York CU060 User Manual

036-21217-001-B-1203
SINGLE PACKAGE AIR
CONDITIONING
WATER COOLED
®
MODELS: CU060 - 300 5-25 TONS
MODELS: CH060 - 5-10 TONS
HORIZONTAL
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE

TABLE OF CONTENTS

036-21217-001-B-1203
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
APPLICATION FLEXIBILITY . . . . . . . . . . . . . . . . . . . . . . . 3
CABINET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
REFRIGERATION CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . 3
INDOOR FANS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
ELECTRICAL/CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . 3
FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SUPPLY AIR/RETURN AIR CONFIGURATION . . . . . . . . 21

LIST OF FIGURES

Fig.# Pg.#
1 DIMENSIONAL DATA - CH 5 TON HORIZONTAL
MODEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2 DIMENSIONAL DATA - CH 8 & 10 TON HORIZONTAL
MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3 PHYSICAL CONFIGURATION DATA - CH 8 & 10 TON
WATER SIDE ECONOMIZER . . . . . . . . . . . . . . . . . . 16
4 DIMENSIONAL DATA - CU 5, 8, AND 10 TON
VERTICAL MODELS . . . . . . . . . . . . . . . . . . . . . . . . . 17
5 DIMENSIONAL DATA - CU 15 TON VERTICAL
MODEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
6 DIMENSIONAL DATA - CU 20 TON VERTICAL
MODEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
7 DIMENSIONAL DATA - CU 25 TON VERTICAL
MODEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
8 SUPPLY AIR/RETURN AIR CONFIGURATION . . . . . 21
9 HOT WATER & STEAM HEATING COILS
DIMENSIONAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . 22
10 HOT WATER & STEAM HEATING COILS
PERFORMANCE DATA . . . . . . . . . . . . . . . . . . . . . . . 23
11 TYPICAL WATER-SIDE ECONOMIZER PHYSICAL
CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
12 WATER-SIDE ECONOMIZER PIPING SCHEMATIC . 25
13 WATER-SIDE ECONOMIZER CONTROL - 15-20 TON
VERTICAL (208-230 V/3PH/60HZ) . . . . . . . . . . . . . . . 26

LIST OF TABLES

Tbl.# Pg.#
1 GENERAL DATA - CH060-120 5-10 TON HORIZONTAL
MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 GENERAL DATA CU 5-20 TON VERTICAL
MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3 GENERAL DATA CU 300 25 TON VERTICAL
MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4 SUPPLY AIR BLOWER PERFORMANCE CH060-120,
5 TO 10 TON HORIZONTAL MODELS . . . . . . . . . . . . 7
5 EVAPORATOR FAN PERFORMANCE - CU 5-25 TON
VERTICAL MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . 8
6 EVAPORATOR BLOWER PERFORMANCE - DATA
CU300 - 25 TON MODEL . . . . . . . . . . . . . . . . . . . . . . . 8
7 WATERSIDE PRESSURE DROP - CU MODELS . . . . 9
8 WATER PRESSURE DROP DATA - CH MODELS . . 10
9 COOLING PERFORMANCE DATA - CH 5-10 TON
HORIZONTAL MODELS . . . . . . . . . . . . . . . . . . . . . . 11
10 COOLING PERFORMANCE DATA - CU 5-20 TON
VERTICAL MODELS . . . . . . . . . . . . . . . . . . . . . . . . . 12
11 COOLING PERFORMANCE DATA - CU 300 25 TON
VERTICAL MODELS . . . . . . . . . . . . . . . . . . . . . . . . . 13
12 WATER-SIDE ECONOMIZER COOLING
PERFORMANCE DATA - CH 5-10 TON MODELS . . 13
13 WATER-SIDE ECONOMIZER COOLING PERFORM-
ANCE DATA - CU 300 25 TON MODEL . . . . . . . . . . 13
14 STANDARD MOTORS CH 5-10 TON MODELS . . . . 14
15 STANDARD MOTORS CU 5-20 TON MODELS . . . . 14
16 STANDARD EVAPORATOR MOTORS - CU300 - 25
TON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
17 DIMENSIONAL DATA - CU 5, 8, AND 10 TON
VERTICAL MODELS . . . . . . . . . . . . . . . . . . . . . . . . . 17
2 Unitary Products Group
036-21217-001-B-1203
DESCRIPTION
These units are completely assembled, piped, wired, charged and tested at the factory and are shipped ready for immediate installation. Only the power supply wiring, the thermostat wir ing, the condenser water piping, the condensate drain piping and the ductwork are required to complete the installation.
Units include a one-year limited warranty on all replacement parts and a five-year limited warranty on each compressor.
APPLICATION FLEXIBILITY
These ìcooling onlyî units can be applied with:

