York E1FD018 Series, E9FD030 Series, E9FD024 Series, E1FD024 Series, E1FD030 Series Installation Instruction

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515.26-N5Y (296)
A
06
®
OUTDOOR
SPLIT-SYSTEM HEAT PUMPS
INSTALLATION INSTRUCTION
MODELS E1(9)FD018, 024, 030 and 036
GENERAL
This instruction cov ers the insta llation of the f ollowing o ut door units: E1FD018A(S)06, E9FD018S06, E1FD024A(S)06, E9FD024S06, E1FD030A(S)06, E9FD030S06, E1FD036A(S)06, E9FD036S06, E1FD036S(25,46), E1FD042A(S)06, E1FD048A(S)06 E1FD048S(25, 46), E1FD060A(S)06, E1FD060S0 6(2 5, 46).
The outdoor units are designed to be c onnected t o a matchin g indoor coil with either quick or sweat connect lines. Quick connect units a re fac to ry char ged w ith ref rig era nt for a m atch­ing indoor coil and factory charged line sets are available in various lengths . Sweat connect unit s are fa ctory char ged wit h refrigerant for a matching indoor coil plus 15 feet of field supplied lines.
Matching indoor coils are available with a thermal expansion valve or an orifice liquid feed (YORKMA TE f low control device) sized for the most common usage. The orifice size and/or refrigerant charge may need to be changed for some indoor­outdoor unit combinations, elevation differences or total line lengths. Refer to Application Data covering “General Piping Recommendations and Refrigerant Line Length” (Form
690.01-AD1V). THIS UNIT IS NOT EQUIPPED WITH A FILTER DRIER. A
SOLID CORE BI-FLOW DIRECTIONAL FILTER IS RE­QUIRED FOR INS T ALLATIO N AND ANY TIME T HE REFRIG­ERANT CIRCUIT IS OPENED.
INSPECTION
As soon as a unit is rece ived, it sho uld be inspected for possible damage during transit. If damage is evident, the extent of the damage should be noted on the carrier’s delivery receipt. A separate request for inspection by the carrier’s agent should be made in writing. See Local D istributor for more info rmation.
REFERENCE
Use this instruction in conjunction with the instructions for the appropriat e indoor unit, air moving sys te m and acce ssor ies.
Supersedes: Supersedes: 515. 26-N5Y (995)
E1FD042, 048 and 060
(See Detail Listi ng Bel ow)
Installer should pay particular attention to the words:
CAUTION NOTES
CAUTIONS identifies p rocedure which, if not followed carefully , could result in personal injury, property damage or product damage.
WARNINGS ar e given to alert the installer that severe pe rsonal injury, death or equipment damage may result if installation procedures are not handled properly.
NOMENCLATURE
Product Category
Product Generation
Product Identifier
Nominal Cooling Capacity
Refrigerant Line Connections
V oltage Code
LIMITATIONS
The unit shou ld b e instal led in accor dan ce with all nat ional an d local safety codes.
Limitations for the indoor unit, coil and appropriate accessor ies must also be obser ved.
The outdoor unit m ust no t be ins talled with any duct work in th e air stream. The outdoor fan is the propeller type and is not designed to oper ate against any additional external stat ic pres­sure.
T ABL E 1 - A PPLICATION LIMITATIONS
* If ambient will be below this, Accessory Kit 2LT06700224 must be installed to cutoff heat pump. ** Operation below this temperature is permissible for a short period of time, during morning warm-up.
are intended to clarify or make the inst allat ion eas ier.
E = Outdoor Split System Heat Pump
1 = Design Level 9 = Canada
FDs = 10 SEER Heat Pump
018 = 1.5 Tons 024 = 2Tons 030 = 2.5Tons 036 = 3 Tons
A = Quick-Connect Fittings S = Sweat Fittings
06 = 208/230-1-60 25 =208/230-3-60 46 = 460-3-60
AIR TEMPERATURE °DB
ON OUTDOOR COIL Min. Max. Min. Max.
Cool Heat Cool Heat
50 -10* 115 75 57 50** 72 80
and
WARNING.
