York YCAL0014SC, YCAL0080SC User Manual

MILLENNIUM

AIR-COOLED LIQUID CHILLERS

HERMETIC SCROLL

INST ALLA TION, OPERA TION, MAINT.

YCAL0014SC - YCAL0080SC

Supersedes: 150.62-NM1 (899)

Form 150.62-NM1 (700)

Standard, Glycol & Metric Models, Combined

29224(R)A

200-3-60 230-3-60 380-3-60 460-3-60 575-3-60

MODELS ONLY

IMPORTANT!

READ BEFORE PROCEEDING!

GENERAL SAFETY GUIDELINES

This equipment is a relatively complicated apparatus. During installation, operation, maintenance or service, individuals may be exposed to certain components or conditions including, but not limited to: refrigerants, oils, materials under pressure, rotating components, and both high and low voltage. Each of these items has the potential, if mis-used or handled improperly , to cause bodily injury or death. It is the obligation and responsibility of operating/service personnel to identify and recognize these inherent hazards, protect themselves, and proceed safely in completing their tasks. Failure to comply with any of these requirements could result in serious damage to the equipment and the property in which it is situated, as well as severe personal injury or death to themselves and people at the site.

This document is intended for use by owner-authorized operating/service personnel. It is expected that this individual possesses independent training that will enable them to perform their assigned tasks properly and safely. It is essential that, prior to performing any task on this equipment, this individual shall have read and understood this document and any referenced materials. This individual shall also be familiar with and comply with all applicable governmental standards and regulations pertaining to the task in question.

SAFETY SYMBOLS

The following symbols are used in this document to alert the reader to areas of potential hazard:

DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

YORK INTERNATIONAL

FORM 150.62-NM1

CAUTION identifies a hazard which could lead to damage to the machine, damage to other equipment and/or environmental pollution. Usually an instruction will be given, together with a brief explanation.

NOTE is used to highlight additional information which may be helpful to you.

CHANGEABILITY OF THIS DOCUMENT

In complying with YORK’s policy for continuous product improvement, the information contained in this document is subject to change without notice. While YORK makes no commitment to update or provide current information automatically to the manual owner, that information, if applicable, can be obtained by contacting the nearest YORK Engineered Systems Service office.

It is the responsibility of operating/service personnel to verify the applicability of these documents to the equipment in question. If there is any question in the mind of operating/service personnel as to the applicability of these documents, then prior to working on the equipment, they should verify with the owner whether the equipment has been modified and if current literature is available.