1. Cooling towers.

2. Well or surface water providing the temperature and the GPM of the water meet the application limitations of the unit.

3. Brackish or salt water and a secondary heat exchanger.

They can be installed:
1. Within the conditioned space as ìfree standingî units without any ductwork. Supply air plenum and return air grille accessories are available for these freestanding applications.

2. In an equipment room with both supply and return air ductwork

charge are provided with the unit, for field installation. Duct flange on CU240 evaporator return is incorporated into the fil ter frame.
REFRIGERATION CIRCUITS
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All models utilize "Scroll" type hermetic compressors. Com­pressors are mounted on rubber isolators to minimize vibra­tion transmission. Internal overload protection is provided. External high pressure and low pressure cutout switches are included in each compressor control circuit. The 5 ton units have a single refrigeration circuit. The 8 -20 ton units feature two independent refrigeration circuits. Each refrigeration cir cuit includes an adjustable thermal expansion valve (with external equalizer), liquid line filter drier, sight glass/moisture indicator, and service gauge ports.
The evaporator coils are constructed of internally enhanced copper tubes mechanically bonded to rippled aluminum plate fins. The evaporator coil is employed in a draw-through con figuration, and features inter-laced circuiting. Large evapora­tor coil face area minimizes potential water blow-off.
The high-efficiency tube-in-tube condensers feature a convo­luted inner tube design for optimum performance. Standard models feature a copper inner tube surrounded by a steel outer tube, and carry a 400 psig working pressure rating.
INDOOR FANS
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GENERAL
Horizontal (CH) units are designed for suspended mounting. HWC models are shipped with ëstraight-throughí evaporator fan discharge as standard. Airflow orientation is field convert ible to side discharge. Vertical (CU) units are designed for free-standing floor mounting. All units are completely factory wired and pre-piped. Water supply, water outlet, and conden sate drain connections are via female pipe thread fittings.
All models 5 -25 tons ship as factory-charged unitized pack­ages. The 5 -15 ton units may be field split between the evap­orator /compressor section and the upper blower section; installation is possible through standard height doorways and elevators. All packages are designed for free-standing floor mounting. All models are shipped with vertical evaporator fan discharge as standard. Units are completely factory wired and piped. Dual circuit models feature internally manifolded condensers.
CABINET
All cabinets are completely constructed of 18 Ga. corrosion resistant "Galvalume" coated steel. The entire unit interior (both evaporator and condensing section) is insulated with 1/2" thick, 2 lbs. density insulation. Service panels are equipped with lifting handles for ease of removal and han dling. Duct flanges for return air intake and evaporator dis-
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Forward curved, double inlet and double width centrifugal blowers are used for evaporator air movement. Large diame ter wheels are employed to provide required airflow perfor-
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mance at minimum rpm and noise levels. Blower wheels are fabricated of galvanized steel. Blowers employ solid steel shafts, supported in permanently lubricated ball bearings. All blowers are belt driven. Variable-pitch motor sheaves allow
­for field adjustment of blower rpm.
ELECTRICAL/CONTROLS
All units are completely factory wired with all necessary con­trols. Manual reset protection is provided on evaporator blower motors. A manual reset circuit is also provided on each compressor control circuit in the event of high/low pres sure cutout. A 24 volt control circuit, with oversize trans­former, is provided for field connection. Units are designed to operate with conventional thermostat control interface.
FILTERS
All models are shipped with 2 inch thick medium-efficiency throwaway filters factory installed. Filters are accessible from either front or right side on 5-15 ton models. The CU240 filter rack is external to the cabinet (shipped loose).
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Unitary Products Group 3
036-21217-001-B-1203

