York YK145.00-EG4 User Manual

technical guide
Water Source Heat Pumps
Technical Guide: YK145.00-EG4 (309) Water Source Heat Pumps

TABLE OF CONTENTS

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Physical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
ARI/ISO Performance Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Performance Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Correction Factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Blower Performance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Dimensional Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2 Johnson Controls
Water Source Heat Pumps Technical Guide: YK145.00-EG4 (309)

INTRODUCTION

Performance and dependability in a no-nonsense heat pump.
The R-Series units by YORK are completely self-contained heat pumps. This equipment employs a water-to­refrigerant heat exchanger to extract (heating cycle) or reject (cooling cycle) heat from/to a circulating water-loop.
The high-quality feature set delivers robust construction and reliable performance that exceeds ASHRAE 90.1 requirements. Available with an insulated refrigerant-circuit, the R-Series is equally suited for water-loop and low­temperature, geothermal applications.
For commercial installations ranging from schools to multi-story office space, R-Series Water Source Heat Pumps by YORK provide the performance and dependability necessary to suit today’s demanding installation requirements.
Listings / Certifications

PRODUCT OVERVIEW

Refrigerant
R-410A
Sizes
.5 – 6 Tons (1.76 – 21.1 kW)
Model
RSH (Horizontal) RSV (Vertical)
Johnson Controls 3
Technical Guide: YK145.00-EG4 (309) Water Source Heat Pumps

SPECIFICATIONS

GENERAL
All R-series models ½ - 6 ton ship as factory-charged packages, complete with R-410A refrigerant. Horizontal (RSH) units are designed for suspended ceiling mount­ing. RSH models are shipped with ‘straight-through’ evaporator fan discharge as standard. Fan orientation is field convertible to side discharge.
Vertical (RSV) units are designed for free-standing floor mounting. All units are completely factory wired and pre-piped. Water supply, water outlet, and condensate drain connections are via flush-mounted female pipe thread fittings (no back-up wrench required).
CABINET
All cabinets are completely constructed of corrosion resistant galvanized steel. The RSH units are complete with integral hanger channels. The entire unit interior (both evaporator and condensing section) is insulated with 1/2 thick, 2 lb density acoustical insulation. Service panels are equipped with lifting handles for ease of removal and handling. All units provide service access to the reversing valve, thermal expansion valve, and compressor with the unit remaining in location. An inte­gral duct collar is provided on the blower discharge opening.
REFRIGERATION CIRCUITS
All models utilize high efficiency rotary, hermetic recip­rocating or scroll compressors. Compressors are mounted with rubber isolators on acoustically tuned bases to minimize vibration transmission. Internal over­load protection is provided. External high pressure and low pressure cutout switches are included in each compressor control circuit. Each refrigeration circuit includes an adjustable bi-flow thermal expansion valve (with external equalizer), bi-flow liquid line filter drier, and service gauge ports. The reversing valve is a pilot operated, sliding piston type with a replaceable mag­netic solenoid coil.
The refrigerant-to-air heat transfer coils are constructed of internally enhanced copper tubes mechanically bonded to enhanced aluminum plate fins. The evapora­tor coil is employed in a draw-through configuration. Large evaporator coil face area minimizes potential water blow-off. A fully-insulated, corrosion resistant condensate drain pan is provided.
• Optional anti-corrosion protective evaporator coil coating.
• Optional stainless steel drain pan.
The coaxial refrigerant-to-water heat exchangers fea­ture a convoluted inner tube design for high heat transfer efficiency. Standard models feature a copper inner tube surrounded by a steel outer tube, and carry a 400 psig water side working pressure rating. Units shall be capable of operation with an entering fluid temperature range of 20°F to 110°F.
• Optional cupro-nickel condenser water coil.
• Optional condenser insulation package for low­water temperature, geothermal applications.
INDOOR FAN
Forward curved, double inlet and double width, direct­drive centrifugal blowers are used for air movement. Large diameter wheels are employed to provide required airflow performance at minimum noise levels. Blower wheels are fabricated of galvanized steel. Fan motors are PSC type, with minimum three speeds. The PSC motors feature permanently lubricated bearings and internal thermal overload protection.
ELECTRICAL/CONTROLS
All units are completely factory wired with all necessary operating controls. A 24 volt control circuit, with over­sized transformer, is provided for field connection. Units are designed to operate with conventional heat pump thermostat control interface. The reversing valve sole­noid coil shall be energized in cooling mode only. A manual reset is provided on each compressor control circuit in the event of high/low pressure cutout.
• Optional solid-state electronic condensate overflow switch.
• Optional remote management package allows the unit to be controlled by an external source.
FILTERS
All models are shipped with 1-inch thick throwaway filters, factory installed. Filters are accessible from either side of unit.
FIELD INSTALLED ACCESSORIES
The following options are available field installation:
• 24 braided stainless steel hose kit with fittings. (qty 2 hoses per kit)
• Manual isolation ball-valves (600 psi full port).
• Thermostat (programmable or non-programmable)
4 Johnson Controls
Water Source Heat Pumps Technical Guide: YK145.00-EG4 (309)