YORK INTERNATIONAL

TABLE OF CONTENTS AND TABLES

PAGE

PRODUCT IDENTIFICA TION NUMBER..........................................................7

REFRIGERANT FLOW DIAGRAM...................................................................9

SECTION 1 INST ALLATION ..........................................................................10

ELECTRICAL DA TA .......................................................................................20

OPERA TIONAL LIMITATIONS .......................................................................30

PHYSICAL DA TA............................................................................................34

DIMENSIONS & CLEARANCES .................................................................... 38

PRE-ST A R TUP CHECKLIST ......................................................................... 54

INITIAL STARTUP.......................................................................................... 55

UNIT OPERA TING SEQUENCE .................................................................... 57

SECTION 2 UNIT CONTROLS ......................................................................58

ST ATUS KEY..................................................................................................60

DISPLA Y/PRINT KEYS .................................................................................. 66

ENTRY KEYS................................................................................................. 73

SETPOINTS KEY ........................................................................................... 74

UNIT KEYS .................................................................................................... 81

UNIT OPERATION .........................................................................................85

SECTION 3 SERVICE AND TROUBLESHOOTING ...................................... 95

OPTIONAL PRINTER INST ALLATION......................................................... 104

TROUBLESHOOTING CHARTS..................................................................105

MAINTENANCE ........................................................................................... 108

ISN CONTROL............................................................................................. 109

SECTION 4 WIRING DIAGRAMS ............................................................... 112

SECTION 5 APPENDIX 1 – ISOLA T ORS ....................................................128

YORK APPLIED SYSTEMS FIELD OFFICE LISTING ................................. 134

TABLES

1 MICROP ANEL POWER SUPPLY ............................................................20

2 STANDARD SINGLE POINT POWER..................................................... 21

3 STANDARD DUAL POINT POWER ................................................ 22 – 23

4 OPTIONAL SINGLE POINT POWER .............................................. 24 – 25

5 OPTIONAL SINGLE POINT POWER .............................................. 26 – 27

6 OPTIONAL SINGLE POINT POWER .............................................. 28 – 29

7 TEMPERATURES AND FLOWS (ENGLISH) .......................................... 30

8 VOL TAGE LIMITATIONS (ENGLISH)....................................................... 30

9 COOLER PRESSURE DROPS (ENGLISH)............................................. 31

10 ETHYLENE GL YCOL CORRECTION FACTORS .................................... 31

11 TEMPERATURES AND FLOWS (METRIC) ............................................ 32

12 VOLTAGE LIMITA TIONS (METRIC) ........................................................ 32

YORK INTERNATIONAL

TABLES AND FIGURES

TABLES

13 COOLER PRESSURE DROPS (METRIC)............................................. 33

14 ETHYLENE GL YCOL CORRECTION FACTORS .................................. 33

15 PHYSICAL DATA (ENGLISH) ........................................................ 34 – 35

16 PHYSICAL DA TA (METRIC) .......................................................... 36 – 37

17 WEIGHT DISTRIBUTION/CENTER OF GRAVITY (ENGLISH) ............. 39

18 WEIGHT DISTRIBUTION/CENTER OF GRAVITY (ENGLISH) ............. 41

19 WEIGHT DISTRIBUTION/CENTER OF GRAVITY (ENGLISH) ............. 43

20 WEIGHT DISTRIBUTION/CENTER OF GRAVITY (ENGLISH) ............. 45

21 WEIGHT DISTRIBUTION/CENTER OF GRAVITY (METRIC) ............... 47

22 WEIGHT DISTRIBUTION/CENTER OF GRAVITY (METRIC) ............... 49

23 WEIGHT DISTRIBUTION/CENTER OF GRAVITY (METRIC) ............... 51

24 WEIGHT DISTRIBUTION/CENTER OF GRAVITY (METRIC) ............... 53

FORM 150.62-NM1

PAGE

25 SETPOINT ENTRY LIST ....................................................................... 54

26 ST ATUS KEY MESSAGES .................................................................... 65

27 OPERA TOR DA TA QUICK REFERENCE .............................................. 69

28 COOLING SETPOINTS PROGRAMMABLE LIMITS & DEFAULTS....... 76

29 PROGRAM KEY LIMITS & DEFAULTS ................................................. 79

30 SETPOINTS KEY QUICK REFERENCE ............................................... 80

31 UNIT KEYS QUICK REFERENCE......................................................... 84

32 LEA VING CHILLED LIQUID CONTROL – 6 COMPRESSORS ............. 86

33 LEA VING CHILLED LIQUID CONTROL – 4 COMPRESSORS ............. 86

34 LEA VING CHILLED LIQUID CONTROL – 3 COMPRESSORS ............. 87

35 LEA VING CHILLED LIQUID CONTROL – 2 COMPRESSORS ............. 87

36 COMPRESSOR STAGING FOR RETURN WATER CONTROL ............ 89

37 RETURN CHILLED LIQUID CONTROL – 6 COMPRESSORS.............. 89

38 RETURN CHILLED LIQUID CONTROL – 4 COMPRESSORS.............. 89

39 CONDENSER FAN CONTROL USING OUTDOOR AMBIENT

TEMPERA TURE AND DISCHARGE ..................................................... 90

40 CONDENSER FAN CONTROL USING DISCHARGE ONLY ................. 90

41 LOW AMBIENT CONDENSER FAN CONTROL – AMBIENT

42 LOW AMBIENT CONDENSER FAN CONTROL – DISCHARGE

43 COMPRESSOR OPERA TION – LOAD LIMITING ................................. 92

44 MICROBOARD BINARY INPUTS .......................................................... 97

45 MICROBOARD ANALOG INPUTS ........................................................ 97

46 MICROBOARD OUTPUTS .................................................................... 97

47 OUTDOOR AIR SENSOR VALUES....................................................... 99

YORK INTERNATIONAL

TEMPERATURE AND DISCHARGE PRESSURE CONTROL............. 91

PRESSURE CONTROL....................................................................... 91

TABLES/FIGURES

TABLES

48 ENTERING & LEA VING CHILLED LIQUID TEMPERATURE

SENSOR VALUES............................................................................ 100

49 KEYP AD PIN ASSIGNMENT MATRIX ................................................. 103

50 TROUBLESHOOTING CHARTS ............................................... 105 – 107

51 ISN RECEIVED DA TA.......................................................................... 109

52 ISN TRANSMITTED DATA .................................................................. 109

53 ISN TRANSMITTED DATA .................................................................. 110

54 ISN OPERA TIONAL & FAULT CODES.................................................111

FIGURES

1 REFRIGERANT FLOW DIAGRAM .......................................................... 9

2 STANDARD POWER SUPPLY WIRING................................................ 14

3 OPTIONAL SINGLE POINT POWER SUPPLY WIRING ....................... 15

4 OPTIONAL SINGLE POINT POWER SUPPLY WIRING –

N-F DISC SW OR CIRC BKR ............................................................. 16

PAGE

5 CONTROL WIRING.............................................................................. 17

6 LEAVING WATER TEMPERATURE CONTROL –

COMPRESSOR ST AGING .................................................................. 86

7 FIELD & FACT ORY ELECTRICAL CONNECTIONS –

REMOTE TEMPERATURE RESET BOARD ....................................... 94

8 MICROBOARD LA YOUT ....................................................................... 98

9 MICROBOARD RELA Y CONTACTS ARCHITECTURE....................... 103

10 PRINTER TO MICROBOARD ELECTRICAL CONNECTIONS ........... 104

1 1 ELEMENT AR Y DIAGRAM ................................................................... 1 12

12 ELEMENTARY DIAGRAM – POWER CIRCUIT .................................. 114

13 ELEMENT ARY DIAGRAM ................................................................... 116

14 ELEMENTARY DIAGRAM – POWER CIRCUIT .................................. 118

15 ELEMENT ARY DIAGRAM ................................................................... 120

16 ELEMENTARY DIAGRAM – POWER CIRCUIT .................................. 122

17 ELEMENT ARY DIAGRAM ................................................................... 124

18 ELEMENTARY DIAGRAM – POWER CIRCUIT .................................. 126

19 TYPE CP 1........................................................................................... 130

20 TYPE CP 2........................................................................................... 130

21 R SPRING SEISMIC ISOLATOR ......................................................... 131

22 TYPE CP MOUNTING ......................................................................... 132

23 “AEQM” SPRING-FLEX MOUNTING................................................... 133

YORK INTERNATIONAL

FORM 150.62-NM1

PRODUCT IDENTIFICATION NUMBER (PIN)

EXAMPLES:

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

YCAS1385EA50YFA YCAL0080SC46XAA

BASIC MODEL NUMBER

YCAL0080SC46xAA

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

BASE PRODUCT TYPE NOMINAL CAPACITY UNIT DESIGNATOR REFRIGERANT VOLTAGE/STARTER DESIGN/DEVELOPMENT LEVEL Y 0### S C 1 7 A

C 1### 2 8 A

: YORK : Chiller

A 40

: Air-Cooled

U 46

: Condensing Unit

L 58

: Scroll

Even Number: 60 HZ Nominal Tons Odd Number: 50 HZ Nominal kW

: Standard Unit

: R-22

: 200 / 3/ 60 : 230 / 3 / 60 : 380 / 3 / 60 : 460 / 3 / 60 : 380-415 / 3 / 50 : 575 / 3 / 60

: Across the Line

: Design Series A : Engineering Change or PIN Level

YORK INTERNATIONAL

OPTIONS MODEL NUMBER

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

POWER FIELD CONTROLS FIELD COMPRESSOR / PIPING FIELD XX L ##

XX H SX A C SD T

BX S

MP = Multiple Point SP = Single Point NF = Non-Fused TB = Terminal Block Ser. = Service Ind. Sys. Brkr. & L. Ext. Handles = Individual

System Breaker & Lockable External Handle

: SP Supply TB : MP Supply TB : SP Supply TB : SP NF Disconnect Switch : SP Circuit Breaker w/ Lockable Handle

: Control Transformer (factory)

: Power Factor Capacitor

CR E

G 1

S B

L N C

: Low Ambient Kit (factory) : High Ambient Kit (factory) : Both Low / High Ambient (factory) : BAS/EMS T emp. Reset / Offset : Spanish LCD & Keypad Display : French LCD & Keypad Display : German LCD & Keypad Display : Discharge Pressure Transducers/

Readout Kit

: Suction Pressure Transducers /

Readout Kit : Both Discharge & Suction Pressure Transducers / Readout : N. American Safety Code

(cU.L./cE.T.L.) : No Listing (typically 50 HZ non-C.E.,

non-U.L.

: Remote Control Panel

: Sequence Control & Automatic

Lead Transfer

38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54

EVA P. FIELD CONDENSER FIELD CABINET FIELD

:Leaving Supply Temp. :Chicago Relief Code

:Hot Gas By-Pass (# circuits) :Compressor External Overload

EXAMPLES:

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55

XXXXXXXXLXXXXXXXXXXXXXXXXXAXXXXXXXXXXXXX

SDTCATSRLXPRS25CX1XXXX3DWSARXBXX4BXXLXSD

PRODUCT IDENTIFICATION NUMBER (PIN)

3Xx

DC1

WB2

VP3

SX4

A 5

: 300 PSIG DWP Waterside : Double Thick Insulation : Weld Flange Kit : Victaulic Flange Kit : Flow Switch : ASME Pressure Vessel &

Associated Codes

: Remote DX Cooler

: Aluminum : Copper : Black Fin : Phenolic : TEAO Fan Motors

6 8

: Wire Condenser Headers Only (factory) : Wire (Full Unit) Enc. Panels (factory) : Wire (Full Unit) Enc. Panels (field) : Wire/Louvered Enc. Panels (factory) : Wire/Louvered Enc. Panels (field) : Louvered (Cond. Only) Enc. Panels (factory) : Louvered (Cond. Only) Enc. Panels (field) : Louvered (Full Unit) Enc. Panels (factory) : Louvered (Full Unit) Enc. Panels (field) : Acoustic Sound Blanket

: Low Sound Fans

: 1" Deflection

: Seismic

: Neoprene Pads

EXTENDED FIELD

YORK INTERNATIONAL

: 1st Year Parts Only

: 1st Year Parts & Labor

: 2nd Year Parts Only

: 2nd Year Parts & Labor

: 5 Year Compressor Parts Only

: 5 Year Compressor Parts & Labor Only

: 5 Year Units Parts Only

: 5 Year Unit Parts & Labor

NOTES:

1. Q :DENOTES SPECIAL / S.Q.

2. # :DENOTES STANDARD

3. X :w/in OPTIONS FIELD, DENOTES NO OPTION SELECTED

4. Agency Files (i.e. U.L. / E.T .L.; C.E.; ARI; ETC.) will contain info. based on the first 14 characters only.

HOT DISCHARGE GAS LINE

REFRIGERANT FLOW DIAGRAM

AIR COOLED CONDENSERS

(INCLUDING TEMPERATURE SENSORS & PRESSURE TRANSDUCERS)

LIQUID LINE FILTER / DRIER

LIQUID LINE SERVICE V ALVE

FORM 150.62-NM1

YCAL REFRIGERANT FLOW DIAGRAM

NOTE: YCAL0040-0080 HAVE TWO REFRIGERANT

SYSTEMS AND ONE DX COOLER.

* HOT GAS OPTION - SYSTEM 1 ONLY

SIGHT GLASS / MOISTURE INDICATOR

LIQUID LINE

SOLENOID VALVE

DISCHARGE LINE BALL VALVE

SERVICE V ALVE

2 OR 3 COMPRESSORS PER SYSTEM

OPTIONAL DISCHARGE PRESSURE TRANSDUCER

HIGH PRESSURE CUTOUT SWITCH

SERVICE

VALVE

LOW PRESSURE SWITCH OR

SUCTION PRESSURE TRANSDUCER

OIL EQUALIZING LINE

SUCTION LINE

BALL VALVE

LEAVING CHILLED WATER

SOLENOID OPERATED

HOT GAS BY PASS VALVE

RELIEF VALVE 300 PSIG (20.68 BARG)

DX COOLER

LEAVING

CHILLED WATER

TEMP. SENSOR

TXV

EQUALIZER

RETURN WATER

TEMP. SENSOR

ENTERING CHILLED WATER

LINE

LD03844

FIG. 1 – REFRIGERANT FLOW DIAGRAM

YORK INTERNATIONAL

Installation

INSTALLATION

To ensure warranty coverage, this equipment must be commissioned and serviced by an authorized YORK service mechanic or a qualified service person experienced in chiller installation. Installation must comply with all applicable codes, particularly in regard to electrical wiring and other safety elements such as relief valves, HP cut-out settings, design working pressures, and ventilation requirements consistent with the amount and type of refrigerant charge.

