YORK Sunline Ultra™ units are convertible single package
high efficiency rooftops. All models have independent dual
refrigerant circuits for efficient part load operation. Although
the units are primarily designed for curb mounting on a roof,
they can also be slab-mounted at ground level or set on steel
beams above a finished roof.
All units include:
•Powder Paint finish that meets ASTM-B-117 1000 hour
salt spray standards
•Two-stage cooling provide d by d ual indepen dent refrigeration circuits with expansion valves, filter-driers, high and
low pressure/loss of charge switches and freezestats
•Hermetically sealed scroll compressors with crankcase
heaters
•Two-stage heating provided by dual independent heat
exchangers with aluminized steel tubes, redundant gas
valves, spark ignition with induced draft logic
•Permanently lubricated motors
•Bottom or side air discharge configuration capability
(field convertible)
•Belt drive blower motor with high static drive options
•Constant supply air volume (CV) with optional variable
air volume (VAV)
•Manufactured under the quality standards of ISO9001
•Twenty-four volt control circuit with compressor lock-out
•Zero-25% fixed air damper with hood
•Copper tube/aluminum fin coils
•Hinged filter access and tool free latched doors optional
N = Options 2 & 3
P = Options 2 & 4
Q = Options 2, 3, & 4
R = Options 3 & 4
S = Option 5
T = Options 1 & 5
U = Options 1, 3, & 5
V = Options 1, 4, & 5
W = Options 1, 3, 4, & 5
X = Options 3 & 5
Y = Options 4 & 5
Z = Options 3, 4 & 5
A = Std. Motor
B = Std. Motor/Economizer
C = Std. Motor/Economizer/Power Exhaust
(Downflow Only)
D = Std. Motor/Motorized Damper
E = Std. Motor/Motorized Damper/Barometric Relief
J = Std. Motor/Economizer/Barometric Relief
N = Hi Static
P = Hi Static/Economizer
Q = Hi Static/Economizer/Power Exhaust
(Downflow Only)
R = Hi Static/Motorized Damper
K = Hi Static/Motorized Damper/Barometric Relief
S = Hi Static/Economizer/Barometric Relief
262260-YTG-E-1008
PRODUCT NOMENCLATURE
Johnson Controls Unitary Products3
Page 4
262260-YTG-E-1008
FEATURES
All models are available with a wide variety of factorymounted options such as stainless steel heat exchangers,
phase monitor, dirty filter switch, and coil guard to make them
suitable for almost every application.
All units are self-contained and assembled on full perimeter
base rails with holes in the four corners for overhead rigging.
Every unit is completely piped, wired, charged and tested at
the factory to simplify the field installation and to provide
years of dependable operation.
All models (including those with an economizer) are suitable
for either bottom or horizontal duct connections. Models with
factory installed power exhaust are suitable for bottom
duct connections only. For bottom duct, you remove the
sheet metal panels from the supply and return air openings
through the base of the unit. For horizontal duct, you replace
the supply and return air panels on the rear of the unit with a
side duct flange accessory.
All models are available with these “factory mounted” outdoor
air damper options:
•Single enthalpy economizer with or without power
exhaust
•BAS-ready economizer with or without power exhaust
•Motorized outdoor air damper
•Barometric Relief Damper
A fixed outdoor air intake assembly will be shipped in the
return air compartment of all units ordered without an economizer or motorized outdoor air damper option. The assembly
includes a rain hood with a damper that can be set for 10, 15
or 25% outdoor air. With bottom duct connections, the intake
damper assembly should be mounted over the opening in the
return air panel. With horizontal ductwork, it should be
mounted on the return air duct.
All supply air blowers are equipped with a b el t dri ve th at can
be adjusted to meet the exact requirements of the job. A high
static drive option is available for applications with a higher
CFM and/or static pressure requirement. A variable air volume
(VAV) option using a variable frequency drive is available for
applications requiring a constant supply duct pressure. A differential pressure transducer is used to monitor supply duct
static pressure and return a speed reference signal to the VFD
to control the output of the indoor blower motor.
All compressors include scroll compressors and internal pressure relief. Every refrigerant circuit includes an expansion
valve, a liquid line filter-drier, a discharge line high pressure
switch and a suction line with a freezestat and low pressure/
loss of charge switch to protect all system components. A hot
gas bypass option, consisting of an adjustable compressor
discharge bypass valve, is available for low cooling load
applications.
®
•Simplicity
standardized a number of features previously available
only as options or by utilizing additional controls.
Controls - Simplicity ® control boards have
•Low Ambient - An integrated low-ambient control
allows all units to operate in the cooling mode down
to 0°F outdoor ambient without additional assistance. Optionally, the control board can be programmed to lockout the compressors when the
outdoor air temperature is low or when free cooling
is available.
•
The Simplicity® control board used in this product will
effectively operate the cooling system down to 0°F
when this product is applied in a comfort cooling
application for people. An economizer is typically
included in this type of application. When applying this
product for process cooling applications (computer
rooms, switchgear, etc.), please reference applications
bulletin AE-011-07 or call the applications department
for Unitary Products @ 1-877-UPG-SERV for
guidance. Additional accessories may be needed for
stable operation at temperatures below 30°F.
•Anti-Short Cycle Protection - To aid compressor
life, an anti-short cycle delay is incorporated into the
standard controls. Compressor reliability is further
ensured by programmable minimum run times. For
testing, the anti short cycle delay can be temporarily
overridden with the push of a button.
•Lead-Lag - An integrated Lead-Lag option allows
equal run time hours on all compressors, thereby
extending the life of all compressors. This option is
selectable on the unit control board.
•Fan Delays - Fan on and fan off delays are fully programmable. Furthermore, the heating and cooling
fan delay times are independent of one another. All
units are programmed with default values based
upon their configuration of cooling and heat.
•Safety Monitoring - The control board monitors the
high and low-pressure switches, the freezestats, the
gas valve, if applicable, and the temperature limit
switch on gas and electric heat units. The unit control board will alarm on ignition failures, compressor
lockouts and repeated limit switch trips.
•Nuisance Trip Protection and Strikes - To prevent
nuisance trouble calls, the control board uses a
“three times, you’re out” philosophy. The high and
low-pressure switches and the freezestats must trip
three times within two hours before the unit control
board will lock out the associated compressor.
•On Board Diagnostics - Each alarm will energize a
trouble light on the thermostat, if so equipped, and
flash an alarm code on the control board LED. Each
high and low-pressure switch alarm as well as each
freezestat alarm has its own flash code. The control
board saves the five most recent alarms in memory,
and these alarms can be reviewed at any time.
Alarms and programmed values are retained
through the loss of power.
TERMINAL BLOCK
(For Single Point Power Supply
with Electric Heat)
ELECTRIC\ELECTRIC UNITS
BOTTOM POWER & CONTROL
WIRING ENTRY
KNOCKOUTS FOR SIDE
GAS SUPPLY ENTRY
HOLE FOR BOTTOM
GAS SUPPLY ENTRY
POWER VENTOR MOTOR
WITH POST PURGE CYCLE
BELT-DRIVE
BLOWER MOTOR
FULL PERIMETER 14 GAUGE BASE
RAILS WITH LIFTING HOLES
1" NPTI
CONDENSATE DRAIN
SIDE AND BOTTOM
SUPPLY & RETURN AIR
DUCT OPENINGS(SIDE X SIDE)
OUTDOOR AIR OPENING
FOR SLIDE-IN/PLUG-IN
INTERNAL ECONOMIZER(OPTION)
2" DISPOSABLE
FILTERS
ECONOMIZER HOOD
LONG LASTING
POWDER PAINT FINISH
20 GAUGE ALUMINIZED STEEL
TUBULAR HEAT EXCHANGERS
COPPER TUBE/ALUMINUM FIN
CONDENSER COILS
LOW VOLTAGE RELAY BOARD
AND TERMINAL STRIP
GAS/ELECTRIC
UNIT SHOWN
ELECTRIC HEATER LOCATION
(OPTIONAL ELECTRIC/ELECTRIC UNITS)
HIGH EFFICIENCY COMPRESSORS
WITH CRANKCASE HEATERS
LOCATION OF VFD (Optional)
LOCATION OF VFD BYPASS (Optional)
FIGURE 1 - UNIT CUTAWAY
All units have long lasting powder paint cabinets with 1000
hour salt spray test approval under ASTM-B117 procedures.