042 = 3.5 Tons 048 = 4 Tons 060 = 5 Tons
AIR TEMPERATURE
ON INDOOR COIL
°WB Cool
035 - 13682
E 1 FD 036
°DB
Heat
°WB Cool
NOTE,
°DB
Heat
515.26-N5Y
The maximum and minimum conditions f or operation m ust be observed to assu re a system tha t will give maximum perform­ance with minimum service .
LOCATION
Before starting the inst allat ion, select and check the su itab ility of the location for both the indoor and outdoor unit. Observe all limitations and cleara nce r equir em ent s, see Figu re 3.
5. Install liquid line filter drier. See “DRIER INSTALLA TI O N”
6. Connect tubing and leak test.
7. Make electrical control connect ions.
8. Charge system.
9. Instruct owner.
DRIER INSTALLATION
The outdoor un it must have suff icient clearance for a ir entrance to the condenser coil, for air disch arge and for service access.
If the unit is to be installed on a hot sun exposed roof or a black-topped g round area , the unit should be raised sufficient ly above the roof or ground to avoid taking the accum ulated layer of hot air into the outdoor unit.
Provide an adequate structur al supp ort. The unit may be installed at ground level on a solid base that
will not shift or settle, caus ing strain on the r efrigeran t lines and possible leaks. Maintain the clearances shown Figure 3 and install the unit in a level position. Isolate the base from the building structure to avoid noise or vibratio n transmiss io n.
When instal ling units on a roof, the stru ct ure must be capa bl e of supporting the total we ight of the unit, including a pad, lintels, rails, etc., which should be used to minimize the transmission of sound or vibration into the cond itione d space.
Isolate the unit from rain gut ters to av oid any possible wa sh out of the foundation.
Normal operat ing sound levels may be objec tionable if the unit is placed directly under windows of cert ain room s (bedr oom s, stud y, etc. ).
Condensate will drain from beneath t he coil of the outdoor unit during the defrost cycle. Normally this condensate may be allowed to drain directly onto the ground. A gravel bed ma y be used to prevent mud splash ing.
NOTE: DRIERS ARE NOT SUPPLIED WITH THIS EQUIP-
MENT AND MUST BE FIELD INSTALLED AT THE TIME OF EQUIPMENT INSTALLAT ION.
For new installations we recommend a 8 cubic inch minimum solid core bi-flow filter-drier for 1- 3 tons, and a 10 cubic inch minimum for 3.5 - 5 tons. Install in the liquid line, external to the outdo or un it.
For clean-up after a burnout a larger capacity drier is recom­mended. Always remove any driers on the unit at the time of burnout. Driers should be replaced any time the refrigerant circuit is re paired. When adding a drier to a system, additional refrigerant mu st be added to comp ensate for the drier addition. Refer to vendor specifications for the additional refrigerant amount.
For a particular filter-drier brand, refer to Source 1 Manual or original manuf actor’s recommended size, additional re frigerant charge requirem ent s, con nect ion size and type.
UNIT BASE PAN
RUBBER ELEVATING GROMMETS (4)
WARNING:The outdoor unit should not be installed in an area
where mud or ice could cause personal injury. Remember that condensate will drip from the unit coils during heat and defrost cycles and that this condensate will fre eze when the t emperature of the
°
outdoor air is below 32
F.
Elevate the unit sufficiently to prevent any blockage of the air entrances by s now in areas wher e there w ill be snow accum u­lation. Check the local weather bureau for the expected snow accumulatio n in your area .
INSTALLATION PROCEDURES
The following sequence of instal lation steps is suggested.
1. Inspect unit and set in pla ce.
2. Make electrical power connections.
3. C heck orifice si ze and replace with correct size if necessary.
4. Route the vapor and liquid line s.
2 Unitary Products Group
Note:
Do Not block drainage
holes with grommets.
FIGURE 1 - POSITIONING GROMMETS - "A" CUBE
UNIT BASE PAN
RUBBER ELEVATING GROMMETS (4)
Do Not block
Note: drainage holes with grommets.