TABLE 1: GENERAL DATA - CH060-120 5-10 TON HORIZONTAL MODELS

Model CH060 CH096 CH120
Nominal Cooling(Ton) 5 8 10
Cooling Performance
Gross Cooling Capacity(Btuh) 64100 101800 126000
Design CFM 2000 3200 4000
EER 13.3 13.4 12.0
Compressor-Type Scroll
Number Used 1 2 2
Evaporator Coil-Type Copper Tubes, Aluminum Fins
Face Area(sq ft) 5.28 9.17 9.17
Rows/FPI 3/13 3/13 3/13
Condenser-Type Coaxial
Number Used/Tons Capacity 1/5 2/4 2/5
Nominal Water flow rate (gpm) 15 24 30
Condenser Water Connections 1" FPT 1-1/4" FPT 1-1/4" FPT
Evaporator Fan-Type Centrifugal, Forward Curved
Number Used 1 2 2
Diameter x Width (in) 10x10 10x8 10x8
Drive Adjustable Belt
Motor HP (Standard/Oversize) 1/NA 1.5/2 2/3
Filters
Number Used-Size(in) 2-20x20x2 2-20x25x2
1-20x20x2
2-20x25x2 1-20x20x2
Condensate Drain Connection 3/4FPT
Weight 460 710 760
NOTE: Cooling performance is rated at 80F dry bulb 67F wet bulb entering air temperature, CFM listed, 85F entering
95∞F leaving water temperature, and water flow rate listed. Gross capacity does not include the effect of evapora tor fan motor heat.
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TABLE 2: GENERAL DATA CU 5-20 TON VERTICAL MODELS

Model CU060A CU096A CU120A CU180A CU240A
Nominal Cooling(Ton) 5 8 10 15 20
Cooling Performance
Gross Cooling Capacity(Btuh) 63300 100600 127800 188600 246800
Design CFM 2000 3200 4000 6000 8000
EER 12.5 13.2 12.5 12.0 11 .5
Compressor-Type Scroll
Number Used 1 2 2 2 2
Evaporator Coil-Type Copper Tubes, Aluminum Fins
Face Area(sq ft) 5.00 9.37 10.50 15.11 19.00
Rows/FPI 3/12 3/12 3/13 3/12 3/14
Condenser-Type Coaxial
Number Used/Tons Capacity 1/5 2/4 2/5 2/7.5 2/10
Nominal Water flow rate (gpm) 15 24 30 45 60
Unit Water Connection Size 1" FPT 1-1/4" FPT 1-1/4" FPT 1-1/2" FPT 2" FPT
Evaporator Fan-Type Centrifugal, Forward Curved
Number Used 1 1 1 2 2
Diameter x Width (in) 12x9 15x12 15x12 15x9 15x11
Drive Adjustable Belt
Motor HP (Standard/Oversize) 1/1.5 1.5/2 2/3 3/5 5/7.5
Filters
Number Used-Size(in) 2-20x16 4-14x25x2 6-14x20x2 2-16x20x2
6-20x25x2
4-16x25x2
Condensate Drain Connection 3/4FPT
Weight
Shipping 625 815 975 1350 1525
NOTE: Cooling performance is rated at 80∞F dry bulb 67∞F wet bulb entering air temperature, CFM listed, 85∞F entering
95∞F leaving water temperature, and water flow rate listed. Gross capacity does not include the effect of evapora tor fan motor heat.
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Unitary Products Group 5