All models are CSA approved.
•Warranty - All models include a one-year limited parts
•Electric Heat Operation - All electric heat models (fac-
Johnson Controls Unitary Products5
warranty on the complete unit. Compressors and electric
heater elements carry a five-year warranty. Gas heat
exchangers carry a 10-year parts warranty.
Gas Heat Operation - All gas heat units are built with
two heating sections for two equal stages of capacity
control. Each section includes a durable heat exchanger
with aluminized steel or optional stainless steel tubes, a
redundant gas valve, spark ignition, power venting, an
ignition module for 100% shut-off and all of the safety
controls required to meet the latest ANSI standards.
The gas supply piping can be routed into the heating
compartment through a hole in the base pan of the unit
or through a knockout in the piping panel on the front of
the unit.
tory installed only) are wired for a single power source
and include a bank of nickel chromium elements
mounted at the discharge of the supply air blower to provide a high velocity and uniform distribution of air across
the heating elements. Every element is fully protected
against excessive current and temperature by fuses and
two thermal limit switches.
The power supply wiring can be routed into the control
box through a threaded pipe connection in the base pan
of the unit or through a knockout in the wiring panel on
the front of the unit.
•BAS Controls - Y ork’ s Sunline™ series unit s offer facto ry
mounted BAS controls such as Simplicity
Comfort
™, Novar®, Honeywell, Johnson, York Commer-
®
Intelli-
cial Comfort System (YCCS) and CPC.
F A CTORY-INSTALLED OPTIONS
•SINGLE INPUT ELECTRONIC ENTHALPY ECONO-
MIZERS - Includes a slide-in / plug-in damper assembly
with fully modulating spring-return motor actuator capable of introducing up to 100% outdoor air with nominal
1% leakage type dampers.
The enthalpy system contains one sensor that monitors
the outdoor air and determines when the air is cool
enough and dry enough to provide free cooling.
The rainhood is painted to match the basic unit and must
be field-assembled before installing.
•BAS-READY ECONOMIZER - Includes a slide-in / plug-
in damper assembly with fully modulating spring-return
motor actuator with zero to 95-degree rotation capable of
introducing up to 100% outdoor air with nominal 1% leakage type dampers.
Actuator requires 2-10 VDC input from an external
source, such as a field-installed or factory-installed BAS
controller. BAS-ready actuators have an adjustable auxiliary end-switch for optional power exhaust control.
For units with optional VAV or Simplicity® Intelli-Comfort™ control, a factory-installed, dry bulb sensor determines if outdoor air temperature is low enough to provide
free-cooling operation. (Field-installed humidity sensors
for either outdoor air or outdoor & return air streams are
Page 6
262260-YTG-E-1008
available for single enthalpy and differential enthalpy
configurations, respectively).
The rainhood is painted to match the basic unit and must
be field-assembled before installing.
•POWER EXHAUST - Our economizer options are available with power exhaust. Whenever the outdoor air intake
dampers are opened for free cooling, the exhaust fan will
be energized to prevent the conditioned space from being
over-pressurized during economizer operation. BASready economizer actuators have an adjustable auxiliary
end-switch to provide a range of damper positions available
to energize power exhaust. For units with optional VAV,
power exhaust is energized by means of a binary output
signal from the unit's VAV control board.
The exhaust fan, motor and controls are installed and
wired at the factory. The rain hood must be assembled
and installed in the fiel d .
The power exhaust option can only be used on bottom duct configurations.
•MOTORIZED OUTDOOR AIR INTAKE DAMPER -
Includes a slide-in / plug-in damper assembly with a 2position, spring return motor actuator which opens to a
pre-set position whenever the supply air blower is operating and will drive fully closed when the blower unit
shuts down.
The rain hood is painted to match the basic unit and
must be field assembled before installing.
•BAROMETRIC RELIEF DAMPER - This damper option
can be used to relieve internal building air pressure on
units with an economizer without power exhaust. This
accessory includes a rain hood, a bird screen and a fully
assembled damper. With bottom duct connections, the
damper should be mounted over the opening in the
return air panel. With horizontal ductwork, the accessory
should be mounted on the return air duct.
•PHENOLIC COATED EVAPORATOR AND CON-DENSER COILS - Special coating process that utilizes
Techni coat 10-1" proce s ses. Coating is applied by total
immersion of the complete coil for maximum protection.
•ELECTRIC HEA T ERS wired for single point power supply. These nickel chromium heater elements are provided with limit and automatic reset capability to prevent
operation at excessive temperatures.
•VARIABLE AIR VOLUME (VAV) - A factory-installed
variable frequency drive (VFD), mounted in the Blower
Access compartment, is used to control the speed of the
indoor blower motor in order to maintain a constant static
pressure in the supply duct. A pressure transducer and
VAV control board are mounted inside the control box.
The drive comes completely wired and pre-programmed
from the factory.
An optional, factory-installed manual bypass switch
available with factory-installed VFD can be found in the
Blower Motor Access compartment. The switch can be
used to either route power to the VFD for modulating
control of the blower motor, to bypass the drive and operate the motor at full speed, or to power the drive (and not
the motor) for diagnostic purposes.
Due to space limitations, VAV is not available with any of
the factory-installed BAS options described below, but is
available with ‘BAS-ready’ models. Terminal blocks are
provided in the control box for field wiring of the customer-installed BAS.
A ‘VFD-ready’ option provides the provisions for a customer-installed drive. The unit comes with a mounting
bracket installed in the Blower Access compartment
which may accommodate other vendor’s drives depending on their size. In order to utilize the unit’s mounting
bracket, the maximum recommended drive dimensions
are as follows:
For 5-hp motor applications........................10” H x 6” W x 7” D
For 7.5 thru 15-hp motor applications.........13” H x 8” W x 8” D
If the drive will not fit in the allotted space, then it will
have to be mounted elsewhere; either within the building
on a perpendicular wall which is not subjected to excessive temperature, vibration, humidity, dust, corrosive
gas, explosive gas, etc., or within an appropriate enclosure rated for outside installation to safeguard against
moisture, dust and excessive heat.
A terminal block located in the control box is provided for
field connection of the VFD controls.
•HOT GAS BYPASS - To allow for low cooling load operation, a direct-acting pressure-modulating bypass control
valve installed on the system #1 discharge line is used to
divert high temperature, high pressure refrigerant around
the TXV in order to maintain a desired minimum evaporator pressure. HGBP is standard on all units with VAV
and optional with CV units.
•FILTER OPTIONS - Standard units are shipped with 2”
throw-away filters installed. 2” pleated and 4” pleated filters are offered as a factory installed option.
•CONVENIENCE OUTLET - This 110 volt outlet can be
“powered” by the unit with a stepdown transformer or
you may order the unit with a “non-powered” convenience outlet that can be wired in the field.
•DISCONNECT SWITCH - A HACR breaker sized to the
unit max fuse size is provided. Factory installed option
only.
•BAS - Building Automation System Controls (available on two-system cooling product only).