Lethal voltages exist within the control panels. Before servicing, open and tag all disconnect switches.

INST ALLATION CHECK LIST

The following items, 1 thru 5, must be checked before placing the units in operation.

1. Inspect the unit for shipping damage.

2. Rig unit using spreader bars.

3. Open the unit only to install water piping system. Do not remove protective covers from water connections until piping is ready for attachment. Check water piping to insure cleanliness.

4. Pipe unit using good piping practice (see ASHRAE handbook section 215 and 195.

5. Check to see that the unit is installed and operated within limitations (Refer to LIMIT ATIONS).

The following pages outline detailed procedures to be followed to install and start-up the chiller.

HANDLING

The unit should be lifted by inserting hooks through the holes provided in unit base rails. Spreader bars should be used to avoid crushing the unit frame rails with the lifting chains. See below.

29224(RIG)A

INSPECTION

Immediately upon receiving the unit, it should be inspected for possible damage which may have occurred during transit. If damage is evident, it should be noted in the carrier’s freight bill. A written request for inspection by the carrier’s agent should be made at once. See “Instruction” manual, Form 50.15-NM for more information and details.

LOCA TION AND CLEARANCES

These units are designed for outdoor installations on ground level, rooftop, or beside a building. Location should be selected for minimum sun exposure and to insure adequate supply of fresh air for the condenser. The units must be installed with sufficient clearances for air entrance to the condenser coil, for air discharge away from the condenser, and for servicing access.

In installations where winter operation is intended and snow accumulations are expected, additional height must be provided to insure normal condenser air flow.

These units are shipped as completely assembled units containing full operating charge, and care should be taken to avoid damage due to rough handling.

Clearances are listed under “Notes” in the “DIMENSIONS” section.

YORK INTERNATIONAL

FORM 150.62-NM1

FOUNDATION

The unit should be mounted on a flat and level foundation, floor, or rooftop capable of supporting the entire operating weight of the equipment. See PHYSICAL DATA for operating weight. If the unit is elevated beyond the normal reach of service personnel, a suitable catwalk must be capable of supporting service personnel, their equipment, and the compressors.

GROUND LEVEL LOCATIONS

It is important that the units be installed on a substantial base that will not settle. A one piece concrete slab with footers extended below the frost line is highly recommended. Additionally , the slab should not be tied to the main building foundations as noise and vibration may be transmitted. Mounting holes are provided in the steel channel for bolting the unit to its foundation. (See DIMENSIONS.)

For ground level installations, precautions should be taken to protect the unit from tampering by or injury to unauthorized persons. Screws and/or latches on access panels will prevent casual tampering. However, further safety precautions such as a fenced-in enclosure or locking devices on the panels may be advisable.

ROOFTOP LOCATIONS

Choose a spot with adequate structural strength to safely support the entire weight of the unit and service personnel. Care must be taken not to damage the roof.

SPRING ISOLA TORS (OPTIONAL)

When ordered, four (4) isolators will be furnished. Identify the isolator, and locate at the proper mounting

point, and adjust per instructions. See Appendix 1.

COMPRESSOR MOUNTING

The compressors are mounted on four (4) rubber isolators. The mounting bolts should not be loosened or adjusted at installation of the chiller.

REMOTE COOLER OPTION

For units using remote cooler option, refer to instructions included with miscellaneous cooler parts kit.

The unit is shipped with a 6 lb. (2.7 kg) holding charge. The remainder of the charge must be weighed-in according to the operating charge listed under Physical Data. Additional charge must also be added for the refrigerant lines.

CHILLED WATER PIPING General – When the unit has been located in its final

position, the unit water piping may be connected. Normal installation precautions should be observed in order to receive maximum operating efficiencies. Piping should be kept free of all foreign matter. All chilled water evaporator piping must comply in all respects with local plumbing codes and ordinances.

Consult the building contractor or architect if the roof is bonded. Roof installations should have wooden beams (treated to reduce deterioration), cork, rubber, or vibration isolators under the base to minimize vibration.

NOISE SENSITIVE LOCA TIONS

Efforts should be made to assure that the chiller is not located next to occupied spaces or noise sensitive areas where chiller noise level would be a problem. Chiller noise is a result of compressor and fan operation. Considerations should be made utilizing noise levels published in the YORK Engineering Guide for the specific chiller model. Sound blankets for the compressors and low sound fans are available.

Since elbows, tees and valves decrease pump capacity, all piping should be kept as straight and as simple as possible possible. All piping must be supported

independent of the chiller.

Consideration should be given to compressor access when laying out water piping. Routing the water piping too close to the unit could make compressor servicing/replacement difficult.

YORK INTERNATIONAL

Installation

Hand stop valves should be installed in all lines to facilitate servicing.

Piping to the inlet and outlet connections of the chiller should include high-pressure rubber hose or piping loops to insure against transmission of water pump vibration. The necessary components must be obtained in the field.

Drain connections should be provided at all low points to permit complete drainage of the cooler and system water piping.

A small valve or valves should be installed at the highest point or points in the chilled water piping to allow any trapped air to be purged. Vent and drain connections should be extended beyond the insulation to make them accessible.

The piping to and from the cooler must be designed to suit the individual installation. It is important that the following considerations be observed:

1. The chilled liquid piping system should be laid out so that the circulating pump discharges directly into the cooler. The suction for this pump should be taken from the piping system return line and not the cooler. This piping scheme is recommended, but is not mandatory.

2. The inlet and outlet cooler connection sizes are 3" (YCAL0014 - 0030), 4" (YCAL0034 - 0060), or 6" (YCAL0064 - 0080).

3. A strainer, preferably 40 mesh, must be installed in the cooler inlet line just ahead of the cooler. This is important to protect the cooler from entrance of large particles which could cause damage to the evaporator.

4. All chilled liquid piping should be thoroughly flushed to free it from foreign material before the system is placed into operation. Use care not to flush any foreign material into or through the cooler.

5. As an aid to servicing, thermometers and pressure gauges should be installed in the inlet and outlet wa-

ter lines.

6. The chilled water lines that are exposed to outdoor ambients should be wrapped with supplemental heater cable and insulated to protect against freezeup during low ambient periods, and to prevent formation of condensation on lines in warm humid locations.

7. A chilled water flow switch, (either by YORK or others) MUST be installed in the leaving water piping of the cooler. There should be a straight horizontal run of at least 5 diameters on each side of the switch. Adjust the flow switch paddle to the size of the pipe in which it is to be installed. (See manufacturer’s instructions furnished with the switch.) The switch is to be wired to terminals 13 – 14 of CTB1 located in the control panel, as shown on the unit wiring diagram.

The Flow Switch MUST NOT be used to start and stop the chiller (i.e. starting and stopping the chilled water pump). It is intended only as a safety switch.

WIRING

Liquid Chillers are shipped with all factory mounted controls wired for operation.

Field Wiring – Power wiring must be provided through a fused disconnect switch to the unit terminals (or optional molded disconnect switch) in accordance with N.E.C. or local code requirements. Minimum circuit ampacity and maximum dual element fuse size are given in the Tables 2 – 6.

A 120-1-60, 15 amp source must be supplied for the control panel through a fused disconnect when a control panel transformer (optional) is not provided. Refer to Table 1 and Figures 2 - 4.

See Figures 2 - 5 and unit wiring diagrams for field and power wiring connections, chilled water pump starter contacts, alarm contacts, compressor run status contacts, PWM input, and load limit input. Refer to section on UNIT OPERATION for a detailed description of operation concerning aforementioned contacts and inputs.