NOMENCLATURE

WATER SOURCE HEAT PUMP
1,2 3 4,5,6 7 8 9 10 11 12 13 14 15
RS H 018 A 2 E L S A A 0 A
Product Category
RS = Water-Cooled HP R-410A
Product Indentifier
V = Vertical Arrangement (Upflow) H = Horizontal Arrangment
Nominal Capacity
007 = .5 TON 009 = .75 TON
0
018 = 1.5 TON
024 = 2 TON
030 = 2.5 TON
036 = 3 TON
042 = 3.5 TON
0
0
0
NOT 1
=
1
2
T
NO
4 = 84
T
NO
5 = 06
NO
T 6 = 07
Design Series
=
A
tnerruC
oltage
V
1 = 208/230-60-1 6 = 265-60-1 2 = 208/230-60-3 4 = 460-60-3 5 = 575-60-3
Miscellaneous Options
A = None
D = Condensate Overflow Switch
Heating Options
0 = None
Waterside Options
A = Std Water coil
B = Insulated Water Coil
N = Cupro-nickel Water Coil
R = Cupro-nickel & Insulation
Airside Options
A = Std Airside coil
C = Corrosion Protective Coating
D = Stainless Steel Drain Pan
F = Coated Coil w/ S-S Drain Pan
Supply Air Options
S = Straight-Thru (Horizontal Only)
B = Back Discharge (Horizontal Only)
T = Top Discharge (Vertical Only)
Return Air/Unit Orientation
L = Left Hand
R = Right Hand
Control Options
E = Std Electromechnical Controls
K = Remote Management Relay Kit
Johnson Controls 5
Technical Guide: YK145.00-EG4 (309) Water Source Heat Pumps

PHYSICAL DATA

Model Series 007 009 012 018 024 030 036 042 048 060 070
1
Nominal Cooling (Ton)
Compressor-Type Rotary Reciprocating Scroll
Air Coil-Type Enhanced Copper tubes, Enhanced Aluminum Fins
Face Area(sq ft) 1.17 1.17 1.33 2.56 2.88 2.88 3.47 4.44 4.44 6.11 6.11
Rows/FPI 3/13 3/13 3/15 3/15 3/15 3/15 3/15 3/15 3/15 3/15 3/15
Water Coil-Type Enhanced Surface Co-Axial
Water Connection (in) 1/2 1/2 1/2 3/4 3/4 3/4 3/4 3/4 3/4 1 1
Standard Blower/Motor DWDI Forward-Curved Centrifugal / PSC Direct-Drive
Diameter x Width (in) 6x5 6x5 6x6 9x7 9x7 10x7T 10x7T 11x8T 11x8T 11x10T 11x10T
Motor HP 0.10/3 0.10/3 0.13/3 0.17/3 0.25/3 0.33/3 0.50/3 0.50/3 0.75/3 1.0/3 1.0/3
0.5 0.75 1.0 1.5 2.0 2.5 3 3.5 4 5 6
RSH Filter
Quantity-Size(in)
RSV Filter
Quantity-Size(in)
RSH Cabinet Weight (lb) 130 135 145 195 210 215 240 310 320 370 385
RSV Cabinet Weight (lb) 120 125 135 185 200 210 230 305 315 375 390
NOTE:
1) Nominal Capacity calculated in accordance with ARI / ISO Standard 13256-1 for Water Loop Application
OPERATING LIMITS*
Min. Entering Water 30°F20°F Max. Entering Water 110°F90°F
*Units are capable of operation with an entering fluid temperature range of 20°F to 110°F
1-12x16 1-12x16 1-12x20 1-18x24 1-18x24 1-18x24 2-14x20 2-18x20 2-18x20 2-22x22 2-22x22
1-12x20 1-12x20 1-12x20 1-18x24 1-20x25 1-20x25 1-24x24 2-14x25 2-14x25 2-16x30 2-16x30
COOLING HEATING
6 Johnson Controls
Water Source Heat Pumps Technical Guide: YK145.00-EG4 (309)