Simplicity® INTELLI-Comfort™ CONTROL - The York®
Simplicity® INTELLI-Comfort™ control is factory
installed. It includes a supply air sensor, a return air sensor, and an outside air sensor . There are provisions for a
field installed dirty filter indicator switch, an air-proving
6Johnson Controls Unitary Products
Page 7
262260-YTG-E-1008
switch, an Outside Air Humidity sensor, a Return Air
Humidity sensor, an Inside IAQ sensor, and an Outside
Air IAQ sensor. Construction mode operation, 365-day
real time clock with 7 day programming plus holiday
scheduling is built-in. Two different modes of demand
ventilation are achieved through the INTELLI-Comfort™
using CO
sensors. It uses an inside CO2 sensor to per-
2
form Demand Ventilation. It can also use an Outside CO
sensor to perform Differential Demand Ventilation. It
uses a Patented Comfort Ventilation algorithm to provide
comfortable ventilation air temperature. The patented
economizer-loading algorithm will protect the equipment
when harsh operating conditions exist. Humidity in the
occupied space or return duct can be monitored and
controlled via humidity sensors and the on-board connection for hot gas re-heat system. It uses the INTELLIStart™ algorithm to maximize energy savings by recovering the building from the Unoccupied Setpoints to the
Occupied Setpoints just in time for the Occupied Time
Period to begin. The Simplicity® INTELLI-Comfort™ balances space temperature, ve nt il a t i o n a ir te mp erature,
and humidity for ultimate comfort.
CO
2
Simplicity® INTELLI-Comfort™ with ModLINC CON-
TROL - The York® Simplicity® INTELLI-Comfort™ with
ModLINC control is factory installed. It includes all the
features of the INTELLI-Comfort™ control with an additional control to translate communications from MODBUS to the BACnet MSTP protocol.
Novar® BAS CONTROL - The Novar® building automation system controller is factory installed. Includes supply
air sensor, return air sensor, dirty filter indicator switch,
and air proving switch.
JOHNSON CONTROLS BAS CONTROL - The Johnson Control YK-UNT-1126 building automation system
controller is factory installed. Includes supply air sensor, return air sensor, dirty filter indicator switch, and air
proving switch.
CPC BAS CONTROL - The Computer Process Controls
Model 810-3060 ARTC Advanced Rooftop building automation system controller is factory installed. Includes
supply air sensor, return air sensor, dirty filter indicator
switch and air proving switch.
HONEYWELL BAS CONTROL - The Honeywell
W7750C building automation system controller is factory
installed. Includes air supply sensor, return air sensor,
dirty filter indicator switch, and air proving switch.
YORK COMMERCIAL COMFORT SYSTEM (YCCS) Provides rooftop system integration for YCCS single
zone, change-over bypass and VAV systems.
•SMOKE DETECTORS - (supply air & return air) The
smoke detectors stop operation of the unit by interrupting
power to the control board if smoke is detected within the
2
air compartment.
Factory installed smoke detectors in the return air,
may be subjected to freezing temperatures during
“off” times due to out side air infiltration. these smoke
detectors have an operational limit of 32°F to 131°F.
smoke detectors installed in areas that could be out
side those limitations will have to be moved to prevent
having false alarms.
•COIL GUARD - Customers can purchase a coil guard kit
to protect the condenser coil from damage. This is not a
hail guard kit.
•STAINLESS STEEL HEAT EXCHANGER - For applica-
tions in corrosive environments, this option provides a
full stainless steel heat exchanger assembly.
•ST AINLESS STEEL DRAIN PAN- An optional rust-proof
stainless steel drain pan is available to provide years of
trouble-free operation in corrosive environments.
•PHASE MONITORS - Designed to prevent unit damage.
The phase monitor will shut the unit down in an out-ofphase condition.
•HIGH ST ATIC DRIVE - May include a belt, blower pulley,
motor pulley or a motor change to enhance blower performance.
•DIRTY FILTER SWITCH - This kit includes a differential
pressure switch that energizes the fault light on the unit
thermostat, indicating that there is an abnormally high
pressure drop across the filters. Factory installed option
or field installed accessory.
•HINGED FILTER DOOR/”T OOL FREE” BLOWER AND
ACCESS PANELS (not hinged) - This option allows for
easy access and maintenance.
NOTE: Knobs are shipped separately within the unit to pre-
vent shipping damage. These must be field installed
for tool free operation.
Johnson Controls Unitary Products7
Page 8
262260-YTG-E-1008
•HINGED/"TOOL FREE" BLOWER, BLOWER MOTOR, FIL TER AND ELECTRIC ACCESS PANELS - This
option allows for complete hinged and tool free access to
the unit's blower, blower motor , filters and electrical panel
sections.
FIELD-INSTALLED ACCESSORIES
•SINGLE INPUT ELECTRONIC ENTHALPY ECONOMIZERS - Includes a slide-in / plug-in damper assembly
with fully modulating spring-return motor actuator capable of introducing up to 100% outdoor air with nominal
1% leakage type dampers.
The enthalpy system contains one sensor that monitors
the outdoor air and determines when the air is cool
enough and dry enough to provide free cooling.
The rainhood is painted to match the basic unit and must
be field-assembled before installing.
•MOTORIZED OUTDOOR AIR INTAKE DAMPER -
Includes a slide-in / plug-in damper assembly with a 2position, spring return motor actuator which opens to
some pre-set position whenever the supply air blower is
operating and will drive fully closed when the blower unit
shuts down.
The rain hood is painted to match the basic unit and
must be field assembled before installing.
•ROOF CURBS - Fourteen-inch high roof curbs provide a
water-tight seal between the unit and the finished roof.
These full perimeter curbs meet the requirements of the
National Roofing Contractors Association (NRCA) and
are shipped knocked-down for field assembly.
They're designed to fit inside the base rails of the unit
and include both a wood nailing strip and duct hanger
supports.
•HIGH ALTITUDE NATURAL GAS - Burner orifices and
pilot orifices are provided for proper furnace operation at
altitudes up to 6,000 feet.
•PROPANE - Burner orifices, pilot orifices and gas valve
parts are provided to convert a natural gas furnace to
propane.
•HIGH ALTITUDE PROPANE - Burner orifices and pilot
orifices are provided for proper furnace operation at alti-
tudes up to 6,000 feet. This accessory supplements the
basic propane conversion kit.
•SIDE DUCT FLANGES - One-inch flanges replace the
supply and return air panels on the rear of the unit to
accommodate horizontal duct connections. These
flanges can also be used individually for bottom supply/
horizontal return or horizontal supply/bottom return. They
cannot be used on units with power exhaust.
•BAROMETRIC RELIEF DAMPER - This damper accessory can be used to relieve internal building air pressure
on units with an economizer without power exhaust. This
accessory includes a rain hood, a bird screen and a fully
assembled damper. With bottom duct connections, the
damper should be mounted over the opening in the
return air panel. With horizontal ductwork, the accessory
should be mounted on the return air duct.
•HIGH ST ATIC DRIVE - May include a belt, blower pulley,
motor pulley or a motor change to enhance blower performance.
•ENTHALPY ACCESSORY CONTROL KIT - This kit
contains the required components to convert a single
enthalpy economizer to dual enthalpy.
•BURGLAR BARS - Mount in the supply and return
openings to prevent entry into the duct work.
•FLUE EXHAUST EXTENSION KIT - In locations with
wind or weather conditions which may interfere with
proper exhausting of furnace combustion products, this
kit can be installed to prevent the flue exhaust from
entering nearby fresh air intakes.
•WOOD SKID - Allows unit to be handled with 90” forks.
•CO
•COIL GUARD - Customers can purchase a coil guard kit
•PHASE MONITORS - Designed to prevent unit damage.
SENSOR - Senses CO2 levels and automatically
2
overrides the economizer when levels rise above the
present limits.
to protect the condenser coil from damage. This is not a
hail guard kit.
The phase monitor will shut the unit down in an out-ofphase condition.