FIGURE 2 - POSITIO NING GROM METS - "B" CUBE
515.26-N5Y
T ABL E 2 - PHYSICA L / ELECTRICA L DATA
MODEL
UNIT SUPPLY VOLTAGE 208/230-1-60 NORMAL VOLTAGE RANGE MIN. CIRCUIT AMP ACITY 12.3 15.3 19.3 23.2 27.2 33.1 36.1 MAX. OVERCURRENT DEVICE AMPS COMPRESSOR TYPE Recip. Recip. Inertia Inertia Inertia Scroll Scroll
COMPRESSOR AMPS CRANKCASE HEATER FAN MOTOR A MPS MIN. FIELD WIRE SIZE AWG
60°C COPPER CONDUCTORS MAX. WIRE LENGTH FEET BASED
ON 3% VOLTAGE DROP FAN DIAMETER INCHES 18 18 18 18 24 24 24
FAN MOTOR
FACE AREA SQ. FT. 14.2 15.1 15.1 17.0 2 0 20 24
COIL
LIQUID LINE OD VAPOR LINE OD 5/8 5/8 3/4 3/4 7/8 7/8 7/8 OPERATING WEIGHT LBS. 140 149 149 167 225 210 312
1
Utilization range “A” in accordance with ARI standard 110. 2Dual element fuses or HACR circuit breaker. * May be 1 or 9.
ROWS DEEP 1 1 1 1 1 1 2 FIN / INCH 13 18 18 20 13 16 13
1
2
RATED LOAD 9.2 11.6 14.8 17.3 20.5 25.2 27.6 LOCKED ROTOR 48 60 73 94 120 131 170
RATED LOAD 0.8 0.8 0.8 1.6 1.6 1.6 1.6 LOCKED ROTOR 1.9 1.9 1.9 3.8 3.5 3.5 3.5
208V 81 99 81 108 108 138 124 230V 90 110 90 120 120 153 138
RATED HP 1/8 1/8 1/8 1/4 1/4 1/4 1/4 NOMINAL RPM 1075 1075 1075 1075 860 860 860 NOMINAL CFM
018 024 030 036 042 048 060
20 25 30 35 40 50 60
YES YES YES YES YES NO NO
14 12 12 10 10 8 8
2000 2000 2000 2200 3200 3200 3300
3/8 3/8 3/8 3/8 3/8 3/8 3/8
E*FD
187 to 252
TABLE 3 - PHYSICAL / ELECTRICAL DATA
MODEL
UNIT SUPPLY VOLTAGE 208/230-3-60 460-3-60 NORMAL VOLTAGE RANGE MIN. CIRCUIT AMPACITY MAX. OVERCURRENT DEVICE AMPS COMPRESSOR TYPE Inertia Scroll Scroll Inertia Scroll Scroll
COMPRESSOR AMPS CRANKCASE HEATER YES NO NO YES NO NO FAN MOTOR A MPS MIN. FIELD WIRE SIZE AWG
60°C COPPER CONDUCTORS MAX. WIRE LENGTH FEET BASED ON
3% VOLTAGE DROP FAN DIAMETER INCHES 18 24 24 18 24 24
FAN MOTOR
FACE AREA SQ. FT. 17 20 24 17 20 24
COIL
LIQUID LINE OD 3/8 3/8 3/8 3/8 3/8 3/8 VAPOR LINE OD 3/4 7/8 7/8 3/4 7/8 7/8 OPERATING WEIGHT LBS. 167 210 312 167 210 312
1
Utilization range “A” in accordance with ARI standard 110. 2Dual element fuses or HACR circuit breaker.