ARI/ISO PERFORMANCE DATA

PERFORMANCE DATA - ARI/ISO 13256-1 WATER LOOP CONDITIONS*
Unit Model
007 1.8 260 6,800 12.5 8,700 4.5 009 2.4 320 8,900 12.4 11,600 4.4 012 3.0 400 12,400 12.2 15,600 4.2 018 4.8 640 19,100 13.2 23,400 4.5 024 6.0 800 24,600 13.5 29,300 4.4 030 7.8 1000 29,800 13.3 35,300 4.5 036 9.0 1200 36,200 13.0 45,100 4.6 042 10.4 1400 42,700 12.7 50,600 4.4 048 12.0 1600 48,300 13.1 57,200 4.5 060 15.0 2000 60,500 13.4 70,800 4.6 070 17.5 2200 67,700 12.9 79,500 4.3
*Water Loop capacities are rated at 86°F EWT Cooling, 68°F EWT Heating.
Flow Rate
(USGPM)
Air Flow
(SCFM)
Cooling
Capacity (Btuh)
EER
PERFORMANCE DATA - ARI/ISO 13256-1 GROUND WATER CONDITIONS*
Unit Model
007 1.8 260 7,700 18.4 6,900 3.9 009 2.4 320 10,100 18.3 9,100 3.8 012 3.0 400 14,200 18.1 12,900 3.6 018 4.8 640 22,900 20.2 18,800 3.9 024 6.0 800 28,700 20.8 23,600 3.8 030 7.8 1000 33,600 20.0 29,100 3.8 036 9.0 1200 39,800 18.8 37,200 3.9 042 10.4 1400 45,800 19.1 42,300 3.9 048 12.0 1600 52,500 19.3 47,400 3.8 060 15.0 2000 66,400 19.8 59,000 4.0 070 17.5 2200 73,600 18.7 66,800 3.8
*Ground Water capacities are rated at 59°F EWT Cooling, 50°F EWT Heating.
Flow Rate
(USGPM)
Air Flow
(SCFM)
Cooling
Capacity (Btuh)
EER
Heating
Capacity (Btuh)
Heating
Capacity (Btuh)
COP
COP
PERFORMANCE DATA - ARI/ISO 13256-1 GROUND LOOP CONDITIONS*
Unit Model
007 1.8 260 7,100 14.6 5,500 3.4 009 2.4 320 9,300 14.5 6,900 3.3 012 3.0 400 13,000 14.3 10,200 3.1 018 4.8 640 20,600 15.7 13,900 3.4 024 6.0 800 26,400 16.1 17,400 3.3 030 7.8 1000 31,100 15.3 22,500 3.3 036 9.0 1200 37,500 14.8 28,600 3.3 042 10.4 1400 43,900 14.6 32,300 3.4 048 12.0 1600 49,800 15.0 37,800 3.3 060 15.0 2000 62,900 15.6 47,200 3.5 070 17.5 2200 70,100 14.7 52,400 3.3
*Ground Loop capacities are rated at 77°F EFT Cooling, 32°F EFT Heating.
NOTE:
1) All Cooling capacities based upon 80.6°F DB, 66.2°F WB entering air temperature.
2) All Heating capacities based upon 68°F DB, 59°F WB entering air temperature.
Flow Rate
(USGPM)
Air Flow
(SCFM)
Cooling
Capacity (Btuh)
EER
Heating
Capacity (Btuh)
COP
Johnson Controls 7
Technical Guide: YK145.00-EG4 (309) Water Source Heat Pumps