8Johnson Controls Unitary Products
Page 9
262260-YTG-E-1008
TABLE 1: INDOOR SOUND POWER RATING
UNIT
SIZE
CFM
ESPBLOWER
IWGRPMBHP631252505001,0002,0004,0008,000
1
SOUND POWER (db 10
Octave Band Centerline Frequency (Hz)
-12
Watts)
SWL
dB(A)
1806,0001.001,0804.6099998982847772678956
210, 2408,0001.001,1206.651021029285878075709259
30010,0001.301,16012.51081089891938681769865
1. These values have bee n accessed using a model of sound propagation from a point source into the hemispheri c\free field. The dBA values provided are to be used for refe rence o nly. Calculation of dBA values cover matters of system design and the fan manu facture has no
way of knowing the details of each system. This constitutes and expectation to any specification or guarantee requiring a dBA value or
sound data in any other form than soun d power level ratings.
2. At a distance of 10 feet from the blower.
TABLE 2: CAPACITY RATINGS - (ARI 360)
MODELMBH
COOLING ONLY
DH180C00
DH210C00
DH240C00
DH300C00
COOLING WITH GAS HEAT
DH180N/S
DH210N/S
DH240N/S
DH300N/S
1. All units are two-stage heat ing. First stage is 50% of total.
SSE = Steady State Efficiency (80%) - Output divided by Input
For units with VFD and electric or gas heat, the
speed of the indoor blower motor continues to be
controlled by duct static pressure via the VAV con
trol board.
If there are VAV boxes present in the duct system,
the boxes must be driven to the full-open position
using a customer-supplied power source to assure
adequate airflow across electric heating elements or
gas heat exchanger tubes.
1
input in watts, expressed in Btuh per watt (Btuh/watt).
1. These capacities are gross ratings. For net capacity, deduct the air blower motor, MBH = 3.415 x KW. Refer to the appropriate Blower Performance Table for the KW of the supply air blower motor.
2. These ratings include the condenser fan motors (Total 2.3 KW) and the compressor motors but not the supply air blower motor.
1. These capacities are gross ratings. For net capacity, deduct the air blower motor, MBH = 3.415 x KW. Refer to the appropriate Blower Performa nce
Table for the KW of the supply air blower motor.
2. These ratings include the condenser fan motors (Total 1 KW) and the compressor motors but not the supply air blower motor.
1. These capacities are gross ratings. For net capacity, deduct the air blower motor, MBH = 3.415 x KW. Refer to the appropriate Blower Performance Table for the KW of the supply air blower motor.
2. These ratings include the condenser fan motors (Total 2.3 KW) and the compressor motors but not the supply air blower motor.
1. These capacities are gross ratings. For net capacity, deduct the air blower motor, MBH = 3.415 x KW. Refer to the appropriate Blower Performance Table for the KW of the supply air blower motor.
2. These ratings include the condenser fan motors (Total 2.1 KW) and the compressor motors but not the supply air blower motor.
TEMPERATURE OF AIR ON CONDENSER COIL
MBH
1
POWER
INPUT
KW
2
TOTAL
CAP.
115°F
SENSIBLE CAPACITY, MBH
ENTERING DRY BULB, °F
908580757065
Johnson Controls Unitary Products17
Page 18
262260-YTG-E-1008
CFM, STATIC PRESSURE, AND POWER - ALTITUDE AND TEMPERATURE CORRECTIONS
The information below should be used to assist in application
of product when being applied at altitudes at or exceeding
1000 feet above sea level.
order to use the indoor blower tables for high altitude applications, certain corrections are necessary.
A centrifugal fan is a "constant volume" device. This means
that, if the rpm remains constant, the CFM delivered is the
same regardless of the density of the air. However, since the
air at high altitude is less dense, less static pressure will be
The air flow rates listed in the standard blower performance
tables are based on standard air at sea level. As the altitude
or temperature increases, the density of air decreases. In
generated and less power will be required than a similar
application at sea level. Air density correction factors are
shown in Table 8 and Figure 2.
The examples below will assist in determining the airflow performance of the product at altitude.
Example 1: What are the corrected CFM, static pressure,
and BHP at an elevation of 5,000 ft. if the blower performance
data is 6,000 CFM, 1.5 IWC and 4.0 BHP?
Solution: At an elevation of 5,000 ft the indoor blower will still
deliver 6,000 CFM if the rpm is unchanged. However, Tabl e
8 must be used to determine the static pressure and BHP.
Since no temperature data is given, we will assume an air
temperature of 70°F . Table 8 shows the correction factor to be
0.832.
Corrected static pressure = 1.5 x 0.832 = 1.248 IWC
Corrected BHP = 4.0 x 0.832 = 3.328
ALTITUDE (FEET)
blower tables to select the blower speed and the BHP
requirement.
Solution: As in the example above, no temperature information is given so 70°F is assumed.
The 1.5" static pressure given is at an elevation of 5,000 ft.
The first step is to convert this static pressure to equivalent
sea level conditions.
Sea level static pressure = 1.5 / .832 = 1.80"
Enter the blower table at 6000 sCFM and static pressure of
1.8". The rpm listed will be the same rpm needed at 5,000 ft.
Suppose that the corresponding BHP listed in the table is 3.2.
This value must be corrected for elevation.
Example 2: A system, located at 5,000 feet of elevation, is to
BHP at 5,000 ft = 3.2 x .832 = 2.66
deliver 6,000 CFM at a static pressure of 1.5". Use the unit
18Johnson Controls Unitary Products
Page 19
262260-YTG-E-1008
FIGURE 2 -ALTITUDE/TEMPERATURE CONVERSION FACTOR
Johnson Controls Unitary Products19
Page 20
262260-YTG-E-1008
TABLE 9: SUPPLY AIR BLOWER PERFORMANCE (15 TON) - COOLING ONLY
NOTES: 1. Blower performance includes fixed outdoor air, 2” T/A filters, a dry evaporator coil and no electric heat.
MOTOR
PULLEY
(TURNS
OPEN)*
2. Refer to Table 11 for additional static resistances.
ESP = External Static Pressure availa ble for the supply and return air duct system. All internal unit resistances have been deducted from the
total static pressure of the blower.
* Do NOT
** Factory setting.
close the pulley below 1 turn open.
45005250600067507200
ESPBHPKWESPBHPKWESPBHPKWESPBHPKWESPBHPKW
CFM
20Johnson Controls Unitary Products
Page 21
262260-YTG-E-1008
TABLE 10: SUPPLY AIR BLOWER PERFORMANCE (17.5 TON) - COOLING ONLY
NOTES: 1.Blower performance includes fixed outdoor air, 2” T/A filters, a dry evaporator coil and no electric heat.
MOTOR
PULLEY
(TURNS
OPEN)*
2.Refer to Table 13 for additional static resistances.
ESP = External Static Pressure available for the supply and return air duct system. All internal unit resistances have been deducted from the total
static pressure of the blower.
* Do NOT
** Factory setting.
close the pulley below 1 turn open.
ESPBHPKWESPBHPKWESPBHPKWESPBHPKW
6000700080009000
CFM
Johnson Controls Unitary Products21
Page 22
262260-YTG-E-1008
TABLE 11: SUPPLY AIR BLOWER PERFORMANCE (20 TON) - COOLING ONLY
NOTES: 1. Blower performance includes fixed outdoor air, 2” T/A filters, a dry evaporator coil and no electric heat.
MOTOR
PULLEY
(TURNS
OPEN)*
2. Refer to Table 11 for additional static resistances.
ESP = External Static Pressure availa ble for the supply and return air duct system. All internal unit resistances have been deducted from the
total static pressure of the blower.
* Do NOT
** Factory setting.
close the pulley below 1 turn open.
60007000800090009400
ESPBHPKWESPBHPKWESPBHPKWESPBHPKWESPBHPKW
CFM
22Johnson Controls Unitary Products
Page 23
262260-YTG-E-1008
TABLE 12: SUPPLY AIR BLOWER PERFORMANCE (15 TON) - GAS HEAT
NOTES: 1. Blower performance includes a gas-fired heat exchanger, fixed outdoor air, two-inch T/A filters and a dry evaporator coil.