YORK INTERNATIONAL

FORM 150.62-NM1

EV APORATOR PUMP START CONTACTS

Terminal block CTB2 - terminals 23 to 24, are normally open contacts that can be used to switch field supplied power to provide a start signal to the evaporator pump contactor. The contacts will be closed when any of the following conditions occur:

1. Low Leaving Chilled Liquid Fault

2. Any compressor is running.

3. Daily schedule is not programmed OFF and the Unit Switch is ON.

The pump will not run if the micropanel has been powered up for less than 30 seconds, or if the pump has run in the last 30 seconds, to prevent pump motor overheating. Refer to figure 5 and unit wiring diagram.

SYSTEM RUN CONTACTS

Contacts are available to monitor system status. Normally-open auxiliary contacts from each compressor contactor are wired in parallel with CTB2 - terminals 25 to 26 for system 1, and CTB2 - terminals 27 to 28 for system 2 (YCAL0040 - YCAL0080). Refer to Figure 5 and unit wiring diagram.

ALARM ST ATUS CONTACTS

REMOTE EMERGENCY CUTOFF

Immediate shutdown of the chiller can be accomplished by opening a field installed dry contact to break the electrical circuit between terminals 5 to L on terminal block CTB2. The unit is shipped with a factory jumper installed between terminals 5 to L, which must be removed if emergency shutdown contacts are installed. Refer to Figure 5 and unit wiring diagram.

PWM INPUT

The PWM input allows reset of the chilled liquid setpoint by supplying a “timed” contact closure. Field wiring should be connected to CTB1 - terminals 13 to 20. A detailed explanation is provided in the Unit Control section. Refer to Figure 5 and unit wiring diagram.

LOAD LIMIT INPUT

Load limiting is a feature that prevents the unit from loading beyond a desired value. The unit can be “load limited” either 33%, 50%, or 66%, depending on the number of compressors on unit. The field connections are wired to CTB1 - terminals 13 to 21, and work in conjunction with the PWM inputs. A detailed explanation is provided in the Unit Control section. Refer to figure 5 and unit wiring diagram.

Normally-open contacts are available for each refrigerant system. These normally-open contacts close when the system if functionally normally . The respective contacts will open when the unit is shut down on a unit fault, or locked out on a system fault. Field connections are at CTB2 terminals 29 to 30 (system 1), and terminals 31 to 32 (system 2 YCAL0040 - YCAL0080).

REMOTE ST ART/STOP CONTACTS

To remotely start and stop the chiller, dry contacts can be wired in series with the flow switch and CTB1 - terminals 13 to 14. Refer to Figure 5 and unit wiring diagram.

When using the Load Limit feature, the PWM feature will not function SIMULTANEOUS OPERATION OF LOAD LIMITING AND TEMPERATURE RESET (PWM INPUT) CANNOT BE DONE.

FLOW SWITCH INPUT

The flow switch is field wired to CTB1 terminals 13 - 14. See Figure 5 and unit wiring diagram.

YORK INTERNATIONAL

Installation

STANDARD POWER SUPPLY WIRING – (0014 - 0080)

Power Panel

Circuit # 1

1L1

1L2

1L3

*Circuit # 2

2L1

2L2

GRD

See electrical note 9

2L3

GRD

CTB2

2 L

Control Panel

Micropanel

CTB1

Field 120-1-60 Micropanel Power Supply if control transformer not supplied

Field Unit Power Supply

Flow Switch

LD04483

IT IS POSSIBLE THAT MULTIPLE SOURCES OF POWER CAN BE SUPPLYING THE UNIT POWER PANEL. TO PREVENT SERIOUS INJURY OR DEATH, THE TECHNICIAN SHOULD VERIFY THAT NO LETHAL VOLTAGES ARE PRESENT INSIDE THE P ANEL AFTER DISCONNECTING POWER, PRIOR TO WORKING ON EQUIPMENT.

THE UNIT EVAPORATOR HEATER USES 120 VAC. DISCONNECTING 120 VAC POWER FROM THE UNIT, AT OR BELOW FREEZING TEMPERATURES, CAN RESULT IN DAMAGE TO THE EVAPORATOR AND UNIT AS A RESULT OF THE CHILLED LIQUID FREEZING.

Electrical Notes and Legend located on Page 18 and 19.

FIG. 2 – MULTI POINT POWER SUPPLY WIRING

YORK INTERNATIONAL

FORM 150.62-NM1

OPTIONAL SINGLE POINT POWER SUPPLY WIRING – (0040 - 0080)

Power Panel

1L1

1L3

1L2

See electrical note 9

GRD

Control Panel

2 L

CTB2

Field Unit Power Supply

Micropanel

Flow Switch

CTB1

Field 120-1-60 Micropanel Power Supply if control transformer not supplied

LD04484

Electrical Notes and Legend located on Page 18 and 19.

FIG. 3 – OPTIONAL SINGLE POINT POWER SUPPLY WIRING

YORK INTERNATIONAL

Installation

OPTIONAL SINGLE-POINT POWER SUPPLY WIRING

N-F DISC SW OR CIRC BKR (0014 - 0080)

Power Panel

N-F Disconnect Sw. OR Molded Case Circuit Bkr.

1L1

1L2

1L3

2 L

GRD

See electrical note 9

CTB2

Field Unit Power Supply

Control Panel

Micropanel

CTB1

Field 120-1-60 Micropanel Power Supply if control transformer not supplied

Flow Switch

Electrical Notes and Legend located on Page 18 and 19.

LD04485

FIG. 4 – OPTIONAL SINGLE POINT POWER WIRING

YORK INTERNATIONAL

CONTROL WIRING

FORM 150.62-NM1

14 13

CTB1

FLOW SW

PWM INPUT

LOAD LIMIT INPUT

REMOTE START/STOP

LD03819

FIG. 5 – CONTROL WIRING

YORK INTERNATIONAL

* Factory wired with optional transformer.

LD03611

Installation

ELECTRICAL NOTES

NOTES:

1. Minimum Circuit Ampacity (MCA) is based on 125% of the rated load amps for the largest motor plus 100% of the rated load amps for all other loads included in the circuit, per N.E.C. Article 430-24. If the Factory Mounted Control Transformer is provided, add the following to the system MCA values in the electrical tables for the system supplying power to the optional transformer. -17, add 2.5 amps; -28, add 2.3 amps; -40, add 1.5 amps, 46, add 1.3 amps; -58, add 1 amp.

2. The minimum recommended disconnect switch is based on 115% of the rated load amps for all loads included in the circuit, per N.E.C. Article 440.

3. Minimum fuse size is based upon 150% of the rated load amps for the largest motor plus 100% of the rated load amps for all other loads included in the circuit to avoid nuisance trips at start-up due to lock rotor amps. It is not recommended in applications where brown outs, frequent starting and stopping of the unit, and/or operation at ambient temperatures in excess of 95 °F is anticipated.

4. Maximum fuse size is based upon 225% of the rated load amps for the largest motor plus 100% of the rated load amps for all other loads included in the circuit, per N.E.C. Article 440-22.

5. Circuit breakers must be U.L. listed and CSA certified and maximum size is based on 225% of the rated load amps for the largest motor plus 100% of the rated load amps for all other loads included in the circuit. Exception: YCA0014 and YCAL0020 must have the optional factory overloads installed to use a standard circuit breaker. Otherwise, an HACR-type circuit breakers must be used. Maximum HACR circuit breaker rating is based on 225% of the rated load amps for the largest motor plus 100% of the rated load amps for all other loads included in the circuit.

6. The “INCOMING WIRE RANGE” is the minimum and maximum wire size that can be accommodated by the unit wiring lugs. The (2) preceding the wire range indicates the number of termination points available per phase of the wire range specified. Actual wire size and number of wires per phase must be determined based on the National Electrical Code, using copper connectors only . Field wiring must also comply with local codes.

7. A ground lug is provided for each compressor system to accommodate a field grounding conductor per N.E.C. Table 250-95. A control circuit grounding lug is also supplied.

8. The supplied disconnect is a “Disconnecting Means” as defined in the N.E.C. 100, and is intended for isolating the unit for the available power supply to perform maintenance and troubleshooting. This disconnect is not intended to be a Load Break Device.