PERFORMANCE DATA

RS*007 — 320 CFM

EWT (F) GPM
20 1.8 4.8 11.0 4.1 0.44 2.6 80 2.7
1.0 2.1 4.9 8.5 6.0 0.30 9.5 28.0 5.0 0.45 3.5 82 3.3
30
40
50
60
70
80
90
100
110
Cooling Performance is tabulated at 80.6 F DB and 66.2 F WB entering air. Heating performance tabulated at 68 F EAT
Tabulated data does not include ARI/ISO corrections for fan and pump power.
All capacities are expressed in MBH.
Insulated water circuit is recommended for operation below 60F EWT.
See performance correction tables for conditions beyond what is listed.
Extrapolation is not permissible.
Shaded areas indicate conditions where operation is not recommended.
1.4 2.8 6.4 8.7 6.1 0.28 9.7 30.8 5.3 0.47 3.7 83 3.3
1.8 4.2 9.8 8.8 6.1 0.26 9.7 33.7 5.4 0.47 3.8 84 3.4
1.0 1.8 4.3 8.1 5.8 0.34 9.2 24.1 5.5 0.47 3.9 84 3.4
1.4 2.4 5.6 8.3 5.9 0.32 9.4 25.9 5.7 0.47 4.1 84 3.5
1.8 3.7 8.5 8.4 6.0 0.31 9.5 26.8 5.9 0.48 4.3 85 3.6
1.0 1.6 3.8 7.7 5.5 0.36 8.9 21.5 6.4 0.50 4.7 87 3.8
1.4 2.1 4.9 7.8 5.6 0.35 9.0 22.6 6.6 0.50 4.9 87 3.9
1.8 3.3 7.5 8.0 5.7 0.34 9.2 23.4 6.9 0.52 5.1 88 3.9
1.0 1.4 3.3 7.4 5.4 0.44 8.9 17.0 7.5 0.51 5.8 90 4.3
1.4 1.8 4.3 7.6 5.5 0.42 9.0 17.9 7.7 0.52 5.9 90 4.4
1.8 2.8 6.5 7.7 5.6 0.42 9.1 18.4 8.2 0.54 6.3 92 4.4
1.0 1.3 3.0 7.0 5.2 0.50 8.7 14.0 8.4 0.57 6.4 92 4.3
1.4 1.7 3.9 7.2 5.3 0.48 8.8 15.1 8.8 0.59 6.8 93 4.4
1.8 2.6 6.0 7.3 5.3 0.47 8.9 15.6 9.0 0.59 7.0 94 4.5
1.0 1.1 2.6 6.8 5.3 0.56 8.7 12.2 9.5 0.60 7.5 95 4.7
1.4 1.5 3.5 6.9 5.3 0.54 8.8 12.7 9.9 0.61 7.8 97 4.7
1.8 2.3 5.3 7.0 5.3 0.53 8.8 13.1 10.3 0.63 8.1 98 4.8
1.0 1.0 2.3 6.4 5.1 0.65 8.6 9.9 10.7 0.65 8.5 99 4.8
1.4 1.3 3.1 6.5 5.1 0.63 8.6 10.4 11.0 0.66 8.8 100 4.9
1.8 2.0 4.7 6.6 5.2 0.60 8.6 11.0 11.2 0.66 8.9 100 4.9
1.0 0.9 2.1 5.9 4.9 0.71 0.7 8.3
1.4 1.2 2.7 6.1 5.1 0.69 0.7 8.9
1.8 1.8 4.2 6.2 5.1 0.67 0.7 9.2
1.0 0.8 1.9 5.4 4.6 0.77 0.8 7.0
1.4 1.1 2.4 5.6 4.7 0.75 0.8 7.5
1.8 1.6 3.7 5.7 4.7 0.73 0.7 7.8
WPD COOLING HEATING
PSI FT TC SC kW HR EER HTG kW HE LAT (F) COP
8 Johnson Controls
Water Source Heat Pumps Technical Guide: YK145.00-EG4 (309)
PERFORMANCE DATA