ROWS DEEP 1 1 2 1 1 2 FIN / INCH 20 16 13 20 16 13
1
2
RATED LOAD 10.9 14.8 15.8 5.8 6.5 7.4 LOCKED ROTOR
RATED LOAD 1.6 1.6 1.6 0.8 0.8 0.8 LOCKED ROTOR 3.5 3.5 3.5 1.8 2.0 2 .0
208V 106 135 117 - - ­230V 117 150 130 - - ­460V - - - 261 240 200
RATED HP 1/4 1/4 1/4 1/4 1/4 1/4 NOMINAL RPM 1075 860 860 1075 860 860 NOMINAL CFM 2200 3200 3300 2200 3200 3300
E1FD036 E1FD048 E1FD060 E1FD036 E1FD048 E1FD060
25 46
187 to 253 432 to 504
15.2 20.1 21.4 8.0 9.0 10.1 25 30 40 15 15 20
78 91 124 40 46 59.6
12 10 10 14 14 14
UNIT PLACEMENT
1. Provide a base in the pre-determin ed locat ion.
2. Remove the shipping carton and inspect for possible da m­age.
3. Compressor tie-down bolt s should remain tig ht ened .
4. Position the unit on the base provided.
Unitary Products Group 3
5. Sit unit on the (4) rub ber elevating gr ommets provided wit h the unit. These should be positioned as shown in Figures 1 and 2 to reduce noise and allow for pro per draina ge.
6. Make a hole(s) in the str ucture w all la rge enough to accom­modate the insulated vapor line, the liquid line and the wiring.
515.26-N5Y
ELECTRICAL CONNECTIONS
1. Check the electrical supply to be sure that it meets the values specified on the unit na meplat e and wiring label.
2. Remove proper low voltage knockout. Remove plast ic snap bushing from instruction packet and insert in low voltage knockout hole.
3. The com plete connection diagram and schematic wiring label is located on the inside surface of the unit electrical box cover . Typical Field W iring is shown in Figures 4 and 5.
4. All field wiring to be in accordance with national electrical code (NEC) and/or local city codes.
feeling for he at on the co mpressor w here the heater is installed. The heater should be energized f or at least 8 hours befor e the thermost at is set to op e rat e the co mpressor.
CAUTION: An attempt to st art t he c ompre ssor without a t least
8 hours of crankcase heat will da mage the com ­pressor.
A warning label with an adhesive back is supplied in the unit installation inst ruction packe t. This label should be att ached to the field supplied disconne ct switch where it will be easily seen. See below:
NOTE: Power wiring, discon nect switch, and o ver curren t pro-
tection to be supplied by installer. See Physical and Electrical Data Table for proper sizes. USE COPPER CONDUCTORS ONLY. Unit must be grounded with a separate ground conductor wire.
5. Install the proper size weather proof disconnect switch out­doors and within sight of the unit.
6. Run power wiring from the disconnect switch to the unit.
7. Install the proper size time-delay fuses or circuit breaker, and make the power supply connect ions.
8. Energize the crankcase heater, if applicable, to save time by preheating the compressor oil while the remaining insta l­lation is complet ed.
The crankcase heat er , when f urnished , is e ner gized whenever the compressor is not running. Check for proper operation by
THERMOSTAT
WEATHERPROOF DISCONNECT SWITCH
NEC CLASS 1 WIRING
TO BLOWER MOTOR RELAY
TO POWER SUPPLY
IMPORTANT
IF POWER HAS BEEN OFF F OR 8 HOURS OR LONGER, DISCONNECT SWITCH MUST BE TURNED ON 8 H OURS BEFORE THERMOSTAT IS SET TO “HEAT”, “COOL” OR “AUTO”.
035-03 095A
TUBING CONNECTIONS
Sweat-connect systems must use field supplied, clean, dehy­drated refrigerat ion-g rad e copp er tubing .
Quick-connect systems must use pre-charged refrigerant line sets (quick-connect couplings) designated for the respective unit size. Pre-charged lines with excess tubing should be coiled horizontally in an inconspicuous location to avoid oil trapping.
INSTALL BI-FLOW FILTER DRIER IN LIQUID LINE
48" OVERHEAD CLEARANCE
12" REAR AND SIDES
TO INDOOR COIL
NOTE: ALL OUTDOOR WIRING MUST BE WEATHERPROOF
NEC CLASS 2 WIRING
FIGURE 3 - TYPICAL INSTALLATI ON
4 Unitary Products Group
SEAL OPENING(S) WITH PERMAGUM OR EQUIVALENT
Sit unit on rubber elevator grommets to reduce noise and allow for proper drainage.
24" SERVICE ACCESS CLEARANCE
Check local weather bureau for snow accumulation.
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