Two Stage Gas Heat Physical Data

Component

ZR037 ZR049 ZR061

Nominal Tonnage 3 4 5

ARI COOLING PERFORMANCE

Gross Capacity @ ARI A point (Btu) 36500 49000 62000 ARI net capacity (Btu) 35500 47500 60000 EER 12.2 12.2 12.2 SEER 15 15 14.7 IPLV - - Nominal CFM 1200 1600 2000 System power (KW) 2.88 3.32 4.83 Refrigerant type R-410A R-410A R-410A Refrigerant charge (lb-oz) System 1 12-8 12-0 11-0 System 2 - - -

ARI HEATING PERFORMANCE

2 Temperature Rise Range (ºF) 20-50°F 25-65°F 35-80°F 20-50°F 25-65°F 35-80°F 25-65°F 35-80°F 45-75°F Gas Limit Setting (ºF) 200°F 235°F 290°F 200°F 235°F 290°F 235°F 290°F 240°F Gas piping connection (in.) 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4

DIMENSIONS (inches)

Length 89 89 89 Width 59 59 59 Height 42 42 42

OPERATING WT. (lbs.) 867 880 867

COMPRESSORS

Type Recip Recip Recip Quantity 1 1 1 Unit Capacity Steps (%) 100 100 100

CONDENSER COIL DATA

Face area (Sq. Ft.) 11.9 11.9 11.9 Rows 1 1 1 Fins per inch 23 23 23 Tube diameter (in./MM) .98/25 .98/25 .71/18 - .98/25 Circuitry Type 2-pass Microchannel 2-pass Microchannel 2-pass Microchannel

EVAPORATOR COIL DATA

Face area (Sq. Ft.) 10.56 10.56 10.56 Rows 3 3 4 Fins per inch 15 15 12 Tube diameter 0.375 0.375 0.375 Refrigerant control TXV TXV TXV

REHEAT COIL DATA

Face area (Sq. Ft.) 8.9 8.9 8.9 Rows 2 2 2 Fins per inch 15 15 15 Tube diameter 0.375 0.375 0.375 Refrigerant control Solenoid Solenoid Solenoid

Models

30 Johnson Controls Unitary Products

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