2. Refer to the additional Static Resistances table.
ESP = External Static Pressure available for the supply and return air duct system. All internal unit resistances have been deducted from the
total static pressure of the blower.
* Do NOT
** Factory setting.
close the pulley below 1 turn open.
Johnson Controls Unitary Products23
Page 24
262260-YTG-E-1008
TABLE 13: SUPPLY AIR BLOWER PERFORMANCE (17.5 TON) - GAS HEAT
NOTES: 1. Blower performance includes a gas-fired heat exchanger, fixed outdoor air, two-inch T/A filters and a dry evaporator coil.
2. Refer to the additional Static Resistances table.
ESP = External Static Pressure availa ble for the supply and return air duct system. All internal unit resistances have been deducted from the
total static pressure of the blower.
* Do NOT
** Factory setting.
close the pulley below 1 turn open.
24Johnson Controls Unitary Products
Page 25
262260-YTG-E-1008
TABLE 14: SUPPLY AIR BLOWER PERFORMANCE (20 TON) - GAS HEAT
NOTES: 1. Blower performance includes a gas-fired heat exchanger, fixed outdoor air, two-inch T/A filters and a dry evaporator coil.
2. Refer to the additional Static Resistances table.
ESP = External Static Pressure available for the supply and return air duct system. All internal unit resistances have been deducted from the
total static pressure of the blower.
* Do NOT
** Factory setting.
close the pulley below 1 turn open.
Johnson Controls Unitary Products25
Page 26
262260-YTG-E-1008
15 HP Motor is required.
TABLE 15: SUPPLY AIR BLOWER PERFORMANCE (25 TON) - GAS HEAT
NOTES: 1. Blower performance includes a gas-fired heat exchanger, fixed outdoor air, two-inch T/A filters and a dry evaporator coil.
2. Refer to the additional Static Resistances table.
ESP = External Static Pressure availa ble for the supply and return air duct system. All internal unit resistances have been deducted from the
total static pressure of the blower.
* Do NOT
** Factory setting.
close the pulley below 1 turn open.
26Johnson Controls Unitary Products
Page 27
262260-YTG-E-1008
TABLE 16: BLOWER MOTOR AND DRIVE DATA
1
MODEL
SIZE
Standard 850/1065
15 TON
Standard 870/1025
17.5 &
20 TON
Standard 950/1120 10 215 T 89.51VP686.755.5-6.5
25 TON
1. All motors have a nominal speed of 1800 RPM, a 1.15 service factor and a solid base. They can operate to the limit of their service factor because
they are located in the moving air, upstream of any heating device.
1. Deduct theses resistance values from the available unit ESP values listed in the respective blower performance table except for
Horizontal Duct Connections.
2. Since the resistance to air flow will be less for horizontal duct connections than for bottom duct connections, add these pressures
to the ESP values on the respective unit’s blower performance table.
Terminal block 1TB- located on relay board in 24-volt section of the unit control box.
3
Second stage heating is not required on units with a single stage electric heater.
4
Terminals A1 and A2 provide a relay output to close the outdoor economizer dampers
when the thermostat switches to the set-back position.
NOTE: Fans switch must be in "ON" position for minimum ventilation during heater operation.
LINE VOLTAGE
TERMINAL
BLOCK 2TB
IN CONTROL BOX
GROUND LUG
Refer to the
ELECTRICAL DATA
tables to size the
power wiring, the
fuses and the
disconnect switch.
24 VOLT
TRANSFORMER
COOLING / HEATING (24 VOLT THERMOSTAT)
THERMOSTAT
1
TERMINALS
CONTROL WIRING
UNIT TERMINAL
BLOCK 1TB
2
1
24 Volt Thermostat 2TH04701024 or 2TH04701524
(with Subbase 2TB04700324).
2
Terminal strip 1TB - located on relay board in 24-volt section
of the unit control box.
3
Second stage heating is not required on units with a single stage
electric heater.
THERMOSTAT1
TERMINALS
UNIT TERMINAL
BLOCK 1 TB
2
COOLING ONLY (24 VOLT THERMOSTAT)
24 VOLT
TRANSFORMER
POWER WIRING
ADD
JUMPER
ADD
JUMPER
ADD
JUMPER
TABLE 25: DH VOLTAGE LIMITATIONS
POWER SUPPLY
208/230-3-60
460-3-60
575-3-60
MIN.MAX.
187253
414506
518506
1. Utilization Range “A” in accordance with ARI Standard
110.
VOLTAGE
1
TABLE 26: ELECTRIC HEAT CORRECTION
FACTORS
NOMINAL VOLTAGEVOLTAGE
208
240
480
600
2081.00
2300.92
4600.92
5750.92
kW CAP. MULTI-
PLIER
FIGURE 3 -TYPICAL DH FIELD WIRING DIAGRAM
32Johnson Controls Unitary Products
Page 33
TABLE 27: PHYSICAL DATA
EVAPORATOR
BLOWER
EVAPORATOR
COIL
CONDENSER
FANS
(Two Per Unit)
CONDENSER
COILS
(Two Per Unit)
COMPRESSOR
(Qty. Per Unit)
AIR
FILTERS
CHARGE
262260-YTG-E-1008
MODELS
Centrifugal Blower (Dia. x Wd. in.)15 x 1518 x 1518 x 1518 x 15
Fan Motor HP Standard/Hi Static
Rows Deep
Fins Per Inch
Face Area (Sq. Ft.
Propeller Dia. (in.) (Each)
Fan Motor Hp (Each)
Nom. CFM (Each)
Rows Deep (Each)
Fins Per Inch (Each)
Face Area (Sq. Ft.) (Total)
7.5 Ton Scroll
10 T on Scroll
12.5 Ton Scroll
Quantity Per Unit (16” X 20” X 2” or 4“)
Quantity Per Unit (16” X 25” X 2” or 4“)
Quantity Per Unit (18” X 24” X 2” or 4“)
Total Face Area (sq. ft.)
Refrigerant 22
(lbs./oz.)
System #1
System #2
180210240300
57.57.510/15
4444
13.513.513.513.5
15.520.020.025.0
30303030
1111
5765700070007200
3332
13151520
36.043.343.343.3
22- -
--2-
---2
-444
-444
5---
15.020.020.020.0
23/1024/024/221/1
21/1024/827/221/1
DH
TABLE 28: OPERATING WEIGHTS (LBS.)
MODEL SIZE15 TON17.5 TON20 TON25 TON
BASIC
UNIT
OPTIONS
(Gas/Electric)
Electric Heater
DH (Cooling Only)1900195021002345
DH
Economizer160
Economizer with
Power Exhaust
Motorized Damper150
(DH only)
Hot Gas Bypass10
Supply Fan VFDSee Table 29
Roof Curb175185185185
Barometric Damper45
ACCY.
Economizer/Motorized Damper Rain H ood55
Economizer/Power Exhaust Rain Hood90
Wood Skid220
TABLE 29: SUPPLY FAN VFD WEIGHTS, IN LBS.