TABLE 3: GENERAL DATA CU 300 25 TON VERTICAL MODELS

Model CU300
Nominal Cooling(Ton) 25
Cooling Performance
Gross Cooling Capacity(Btuh) 322000
Design CFM 10000
EER 11.5
Compressor-Type Scroll
Number Used 3
Evaporator Coil-Type Copper Tubes, Aluminum Fins
Face Area(sq ft) 19.79
Rows/FPI 4/12
Condenser-Type Coaxial
Number Used/Tons Capacity 3/7.5
036-21217-001-B-1203
Nominal Water flow rate (gpm) 78
Unit Water Connection Size 2 in FPT
Evaporator Fan-Type Centrifugal, Forward Curved
Number Used 2
Diameter x Width (in) 15x11
Drive Adjustable Belt
Motor HP (Standard/Oversize) 7.5/10
Filters
Number Used-Size(in) 8-20x20x2
Condensate Drain Connection 3/4FPT
Weight
Shipping 1825
NOTE: Cooling performance is rated at 80∞F dry bulb 67∞F wet bulb entering air temperature, CFM listed, 85∞F entering
95∞F leaving water temperature, and water flow rate listed. Gross capacity does not include the effect of evapora tor fan motor heat.
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036-21217-001-B-1203
EXTERNAL STATIC PRESSURE - Inches W.C.
0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8
1800 846 0.41 936 0.48 1024 0.56 1107 0.64 1195 0.74 1259 0.82 1325 0.90 1400 0.99 - -
2200 994 0.70 1069 0.79 1142 0.88 1214 0.98 - - - - - -----
3000 810 0.65 900 0.78 986 0.91 1066 1.04 1143 1.17 1221 1.32 1294 1.48 1363 1.63 1433 1.79
3400 892 0.91 974 1.05 1051 1.19 1125 1.33 1196 1.48 1266 1.64 1320 1.81 1390 1.90 - -
3600 927 1.05 1006 1.20 1081 1.34 1152 1.50 1220 1.65 1287 1.81 1353 1.98 1405 2.07 1472 2.17
SUPPLY
# CFM RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
MODEL
CH060 2000 917 0.54 999 0.62 1079 0.71 1157 0.79 1233 0.89 1305 0.98 - -----
CH096 3200 851 0.78 938 0.91 1018 1.04 1095 1.18 1170 1.32 1236 1.42 1305 1.56 1380 1.74 1447 1.90
4400 1100 1.83 1166 2.00 1230 2.18 1292 2.37 1351 2.55 1410 2.74 1466 2.92 ----
CH120 4000 1012 1.40 1085 1.56 1153 1.73 1220 1.89 1283 2.06 1345 2.23 1405 2.41 1464 2.59 1522 2.78
NOTE:
1. At higher evaporator airflows, and wet bulb conditions condensate carry-over may occur. Adjust airflow downward as necessary.
2. Values include pressure drop from wet coil and clean filters.
3. Shaded areas indicate oversize motors