9. Field Wiring by others which complies to the National Electrical Code and Local Codes.

YORK INTERNATIONAL

ELECTRICAL NOTES

LEGEND

ACR-LINE ACROSS THE LINE START C.B. CIRCUIT BREAKER D.E. DUAL ELEMENT FUSE DISC SW DISCONNECT SWITCH FACT MOUNT CB FACTOR Y MOUNTED CIRCUIT BREAKER FLA FULL LOAD AMPS HZ HERTZ MAX MAXIMUM MCA MINIMUM CIRCUIT AMP ACITY MIN MINIMUM MIN NF MINIMUM NON FUSED RLA RA TED LOAD AMPS S.P. WIRE SINGLE POINT WIRING

UNIT MTD SERV SW LRA LOCKED ROTOR AMPS

UNIT MOUNTED SERVICE (NON-FUSED DISCONNECT SWITCH)

FORM 150.62-NM1

VOL TAGE CODE

-17 = 200-3-60

-28 = 230-3-60

-40 = 380-3-60

-46 = 460-3-60

-58 = 575-3-60

LEGEND: Field Wiring

Factory Wiring

YORK INTERNATIONAL

Installation

ELECTRICAL DA TA

T ABLE 1 – MICROPANEL POWER SUPPLY

UNIT VOLTAGE UNIT VOLTAGE CONTROL POWER

MODELS w/o CONTROL TRANS

-17 200-1-60 15A 10A 15A 30 A / 240V

MODELS w/ CONTROL TRANS

A. Minimum #14 AWG, 75°C, Copper Recommended B. Minimum and Maximum Over Current Protection, Dual Element Fuse or Circuit Breaker

-28 230-1-60 15A 10A 15A 30 A / 240V

-40 380-1-60 15A 10A 15A 30 A / 480V

-46 460-1-60 15A 10A 15A 30 A / 480V

-58 575-1-60 15A 10A 15A 30 A / 600V

115-1-60/50 15A 10A 15A 30 A / 240V

MCA

NOTE A MIN MAX

OVER CURRENT PROTECTION,

SEE NOTE B NF DISC Sw

YORK INTERNATIONAL

ELECTRICAL DATA – STANDARD SINGLE POINT POWER

YCAL0014SC - YCAL0034SC

T ABLE 2 – S TANDARD SINGLE POINT POWER

SINGLE POINT FIELD SUPPLIED WIRING SYSTEM #1 COMPRESSOR & FAN

MODEL

VOLT HZ MCA

YCAL

200 60 75 100 90 100 90 100 # 4 - # 1 26.0 195 26.0 195 ——2 8.2 230 60 70 100 80 90 80 90 # 4 - # 1 24.1 195 24.1 195 ——2 7.8

0014SC

0020SC

0024SC

0030SC

0034SC

See notes and legend on pages 18 and 19.

380 60 42 60 45 50 45 50 # 8 - # 4 14.0 113 14.0 1 13 ——2 4.8 460 60 34 60 40 40 40 40 # 10 - # 6 11.5 98 11.5 98 ——2 3.8 575 60 27 30 30 35 30 35 # 10 - # 6 9.2 80 9.2 80 ——2 3.1 200 60 100 150 110 125 1 10 125 # 2 - 1/0 37.0 237 37.0 237 ——2 8.2 230 60 93 100 110 125 1 1 0 125 # 2 - 1/0 34.3 237 34.3 237 ——2 7.8 380 60 52 60 60 60 60 60 # 6 - # 2 18.5 154 18.5 154 ——2 4.8 460 60 45 60 50 60 50 60 # 8 - # 4 16.3 130 16.3 130 ——2 3.8 575 60 36 60 40 45 40 45 # 8 - # 4 13.1 85 13.1 85 ——2 3.1 200 60 127 150 150 175 150 175 # 1 - 2/0 49.1 298 49.1 298 ——2 8.2 230 60 118 150 150 150 150 150 # 1 - 2/0 45.5 298 45.5 298 ——2 7.8 380 60 76 100 90 100 90 100 # 4 - # 1 29.5 235 29.5 235 — — 2 4.8 460 60 57 60 70 70 70 70 # 6 - # 2 21.7 170 21.7 170 — — 2 3.8 575 60 46 60 50 60 50 60 # 8 - # 4 17.3 140 17.3 140 — — 2 3.1 200 60 140 150 175 175 175 175 1/0 - 3/0 54.7 420 54.7 420 — — 2 8.2 230 60 130 150 150 175 150 175 1/0 - 3/0 50.7 420 50.7 420 — — 2 7.8 380 60 75 100 90 100 90 100 # 4 - # 1 28.7 235 28.7 235 — — 2 4.8 460 60 62 100 70 80 70 80 # 6 - # 2 24.1 175 24.1 175 — — 2 3.8 575 60 50 60 60 60 60 60 # 6 - # 2 19.3 140 19.3 140 — — 2 3.1 200 60 183 200 200 225 200 225 3/0 - 250 51.2 298 51.2 298 51.2 298 2 8.2 230 60 170 200 200 200 200 200 2/0 - 4/0 47.4 298 47.4 298 47.4 298 2 7.8 380 60 103 150 110 125 110 125 # 2 - 1/0 28.7 235 28.7 235 28.7 235 2 4.8 460 60 81 100 90 100 90 100 # 4 - # 1 22.6 175 22.6 175 22.6 175 2 3.8 575 60 65 100 70 80 70 80 # 4 - # 1 18 140 18 140 18 140 2 3.1

MIN N/F D.E. FUSE CKT. BKR.

DISC SW

MIN3MAX4MIN MAX RANGE6RLA LRA RLA LRA RLA LRA QTY FLA (EA)

INCOMING

WIRE

FORM 150.62-NM1

COMPR. #1 COMPR. #2 COMPR. #3 FANS

YORK INTERNATIONAL

Installation

ELECTRICAL DATA – STANDARD DUAL POINT POWER

YCAL0040SC - YCAL0080SC

T ABLE 3 – STANDARD DUAL POINT POWER

SYSTEM #1 FIELD SUPPLIED WIRING SYSTEM #1 COMPRESSOR & FAN

MODEL

VOLT HZ MCA

YCAL

200 60 91 100 100 110 100 110 # 2 - 1/0 32.9 265 32.9 265 ——2 8.2 230 60 85 100 100 110 100 110 # 4 - # 1 30.5 265 30.5 265 ——2 7.8

0040SC

0044SC

0050SC

0060SC

0064SC

0070SC

0074SC

0080SC

See notes and legend on pages 18 and 19.