SUPPLY FAN MOTOR230V460V575V
W/O MANUAL BYPASS
5.0 hp
7.5 hp
10.0 hp
15.0 hp
W/MANUAL BYPASS
5.0 hp
7.5 hp
10.0 hp
15.0 hp
252530
303030
303035
303040
303035
353535
353540
403545
240Mbh2100215023002545
320Mbh2140219023402585
245
18kW25
36kW30
54kW35
72kW40
Johnson Controls Unitary Products33
Page 34
262260-YTG-E-1008
RET URN
A IR
SUP P L Y
A IR
BOT T OM S UP P L Y
A ND R ET URN
A IR O P ENINGS
(See N ote)
3-3/4"
(B)
P OWER W IRING
ENT RY
(A )
CONT ROL W IRING
ENT RY
CONDENSER
COIL S
OP T IONA L C OIL
GUA RD K IT
COMP RESSOR
A CCESS
(See d etail " X")
ECONOMIZER / M OT ORIZED D A MP ER,
FIXED O UT DOOR IN T A KE A IR A ND
P OWER E XHA UST R A IN H OODS
(See d etail " Y ")
FIELD-SUPPLIED
DISCONNECT SWITCH
LOCATION
BLOWER
COMPARTMENT
ACCESS
(Auxiliary)
DOT P L UG
(For p ressure
Drop R eading)
FRONT
VIEW
CONT ROL B OX
A CCESS
21"
5"
9-3/4"
11-1/2"
2-3/4" 21-1/2"
33"
35"
5-7/8"
46-5/8"
7-1/8"
6-3/8"
VENT A IR
OUT L ET
HOODS
COMBUST ION
A IR IN L ET
HOOD
GA S H EA T
A CCESS
(C)
GA S S UP P L Y
ENT RY
11-1/8"
(D)
GA S S UP P L Y
ENT RY
RET URN A IR
SUP P L Y A I R
OUT DOOR A IR
OUT DOOR A IR
(Economizer)
92"
24-1/4" (15 Ton)
35-1/4" (17.5
thru 25 T
on)
125-1/4" (15
Ton)
136-1/4" (17.5
thru 25 Ton)
48-5/8" (15 Ton)
52-5/8" (17.5 thru 25 Ton)
ELECTRIC
BLOWER ACCESS
(Location Of
Optional VFD)
BLOWER MOTOR ACCESS
(Location Of Optional
VFD Bypass)
All dimensions are in inches. They are
subject to change without notice. Certified dimensions will be provided upon
request.
UNIT B A SE W IT H R A I L S
Shown s eparately to i llustrate
Bottom D uct o penings, P ower
and G as P iping C onnection
locations
NOT E:
For c urb m ounted u nits, r efer to th e c urb h anger
dimensions o f th e c urb fo r th e p roper s ize o f th e
supply a nd r eturn a ir d uct c onnections.
2. Opening in the bottom of the unit can be located by the slice in
the insulation.
All entry holes should be field sealed to prevent rain
NOTE:
water entry into the building.
Control Wiring
Power Wiring
Gas Piping (Front)
Gas Piping (Bottom)
46-5/8"
12-1/2"
9-1/4"
USED FOR
Side
Side
1
,
1
2
8-1/8"
9-3/4"
(B)
P OWER W IRING
ENT RY
(A )
CONT ROL W IRING
ENT RY
34Johnson Controls Unitary Products
Page 35
FIGURE 5 -REAR VIEW DIMENSIONS
SUPPLY
AIR
RETURN
AIR
OUTDOOR
AIR
5-1/8"
18-5/8"
27-3/4"
28-5/8” (15 TON)
39-5/8"
(17.5 thru 25 TON)
40-1/2"
OUTDOOR AIR
COMPARTMENT
ACCESS
FILTER
ACCESS
1" NPT FEMALE
COND. DRAIN
CONNECTION
DOT PLUG
(For pressure
drop reading)
EVAPORATOR
SECTION
40-3/8"
COMPRESSOR
ACCESS
SUPPLY AIR
ACCESS
RETURN AIR
ACCESS
REAR
VIEW
Dimensions listed are for side
duct flange openings; see
Field Accessories for Side
Duct Flange Kit.
262260-YTG-E-1008
NOTE:Units are shipped with the bottom duct openings
covered. An accessory flange kit is available for
connecting side ducts.
For bottom duct applications:
1.Remove the side panels from the supply and return air
compartments to gain access to the bottom supply and
return air duct covers.
2.Remove and discard the bottom duct covers. Duct
openings are closed with sheet metal covers except
when the unit includes a power exhaust option. The
covering consists of a heavy black paper composition.
3.Replace the side supply and return air compartment
panels.
Johnson Controls Unitary Products35
For side duct applications:
1.Replace the side panels on the supply and return air
compartments with the side duct flange accessory kit
panels.
2.Connect ductwork to the flanges on those panels.
Page 36
262260-YTG-E-1008
REAR VIEW
DETAIL “Y”
UNIT WITH RAIN HOODS
LH VIEW
28-3/16”
92”
36-5/8”
5”
16-1/8”
SUPPLY AIR
COMPARTMENT
POWER EXHAUST
RAIN HOOD
(on Return Air Compartment)
ECONOMIZER
MOTORIZED
DAMPER
RAIN HOOD
(on Outdoor Air Compartment)
ECONOMIZER / MOTORIZED DAMPER
AND POWER EXHAUST RAIN HOODS
FIXED
OUTDOOR AIR
INTAKE HOOD
(located on
Return Air
Compartment)
1“ CONDENSATE
DRAIN
(Must be trapped)
TABLE 31: MINIMUM CLEARANCES
LOCATION
Front
Rear
Left Side (Filter Access)
Right Side (Cond. Coil)
Below Unit
Above Unit
1
2
CLEARANCE
36”
24” (Less Economizer)
49” (With Economizer)
24” (Less Economizer)
36” (With Economizer)
36”
0”
72” With 36” Maximum
Horizontal Overhang (For
Condenser Air Discharge)
1. Units may be installed on combustible floors made from wood or
class A, B, or C roof covering material.
2. Units must be installed outdoors. Overhanging structures or
shrubs should not obstruct condenser air discharge outlet.
3. If economizer is factory installed, the unassembled rain hood
must be removed from its ride along position in front of evaporator coil, or in the outdoor air compartment, prior to final installation.
NOTE: ELEC / ELEC Models: Units and ductwork are
approved for zero clearance to combustible material
when equipped with electric heaters.
GAS / ELEC Models: A 1” clearance must be
provided between any combustible material and the
3
supply air ductwork for a distance of 3 feet from the
unit.
The products of combustion must not be allowed to
accumulate within a confined space and recirculate.
Locate unit so that the vent air outlet hood is at least:
• Three (3) feet above any force air inlet located
within 10 horizontal feet (excluding those integral to
the unit).
• Four (4) feet below, four horizontal feet from, or one
foot above any door or gravity air inlet into the
building.
• Four (4) feet from electric and gas meters,
regulators and relief equipment.
1.The 2” space between the ducts allows for “jumping” an
existing roof joist.
2.The 58-1/2” overall dimension of the ducts allows
ductwork penetration between roof joists that are
spaced on 72” centers.
NOTE: Ducts can be installed into the curb from the roof. All
electrical and gas line connections can be made
inside the curb.
Johnson Controls Unitary Products39
FIGURE 13 - CUT AWAY OF ROOF CURB
Page 40
262260-YTG-E-1008
W1
W2
Y1
G
OCC
P
P1
Y2
X
R
SD
C
C
SD
SD
R
OCC
C
RC
G
Y2
Y1
W2
W1
Jumper
Smoke
Detector
24 VAC
Class 2
X
R
THERMOSTAT
TERMINALS
CONTROL
TERMINAL
BLOCK
TERMINALS ON
A LIMITED
NUMBER OF
THERMOSTATS
3
1
2
4
3
1
2
4
Second stage heating not required on single stage heating units.
Second stage cooling not required on single stage cooling units.
Jumper is required if there is no Smoke Detector circuit.
Jumper is required for any combination of R, RC, or RH.
6
5
5
6
OCC is an output from the thermostat to indicate the Occupied condition.
X is an input to the thermostat to display Error Status conditions.
FIGURE 14 - TYPICAL ROOFTOP INSTALLATION
FIGURE 15 - TYPICAL SIMPLICITY ® CONTROL WIRING DIAGRAM
40Johnson Controls Unitary Products
Page 41
262260-YTG-E-1008
GUIDE SPECIFICATIONS
GENERAL
Units shall be manufactured by Unitary Products in an ISO
9001 certified facility.