TABLE 4: SUPPLY AIR BLOWER PERFORMANCE CH060-120, 5 TO 10 TON HORIZONTAL MODELS

Unitary Products Group 7
036-21217-001-B-1203
EXTERNAL STATIC PRESSURE - Inches - W.C.
0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0
0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0
791 0.46 872 0.53 948 0.60 1019 0.68 1090 0.76 1159 0.85 1193 0.89 1259 0.98 1321 1.07 1380 1.16 1437 1.25 1492 1.35 1544- 1.44- - - - -
860 0.60 935 0.69 1006 0.77 1077 0.85 1136 0.94 1199 1.03 1263 1.12 1324 1.22 1383 1.32 1440 1.42 1494 1.52 - - - - - -
931 0.79 1001 0.88 1067 0.97 1129 1.06 1189 1.15 1247 1.25 1305 1.35 1363 1.45 1419 1.55 - - - - - - - - - -
568 0.70 628 0.81 688 0.92 746 1.05 801 1.19 855 1.35 906 1.50 954 1.65 1001 1.81 1046 1.97 - - - - - - - -
594 0.82 651 0.94 707 1.06 762 1.19 816 1.33 867 1.49 917 1.65 964 1.81 1010 1.98 - - - - - - - - - -
625 0.97 679 1.10 731 1.22 784 1.35 835 1.50 884 1.66 933 1.83 979 2.00 - - - - - - - - - - - -
620 1.04 666 1.16 716 1.29 765 1.43 815 1.56 864 1.71 912 1.88 958 2.00 1003 2.03 1046 2.41 1088 2.60 1129 2.78 1169 2.97 - - - -
681 1.40 721 1.53 765 1.68 811 1.83 856 1.97 900 2.13 945 2.29 988 2.46 1030 2.65 1071 2.84 111 2 3.05 - - - - - - - -
726 1.77 760 1.91 797 2.05 837 2.21 878 2.38 919 2.54 960 2.70 1001 2.87 1040 3.05 - - - - - - - - - -
645 1.52 709 1.79 770 2.06 829 2.35 885 2.65 939 2.96 991 3.28 1042 3.61 1092 3.96 1140 4.32 11 90 4.71 - - - - - - - -
700 2.00 759 2.30 815 2.60 870 2.91 922 3.23 973 3.56 1022 3.90 1070 4.25 1116 4.62 1162 4.99 - - - - - - - - - -
761 2.63 815 2.94 867 3.26 917 3.60 966 3.94 1014 4.29 1060 4.66 1104 5.02 - - - - - - - - - - - - - -
659 2.10 714 2.37 767 2.65 817 2.94 866 3.23 912 3.52 957 3.82 998 4.13 1037 4.44 1076 4.76 111 5 5.11 1154 5.47 1193 5.73 1230 6.10 1265 6.46
719 2.81 770 3.11 818 3.42 865 3.73 910 4.05 954 4.37 997 4.70 1038 5.03 1078 5.36 111 5 5.71 11 51 6.08 1186 6.46 1220 6.84 1254 7.23 - -
7200
8000
782 3.67 828 4.00 873 4.34 916 4.68 959 5.02 1000 5.37 1040 5.73 1079 6.09 111 7 6.45 1154 6.81 119 0 7.18 - - - - - - - -
8800
RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
1800
2000
2200
3000
3200
3400
3600
4000
4400
5400
6000
6600
RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
CFM
9000 800 3.93 846 4.27 890 4.61 932 4.96 974 5.32 1014 5.67 1053 6.03 1092 6.40 1129 6.77 1166 7.14
11000 958 6.95 996 7.37 1033 7.79 1069 8.21 11 04 8.63 1139 9.05 11 73 9.48 1206 9.92 - - - -
SUPPLY
10000 878 5.29 920 5.67 960 6.05 999 6.43 1037 6.82 1074 7.21 1111 7.61 1147 8.01 1182 8.41 1216 8.82
#
CU060
MODEL # SUPPLY CFM

TABLE 5: EVAPORATOR FAN PERFORMANCE - CU 5-25 TON VERTICAL MODELS

CU096
CU120
CU180
CU240
NOTE:
At higher evaporator airflows and wet bulb conditions, condensate carry-over may occur. Adjust airflow downward as necessary
Values include pressure drop from wet coil and clean filters.
Shaded areas indicate oversize motors.
MODEL

TABLE 6: EVAPORATOR BLOWER PERFORMANCE - DATA CU300 - 25 TON MODEL

CU300
NOTE:
At higher evaporator airflows and wet bulb conditions, condensate carry-over may occur. Adjust airflow downward as necessary
Values include pressure drop from wet coil and clean filters.
Shaded areas indicate oversize motors.
8 Unitary Products Group
036-21217-001-B-1203

TABLE 7: WATERSIDE PRESSURE DROP - CU MODELS

Unitary Products Group 9
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