380 60 54 60 60 70 60 70 # 6 - # 2 19.4 155 19.4 155 ——2 4.8 460 60 41 60 45 50 45 50 # 8 - # 4 14.5 120 14.5 120 ——2 3.8 575 60 33 60 40 40 40 40 # 10 - # 6 11.6 80 11.6 80 ——2 3.1 200 60 13 0 150 150 175 150 175 # 1 - 2/0 50.2 298 50.2 298 ——2 8.2 230 60 12 1 150 150 150 150 150 # 1 - 2/0 46.5 298 46.5 298 ——2 7.8 380 60 73 100 80 100 80 100 # 4 - # 1 28.1 235 28.1 235 ——2 4.8 460 60 58 60 70 70 70 70 # 6 - # 2 22.1 170 22.1 170 ——2 3.8 575 60 47 60 60 60 60 60 # 8 - # 4 17.7 140 17.7 140 ——2 3.1 200 60 146 200 175 200 175 200 1/0 - 3/0 57.4 420 57.4 420 ——2 8.2 230 60 136 150 150 175 150 175 1/0 - 3/0 53.1 420 53.1 420 ——2 7.8 380 60 79 100 90 100 90 100 # 4 - # 1 30.8 235 30.8 235 ——2 4.8 460 60 65 100 80 80 80 80 # 4 - # 1 25.3 175 25.3 175 ——2 3.8 575 60 52 60 60 70 60 70 # 6 - # 2 20.2 140 20.2 140 — — 2 3.1 200 60 141 150 175 175 175 175 1/0 - 3/0 55.0 420 55.0 420 ——2 8.2 230 60 131 150 150 175 150 175 1/0 - 3/0 50.9 420 50.9 420 ——2 7.8 380 60 77 100 90 100 90 100 # 4 - # 1 29.6 235 29.6 235 ——2 4.8 460 60 63 100 70 80 70 80 # 6 - # 2 24.2 175 24.2 175 ——2 3.8 575 60 50 60 60 60 60 60 # 6 - # 2 19.4 140 19.4 140 ——2 3.1 200 60 187 200 200 225 200 225 3/0 - 250 52.4 298 52.4 298 52.4 298 2 8.2 230 60 174 200 200 200 200 200 2/0 - 4/0 48.6 298 48.6 298 48.6 298 2 7.8 380 60 10 5 150 125 125 125 125 # 2 - 1/0 29.3 235 29.3 235 29.3 235 2 4.8 460 60 83 100 90 100 90 100 # 4 - # 1 23.1 170 23.1 170 23.1 170 2 3.8 575 60 67 100 80 80 80 80 # 4 - # 1 18.5 140 18.5 140 18.5 140 2 3.1 200 60 185 200 200 225 200 225 3/0 - 250 51.8 298 51.8 298 51.8 298 2 8.2 230 60 172 200 200 200 200 200 2/0 - 4/0 48.0 298 48.0 298 48.0 298 2 7.8 380 60 10 4 150 125 125 125 125 # 2 - 1/0 29.0 235 29.0 235 29.0 235 2 4.8 460 60 82 100 90 100 90 100 # 4 - # 1 22.9 170 22.9 170 22.9 170 2 3.8 575 60 66 100 80 80 80 80 # 4 - # 1 18.3 140 18.3 140 18.3 140 2 3.1 200 60 208 250 225 250 225 250 4/0 - 300 58.9 420 58.9 420 58.9 420 2 8.2 230 60 193 250 225 225 225 225 3/0 - 250 54.5 420 54.5 420 54.5 420 2 7.8 380 60 11 3 150 125 125 125 125 # 2 - 1/0 31.6 235 31.6 235 31.6 235 2 4.8 460 60 92 100 100 110 100 110 # 2 - 1/0 26.0 175 26.0 175 26.0 175 2 3.8 575 60 74 100 80 90 80 90 # 4 - # 1 20.8 140 20.8 140 20.8 140 2 3.1 200 60 207 250 225 250 225 250 4/0 - 300 58.6 420 58.6 420 58.6 420 2 8.2 230 60 192 250 225 225 225 225 3/0 - 250 54.2 420 54.2 420 54.2 420 2 7.8 380 60 11 2 150 125 125 125 125 # 2 - 1/0 31.5 235 31.5 235 31.5 235 2 4.8 460 60 92 100 100 110 100 110 # 2 - 1/0 25.8 175 25.8 175 25.8 175 2 3.8 575 60 74 100 80 90 80 90 # 4 - # 1 20.7 140 20.7 140 20.7 140 2 3.1

MIN N/F

DISC SW

D.E. FUSE CKT. BKR.

MIN3MAX4MIN MAX RANGE6RLA LRA RLA LRA RLA LRA QTY FLA (EA)

INCOMING

WIRE

COMPR. #1 COMPR. #2 COMPR. #3 FANS

YORK INTERNATIONAL

FORM 150.62-NM1

ELECTRICAL DATA – STANDARD DUAL POINT POWER

YCAL0040SC - YCAL0080SC

SYSTEM #2 FIELD SUPPLIED WIRING SYSTEM #2 COMPRESSOR & FAN

INCOMING

MIN N/F D.E. FUSE CKT. BRK.

MCA

91 100 100 110 100 110 # 2 - 1/0 32.9 265 32.9 265 — — 2 8.2 85 100 100 110 100 110 # 4 - # 1 30.5 265 30.5 265 ——2 7.8 54 60 60 70 60 70 # 6 - # 2 19.4 15 5 19.4 155 — — 2 4.8 41 60 45 50 45 50 # 8 - # 4 14.5 12 0 14.5 120 — — 2 3.8

33 60 40 40 40 40 # 10 - # 6 11.6 80 11.6 80 ——2 3.1 130 150 150 175 150 175 # 1 - 2/0 50.2 298 50.2 298 — — 2 8.2 121 150 150 150 150 150 # 1 - 2/0 46.5 298 46.5 298 — — 2 7.8

73 100 80 100 80 100 # 4 - # 1 28.1 235 28.1 235 — — 2 4.8

58 60 70 70 70 70 # 6 - # 2 22.1 17 0 22.1 170 — — 2 3.8

47 60 60 60 60 60 # 8 - # 4 17.7 14 0 17.7 140 — — 2 3.1 130 150 150 175 150 175 # 1 - 2/0 49.5 298 49.5 298 — — 2 8.2 121 150 150 150 150 150 # 1 - 2/0 45.9 298 45.9 298 ——2 7.8

73 100 80 100 80 100 # 4 - # 1 27.8 235 27.8 235 ——2 4.8

58 60 70 70 70 70 # 6 - # 2 21.8 17 0 21.8 170 —–2 3.8

47 60 60 60 60 60 # 8 - # 4 17.5 14 0 17.5 140 ——2 3.1 141 150 175 175 175 175 1/0 - 3/0 55.0 420 55.0 420 ——2 8.2 131 150 150 175 150 175 1/0 - 3/0 50.9 420 50.9 420 ——2 7.8

77 100 90 100 90 100 # 4 - # 1 29.6 235 29.6 235 ——2 4.8

63 100 70 80 70 80 # 6 - # 2 24.2 175 24.2 175 ——2 3.8

50 60 60 60 60 60 # 6 - # 2 19.4 14 0 19.4 140 ——2 3.1 128 150 150 150 150 150 # 1 - 2/0 34.2 265 34.2 265 34.2 265 2 8.2 119 150 150 150 150 150 # 1 - 2/0 31.6 265 31.6 265 31.6 265 2 7.8

76 100 90 90 90 90 # 4 - # 1 20.2 155 20.2 155 20.2 155 2 4.8

57 100 70 70 70 70 # 6 - # 2 15.1 120 15.1 120 15.1 120 2 3.8

46 60 50 50 50 50 # 8 - # 4 12.0 80 12.0 80 12.0 80 2 3.1 185 200 200 225 200 225 3/0 - 250 51.8 298 51.8 298 51.8 298 2 8.2 172 200 200 200 200 200 2/0 - 4/0 48.0 298 48.0 298 48.0 298 2 7.8 104 150 125 125 125 125 # 2 - 1/0 29.0 235 29.0 235 29.0 235 2 4.8

82 100 90 100 90 100 # 4 - # 1 22.9 170 22.9 170 22.9 170 2 3.8

66 100 80 80 80 80 # 4 - # 1 18.3 140 18.3 140 18.3 140 2 3.1 181 200 200 225 200 225 3/0 - 250 50.5 298 50.5 298 50.5 298 2 8.2 168 200 200 200 200 200 2/0 - 4/0 46.8 298 46.8 298 46.8 298 2 7.8 102 150 110 125 110 125 # 2 - 1/0 28.3 235 28.3 235 28.3 235 2 4.8

80 100 90 100 90 100 # 4 - # 1 22.3 170 22.3 170 22.3 170 2 3.8

65 100 70 80 70 80 # 6 - # 2 17.8 140 17.8 140 17.8 140 2 3.1 207 250 225 250 225 250 4/0 - 300 58.6 420 58.6 420 58.6 420 2 8.2 192 250 225 225 225 225 3/0 - 250 54.2 420 54.2 420 54.2 420 2 7.8 112 150 125 125 125 125 # 2 - 1/0 31.5 235 31.5 235 31.5 235 2 4.8

92 100 100 110 100 110 # 2 - 1/0 25.8 175 25.8 175 25.8 175 2 3.8

74 100 80 90 80 90 # 4 - # 1 20.7 140 20.7 140 20.7 140 2 3.1

DISC SW

MIN3MAX4MIN MAX

WIRE

COMPR. #1 COMPR. #2 COMPR. #3 FANS

RLA LRA RLA LRA RLA LRA QTY FLA (EA)RANGE

YORK INTERNATIONAL

Installation

ELECTRICAL DATA – OPTIONAL SINGLE POINT POWER

YCAL0014SC - YCAL0034SC

T ABLE 4 – OPTIONAL SINGLE POINT POWER

MODEL

YCAL

VOLT HZ MCA

200 60 75 10 0 90 100 90 1 0 0 # 4 - # 1 # 4 - # 1 230 60 70 10 0 80 90 80 90 # 4 - # 1 # 4 - # 1

0014SC

380 60 42 60 45 50 45 50 # 8 - # 4 # 8 - # 4 460 60 34 60 40 40 40 40 # 10 - # 6 # 10 - # 6 575 60 27 30 30 35 30 35 # 10 - # 6 # 10 - # 6 200 60 100 150 110 125 110 125 # 2 - 1/0 # 2 - 1/0 230 60 93 10 0 110 125 110 125 # 2 - 1/0 # 2 - 1/0