York's Sunline Ultra™ units are convertible single package
units. All models have dual independent refrigerant circuits
for efficient part load operation and maximum comfort control. Although the units are primarily designed for curb
mounting on a roof, they can also be slab-mounted at
ground level or set on steel beams above a finished roof.
Cooling only, cooling with gas heat and cooling with electric
heat models are available with a wide variety of factorymounted options and field-installed accessories to make
them suitable for almost every application. All units are selfcontained and assembled on full perimeter base rails with
holes in the four corners for overhead rigging. Every unit is
completely piped, wired, charged and tested at the factory
to simplify the field installation and to provide years of
dependable operation. All models (including those with an
economizer) are suitable for either bottom or horizontal duct
connections. Models with power exhaust are suitable for
bottom duct connections only. For bottom duct, remove the
sheet metal panels from the supply and return air openings
through the base of the unit. For horizontal duct, replace the
supply and return air panels on the rear of the unit with a
side duct flange accessory. All supply air blowers are
equipped with a belt drive that can be adjusted to meet the
exact requirements of the job. A high static drive option is
available for applications with a higher CFM and/or static
pressure requirement.
Each unit shall have 2 condenser fan motors. All compressors include crankcase heat and internal pressure relief.
Every refrigerant circuit includes an expansion valve, a liquid line filter-drier , a discharge line high pressure switch and
a suction line with a freezestat and low pressure/loss of
charge switch. The unit control circuit includes a 75 VA
transformer, a 24-volt circuit breaker and a relay board with
two compressor lockout circuits, a terminal strip for thermostat wiring, plus an additional set of pin connectors to simplify the interface of additional field controls. All models are
CSA approved. All models include a 1-year limited warranty
on the complete unit. Compressors and electric heater elements carry an additional 4-year warranty. Aluminized steel
tubular heat exchangers carry an additional 9-year warranty.
DESCRIPTION
Units shall be factory-assembled, single packaged, DH***N
Electric Cooling/Gas Heat, DH***C/E Electric Cooling/
Optional Electric Heat, designed for outdoor mounted installation. The 15 ton units shall have minimum EER ratings of
10.8, the 17.5 ton units shall have minimum EER ratings of
10.2, the 20 ton units shall have minimum EER ratings of 9.7
and the 25 ton units shall have minimum EER ratings of 9.6.
They shall have built-in field convertible duct connections
for down discharge supply/return or horizontal discharge
supply/return, and be available with factory installed options
or field installed accessories. The units shall be factory
wired, piped, charged with R-22 refrigerant and factory
tested prior to shipment. All unit wiring shall be both numbered and color coded. All units shall be manufactured in a
facility certified to ISO 9001 standards and the cooling performance shall be rated in accordance with DOE and ARI
test procedures. Units shall be CSA listed, classified to
ANSIZ21.47 standards, UL 1995/CAN/CSA No. 236-M90
conditions.
UNIT CABINET
Unit cabinet shall be constructed of galvanized steel, with
exterior surfaces coated with a non-chalking, powdered
paint finish, certified at 1000 hour salt spray test per ASTMB117 standards. Indoor blower section shall be insulated
with a minimum 1/2" thick insulation, coated on the airside.
Aluminum foil faced insulation shall be used in the furnace
compartment and be fastened with ridged fasteners to prevent insulation from entering the air stream. Cabinet panels
shall be "large" size, easily removable for servicing and
maintenance. Full perimeter base rails shall be provided to
assure reliable transit of equipment, overhead rigging and
proper sealing on roof curb applications. Disposable 2" filters shall be furnished and be accessible through a removable access door, sealed airtight. Units filter track shall be
designed to accommodate either 2" or 4" filters. Fan performance measuring ports shall be provided on the outside of
the cabinet to allow accurate air measurements of evaporator fan performance without removing panels or creating air
by-pass of the coils. Condensate pan shall be internally
sloped and conform to ASHRAE 62-89 self-draining standards. Condensate connection shall be a minimum of 1" I.D.
female and be a ridged mount connection. Unit shall incorporate a fixed outdoor air damper with an outdoor air intake
opening covered with a bird screen and a rain hood painted
to match the exterior of the unit.
INDOOR (EVAPORATOR) FAN ASSEMBLY
Fan shall be a belt drive assembly and include an adjustablepitch motor pulley. Job site selected (B.H.P.) brake horsepower shall not exceed the motors nameplate horsepower
rating, plus the service factor. Units shall be designed not to
operate above service factor. Fan wheel shall be double-inlet
type with forward-curved blades, dynamically balanced to
operate smoothly throughout the entire range of operation.
Airflow design shall be constant air volume.
A variable air volume (V AV) option using a variable frequency
drive (VFD) is available for applications requiring a constant
supply duct static pressure. Units equipped for VAV shall be
controlled by a duct pressure transducer with a 0 - 5” WC pressure range. The pressure transducer shall provide a 0 - 5 VDC
output signal to a V A V control bo ard which, in turn shall provide
a 2 - 10 VDC speed reference signal to the VFD. The VAV
control board shall operate using factory-installed Supply
Air, Return Air and Outside Air Temperature Sensors. Units
equipped with VFD’s shall have factory-installed manual
bypass as an option.
Johnson Controls Unitary Products41
Page 42
262260-YTG-E-1008
OUTDOOR (CONDENSER) FAN ASSEMBLY
The outdoor fans shall be of the direct-driven propeller type,
discharge air vertically, have aluminum blades riveted to corrosion resistant steel spider brackets and shall be dynamically balanced for smooth operation. The 2 outdoor fan
motors shall be totally enclosed with permanently lubricated
bearings, internally protected against overload conditions and
staged independently.
REFRIGERANT COMPONENTS
Compressors:
a.Shall be Scroll compressors internally protected with
internal high-pressure relief and over temperature
protection.
b.Shall have internal spring isolation and sound muf-
fling to minimize vibration and noise, and be externally isolated on a dedicated, independent mounting.
Coils:
a.Evaporator and condenser coils shall have alumi-
num plate fins mechanically bonded to seamless
internally enhanced copper tubes with all joints
brazed. Special Phenolic coating shall be available
as a factory option.
b.Evaporator and Condenser coils shall be of the
direct expansion, draw-thru, design.
Refrigerant Circuit and Refrigerant Safety Components shall
include:
a.Balance-port thermostatic expansion valve with
independent circuit feed system.
b.Filter drier/strainer to elimin ate any moisture or for-
eign matter.
c.Accessible service gage connections on both suc-
tion and discharge lines to charge, evacuate, and
measure refrigerant pressure during any necessary
servicing or troubleshooting, without losing charge.
d.The refrigeration system shall provide at least 15° F
of sub-cooling at design conditions.
e.All models shall have two independent circuits.
f.Hot gas bypass option shall be factory-installed on
compressor #1 discharge line to provide cooling in
low-load applications. HGBP shall be a standard
feature on VAV models and an optional feature on
CV models.
UNIT CONTROLS
a.Unit shall be complete with self-con tained low-volt-
age control circuit protected by a resetable circuit
breaker on the 24-volt transformer side.
b.Unit shall incorporate a lockout circuit which pro-
vides reset capability at the space thermostat or
base unit, should any of the following standard
safety devices trip and shut off compressor.
c.Loss-of-charge/Low-pressure switch.
1.High-pressure switch.
2.Freeze-protection thermostat, evaporator coil. If
any of the above safety devices trip, a LED
(light-emitting diode) indicator shall flash a
diagnostic code that indicates which safety
switch has tripped.
d.Unit shall incorporate "AUTO RESET" compressor
over temperature, over current protection.
e.Unit shall operate with conventional thermostat
designs and have a low voltage terminal strip for
easy hook-up.
f.Unit control board shall have on-board diagno stics
and fault code display.
g.Standard controls shall include anti-short cycle and
low voltage protection, and permit cooling operation
down to 0 °F.
h.Control board shall monitor each refriger ant safety
switch independently.
i.Control board shall retain last 5 fault codes in non
volatile memory, which will not be lost in the event of
a power loss.