RS*009 — 320 CFM

EWT (F) GPM
20 2.4 7.0 16.1 5.6 0.57 3.7 84 2.9
1.2 2.6 6.0 12.8 9.0 0.47 14.4 27.4 6.1 0.74 3.6 86 2.4
30
40
50
60
70
80
90
100
110
Cooling Performance is tabulated at 80.6 F DB and 66.2 F WB entering air. Heating performance tabulated at 68 F EAT
Tabulated data does not include ARI/ISO corrections for fan and pump power.
All capacities are expressed in MBH.
Insulated water circuit is recommended for operation below 60F EWT.
See performance correction tables for conditions beyond what is listed.
Extrapolation is not permissible.
Shaded areas indicate conditions where operation is not recommended.
1.8 4.1 9.6 13.1 9.1 0.43 14.6 30.6 6.6 0.72 4.2 87 2.7
2.4 6.0 13.9 13.2 9.1 0.40 14.6 33.0 6.8 0.62 4.7 88 3.2
1.2 2.3 5.2 12.5 8.9 0.54 14.4 23.0 7.0 0.62 4.9 88 3.3
1.8 3.6 8.3 12.7 9.0 0.51 14.4 24.8 7.3 0.63 5.2 89 3.4
2.4 5.2 12.1 12.9 9.2 0.48 14.6 26.6 7.6 0.65 5.4 90 3.4
1.2 2.0 4.6 10.0 7.2 0.52 11.8 19.2 8.3 0.68 6.0 92 3.6
1.8 3.2 7.4 10.4 7.4 0.48 12.0 21.7 8.7 0.69 6.3 93 3.7
2.4 4.6 10.7 10.6 7.5 0.46 12.2 23.2 9.1 0.70 6.7 94 3.8
1.2 1.7 4.0 9.6 7.1 0.57 11.6 16.7 9.5 0.71 7.1 95 3.9
1.8 2.8 6.4 9.9 7.2 0.56 11.8 17.8 10.1 0.74 7.6 97 4.0
2.4 4.0 9.3 10.1 7.3 0.55 12.0 18.2 10.6 0.76 8.0 99 4.1
1.2 1.6 3.7 9.3 6.9 0.65 11.5 14.4 10.2 0.71 7.8 98 4.2
1.8 2.6 5.9 9.5 7.0 0.60 11.6 15.8 11.1 0.76 8.5 100 4.3
2.4 3.7 8.5 9.7 7.1 0.58 11.7 16.7 11.8 0.77 9.2 102 4.5
1.2 1.4 3.2 8.6 6.6 0.69 10.9 12.5 11.8 0.77 9.2 102 4.5
1.8 2.2 5.2 8.9 6.8 0.66 11.2 13.4 12.7 0.79 10.0 105 4.7
2.4 3.3 7.5 9.2 7.0 0.66 11.4 14.0 13.3 0.81 10.5 106 4.8
1.2 1.2 2.9 8.0 6.3 0.74 10.5 10.8 13.4 0.80 10.7 107 4.9
1.8 2.0 4.6 8.2 6.4 0.70 10.6 11.7 14.4 0.83 11.6 110 5.1
2.4 2.9 6.7 8.4 6.6 0.69 10.7 12.2 14.7 0.84 11.8 111 5.1
1.2 1.1 2.6 7.4 6.2 0.80 10.1 9.2
1.8 1.8 4.1 7.6 6.3 0.77 10.2 9.9
2.4 2.6 5.9 7.8 6.4 0.76 10.4 10.3
1.2 1.0 2.3 8.4 7.1 1.08 12.1 7.8
1.8 1.6 3.7 8.7 7.3 1.04 12.2 8.4
2.4 2.3 5.3 8.9 7.4 1.01 12.4 8.8
WPD COOLING HEATING
PSI FT TC SC kW HR EER HTG kW HE LAT (F) COP
Johnson Controls 9
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