0020SC

380 60 52 60 60 60 60 60 # 6 - # 2 # 6 - # 2 460 60 45 60 50 60 50 60 # 8 - # 4 # 8 - # 4 575 60 36 60 40 45 40 45 # 8 - # 4 # 8 - # 4 200 60 127 150 150 175 150 175 # 1 - 2/0 # 1 - 2/0 230 60 118 150 150 150 150 150 # 1 - 2/0 # 1 - 2/0

0024SC

380 60 76 10 0 90 100 90 100 # 4 - # 1 # 4 - # 1 460 60 57 60 70 70 70 70 # 6 - # 2 # 6 - # 2 575 60 46 60 50 60 50 60 # 8 - # 4 # 8 - # 4 200 60 140 150 175 17 5 175 175 1/0 - 3/0 1/0 - 3/0 230 60 130 150 150 17 5 150 175 1/0 - 3/0 1/0 - 3/0

0030SC

380 60 75 10 0 90 100 90 100 # 4 - # 1 # 4 - # 1 460 60 62 10 0 70 80 70 80 # 6 - # 2 # 6 - # 2 575 60 50 60 60 60 60 60 # 6 - # 2 # 6 - # 2 200 60 183 200 200 2 25 200 225 3/0 - 250 3/0 - 250 230 60 170 200 200 20 0 200 200 2/0 - 4/0 2/0 - 4/0

0034SC

380 60 103 150 110 125 110 125 # 2 - 1/0 # 2 - 1/0 460 60 81 10 0 90 100 90 100 # 4 - # 1 # 4 - # 1 575 60 65 10 0 70 80 70 80 # 4 - # 1 # 4 - # 1

See notes and legend on pages 18 and 19.

SINGLE POINT FIELD SUPPLIED WIRING

MIN N/F

DISC SW

D.E. FUSE CKT. BKR.

MIN3MAX4MIN MAX DISCONNECT BREAKER

INCOMING WIRE RANGE

FACTORY SUPPLIED OPTIONAL

YORK INTERNATIONAL

ELECTRICAL DATA – OPTIONAL SINGLE POINT POWER

YCAL0014SC - YCAL0034SC

SYSTEM #1 COMPRESSOR & FAN

COMPR. #1 COMPR. #2 COMPR. #3 FANS

RLA LRA RLA LRA RLA LRA QTY FLA (EA)

26.0 195 26.0 195 —— 2 8.2

24.1 195 24.1 195 — — 2 7.8

14.0 113 14.0 113 — — 2 4.8

11.5 98 11.5 98 — — 2 3.8

9.2 80 9.2 80 — — 2 3.1

37.0 237 37.0 237 — — 2 8.2

34.3 237 34.3 237 — — 2 7.8

18.5 154 18.5 154 — — 2 4.8

16.3 130 16.3 130 —— 2 3.8

13.1 85 13.1 85 —— 2 3.1

49.1 298 49.1 298 —— 2 8.2

45.5 298 45.5 298 —— 2 7.8

29.5 235 29.5 235 —— 2 4.8

21.7 170 21.7 170 —— 2 3.8

17.3 140 17.3 140 —— 2 3.1

54.7 420 54.7 420 —— 2 8.2

50.7 420 50.7 420 —— 2 7.8

28.7 235 28.7 235 —— 2 4.8

24.1 175 24.1 175 —— 2 3.8

19.3 140 19.3 140 —— 2 3.1

51.2 298 51.2 298 51.2 298 2 8.2

47.4 298 47.4 298 47.4 298 2 7.8

28.7 235 28.7 235 28.7 235 2 4.8

22.6 175 22.6 175 22.6 175 2 3.8 18 140 18 140 18 140 2 3.1

FORM 150.62-NM1

YORK INTERNATIONAL

Installation

ELECTRICAL DATA – OPTIONAL SINGLE POINT POWER

YCAL0040SC - YCAL0060SC

T ABLE 5 – OPTIONAL SINGLE POINT POWER

MODEL

YCAL

VOLT HZ MCA

200 60 173 200 200 200 200 200 2/0 - 4/0 2/0 - 4/0 2/0 - 4/0 230 60 161 200 175 175 175 175 2/0 - 4/0 2/0 - 4/0 2/0 - 4/0

0040SC

380 60 102 150 110 110 110 110 # 2 - 1/0 # 2 - 1/0 # 2 - 1/0 460 60 77 100 90 90 90 90 # 4 - # 1 # 4 - # 1 # 4 - # 1 575 60 62 100 70 70 70 70 # 6 - # 2 # 6 - # 2 # 6 - # 2 200 60 247 400 300 300 300 300 250 - 350 250 - 350 250 - 350 230 60 229 250 250 250 250 250 4/0 - 300 4/0 - 300 4/0 - 300

0044SC

380 60 139 200 150 150 150 150 1/0 - 3/0 1/0 - 3/0 1/0 - 3/0 460 60 110 150 125 125 125 125 # 2 - 1/0 # 2 - 1/0 # 2 - 1/0 575 60 88 100 100 100 100 100 # 2 - 1/0 # 2 - 1/0 # 2 - 1/0 200 60 261 400 300 300 300 300 300 - 400 300 - 400 300 - 400 230 60 243 400 300 300 300 300 250 - 350 250 - 350 250 - 350

0050SC

380 60 145 200 175 175 175 175 1/0 - 3/0 1/0 - 3/0 1/0 - 3/0 460 60 116 150 125 125 125 125 # 1 - 2/0 # 1 - 2/0 # 1 - 2/0 575 60 93 150 100 110 100 110 # 2 - 1/0 # 2 - 1/0 # 2 - 1/0 200 60 267 400 300 300 300 300 300 - 400 300 - 400 300 - 400 230 60 248 400 300 300 300 300 250 - 350 250 - 350 250 - 350

0060SC

380 60 145 200 175 175 175 175 1/0 - 3/0 1/0 - 3/0 1/0 - 3/0 460 60 119 150 125 125 125 125 # 1 - 2/0 # 1 - 2/0 # 1 - 2/0 575 60 95 150 100 110 100 110 # 2 - 1/0 # 2 - 1/0 # 2 - 1/0

See notes and legend on pages 18 and 19.

SINGLE POINT FIELD SUPPLIED WIRING

MIN N/F

DISC SW

D.E. FUSE CKT. BKR.

MIN3MAX4MIN MAX SINGLE POINT DISCONNECT BREAKER

INCOMING WIRE RANGE

FACTORY SUPPLIED OPTIONAL

YORK INTERNATIONAL

FORM 150.62-NM1

ELECTRICAL DATA – OPTIONAL SINGLE POINT POWER

YCAL0040SC - YCAL0060SC

SYSTEM #1 COMPRESSOR & FAN SYSTEM #2 COMPRESSOR & FAN

COMPR. #1 COMPR. #2 COMPR. #3 FANS COMPR. #1 COMPR. #2 COMPR. #3 FANS

RLA LRA RLA LRA RLA LRA QTY FLA (EA) RLA LRA RLA LRA RLA LRA QTY FLA (EA)

32.9 265 32.9 265 ——2 8.2 32.9 265 32.9 265 ——2 8.2

30.5 265 30.5 265 ——2 7.8 30.5 265 30.5 265 ——2 7.8

19.4 155 19.4 155 ——2 4.8 19.4 155 19.4 155 ——2 4.8

14.5 120 14.5 120 ——2 3.8 14.5 120 14.5 120 ——2 3.8

11.6 80 11.6 80 ——2 3.1 11.6 80 11.6 80 ——2 3.1

50.2 298 50.2 298 ——2 8.2 50.2 298 50.2 298 ——2 8.2

46.5 298 46.5 298 ——2 7.8 46.5 298 46.5 298 ——2 7.8

28.1 235 28.1 235 ——2 4.8 28.1 235 28.1 235 ——2 4.8

22.1 170 22.1 170 — — 2 3.8 22.1 170 22.1 170 ——2 3.8

17.7 140 17.7 140 — — 2 3.1 17.7 140 17.7 140 ——2 3.1

57.4 420 57.4 420 — — 2 8.2 49.5 298 49.5 298 ——2 8.2

53.1 420 53.1 420 — — 2 7.8 45.9 298 45.9 298 ——2 7.8

30.8 235 30.8 235 ——2 4.8 27.8 235 27.8 235 ——2 4.8

25.3 175 25.3 175 ——2 3.8 21.8 170 21.8 170 ——2 3.8

20.2 140 20.2 140 ——2 3.1 17.5 140 17.5 140 ——2 3.1

55.0 420 55.0 420 ——2 8.2 55.0 420 55.0 420 ——2 8.2

50.9 420 50.9 420 ——2 7.8 50.9 420 50.9 420 ——2 7.8

29.6 235 29.6 235 ——2 4.8 29.6 235 29.6 235 ——2 4.8

24.2 175 24.2 175 ——2 3.8 24.2 175 24.2 175 ——2 3.8

19.4 140 19.4 140 ——2 3.1 19.4 140 19.4 140 ——2 3.1

YORK INTERNATIONAL

Installation

ELECTRICAL DATA – OPTIONAL SINGLE POINT POWER

YCAL0064SC - YCAL0080SC

T ABLE 6 – OPTIONAL SINGLE POINT POWER

MODEL

YCAL

VOLT HZ MCA

200 60 306 400 350 350 350 350 350 - 500 350 - 500 350 - 500 230 60 284 400 300 300 300 300 300 - 400 300 - 400 300 - 400