GAS HEATING SECTION (DH***N MODELS)
Shall be designed with induced draft combustion with post
purge logic and energy saving direct spark ignition, redundant main gas valve. Ventor wheel shall be constructed of
stainless steel for corrosion resistance. The heat exchanger
shall be of the tubular type, constructed of T1-40 aluminized
steel for corrosion resistance and allowing minimum mixed
air entering temperature of 25° F. Burners shall be of the inshot type, constructed of aluminum coated steel and contain
air mixture adjustments. All gas piping shall enter the unit
cabinet at a single location through either the side or curb,
without any field modifications. An integrated control board
shall provide timed control of evaporator fan functioning and
burner ignition. Heating section shall be provided with the following minimum protection:
a.Primary and auxiliary high-temperature limit switches.
b.Induced draft motor speed sensor.
c.Flame roll out switch (automatic reset).
d.Flame proving controls. Unit shall have two inde-
pendent stages of capacity.
ELECTRIC HEATING (DH***C/E MODELS)
Nickel chromium electric heating elements shall be provided
as required by the application with 1 or 2 stage control, as
required, from 13.5 KW to 72 KW capacities. The heating
section shall have a primary limit control(s) and automatic
reset to prevent the heating element system from operating
at an excessive temperature. Units with Electric Heating shall
be wired for a single point power supply with branch circuit
fusing (where required).
UNIT OPERATING CHARACTERISTICS
Unit shall be capable of starting and running at 125° F
outdoor temperature, exceeding maximum load criteria of
ARI Standard 340/360. The compressor , with standard
42Johnson Controls Unitary Products
Page 43
262260-YTG-E-1008
controls, shall be capable of operation down to 0° F outdoor
temperature. Unit shall be provided with fan time delay to
prevent cold air delivery before heat exchanger warms up
(Gas heat only).
ELECTRICAL REQUIREMENTS
All unit power wiring shall enter unit cabinet at a single factory
provided location and be capable of side or bottom entry, to
minimize roof penetrations and avoid unit field modifications.
Separate side and bottom openings shall be provided for the
control wiring.
STANDARD LIMITED WARRANTIES
•Compressor 5 Years
•Heat Exchanger 10 Years
•Electric Heat Element 5 Years
•Other Parts 1 Year
OPTIONAL OUTDOOR AIR (Shall be made available by
either/or):
•ELECTRONIC ENTHALPY AUTOMATIC ECONO-MIZER - Outdoor and return air dampers that are interlocked and positioned by a fully-modulating, springreturn damper actuator. The maximum leakage rate for
the outdoor air intake dampers shall not exceed 2%
when dampers are fully closed and operating against a
pressure differential of 0.5 IWG. A unit-mounted potentiometer shall be provided to adjust the outdoor and return
air damper assembly to take in CFM of outdoor air to
meet the minimum ventilation requirement of the conditioned space during normal operation. During economizer operation, a mixed-air temperature control shall
modulate the outdoor and return air damper assembly to
prevent the supply air temperature from dropping below
55°F. Changeover from compressor to economizer operation shall be provided by an integral electronic enthalpy
control that feeds input into the basic module. The outdoor intake opening shall be covered with a rain hood
that matches the exterior of the unit. Water eliminator/filters shall be provided. Simultaneous economizer/compressor operation is also possible. Dampers shall fully
close on power loss.
•BAS-READY ECONOMIZER - Outdoor and return air
dampers that are interlocked and positioned by a fullymodulating, spring return damper actuator. The maximum leakage rate for the outdoor air intake dampers
shall not exceed 2% when dampers are fully closed and
operating against a pressure differential of 0.5 IWG.
For units with optional VAV or Simplicity® Intelli-Comfort™ control, free-cooling shall be available while the
outdoor dry bulb temperature (OAT) remains below a
programmable set-point of the controller. Field-installed
humidity sensors for either outdoor air or outdoor &
return air streams are available to provide free-cooling
based on single-enthalpy or dual-enthalpy configurations, respectively. If free-cooling is available, a call for
cooling shall modulate the economizer in order to maintain a supply air temperature (SAT) programmable setpoint. With the use of a field-installed indoor air quality
sensor, the controller shall provide Demand Ventilation
by modulating the economizer dampers to allow more
outside airflow upon detection of elevated indoor CO
2
concentrations above a programmable set-point. With an
additional field-installed outdoor air quality sensor, Differential Demand Ventilation shall be provided.
The outdoor intake opening shall be covered with a rain
hood that matches the exterior of the unit. Water eliminator/filters shall be provided.
Simultaneous economizer/compressor operation is also
possible. Dampers shall fully close on power loss.
•MOTORIZED OUTDOOR AIR DAMPERS - Outdoor and
return air dampers that are interlocked and positioned by
a 2-position, spring-return damper actuator . The maximum leakage rate for the outdoor air intake dampers shall
not exceed 2% when dampers are fully closed and operating against a pressure differential of 0.5 IWG. A unitmounted potentiometer shall be provided to adjust the
outdoor and return air damper assembly to take in the
design CFM of outdoor air to meet the ventilation requirements of the conditioned space during normal operation.
Whenever the indoor fan motor is energized, the dampe rs
open up to one of two pre-selected positions - regardless
of the outdoor air enthalpy. Dampers return to the fully
closed position when the indoor fan motor is de-energized. Dampers shall fully close on power loss.
OTHER PRE-ENGINEERED ACCESSORIES AVAILABLE
•ROOF CURB - 14" high, full perimeter curb with wood
nailer (shipped knocked-down).
•100% BAROMETRIC RELIEF DAMPER - Contains a
rain hood, air inlet screen, exhaust damper and mounting hardware. Used to relieve internal air pressure
through the unit.
•PROPANE CONVERSION KIT - Contains new orifices
and gas valve parts to convert from natural to L.P. gas.
One per unit required.
•HIGH ALTITUDE - NATURAL GAS - Contains orifices
required for applications between 2000 and 6000 feet
altitude.
•HIGH ALTITUDE - PROPANE GAS - Contains orifices
required for applications between 2000 and 6000 feet
altitude. Must be used with propane conversion kit.
•BURGLAR BARS - Designed to work with above roof
curbs, depending on unit model. Fits duct openings of
curb supply and return air openings.
•SIDE DUCT FLANGE - Supply and return air duct
flanges for side duct applications. Do not use on units
with power exhaust.
Johnson Controls Unitary Products43
Page 44
•HIGH STATIC DRIVE - May include a belt, blower pulley,
motor pulley or a motor change to enhance blower performance.
•WOOD SKID - Allows unit to be handled with 90" forks.
•ECONOMIZER/MOTORIZED DAMPER RAIN HOOD Contains all hood panels and the hardware for assembling.
•ANTI-RECYCLE TIMER - Assures 5-minute off time
between compressor cycles.
•COIL GUARD KIT - Guard for cooling coil.
OTHER FACTORY INSTALLED OPTIONS
•POWER EXHAUST OPTION - To work in conjunction
with economizers.
•STAINLESS STEEL HEAT EXCHANGER
•ST A INLES S STEEL DRAIN PAN
•TECHNICOAT PHENOLIC COATED CONDENSER
AND EVAPORATOR COIL
•ELECTRONIC SINGLE ENTHALPY ECONOMIZER
•DIRTY FILTER SWITCH
•PHASE MONITOR
•COIL GUARD
•POWERED GFI CONVENIENCE OUTLET
•NON-POWERED GFI CONVENIENCE OUTLET
•BAS CONTROLS - Simplicity
Comfort
™, CPC,
®
IntelliJOHNSON, HONEYWELL, NOVAR, YORK COMMERCIAL COMFORT SYSTEM (YCCS)
•HINGED FILTER DOOR ACCESS AND TOOL FREE
ACCESS PANELS