0064SC

380 60 175 200 200 200 200 200 3/0 - 250 3/0 - 250 3/0 - 250 460 60 136 150 150 150 150 150 1/0 - 3/0 1/0 - 3/0 1/0 - 3/0 575 60 109 150 125 125 125 125 # 2 - 1/0 # 2 - 1/0 # 2 - 1/0 200 60 357 400 400 400 400 400 500 - (2) 4/0 500 - (2) 4/0 500 - (2) 4/0 230 60 332 400 350 350 350 350 400 - 600 400 - 600 400 - 600

0070SC

380 60 201 250 225 225 225 225 4/0 - 300 4/0 - 300 4/0 - 300 460 60 159 200 175 175 175 175 2/0 - 4/0 2/0 - 4/0 2/0 - 4/0 575 60 127 150 150 150 150 150 # 1 - 2/0 # 1 - 2/0 # 1 - 2/0 200 60 376 600 400 400 400 400 500 - (2) 4/0 500 - (2) 4/0 500 - (2) 4/0 230 60 349 400 400 400 400 400 500 - (2) 4/0 500 - (2) 4/0 500 - (2) 4/0

0074SC

380 60 207 250 225 225 225 225 4/0 - 300 4/0 - 300 4/0 - 300 460 60 167 200 175 175 175 175 2/0 - 4/0 2/0 - 4/0 2/0 - 4/0 575 60 134 150 150 150 150 150 1/0 - 3/0 1/0 - 3/0 1/0 - 3/0 200 60 399 600 450 450 450 450 600 - (2) 250 600 - (2) 250 600 - (2) 250 230 60 371 600 400 400 400 400 500 - (2) 4/0 500 - (2) 4/0 500 - (2) 4/0

0080SC

380 60 216 250 225 225 225 225 4/0 - 300 4/0 - 300 4/0 - 300 460 60 177 200 200 200 200 200 3/0 - 250 3/0 - 250 3/0 - 250 575 60 142 200 150 150 150 150 1/0 - 3/0 1/0 - 3/0 1/0 - 3/0

See notes and legend on pages 18 and 19.

SINGLE POINT FIELD SUPPLIED WIRING

MIN N/F

DISC SW

D.E. FUSE CKT. BKR.

MIN3MAX4MIN MAX SINGLE POINT DISCONNECT BREAKER

INCOMING WIRE RANGE

FACTORY SUPPLIED OPTIONAL

YORK INTERNATIONAL

FORM 150.62-NM1

ELECTRICAL DATA – OPTIONAL SINGLE POINT POWER

YCAL0064SC - YCAL0080SC

SYSTEM #1 COMPRESSOR & FAN SYSTEM #2 COMPRESSOR & FAN

COMPR. #1 COMPR. #2 COMPR. #3 FANS COMPR. #1 COMPR. #2 COMPR. #3 FANS

RLA LRA RLA LRA RLA LRA QTY FLA (EA) RLA LRA RLA LRA RLA LRA QTY FLA (EA)

52.4 298 52.4 298 52.4 298 2 8.2 34.2 265 34.2 265 34.2 265 2 8.2

48.6 298 48.6 298 48.6 298 2 7.8 31.6 265 31.6 265 31.6 265 2 7.8

29.3 235 29.3 235 29.3 235 2 4.8 20.2 155 20.2 155 20.2 155 2 4.8

23.1 170 23.1 170 23.1 170 2 3.8 15.1 120 15.1 120 15.1 120 2 3.8

18.5 140 18.5 140 18.5 140 2 3.1 12.0 80 12.0 80 12.0 80 2 3.1

51.8 298 51.8 298 51.8 298 2 8.2 51.8 298 51.8 298 51.8 298 2 8.2

48.0 298 48.0 298 48.0 298 2 7.8 48.0 298 48.0 298 48.0 298 2 7.8

29.0 235 29.0 235 29.0 235 2 4.8 29.0 235 29.0 235 29.0 235 2 4.8

22.9 170 22.9 170 22.9 170 2 3.8 22.9 170 22.9 170 22.9 170 2 3.8

18.3 140 18.3 140 18.3 140 2 3.1 18.3 140 18.3 140 18.3 140 2 3.1

58.9 420 58.9 420 58.9 420 2 8.2 50.5 298 50.5 298 50.5 298 2 8.2

54.5 420 54.5 420 54.5 420 2 7.8 46.8 298 46.8 298 46.8 298 2 7.8

31.6 235 31.6 235 31.6 235 2 4.8 28.3 235 28.3 235 28.3 235 2 4.8

26.0 175 26.0 175 26.0 175 2 3.8 22.3 170 22.3 170 22.3 170 2 3.8

20.8 140 20.8 140 20.8 140 2 3.1 17.8 140 17.8 140 17.8 140 2 3.1

58.6 420 58.6 420 58.6 420 2 8.2 58.6 420 58.6 420 58.6 420 2 8.2

54.2 420 54.2 420 54.2 420 2 7.8 54.2 420 54.2 420 54.2 420 2 7.8

31.5 235 31.5 235 31.5 235 2 4.8 31.5 235 31.5 235 31.5 235 2 4.8

25.8 175 25.8 175 25.8 175 2 3.8 25.8 175 25.8 175 25.8 175 2 3.8

20.7 140 20.7 140 20.7 140 2 3.1 20.7 140 20.7 140 20.7 140 2 3.1

YORK INTERNATIONAL

Installation

OPERATIONAL LIMITATIONS (ENGLISH)

T ABLE 7 – TEMPERATURES AND FLOWS

LEAVING WATER

YCAL00

14SC 40 55 30 60 25 125 20SC 40 55 30 60 25 125 24SC 40 55 35 70 25 125 30SC 40 55 45 75 25 125 34SC 40 55 75 110 25 125 40SC 40 55 75 250 25 125 44SC 40 55 75 250 25 125 50SC 40 55 75 250 25 125 60SC 40 55 75 250 25 125 64SC 40 55 130 390 25 125 70SC 40 55 130 390 25 125 74SC 40 55 130 390 25 125 80SC 40 55 120 430 25 125

TEMPERATURE (°F )

MIN

MAX

COOLER FLOW (GPM

MIN MAX MIN

) AIR ON CONDENSER (°F)

MAX

VOL T AGE LIMITATIONS

Excessive flow will cause damage to the cooler. Do not exceed max. cooler

The following voltage limitations are absolute and operation beyond these limitations may cause serious damage to the compressor.

flow. Special care should be taken when multiple chillers are fed by a single pump.

T ABLE 8 – VOLTAGES

UNIT POWER MIN. MAX.

200-3-60 180 220 230-3-60 207 253 380-3-60 355 415 460-3-60 414 506 575-3-60 517 633

NOTES:

1. Standard units cannot be operated below 40°F leaving chilled water temperature.

2. For leaving water temperature higher than 55°F, contact the nearest YORK Office for application guidelines.

3. The evaporator is protected against freeze-up to -20.0°F with an electrical heater as standard.

4. Operation below 25°F requires Optional Low Ambient Kit for operation to 0°F.

5. Operation above 115°F requires Optional High Ambient Kit for operation to 125°F.

YORK INTERNATIONAL

+ 106 hidden pages